Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN ME 02 000 - 00 25 Jul 2020

MATERIAL SUBMITTAL FOR

This page is a record of all revisions of this document. All previous issues are hereby superseded.

00 25.07.2020 IFR Issued for Review MKA MKA ECA

Rev Date Purpose Description Prepared by Checked by Approved by

 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

TABLE OF CONTENTS
1. BRIEF DESCRIPTION ......................................................................................................................................................... 3
2. ENGINEER'S COMMENT/EPC RESPONSE SHEET ................................................................................................................ 4
3. MARKED UP COPY OF RELATED PAGE OF ER/SPECIFICATION........................................................................................... 5
4. LOCAL VENDOR DETAILS .................................................................................................................................................. 6
5. ORIGINAL MANUFACTURER'S (OEM) DETAILS ................................................................................................................. 7
6. MANUFACTURER'S QUALITY (OEM) CERTIFICATES .......................................................................................................... 8
7. MANUFACTURER'S (OEM) INSPECTION & TEST PLAN & 7A. RISK ASSENMENT PLAN............................. 12
8. MANUFACTURER'S (OEM) RELEVANT REFERENCES........................................................................................................ 13
9. DESCRIPTION OF THE PROPOSED EQUIPMENT / MATERIAL........................................................................................... 14
10. COPY OF APPROVED DESIGN CALCULATIONS ............................................................................................................ 15
11. COPY OF RELEVANT DESIGN DRAWING ..................................................................................................................... 16
12. DATA SHEETS OF THE PROPOSED EQUIPMENT / MATERIAL ...................................................................................... 17
13. PRELIMINARY ARRANGEMENT DRAWING OF THE PROPOSED EQUIPMENT / MATERIAL ........................................... 18
14. DESIGN LIFE CERTIFICATE .......................................................................................................................................... 19
15. COMPLIANCE AND DEVIATION STATEMENT .............................................................................................................. 20
16. PROPOSED LIST OF EMERGENCY SPARE PARTS .......................................................................................................... 21
17. PROPOSED LIST OF SPECIAL TOOLS ............................................................................................................................ 22
18. PRELIMINARY LIST OF SPARE PARTS FOR 1 YEAR, 2 YEAR AND 3 YEARS OPERATION................................................. 23
19. SAMPLES ................................................................................................................................................................... 24
20. OTHER RELEVANT INFORMATION’S & ENCLOSURES .................................................................................................. 25

P a g e 2 | 25
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

1. BRIEF DESCRIPTION

Job No. :- 0412-278-20

Project :- Ajman Wastewater Treatment Plant Sludge to Energy Project
Client :- M/s. Six Construct
Job Description :- Supply, Fabrication, Finish & Installation of Metal Works.

a) Digester 01A & 01B – Access Staircase & Platform

b) Sludge Building - Access Staircase & Platform
c) CHP Engine - Access Staircase & Platform
d) Power Control Unit – Chequered Plate
e) Transformer and MCC Room – Chequered Plate
f) Digested Sludge Tank – Spiral Staircase above Digested Sludge Tank
g) Centrifuge Feed Pump – Chequered Plate Cover
h) Biogas floor chamber - Chequered Plate Cover for Drain Pit
i) Tie-in-03 Valve chamber - Chequered Plate Cover for Drain Pit

P a g e 3 | 25
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

2. ENGINEER'S COMMENT/EPC RESPONSE SHEET

P a g e 4 | 25
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

3. MARKED UP COPY OF RELATED PAGE OF ER/SPECIFICATION

a) Vol.3 Part.1 Mech Specification

b) Vol.3 Part.2 Elec Specification
c) Vol.3 Part.3 ICA Specification
d) Vol.3 Part.4 Civil Specification

P a g e 5 | 25
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

4. LOCAL VENDOR DETAILS

Flowline Mechanical Engineering FZC

P. O. Box: 49338, Plot 5B-03B3,4,5,16,17,&18
Hamriyah Free Zone Ph 2, Sharjah
United Arab Emirates

P a g e 6 | 25
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

5. ORIGINAL MANUFACTURER'S (OEM) DETAILS

P a g e 7 | 25
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

6. MANUFACTURER'S QUALITY (OEM) CERTIFICATES

ISO 9001 – 2015

ISO 14001 – 2015
OHSAS 18001 - 2007

P a g e 8 | 25
 Middle East

CERTIFICATE
The Certification Body
of TUV SUD Middle East L.L.C.
certifies that

Flowline Mechanical Engineering FZC

P.O.Box: 49338, Plot No: 5B-03B16, 5B- 03B 17,
5B-03B 18, 5B-03B3, 5B-03B 4, 5B-03B 5, Hamriya Free Zone
Sharjah, United Arab Emirates

has established and applies

a Quality Management System for

Design, Fabrication, Erection, Finishing & Supply of Mild & Stainless Steel
and Aluminium Products for Marine, Infrastructure, Architectural,
Construction, Piping, Oil & Gas, Industrial & Commercial Applications.
Machining of Ferrous & Non-Ferrous Components.
(Category : NACE 25.1, NACE 25.6)

An audit was performed, Report No. 50500.

Proof has been furnished that the requirements
according to

ISO 9001 :2015

are fulfilled.
The certificate is valid from 2018-02-15 until 2021-02-14.
Certificate Registration No.: ME 9K 0145-01 DAC

~
Dubai, 2018-02-19

<(
CJ)
~ CB-021 •• ®
TOV SOD Middle East L.L.C., P.O. Box: 2834, Empire Heights Tower A, Business Bay, Dubai, United Arab Emirates
TUV
 Middle East

CERTIFICATE
The Certification Body
of TUV SUD Middle East L.L.C.
certifies that

Flowline Mechanical Engineering FZC

P.O.Box: 49338, Plot No: 5B-03B16, SB- 03B 17,
5B-03B 18, 5B-03B3, 5B-03B 4, 5B-03B 5, Hamriya Free Zone
Sharjah, United Arab Emirates

has established and applies

an Environmental Management System for

Design, Fabrication, Erection, Finishing & Supply of Mild & Stainless Steel
and Aluminium Products for Marine, Infrastructure, Architectural,
Construction, Piping, Oil & Gas, Industrial & Commercial Applications.
Machining of Ferrous & Non-Ferrous Components.
(Category : NACE 25.1, NACE 25.6)

An audit was performed, Report No. 50500.

Proof has been furnished that the requirements
according to

ISO 14001 :2015

are fulfilled.
The certificate is valid from 2018-02-15 until 2021-02-14.
Certificate Registration No.: ME 14K 0025-01 DAC

Dubai. 2018-02-19

<(
Cl)
~ CB-021
TUV SOD Middle East L.L.C., P.O. Box: 2834, Empire Heights Tower A, Business Bay, Dubai, United Arab Emirates
TOv®
 Middle East

CERTIFICATE
The Certification Body
of TUV SUD Middle East L.L.C.
certifies that

Flowline Mechanical Engineering FZC

P.O.Box: 49338, Plot No: 5B-03B16, 5B- 03B 17,
5B-03B 18, 5B-03B3, 5B-03B 4, 5B-03B 5, Hamriya Free Zone
Sharjah, United Arab Emirates

has established and applies

an Occupational Health and Safety Management System for

Design, Fabrication, Erection, Finishing & Supply of Mild & Stainless Steel
and Aluminium Products for Marine, Infrastructure, Architectural,
Construction, Piping, Oil & Gas, Industrial & Commercial Applications.
Machining of Ferrous & Non-Ferrous Components.
(Category : NACE 25.1, NACE 25.6)

An audit was performed, Report No. 50500.

Proof has been furnished that the requirements
according to

OHSAS 18001 :2007

are fulfilled.
The certificate is valid from 2018-02-15 until 2021-02-14.
Certificate Registration No.: ME 18K 0028-01 DAC

~
Dubai, 2018-02-19

<( ;;_;;,16.,Jl~,i.:,.1;,s,...
DUBAI ACCREDITATION CENTER
(j)
~ CB-021
TOV SOD Middle East L.L.C., P.O. Box: 2834, Empire Heights Tower A, Business Bay, Dubai, United Arab Emirates
ruv"
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

7. MANUFACTURER'S (OEM) INSPECTION & TEST PLAN

P a g e 12 | 25
 IMSP-011-03/QC/18
INSPECTION AND TEST PLAN (ITP) REV0
DATE-1.11.2017
FlowLine Client :- M/s. Six Construct Item Description :- Supply, Fabrication, Finish & Installation of Metal Works FME/ITP/0412/278/20/ Rev.0
Mechanical
Engineering Project :- Ajman Wastewater Treatment Plant Sludge to Energy Project ISSUE DATE: 29/07/2020

EXTENT OF INSPECTION
TEST # NATURE OF INSPECTION /TEST ACCEPTANCE NORM RECORD FORMAT
INSPECTION FME Contractor Client
1 PRE-FABRICATION/PRE PRODUCTION FME IMSP & Fabrication and
assembly Method Statement IMSP Records
Quality Control System Implementation 100% H R R
2 WPS/PQR/WQTR/NDT PROCEDURE
Welding Procedure Specifications
Structure 100% AWS D1.1 WPS/PQR H R R
NDT Procedures 100% AWS D1.1 Procedures H R R
3 PRE-INSPECTION MEETING H R R
One Time - Minutes Of Meeting
(Before commencement of the job)
4 Material Receipt Inspection
All Materials 100% As per approved Drawings/ MTC H R R
All MS material will be S 275 JR Material Requisition. (MR) (3.1 certificate for material)
5 Fabrication of Aluminum Handrail and MS Ladders

Fit-up (Visual and Dimensional) If require Jig and Approved Drawings, Client Spec
5.1 100% IIR # (IMSP-011) H R R
Fixtuere to be made for mass production & AWS D1.1

6 Welding 100% Client Spec. & AWS D1.1

As per approved Drawings /
7 Weld Visual Inspection 100% IMSP 011 H R R
AWS D1.1
8 NDT
Visual Inspection 100% AWS D1.1
Fillet Weld 10% - MPI AWS D1.1 NDT Report H R R

9 Surface Preparation and Painting for Ladders

Galvanizing – Hot Dip Galvanizing for Cheq. Plate and
Random Client Spec. Galvanizing Report H R R
Grating.
Surface Preparation – SA 2.5 Random Client Spec. - H R R
Painting - Sructures and Handrails: 03 Coat Epoxy
Random Client Spec. Painting Report H R R
painted.

10 FINAL INSPECTION AND PACKING Drawings and As per

Fabrication and assembly

Page No. :- 1 of 2
 IMSP-011-03/QC/18
INSPECTION AND TEST PLAN (ITP) REV0
DATE-1.11.2017
FlowLine Client :- M/s. Six Construct Item Description :- Supply, Fabrication, Finish & Installation of Metal Works FME/ITP/0412/278/20/ Rev.0
Mechanical
Engineering Project :- Ajman Wastewater Treatment Plant Sludge to Energy Project ISSUE DATE: 29/07/2020

EXTENT OF INSPECTION
TEST # NATURE OF INSPECTION /TEST ACCEPTANCE NORM RECORD FORMAT
INSPECTION FME Contractor Client
Fabrication and assembly
Final Inspection-Visual & Dimension 100% Method Statement. Visual & Dimension Inspection report H R R
Inspection Release Note (IRN) - - Inspection Release note H R R
11 DOCUMENTATION
Review of manufacturing Record Book 100% Manufacturing Record Manufacturing Record Book H R R
Book Index.
LEGENDS
A = Approve MTC = Material Test Certificate MDR = manufacturer' s Inspection Data Report
H = Hold PL = Packing List V = Verify
IIR = Internal Inspection records R = Review W = Witness
M = Monitor Cert = Certificate FME = FlowLine mechanical Engineering
PDS = Product Data Sheet IRN = Inspection releases Note Eqvt = Equivalent
W2 = 100% Primary members & 10% Secondary Members TC = Test Certificate From Third Party SRV = Store receiving voucher
NCR = Non Conformity Report PMI = Positive material identification IMSP = Integrated Management System Procedure
MIN = Material issuing Note
PREPARED BY APPROVED BY ACCEPTED /APPROVED BY

QA/QC Engineer QA/QC Head Client

Page No. :- 2 of 2
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

7A. MANUFACTURER'S (OEM) RISK ASSESMENT PLAN

P a g e 12 | 25
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

8. MANUFACTURER'S (OEM) RELEVANT REFERENCES -

PREQUALIFICATION DOCUMENT

P a g e 13 | 25
 SUB-CONTRACT APPROVAL
SUBMISSION

Submitted To: . M/s. Six Construct,

Dubai, United Arab Emirates.

Project : Ajman Wastewater Treatment Plant Sludge to Energy Project

Product
& : Supply, Fabrication, Finish & Installation of Metal Works.
Services

Client :- Ajman Sewerage (Private) Companey Ltd (ASPCL)

Consultant :- Halcrow International Partnership ( acobs)

Contractor :- Six Construct Ltd.

Submitted By : Flowline Mechanical Engineering Fzc
Post Box: 49338
Hamriyah Free Zone
Sharjah, United Arab Emirates
Ph: 00971 6 526 43 62
 FLOWLINE MECHANICAL ENGINEERING
Po Box:49338, Hamriyah Free Zone, Sharjah, UAE.
____________________________________________

M/s. M/s. Six Construct,

--------------------------------------------------------------------
CONTENTS :

1. Covering Letter.

2. Introduction

3. Trade Certifications.

4. Quality Policy. (ISO 9001: 2015 Certificate).

5. Facilities and Equipment.

6. Quality System.

7. Client Reference and Approvals.

8. Catalogues.

9. Organogram

10. Enquiry & Contact Details.

Flowline Mechanical Engineering FZC Sharjah.

Ref: FME/PQ/016/2020

M/s. : Six Construct

Kind Attn. :

Reference : Email & Telephone Discussion

Project Reference :
Client :
Consultant :
Contractor :
Material :

Subject : Submission of Documents

(Technical Submission)
Dear Sirs,

We are thankful for offering us an opportunity to submit our documents for the approval of supply &
fabrication of material for your project.

A detailed Pre-qualification document is attached for your scrutiny, which covers our quality system
followed at fabrication shop. Flowline Mechanical Engineering Fzc is a professionally managed
fabrication shop with qualified personnel’s, Latest Machines and with Good In-house facility.

FME is an ISO 9001:2015; ISO 14001:2015; OHSAS 18001:2007 Certified Company based in
Hamriyah Free Zone Sharjah & Ajman.

We have executed many high repute projects in the region within the time period. Our detailed
profile is attached in this submission.

We also have Trading Division for Stainless Steel, exotic materials and Gratings. You may contact
us for these requirements.

Should you require any information, please do contact the undersigned.

Thanking you,
Yours Sincerely,

For Flowline Mechanical Engineering Fzc,

Rebin Abraham,
Marketing Manager.
 LICENSE NO. 8574 8574 ‫رقم الرخصة‬

OPERATING NAME FLOWLINE MECHANICAL ‫فلولين للهندسة الميكانيكية ش م ح‬ ‫السم التجاري‬

ENGINEERING FZC
LEGAL STATUS Free Zone Company ‫شركة منطقة حرة‬ ‫الشكل القانوني‬

TYPE OF LICENSE Industrial ‫صناعية‬ ‫نوع الرخصة‬

ACTIVITY(S) Steel Fabrication. .‫تصنيع الحديد‬ ‫النشــــاط‬

OWNER(S) Francis Maliakal John ‫فرانسيس ماليكال جون‬ ‫المــــالك‬

Rebin Abraham ‫ريبين ابراهام‬

MANAGER(S) Francis Maliakal John ‫فرانسيس ماليكال جون‬ ‫المدير المسؤول‬

Karunakaran Nair Gopalan Nair ‫كارون كران ناير جوبالن‬

ADDRESS Plot No. 5B-03B16 , 03B17 , ‫قطعة أرض رقم‬ ‫العــــنوان‬

Hamriyah Free Zone 03B18 , 03B3 , 03B4 , ‫المنطقة الحرة بالحمرية‬
Sharjah 03B5
United Arab Emirates
‫الشارقة‬
‫المارات العربية المتحدة‬

PO BOX NO. 49338 ٤٩٣٣٨ ‫ب‬.‫ص‬

ORIGINAL DATE ISSUE 20 Nov 2011 ٢٠١١ ‫ نوفمبر‬٢٠ ‫الصدار الصلي‬

EXPIRY DATE 19 Nov 2020 ٢٠٢٠ ‫ نوفمبر‬١٩ ‫تاريخ النتهاء‬

REMARKS All local activities as per local rules and ‫النشاط يتم حسب القوانين المعمول بها داخل‬ ‫ملحظـــات‬
regulations.
.‫الدولة‬

UCode : 171

This license is valid for operation in the Hamriyah Free Zone ‫هذا الترخيص ساري المفعول للعمل داخل المنطقة الحرة بالحمرية‬
only and is subject to the T & C of the lease and the rules , ‫فقط ويخضع لشروط وأحكام عقد اليجار واللوائح وإخطارات هيئة‬
regulations and notices of the Hamriyah Free Zone ‫المنطقة الحرة بالحمرية‬
Authority.
This certificate is digitally signed and it does not need to be ‫ للطلع على‬.‫وهذه الشهادة رسمية ول تحتاج إلى ختمها أو توقيعها‬
stamped or signed. To view license detail visit ‫ يرجى زيارة الموقع‬، ‫تفاصيل الترخيص‬
h t t p : / / w w w . h f z a . a e / e n - u s / Ve r i f y - D o c u m e n t s . Online http://www.hfza.ae/en-us/Verify-Documents
Verification # 27156229 27156229 # ‫أو التحقق عبر النترنت‬
Renew License /
 PRE-QUALIFICATION
QUALITY DOCUMENT: QD 001 VENDOR APPROVAL

CLIENT REFERENCE
&
APPROVALS

FLOWLINE MECHANICAL ENGINEERING

Approved By
 PRE-QUALIFICATION
QUALITY DOCUMENT: QD 001 VENDOR APPROVAL

CLIENT REFERENCE

MARINE / MARINAS

Sl.
No. Main Contractor Project Client/Consultant Country
Mina Rashid DP World UAE
01 Shafa Al Nahdah
Marina P-3
Somalia Land DP World UAE
02 Shafa Al Nahdah
6Marinas at Nakheel UAE
03 Marinetek Diera island

Dubai Water Dubai Municipality UAE

04 PKI Marina
Canal
Mina Rashid DP World UAE
05 Shafa Al Nadha
Marina P-2
Target 6Marinas at Nakheel UAE
06
Engineering Diera island
Australian Marine Fishing Harbour Dubai Municipality UAE
07
Technology Facility
Dutco Balfour Water Taxi, Halcrow UAE
08
Beatty LLC RTA
China Harbour Halcrow UAE
09 Hulayala Port
Engineering
Fujairah Port Halcrow UEA
10 Athena S. A Khorfakkan
Port
UAE Armed Droch Gruppe UAE
11 Be Six
Force

FLOWLINE MECHANICAL ENGINEERING

Approved By
 PRE-QUALIFICATION
QUALITY DOCUMENT: QD 001 VENDOR APPROVAL

OIL & GAS

Sl.
Main Client/Consultant Country
No. Project
Contractor
S.K. Takreer UAE
01 Engineering RRE

S.K. Wasit Gas Aramco Overseas Co K.S. A

02
Engineering Programme
G.S. Green Diesel Takreer UAE
03
Engineering Project
04 Cleveland Takreer Laing O rourke UAE

05 Alderly Jazan refinery Hanwha-Aramco K.S. A

PDO OMAN
06 Bilad Oman Sohar Refinery
ENSCO-140 & ENSCO UAE
07 Lamprell
141
08 Hanmaek ARP KNPC KUWAIT

09 Hanmaek GT-5 KNPC KUWAIT

10 SRG ARP KNPC KUWAIT

11 Hanmaek CFP KNPC KUWAIT

12 Comart Tozzi SARB ADCO UAE

Air Liquide
13 Emirates for Borwin3 PETROFAC/ARAMCO K.S. A
Industrial Gases
Emirates ARAMCO K.S. A
14 Jazan Refinery
Industrial Gases

FLOWLINE MECHANICAL ENGINEERING

Approved By
 PRE-QUALIFICATION
QUALITY DOCUMENT: QD 001 VENDOR APPROVAL

INFRASTRUCTURE

Sl.
No. Main Contractor Project Client/Consultant Country
Samsung Saif Parsons UAE
01 Al Salam Tunnel
Bin Darwin
Permasteelisa Riyadh Metro K.S.A
KAFD Iconic
02 Gartner Saudi
Station
LLC
Permasteelisa
03 Gartner Saudi NDIA Bechtel UAE
LLC
04 Darwish Trading Pearl Qatar Qatar
Aldar Laing O’ Al Raha Beach Cansult Maunsell UAE
05
Rourke Development Aecom
06 ED Zublin AG STEP Project Parsons UAE

BUILDING / TOWERS

Sl.
No. Main Contractor Project Client/Consultant Country
Al Futtaim UEA
01 Cladtech
Towers
02 MBM Mosque Jobs UAE
Technical Part UEA
03 Dubai Marina
Co.
Central Market UAE
04 J & H Emirates
ADH
Permasteelisa
05 Gartner Saudi Dubai Arena UAE
LLC

The above mentioned are some of our Major clients. Apart from this we do support
lot of clients in UAE and Other Gulf States.

FLOWLINE MECHANICAL ENGINEERING

Approved By
s¹‰ È/Ì/°/Ì/¿Z/°/Ì/¼/·YÈ/‡|/À/Æ/¸/·¾/ËÓÂ/¸/§
Flowline Mechanical Engineering FZC
Mechanical Engineers, Designers & Fabricators

ISO 9001:2015, 14001:2015, OHSAS 18001:2007

 INTRODUCTION
The history of FME goes back to 2004 and after a decade of unparalleled experience,
technical expertise FME is recognized as a leading organization in undertaking medium
contracts, delivering projects for warehouses, power plants, Oil & Gas sector including
process and industrial plants in the region of UAE & GCC. FME is an ISO 9001: 2015,
14001 : 2015, OHSAS 18001: 2007 certified company, We are certified by FPAL, UK for
suppliers to the Oil & Gas Industry

We have a dedicated workforce of over 200 personnel and an impressive portfolio of

accomplishing many projects in the past years. Our area of Specialization covers
structural and steel fabrication, mechanical piping, storage tanks, process equipment in
both Mild Steel and Stainless Steel.

FME is specialized in Aluminium fabrication, undertakes Sheet Metal Jobs and

Machining parts. The State of the art facility is located in Hamriya Free Zone, Phase II
Sharjah, UAE with a total area of 30,000 Sq Mtr.

02
APPROVALS & JOBS

03
 MILD STEEL FABRICATION
We cater to all steel related fabrication requirements for commercial buildings, Oil & Gas Sector & Marine related
Jobs. We have in-house blasting and painting facility.

COMMERCIAL JOBS
Ware houses, Canopies, Shutter & Molds, Cement silos, Support system for Tunnel Boring equipment.

OIL & GAS

Storage Tanks, Process Package, Pipe Racks, Rolled Platforms, Equipment platforms, Ladders & Handrails, Saddle
Supports, Permanent pipe rollers, Mud Tanks, Piping spools and Cylinder Racks.

MARINE
Landing Platforms, Walkways, Handrails, Mega cleats & Pile guides.

All fabrication has been carried out in ASTM, ASME or EN Standards as per the approved ITP and method statement.

MUD TANKS JACKING FRAME

DIVING BOX TIPPING UNIT STRUCTURAL

SILO SKID FOR VERTICAL VESSEL STRUCTURAL

04
 STAINLESS STEEL FABRICATION
Flowline handles Stainless Steel with special care and does the fabrication for various industries.

COMMERCIAL JOBS
Handrails and claddings.

OIL & GAS

Storage Tanks, Process Package, Piping Spools, Manifolds.

MARINE
Handrails, Bollards, Pile guides, Cleats, Holding down bolts, Ladders, Mooring Rings & Cable trays.

All the fabrication has been carried out as per ASTM, ASME or EN Standards. We work with Austenitic, Duplex & Super duplex
grades. After fabrication all items shall be pickled and passivated to remove the contamination before final delivery.

All the welds shall be performed by certified welders as per the approved ITP and Method Statement.

BOLLARDS MANIFOLD

HOLDING DOWN BRACKET PILE GUIDE HANDRAILS

MOORING RING LADDER CABLE TRAY

05
 ALUMINIUM FABRICATION
Flowline caters to the requirement of Aluminium Fabrication in Marine and Oil & Gas Sectors. Our Specialization includes
Gangways, Cleats, Bollards, Handrails and the Aluminium Platforms for the BOP’s. We also do Aluminium Cladding.

FME perform Fabrication standards in American and EN Standard.

All the Jobs shall be performed by certified welders as per the approved ITP and WPS.

GANGWAY BOP PLATFORM

ALUMINIUM BOLLARD

ALUMINIUM CLADDING

BOP PLATFORM AFTER INSTALLATION ALUMINIUM HANDRAIL

06
 MACHINING & MASS PRODUCED PARTS
FME offers Mass Production of Parts in sheet metal and by machining. We have a full fledged Sheet Metal
department, machine shop for mass production of parts by CNC machines.

MACHINED PARTS MACHINED PARTS

THREADED PARTS SHEET METAL PARTS

M/C FLANGES CLAMPS

SHEET METAL PARTS THREADED PARTS

07
 PLANT & EQUIPMENT
FME has a wide range of CNC controlled & NC controlled machines for the execution of projects.

BEAM PROCESSING LINE PLATE PROCESSING LINE

CNC TURN MILL MACHINE PLATE PROCESSING LINE

WATER JET CUTTING MACHINES ROBOTIC WELDING

BLASTING LINE PROFILE ROLLING MACHINE

08
FME is an approved manufacturer for M/S Semmco UK, who is a leading manufacturer for access platforms for
Airlines, Rail, Vehicles & working at height.

Semmco Limited., 9 Kestrel Way, Goldsworth Park Trading Estate, Woking Surrey, GU21 3BA,
United Kingdom, Tel: +44 (0) 1483 757200, Fax: +44 (0) 1483 740795, sales(at)semmco.com
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 FME is associated with M/S Chemdoc (Water Technologies) France for both marketing & service in the region
as an OEM.

We offer Reverse Osmosis turn key compact and mobile units for sea and brackish water desalination from
200 to 5000m3/day.

We offer fully integrated membrane system for water reuse on cooling towers (industrial and residential).

We offer treatment plants for water from brackish water or sea water with latest technology for upto requirements
of L1000 m3/day.

Manufacture integrated system based membrane to reuse gray water for green space watering used for coastal
resorts, public irrigation etc.

We also offer cooling tower water reuse processing units.

Rue du, 12 Rue du Sauvignon, 34800 Clermont-l'Hérault, France.

[email protected]
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 PROJECT PHOTOS

ABU DHABI YAS MARINA LUKOIL REFINERY

WASIT INLET AND GAS PROCESSING PROJECT CLEAN FUEL PROJECT

DUBAI CULTURAL VILLAGE DUBAI WATER CANAL

DP WORLD - DUBAI PORT OF FUJAIRAH

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 ACCREDITATION & PLANT VIEW

P.O. Box: 49338, Hamriyah Free Zone, Phase II, Sharjah, UAE.
Ph: +971 6 5264362, Fax:+971 6 526 4219, Mob: +971 50 67 35247
Email: [email protected], [email protected]
Website: www.fmeuae.com
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

9. DESCRIPTION OF THE PROPOSED EQUIPMENT / MATERIAL

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 1 Digester 01A & 01B 2 Sludge Blending
Access Staircase around Digester 01A Staircase with Platform (Stair)
Description Profile Grade Description Profile Grade
Stair Tread Chq Pl 6mm Thk S 275 JR Platform Frame UPN100 S 275 JR
Handrail 1 1/2 Pipe Sch40 - 3.68mm Thk A 53 Gr B Bracing 65x65x6 S 275 JR
Base plate 16mm Thk S 275 JR Stair Tread Chq Pl 6mm Thk S 275 JR
Plate 6mm Thk S 275 JR Plate 6mm Thk S 275 JR
Con. Plt. 10mmThk S 275 JR Handrail 1 1/2 Pipe Sch40 - 3.68mm Thk A 53 Gr B
Conn Bolt Grade M8.8, M12 bolt Grade 8.8 Base plate 16mm Thk S 275 JR
Anchor bolt Grade M8.8, M16 bolt -220 Anchor Grade
Length8.8 Con. Plt. 10mmThk S 275 JR
Platform between Digesters Conn Bolt Grade M8.8, M12 bolt Grade 8.8
Description Profile Grade Anchor bolt Grade M8.8, M16 bolt -220 Anchor Length Grade 8.8
Main Beams IPE200 S 275 JR
Inner Beams IPE160 S 275 JR 3 CHP Engine
Bracings L120x120x12 S 275 JR Platform for Maintenance
Bracings L100x100x10 S 275 JR Description Profile Grade
Gratings Grating 25X5mm Thk S 275 JR Support column HEA200 S 275 JR
Handrail 1 1/2 Pipe Sch40 - 3.68mm Thk A 53 Gr B Support Beam IPE200 S 275 JR
Sloped Handrail 1 1/2 Pipe Sch40 - 3.68mm Thk A 53 Gr B Support Beam IPE160 S 275 JR
Conn Bolt Grade M8.8, M12 bolt Grade 8.8 Support Beam IPE140 S 275 JR
Base Plate 20mm Thk S 275 JR Bracing Angle L100x100x10 S 275 JR
Con. Plt. 10mmThk S 275 JR Bracing Angle L65x65x5 S 275 JR
Platform for Mixer Maintenance Gratings Grating 25X5mm Thk S 275 JR
Description Profile Grade Handrail 1 1/2 Pipe Sch40 - 3.68mm Thk A 53 Gr B
Pltf. Frame UPN100 S 275 JR Access Staircase
Bracing L65x65x5 S 275 JR Description Profile Grade
Gratings Grating 25X5mm Thk S 275 JR Stringer UPN220 S 275 JR
Handrail 1 1/2 Pipe 1 Meter Assembly A 53 Gr B Stair Tread Grating 25X5mm Thk S 275 JR
Conn Bolt Grade M8.8, M12 bolt Grade 8.8 Handrail 1 1/2 Pipe Sch40 - 3.68mm Thk A 53 Gr B
Con. Plt. 10mmThk S 275 JR
6 Digested Sludge Tank
Spiral Staircase above Digested Sludge Tank
Description Profile Grade
Column CHS 323.9x6.3 S 275 JR
Stair Tread Chq Pl 6mm Thk S 275 JR
Plate 10mm Thk S 275 JR
Handrail 1 1/2 Pipe Sch40 - 3.68mm Thk A 53 Gr B
Base plate 20mm Thk S 275 JR
Con. Plt. 10mmThk S 275 JR
Anchor bolt Grade M8.8, M16 bolt -220 Anchor Grade
Length8.8
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

10. COPY OF APPROVED DESIGN CALCULATIONS

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

11. COPY OF RELEVANT DESIGN DRAWING

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

12. DATA SHEETS OF THE PROPOSED EQUIPMENT / MATERIAL

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

13. PRELIMINARY ARRANGEMENT DRAWING OF THE PROPOSED

EQUIPMENT / MATERIAL

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

14. DESIGN LIFE CERTIFICATE

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 WARRANTY LETTER
Client :
Contractor :
Project :
Supplier :

Products:
1) MS Platforms & Stairs
2) MS Chequer Plates
3) MS Overhead Crane Beam

Warranty Period: 25 years

Flowline Mechanical Engineering Fzc guarantees that the above products have been applied in
accordance with the manufacturer’s recommendations and are guaranteed for a period of 25
years from TOC (Taking over Certificate) for any defects arising as a direct result of defective
workmanship or product failure.

Flowline Mechanical Engineering Fzc obligation and liabilities arising out of or in connection with
failure can only be limited to re–application costs and not to any other costs or losses of
whatever nature incurred by the contractor or client.

This warranty does not cover any misuse or damage caused to the structures as a result of
misuse, mishandling, accidents, improper care and precautions taken, natural calamities, etc.

For and on behalf of

Flowline Mechanical Engineering FZC
 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

15. COMPLIANCE AND DEVIATION STATEMENT

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

16. PROPOSED LIST OF EMERGENCY SPARE PARTS

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

17. PROPOSED LIST OF SPECIAL TOOLS

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

18. PRELIMINARY LIST OF SPARE PARTS FOR 1 YEAR, 2 YEAR AND 3

YEARS OPERATION

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

19. SAMPLES

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 Contractor: Employer: Engineer:

AJMAN WWTP SLUDGE TO ENERGY

Material Submittal
Project
Ref.:
ASE Rev: Date:
Doc
Ref.: ASE SIX MAS GEN CW 02 000 - 00 25 Jul 2020

20. OTHER RELEVANT INFORMATION’S & ENCLOSURES

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