Iranian Gas Engineering & Development Company Client/MC/Consultant:
EPC Contractor:
Kheirgoo - Arsanjan Gas Compressor Stations Project on IGAT VIII
CONTRACT NO.: 98/791218
ITP FOR GATE, GLOBE & CHECK VALVES
Project ID STAT. Discipline Doc Type Sequence Revision
Contract No: 98/791218 Page 1 of 12
ITP FOR GATE, GLOBE & CHECK
VALVES
02 5/09/2020 ISSUE FOR APPROVAL HTA HTA B.KH
01 4/24/2020 ISSUE FOR APPROVAL HTA HTA B.KH
00 2/29/2020 ISSUE FOR APPROVAL HTA HTA B.KH
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
TABULATION OF REVISED PAGES
PAGE REV0 REV1 REV2 REV3 PAGE REV0 REV1 REV2 REV3
1 × 26
2 × 27
3 × × 28
4 × × 29
5 × × 30
6 × × 31
7 × × × 32
8 33
9 34
10 35
11 36
12 37
13 38
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TABLE OF CONTENT
1. SCOPE .................................................................................................................... 4
2. GENERAL INFORMATION ...................................................................................... 5
3. REFERENCES ........................................................................................................ 5
4. RESPONSIBILITIES ............................................................................................... 6
5. INSPECTION & TEST PLAN TABLE ....................................................................... 6
2. SCOPE
The scope of the present document is to specify the methods and establish the Quality Control Plan for
inspecting the GATE, GLOBE & CHECK VALVES manufacturing at Vendor’s shop.
3. GENERAL INFORMATION
3.1 Definitions and Terminology
CLIENT: IGEDC
MC/ CONSULTANT: FSEC
CONTRACTOR: SEKAF / RAHBORD ENERGY
THIRD PARTY AGENCY: ARYA CGS
3.2 Project Name
Iranian Gas Engineering & Development Company - Kheirgoo - Arsanjan
Full name:
Gas Compressor Stations Project on IGAT VIII
Location: Kheirgoo - Arsanjan
Contract No.: 98/791218
3.3 Abbreviation
Review documents, It is processed through reviewing any results of inspection or test as a
R: method of ensuring that the inspection or test is performed in accordance with any
approved drawing, procedure, specifications or acceptance criteria.
Spot witness and/or spot check basis A designated point during or following an activity at
which spot inspection or spot examination is required in accordance with the relative
SW: procedure. Work may proceed through the designated spot witness point if the required
party is not present for the previously established activity. Percentage of inspection for spot
determining by client).
Witness Point. A designated point during or following an important activity at which
inspection or examination is required in accordance with the relative procedure. Work may
W:
proceed through the designated witness point if the required party is not present for the
previously established activity. PA shall sign and Stamp the report.
Hold points. A designated point during or following a specific activity. Work may not
H: proceed beyond this point until the inspection has taken place and been witnessed by the
required parties (Witness is Mandatory for continuing the cycle).
Review & Approve, VENDOR shall submit the required documents to the CLIENT /
RA:
CONSULTANT, CONTRACTOR and THIRD PARTY inspector for approval & Stamped.
No Activity, No activity, but has open access to VENDOR, should CLIENT /
N/A CONTRACTOR discrete to visit If Required If Required Means to be required as
specified in the purchase order / specification / standards.
4. REFERENCES
Code and Standards
275-800-PI-SP-010 Valves Specification
API 598 Valve Inspection and Testing
API 6D Specification for Pipeline valves
Standard Specification for Carbon and Low-Alloy Steel Forgings, Requiring
ASTM A350/350M-07
Notch Toughness Testing for Piping Components
ISO 17292:2015 Metal ball valves for petroleum, petrochemical and allied industries
STANDARD SPECIFICATION FOR STEEL CASTINGS, CARBON, SUITABLE FOR
ASTM A216
FUSION WELDING, FOR HIGH-TEMPERATURE SERVICE
STANDARD SPECIFICATION FOR FORGED OR ROLLED ALLOY AND STAINLESS
ASTM A182 STEEL PIPE FLANGES, FORGED FITTINGS, AND VALVES AND PARTS FOR
HIGH-TEMPERATURE SERVICE
5. RESPONSIBILITIES
CONTRACTOR’s Quality Control Personnel is responsible for initial control and inspection of GATE, GLOBE &
CHECK VALVES manufacturing, as per approved ITP, before inspecting those items by TPA.
Inspection Points
Test Client
Ite Verifying
Inspection Activity Frequen Procedure/ Reference Criteria Acceptance Criteria Contract Consulta
m Document Vendor TPA
cy or nt/
MC
1 Pre-Inspection meeting -- -- -- -- H H H H
MATERIAL TESTING FOR BODY & Valves Specification / A182 F6a/
Original
2 BONNET, COVER 100% ASTM A350 LF2 CL1/ A126/ A216/ Valves Specification H RA RA R
Certificates
/STEM/,BOLTING A193 B8/A194 / MTO
3 Penetrant Testing (Valve Body) 10% API 598, ASME B16.34 API 598, ASME B16.34 Report H RA RA R
Data Sheet for Manual Valves
4 ASSEMBLY Check Random Data Sheet for Manual Valves Report H SW SW R
Approved DWG
Approved DWG/ Valves
Visual and Dimensional Inspection Valves Specification / BS EN ISO
5 25% Specification / BS EN ISO 17292 Report H W W R
(Note 2) 17292 ASME B16.11
ASME B16.11
Approved DWG/ Valves Fire Safe
Fire Safe Test Certificate (If Valves Specification / BS EN ISO
6 100% Specification / BS EN ISO 17292 Test H RA RA R
applicable) 17292 ASME B16.11
ASME B16.11 Certificate
Inspection Points
Test Verifying Client
Ite
Inspection Activity Frequen Procedure/ Reference Criteria Acceptance Criteria Documen Contract Consultan
m Vendor TPA
cy t or t
MC
7 Pressure Test (Note 2, 3) 25% Valves Specification/ API 598/ API6D Valves Specification/ API 598/ API6D Report H W W R
8 Operation Test (Note 2) 25% Valves Specification/ MSS SP-91 Valves Specification/ MSS SP-91 Report H W W R
Valves Specification / BS EN ISO
9 Painting Inspection 100% Valves Specification Report H W W R
17292
Final Inspection & Marking, Packing Valves Specification / BS EN ISO Packing
10 100% Valves Specification H W W R
& Loading 17292 List
11 Inspection Release Note 100% -- -- IRN R R H H
12 Inspection Certificate 100% -- -- IC R R H R
Final
13 Final DATA BOOK 100% -- -- H RA H H
Book
Notes:
1. Where applicable Specification for Supply NACE Materials and NACE MR01-75/ISO 15156 requirements shall meet the Data sheets for Valve
2. TPA review inspection reports and witness tests at the specified range, if any nonconformity observed, test range will be increased to 100%
3. Stem backseat test, Hydrostatic shell test and Hydrostatic seat test shall be performed as per the requirement of valve specification, API598 and APD6D.
