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FM 200 Cylinders DOT Report
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ARROWHEAD INDUSTRIAL SERVICES USA, INC
Compressed Gas Container Specialists
'3537 South N.C. 118 P.O. Box 1000
Graham, North Carolina 27253
Telephone USA Facsimil
(336)578-2777 (336)578-2829
PartNo, 14en7Te Report Noss33. Ma,
W/O No. 634375 nypont
Report Of inspection Of Gas.
Manufacture for Manchester Tonk Company
locatedat 3800 Wisman Lane, Quincy, not 62908-1256
Manufacture by Manchester Task Compamy
located at” 3400 wisman Lane, Que, nol 62301-1256
Consgnedto Manchester Tank Company
Located at 3400 Wisman Lane, Quincy line 62301-1256
Cauarenye122 Sze:360 inches outside dames by 48.875 inches long.
‘Volume:8749 cubic inches
Marks tampedinte the ead ofthe cinder are
Specification oT-48WS00_Te4awnese
Serial Numbers 84533730 To AASSIRS0 Inclove
Inspectors Mark
Iaenatving symbol masz
rete 10 Ao
Tare Welght YES
‘Other marks kM Manchester “SO xe assi2rc
‘These containers were made by proces of walling two formed head int arlled and longus eared sie wall The material used was
‘ype 3 authorized in able tof OT Speicaton number AOW. The mate used was nti by the following heat code numbers s4hM
anacs oe
Se materia used was verifies to chemical nays and recor hercte ttached hereto, The heat codes were marked onthe mater Al
material used was inspected and all that was accept was found re rom seams, hs, laminations and ether dafets,
Radiograpy: Alene werexrayed and found satstactory
Thecomplance of eyinders with spefction equremens wes verified ining markngs, condition of inside test, threads et. ll clnders
with defects which might prove Inreus were rejcte. ne procestes of mantacture ans nest eatment ware supervises an Found tobe
efficent and satstartory, The olnder walls wee measutes ara the minimum thickness noted was 208 ch. The outsie diameter tobe 1600
Inches. The wall tress was alate to be 32723 pounds per square inch under an internal pressure of 120Dpaunds per square inch
Hydrostatic tex. tel tests of materal and other tests as prescrioed in spectestions ae. DOT-€BW and/or T-48WM ware made in the
Presence ofthe inspcior and all oyindetsecepted were found oben compliance wth the equiements ofthat speciation. Records
thereat are attaches hee,
Excheylndr hasbeen equipped with safety deues as folows: None
‘prey cer that all ofthese cinders proved satisfactory n every way an comply wth the requirements of Department of ansortation
Speciation 48 andor Transport Canada speciation BWM except follows
Exceptions
Conlersion: #5 365.0377-MPa SI x06895= Bar. Lb. AS3SSHKE,.CuFLx28 316-thers
Ceroynginspector: Christopher R. Martin Inspector Ronald OeARROWHEAD INDUSTRIAL SERVICES USA, INC
Compressed Gas Container Specialists
3537 South N.C. 119 P.O. Box 1000
Graham, North Carolina 27253
Telephone USA Facsimile
(336)578-2777 (336)578-2929
away: (LOR CYLINDE
Seral numbers AS35730 t0 AA539850 incushe
Sie 1600 Inches outside caret by 48.875 ines lone
Manufactured by Manchester Tank company
Manufactured for Manchester Tank Company
West] Weat | Gindersnepresenied [©] ma P| S$] 8] Nw] @ ] we] We ae
cede | number
Tae | aes aI oa [oases ato a a
144533850
Tas | part nasser [Tao one ors ons | neo oe om as ee ais
AS33850
‘The stel was manufactured by:North tar fr test 1 Feralloy Corparation for test 2
“The orginal ofthe cried mal tes reports een the les ofthe manufacture,
‘Chemical nayses were made by:North tarfr test 1 Feraloy Corporation forest?
Note; Ay omission of analyses by heats, if authorized, must be aecounted for by notation hereon reang “The prescribed cetficae of
manufacturer of material hs bee secured, found satisfactory, and placed on fio by attaching scopy ofthe cetfcate
awe Attonge
Certying inspector: Chestopher R. Matin Inspector: Ronald EteTelephone
(336)878-2
ARROWHEAD INDUSTRIAL SERVICES USA, INC
‘Compressed Gas Container Specialists
13537 South N.C. 119 P.0. Box 1000
Graham, North Carolina 27253
Usa
77
F PH
Seri numbers A4S3372010 AS33850 Incueve
sie
15.00 _ Inches outsiae diameter by 48.875 inchestong.
Manufactured by manchester Tank Company
Manufoeturedfor Manchester Tank company
Facsimile
(336)578-2929
Gylinder
Tested
Cylinders Represented | Feat Yield | Tensile | Elongation | Reduction
code Strength | strength | (Percent) | of
tes | (esi) Area
Percent
Weld Tensile ] weld
strength | Bend
(si) | Test
AT
ASTSTIOAASTRD | TSAR | top | FOE | TaST_| area]
TG | sdewal | —eesoa | yaaa | ase | eae
Tia | PAS
to
Totton |
Tews
z TP
atom
eval
ata
‘otto
boom
dewa
1
baton
Teva
er
bot
aewat
rtensie strength value was gnerated with an actual wal hikes of. 233,
Cerin nepector: Christopher R. Marin
Cawectlinge FS
‘ype 7 874\specmens were used for testing
Inspector Ronald betelARROWHEAD INDUSTRIAL SERVICES USA, INC
Compressed Gas Container Specialists
+3537 South N.C. 119 P.O. Box 1000
Graham, North Carolina 27253
Telephone USA Facsimile
(236)578.277 (336)578-2929
‘RECORD OF HYDROSTATICTESTS ON CYLINDERS,
Serial numbers AA s33730 to AA 3850 Inclusive
sue 1600 inches outside diameter by 42.75 inches long.
Manufactured by Manchester Tank Company
Manufactured for “Manchester Tank Company
Actual test Toul Permanent Percantratioof
serial mmbers of eae Expansion Expansion Permanent Tare Volumetric
inderstested (pounds per square euble (cubic expansion ototal— Weight Capacity
ranged numerically ‘neh centimeters) centimeters) expansion —__(pounds)__(euble inches)
AA 33750 3000 = © 233 TORS 9
7592
aA 1
aR
AA
aA
AR
aR
aA
Burst test: Serial number AA s34772
Note: Cylinders reported as burst test samples were pressurized to a minimum of 4 times the service pressure
‘without failure occurring. Upon completion of burst testing the cylinder semples were destroyed making them
incapable of holding pressure.
6
Caer
Certityng inspector: CrstopherR. Martin Inspector: Ronald Ste
EyMTE Report No
Part: 14412TC
WOH: 694175
41018
Certificate of compliance and test report — welded or brazed cylinders
Manufactured under Dept, of Transportation regulations,
Manufacturer: MANCHESTER TANK & EQUIP,
Location:__3400 Wismann Lane, QUINCY. I, 62301-1256
CYLINDER DESCRIPTION AND DESIGN CRIT!
DOT spec._4BW. Service Pressure: _$00 psi
Nominal size: 16.000in._O,D.x_48.875in._Loi Test Pressure:__1000 psi
Nominal volumetric capacity: 317.0 Ib Minimum wall: _ 0,208 i.
RIA:
Tare weight range: _170.25 - 173.67 Ib Calculated stress @ T.P:_34902 psi
Joint Efficiency: Full X-Ray for 100% Joint Efficiency
MANUFACTURING PROCESS:
Construction: (Welded, brazed, type seams, ete)
je
‘These Cylinders were made by provess of electric are welding two semni-ellipical heads to rolled shell with
trie are, Longi seam = 178,61-8ci/ |) Jousle burt joint and 178,61-8(b)
MATERIAL AND HEAT TREATMENT:
Material was type 3 authorized in Table | of Appendix A of Part 178.
‘The material was identified by Heat Numbers: 139945.P371 1
REPORT DETAILS:
Quantity: 121 ‘Test date:_ 0972011
Serialé Range: Aasia730-—Aassigsn Heat no, or code:_1S4RH,124CS
‘deatitying symbol:_N14s02 Lot numbers: 11
MARKINGS: Inspector's mark:_KML
MANUFACTURED FOR: Stock
Piel aa eee
CONSIGNED To:
a
{ hereby certify that 1 have determined that eylinders described on this report comply with the requirements of
Dept. of Transportation specification Title 49 CFR. Part 178.61
Remarks,
Signed:_ cs
Keith Morris
Location: QUINCY. IL.
Date:_10-24-11MTEReportNo: 41018 PAGE
Record of chemical analysis of material for eylinders
Serial no range: _AAS33730 _ to _AAS33850 inclusive
Cylinder size: _16.000%n. OD. x 48.875in, long
(Cylinder Manufacturer,_MANCHESTER TANK & EQUIP,
emeadd Type of Chemical Analysis
Code mamber. | adeucheck| C | Mn] ]s | si] at | ce | ¥_ | Otiert Name—sym
ni_| cu |cr_| mo | ti | Mg | Zn | Fe | Other2Name- sym
TS4RH= 139945” [Ladle [0.040 ]0.830 | 0016 | 0.005 | 0.020 ]0.020 | 0.035 | o.000]
0.090 | 0.130 | 0.060 | 0.010 | 0.000 J0.000 | 0.000 | 0.000] -
MANUF BY: NORTHSTAR BLUESCOPE
TESTED BY: NORTHSTAR BLUESCOFE
124CS- P3711 Ladle | 0.060 |0.720 | 0.012 | 0.013 | 0.020 |0.033 | 0.023 | o.002] -
0.060 | 0.160 | 0.080 | 0.020 | 0,001 J0.000 | 0.000 | 0.000]
MANUF BY: NLMIt INDIANA
‘TESTED BY: NLMK INDIANA.
“Material manufacturer: _ Manufacturers listed in above data,
The above analyses have been verified to comply with material authorized by the specification. Chemical
Analyses were made by _Companios listed in above data
eee.
Location: QUINCY, IL.
Date:_10:24-11,MTE Report No:
41018 PAGE 1
Record of physical test of material for eylinders
Serial no range: _AAS33730 to AS33851 inclusive
Cylinder size: 16.000 in, 0.0.x 48.875 in, Jong
Cylinder Manufacturer: MANCHESTER TANK & EQUIP,
‘Type of heat treatment: Cylinders wer vated in eveess of H100E, in accordance with Colinder Spee.
First Serial# | Lot | Heat Yield | Tensile | Yield] tlongation | Red in] Weldtest | Flat | Burst | Cycle
Last Seriat# [number | Code | strength] strength ltensite) in area i test | test test
Min Wall Thick| Psi | Psi |ratio*) _ Inchest® % | tensile | * : .
Wall Stress Tangih bend
Aas33730 | -HT. 134RH] 71092] 78757] 176 | 776] sat PASS
AS33850 | L-HB 1SaRH ef
0211 in 1s I2acs| 66502] 74122 231 | 76
32258 psi Lw 75234 SAT
HT—Head Top HB—THead Bottom —$~Side Wall_W~ Weld PM~ Parent Material SAT ~ Satisfactory
* Where applicable
** Insert gage length of specimen
Location:_QUINCY, IL,
Date: 10-24-11MTE Report No:
A018
Record of hydrostatic tests of eylinders (sample basis)
Serial no range: _AAS3373 to__AAS33850 inclusive
Cylinder size: 16.000 in. OD.x 48.875 in long
Cylinder Manufacturer; MANCHESTER TANK & EQUIP,
‘Test method: _Water Jacket method, per CGA C-3.
Test pressure: _1000 psi
Lot# Serial # Range Lot Size | Permanent] Total % Ratio of Volumetric
Expansion) Expansion | Permanent to Capacity
cm’ Cm? Total Expansion lbs.)
| AAS33730- 4533850 121 10.00 395,00 23 3170
The above results represent sample eylinders selected from each ot. All other cylinders inthe lot were subjected
‘Toa proof pressure of _1000 psi and showed no defeets.
Location: QUINCY, IL.
Date:_10-24-11,
PAG