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DOT Report-Cylinders

FM 200 Cylinders DOT Report

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Binu Sulochanan
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0% found this document useful (0 votes)
287 views8 pages

DOT Report-Cylinders

FM 200 Cylinders DOT Report

Uploaded by

Binu Sulochanan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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ARROWHEAD INDUSTRIAL SERVICES USA, INC Compressed Gas Container Specialists '3537 South N.C. 118 P.O. Box 1000 Graham, North Carolina 27253 Telephone USA Facsimil (336)578-2777 (336)578-2829 PartNo, 14en7Te Report Noss33. Ma, W/O No. 634375 nypont Report Of inspection Of Gas. Manufacture for Manchester Tonk Company locatedat 3800 Wisman Lane, Quincy, not 62908-1256 Manufacture by Manchester Task Compamy located at” 3400 wisman Lane, Que, nol 62301-1256 Consgnedto Manchester Tank Company Located at 3400 Wisman Lane, Quincy line 62301-1256 Cauarenye122 Sze:360 inches outside dames by 48.875 inches long. ‘Volume:8749 cubic inches Marks tampedinte the ead ofthe cinder are Specification oT-48WS00_Te4awnese Serial Numbers 84533730 To AASSIRS0 Inclove Inspectors Mark Iaenatving symbol masz rete 10 Ao Tare Welght YES ‘Other marks kM Manchester “SO xe assi2rc ‘These containers were made by proces of walling two formed head int arlled and longus eared sie wall The material used was ‘ype 3 authorized in able tof OT Speicaton number AOW. The mate used was nti by the following heat code numbers s4hM anacs oe Se materia used was verifies to chemical nays and recor hercte ttached hereto, The heat codes were marked onthe mater Al material used was inspected and all that was accept was found re rom seams, hs, laminations and ether dafets, Radiograpy: Alene werexrayed and found satstactory Thecomplance of eyinders with spefction equremens wes verified ining markngs, condition of inside test, threads et. ll clnders with defects which might prove Inreus were rejcte. ne procestes of mantacture ans nest eatment ware supervises an Found tobe efficent and satstartory, The olnder walls wee measutes ara the minimum thickness noted was 208 ch. The outsie diameter tobe 1600 Inches. The wall tress was alate to be 32723 pounds per square inch under an internal pressure of 120Dpaunds per square inch Hydrostatic tex. tel tests of materal and other tests as prescrioed in spectestions ae. DOT-€BW and/or T-48WM ware made in the Presence ofthe inspcior and all oyindetsecepted were found oben compliance wth the equiements ofthat speciation. Records thereat are attaches hee, Excheylndr hasbeen equipped with safety deues as folows: None ‘prey cer that all ofthese cinders proved satisfactory n every way an comply wth the requirements of Department of ansortation Speciation 48 andor Transport Canada speciation BWM except follows Exceptions Conlersion: #5 365.0377-MPa SI x06895= Bar. Lb. AS3SSHKE,.CuFLx28 316-thers Ceroynginspector: Christopher R. Martin Inspector Ronald Oe ARROWHEAD INDUSTRIAL SERVICES USA, INC Compressed Gas Container Specialists 3537 South N.C. 119 P.O. Box 1000 Graham, North Carolina 27253 Telephone USA Facsimile (336)578-2777 (336)578-2929 away: (LOR CYLINDE Seral numbers AS35730 t0 AA539850 incushe Sie 1600 Inches outside caret by 48.875 ines lone Manufactured by Manchester Tank company Manufactured for Manchester Tank Company West] Weat | Gindersnepresenied [©] ma P| S$] 8] Nw] @ ] we] We ae cede | number Tae | aes aI oa [oases ato a a 144533850 Tas | part nasser [Tao one ors ons | neo oe om as ee ais AS33850 ‘The stel was manufactured by:North tar fr test 1 Feralloy Corparation for test 2 “The orginal ofthe cried mal tes reports een the les ofthe manufacture, ‘Chemical nayses were made by:North tarfr test 1 Feraloy Corporation forest? Note; Ay omission of analyses by heats, if authorized, must be aecounted for by notation hereon reang “The prescribed cetficae of manufacturer of material hs bee secured, found satisfactory, and placed on fio by attaching scopy ofthe cetfcate awe Attonge Certying inspector: Chestopher R. Matin Inspector: Ronald Ete Telephone (336)878-2 ARROWHEAD INDUSTRIAL SERVICES USA, INC ‘Compressed Gas Container Specialists 13537 South N.C. 119 P.0. Box 1000 Graham, North Carolina 27253 Usa 77 F PH Seri numbers A4S3372010 AS33850 Incueve sie 15.00 _ Inches outsiae diameter by 48.875 inchestong. Manufactured by manchester Tank Company Manufoeturedfor Manchester Tank company Facsimile (336)578-2929 Gylinder Tested Cylinders Represented | Feat Yield | Tensile | Elongation | Reduction code Strength | strength | (Percent) | of tes | (esi) Area Percent Weld Tensile ] weld strength | Bend (si) | Test AT ASTSTIOAASTRD | TSAR | top | FOE | TaST_| area] TG | sdewal | —eesoa | yaaa | ase | eae Tia | PAS to Totton | Tews z TP atom eval ata ‘otto boom dewa 1 baton Teva er bot aewat rtensie strength value was gnerated with an actual wal hikes of. 233, Cerin nepector: Christopher R. Marin Cawectlinge FS ‘ype 7 874\specmens were used for testing Inspector Ronald betel ARROWHEAD INDUSTRIAL SERVICES USA, INC Compressed Gas Container Specialists +3537 South N.C. 119 P.O. Box 1000 Graham, North Carolina 27253 Telephone USA Facsimile (236)578.277 (336)578-2929 ‘RECORD OF HYDROSTATICTESTS ON CYLINDERS, Serial numbers AA s33730 to AA 3850 Inclusive sue 1600 inches outside diameter by 42.75 inches long. Manufactured by Manchester Tank Company Manufactured for “Manchester Tank Company Actual test Toul Permanent Percantratioof serial mmbers of eae Expansion Expansion Permanent Tare Volumetric inderstested (pounds per square euble (cubic expansion ototal— Weight Capacity ranged numerically ‘neh centimeters) centimeters) expansion —__(pounds)__(euble inches) AA 33750 3000 = © 233 TORS 9 7592 aA 1 aR AA aA AR aR aA Burst test: Serial number AA s34772 Note: Cylinders reported as burst test samples were pressurized to a minimum of 4 times the service pressure ‘without failure occurring. Upon completion of burst testing the cylinder semples were destroyed making them incapable of holding pressure. 6 Caer Certityng inspector: CrstopherR. Martin Inspector: Ronald Ste Ey MTE Report No Part: 14412TC WOH: 694175 41018 Certificate of compliance and test report — welded or brazed cylinders Manufactured under Dept, of Transportation regulations, Manufacturer: MANCHESTER TANK & EQUIP, Location:__3400 Wismann Lane, QUINCY. I, 62301-1256 CYLINDER DESCRIPTION AND DESIGN CRIT! DOT spec._4BW. Service Pressure: _$00 psi Nominal size: 16.000in._O,D.x_48.875in._Loi Test Pressure:__1000 psi Nominal volumetric capacity: 317.0 Ib Minimum wall: _ 0,208 i. RIA: Tare weight range: _170.25 - 173.67 Ib Calculated stress @ T.P:_34902 psi Joint Efficiency: Full X-Ray for 100% Joint Efficiency MANUFACTURING PROCESS: Construction: (Welded, brazed, type seams, ete) je ‘These Cylinders were made by provess of electric are welding two semni-ellipical heads to rolled shell with trie are, Longi seam = 178,61-8ci/ |) Jousle burt joint and 178,61-8(b) MATERIAL AND HEAT TREATMENT: Material was type 3 authorized in Table | of Appendix A of Part 178. ‘The material was identified by Heat Numbers: 139945.P371 1 REPORT DETAILS: Quantity: 121 ‘Test date:_ 0972011 Serialé Range: Aasia730-—Aassigsn Heat no, or code:_1S4RH,124CS ‘deatitying symbol:_N14s02 Lot numbers: 11 MARKINGS: Inspector's mark:_KML MANUFACTURED FOR: Stock Piel aa eee CONSIGNED To: a { hereby certify that 1 have determined that eylinders described on this report comply with the requirements of Dept. of Transportation specification Title 49 CFR. Part 178.61 Remarks, Signed:_ cs Keith Morris Location: QUINCY. IL. Date:_10-24-11 MTEReportNo: 41018 PAGE Record of chemical analysis of material for eylinders Serial no range: _AAS33730 _ to _AAS33850 inclusive Cylinder size: _16.000%n. OD. x 48.875in, long (Cylinder Manufacturer,_MANCHESTER TANK & EQUIP, emeadd Type of Chemical Analysis Code mamber. | adeucheck| C | Mn] ]s | si] at | ce | ¥_ | Otiert Name—sym ni_| cu |cr_| mo | ti | Mg | Zn | Fe | Other2Name- sym TS4RH= 139945” [Ladle [0.040 ]0.830 | 0016 | 0.005 | 0.020 ]0.020 | 0.035 | o.000] 0.090 | 0.130 | 0.060 | 0.010 | 0.000 J0.000 | 0.000 | 0.000] - MANUF BY: NORTHSTAR BLUESCOPE TESTED BY: NORTHSTAR BLUESCOFE 124CS- P3711 Ladle | 0.060 |0.720 | 0.012 | 0.013 | 0.020 |0.033 | 0.023 | o.002] - 0.060 | 0.160 | 0.080 | 0.020 | 0,001 J0.000 | 0.000 | 0.000] MANUF BY: NLMIt INDIANA ‘TESTED BY: NLMK INDIANA. “Material manufacturer: _ Manufacturers listed in above data, The above analyses have been verified to comply with material authorized by the specification. Chemical Analyses were made by _Companios listed in above data eee. Location: QUINCY, IL. Date:_10:24-11, MTE Report No: 41018 PAGE 1 Record of physical test of material for eylinders Serial no range: _AAS33730 to AS33851 inclusive Cylinder size: 16.000 in, 0.0.x 48.875 in, Jong Cylinder Manufacturer: MANCHESTER TANK & EQUIP, ‘Type of heat treatment: Cylinders wer vated in eveess of H100E, in accordance with Colinder Spee. First Serial# | Lot | Heat Yield | Tensile | Yield] tlongation | Red in] Weldtest | Flat | Burst | Cycle Last Seriat# [number | Code | strength] strength ltensite) in area i test | test test Min Wall Thick| Psi | Psi |ratio*) _ Inchest® % | tensile | * : . Wall Stress Tangih bend Aas33730 | -HT. 134RH] 71092] 78757] 176 | 776] sat PASS AS33850 | L-HB 1SaRH ef 0211 in 1s I2acs| 66502] 74122 231 | 76 32258 psi Lw 75234 SAT HT—Head Top HB—THead Bottom —$~Side Wall_W~ Weld PM~ Parent Material SAT ~ Satisfactory * Where applicable ** Insert gage length of specimen Location:_QUINCY, IL, Date: 10-24-11 MTE Report No: A018 Record of hydrostatic tests of eylinders (sample basis) Serial no range: _AAS3373 to__AAS33850 inclusive Cylinder size: 16.000 in. OD.x 48.875 in long Cylinder Manufacturer; MANCHESTER TANK & EQUIP, ‘Test method: _Water Jacket method, per CGA C-3. Test pressure: _1000 psi Lot# Serial # Range Lot Size | Permanent] Total % Ratio of Volumetric Expansion) Expansion | Permanent to Capacity cm’ Cm? Total Expansion lbs.) | AAS33730- 4533850 121 10.00 395,00 23 3170 The above results represent sample eylinders selected from each ot. All other cylinders inthe lot were subjected ‘Toa proof pressure of _1000 psi and showed no defeets. Location: QUINCY, IL. Date:_10-24-11, PAG

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