100% found this document useful (1 vote)
7K views84 pages

SC552 Stump Cutter: Maintenance Manual

Sc 552 maintenance

Uploaded by

Charles Green
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
7K views84 pages

SC552 Stump Cutter: Maintenance Manual

Sc 552 maintenance

Uploaded by

Charles Green
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 84

SC552 Stump Cutter

Maintenance
Manual

SC552_m1_00
Serial No. 101 -
Order No. 105400DR0
INTRODUCTION
This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or
maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you
do not understand the instructions in this manual, or need additional information.
The instructions, illustrations, and specifications in this manual are based on the latest information available at time of publication.
Your machine may have product improvements and features not yet contained in this manual.
The maintenance intervals are based on normal operating conditions. When operating under severe conditions, the maintenance
intervals should be shortened.
To provide a better view, some photographs or illustrations in the maintenance sections may show the machine shields removed.
Never operate the machine with the shields removed - keep all shields in place. If removing a shield is necessary, return it
to its operating position before operating the machine.
Vermeer Corporation reserves the right to make changes at any time without notice or obligation.
This manual is supplied with each machine. Refer to it for all lubrication and maintenance procedures. Keep this manual with the
machine for ready reference. Store it in a protected location when not in use.
Additional copies of the manuals, and Operations and Safety video, are available from your dealer. Reorder numbers are listed on the
front covers of the manuals and on the video.
Copies of this manual are available in Spanish from your dealer. Other languages may also be available.
Se dispone de ejemplares de este manual en español.
NOTICE TO OWNER
Replacement manuals are free of charge by registering your used Vermeer machine. Your machine’s Operator’s, Maintenance and
Parts Manuals may be available online at www.myvermeer.com. For questions about online or printed manuals, or to register a used
machine, contact the Customer Data Department by telephone: 800-829-0051 or 641-628-3141; email: [email protected];
internet: www.vermeer.com or www.myvermeer.com; or, letter: Customer Data Dept., Vermeer Corporation, PO Box 200, Pella IA
50219 USA.

Introduction SC652 Stump Cutter Maintenance


SERVICE
Service instructions are contained in a separate service manual. Service manuals can be obtained by contacting
your Vermeer dealer. If you are considering servicing the machine without the assistance of a Vermeer dealer,
remember this is a complex machine which often involves complex service procedures.
There are also many components which are not user-serviceable. Do not attempt any service which you do not fully
understand, nor any service that you cannot do accurately and safely with proper tools and equipment. If you
encounter a problem that you do not understand or cannot solve, contact your Vermeer dealer.

TRADEMARKS

VERMEER, VERMEER Logo, SMARTSWEEP, and YELLOW JACKET are trademarks of Vermeer Manufacturing Company.
KOHLER is a trademark of Kohler Co.
CHEVRON and DELO are trademarks of Chevron Intellectual Property LLC.
MOBIL and DELVAC are trademarks of Exxon Mobil Corporation.
SHELL and ROTELLA are trademarks of Shell trademark Management B.V.

SC652 Stump Cutter Maintenance Introduction


This page intentionally left blank.
Table of Contents

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Blade Link Pivots - Grease . . . . . . . . . . . . . . . . . . . . . . . . . 25-9


Safety Symbol Explanation . . . . . . . . . . . . . . . . . . . . . . . . .10-1 Boom/Boomhead - Grease . . . . . . . . . . . . . . . . . . . . . . . . 25-10
Control Station Pivot - Grease. . . . . . . . . . . . . . . . . . . . . . 25-11
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 Control Station Viewing Panel - Check/Clean . . . . . . . . . . 25-11
Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1 Steering Assembly - Grease . . . . . . . . . . . . . . . . . . . . . . . 25-12
Quick Stop Procedure - Manual Control . . . . . . . . . . . . 11-2 Gearbox Oil - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13
Quick Stop Procedure - Remote Control . . . . . . . . . . . 11-2
Engine Stop Button - Reset . . . . . . . . . . . . . . . . . . . . . . . . .11-2 Maintenance - 50 Service Hours . . . . . . . . . . . . . . . . . . . . 30-1
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1
Maintenance - 5 Service Hours . . . . . . . . . . . . . . . . . . . . . 20-1 Engine Oil and Filter - Initial Change. . . . . . . . . . . . . . . . . . 30-1
Fuel Tank - Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-1 Hydraulic Fluid Filters - Initial Replacement . . . . . . . . . . . . 30-1
Machine Structure and Hardware - Inspect. . . . . . . . . . . . . 30-2
Maintenance - 10 Service Hours . . . . . . . . . . . . . . . . . . . . 25-1 Gearbox Pinion Bearing - Grease . . . . . . . . . . . . . . . . . . . . 30-2
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-1
Engine System - Check . . . . . . . . . . . . . . . . . . . . . . . . 25-1 Maintenance - 100 Service Hours . . . . . . . . . . . . . . . . . . . 35-1
Fuel/Water Separator - Drain . . . . . . . . . . . . . . . . . . . . 25-1 Gearbox Oil - Initial Change . . . . . . . . . . . . . . . . . . . . . . . . 35-1
Air Cleaner Restriction Indicator - Check . . . . . . . . . . . 25-3 Propel Planetary Drive Oil - Initial Change . . . . . . . . . . . . . 35-2
Air Cleaner Dust Unloader Valve - Check/Clean . . . . . 25-3 Containment Curtains- Check . . . . . . . . . . . . . . . . . . . . . . . 35-2
Engine Oil Level - Check . . . . . . . . . . . . . . . . . . . . . . . 25-4 Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-3
Engine Cooling System - Check . . . . . . . . . . . . . . . . . . 25-5 Tires and Rims - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-4
Hydraulic Fluid Level - Check/Add Fluid . . . . . . . . . . . . . . .25-6 Hydraulic System - Check . . . . . . . . . . . . . . . . . . . . . . . . . . 35-5
Machine - Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-6 Hydraulic Fluid Strainer - Inspect . . . . . . . . . . . . . . . . . 35-5
Hourmeter - Check for Maintenance Interval . . . . . . . . . . . .25-6 Controls - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-6
Machine Components - Check. . . . . . . . . . . . . . . . . . . . . . .25-7 Operator Presence System - Check/Service . . . . . . . . 35-7
Cutter Wheel Drive System - Check . . . . . . . . . . . . . . . . . .25-7 Remote Control - Clean. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-8
Cutter Guard Pivot - Grease . . . . . . . . . . . . . . . . . . . . . . . .25-9

SC552 Stump Cutter Maintenance Table of Contents i


Maintenance - 250 Service Hours . . . . . . . . . . . . . . . . . . . . 40-1 Cutter Teeth - Rotate or Replace . . . . . . . . . . . . . . . . . 60-3
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1 Cutter Wheel - Rotate . . . . . . . . . . . . . . . . . . . . . . . . . . 60-4
Hydraulic Fluid Filters - Replace. . . . . . . . . . . . . . . . . . . . . 40-2 Cutter Pockets - Flip or Replace . . . . . . . . . . . . . . . . . . 60-5
Hydraulic Pump Charge Filters - Replace . . . . . . . . . . . . . 40-3 Pocket Types and Locations . . . . . . . . . . . . . . . . . . . . . 60-6
Fuses - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-7
Maintenance - 500 Service Hours . . . . . . . . . . . . . . . . . . . . 45-1 Containment Curtains - Replace . . . . . . . . . . . . . . . . . . . . .60-8
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-1 Storage Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-8
Fuel Lines - Check/Replace . . . . . . . . . . . . . . . . . . . . . . . . 45-1 Preparing for Storage . . . . . . . . . . . . . . . . . . . . . . . . . . 60-8
Engine Oil and Filter - Change/Replace . . . . . . . . . . . . . . . 45-1 Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . . 60-9
Battery Electrolyte Levels and Terminals . . . . . . . . . . . . . . 45-2
Battery Electrolyte Levels and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-1
Terminals - Check/Clean . . . . . . . . . . . . . . . . . . . . . . . . 45-3 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65-1
Air Cleaner Element(s) - Replace . . . . . . . . . . . . . . . . . . . . 45-4 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65-2
Hydraulic Fluid - Change . . . . . . . . . . . . . . . . . . . . . . . . . . 45-5 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65-3
Fuel Filter - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-6 Cutter Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65-4
Gearbox Oil - Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-7 Remote Control (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . .65-5
Propel Planetary Drive Oil - Change. . . . . . . . . . . . . . . . . . 45-7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-1
Maintenance - 1000 Service Hours . . . . . . . . . . . . . . . . . . . 50-1 Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70-1
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1 Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .70-2
Air Cleaner Secondary Element - Replace . . . . . . . . . . . . . 50-1
Battery - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance - 2000 Service Hours . . . . . . . . . . . . . . . . . . . 40-1


Cooling System - Drain and Clean . . . . . . . . . . . . . . . . . . . 40-1

Maintenance - As Required . . . . . . . . . . . . . . . . . . . . . . . . . 60-1


Engine System - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1
Air Cleaner Element(s) - Replace . . . . . . . . . . . . . . . . . . . . 60-1
Battery - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-2
Yellow Jacket Cutter Teeth and Pockets - Replace . . . . . . 60-3
ii Table of Contents SC552 Stump Cutter Maintenance
Section 10: Safety Messages
General safety messages appear in this Safety Messages section. Specific safety messages are located in
appropriate sections of the manual where a potential hazard may occur if instructions or procedures are not
followed.
A signal word “DANGER”, “WARNING”, or “CAUTION” is used with the safety alert symbol.
Safety signs with signal word “DANGER”, “WARNING”, or “CAUTION” are located near specific hazards.

DANGER Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE Indicates information considered important, but not hazard-related.

SAFETY SYMBOL EXPLANATION

This is the safety alert symbol. This symbol is used in combination with an exclamation mark or
other symbols to alert you to the potential for bodily injury or death.

This symbol indicates that at least one part of the machine is not operating correctly. Shutting
down the machine may not be necessary, but some maintenance may be required.

SC552 Stump Cutter Maintenance Safety Messages 10-1


WARNING: Read Operator’s Manual and safety signs, and watch the operations and safety
video, before operating machine.

WARNING: Check machine before operating. Machine must be in good operating condition
and all safety equipment installed and functioning properly.

WARNING: Always wear safety glasses and shoes. Some working conditions and regulations
may require the use of other appropriate PPE, such as hearing protection, hard hat, gloves,
face shield, or any other PPE necessary to provide proper safety protection for the work
being performed.

WARNING: Keep spectators away.

10-2 Safety Messages SC552 Stump Cutter Maintenance


WARNING: Engine exhaust can asphyxiate. Operate only outdoors.

WARNING: Use Shutdown Procedure before servicing, cleaning, repairing or transporting


machine. Follow Shutdown Procedure, page 11-1.

WARNING: Pressurized fluid can penetrate body tissue and result in serious injury or death.
Leaks can be invisible. Keep away from any suspected leak. Relieve pressure in the hydraulic
system before searching for leaks, disconnecting hoses, or performing work on the system. If you
must pressurize the system to find a suspected leak, use an object such as a piece of wood or
cardboard rather than your hands. When loosening a fitting where some residual pressure may
exist, slowly loosen the fitting until oil begins to leak. Wait for leaking to stop before
disconnecting the fitting. Fluid injected under the skin must be removed immediately by a
surgeon familiar with this type of injury.

SC552 Stump Cutter Maintenance Safety Messages 10-3


WARNING: Hot fluid under pressure can scald.

Allow engine to cool before opening radiator cap.

WARNING: Fuel and fumes can explode and burn.

Shut off engine before refueling. No flame. No smoking.

10-4 Safety Messages SC552 Stump Cutter Maintenance


WARNING: Moving parts can crush fingers.

Close all shields before starting.

WARNING: Make no modifications to this equipment unless specifically recommended by Vermeer


Corporation.

WARNING: Be sure that all safety devices, including shields, are installed and functioning properly
after servicing the machine.

WARNING: Failure to follow any of the preceding safety instructions or those that follow within
this manual, could result in serious injury or death. This machine is to be used only for those
purposes for which it was intended as explained in the Operator’s Manual.

SC552 Stump Cutter Maintenance Safety Messages 10-5


This page intentionally left blank.
Section 11: Shutdown Procedure
STOPPING THE MACHINE
When stopping the machine, use the following normal shutdown procedure:
Step 1: Reduce engine speed to idle.
• Whenever practical and consistent with good safety practice, idle engine with no load for a
few minutes before shutting it off. This allows engine temperatures to decrease and equalize,
which will increase engine life. Please consult machine’s engine manual for details.
Step 2: Disengage Cutter Wheel Drive.

WARNING: The cutter wheel will continue to turn for a short time after the drive
has been disengaged. The cutter wheel will take longer to stop in cold weather.
Step 3: Allow engine to idle for 3–5 minutes without load to cool gradually and uniformly.
Step 4: Shut off engine and remove key.
Step 5: If equipped, turn remote control off.
• Store remote control and hard hat with face shield in storage location at the end of the workday.
NOTICE: For your safety and the safety of others, use Shutdown Procedure before servicing, cleaning,
unclogging, inspecting, or transporting the machine.
• A variation of the above procedure may be used if instructed within this manual or if an emergency
requires it.

SC552 Stump Cutter Maintenance Shutdown Procedure 11-1


Quick Stop Procedure - Manual Control
Step 1: Disengage cutter wheel drive.
Step 2: Shut off engine.
OR
Step 1: Release joystick to disengage and stop cutter wheel.
Step 2: Shut off engine and remove key.

Quick Stop Procedure - Remote Control


Step 1: Push Engine Stop Button on remote control power unit.
Step 2: Turn ignition key to “OFF” position and remove key.
Step 3: Turn off remote.

ENGINE STOP BUTTON - RESET


If Engine Stop Button on the remote control is pushed during operation:
Step 1: Turn ignition key to OFF position.
Step 2: Shut off remote control.
Step 3: Remove or correct cause for stopping machine operation.
Step 4: Refer to “Starting Procedure” in the Operator’s Manual to restart engine.

11-2 Shutdown Procedure SC552 Stump Cutter Maintenance


Section 20: Maintenance - 5 Service Hours
FUEL TANK - FILL

WARNING: Fuel and fumes can explode and burn.

Shut off engine before refueling. No flame. No smoking.

SC552 Stump Cutter Maintenance 5 Service Hours 20-1


Fill fuel tank as required. Fill fuel tank at the end of
each day to prevent condensation. Do not fill tank to the
very top; leave room for expansion.
(1) Fill Cap 2
1
(2) Fuel Gauge

NOTICE: Use ONLY ultra low sulfur


diesel (ULSD) fuel with a maximum of
15 ppm (15 mg/kg) sulfur content.

20-2 5 Service Hours SC552 Stump Cutter Maintenance


Section 25: Maintenance - 10 Service Hours
ENGINE MAINTENANCE
• Check engine oil level.
• Check coolant level.
• Drain fuel/water separator.
• Inspect/correct drive belts.
• Inspect/correct cooling fan.
• Inspect engine systems for leaks, loose or damaged parts, any change in appearance.
Refer to the Engine Operation Manual supplied with the machine for instructions.

Engine System - Check


Check external surfaces of engine. Ensure they are clean and not blocked.

Fuel/Water Separator - Drain


Follow Shutdown Procedure, page 11-1. Refer to the Engine Operation Manual for additional information.
NOTICE: System may be under some pressure.
Step 1: Follow Shutdown Procedure, page 11-1.
Step 2: Refer to Engine Operation Manual Fuel System chapter.
Step 3: Open access door.
Step 4: Place a suitable collecting container underneath filter.
Step 5: Disconnect electrical wire connection.

SC552 Stump Cutter Maintenance 10 Service Hours 25-1


Step 6: Loosen drain plug (1).
Step 7: Drain fluid until pure diesel fuel runs out.
Step 8: Reconnect electrical wire connector.

25-2 10 Service Hours SC552 Stump Cutter Maintenance


Air Cleaner Restriction Indicator - Check
The air cleaner restriction indicator (1) shows
when the filter element is dirty. Access indicator
on back of air cleaner housing. The restriction
indicator will not function correctly if the
following occurs:
• Element is damaged or not seated properly
in inlet housing.
• Air cleaner body is damaged, allowing
unfiltered air to enter the engine.
• Air transfer duct between air cleaner and 1
engine is damaged or clamps are loose.
• Air duct between air cleaner and restriction
indicator is damaged or pinched. 2 3
Replace filter element immediately when
indicator shows.
Reset indicator by pressing button (2) on end of
the restriction indicator.

Air Cleaner Dust Unloader Valve - Check/Clean


Squeeze dust unloader valve (3) on air cleaner assembly to clear away dust buildup. Replace valve if missing or
worn.

SC552 Stump Cutter Maintenance 10 Service Hours 25-3


Engine Oil Level - Check
With engine level, check engine crankcase oil level at
dipstick (1). Fill to, but not above, the “H” mark on
dipstick. Fill at fill cap (2) (refer to the Engine
Operation Manual).
• Wait at least 15 minutes after shutting off engine
to check oil. This allows time for the oil to drain
into the oil pan. 2
NOTICE: Engine is equipped with oil pressure and
coolant temperature sensing switches. When oil
pressure decreases below an acceptable level or coolant
temperature exceeds an acceptable level, the engine
will shut off. 1

• Keep engine oil fill cap (2) tight and dipstick (1) in
place while engine is running.

25-4 10 Service Hours SC552 Stump Cutter Maintenance


Engine Cooling System - Check

WARNING: Hot fluid under pressure can erupt and scald if opened.

Allow to cool before opening.

(1) Radiator Fill Cap


(2) Coolant Expansion Bottle
• Follow Shutdown Procedure, page 11-1.
• Allow engine to cool. With proper protective equipment, slowly remove cap (1) to 1
relieve any pressure.
• Use a 50/50 mixture of Extended Life (ELC) Nitrite Free (NF) Coolant and distilled
or deionized water. Fill coolant to bottom of the fill neck. Refer to “Specifications,”
page 70-1.
• Inspect hose clamps and overflow tubes.
2
• Check for dirt and debris in radiator fins.
• Ensure fan is securely mounted. Tighten all fasteners if necessary.
• Replace any fan that is damaged.

SC552 Stump Cutter Maintenance 10 Service Hours 25-5


HYDRAULIC FLUID LEVEL - CHECK/ADD FLUID
Check sight gauge (1). If fluid is needed, clean area
around fill cap (2). Remove fill cap and add fluid to
sight gauge line. Replace fill cap.
Clean hydraulic fluid is very important. Do not spill
dirt or other contaminants into the tank. Filter all
hydraulic fluid through a 10-micron filter before 2
adding it to the tank.
Use specified hydraulic fluid. Refer to
“Specifications,” page 70-1.
NOTICE: The hydraulic fluid must be free of
bubbles. Bubbles are trapped air that is entering the
hydraulic system.

1
MACHINE - GREASE
As a general rule, grease machine after it is shut
down for the day. This protects the metal under the seals from corrosion caused by condensation as the
temperature drops.
Ensure all fittings and the nozzle of the grease applicator are clean before applying the grease. If any grease
fittings are missing, replace them immediately.

HOURMETER - CHECK FOR MAINTENANCE INTERVAL


The hourmeter in the display is used to determine maintenance intervals for the machine. The hourmeter
indicates the total number of hours the engine has been in operation.

25-6 10 Service Hours SC552 Stump Cutter Maintenance


MACHINE COMPONENTS - CHECK
Shields and Guards - Check that all shields and guards are installed and are fastened securely to the
machine. Replace or repair any shields or guards that are damaged or have missing parts.
Viewing Panel - Check polycarbonate view panel for cracks and damage. Use only approved Vermeer
replacement parts (refer to the Parts Manual for replacement parts).
Containment Curtains - Check curtains for rips, tears, or wear. Replace any damaged curtains. Refer to
“Containment Curtains - Replace,” page 60-8.

CUTTER WHEEL DRIVE SYSTEM - CHECK


• Check cutter wheel (1) for damage or cracks.
• Check cutter wheel shaft for material wrapping.
• Check cutter teeth and pockets (2) for cracks or
excessive wear. Refer to “Yellow Jacket Cutter Teeth
4
and Pockets - Replace,” page 60-3. 3
• Check that tooth pocket bolts (3) are all in place and
correctly torqued. Do not overtorque. Torque Yellow
Jacket teeth pocket bolts to 200–215 ft-lb (270–290
Nm). 1
2
Instruction on how to keep cutter wheel from turning when
tightening bolts appears latter in this manual. Refer to
“Yellow Jacket Cutter Teeth and Pockets - Replace,” page
60-3.
• Check that Yellow Jacket cutter teeth are all in place
and torqued to 45 ft-lb (61 Nm). Do not overtorque.
• Check that cutter wheel mounting cap screws (4) are in place and torqued to 70 ft-lb (95 Nm).

SC552 Stump Cutter Maintenance 10 Service Hours 25-7


• Check lower gearbox for cracks, damage, or leakage.
• Check that access plug (5) above gearbox is tight.

25-8 10 Service Hours SC552 Stump Cutter Maintenance


CUTTER GUARD PIVOT - GREASE
(1) Two shots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one fitting

BLADE LINK PIVOTS - GREASE


(1) One shot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . four fittings

SC552 Stump Cutter Maintenance 10 Service Hours 25-9


BOOM/BOOMHEAD - GREASE 5
(1) Swing Pivot
Two shots . . . . . . . . . . . . . . . . . . two fittings each cylinder, two cylinders
(2) Lift Pivot
Two shots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . three fittings
3
(3) Boom Cylinder
Two shots . . . . . . . . . . . . . . . . . . . . . . . . .one fitting each end of cylinders
(4) Boomhead Vertical Pivot Pin 2
Two shots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . two fittings
(5) Cutter Guard
Two shots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one fitting

25-10 10 Service Hours SC552 Stump Cutter Maintenance


CONTROL STATION PIVOT - GREASE
(1) Pivots
3
One shot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .two fitting
1
(2) Cylinder
Lubricate pivot points . . . . . . . . . . . . . . . . . . . . . . two locations

CONTROL STATION VIEWING PANEL - CHECK/


CLEAN
• Clean polycarbonate viewing panel (3) to provide maximum
visibility to cutter wheel work area. Use soap and water, not
mineral spirits, abrasive cleaners, or other similar cleaners 1
that will scratch and damage panel.
2
• Check for any cracks. Replace viewing panel immediately if
any cracks appear.

SC552 Stump Cutter Maintenance 10 Service Hours 25-11


STEERING ASSEMBLY - GREASE
(1) Pivots
One shot . . . . . . . . . . . . . . . . . . . . . . . . . . . . one fitting each of two pivots
(2) Steering Cylinder
One shot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .one fitting each end
(3) Steering Tie Rod Ends
Lightly oil two spherical rod ends with SAE 30 Vermeer Ultra Gold.

3
3
2

1 1

2 2

25-12 10 Service Hours SC552 Stump Cutter Maintenance


GEARBOX OIL - CHECK
(1) Gearbox Check Plug
(2) Gearbox Fill Plug
2
Proper gearbox level is at bottom of lower check plug hole (1) when cutter wheel is
raised. If oil level is low, add oil at fill plug (2) until oil comes out at check plug holes.
Use the specified oil. Refer to “Specifications,” page 70-1.
1

SC552 Stump Cutter Maintenance 10 Service Hours 25-13


This page intentionally left blank.
Section 30: Maintenance - 50 Service Hours
ENGINE MAINTENANCE
• Change engine oil and replace filter - initial.
• Fuel filter - initial replacement.
• Hydraulic filter change - Initial.
Refer to the Engine Operation Manual supplied with the machine for instructions.

ENGINE OIL AND FILTER - INITIAL CHANGE


Refer to the Engine Operation Manual supplied with each
machine for instructions. 1

(1) Oil Fill Cap


(2) Oil Filter
(3) Oil Dipstick
3
(4) Oil Drain Plug
NOTICE: Change engine oil every 250 hours thereafter. 2

HYDRAULIC FLUID FILTERS - INITIAL


REPLACEMENT
4
Refer to “Hydraulic Pump Charge Filters - Replace,” page
40-3.

SC552 Stump Cutter Maintenance 50 Service Hours 30-1


MACHINE STRUCTURE AND HARDWARE - INSPECT
Hardware - Check machine for loose, worn, or missing parts and hardware. Tighten any loose parts and
replace any worn or missing parts (refer to the Parts Manual for replacement parts).
Frame - Check frame and contact dealer immediately if you notice any bending or cracking.

GEARBOX PINION BEARING - GREASE


(1) Four shots grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one fitting
Remove small plug in boom and grease through access hole.
1

30-2 50 Service Hours SC552 Stump Cutter Maintenance


Section 35: Maintenance - 100 Service Hours
GEARBOX OIL - INITIAL CHANGE
The oil in a new gearbox needs to be changed after the first 100 service hours of operation and every 500 service
hours thereafter.

• Run machine to warm gearbox oil before changing.


Step 1: Lower cutter wheel to the ground.
Step 2: Follow Shutdown Procedure, page 11-1.
Step 3: Remove drain plug (1).
Step 4: Drain existing oil; install plug.
3
Step 5: Remove check plug (2) and fill plug (3). Fill gearbox at fill plug until oil
reaches bottom of check plug hole. Refer to “Specifications,” page 70-1.
2
Step 6: Install check plug and fill plug.
Proper gearbox level is at bottom of check plug hole (2) when cutter wheel is raised. 1
If oil level is low, add oil at fill plug (3) until oil comes out at check plug.

SC552 Stump Cutter Maintenance 100 Service Hours 35-1


PROPEL PLANETARY DRIVE OIL - INITIAL CHANGE
Change propel planetary drive oil after the first 100 service hours of operation and every 500 service hours
thereafter.

• Run machine to warm planetary oil before changing.


Step 1: Position machine so one plug on each planetary is at
6:00 position.
Step 2: Follow Shutdown Procedure, page 11-1.
Step 3: Remove plugs (1).
Step 4: Drain existing oil from each planetary.
Step 5: Fill each planetary at plug located at 3:00 or 9:00
position until oil reaches bottom of port hole. Refer to 1
“Lubricants,” page 70-1.
Step 6: Install plugs.

CONTAINMENT CURTAINS- CHECK


Curtains - Check chip containment curtains for rips, tears, or wear. Replace any damaged curtains.

35-2 100 Service Hours SC552 Stump Cutter Maintenance


SAFETY SIGNS
Safety signs located on your machine contain important and useful information that will help you operate your
equipment safely. Refer to the Parts Manual for locations and “Controls” section of the Operator’s Manual, for
other information.
To assure that all signs remain in place and in good condition, follow instructions given below:
• Keep signs clean. Use soap and water - not mineral spirits, abrasive cleaners, or other similar cleaners that
will damage the decal.
• Replace any damaged or missing signs. When attaching signs, the temperature of the mounting surface
must be at least 40°F (5°C). The mounting surface must also be clean and dry.
• When replacing a machine component with a sign attached, replace the sign also.
• Replacement signs can be purchased from your Vermeer equipment dealer.

SC552 Stump Cutter Maintenance 100 Service Hours 35-3


TIRES AND RIMS - CHECK

WARNING: Tire explosion can result if the following procedures are not followed:
• Maintain correct tire pressure. Do not inflate tire above recommended
pressure.
• Low tire pressure can cause internal tire damage. Inflate to
recommended pressure.
• Replace any tire with cuts or bubbles. Replace any damaged rims.
• Do not weld or heat wheel assembly. Heating will increase tire pressure.

• Check tires and rims for damage.


• Check tire pressure and lug nut torque. Refer to “Specifications,” page 70-1.

35-4 100 Service Hours SC552 Stump Cutter Maintenance


HYDRAULIC SYSTEM - CHECK

WARNING: Pressurized fluid can penetrate body tissue and result in serious injury or
death. Leaks can be invisible. Keep away from any suspected leak. Relieve pressure in the
hydraulic system before searching for leaks, disconnecting hoses, or performing any other
work on the system. If you must pressurize the system to find a suspected leak, use an
object such as a piece of wood or cardboard rather than your hands. When loosening a
fitting where some residual pressure may exist, slowly loosen the fitting until oil begins to
leak. Wait for leaking to stop before disconnecting the fitting. Fluid injected under the skin
must be removed immediately by a surgeon familiar with this type of injury.

Ensure all connections are tight and hoses are in good condition before applying pressure to the system.
Check hydraulic lines, fittings, and hose sleeves for leaks or damage. Check for rubbing or pinching of lines
which might damage the line. Repair or replace as necessary.

Hydraulic Fluid Strainer - Inspect


Check strainer under fill cap as part of the hydraulic system check.
Step 1: Remove fill cap (1).
1
Step 2: Inspect strainer basket under fill cap for punctures or tears. Replace if damaged.
Step 3: Install fill cap.

SC552 Stump Cutter Maintenance 100 Service Hours 35-5


CONTROLS - CHECK
• Check that ground drive joystick lever spring-returns to NEUTRAL.
• Check that cutter wheel stops within 2–3 seconds using normal shutdown procedure. Follow Shutdown
Procedure, page 11-1.
• Check that cutter wheel and ground drive functions do not move when disengaged and engine is at
maximum speed.
• Check ground drive steering, boom lift and swing, blade, and propel creep switches on operator console and
auxiliary control panel. Switches must return to center NEUTRAL position when released.
• Check that Engine Stop Button on remote control stops engine.
• Contact your Vermeer dealer if controls do not function properly.

35-6 100 Service Hours SC552 Stump Cutter Maintenance


Operator Presence System - Check/Service
A
Operator Presence system must disengage cutter wheel drive, and cutter wheel
must stop within 10 seconds after the operator’s hand is no longer touching any
of the two control levers (A).
Step 1: With ignition switch in RUN position, green Operator Presence
Indicator Light (1) must light when hand touches each of the two
control levers (A). Test each lever separately. 1
Step 2: With engine at high idle and cutter drive engaged, remove hand from
levers. Green Operator Presence Indicator Light (1) must go out and
green Cutter Wheel Engaged Indicator Light (2) must start blinking.
Cutter wheel drive will disengage and cutter wheel will start slowing.
Step 3: Green Cutter Wheel Engaged Indicator Light (2) must blink for about
one second from the time that operator presence indicator light (1)
goes out until the cutter drive slows. Check that cutter wheel will
automatically re-engage if one of the levers is touched while the
indicator light is still blinking.
Step 4: With engine at high idle and cutter wheel drive engaged, release both
levers. Check that cutter wheel drive disengages when Cutter Wheel
Engaged Indicator Light (2) stops blinking. Cutter wheel must stop
within 10 seconds from releasing the control levers.
Step 5: Place hand on control lever, and re-engage Cutter Wheel Drive Switch
(3). Indicator lights (1) and (2) must come on.
3
• If this system does not work as intended, contact your Vermeer dealer.
2

SC552 Stump Cutter Maintenance 100 Service Hours 35-7


REMOTE CONTROL - CLEAN
• For general dirt and grease, use a cloth soaked with soap and water to wipe off the outside.
• A light alcohol-based cleaner can be used to remove difficult grime.
• If moisture gets into the unit, dry it out by removing screws and cover.

35-8 100 Service Hours SC552 Stump Cutter Maintenance


Section 40: Maintenance - 250 Service Hours
ENGINE MAINTENANCE
• Change engine oil and replace filter.
• Inspect air intake system.
• Check/correct air cleaner restriction.
• Refer to the Engine Operation Manual supplied with the machine for instructions.

SC552 Stump Cutter Maintenance 250 Service Hours 40-1


HYDRAULIC FLUID FILTERS - REPLACE
The hydraulic return circuit filter and charge filters will need to be replaced earlier if
the machine is in storage for a long period of time, such as through the winter.
To replace return circuit filter:
Step 1: Use a filter wrench to turn filter (1) counterclockwise to remove.
Step 2: Clean filter head surface. 1
Step 3: Apply a thin film of oil to gasket of new filter.
Step 4: Install filter, by hand, clockwise onto filter head until it contacts filter head
surface.
Step 5: Tighten with filter wrench.

40-2 250 Service Hours SC552 Stump Cutter Maintenance


HYDRAULIC PUMP CHARGE FILTERS - REPLACE
Step 1: Open hood.
Step 2: Use a filter wrench to remove filter (1). Turn filter counterclockwise to
remove.
Step 3: Clean filter head surface.
Step 4: Apply a thin film of oil to gasket of new filter.
1
Step 5: Install filter, by hand, clockwise onto filter head until it contacts filter head
surface.
Step 6: Tighten filter with hex wrench.
• The charge circuit filter head has a built-in relief, which will open and bypass
the filter element if the hydraulic fluid is cold or the filter is dirty or clogged.
Charge filter is also equipped with a bypass switch which will display an alert
on the control panel display if the filter is dirty or clogged.
• The filter head has an arrow, or “IN” (A) and “OUT” (B) stamped in the head to B
indicate direction of oil flow. If the filter head needs to be replaced, be sure
arrow on the new filter head indicates flow from the charge pump to the cutter/ A
propel pump as shown.
After replacing all hydraulic filters:
Step 1: Start engine and cycle control levers to pressurize system.
Step 2: Stop engine. Check hydraulic fluid level. Refer to “Specifications,” page 70-
1. Check for leaks around filter. Tighten filter only enough to stop leak.

SC552 Stump Cutter Maintenance 250 Service Hours 40-3


This page intentionally left blank.
Section 45: Maintenance - 500 Service Hours
ENGINE MAINTENANCE
• Fuel filter replace
• Change engine oil and replace engine oil filter.
• Replace air cleaner elements.
• Check alternator belt tension.
• Fuel lines - Check/Replace.
Refer to the Engine Operation Manual supplied with the machine for instructions.

FUEL LINES - CHECK/REPLACE


Check fuel lines for wear or damage. Replace if worn or damaged.
1

ENGINE OIL AND FILTER - CHANGE/REPLACE


• Refer to the Engine Operation Manual supplied with the machine for 3
instructions.
Refer to “Engine Oil and Filter - Initial Change,” page 30-1.
2
(1) Oil Fill Cap
4
(2) Oil Filter
(3) Oil Dipstick
(4) Oil Drain Plug (under pan)

SC552 Stump Cutter Maintenance 500 Service Hours 45-1


BATTERY ELECTROLYTE LEVELS AND TERMINALS

WARNING: Battery fumes are flammable and can explode. Keep all burning materials away
from battery. Battery explosion can blind. Acid can blind and burn. Tools and cable clamps
can make sparks.

Do not smoke. Shield eyes and face. Read instructions.

• Use a flashlight to check electrolyte level.


• Work in a well-ventilated area.
• Avoid breathing fumes from battery.
• Avoid contact with skin, eyes, or clothing.
• Keep flame and sparks away, and do not smoke.
• Keep out of reach of children.
• Do not short across battery terminals or allow tools to short from battery terminals to frame.
• Do not jump-start or charge a battery with frozen electrolyte.
In case of acid contact:
External: Flush with plenty of water. If eyes have been exposed, flush with water for 15 minutes and get
prompt medical attention.
Internal: Drink large quantities of water or milk, follow with milk of magnesia, beaten egg, or vegetable oil.
Call a physician immediately.

45-2 500 Service Hours SC552 Stump Cutter Maintenance


Battery Electrolyte Levels and Terminals - Check/Clean

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.

Step 1: Open cover.


Step 2: Remove negative (-) cable (1), then positive (+) cable (2).
Step 3: Clean terminals and clamps with a stiff wire brush.
Step 4: Apply a light coating of petroleum jelly around the base of each terminal.
Step 5: Remove cell caps (3) if equipped; fill each cell with distilled water (never
add acid). Install cell caps. 1
NOTICE: In freezing weather, run engine immediately after filling the battery to 3
allow water and electrolyte to mix.
Step 6: Install positive (+) cable (2) and red cover; then negative (-) cable (1). 2

Step 7: Close cover.


• Keep top of battery clean. If necessary, wash it with a baking soda solution, then rinse with clean water. Do
not let any baking soda solution enter battery.

SC552 Stump Cutter Maintenance 500 Service Hours 45-3


AIR CLEANER ELEMENT(S) - REPLACE
Primary air cleaner element must be replaced when
air cleaner restriction indicates replace. An alert is
shown on the control panel display. 3
2
1
To replace engine air filter element(s):
Step 1: Remove air cleaner end cover (1).
Step 2: Remove dirty primary element (2).
Step 3: Check secondary element (3); replace if
dirty or damaged. Otherwise, replace every
1000 service hours. Refer to “Air Cleaner
Secondary Element - Replace,” page 50-1.
• Refer to the Engine Operation Manual that is
supplied with machine to determine the make
and number of the correct replacement filter. 4
Step 4: Check replacement air cleaner element for
damage.
Step 5: Check air cleaner housing for damage and
debris.
Step 6: Check evacuator valve (4) for wear or damage.
Step 7: Install replacement air cleaner element. Ensure end of element with gasket is installed against closed
end of air cleaner assembly, and is seated properly.
Step 8: Install end of air cleaner assembly; ensure all fasteners and/or clamps are tight.

45-4 500 Service Hours SC552 Stump Cutter Maintenance


HYDRAULIC FLUID - CHANGE
1
• Change hydraulic fluid earlier if fluid smells burnt, appears contaminated, or
after major repair.
Step 1: Remove fill cap (1).
Step 2: Remove magnetic drain plug (2) to drain oil.
Step 3: Replace hydraulic filter. Refer to “Hydraulic Pump Charge Filters -
Replace,” page 40-3. Refer to “Hydraulic Fluid Filters - Replace,” page 40-
2. Clean, inspect, and install drain plug.
NOTICE: Clean hydraulic fluid is very important. Do not spill dirt or other
contaminants into tank. Filter all hydraulic fluid through a 10-micron filter before
adding it to tank.
Step 4: Inspect/clean all hydraulic suction strainer (3).
2
Step 5: Fill hydraulic tank to sight gauge line (4), and install fill cap.
NOTICE: The hydraulic fluid must be free of bubbles.
Step 6: Operate hydraulic system for a few minutes.
3
Step 7: Shut off engine and check fluid level.

SC552 Stump Cutter Maintenance 500 Service Hours 45-5


FUEL FILTER - REPLACE

WARNING: Fuel and fumes can explode and burn.

Shut off engine before refueling. Keep heat, flames, and sparks away from fuel. Always
clean up spilled fuel.

NOTICE: Relieve pressure from lines, refer to Engine operation Manual.


Step 1: Follow Shutdown Procedure, page 11-1.
Step 2: Clean area around fuel filter (1). Place a suitable container
under filter to catch fuel.
Step 3: loosen and slide the two hose clamps (2) back. 2
Step 4: Install new filter. 2

Step 5: Start engine and check for leaks.


1

45-6 500 Service Hours SC552 Stump Cutter Maintenance


GEARBOX OIL - CHANGE
Change gearbox oil every 500 service hours. Refer to “Gearbox Oil - Initial Change,” page 35-1.

PROPEL PLANETARY DRIVE OIL - CHANGE


Change propel planetary drive oil every 500 service hours. Refer to “Propel Planetary Drive Oil - Initial
Change,” page 35-2.

SC552 Stump Cutter Maintenance 500 Service Hours 45-7


This page intentionally left blank.
Section 50: Maintenance - 1000 Service Hours
ENGINE MAINTENANCE
• Engine System - Check
• Air Cleaner Secondary Element - Replace
• Battery replace
Refer to the Engine Operation Manual supplied with the machine for instructions.

AIR CLEANER SECONDARY ELEMENT - REPLACE


• Replace secondary (safety) air cleaner element when dirty. Refer to “Air Cleaner Element(s) - Replace,” page
45-4.
• Refer to the Engine Operation Manual that is supplied with machine to determine make and number of the
correct replacement filter.

SC552 Stump Cutter Maintenance 1000 Service Hours 50-1


BATTERY - REPLACE

WARNING: Battery fumes are flammable and can explode. Keep all burning materials away
from battery. Battery explosion can blind. Acid can blind and burn. Tools and cable clamps
can make sparks.

Do not smoke. Shield eyes and face. Read instructions.

Pb
WARNING: Battery post, terminals, and related accessories contain lead and lead
compounds, chemicals known to the state of California to cause cancer and reproductive
harm.

Wash hands after handling.

Replacement batteries must meet standard battery specifications. Refer to “Specifications,” page 70-1.

50-2 1000 Service Hours SC552 Stump Cutter Maintenance


Replacement batteries must meet standard battery specifications. Refer to
“Specifications,” page 70-1.
Step 1: Open cover. Remove negative (-) cable (1), then positive (+) cable (2).
Step 2: Remove mounting bolts (3).
1
Step 3: Lift battery out of compartment.
Step 4: Install new battery. Install hold-down brackets and mounting bolts (3). 2
Step 5: Install positive (+) cable (2) and red cover; then negative (-) cable (1).
3
Step 6: Close cover.

SC552 Stump Cutter Maintenance 1000 Service Hours 50-3


This page intentionally left blank.
Section 55: Maintenance - 2000 Service Hours
COOLING SYSTEM - DRAIN AND CLEAN

WARNING: Hot fluid under pressure can erupt and scald if opened.

Allow to cool before opening.

Step 1: Drain old coolant from the system at plug (1) at


back of radiator. Empty coolant expansion bottle (2).
Install plug and expansion bottle.
Step 2: Fill radiator at opening under cap (3) with clean
3
water. Check for signs of rust and add a cooling
system cleaner to the water if necessary.
Step 3: Run engine long enough to be sure thermostat has 1
2
opened, allowing engine and radiator to receive
fresh water. Allow system to cool, then drain water.
Step 4: Fill with 6.5 qt (6 L) of a 50/50 mixture of coolant
and distilled or deionized water. Refer to
“Specifications,” page 70-1.

SC552 Stump Cutter Maintenance 2000 Service Hours 55-1


Step 5: Recheck radiator after engine has cooled overnight. Fill as necessary. Continue to check each time
machine is run and cooled off until radiator remains full and coolant recovery bottle maintains proper
level.

55-2 2000 Service Hours SC552 Stump Cutter Maintenance


Section 60: Maintenance - As Required
ENGINE SYSTEM - CHECK
Refer to the Engine Operation Manual supplied with each machine for service requirements.

AIR CLEANER ELEMENT(S) - REPLACE


Primary air cleaner element must be replaced when air cleaner restriction indicator reaches red area or every
500 service hours. Secondary element must be replaced when dirty or every 1000 service hours. Refer to “Air
Cleaner Secondary Element - Replace,” page 50-1.

SC552 Stump Cutter Maintenance As Required 60-1


BATTERY - REPLACE

WARNING: Battery fumes are flammable and can explode. Keep all burning materials away
from battery. Battery explosion can blind. Acid can blind and burn. Tools and cable clamps
can make sparks.

Do not smoke. Shield eyes and face. Read instructions.

Pb
WARNING: Battery post, terminals, and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer and reproductive harm.

Wash hands after handling.

Replacement batteries must meet standard battery specifications. Refer to “Specifications,” page 70-1. Refer to
“Battery - Replace,” page 50-2.

60-2 As Required SC552 Stump Cutter Maintenance


YELLOW JACKET CUTTER TEETH AND POCKETS - REPLACE

WARNING: To prevent the cutter wheel pockets and teeth from coming loose:
• Torque socket head bolts to 200–215 ft-lb (270–290 Nm). Do not overtorque.
• Torque cutter teeth nuts to 45 ft-lb (61 Nm). Do not overtorque.
Re-torque cutter tooth nuts after cutting the first stump. Re-torque socket head bolts after two hours of use.

The machine is equipped with standard (1), straight (2), and 3


crossover (3) Yellow Jacket pockets that are attached to the
cutter wheel with socket head cap screws (4). Each pocket may 1
be installed on either side of the cutter wheel.
The Yellow Jacket cutter teeth (5) are attached to the pockets 5 6
with one nut (6) (provided). The Yellow Jacket cutter tooth has
two cutting surfaces and is indexed when mounted to the Yellow
4
Jacket pocket. When one tooth cutting surface is worn, the tooth
nut can be loosened and the tooth rotated 180° to the other index.
A
Cutter Teeth - Rotate or Replace
Step 1: Follow Shutdown Procedure, page 11-1.
Step 2: Obtain wheel lock bolt (A), supplied with the machine.
Step 3: Align holes and insert bolt through frame and cutter
wheel to keep cutter wheel from turning. 3

Step 4: Loosen but do not remove cutter tooth nut (6).


2

SC552 Stump Cutter Maintenance As Required 60-3


Step 5: Clean dirt and debris from cutter tooth index ledge.
Step 6: Rotate cutter tooth 180° to new cutting edge, or remove and discard tooth and nut if both cutting edges
have been used.
Step 7: Seat cutter tooth into pocket. Torque cutter tooth nut to 45 ft-lb (61 Nm).
Step 8: Remove bolt holding cutter wheel in place, and store bolt.
NOTICE: Re-torque cutter tooth nuts after cutting the first stump, and every 10 hours or daily.

Cutter Wheel - Rotate


Rotate cutter wheel as needed to access pockets and cutter teeth. To rotate wheel,
apply wrench to the hex insert in a pocket cap screw (1) on the operator side of the
machine.
1

60-4 As Required SC552 Stump Cutter Maintenance


Cutter Pockets - Flip or Replace
Step 1: Follow Shutdown Procedure, page 11-1. 1

Step 2: Obtain lock bolt (A), supplied with the machine, which is
stored on the back side of the oil reservoir. A

Step 3: Align holes and insert bolt through frame and cutter 2
wheel as shown to keep cutter wheel from turning.
3
Step 4: Remove two screws (1) and pockets (2) from cutter wheel.
• A drive socket insert (3) is supplied with the machine. Use a
torque wrench, drive socket, and the socket insert to service
cutter pockets.
Step 5: Clean dirt and debris from pockets and cutter wheel.
Step 6: Check cutter wheel for cracks. The cutter wheel must be
replaced if it has any cracks. Refer to the Service Manual
or contact your Vermeer dealer.
Step 7: Install new pockets, or flip pockets to opposite sides of the
cutter wheel to expose unworn surfaces. (Discard pockets
and hardware if both edges have been used.)
NOTICE: When torquing cap screws, alternate from one to the other, tightening evenly to ensure pockets are
straight and there is equal force in each cap screw.
Step 8: Use new hardware when installing new pockets. Lightly oil new screw threads. Install screws
and torque to 200–215 ft-lb (270–290 Nm).
NOTICE: Three types of cutter wheel pockets are mounted on the cutter wheel: Standard, Straight, and
Crossover. Always install each type of pocket in the appropriate location. To avoid confusion, flip or replace only
one pair of pockets at a time.
Step 9: Install cutter teeth. Refer to “Cutter Teeth - Rotate or Replace,” page 60-3. Torque cutter tooth nut to
45 ft-lb (61 Nm).

SC552 Stump Cutter Maintenance As Required 60-5


Step 10: Repeat above steps until all worn or damaged pockets have been flipped or replaced.
Step 11: Remove bolt holding cutter wheel in place, and store bolt on back side of hydraulic tank.
NOTICE: Re-torque cutter tooth nuts after cutting the first stump. Re-torque cutter pocket screws after running
machine for two hours, and every 10 hours or daily.

Pocket Types and Locations 1 1


Use this chart to determine type of pocket and 1 1
1 1
location. 1 3
1 = Standard Pocket, P/N: 180010425 1 1
2 = Straight Pocket, P/N: 180010430
1 1
3 = Crossover Pocket, P/N: 180010435
31
Arrow = rotation direction
• Cutter tooth assembly with nut, P/N
180010440; replacement nut, P/N 1 1
180010418.
1 1 1 1
1 1 1
1
2 2

60-6 As Required SC552 Stump Cutter Maintenance


FUSES - REPLACE
Fuses (1) protect electrical circuits. Fuses are located in engine compartment on left
side of machine. Fuse and relay information is listed below and on the decal on
compartment door.
Step 1: Pull up on desired fuse to remove.
Step 2: Insert new fuse in spent fuse’s location.

Description Function Description Function


1
Power Relay Starter F1 - 20A Key Switch
Power Relay Switch Power F2 - 5A Starter Signal
Power Relay Controller F3 - 20A Switched Power
Power Relay Engine Power F4 - 20A Controller Power
F5 - 5A Engine Diagnostics
F6 - 20A Engine Power
F7 - 5A EGR Valve
F8 - 5A ECU Power
F9 - 15A Starter Solenoid
F10 - 5A Ignition

SC552 Stump Cutter Maintenance As Required 60-7


CONTAINMENT CURTAINS - REPLACE
Do not operate the stump cutter without containment curtains (1) in place. The
containment curtains help reduce the amount of material that may be ejected
toward the operator. Replace any damaged or missing curtains.
Step 1: Remove bolts, nuts, and clamp bar.
Step 2: Replace damaged curtain.
Step 3: Install bolts, nuts, and clamp bar.

STORAGE PROCEDURE 1

Preparing for Storage


• Park machine on level ground. If possible, store machine in a dry, protected
place. If stored outside, cover with weatherproof material.
• Clean all mud, dirt, grease, and other foreign material from the machine. To inhibit rusting, repaint areas
where the paint has been worn.
• Repair or replace any worn or damaged parts and decals. Refer to the Parts Manual for ordering
replacements.
• Refer to the Engine Operation Manual supplied with machine for engine and fuel storage instructions.
• Remove the battery and remote control and store inside where the temperature will not drop below 32°F
(0°C). Check fluid level and charge fully. Check battery every 30 days and charge if necessary.
• Coat exposed cylinder rods with grease.
• Lubricate all grease points on the machine.

60-8 As Required SC552 Stump Cutter Maintenance


Removing from Storage
• Remove all protective coverings.
• Drain any water and sediment from fuel tank that may have built up during storage. Fill fuel tank.
• Return remote control to storage compartment.
• Check battery fluid level, charge battery, and install in machine.
• Refer to the Engine Operation Manual supplied with machine for restoring engine to operation.
• Lubricate all grease points on the machine.
• Charge remote control battery and place remote in storage location.

SC552 Stump Cutter Maintenance As Required 60-9


This page intentionally left blank.
Section 65: Troubleshooting
POWER SYSTEM
PROBLEM CAUSE SOLUTION

Weak battery Check condition of battery and replace if defective.


Defective ignition switch See your Vermeer dealer.
Defective starter solenoid See your Vermeer dealer.
Engine will not turn over Check all controls and switches are in designated
Any control station switch is displaced positions for starting.
Blown controller relay or controller power fuse Replace fuses.
No fuel Add fuel.
Wrong fuel Use correct fuel.
Leak in fuel line Check fuel line and connection.
Dirt or water in fuel system Remove fuel, clean tank, and replace fuel filter.
Engine hard to start or will
Air in fuel system Remove air from fuel system.
not start
Engine not developing oil pressure. See your Vermeer dealer.
Dirty fuel filter Replace fuel filter.
Wrong weight engine oil Use correct oil.
Restricted air filter Clean or replace air filter.
Low cranking speed - weak battery or poor Check condition of battery and replace if defective;
connections clean terminals and cables.
(Page 1 of 2)

SC652 Stump Cutter Maintenance Troubleshooting 65-1


POWER SYSTEM (CONTINUED)
PROBLEM CAUSE SOLUTION
Dull cutter teeth Replace teeth.
Wrong fuel Use correct fuel.
Lack of engine power Dirt or water in fuel system Remove fuel, clean tank, and replace fuel filter.
Air in fuel system Remove air from fuel system.
Dirty fuel filter Replace fuel filter.
Fuel strainer is dirty or clogged Clean strainer.
Wrong weight engine oil Use correct oil.
Restricted air filter Clean or replace air filter.
Low engine compression See your Vermeer dealer.
Engine too hot See your Vermeer dealer.
(Page 2 of 2)

ELECTRICAL SYSTEM
PROBLEM CAUSE SOLUTION
Low water level Add water.
Low battery output Corroded or loose battery cables Clean and tighten battery cables.
Defective battery cell Replace battery.
Cracked battery case or broken terminal Replace battery.
Dirty or wet battery top, causing discharge Clean battery top.
Battery using too much Cracked battery case Replace battery.
water Overcharged battery See your Vermeer dealer.
Alternator not charging See your Vermeer dealer.
Low battery charge Loose or corroded battery cables Clean and tighten battery cables.
Defective battery cell Replace battery.

65-2 Troubleshooting SC652 Stump Cutter Maintenance


HYDRAULIC SYSTEM
PROBLEM CAUSE SOLUTION
No hydraulic fluid Fill with fluid.
No hydraulic power Damaged or worn hydraulic pump See your Vermeer dealer.
Damaged relief valve See your Vermeer dealer.
Bypass valve partially or completely open Close bypass valve.
Low hydraulic fluid level Add hydraulic fluid.
Plugged hydraulic filter Replace filter.
Slow hydraulic power Worn pump See your Vermeer dealer.
Improper pressure relief setting See your Vermeer dealer.
Cold hydraulic fluid Let machine warm up & operate hydraulic system.
Bypass valve partially or completely open Close bypass valve.
Slow boom swing Engine not running at full speed See your Vermeer dealer.
Low hydraulic fluid level Add hydraulic fluid.
Oil foams Water in hydraulic fluid Change fluid.
Air leak between tank and pump Repair leak.
Noisy hydraulic pump Cold hydraulic fluid Warm up machine at reduced engine speed.

SC652 Stump Cutter Maintenance Troubleshooting 65-3


CUTTER WHEEL
PROBLEM CAUSE SOLUTION
Cutter wheel slows down
while cutting Overheated or low hydraulic fluid Check hydraulic fluid level.
Bent or broken teeth Replace teeth.
Teeth missing Replace teeth.
Rough cutting or bouncing Dull cutter teeth Replace teeth.
of the cutting wheel Cross travel speed too fast Reduce rate of swing.
Cutting too deeply Reduce depth of cut.
Cutting outside recommended usable cutting area Follow usable cutting area recommendations.
If equipped with AutoSweep, fuse blown Replace fuse.
Cutter wheel will not Control station selector switch not set to control
engage. station Set switch to control station.

65-4 Troubleshooting SC652 Stump Cutter Maintenance


REMOTE CONTROL (OPTION)
PROBLEM CAUSE SOLUTION
Dead battery in remote control Replace battery.
Receiver and transmitter have not been initialized. Turn off remote control, switch the Cutter Wheel
This must be done whenever Cutter Wheel Controls Controls Selector to the remote control position,
Stump cutter does not move Selector is switched to the control station position. and turn the remote control back on.
when a function is activated. Replace fuse. If problem persists, contact
Fuse blown in receiver.
Vermeer dealer.
Loose connections at receiver or control solenoids Contact Vermeer dealer.
Antenna cable is not grounded. Contact Vermeer dealer.
Weak battery Replace battery in remote control.
Confirm there is no vertical metal obstruction
Transmitting range reduced Antennas are shielded.
within 2 ft (61 cm) of antennas.
to less than 100 ft (30 m)
Transmission blind spot caused by being too close
Move away from machine.
to machine.

SC652 Stump Cutter Maintenance Troubleshooting 65-5


This page intentionally left blank.
Section 70: Specifications
LUBRICANTS
Lubricant / Recommendation Capacity Specification / Notes

15W40, Cummins Premium Blue or equivalent, all seasons,


10–110°F (-12–43°C)
Winter Conditions: 10W30, -15–68°F (-26–20°C)
Engine Oil (with Filter) 9.4 qt (9 L) Arctic Conditions: 5W30, -30–68°F (-34–20°C)
An Engine Operation Manual is supplied with each machine.
Refer to the manual for engine service requirements.
Engine must be level when checking engine oil.

Use Vermeer HyPower 68 or equivalent hydraulic fluid.


Hydraulic Fluid
22 gal (83 L)
Vermeer HyPower Hydraulic Fluid NOTICE: Use of any other hydraulic oil without written factory
approval will jeopardize warranty.

Use Shell Spirax S 75W90 synthetic gear oil or equivalent. Gear


Gearbox Oil 52 fl-oz (1.5 L)
oil must meet specifications API GL-5 or MIL-L-2105C.

Propel Planetary Oil 24 fl-oz (710 ml) each Use Shell Spirax S 75W90 synthetic gear oil.

Grease As required EP grease: Vermeer LF Ultra, Shell Alvania EP2, or equivalent.

General Lubricating Oil As required Use SAE-30 oil such as Vermeer Ultra Gold.

SC552 Stump Cutter Maintenance Specifications 70-1


MACHINE SPECIFICATIONS
Engine
Model Kohler KDI1903TCR Tier 4
Specification 3-cylinder diesel
Fuel type and capacity Ultra Low Sulfur Diesel EN 590 (Sulfur < 10 mg/kg) ASTM D975 Grade 1&2-DS15
Tilt limit
30° intermittent in all directions
NOTICE: Engine operating angles do not indicate safe machine operating angles.

Liquid cooled, water/antifreeze, 6.5 qt (6 L)


Use a 50/50 mixture of Extended Life (ELC) Nitrite Free (NF) Coolant and distilled or
Cooling medium and capacity deionized water. Never add pure antifreeze to the system; always dilute to a 50/50 mixture.
Never use Supplemental Cooling Additives (SCA’s) with ELC coolant. Refer to the Engine
Operation Manual.
Maximum power 56 hp (42 kW) @ 2600 rpm
Peak torque 165 ft-lb (225 Nm) at 1500 rpm

Alternator 100 amp

General

Overall length 12 ft 3" (3.7 m) with blade

Overall width 35" (89 cm) without dual tires, 56" (142 cm) with dual tires

70-2 Specifications SC552 Stump Cutter Maintenance


MACHINE SPECIFICATIONS (CONTINUED)
Overall height 76.5" (194 cm)
With blade and manual controls: 4000 lb (1814 kg)
Total weight With blade and remote controls: 4050 lb (1837 kg)

Electrical system 12 volt


Battery Group 31, 12 volts, 950 CCA

Hydraulic System

Pump flow (open loop) 2.7 gpm (10.2 L/min)

Cylinder circuit: 1900 psi (131 bar) (13.0 Mpa)


System pressure Cutter drive & propel circuit charge: 350 psi (24 bar) (2.4 Mpa)
Cutter drive circuit: 5800 psi (400 bar) (40.0 Mpa)
Propel circuit: 2900 psi (200 bar) (20.0 Mpa)
Tank capacity 13.5 gal (51 L)

Cutter Wheel

Wheel diameter 26" (66 cm) with teeth

Wheel thickness 1.13" (29 mm)


Wheel speed 1124 rpm
Number of teeth 26

SC552 Stump Cutter Maintenance Specifications 70-3


MACHINE SPECIFICATIONS (CONTINUED)
Cutting Range
Above ground level 31" (79 cm) to center of cutter head
Below ground level 25" (64 cm)
Width 72" (183 cm)
Ground Speeds
Low 100 ft (30 m)/min
High 150 ft (46 m)/min
Creep 130 ft (40 m)/min high; 100 ft (30 m)/min low
Tires
Size Front: 20 x 8.00-10" Rear: 23 x 8.50-14"
Pressure Front: 40 psi (2.8 bar) Rear: 35 psi (2.4 bar)

70-4 Specifications SC552 Stump Cutter Maintenance


INDEX
A D
Air Cleaner Dust Unloader Valve - Check/Clean, 25-3 E
Air Cleaner Element(s) - Replace, 45-4 Electrical System, 65-2
Air Cleaner Element(s) - Replace, 60-1 Engine Cooling System - Check, 25-5
Air Cleaner Restriction Indicator - Check, 25-3 Engine Maintenance, 25-1
Air Cleaner Secondary Element - Replace, 50-1 Engine Maintenance, 30-1
Engine Maintenance, 40-1
B Engine Maintenance, 45-1
Battery - Replace, 50-2 Engine Maintenance, 50-1
Battery - Replace, 60-2 Engine Oil and Filter - Change/Replace, 45-1
Battery Electrolyte Levels and Terminals - Check/Clean, 45-3 Engine Oil and Filter - Initial Change, 30-1
Battery Electrolyte Levels and Terminals, 45-2 Engine Oil Level - Check, 25-4
Blade Link Pivots - Grease, 25-9 Engine Stop Button - Reset, 11-2
Boom/Boomhead - Grease, 25-10 Engine System - Check, 25-1
Engine System - Check, 60-1
C
Containment Curtains - Replace, 60-8 F
Containment Curtains- Check, 35-2 Fuel Filter - Replace, 45-6
Control Station Pivot - Grease, 25-11 Fuel Lines - Check/Replace, 45-1
Control Station Viewing Panel - Check/Clean, 25-11 Fuel Tank - Fill, 20-1
Controls - Check, 35-6 Fuel/Water Separator - Drain, 25-1
Cooling System - Drain and Clean, 40-1 Fuses - Replace, 60-7
Cutter Guard Pivot - Grease, 25-9
Cutter Pockets - Flip or Replace, 60-5 G
Cutter Teeth - Rotate or Replace, 60-3 Gearbox Oil - Change, 45-7
Cutter Wheel - Rotate, 60-4 Gearbox Oil - Check, 25-13
Cutter Wheel Drive System - Check, 25-7 Gearbox Oil - Initial Change, 35-1
Cutter Wheel, 65-4 Gearbox Pinion Bearing - Grease, 30-2

SC652 Stump Cutter Maintenance Index


H N
Hourmeter - Check for Maintenance Interval, 25-6 O
Hydraulic Fluid - Change, 45-5 Operator Presence System - Check/Service, 35-7
Hydraulic Fluid Filters - Initial Replacement, 30-1
Hydraulic Fluid Filters - Replace, 40-2 P
Hydraulic Fluid Level - Check/Add Fluid, 25-6 Pocket Types and Locations, 60-6
Hydraulic Fluid Strainer - Inspect, 35-5 Power System, 65-1
Hydraulic Pump Charge Filters - Replace, 40-3 Preparing for Storage, 60-8
Hydraulic System - Check, 35-5 Propel Planetary Drive Oil - Change, 45-7
Hydraulic System, 65-3 Propel Planetary Drive Oil - Initial Change, 35-2

I Q
J Quick Stop Procedure - Manual Control, 11-2
K Quick Stop Procedure - Remote Control, 11-2
L
Lubricants, 70-1 R
Remote Control - Clean, 35-8
M Remote Control (Option), 65-5
Machine - Grease, 25-6 Removing from Storage, 60-9
Machine Components - Check, 25-7
Machine Specifications, 70-2 S
Machine Structure and Hardware - Inspect, 30-2 Safety Messages, 10-1
Maintenance - 10 Service Hours, 25-1 Safety Signs, 35-3
Maintenance - 100 Service Hours, 35-1 Safety Symbol Explanation, 10-1
Maintenance - 1000 Service Hours, 50-1 Shutdown Procedure, 11-1
Maintenance - 2000 Service Hours, 40-1 Specifications, 70-1
Maintenance - 250 Service Hours, 40-1 Steering Assembly - Grease, 25-12
Maintenance - 5 Service Hours, 20-1 Stopping the Machine, 11-1
Maintenance - 50 Service Hours, 30-1 Storage Procedure, 60-8
Maintenance - 500 Service Hours, 45-1
Maintenance - As Required, 60-1
Index SC652 Stump Cutter Maintenance
T
Tires and Rims - Check, 35-4
Trademarks, 1-3
Troubleshooting, 65-1

U
V
W
X
Y
Yellow Jacket Cutter Teeth and Pockets - Replace, 60-3

SC652 Stump Cutter Maintenance Index


This page intentionally left blank.
Revision History
Revision Date Pages Description
m1_00 09/15 All First edition maintenance manual released.

SC552 Stump Cutter Maintenance Revision History


CALIFORNIA CALIFORNIA
Proposition 65 Warning Proposition 65 Warning
Diesel engine exhaust and some of Battery posts, terminals, and related
its constituents are known to the accessories contain lead and lead
State of California to cause cancer, compounds, chemicals known to the
birth defects, and other State of California to cause cancer
reproductive harm. and reproductive harm. Wash hands
after handling.

Copyright 2015, 2018. All rights reserved.


Vermeer Corporation
1210 Vermeer Road East, P.O. Box 200
Pella, Iowa 50219-0200

You might also like