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P1-PD 18cc-140cc Service Manual PDF

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2K views64 pages

P1-PD 18cc-140cc Service Manual PDF

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Chester Dalitso Mwanza

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P1/PD Series: 18cc to 140cc Medium

Pressure Axial Piston Pumps

Variable Displacement – Service Information
Bulletin HY28-2665-02/SVC/EN
Effective: January 1, 2014
The product information, specifications, and descriptions contained in this publication have been compiled for
the use and convenience of our customers from information furnished by the manufacturer; and we can not,
and do not, accept any responsibility for the accuracy or correctness of any description, calculation, specifica-
tion, or information contained herein. No such description, calculation, specification, or information regarding the
products being sold has been made part of the basis of the bargain, nor has same created or amounted to an
express warranty that the products would conform thereto. We are selling the goods and merchandise illustrated
and described on this publication on an “as is” basis, and disclaim any implied warranty, including any warranty of
merchantability or warranty of fitness for any particular purpose whatsoever, with respect to the goods and mer-
chandise sold. All manufacturer warranties shall be passed on to our customers, but we shall not be responsible
for special, indirect, incidental, or consequential damages resulting from the use of any of the products or informa-
tion contained or described on this publication. Further, we reserve the right to revise or otherwise make product
improvements at any time without notification.

WARNING - USER RESPONSIBILITY

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH,
PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation
by users having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow
the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is
responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.

OFFER OF SALE
The items described in this document are hereby offered for sale by Parker-Hannifin Corporation, its subsidiaries or its authorized distributor. This offer and its accepteance
are governed by the provisions stated in the detailed "Offer of Sale" elsewhere in this document.

2
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Contents P1/PD Maintenance

Contents
General Information………………………………………………………………………………………........................... 4
Start up procedure…………………………………………………………………………………………......................... 5
Troubleshooting……………………………………………………………………………………………........................... 6
18cc, Model Ordering Code…………………………………………………………....................................................... 8
28cc, Model Ordering Code…………………………………………………………....................................................... 9
45cc, Model Ordering Code…………………………………………………………..................................................... 10
60cc, Model Ordering Code…………………………………………………………..................................................... 11
75cc, Model Ordering Code…………………………………………………………..................................................... 12
100cc, Model Ordering Code…………………………………………………………................................................... 13
140cc, Model Ordering Code…………………………………………………………................................................... 14
Technical data………………………………………………………………………………………………....................... 15

Parts Data
018 & 028 pump exploded view…………………………………………………………............................................... 16
045 pump exploded view………………………………………………………………….............................................. 17
Parts list for 018, 028, 045…………………………..…………………………………………………............................ 18
060, 075, 100 & 140 pump exploded view...…………………………………………….............................................. 20
Parts list for 060, 075, 100, 140…………………………..……………………………………………........................... 21
Electronic Control Exploded View...……………………………………………........................................................... 22
Parts list for Electronic Control…………………………..……………………………………………............................ 23
Case to inlet check valves…………………………………………………………………............................................ 24
Volume stop…………………………………………………………………………………............................................ 25
Seal and parts kits……………….…………………………………………………………....................................... 26-27
L-compensator………………………………………………………………………………....................................... 28-29
C-compensator…………………….………………………………………………………….......................................... 30
AE, AF, AL, AM,AN compensator.…………………………………………………………........................................... 31

Assembly/Disassembly information
Compensator disassembly/inspection.……………………………………………………........................................... 32
Compensator assembly………….…………………………………………………………........................................... 33
018, 028, 045 disassembly…………………………………………………………………........................................... 34
018, 028, 045 Inspection………………………………………………………………….............................................. 37
018, 028, 045 rework limits…………………………………………………………………........................................... 38
018, 028, 045 assembly…………………………………………………………………................................................ 39
018, 028, 045 assembly tools………………………………………………………………........................................... 42
018, 028, 045 test procedure.……………………………………………………………….......................................... 44
060, 075, 100, 140 disassembly..…………………………………………………………............................................ 46
060, 075, 100, 140 inspection…..…………………………………………………………............................................ 48
060, 075, 100, 140 rework limits..…………………………………………………………............................................ 49
060, 075, 100, 140 assembly…...…………………………………………………………............................................ 50
060, 075, 100, 140 assembly tools..………………………………………………………............................................ 54
060, 075, 100, 140 test procedure…………………………………………………………........................................... 56

Conversions and formulas………...…………………………………………………………......................................... 59

Offer of sale………………………....…………………………………………………………......................................... 63

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 3
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
General Information P1/PD Maintenance

MOUNTING These pumps are designed to operate in any position. The pump shaft must be in alignment
with the shaft of the source driver and should be checked with a dial indicator. The mating
pilot bore and coupling must be concentric. This concentricity is particularly important if the
shaft is rigidly connected to the driven load without a flexible coupling.

SHAFT INFORMATION Splined: The shafts will accept a maximum misalignment of 0.15mm, 0.005 inch, total
indicator reading. Angular misalignment at the external and internal spline axis must be less
than ± 0,002 mm per mm of shaft radius, ± 0.002 inches per inch of shaft radius. The coupling
interface must be lubricated. PARKER recommends lithium molydisulfide or similar grease.
The internal coupling should be hardened to Rc 27-34 and must conform to SAE-J498c,
class 5 flat root side fit.
Keyed: High strength heat treated keys must be used. Replacement keys must be hardened
to 27-34 Rc. The key corners must be chamfered 0.81-1.0 mm, 0.032”-0.040”, at 45° to clear
radii that exist in the keyway.

SIDE LOAD CAPABILITY The P1/PD series is designed for inline-drive. Side loading on the shaft is not recommended.
If this is unavoidable consult your nearest PARKER representative.

FLUID CONNECTIONS Connect inlet and outlet lines to the port block of the pump. The maximum case pressure is 2
bar (30 psi) continuous, 4 bar (60 psi) intermittent. The case pressure must never exceed inlet
pressure by more than .5 bar (7 psi). When connecting case drain line make certain that drain
plumbing passes above highest point of the pump before passing to the reservoir. The case
leakage line must be of sufficient size to prevent back pressure in excess of 2 bar (30 psi) and
returned to the reservoir below the surface of the oil as far from the supply inlet as possible.
All fluid lines, whether pipe, tubing, or hose must be adequate size and strength to assure
free flow through the pump. An undersize inlet line will prevent the pump from operating
properly at full rated speed. An undersize outlet line will cause back pressure and cause heat
generation and increased noise. Flexible hose lines are recommended. If rigid piping is used,
the workmanship must be accurate to eliminate strain on the pump port block or to the fluid
connections. Sharp bends in the lines must be eliminated wherever possible. All system piping
must be cleaned and flushed before installing pump. Make sure the entire hydraulic system is
free of dirt, lint, scale, or other foreign material.
Caution: Do not use galvanized pipe. Galvanized coating can flake off with continued use.

SYSTEM RELIEF VALVES Although the P1/PD series pumps have very fast off-stroke compensator response, system
relief valves are recommended in all cases for safety considerations.

RECOMMENDED FLUIDS The fluid recommended for use in these pumps has a petroleum base and contains agents
which provide oxidation inhibition and anti-rust, anti-foam and de-aerating properties as
described in PARKER standard HF-1. Where anti-wear additive fluids are specified, see
PARKER standard HF-0.

VISCOSITY INDEX 90 V. I. minimum. Higher values extend the range of operating temperature but may reduce
the service life of the fluid.

TEMPERATURE Determined by the viscosity characteristics of the fluid used. Because high temperatures
degrade seals, reduce the service life of the fluid and create hazards, fluid temperature
should not exceed 110°C (230°F) at the case drain.

MAINTENANCE The pump is self-lubricating and preventative maintenance is limited to keeping system fluid
clean by changing filters frequently. Keep all fittings and screws tight. Do not operate at
pressures and speeds in excess of the recommended limit. If the pump does not operate
properly, check the troubleshooting chart before attempting to overhaul the unit. Overhauling
may be accomplished by referring to the disassembly, rework limits of wear parts, and
assembly procedures as provided in this service manual.

FLUID CLEANLINESS Fluid must be cleaned before and continuously during operation, by filters that maintain a
cleanliness level of ISO 20/18/14. Better cleanliness levels will significantly extend the life
of the components. As contaminant generation may vary with each application, each must
be analyzed to determine proper filtration to maintain the required cleanliness level.

Parker Hannifin Corporation

Hydraulic Pump Division
4 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
General Information P1/PD Maintenance

STARTUP PROCEDURE FOR • Read and understand the instruction manual.

NEW INSTALLATIONS • Identify components and their function.
• Visually inspect components and lines for possible damage.
• Insure that all necessary ports are properly connected.
• Check reservoir for cleanliness. Drain and clean as required.
• Check fluid level and fill as required with filtered fluid to a minimum ISO cleanli-
ness level of 20/18/14.
• Fill pump case with clean oil prior to starting.
• If pump is mounted vertically with the shaft up, bleed the air out the D1 drain port
located near the mounting flange.
• Check alignment of drive.
• Check oil cooler and activate it, if included in circuit. Check fluid temperature.
• Reduce pressure settings of compensator and relief valve. Make sure accurate
pressure readings can be made at appropriate places.
• If solenoids in system, check for actuation.
• Jog the pump drive. Check for proper shaft rotation. Make sure pump fills properly.
• Start the pump drive.
• Bleed system of air. Recheck fluid level.
• Cycle unloaded machine at low pressure and observe actuation (at low speed, if
possible).
• Increase pressure settings gradually in steps. Check for leaks in all lines espe-
cially in pump and motor inlet lines.
• Make correct pressure adjustments.
• Gradually increase speed. Be alert for trouble as indicated by changes in sounds,
system shocks, and air in fluid.
• Equipment is operational.

Typical Ajustment Ranges and Initial Settings (unless customer specified at time of order)
Function Adjustment range Adjustment value Recommended or Initial Setting
Pressure compensators
"C0" 80-280 bar (1160-4060 PSI) 40 bar/turn (580 PSI/turn) Factory supplied at minimum
"C1" 20-80 bar (290-1160 PSI) 18.6 bar/turn (260PSI/turn) Factory supplied at minimum
"AM" 80-280 bar (1160-4060 PSI) 40 bar/turn (580 PSI/turn) Factory supplied at minimum
Load sense pressure
"L0" 8-35 bar (116-500 PSI) 28 bar/turn (410 PSI/turn) 24 bar (350 PSI)
Differential pressure
"AM" 37 bar (540 PSI) Adjustment not recommended Factory Set do not adjust
Maximum Volume stop
018 100-40% 9% per turn (1.6 cc/turn) 100%
028 100-40% 8.2% per turn (2.3 cc/turn) 100%
045 100-20% 7.5% per turn (3.4 cc/turn) 100%
060 100-30% 6.8% per turn (4.1 cc/turn) 100%
075 100-35% 6.2% per turn (4.65 cc/turn) 100%
100 100-50% 5.5% per turn (5.5 cc/turn) 100%
140 100-50% 4.8% per turn (6.72 cc/turn) 100%
Minimum Volume stop
018 0-68% 10% per turn (1.8 cc/turn) 0%
028 0-40% 9% per turn (2.6 cc/turn) 0%
045 0-40% 8.2% per turn (3.7 cc/turn) 0%
060 0-50% 4.6% per turn (2.76 cc/turn) 0%
075 0-45% 4.3% per turn (3.23 cc/turn) 0%
100 0-45% 3.9% per turn (3.9 cc/turn) 0%
140 0-25% 3.3% per turn (4.62 cc/turn) 0%

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 5
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Trouble Shooting P1/PD Maintenance

Component problems and circuit problems are often interrelated. An improper circuit may operate with apparent success but
will cause failure of a particular component within it. The component failure can be the effect, not the cause of the problem.
This general guide is offered to help in locating and eliminating the cause of problems by studying their effects.

Effect of Trouble Possible Cause Fault Which Needs Remedy

leak in inlet line
low fluid level
turbulent fluid
air in fluid return lines above fluid level
gas leak from accumulator
excessive pressure drop in the inlet line from a pressurized reservoir
inlet line strainer acting as air trap
fluid too cold
fluid too viscous
fluid too heavy
shaft speed to high
cavitation in
inlet line too small
rotating group
noisy pump inlet strainer too small
inlet strainer too dirty
operating altitude too high
inlet pressure too low
faulty installation
distortion in mounting
misaligned shaft axial interference
faulty coupling
excessive overhung loads
piston and shoe looseness or failure
bearing failure
mechanical fault in pump
incorrect port plate rotation
eroded or worn parts in the displacement control
air in fluid see noisy pump above
erosion on barrel ports
and port plate
cavitation see noisy pump above
cogging load mechanical considerations
worn relief valve needed repairs
worn compensator replace
pressure shocks slow response in check
replace or relocate
valves
excessive decompression
improve decompression control
energy rates
barrel blow-off rotating group worn, excessive case pressure
excessive line reduce line size or lengths
capacitance (line volume,
compensator instability
line stretch, acumulator
effects) eliminate hose

Parker Hannifin Corporation

Hydraulic Pump Division
6 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Trouble Shooting P1/PD Maintenance

Effect of Trouble Possible Cause Fault Which Needs Remedy

reduce pressure settings
excessive loads
reduce speeds
improper filter maintenance
filters too coarse
contaminant particles introduction of dirty fluid to system
in fluid reservoir openings
improper reservoir breather
improper line replacement
fluid too thin or thick for operating temperature range
high wear in pump breakdown of fluid with time/temperature/heating effects
improper fluid
incorrect additives in new fluid
destruction of additive effectiveness with chemical aging
incorrect parts
improper repair
incorrect procedures, dimensions, finishes
condensation
faulty breather/strainer
unwanted water in fluid heat exchanger leakage
faulty clean-up practice
water in makeup fluid
recheck case drain flow and repair as required
excessive pump leakage fluid too thin
improper assembly, port timing
set too low (compared to load or to compensator)
relief valve
instability caused by back pressure, worn parts
set too high (compared to relief)
compensator
worn parts
pump too large for
select smaller pump displacement
fluid needs
heating of fluid
water turned off or too little flow
water too hot
heat exchanger fan clogged or restricted
efficiency reduced by mud or scale deposits
intermittent hydraulic fluid flow
too little fluid
improper baffles
reservoir
insulating air blanket that prevents heat rejection
heat pickup from adjacent equipment

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 7
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
P1/PD 18cc, Model Ordering Code P1/PD Maintenance

018 P S 5 A 00
Pump Open Circuit Shaft Single Shaft Fluorocarbon Additional Adjustable Thru-Drive Special
Series Options Shaft Rotation Seal Material Control Displacement Mounting Features
Seal Design Control Options Stops Pad/Coupling
Displacement Mounting Configuration
Letter Options
18cc/rev. & Ports Port Port
(1.10 in³/rev) Orientation Type Paint

Pump Series Control Options Port Orientation

P1 Mobile Pressure limiter E End Ports
C0
PD Industrial 1160.30 - 4061.05 PSI (80 - 280 bar)
R Side ported with ripple chamber
Pressure limiter
C1 T Side ported with Thru-Drive
290.08 - 1160.30 PSI (20 - 80 bar)
Mounting & Ports
Load sensing 145.04-435.11 PSI ∆P
S
SAE A Pilot SAE Threaded Work Ports L0 (10-30 bar ∆P) with pressure limiter Adjustable Displacement Stops
with SAE Aux Ports 1160.30 - 4061.05 PSI (80 - 280 bar) 0 None
SAE A Pilot Metric Work Ports Load sensing 145.04-435.11 PSI ∆P
A 1 Adjustable maximum displacement stop
with BSPP Aux Ports L2 (10-30 bar ∆P) with bleed & pressure limiter
ISO - 80mm Pilot Metric Work Ports 1160.30 - 4061.05 PSI (80 - 280 bar) 2 Adjustable minimum displacement stop
M
with Metric Aux Ports Adjustable maximum and minimum
Pilot operated pressure limiter with 3
ISO - 80mm Pilot Metric Work Ports AN* displacement stop
B ISO4401 interface & SAE 4 Vent Port
with BSPP Aux Ports
Pilot operated pressure limiter with
AM
mechanical adjustment and SAE 4 Vent Port Port Type
Shaft Options Pilot operated pressure limiter with 0 Flange Ports*
AE
01 Splined shaft - SAE 19-4 11T mechanical and electrical adjustment 12 VDC
2 Threaded Ports
02 Keyed shaft - SAE 19-1 .75” Dia. Pilot operated pressure limiter with
AF *With Thru-Drive Only
mechanical and electrical adjustment 24 VDC
04 ISO keyed 20MM Dia.
## See chart below for electronic control options
06 Splined shaft - SAE A 9T* Thru-Drive Mounting Pad/Coupling
*Not functional control as such
*Not available with Thru-Drive 0 No Thru-Drive

Shaft Rotation Additional Control Options A SAE 82-2(A), 16(A), 9T coupling

0 No other options H SAE 82-2(A), 19(--), 11T coupling
R Clockwise
L Counterclockwise 2 Displacement sensor **
** mandatory with "W**", "X**", Paint
"Y**", "Z**" "*D*" and "*Y*"
Configuration 00 No Paint

M Mobile (P1) PB Black Paint

S Industrial (PD)

Electronic Control Options

# #

0 No ECU
D Proportional displacement control
Proportional pressure
Y
and displacement control

P Electronic valve with zero displacement default

T Electronic valve with max displacement default
S Electronic valve with zero displacement default and hydromechanical Pmax
U Electronic valve with max displacement default and hydromechanical Pmax
W Electronic valve with zero displacement default (CANBUS compatible)
Y Electronic valve with max displacement default (CANBUS compatible)
X Electronic valve with zero displacement default and hydromechanical Pmax (CANBUS compatible)
Z Electronic valve with max displacement default and hydromechanical Pmax (CANBUS compatible)
*** W, X, Y and Z only available with *D* and *Y*

Parker Hannifin Corporation

Hydraulic Pump Division
8 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
P1/PD 28cc, Model Ordering Code P1/PD Maintenance

028 P S 5 A 00
Pump Open Circuit Shaft Single Shaft Fluorocarbon Additional Adjustable Thru-Drive Special
Series Options Shaft Rotation Seal Material Control Displacement Mounting Features
Seal Design Control Options Stops Pad/Coupling
Displacement Mounting Configuration
Letter Options
28cc/rev. & Ports Port Port
(1.71 in³/rev) Orientation Type Paint

Pump Series Control Options Port Orientation

P1 Mobile Pressure limiter E End Ports
C0
PD Industrial 1160.30 - 4061.05 PSI (80 - 280 bar) R Side ported with ripple chamber
Pressure limiter T Side ported with through drive
C1
290.08 - 1160.30 PSI (20 - 80 bar)
Mounting & Ports
Load sensing 145.04-435.11 PSI ∆P
S
SAE B Pilot SAE Work Ports L0 (10-30 bar ∆P) with pressure limiter Adjustable Displacement Stops*
with SAE Aux Ports 1160.30 - 4061.05 PSI (80 - 280 bar) (For E & R Port Orientation Only)
SAE B Pilot Metric Work Ports Load sensing 145.04-435.11 PSI ∆P 0 None
A
with BSPP Aux Ports L2 (10-30 bar ∆P) with bleed & pressure limiter 1 Adjustable maximum displacement stop
ISO - 100MM Pilot Metric Work Ports 1160.30 - 4061.05 PSI (80 - 280 bar)
M 2 Adjustable minimum displacement stop
with Aux Ports
Pilot operated pressure limiter with
ISO - 100MM Pilot Metric Work Ports AN* Adjustable maximum and minimum
B ISO4401 interface & SAE 4 Vent Port 3
with BSPP Aux Ports displacement stop
Pilot operated pressure limiter with
AM *Not available with Thru-Drive
mechanical adjustment and SAE 4 Vent Port
Shaft Options Pilot operated pressure limiter with
01 Splined shaft - SAE B-B 15T
AE
mechanical and electrical adjustment 12 VDC
Port Type
0 Flange Ports
02 Keyed shaft - SAE B-B 1” Dia. Pilot operated pressure limiter with
AF 2 Threaded Ports
mechanical and electrical adjustment 24 VDC
04 ISO keyed 25MM Dia.
08 Splined shaft - SAE B 13T ## See chart below for electronic control options
*Not functional control as such Thru-Drive Mounting Pad/Coupling
0 No Thru-Drive
Shaft Rotation
Additional Control Options A SAE 82-2 (A), 16 (A), 9T coupling
R Clockwise
0 No other options H SAE 82-2 (A), 19 (--), 11T coupling
L Counterclockwise
2 Displacement sensor ** B SAE 101-2 (B), 22 (B) , 13T coupling
** mandatory with "W**", "X**", Q SAE 101-2 (B), 25 (B-B), 15T coupling
Configuration "Y**", "Z**" "*D*" and "*Y*"
M Mobile (P1)
S Industrial (PD)
Paint
00 No Paint
PB Black Paint

Electronic Control Options

# #

0 No ECU
D Proportional displacement control
Proportional pressure
Y
and displacement control

P Electronic valve with zero displacement default

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 9
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
P1/PD 45cc, Model Ordering Code P1/PD Maintenance

045 P S 5 A 00
Pump Open Circuit Shaft Single Shaft Fluorocarbon Additional Adjustable Thru-Drive Special
Series Options Shaft Rotation Seal Material Control Displacement Mounting Features
Seal Design Control Options Stops Pad &
Displacement Mounting Configuration Coupling
Letter Options
45cc/rev. & Ports Port
(2.75 in³/rev) Orientation Port Paint
Type

Pump Series Control Options Port Orientation

P1 Mobile Pressure limiter E End Ports
C0
PD Industrial 1160.30 - 4061.05 PSI (80 - 280 bar) R Side ported with ripple chamber
Pressure limiter T Side ported with through drive
C1
290.08 - 1160.30 PSI (20 - 80 bar)
Mounting & Ports
Load sensing 145.04-435.11 PSI ∆P
SAE B Pilot with SAE L0 (10-30 bar ∆P) with pressure limiter Adjustable Displacement Stops*
S Threaded or Flange Work Ports 1160.30 - 4061.05 PSI (80 - 280 bar) (For E & R Port Orientation Only)
with SAE Aux Ports
Load sensing 145.04-435.11 PSI ∆P 0 None
SAE B Pilot with Metric
L2 (10-30 bar ∆P) with bleed & pressure limiter 1 Adjustable maximum displacement stop
A Threaded or Metric Flange Work Ports
1160.30 - 4061.05 PSI (80 - 280 bar)
with BSPP Aux Ports 2 Adjustable minimum displacement stop
Pilot operated pressure limiter with
ISO - 100MM Pilot Metric AN* Adjustable maximum and minimum
ISO4401 interface & SAE 4 Vent Port 3
M Threaded or Metric Flange Work Ports displacement stop
with Aux Ports Pilot operated pressure limiter with Load *Not available with Thru-Drive
ISO - 100MM Pilot Metric AL sensing (only available with "T" Torque
B Threaded or Metric Flange Work Ports Limiter option, i.e. "ALT ")
with Aux Ports Pilot operated pressure limiter with
Port Type
AM 0 Flange Ports
mechanical adjustment and SAE 4 Vent Port
2 Threaded Ports
Shaft Options AE
Pilot operated pressure limiter with
mechanical and electrical adjustment 12 VDC
01 Splined shaft - SAE B-B 15T
02 Keyed shaft - SAE B-B 1” Dia. AF
Pilot operated pressure limiter with Thru-Drive Mounting Pad/Coupling
mechanical and electrical adjustment 24 VDC
0 No Thru-Drive
04 ISO keyed 25MM Dia.
## See chart below for electronic control options
A SAE 82-2 (A), 16 (A), 9T coupling
08 Splined shaft - SAE B 13T
*Not functional control as such
H SAE 82-2 (A), 19 (--), 11T coupling
B SAE 101-2 (B), 22 (B), 13T coupling
Shaft Rotation Additional Control Options
Q SAE 101-2 (B), 25 (B-B), 15T coupling
R Clockwise 0 No other options
L Counterclockwise 2 Displacement sensor **
Paint
Torque Limiter Control
T 00 No Paint
Configuration (Used with AM, AN or AL control options)
** mandatory with "W**", "X**", PB Black Paint
M Mobile (P1)
"Y**", "Z**" "*D*" and "*Y*"
S Industrial (PD)
U Universal (SAE Mounting Option, S, Only)

Electronic Control Options

# #

0 No ECU
D Proportional displacement control
Proportional pressure
Y
and displacement control

P Electronic valve with zero displacement default

Parker Hannifin Corporation

Hydraulic Pump Division
10 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
P1/PD 60cc, Model Ordering Code P1/PD Maintenance

060 S 5 A 00
Pump Open Circuit Shaft Single Shaft Fluorocarbon Additional Adjustable Thru-Drive Special
Series Options Shaft Rotation Seal Material Control Displacement Mounting Features
Seal Design Control Options Stops Pad &
Displacement Mounting Configuration Coupling
Letter Options
60cc/rev. & Ports Port
(3.66 in³/rev) Orientation Port Paint
Type

Pump Series Control Options Port Orientation

P1 Mobile Pressure limiter E End Ports
C0
PD Industrial 1160.30 - 4061.05 PSI (80 - 280 bar) S Side Ports
Pressure limiter T Side Ports with Thru-Drive
C1
290.08 - 1160.30 PSI (20 - 80 bar)
Open Circuit
Load sensing 145.04-435.11 PSI ∆P
P Open Circuit (One Side of Center) L0 (10-30 bar ∆P) with pressure limiter Adjustable Displacement Stops*
X Open Circuit (100% over Center) 1160.30 - 4061.05 PSI (80 - 280 bar) (For E & S Port Orientation Only)
Load sensing 145.04-435.11 PSI ∆P 0 None
Mounting & Ports L2 (10-30 bar ∆P) with bleed & pressure limiter 1 Adjustable maximum displacement stop
1160.30 - 4061.05 PSI (80 - 280 bar)
SAE C Pilot SAE Flange 2 Adjustable minimum displacement stop
S Pilot operated pressure limiter with
Connection Ports with SAE Aux Ports AN* Adjustable maximum and minimum
ISO4401 interface & SAE 4 Vent Port 3
SAE C Pilot Metric Flange displacement stop
A Pilot operated pressure limiter with Load
Connection Ports with BSPP Aux Ports *Not available with Thru-Drive
AL sensing ( only available with "T" Torque
ISO - 125MM Pilot Metric Flange Limiter option, i.e. "ALT ")
M
Connection Ports with Metric Aux Ports
Pilot operated pressure limiter with
Port Type
ISO - 125MM Pilot, Metric Flange AM 0 Flange Ports
B mechanical adjustment and SAE 4 Vent Port
Connection Ports with BSPP Aux Ports
Pilot operated pressure limiter with SAE Threaded Ports (Available only
SAE C 2-Bolt Pilot SAE Flange AE 2
C mechanical and electrical adjustment 12 VDC on "E" port and "S" or "C" mount)
Connection Ports with SAE Aux Ports
Pilot operated pressure limiter with BSPP Threaded Ports
SAE C 2-Bolt Pilot SAE Flange AF 4
D mechanical and electrical adjustment 24 VDC (Available only on "E" port and "D" mount)
Connection Ports with BSPP Aux Ports
## See chart below for electronic control options
Thru-Drive Mounting Pad/Coupling
Shaft Options *Not functional control as such
0 No Thru-Drive
01 Splined shaft - SAE C 14T
Additional Control Options A SAE 82-2 (A), 16 (A), 9T coupling
02 Keyed shaft - SAE C 32-1 KEY
0 No other options H SAE 82-2 (A), 19 (--), 11T coupling
04 Keyed shaft - ISO / DIN KEY 32MM Dia.
2 Displacement sensor ** B SAE 101-2 (B), 22 (B), 13T coupling
Torque Limiter Control Q SAE 101-2 (B), 25 (B-B), 15T coupling
Shaft Rotation T
(Used with AM, AN or AL control options) SAE 101-2 (B), rotated 45 degrees,
R Clockwise J
** mandatory with "W**", "X**", 22 (B), 13T coupling
L Counterclockwise "Y**", "Z**" "*D*" and "*Y*" SAE 101-2 (B), rotated 45 degrees,
K
25 (B-B), 15T coupling
Configuration C SAE 127-4 (C), 32 (C), 14T coupling
M Mobile (P1)
S Industrial (PD) Paint
U Universal 00 No Paint
PB Black Paint
Electronic Control Options
# #

0 No ECU
D Proportional displacement control
Y Proportional pressure control

P Electronic valve with zero displacement default

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 11
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
P1/PD 75cc, Model Ordering Code P1/PD Maintenance

075 S 5 A 0 00
Pump Open Circuit Shaft Single Shaft Fluorocarbon Additional Adjustable Thru-Drive Special
Series Options Shaft Rotation Seal Material Control Displacement Mounting Features
Seal Design Control Options Stops Pad &
Displacement Mounting Configuration Coupling
Letter Options
75cc/rev. & Ports Port
(4.58 in³/rev) Orientation Flange Paint
Ports

Pump Series Configuration Port Orientation

P1 Mobile M Mobile (P1) E End Ports
PD Industrial S Industrial (PD) S Side Ports
U Universal T Side Ports with Thru-Drive
Open Circuit
P Open Circuit (One Side of Center) Control Options Adjustable Displacement Stops*
X Open Circuit (100% over Center) Pressure limiter (For E & S Port Orientation Only)
C0
1160.30 - 4061.05 PSI (80 - 280 bar) 0 None
Mounting & Ports C1
Pressure limiter 1 Adjustable maximum displacement stop
290.08 - 1160.30 PSI (20 - 80 bar) 2 Adjustable minimum displacement stop
SAE C Pilot SAE Flange
S Load sensing 145.04-435.11 PSI ∆P
Connection Ports with SAE Aux Ports Adjustable maximum and minimum
L0 (10-30 bar ∆P) with pressure limiter 3
SAE C Pilot Metric Flange displacement stop
A 1160.30 - 4061.05 PSI (80 - 280 bar)
Connection Ports with BSPP Aux Ports *Not available with Thru-Drive
ISO - 125MM Pilot Metric Flange Load sensing 145.04-435.11 PSI ∆P
M L2 (10-30 bar ∆P) with bleed & pressure limiter
Connection Ports with Metric Aux Ports
1160.30 - 4061.05 PSI (80 - 280 bar) Thru-Drive Mounting Pad/Coupling
ISO - 125MM Pilot, Metric Flange 0 No Thru-Drive
B Pilot operated pressure limiter with
Connection Ports with BSPP Aux Ports AN*
ISO4401 interface & SAE 4 Vent Port A SAE 82-2 (A), 16 (A), 9T coupling
SAE C 2-Bolt Pilot SAE Flange
C Pilot operated pressure limiter with H SAE 82-2 (A), 19 (--), 11T coupling
Connection Ports with SAE Aux Ports AM
mechanical adjustment and SAE 4 Vent Port B SAE 101-2 (B), 22 (B), 13T coupling
SAE C 2-Bolt Pilot SAE Flange
D Pilot operated pressure limiter with
Connection Ports with BSPP Aux Ports AE Q SAE 101-2 (B), 25 (B-B), 15T coupling
mechanical and electrical adjustment 12 VDC
SAE 101-2 (B), rotated 45 degrees,
Pilot operated pressure limiter with J
22 (B), 13T coupling
Shaft Options AF
mechanical and electrical adjustment 24 VDC
SAE 101-2 (B), rotated 45 degrees,
01 Splined shaft - SAE C 14T K
## See chart below for electronic control options 25 (B-B), 15T coupling
02 Keyed shaft - SAE C 32-1 KEY
*Not functional control as such C SAE 127-4 (C), 32 (C), 14T coupling
04 Keyed shaft - ISO / DIN KEY 32MM Dia.
Additional Control Options Paint
Shaft Rotation 0 No other options 00 No Paint
R Clockwise 2 Displacement sensor ** PB Black Paint
L Counterclockwise Torque Limiter Control
T
(Used with AM, AN or L0 control options)
** mandatory with "W**", "X**",
"Y**", "Z**" "*D*" and "*Y*"

Electronic Control Options

# #

0 No ECU
D Proportional displacement control
Y Proportional pressure control

P Electronic valve with zero displacement default

Parker Hannifin Corporation

Hydraulic Pump Division
12 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
P1/PD 100cc, Model Ordering Code P1/PD Maintenance

100 S 5 A 0 00
Pump Open Circuit Shaft Single Shaft Fluorocarbon Additional Adjustable Thru-Drive Special
Series Options Shaft Rotation Seal Material Control Displacement Mounting Features
Seal Design Control Options Stops Pad &
Displacement Mounting Configuration Coupling
Letter Options
100cc/rev. & Ports Port
(6.1 in³/rev) Orientation Flange Paint
Ports

Pump Series Configuration Port Orientation

P1 Mobile M Mobile (P1) E End Ports
PD Industrial S Industrial (PD) S Side Ports
U Universal T Side Ports with Thru-Drive
Open Circuit
P Open Circuit (One Side of Center) Control Options Adjustable Displacement Stops*
X Open Circuit (100% over Center) Pressure limiter (For E & S Port Orientation Only)
C0
1160.30 - 4061.05 PSI (80 - 280 bar) 0 None
Mounting & Ports C1
Pressure limiter 1 Adjustable maximum displacement stop
290.08 - 1160.30 PSI (20 - 80 bar) 2 Adjustable minimum displacement stop
SAE C Pilot SAE Flange
S Load sensing 145.04-435.11 PSI ∆P
Connection Ports with SAE Aux Ports Adjustable maximum and minimum
L0 (10-30 bar ∆P) with pressure limiter 3
SAE C Pilot Metric Flange displacement stop
A 1160.30 - 4061.05 PSI (80 - 280 bar)
Connection Ports with BSPP Aux Ports *Not available with Thru-Drive
ISO - 125MM Pilot Metric Flange
Load sensing 145.04-435.11 PSI ∆P
M L2 (10-30 bar ∆P) with bleed & pressure limiter
Connection Ports with Metric Aux Ports
1160.30 - 4061.05 PSI (80 - 280 bar) Thru-Drive Mounting Pad/Coupling
ISO - 125MM Pilot, Metric Flange 0 No Thru-Drive
B Pilot operated pressure limiter with
Connection Ports with BSPP Aux Ports AN*
ISO4401 interface & SAE 4 Vent Port A SAE 82-2 (A), 16 (A), 9T coupling
Pilot operated pressure limiter with H SAE 82-2 (A), 19 (--), 11T coupling
Shaft Options AM
mechanical adjustment and SAE 4 Vent Port B SAE 101-2 (B), 22 (B), 13T coupling
01 Splined shaft - SAE C-C 17T Pilot operated pressure limiter with
AE Q SAE 101-2 (B), 25 (B-B), 15T coupling
02 Keyed shaft - SAE C-C 38-1 mechanical and electrical adjustment 12 VDC
SAE 101-2 (B), rotated 45 degrees,
04 Keyed shaft - ISO / DIN 40MM Dia. Pilot operated pressure limiter with J
AF 22 (B), 13T coupling
06 Splined shaft - SAE C 14T mechanical and electrical adjustment 24 VDC
SAE 101-2 (B), rotated 45 degrees,
## See chart below for electronic control options K
25 (B-B), 15T coupling
Shaft Rotation *Not functional control as such C SAE 127-4 (C), 32 (C), 14T coupling
R Clockwise N SAE 127-4 (C), 38 (C-C), 17T coupling
L Counterclockwise
Additional Control Options
0 No other options Paint
2 Displacement sensor ** 00 No Paint
Torque Limiter Control PB Black Paint
T
(Used with AM, AN or L0 control options)
** mandatory with "W**", "X**",
"Y**", "Z**" "*D*" and "*Y*"

Electronic Control Options

# #

0 No ECU
D Proportional displacement control
Y Proportional pressure control

P Electronic valve with zero displacement default

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 13
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
P1/PD 140cc, Model Ordering Code P1/PD Maintenance

140 S 5 A 0 00
Pump Open Circuit Shaft Single Shaft Fluorocarbon Additional Adjustable Thru-Drive Special
Series Options Shaft Rotation Seal Material Control Displacement Mounting Features
Seal Design Control Options Stops Pad &
Displacement Mounting Configuration Coupling
Letter Options
140cc/rev. & Ports Port
(8.54 in³/rev) Orientation Flange Paint
Ports

Pump Series Configuration Port Orientation

P1 Mobile M Mobile (P1) E End Ports
PD Industrial S Industrial (PD) S Side Ports
U Universal T Side Ports with Thru-Drive
Open Circuit
P Open Circuit (One Side of Center) Control Options Adjustable Displacement Stops*
X Open Circuit (100% over Center) Pressure limiter (For E & S Port Orientation Only)
C0
1160.30 - 4061.05 PSI (80 - 280 bar) 0 None
Mounting & Ports C1
Pressure limiter 1 Adjustable maximum displacement stop
290.08 - 1160.30 PSI (20 - 80 bar) 2 Adjustable minimum displacement stop
SAE D Pilot SAE Flange
S Load sensing 145.04-435.11 PSI ∆P
Connection Ports with SAE Aux Ports Adjustable maximum and minimum
L0 (10-30 bar ∆P) with pressure limiter 3
SAE D Pilot BSPP Flange displacement stop
A 1160.30 - 4061.05 PSI (80 - 280 bar)
Connection Ports with BSPP Aux Ports *Not available with Thru-Drive
Load sensing 145.04-435.11 PSI ∆P
ISO - 180MM Pilot Metric Flange
M L2 (10-30 bar ∆P) with bleed & pressure limiter
Connection Ports with Metric Aux Ports
1160.30 - 4061.05 PSI (80 - 280 bar) Thru-Drive Mounting Pad/Coupling
ISO - 180MM Pilot Metric Flange 0 No Thru-Drive
B Pilot operated pressure limiter with
Connection Ports with BSPP Aux Ports AN*
ISO4401 interface & SAE 4 Vent Port A SAE 82-2 (A), 16 (A), 9T coupling
Pilot operated pressure limiter with B SAE 101-2 (B), 22 (B), 11T coupling
Shaft Options AM
mechanical adjustment and SAE 4 Vent Port Q SAE 101-2 (B), 25 (B-B), 13T coupling
01 Splined shaft - SAE D 13T Pilot operated pressure limiter with
AE SAE 101-2 (B), rotated 45 degrees,
02 Keyed shaft - SAE D 44-1 mechanical and electrical adjustment 12 VDC J
22 (B), 15T coupling
04 Keyed shaft - ISO / DIN 50MM Dia. Pilot operated pressure limiter with SAE 101-2 (B), rotated 45 degrees,
AF K
mechanical and electrical adjustment 24 VDC 25 (B-B), 13T coupling
Shaft Rotation ## See chart below for electronic control options C SAE 127-4 (C), 32 (C), 14T coupling
R Clockwise *Not functional control as such N SAE 127-4 (C), 38 (C-C), 17T coupling
L Counterclockwise D SAE 152-4 (D), 44 (D), 13T coupling
Additional Control Options
0 No other options
Paint
2 Displacement sensor **
00 No Paint
Torque Limiter Control
T PB Black Paint
(Used with AM, AN or L0 control options)
** mandatory with "W**", "X**",
"Y**", "Z**" "*D*" and "*Y*"

Electronic Control Options

# #

0 No ECU
D Proportional displacement control
Y Proportional pressure control

P Electronic valve with zero displacement default

Parker Hannifin Corporation

Hydraulic Pump Division
14 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Typical Characteristics P1/PD Maintenance

Technical Data
Model P1/PD 018 P1/PD 028 P1/PD 045 P1/PD 060 P1/PD 075 P1/PD 100 P1/PD 140
Maximum Displacement, cm3/rev 18 28 45 60 75 100 140
cu.in./rev 1.10 1.71 2.75 3.66 4.58 6.01 8.54
Outlet Pressure – Continuous, bar 280
psi 4000
Intermittent*, bar 320
psi 4500
Peak, bar 350
psi 5000
P1 Maximum Speed (1.3 bar abs inlet), rpm 3600 3400 3100 2800 2700 2500 2400
P1 (1.0 bar abs inlet), rpm 3300 3200 2800 2500 2400 2100 2100
P1 (0.8 bar abs inlet), rpm 2900 2900 2400 2200 2100 1900 1800
PD Maximum Speed (1.0 bar abs inlet), rpm 1800
PD (0.8 bar abs inlet), rpm 1800
Minimum Speed, rpm 600
Inlet Pressure – Maximum, bar 10 (gage)
psi 145
Rated, bar 1.0 absolute (0.0 gage)
psia 14.5
Minimum, bar 0.8 absolute (-0.2 gage)
psia 11.6
Case Pressure – Peak, bar 4.0 absolute (3.0 gage)
and less than 0.5 bar above inlet pressure
Rated, bar 2.0 absolute (1.0 gage)
and less than 0.5 bar above inlet pressure
Fluid Temperature Range, °C -40 to +95
°F -40 to +203
Fluid Viscosity – Rated, cSt 6 to 160
Max. Intermittent, cSt 5000 (for cold starting)
Min. Intermittent, cSt 5
Fluid Contamination – Rated, ISO 20/18/14
Maximum, ISO 21/19/16
SAE Mounting – Flange 82-2 (A) 101-2 (B) 101-2 (B) 127-2 (C) or 127-4 (C) 127-4 (C) 152-4 (D)
ISO Mounting - Flange 80 mm 100 mm 100 mm 125 mm 125 mm 125 mm 180 mm
SAE Keyed Shafts 19-1, A 25-1, BB 25-1, BB 32-1, C 32-1, C 38-1, CC 44-1, D
ISO Keyed Shafts 20 mm 25 mm 25 mm 32 mm 32 mm 40 mm 50 mm
SAE Spline Shafts 9T, A 13T, B 13T, B
14T, C 14T, C 17T, CC 13T, D
11T, A 15T, BB 15T, BB
Weight – End Port, kg (lb) 13.4 (29.5) 17.7 (39.0) 23 (50) 29 (64) 30 (66) 51 (112) 66 (145)
Side Port, kg (lb) 14.2 (31.3) 18.1 (40.0) 24 (52) 30 (67) 31 (68) 53 (117) 67 (147)
Thru-Drive, kg (lb) — 22 (48) 27 (59) 34 (75) 35 (77) 55 (121) 82 (180)
Moment of Inertia kg·mm2 760 1555 3208 4548 5041 12027 21400
Moment of Inertia Thru-Drive kg·mm2 NA 1618 3268 4687 5207 12402 22343
*Intermittent pressure is defined as less than 10% of operation time, not exceeding 6 successive seconds.

Typical Control Reponse Times*

For max volume stops:
Typical Control
Response Time (ms) Pump Size % Stroke reduction per turn
P*060 6.76 P*018 9
Control Description Pump Operating Condition 018 028 045 060 075 100 140 P*075 6.2 P*028 8.2
Maximum Displacement to Zero 25 25 25 37 21 26 30 P*100 5.5 P*045 7.5
”C” Pressure Limiter P*140 4.8
Zero Displacement to Maximum 80 80 106 119 89 108 125
Control Adjustment Sensitivity:
Maximum Displacement to Zero 40 40 30 54 40 43 45 • Load Sense 28 Bar/Turn
”L” Load Sensing
Zero Displacement to Maximum 70 70 120 186 97 189 280 • Pressure Compensator 80 to 280
bar range (C0) = 40 Bar/Turn
”A” Pilot Operated Maximum Displacement to Zero 25 25 46 43 37 39 40
• Pressure Compensator 20 to 80
Control Zero Displacement to Maximum 80 80 131 125 115 123 130 bar range (C1) = 18.6 Bar/Turn
* Based on NFPA testing standards • Pressure compensator (AM) 10 to 40
bar range = 20 Bar/Turn
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA 15
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
18cc & 28cc Pump Exploded View P1/PD Maintenance

1
25

3
41 4
26
5

7
8
11 9
27 14

42 15

45
12 19
28
20

43
21
31 31
22
32
32
33 23

34 35

24
46 47 38

39
40

Parker Hannifin Corporation

Hydraulic Pump Division
16 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
45cc Pump Exploded View P1/PD Maintenance

25
1

26 3
41
4
5

7
8
10 11 10
27
14

13
15
9
44

45 42
19
28 12

20
43

31 31 21

32 32 22

33 23

34 35

46 47 38 24

39
40

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 17
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Parts P1/PD Maintenance

ITEM # QTY 018 PART # 028 PART # 045 PART # DESCRIPTION

1 4 210 x209 210 x 211 361-12229-0 Socket head cap screw
3 1 Contact Factory for port block ordering information Port Block
4* 1 2050V-7 2160V-7 675-00162-0 Port block O-Ring
5 2 108X2V 108X2V 108X2V Boss Plug (not shown)
7 1 299X67 324-30014-0 324-30014-0 Port Plate Pin
8* 3 605-10077-0 605-10077-0 605-10077-0 O-Ring
03E-94415-0 03E-94969-0 03E-94339-0 Port plate, clockwise, industrial (PD)
03E-94414-0 03E-94970-0 03E-94340-0 Port plate, counter clockwise, industrial (PD)
03E-94413-0 03E-94969-0 03E-94341-0 Port plate, clockwise, mobile (P1)
03E-94416-0 03E-94970-0 03E-94342-0 Port plate, counter clockwise, mobile (P1)
9 1
03E-94963-0 03E-94376-0 03E-95374-0 Port plate, CW, industrial (PD), ripple chamber
03E-94964-0 03E-94377-0 03E-95080-0 Port plate, CCW, industrial (PD), ripple chamber
03E-94965-0 03E-94378-0 03E-95374-0 Port plate, clockwise, mobile (P1), ripple chamber
03E-94966-0 03E-94379-0 03E-95375-0 Port plate, CCW, mobile (P1), ripple chamber
10* 2 ** ** 695-00912-0 Bias and control rod O-ring
11 1 03E-94427-0 03E-94390-0 03E-94355-0 Bias Guide
12 1 03E-94428-0 03E-94391-0 03E-94354-0 Bias Piston
13 1 03E-94430-0 03E-94393-0 03E-94356-0 Bias Spring
14 1 03E-94427-0 03E-94390-0 03E-94353-0 Control guide
15 1 03E-94426-0 03E-94389-0 03E-94352-0 Control piston
19 1 256X521 256X525 356-65144-0 Retaining ring, internal
20 1 787635 03E-94387-0 03E-94350-0 Barrel hold down spring
21 2 786996 03E-94388-0 03E-94351-0 Barrel hold down washer
22 3 787000 03E-94386-0 03E-95903-0 Barrel hold down pin
23 1 03E-94717-0 03E-94375-0 03E-94338-0 Barrel
24 1 787002 03E-94385-0 03E-94348-0 Spherical washer
25 1 786994 03E-94384-0 03E-94347-0 Retainer plate
26 9 789641 S2E-18415-0 S2E-18413-0 Piston and shoe assembly
03E-94409-0 03E-94372-0 03E-94335-0 01 shaft option, no thru drive
03E-94411-0 03E-94374-0 03E-94337-0 01 shaft option with thru drive
03E-94410-0 03E-94373-0 03E-94948-0 02 shaft option, no thru drive
03E-94806-0 03E-94900-0 03E-94908-0 02 shaft option with thru drive
03E-94800-0 03E-94903-0 03E-94923-0 04 shaft option, no thru drive
27 1
03E-94801-0 03E-94904-0 03E-94922-0 04 shaft option with thru drive
03E-94718-0 ** ** 06 shaft option, no thru drive
** ** ** 06 shaft option with thru drive
03E-94804-0 03E-95166-0 03E-94990-0 08 shaft option, no thru drive
03E-94762-0 03E-95492-0 03E-95197-0 08 shaft option with thru drive
28 1 S2E-19079-0 S2E-18414-0 S2E-18412-0 Cam
31 2 03E-94359-0 03E-94359-0 03E-94359-0 Bearing retainer Orifice
32 2 03E-94432-0 03E-94395-0 03E-94358-0 Cam bearing
33 1 ** ** ** Housing (not sold seperatley)
108X6 108X8 488-35055-0 Plug, SAE ORB
34 2 Consult Parker Rep. Plug, BSPP
Consult Parker Rep. Plug, ISO
35* 2 695-00908-0 695-00908-0 695-00910-0 SAE O-ring
38* 1 787140 P2-060-3304 620-82125-5 Shaft Seal
39 1 256X535 256X544 356-65158-0 Seal Retainer
40 1 see separate compensator ordering information Compensator
41 2 324-30024-0 324-30024-0 324-30014-0 Cover dowel pin
42 1 216-10013-0 789814 230-82227-0 Port block bushing
43 1 230-82514-0 789815 230-82516-0 Cylindrical roller bearing
44 1 256X222 256X222 356-65159-0 External retaining ring (shaft)
45 1 256X544 256X544 356-65144-0 Internal retaining ring (housing)
46 1 108X4 108X4 108X4 Boss plug
47* 1 695-00904-0 695-00904-0 695-00904-0 O-ring
* denotes Item is included in the seal kit

Parker Hannifin Corporation

Hydraulic Pump Division
18 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Notes P1/PD Maintenance

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 19
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Pump Exploded View 060, 075, 100, 140 P1/PD Maintenance

25 1

2
26
3
5 6
4

8
10
27 10 11
14

9
13
15
28 16

29
12 17
30 18

31 19

32 20

33
21

22
34 35

38 23
36 37
39
24
40

Parker Hannifin Corporation

Hydraulic Pump Division
20 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Parts P1/PD Maintenance

ITEM # QTY 060 PART # 075 PART # 100 PART # 140 PART # DESCRIPTION
1 4 361-13250-0 361-13270-0 361-14290-0 361-15270-0 Socket head cap screw
(2:075)
2 0 ** 361-13250-0 ** ** Socket head cap screw (075 only)
(2:075)
3 1 Contact factory for port block ordering information. Port Block
4* 1 675-00164-0 675-00165-0 675-00169-0 675-00173-0 Port block O-Ring
5 2 488-35001-0 488-35001-0 488-35001-0 488-35001-0 Boss Plug (not shown)
6* 2 695-00904-0 695-00904-0 695-00904-0 695-00904-0 O-ring boss plug
7 1 324-30014-0 324-30014-0 324-30014-0 324-30014-0 Port Plate Pin
8* 3 605-10077-0 605-10077-0 605-10070-0 605-10070-0 O-Ring
03E-94038-0 03E-93169-0 03E-93785-0 03E-93252-0 Port plate, clockwise, industrial (PD)
03E-94039-0 03E-93170-0 03E-93786-0 03E-93253-0 Port plate, counter clockwise, industrial (PD)
9 1
03E-94040-0 03E-93171-0 03E-93787-0 03E-93254-0 Port plate, clockwise, mobile (P1)
03E-94041-0 03E-93172-0 03E-93788-0 03E-93255-0 Port plate, counter clockwise, mobile (P1)
10* 2 695-00912-0 695-00912-0 695-00914-0 695-00916-0 Bias and control rod O-ring
03E-94054-0 03E-93150-0 03E-93800-0 03E-93248-0 Bias Guide
11 1
** 03E-94498-0 03E-94827-0 03E-94743-0 Bias Guide, Overcenter Order Code Option “X”
03E-94053-0 03E-93149-0 03E-93799-0 03E-94658-0 Bias Piston
12 1 ** ** ** — —
** ** ** — —
03E-94055-0 03E-93151-0 03E-93801-0 03E-93963-0 Bias Spring
13 1
** 03E-94499-0 03E-94829-0 03E-94752-0 Bias Spring, Overcenter Order Code Option “X”
03E-94052-0 03E-93148-0 03E-93798-0 03E-93246-0 Control guide
14 1
** 03E-94608-0 03E-94828-0 03E-93246-0 Control guide, Overcenter Order Code Option “X”
03E-94051-0 03E-93147-0 03E-93797-0 03E-94252-0 Control piston
15 1
** 03E-93147-0 03E-93797-0 03E-94751-0 Control piston, Overcenter Order Code Option “X”
16 1 230-82237-0 230-82237-0 230-82244-0 230-82239-0 Tapered roller bearing cup
17 1 INCLUDED IN ITEM 16 230-82518-0 INCLUDED IN ITEM 16 Tapered roller bearing cone
18 1 S2E-18591-0K S2E-18591-0K S2E-18640-0K S2E-18527-0K Bearing Shim Kit (includes all standard shim sizes)
19 1 356-65152-0 356-65144-0 356-65146-0 356-65147-0 Retaining ring, internal
20 1 03E-94049-0 03E-93145-0 03E-93795-0 03E-93959-0 Barrel hold down spring
21 1 03E-94050-0 03E-93146-0 03E-93796-0 03E-93244-0 Barrel hold down washer
22 3 03E-95904-0 03E-95905-0 03E-95906-0 03E-95907-0 Barrel hold down pin
23 1 03E-94036-0 03E-93129-0 03E-93783-0 03E-93242-0 Barrel
24 1 03E-94047-0 03E-93142-0 03E-93794-0 03E-93241-0 Spherical washer
25 1 03E-94046-0 03E-93139-0 03E-93793-0 03E-93240-0 Retainer plate
26 9 S2E-18296-0 S2E-17003-0 S2E-17912-0 S2E-17323-0 Piston and shoe assembly
03E-94032-0 03E-93999-0 03E-93779-0 03E-93227-0 01 shaft option, no thru drive
03E-94033-0 03E-94000-0 03E-93780-0 03E-93228-0 01 shaft option with thru drive
03E-94034-0 03E-94001-0 03E-93781-0 03E-93231-0 02 shaft option, no thru drive
03E-94035-0 03E-94002-0 03E-93782-0 03E-93232-0 02 shaft option with thru drive
27 1
03E-94768-0 03E-94003-0 03E-94006-0 03E-93233-0 04 shaft option, no thru drive
03E-94767-0 03E-93127-0 03E-94007-0 03E-93234-0 04 shaft option with thru drive
** ** 03E-94500-0 03E-95070-0 06 shaft option, no thru drive
** ** 03E-94462-0 ** 06 shaft option with thru drive
28 1 S2E-18411-0 S2E-17443-0 S2E-17961-0 S2E-17957-0 Cam
29 1 230-82236-0 230-82236-0 230-82519-0 230-82241-0 Tapered roller bearing cone (and cup 140)
30 1 230-82235-0 230-82235-0 230-82245-0 ** Tapered roller bearing cup
31 2 03E-93763-0 03E-93763-0 03E-93763-0 03E-93763-0 Bearing retainer Orifice
32 2 03E-94057-0 03E-93950-0 03E-93952-0 03E-93953-0 Cam bearing
33 1 ** ** ** ** Housing (not sold seperatley)
488-35014-0 488-35014-0 488-35014-0 488-35024-0 Plug, SAE ORB
34 2 447-01056-2 447-01056-2 447-01056-2 477-01068-2 Plug, BSPP
447-01065-5 447-01065-5 447-01065-5 477-01066-5 Plug, ISO
35* 2 695-00910-0 695-00910-0 695-0912-0 695-0916-0 SAE O-ring
488-35061-0 488-35061-0 488-35061-0 488-35061-0 Plug, SAE ORB
36 1 447-01053-2 447-01053-2 447-01053-2 447-01053-2 Plug, BSPP
447-01061-5 447-01061-5 447-01061-5 447-01061-5 Plug, ISO
695-00904-0 695-00904-0 695-00904-0 695-00904-0 SAE O-ring
37* 1
605-10064-5 605-10061-5 605-10061-5 605-10061-5 BSPP O-ring
38* 1 620-82118-5 620-82118-5 620-82121-5 620-82120-5 Shaft Seal
39 1 356-65146-0 356-65146-0 356-65147-0 356-65148-0 Seal Retainer
40 1 See separate compensator ordering information. Compensator
* denotes Item is included in the seal kit

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 21
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Electronic Control Exploded View P1/PD Maintenance

Torque to 5 ft-lbs (6.8 Nm)

Parker Hannifin Corporation

Hydraulic Pump Division
22 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Electronic Control Parts P1/PD Maintenance

RDEC Parts list

ITEM # QTY Part # DESCRIPTION
80 1 03E-95420-0 Rotary Position sensor
81 2 210X73 Socket head cap screw
82 2 234X7 Washer
83 1 03E-95249-0 Position sensor spacer
84 1 03E-95201-0 Shaft position connector 18 and 45 thru 75
03E-95545-0 Shaft position connector 28
03E-95205-0 Shaft position connector 100 and 140
85 1 789764 Seal
86 1 675-00904-0 O-Ring Seal
87 1 108X4V O-Ring boss plug
88 1 S13-40266-0 Check Valve
89 1 S2E-19182-5 External Servo Assembly*
90 1 03E-95347-0 External servo manifold
91 1 S2E-19174-5 Maximum pressure valve CCW
S2E-19173-5 Maximum pressure valve CW
92 12 605-10069-0 O-Ring Seal
93 1 517-00178-5 Proportional valve 0 disp default CW
517-00180-5 Proportional valve max disp default CW
517-00179-5 Proportional valve 0 disp default CCW
517-00181-5 Proportional valve max disp default CCW
94 8 350-10167-0 Lock Washer
95 4 361-07360-8 Socket head cap screw**
210x105 Socket head cap screw***
210x110 Socket head cap screw****
96 1 325-36002-0 Roll Pin
97 1 S13-40266-0 Check Valve
98 1 03E-94859-0 Cam pin
99 1 S2E-19190-0K Position sensor mating connector
100 1 S2E-19254-0 Electronic control unit (not shown)
101 1 S2E-19192-5K Pressure sensor kit UNC threads(not shown)
S2E-19523-5K Pressure sensor kit BSPP threads (not shown)
102 1 S2E-19191-0K Prerssure sensor mating connector (not shown)
103 1 S2E-19179-0 12 Pin cable assembly
104 1 S2E-19259-0 CAN communication cable
105 1 S2E-19180-0 Control communcation cable
106 1 1210694 Standard Coil
107 1 121459 Gasket
* Item 89 includes items 86, 87, 88, 90, 92 and 96
** Used on control options S/X/U/Z
*** Used on pumps without overcenter capability (P) and control options P/W/T/Y
*** Used on pumps with over center capability (X) and control options P/W/T/Y

Displacement Sensor Installation

After engaging
Aftershaft slot toshaft
engaging pin, slot to pin, After engaging
Aftershaft slot toshaft
engaging pin, slot to pin,
hold sensorhold
flushsensor
to pump padto pump pad
flush hold sensorhold
flushsensor
to pump padto pump pad
flush
and rotate toandalign screw slots
rotate to align screw slots and rotate toandalign screw slots
rotate to align screw slots
to screw holes. Secure
to screw withSecure
holes. screwswith screws to screw holes. Secure
to screw withSecure
holes. screwswith screws
& washers, & 2 places.
washers, 2 places. & washers, & 2 places.
washers, 2 places.

Final Position Final Position Final Position Final Position

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 23
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Case to Inlet Check Valve P1/PD Maintenance

198±8 Nm 50 51 52
(146±6 ft-lbs) 53

CASE TO INLET CHECK VALVE

Item No Qty 018, 028, 045 060, 075, 100, 140 Description
50 1 314-10002-0 314-10000-0 Hollow Set Screw
51 1 03E-94720-0 03E-93931-0 Check Valve Poppet
52 1 03E-94721-0 03E-93987-0 Spring
53 1 03E-94722-0 03E-93988-0 Check Valve Stop

Parker Hannifin Corporation

Hydraulic Pump Division
24 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Volume Stop Control P1/PD Maintenance

57 61

60
59 58 57 56
55
54

Minimum and Maximum Volume Stop

Item # Qty 018 028 045 060 075 100 140 Description
54 1 362-11045-0 Adjusting Screw
55 1 334-00013-0 334-00011-0 Locknut, Adjusting Screw
56 1 03E-93181-0 03E-93181-0 Volume Stop Plug
57 1 695-00908-0 695-00908-0 O-ring, Volume Stop Plug
58 1 618-15023-0 618-15023-0 Back Up Ring
59 1 695-00011-0 695-00011-0 O-ring, Volume Stop Rod
60 1 03E-94736-0 03E-95170-0 03E-93262-0 Volume Stop Rod
61 1 488-35018-0 488-35018-0 Plug(No Volume Stop)
Not Shown 1 03E-95217-0 03E-95358-0 03E-93262-0 ** Minimum Volume Stop Rod
KIT S2E-19203-5 S2E-19204-5 S2E-19114-5 S2E-18987-5K S2E-18988-5K Adjustable Volume Stop
KIT S2E-19608-5 S2E-19609-5 Use Above Kit Adjustable Minimum Volume Stop
Maximum and minimum volume stops use the same components except where noted.

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 25
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Seal Kits and Parts Kits P1/PD Maintenance

Thru Drive Pad Thru Drive Couplings

O-ring
Coupling #70 018 028 045 060 075 100 140
SAE A, 9 Tooth S2E-19538-0 S2E-19364-0 03E-94942-0 03E-93278-0 03E-93278-0 03E-94274-0 03E-93947-0 695-00237-0
SAE A, 11 Tooth S2E-19726-0 S2E-19391-0 03E-94943-0 03E-94724-0 03E-94724-0 03E-94657-0 ** 695-00237-0
SAE B, 13 Tooth ** S2E-19365-0 03E-94945-0 03E-93277-0 03E-93277-0 03E-94273-0 03E-93946-0 695-00243-0
SAE BB, 15 Tooth ** S2E-19409-0 03E-94361-0 03E-93279-0 03E-93279-0 03E-94272-0 03E-93945-0 695-00243-0
SAE C, 14 Tooth ** ** ** 03E-93276-0 03E-93276-0 03E-94271-0 03E-93944-0 695-00251-0
SAE CC, 17 Tooth ** ** ** ** ** 03E-94270-0 03E-93943-0 695-00251-0
SAE D&E, 13 Tooth ** ** ** ** ** ** 03E-93942-0 695-00259-0

018 028 045 060 075 100 140

Seal Kits
S2E-18709-5K S2E-19118-5K S2E-19066-5K S2E-18697-5K S2E-18004-5K S2E-18460-5K S2E-18158-5K
Note: Seal kits contain all the seals required for any pump configuration.

Parker Hannifin Corporation

Hydraulic Pump Division
26 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Parts Kits P1/PD Maintenance

Rotating Group
018 028 045 060 075 100 140
Kits
CW Mobile P1 S2E-18710-0K S2E-19119-0K S2E-19067-0K S2E-18698-0K S2E-18032-0K S2E-18485-0K S2E-18489-0K
CW Mobile P1 with
S2E-19205-0K S2E-19209-0K S2E-19235-0K ** ** ** **
Ripple Chamber
CCW Mobile P1 S2E-18711-0K S2E-19120-0K S2E-19068-0K S2E-18699-0K S2E-18033-0K S2E-18486-0K S2E-18490-0K
CCW Mobile P1 w/
S2E-19206-0K S2E-19210-0K S2E-19236-0K ** ** ** **
Ripple Chamber
CW Industrial PD S2E-18712-0K S2E-19121-0K S2E-19069-0K S2E-18700-0K S2E-18483-0K S2E-18487-0K S2E-18491-0K
CW Industrial PD w/
S2E-19207-0K S2E-19211-0K S2E-19126-0K ** ** ** **
Ripple Chamber
CCW Industrial PD S2E-18713-0K S2E-19122-0K S2E-19070-0K S2E-18701-0K S2E-18484-0K S2E-18488-0k S2E-18492-0K
CCW Industrial PD
S2E-19208-0K S2E-19212-0K S2E-19127-0K ** ** ** **
w/ Ripple Chamber
Rotating Group Kit includes barrel s/a, pistons, retainer, washer, pins, port plate

Torque Limiter Control Kits 045 060 075 100 140

Torque Limiter Kit for AMT Control S2E-19102-5 S2E-19033-5 S2E-18720-5 S2E-18888-5 S2E-18963-5
Torque Limiter Kit for ALT Control See Note ** ** **
Torque Limiter Kit for L0T ** ** S2E-18721-5 S2E-18759-5 S2E-18739-5
Torque Limiter Kits includes cartridge assembly, tubing and fittings.
Note: AM control can be converted to an AL control with conversion kit S2E-19117-0.
European customers will receive a solid spool in this kit. US customer will receive a set screw to plug orifice in spool.

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 27
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
“L” Compensator P1/PD Maintenance

NOTE: Individual parts are not available. See Notes:

The compensator is sold as a complete assembly only.
21 22
23 24
27

19
15 18
13 16 17 20
14
12

10
11
26 25
2 1
3
4
5 Outer spring used L0 and
7 6 L2 versions only.
9 8 Inner spring used L0, L1,
L2, and L3 versions

Compensator Part Number

L0 L1 L2 L3
Port Rotation 80 - 280bar 20-80 bar 80 - 280bar 20-80 bar
(1150 - 4000 psi) (300-1150 psi) (1150 - 4000 psi) (300-1150 psi)
CW S2E-17823-5T S2E-18245-5T S2E-18584-5 T N/A
SAE
CCW S2E-17824-5T S2E-18244-5T S2E-18586-5 T N/A
CW S2E-17939-5T N/A N/A N/A
ISO
CCW S2E-17938-5T N/A N/A N/A
CW S2E-17937-5T N/A N/A N/A
BSPP
CCW S2E-17936-5T N/A N/A N/A

Item No. Qty Description NOTES / Tightening Torque

1 1 Compensator Body
2 1 Main Compensator Spool
3 1 Main Compensator Spring Seat
4 1 Main Compenator Outer Spring L0 & L2 versions only
5 1 Main Compensator Inner Spring
6 1 Main Compensator Spring Seat & Piston
7 2 Compensator Seal Piston O-ring
Table CONTINUED on next page.

Parker Hannifin Corporation

Hydraulic Pump Division
28 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
“L” Compensator P1/PD Maintenance

Item No. Qty Description NOTES / Tightening Torque

8 1 Main Compensator Spring cap O-ring
9 1 Main Compensator Spring cap 115 ± 7 N-m (85 ± 5 ft-lbs)
10 2 Adjusting screw locknut 7.9 ± 0.8 N-m (70 ±7 in-lbs)
11 2 Adjusting screw
12 1 Load Sense Compensator Spring cap 36.5 ± 1.5 N-m (27 ± 1 ft-lbs)
13 1 Load Sense Compensator Spring cap O-ring
14 1 Load Sense Compensator Piston backup ring
15 1 Load Sense Compensator Piston O-ring
16 1 Load Sense Compensator Seal Piston
17 1 Load sense compensator spring
18 1 Load sense compensator spring seat
19 1 Load sense compensator spool
20 1 Socket set screw (Loctite 242) 3.4 ± 0.4 N-m (30 ± 3 in-lbs)
(Loctite 242)
Socket set screw L0 & L1 versions
3.4 ± 0.4 N-m
21 1
(30 ± 3 in-lbs)
Orifice L2 & L3 versions

22 3 SAE #2 O-ring boss plug 4.0 ± 0.6 N-m (35 ± 5 in-lbs)

23 5 SAE #2 O-ring
24 2 Hardened SAE #2 O-ring boss plug 4.0 ± 0.6 N-m (35 ± 5 in-lbs)
25 4 Teflon O-ring
26 1 Roll pin
27 4 Hex mounting screw 5.0 ± 0.3 N-m (45 ± 3 in-lbs)

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 29
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
“C” Compensator P1/PD Maintenance

Outer spring used C0 only.

Inner spring used for both

C0 and C1 versions.

NOTE: Individual parts are not available.

The compensator is sold as a complete assembly only.

Compensator Part Number

C0 C1
Rotation
80 - 280 bar (1150 - 4000 psi) 20 - 80 bar (300 - 1150 psi)
CW S2E-17904-5 T S2E-18285-5 T
CCW S2E-17905-5 T S2E-18286-5 T

Item
Quantity Description NOTES / Tightening Torque
no.
Compensator body CW rotation
1 1
Compensator body CCW rotation
2 1 Spool
3 1 Spring seat
4 1 Outer spring C0 versions only
5 1 Inner spring
6 1 Spring seat & piston
7 1 Seal piston o-ring
8 1 Spring cap o-ring
9 1 Spring cap 115 ± 7 N-m (85 ± 5 ft-lbs)
10 1 Adjusting screw
11 1 Adjusting screw locknut 7.9 ± 0.8 N-m (70 ±7 in-lbs)
12 1 Socket set screw (Loctite 242) 3.4 ± 0.4 N-m (30 ± 3 in-lbs)
13 4 Hex mounting screw 5.0 ± 0.3 N-m (45 ± 3 in-lbs)
14 1 SAE #2 o-ring
15 1 Hardened SAE #2 o-ring boss plug 4.0 ± 0.6 N-m (35 ± 5 in-lbs)
17 4 Teflon O-ring
18 1 Roll pin
19 1 Teflon O-ring

Parker Hannifin Corporation

Hydraulic Pump Division
30 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
“AL”,“AM”,“AN”,”AE”,”AF” Compensator P1/PD Maintenance

NOTE: Individual parts are not available.

The compensator is sold as a complete assembly only.

Compensator Part Number

Rotation AM* AN* AL* AE* AF*
CW S2E-18745-5T S2E-18743-5T S2E-19107-5T S2E-18747-5T S2E-18749-5T
CCW S2E-18746-5T S2E-18744-5T S2E-19106-5T S2E-18748-5T S2E-18750-5T
Note: To convert “AM*” to “AL*”, use conversion kit S2E-19117-0

Torque to
5.0 Nm

ISO 4401 Mounting

(45.in lbs.)

Interface

Interface
Interface
ISO 4401 Mounting

Interface
ISO 4401 Mounting
A

A
PRESSURE COMPENSATOR PRESSURE COMPENSATOR
ADJUSTING SCREW ADJUSTING SCREW
BG

A
E
P****PS "V" VENT PORT

AN* CONTROL

AN* CONTROL
CCW ORIENTATION

CCW ORIENTATION

P****PA
SAE to BSPP adapter

CW ORIENTATION

CW ORIENTATION
D D
P****PB
P****PM
492-15527-0

P*075 SHOWN
"V" VENT PORT

P*075 SHOWN
P

SAE to metric adapter

P*075 SHOWN

A
P*075 SHOWN

A
A

B
A

P
492-15528-0
T

T
130 130
T

MAX MAX
48.6
These are not included with
V
.8mm

V
.8mm

CCW Rotation CW Rotation compensators and must be

A
A

B
ordered separate.
C

CW ORIENTATION CW ORIENTATION
B

P075 SHOWN P075 SHOWN

AN Control
P
T
D2
D3

P
T
D2
D3

PRESSURE COMPENSATOR PRESSURE

AM* CONTROL ISO 4401 MOUNTING
AN* CONTROL F SCREW
ADJUSTING ADJ
P****PM
P****PB
P****PA
P****PS

P****PM
P****PB
P****PA
P****PS
BG

BG
P****PS
P****PM
P****PB
P****PA

P****PS
P****PM
P****PB
P****PA

INTERFACE
ISO 4401
Interface

A A
ISO 4401
Interface

E
B V B P****PS B V "V" VENT PORT

AM* CONTROL

AM* CONTROL
CCW ORIENTATION

CCW ORIENTATION

P
P****PA

CW ORIENTATION

CW ORIENTATION
D D
C P****PB
ISO 4401
P****PM
Interface
.8mm .8mm

"V" VENT PORT

P*075 SHOWN

P*075 SHOWN
B

B
A

A
R59.0

T
R70.2

BG .6mm BG .6mm
R59.2

130 130
R70.2

MAX MAX
D3 48.6 D3
D2
A

D2
V

V
.8mm

.8mm

ISO 4401 MOUNTING

R59.0

INTERFACE
R70.2

A D1 A D1
F
R59.2

CW ORIENTATION CW ORIENTATION
R70.2
D1

P075 SHOWN P075 SHOWN

CCW ORIENTATION CCW ORIENTATION

AM Control
D2
D3

D2
D3

P075 SHOWN P075 SHOWN

AM* CONTROL AN* CONTROL
AE* or AF* CONTROL

ISO 4401 MOUNTING F

CCW ORIENTATION

INTERFACE
CW ORIENTATION

B V B V
Pressure Compensator
BG

48.6 Adjusting Screw P

132 132
B
A
P*075 SHOWN

AB
MAX MAX ISO 4401
P*075 SHOWN
AE* or AF*

A
AC Interface
CCW ORIENTATION

R70.2 .8mm .8mm

"V" VENT PORT "V" VENT PORT D

CW ORIENTATION

R59.2
T
P****PA
V
.8mm

BG .6mm BG .6mm

P****PB
B
A
P*075 SHOWN

P****PM D D
P*075 SHOWN

A D3 D3
E 130 D2
P****PS 114.1 D2
D1

MAX
PRESSURE COMPENSATOR 95.1
ADJUSTING SCREW PRESSURE COMPENSATOR ISO 4401 MOUNTING
ADJUSTING SCREW INTERFACE
V

A D1
.8mm

A D1 F
P
T
D2
D3

CONTROL
4VP01

CCW ORIENTATION CCW ORIENTATION

"V" VENT PORT

SAE-4
P*075 SEE
SHOWN
SHEET 1 P*075 SHOWN
AECW&ORIENTATION
AF Control
P
T
D2
D3

4VP01

P*075 SHOWN
48.6
132 132
AE* or AF* MAX
CONTROL MAX
B V
"V" VENT PORT P
"V" VENT PORT

P****PA
C P****PB
P****PM D D
A
B P****PS T
E
BG PRESSURE COMPENSATOR
A ADJUSTING SCREW 4VP01 PRESSURE
ADJU
D3
D2

A D1

R70.2 AB

R59.0 AC

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 31
114.1
95.1

122
MAX
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Compensator Procedures P1/PD Maintenance

COMPENSATOR DISASSEMBLY NOTES:

Access plugs on end of compensator spool bores are hardened plugs. Do not
interchange with other plugs in the control.
For rotation change, the complete compensator assembly will need to be
replaced.

Compensator Disassembly:
1. Measure and record the extension of the two pressure adjusting screws.
2. Carefully remove the main compensator spring cap. Remove the two
springs. Remove the seal piston and spring seat. Remove the o-ring
boss access plug on the opposite side of the compensator. Remove the
compensator spool. NOTE: the compensator spool and inner spring are
not interchangeable with the load sense compensator spool and spring.
3. For “L” series compensators: Carefully remove the load sense com-
pensator spring cap with spring seat/seal piston. Remove the spring.
Remove the spring seat. Remove the o-ring boss access plug on the
opposite side of the compensator. Remove the load sense compensa-
tor spool. NOTE: the load sense compensator spool and spring are not
interchangeable with the main compensator spool and inner spring of the
main compensator.
4. Remove all SAE o-ring boss access plugs.

COMPENSATOR INSPECTION NOTE: The compensator is supplied as an assembly. Individual parts

are not available. If there is significant damage to any of the parts, the
complete compensator will need to be replaced.

1. Inspect the main compensator spool and the load sense spool for
scratches or other damage.
2. Inspect the springs for proper free extension length (see chart below).
3. Inspect the spool bores for damage. Apply a light oil film on the
appropriate spool and check its fit in the bore. The spool should fit snugly
in housing and not have any radial play.

COMPENSATOR SPRING FREE LENGTH

Item
Type Component Tolerances
Number
C*/L* 5 Main compensator spring - inner Free height: 25.9±0.5mm (1.020±0.020 in.)
C0/L0/L2 4 Main compensator spring - outer Free height: 39±0.7mm (1.535±0.028 in.)
L* 17 Load Sense spring Free height: 14±0.4mm (0.551±0.016 in.)
R* 6 Bias spring
Reference item numbers on page 26.

Parker Hannifin Corporation

Hydraulic Pump Division
32 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Compensator Procedures P1/PD Maintenance
COMPENSATOR ASSEMBLY Carefully clean and dry all parts prior to assembly. Use caution to insure that
spools and other parts are not damaged during cleaning process. Use clean oil to
NOTE: instructions
COMPENSATOR are for load
ASSEMBLY lubricate seals and spools for easier assembly.
COMPENSATOR
COMPENSATOR
sense compensator. ASSEMBLY
ASSEMBLY
for other Carefully clean
Carefully clean and
and dry
dry all
all parts
parts prior
prior to
to assembly.
assembly. Use
Use caution
caution to
to insure
insure that
that
compensator types disregard steps spools
spools and other
and
1. Remove other parts
andparts areall
are
discard not
not damaged
damaged
o-rings. during
during
Install cleaning
newcleaning process.
process.
o-rings on SAE boss Useplugs
Use cleanand
clean oil to
oil to
NOTE:
relatedinstructions
NOTE:
NOTE: instructions
instructions are
to extra spoolare for
for load
load
assembly. lubricate
lubricate seals
seals and
and
seal pistons. spools
spools for
for easier
easier assembly.
assembly.
sense
sensecompensator.
compensator.For
compensator. for other
for other
compensator
compensator types
compensator types disregard
types disregard steps
disregard steps
steps 1.
1. Remove
2. Remove
Apply a lightand film
and discard
discard alltoo-rings.
of oilall o-rings. Install
Install
the o-ring on thenewmain
new o-rings
o-rings on SAE
on SAE boss
boss
compensator plugs
sealplugs and
and
piston.
related
related to
related to extra
to extra spoolassembly.
extra spool
spool assembly.
assembly. seal
seal pistons.
pistons.
Install the main compensator seal piston in the main compensator spring
cap.
2. Apply
2. Apply aa light
light film
film of
of oil
oil to
to the
the o-ring
o-ring on
on the
the main
main compensator
compensator seal
seal piston.
piston.
Install
Install the
the main
main compensator
compensator seal
seal piston
piston in
in the
the main
main compensator
compensator
3. Place inner compensator spring on seal piston. Install the outer compensator spring
spring
cap.
cap.
spring over the inner spring on the seal piston. Position the spring seat over
the springs. Insert this assembly into the main compensator housing bore.
3. Place
3. Place
Torque inner
inner compensator
the compensator
main springspring
spring
compensator on seal
on seal piston.
cappiston. InstallNm
Install
to 169-183 the (125-135
the outer compensator
outer compensator
ft.-lb.).
spring over
spring over the
the inner
inner spring
spring on
on the
the seal
seal piston.
piston. Position
Position the
the spring
spring seat
seat over
over
the
the springs.
springs. Insert
Insert this
this assembly
assembly into
into the
the main
main compensator
compensator
4. Apply a light film of oil on the main compensator spool (the longer of the 2housing
housing bore.
bore.
Torque
Torque the
spools).the main
main
Insert thecompensator
compensator
spool into thespring
spring
spoolcapcap to
boreto opposite
169-183 Nm
169-183 Nmmain
the (125-135
(125-135 ft.-lb.).
ft.-lb.).
compensator
spring assembly in the compensator body. The rounded end of the spool
Main Outer Spring 4. Apply
4. Apply
shouldaabelight
light film of
film
installed of oil
oil on
on
first the
sothe main
main
it will compensator
compensator
contact the spring spool
spool
seat. (the
(the longer
longer
Install of the
of
a new the 22
o-ring
spools).
spools). Insert
Insert the
the spool
spool into
into the
the spool
spool bore
bore opposite
opposite the
the main
on the hardened SAE boss fitting and place it into the port. Torque fitting to 4main compensator
compensator
spring
spring
± 0.5 Nmassembly
assembly
(37 ± 5in in the compensator
the
in-lb). compensator body. body. The
The rounded
rounded end end ofof the
the spool
spool
Main
Main Outer
Outer Spring
Spring should be
should be installed
installed first
first so
so itit will
will contact
contact the spring seat.
the spring seat. Install
Install aa new
new o-ring
o-ring
on
on the
the hardened
hardened SAE
SAE boss
boss fitting
fitting and
and place
place it
it into
into the
the port.
port.
5. Apply a light film of oil to the o-ring on the load sense seal piston. Install the Torque
Torque fitting
fitting to
to 44
±load
± 0.5 Nm
Nm (37
0.5sense (37 ±± 55 in-lb).
in-lb). seal piston seat in the load sense spring cap.
compensator
Install the load sense spring over the seal piston. Position the spring seat
5.
5. Apply
Apply
over the aa light
light film
spring. of
of oil
oil to
filmInstall to the
thisthe o-ring
o-ring on
assembly the
oninto load
thethe
load sense
sense
load seal
senseseal piston.
piston.
bore Install
of theInstall the
the
load
load sense
sense compensator
compensator compensator
housing. Torqueseal
seal piston
piston seat
seat
the load in
in the
sense load
load sense
thespring cap tospring
sense 35-38 cap.
spring cap.(26-28
Nm
Install
ft. lb.).the
Install the load
load sense
sense spring
spring over
over the
the seal
seal piston.
piston. Position
Position the
the spring
spring seat
seat
over
over thethe spring.
spring. Install
Install this
this assembly
assembly into
into the
the load
load sense
sense bore
bore ofof the
the
6. compensator
compensator
Apply housing.
a light film of oil Torque
housing. Torque
to the
the load load
load sense
thesense sense spring
spring cap
compensator cap to
to 35-38
spool 35-38 Nm
Nm (26-28
(the shorter (26-28
of
ft.
ft. lb.).
lb.).
the 2 spools). Insert the spool into the spool bore opposite the load sense
spring assembly. The spool should be installed with the rounded end in first
6.
6. Apply
Apply
so aa light
it will light film
contact of
of oil
filmthe oil to
loadto the
the load
senseload sense
sense
spring compensator
compensator
seat. Install a newspool
spool (the
(theon
o-ring shorter
the of
shorter of
the
the 2
2 spools).
spools). Insert
Insert the
the spool
spool into
into the
the spool
spool bore
bore opposite
opposite
hardened SAE boss fitting and place it into the port. Torque fitting to 4 ± 0.5 the
the load
load sense
sense
spring
spring assembly.
assembly. The The spool
spool should
should be be installed
installed with
with the
the rounded
rounded end end in in first
first
Nm (37 ± 5 in-lb).
so
so itit will
will contact
contact thethe load
load sense
sense spring
spring seat.
seat. Install
Install aa new
new o-ring
o-ring on on the
the
7. hardened
hardened
Install SAE
SAEon
o-rings boss
boss fitting
fitting and
remaining and
SAE place
bossititfittings
place into
into the port.
theand
port. Torque
install intofitting
Torque fitting to 44 ±± 0.5
to
housing. 0.5
Nm
Nm (37
(37 ±± 55 in-lb).
in-lb).
Torque SAE-2 fittings to 4 ± 0.5 Nm (37 ± 5 in-lb).
7.
7. Install
Install o-rings
o-rings on
on remaining
remaining SAE SAE boss
boss fittings
fittings and
and install
install into
into housing.
housing.
Torque
Torque SAE-2
SAE-2 fittings to 44 ±± 0.5
fittings to 0.5 Nm (37 ±± 55 in-lb).
Nm (37 in-lb).

Load Sense Spool

Load Sense Main Compensator
Spring Inner Spring
Load Sense
Load Sense Spool
Spool
Load
Load Sense
Sense Main
Main Compensator
Compensator
Spring
Spring Inner
Inner Spring
Spring

Main Compensator Spool

Parker Hannifin Corporation Main Compensator

Main Compensator Spool
Spool
Hydraulic Pump Division
Marysville, Ohio USA 33
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance

PUMP DISASSEMBLY Pump disassembly for inspection should be limited to the following cases:
a) Malfunction or oil leakage resulting from damage or wear and tear.
b) Trouble-shooting procedures previously listed do not solve the problem.

For rotation change or shaft conversion, disassembly should be done only as far
as necessary to completePump
conversion.
disassembly for inspection should be limited to the following cases:
a) Malfunction or oil leakage resulting from damage or wear and tear.
b) Trouble-shooting
Disassembly and reassembly procedures previously
should be performed in a clean listed do not solve the problem.
environment.
For rotation change or shaft conversion, disassembly should be done only as far
as necessary to complete conversion.
Caution: Spring assemblies in the pump are normally set under high
compression and bodilyDisassembly
injury mayand reassembly should be performed in a clean environment.
occur if caution is not taken during
disassembly.
Caution: Spring assemblies in the pump are normally set under high
compression and bodily injury may occur if caution is not taken during
disassembly.
It is usually not necessary to replace spring (20) fitted in cylinder barrel. Do not
replace the spring unless absolutely necessary.
It is usually not necessary to replace spring (20) fitted in cylinder barrel. Do not
After disassembly, the internal
replaceparts should
the spring beabsolutely
unless coated with a film of clean oil and
necessary.
protected from dirt and moisture.
After disassembly, the internal parts should be coated with a film of clean oil and
protected from dirt and moisture.
It is recommended that the length of the protruding portion of the compensator
adjusting screws, on the control 40 be measured
It is recommended andofnoted
that the length as thisportion
the protruding information
of the compensator
adjusting screws, on the control 38 be measured and noted as this information
will prove useful during assembly.
will prove useful during assembly.

Care must be taken to avoid

Caredropping, damaging
must be taken or contaminating
to avoid dropping, damaging or the machined
contaminating the machined
parts and the control valve.
parts and the control valve.

For complete overhaul, all o-rings and seals should be discarded and replaced.
For complete overhaul, all o-rings and seals should be discarded and replaced.
1. Identify the pump from information on the data tag. Figure 1
1. Identify the pump from information on the data tag. Figure 1

Figure 1

Parker Hannifin Corporation

Hydraulic Pump Division
34 Marysville, Ohio USA

Figure 1
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance
2. Drain fluid from housing. Fluid drained from pump should be disposed of
properly.

PUMP DISASSEMBLY 2. 3.
Drain fluidpump
Mount frominhousing.
fixture toFluid drained
prevent fromwhile
movement pump should main
removing be disposed
housing of
Continued properly.
bolts

3. 4.
Mount pumpbolts
Remove in fixture
holdingtothe
prevent movement
compensator whileonremoving
assembly the pump main housing
housing.
bolts
Additional fluid may drain out of the passages when the compensator is
removed. Set compensator aside for later disassembly and inspection
4. Remove bolts holding the compensator assembly on the pump housing.
Additional
5. Removefluid may attaching
the bolts drain outthe
of port
the passages
block to thewhen the compensator is
main housing.
removed. Set compensator aside for later disassembly and inspection
6. Carefully remove the port block. Use caution to avoid dropping the port
5. Remove
plate. the
Notebolts attaching
the location thebias
of the portspring
block- piston
to theassembly
main housing.
and the control
6. piston assembly.
Carefully remove the The control
port piston,
block. Usebias piston
caution toand biasdropping
avoid spring may
theremain
port
in pump when port block is removed. Remove and discard the three white
plate.
Teflon seals on the port block. These seals should be replaced each timecontrol
Note the location of the bias spring - piston assembly and the
piston
the assembly. The control piston, bias piston and bias spring may remain
pump is disassembled.
in pump when port block is removed. Remove and discard the three white
7. Remove
Teflon sealsthe
oncontrol piston
the port andThese
block. the bias piston
seals - spring
should beassembly.
replaced each time
the NOTE:
pump isFor rotation change only, do not disassemble further, proceed to
disassembled.
step 16.
7. Remove the control piston and the bias piston - spring assembly.
8. Remove
NOTE: the tapered
For rotation roller bearing
change only, docone
not and shim from the
disassemble end of
further, the shaft.
proceed to
step 14.
9. Position the pump horizontally and remove the rotating group. Avoid
8. Position the pump
separating horizontally
the pistons from theand remove
barrel the rotating
if possible. This will group.
assist inAvoid
identifying
separating thedamage
pistonsbetween
from thean barrel
individual piston and
if possible. borewill
This during
assistcomponent
in
inspection.
identifying damage between an individual piston and bore during component
inspection.
10. Remove the drive shaft.
NOTE: Forashaft
8a. If completing sealchange
changeonly, no further disassembly
or complete overhaul onisarequired.
045 pump Proceed
turn housing
to assembly procedure step 5.
over and remove the snap ring and shaft seal from the housing before moving
on to
11. step 9.the cam by rotating it 90 degrees and carefully extracting it from the
Remove
pump cam
9. Remove housing.
fromNote the large
housing. Seepocket under
Figure 2 the cam fits on the pressure
control side of the pump housing (same side as the three seals on the
housing flange). Figure 2

Large Pocket

Pressure control
side of pump
Figure 2

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 35
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance

PUMP DISASSEMBLY 10. Remove cam bushing screws and cam bushings from pump.
Continued
11. Remove snap ring in housing and shaft bearing assembly.
12. If completing a seal change or a complete overhaul turn the housing over
and remove the snap ring and shaft seal from the housing.
12a. If you are working on an 045 pump please omit this step as this
has already been completed in step 8a.
12b. Always use a new shaft seal. Do not reuse old shaft seal.
13. If there is excessive wear on the port block bushing; remove the bushing
from the port block.
14. If complete overhaul or rotation change, remove control piston and bias
piston guides. The Control piston and bias piston guides are installed with
Anaerobic thread lock. Place the port block in an oven at 163°C (325°F).
NOTE: to prevent annealing of heat treated surfaces DO NOT USE A TORCH
TO HEAT PISTON GUIDES. (45 Size only)

COMPENSATOR DISASSEMBLY NOTES: Access plugs on end of compensator spool bores are hardened plugs.
Do not interchange with other plugs in the control. For rotation change, the
complete compensator assembly will need to be replaced.
1. Measure and record the extension of the two pressure adjusting screws.
2. Carefully remove the main compensator spring cap. Remove the two
springs. Remove the seal piston and spring seat. Remove the o-ring boss
access plug on the opposite side of the compensator. Remove the
compensator spool. NOTE: the compensator spool and inner spring are not
interchangeable with the load sense compensator spool and spring.
3. Load sense compensator: Carefully remove the load sense compensator
spring cap with spring seat/seal piston. Remove the spring. Remove the
spring seat. Remove the o-ring boss access plug on the opposite side of the
compensator. Remove the load sense compensator spool. NOTE: the load
sense compensator spool and spring are not interchangeable with the main
compensator spool and inner spring of the main compensator.
4. Remove all SAE o-ring boss access plugs.

Proceed to inspection section of this manual.

Parker Hannifin Corporation

Hydraulic Pump Division
36 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance

PUMP INSPECTION PROCEDURES Carefully clean and dry all parts prior to inspection. Refer to chart 1 for dimensional
information regarding allowable tolerances.
1. Examine piston diameters for scratches or gouges. If any piston is severely-
damaged, note which piston bore it came out of. Extra attention should be
given to that bore in step 2. Check end play of piston shoe assembly. Check
the bottom surface of the shoes for damage. The shoe surface should be
square and flat. Measure the depth of the pocket of the shoe. Shoes may be
lapped as a set if the pocket depth is within allowable limits. Confirm pocket
depth after lapping to insure it is still within limits.
2. Examine bores in cylinder for scratches Check diameter of bores in 4different
locations, including near the bottom of the barrel where the piston does not
travel. If the dimensions vary by more than 0.0102 mm (0.0004 in.)or any di-
mension exceeds the allowable limit, the barrel needs to be replaced. Examine
the barrel face for scratches and gouges. The barrel canbe reworked if dimen-
sions are with specifications listed in chart 1.
3. The port plate can be lapped lightly if the face is only lightly scratched,
otherwise it should be replaced.
4. Examine the retainer plate in the area of contact with the piston shoes. Any-
marks beyond light polishing indicate that replacement is necessary. Check the
surface of the spherical area of the retainer plate and the spherical guide ball.
Inspect the back surface of the spherical guide ball where the load pins make
contact. If indentations are present replace the guide ball.
5. Examine cam on top and bottom surface. If scratches or gouges appear to
penetrate the surface treatment, the cam must be replaced.
6. The cam bearings cannot be reworked and should be replaced if worn through
the Teflon surface.
7. Both the bias piston and the compensator piston should move freely in their
respective bores. The pistons and bores should be free of scratches or gouges.
8. The seal area of the drive shaft should be smooth and not have marks due to
seal wear. Keyed shafts should be inspected for signs of brinelling and damage
to the key area. Splined shafts may have a contact wear pattern but should not
show excessive wear on the spline area.
NOTE: Spinning on shaft for P1/PD-018, 028 and 045 the cylindrical bearing
should not have any signs of roller spalling, brinelling or discoloration. The
bearing should be free to rotate without bind or rough feel.
COMPENSATOR INSPECTION NOTE: The compensator is supplied as an assembly. Individual parts are not
available. If there is significant damage to any of the parts, the complete
compensator will need to be replaced.
1. Inspect the main compensator spool and the load sense spool for scratches
or other damage.
2. Inspect the springs for proper free extension length (see chart on page 30).
3. Inspect the spool bores for damage. Apply a light oil film on the appropriate
spool and check its fit in the bore. The spool should fit snugly in housing and
not have any radial play.

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 37
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance

Chart 1
Rework Limits
Item Number Component 018 Part No 028 Part No 045 Part No Tolerances
13 03E-94430-0 03E-94393-0 03E-94356-0
Bias Spring Free Height +/- 0.2mm
Page 16 & 17 78.3 mm 87.5 mm 116.4 mm
20 787635 03E-94387-0 03E-94350-0
Barrel Spring
Page 16 & 17 41.4 mm 39.5 mm 48.3 mm Free Height +/- 0.2mm
Measure OD in 3 places,
789519 S2E-18415-0 S2E-184130-0
top, middle and bottom.
Max End Play Max End Play Max End Play
Measurement should
0.10 mm 0.07 mm 0.10 mm
not vary by more than
26
Piston 0.01 mm
Page 16 & 17 Min Shoe Min Shoe Min Shoe
Flange Flange Flange
End Play between piston
Thickness Thickness Thickness
and shoe should not
2.97 mm 3.98 mm 4.98 mm
exceed value shown
Measure piston bore ID
in 3 places , top, middle,
bottom. Measurement
should not vary by more
23
Barrel 03E-94717-0 03E-94375-0 03E-94338-0 than 0.01 mm.
Page 16 & 17
Max material to be
removed by lapping is
.0051 mm
P Max
4 03E-93158-0
Compensator Free Height : +/- 0.7mm
Page 28 & 30 39 mm
Spring-Outer
P Max
5 03E-93159-0
Compensator Free Height : +/- 0.5mm
Page 28 & 30 26 mm
Spring- Inner
17 Load Sense 03E-93825-0
Free Height : +/- 0.4mm
Page 28 Spring 14 mm

Parker Hannifin Corporation

Hydraulic Pump Division
38 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance

PUMP ASSEMBLY PROCEDURES For major overhauls, all plugs should be removed, and the seals replaced. Prior
to assembly, all parts should be thoroughly cleaned. Assembly should be
performed in a clean work environment.
Do not use bearing grease during installation. Grease does not dissolve in
hydraulic oil and may plug orifices or filters in the system. Clean petroleum jelly is
preferred to lubricate o-rings and seals, and to adhere parts for assembly.
NOTE: For fluids other than petroleum based hydraulic oil, insure that petroleum
jelly is compatible with the fluid. If not compatible, another product should be
used instead.
Inspect all bearing surfaces and seal areas to insure that they are free from
nicks, dings, scratches, and rust.
1. Turn housing over. Using installation tool T1, press the shaft seal in the
seal bore. Install the snap ring into the groove in the seal housing bore.
NOTE: Install shaft and bearing on 45 unit before installing shaft seal.
T1 tool not used on 45 unit, use T3 tool to insert shaft seal over input shaft.
2. Install cylindrical bearing on pump shaft (slip fit). Install external retaining ring
ASSEMBLY PROCEDUREto hold bearing in place on the shaft. Insert shaft assembly into the pump
CONTINUED 9. Repeat the procedure three times. Once recorded, take the average of the
housing with thethree
bearing sliding into the bearing diameter in the housing.
measurements.
Install internal retaining ring into the housing. (See drawing)
10. With the average, use chart 2 to determine the correct shim to install in the
3. If barrel hold down spring was removed during disassembly process, install
pump.
three pins to slots in barrel spline (45 Size only). Petroleum jelly can be used
to hold pins in
11.place while
If barrel holdinstalling
down spring remaining
was removedparts. (Figure
during 4) Place
disassembly barrelinstall
process,
on fixture with pinthree
sidepins to slots
down. in barrel
Install spline.washer
backup Petroleumandjelly can down
hold be used to holdand
spring pins in
second back up place
washer.while installing remaining
Compress spring in parts. (Figure
press and4)install
Place snap
barrel ring.
on fixture with
pin side down. Install backup washer and hold down spring. Compress
Caution: Make sure snap
spring ringand
in press is properly seated
install snap in groove
ring. Caution: Makeprior
suretosnap
removing
ring is
barrel from press. properly seated in groove prior to removing barrel from press.

Figure 4

4. Apply a light film of oil into the piston CHART

bores. 2Lightly lubricate the spherical
surface
Meof
asuthe
red guide
differenball.
tial Install the nine pistons into the bores in the hold
Shim
downminimum
plate. Install the spherical
maximum guide ball
thickness 018into
partthe
# hold028
down plate. While
part # 045 part #
holding the guide ball against the hold down plate, install the pistons into the
barrel.

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 39
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance

13. Apply a light film of oil into the piston bores. Lightly lubricate the spherical
PUMP ASSEMBLY PROCEDURES 5. Install the surface
locating pin
of the on ball.
guide theInstall
portthe
block face. into the bores in the hold
nine pistons
Continued down plate. Install the spherical guide ball into the hold down plate. While
6. For 045: Apply
holdingLoctite
the guidePrimer Grade
ball against T down
the hold to guide threads
plate, install and allow
the pistons into theto dry.
barrel.
Install unlubricated o-rings on the control guide and bias guide. Apply Loctite
271 to 14.
guide threads.
Install For
the locating pinleft hand
on the rotation
port block face. the bias guide is installed near-
est to the dowel pin (figure 5A.) For right hand rotation the control guide is
15. Apply Loctite Primer Grade T to guide threads and allow to dry. Install
installed nearest to o-rings
the dowel
on the pin (figure 5B.) Torque the Loctite
control and bias
Chart 2 Chart 3
unlubricated control guide and bias guide. Apply 271to
Pump Control and bias
guides as specified
guide threads.inFor
Chart 2.
left hand For 018,
rotation 028:
the bias The
guide guides
is installed are
nearestidentical
to the and
Pump Control and bias dowel pin (figure 5A.) For right hand rotation the control guide is installed
guide torque press fit into the holes. (Not shown in picture below)
nearest to the dowel pin (figure 5B.) Torque the control and bias guides as
guide torque045 specified in Chart 3.
Locating pin
018 Press Fit Bias Piston 045 Picture
Guide
028 Press Fit
045 142 Nm (105 ft lbs)

Control Pistonfrom the chart (see step 11.) Install the

23. Install bearing spacer as determined
Guide
rear bearing on
Figure 5A the drive shaft. Figure 5B
Chart 4 Port Block with Left Port Block with Right
24 Confirm that compensator rotation, portHand
Hand configuration plateconfiguration
rotation, control and bias
Pump Housing bolt
piston location indicate same direction of rotation.
torque 16. Apply light oil film to control piston and install it in the control guide bore.
045 NOTE: The 140 had a lubrication hole in the piston. Confirm that the hole is
7. Apply 25 facing
light Carefully
oil film install
to
the port the
control
block. Theassembled
piston andport
control guide block
install
has iton
inthe
thepump
nonsymmetrical controlhousing.
guidePress
lubrication bore.the
port block
grooves. Thetoendcompress the bias
with the closest spring
grooves and
must beinstall housing
installed towards bolts.
the Tighten the
8. Apply lightport
oilblock.
boltsfilm
in ato the pattern
cross bias piston. Install
to insure theblock
the port biasdoes
spring notand the bias
get cocked on the
piston in the bias piston
housing. guide
When port bore.
block is seated on the housing, torque bolts in a cross
17. Apply lightas
pattern oilspecified
film to the bias piston.
in chart 4. Install the bias spring and the bias
piston
9. Apply a light in theof
layer bias piston guidejelly
petroleum bore. to the back surface of the port plate.

Install the
26. port
Installplate
o-ring on the
seals port
and block,
assembled lining
18. Apply a light layer of petroleum jelly to the backup the ofslot
compensator
surface on on the
theside
port port housing.
of pump
plate. plate
Pumpthe
with the locating
Install rotation
pin. is on
(Refer
port plate indicated
to port
the by arrow
Figure
block, liningon
6) upcompensator housing.
the slot on the port Torque bolts
plate with
the
to 5locating
0.25pin.
Nm (45 3 in-lb).
19. Install the large o-ring in the groove on the pump housing. Install the three
Teflon o-rings in the pressure communication ports on the pump housing.

20. Install the cam bearings in the cradle area of the housing. The chamfer on
the back of the bearing must face the outer wall of the housing. Use Loctite
Primer Grade “T” or other suitable primer on screws and mating threads in
Industrial port plates
housing. Apply Loctite #242 (use sparingly) to screw threads and install
orifice screws to hold bearings in place. Torque screws to 3.4 0.25 Nm (33
3 in-lb).

21. Place thin film of clean oil on cam bearing surfaces. Install cam in housing.
note slot length
The cam must be tilted to permit entry into the housing. (Figure 2) NOTE:
The large pocket on the bottom surface and quantity
of the cam must be on the same
side as the three pressure communication holes on the main housing. Pump
rotation does not affect the assembly of the cam.
Mobile port plates
22. Install the drive shaft into the pump housing. Position pump horizontally.
Install the rotating group over the pump shaft. Rotate the barrel to insure that
it is seated against the cam. Insure that the pump shaft is seated properly in
the front bearing.

CCW port plates CW port plates

Figure 6
Dowel
10. Install the large o-ring in the groove on the port block. Install the three teflon
o-rings on the pressure communication ports of the port block.

CCW CW compensator

Parker Hannifin Corporation

Hydraulic Pump Division
40 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Maintenance P1/PD Maintenance
23. Install bearing spacer as determined from the chart (see step 11.) Install the
rear bearing on the drive shaft.
Chart 4
PUMP ASSEMBLY PROCEDURES 24 Confirm that compensator rotation, port plate
11. Install the cam bearings in the cradle area ofrotation, controlThe
the housing. andchamfer
bias on
Continued Pump Housing bolt
piston location indicate same direction of rotation.
torque the back of the bearing must face the outer wall of the housing. Use Loctite
045 25 Primer Grade “T” or
Carefully install theother suitable
assembled portprimer onthe
block on screws
pumpand mating
housing. threads
Press the in
housing. Apply
port block Loctite #242
to compress (usespring
the bias sparingly) to screw
and install threads
housing bolts. and install
Tighten the
orifice screws
bolts to hold
in a cross bearings
pattern inthe
to insure place.
port Torque screws
block does to cocked
not get 3.4 ± 0.25
on the
Nmhousing.
(33 ± 3 When
in-lb).port block is seated on the housing, torque bolts in a cross
pattern as specified in chart 4.
12. Place thin film of clean oil on cam bearing surfaces. Install cam in housing.
26.For Install
045, the cam
o-ring must
seals andbe tilted to permit
assembled entry into
compensator theofhousing.
on side (Figure 2)
pump housing.
NOTE:
Pump The largeispocket
rotation on by
indicated thearrow
bottom surface of the
on compensator cam must
housing. bebolts
Torque on the
sameto 5side as Nm
0.25 the (45
three3pressure
in-lb). communication holes on the main housing.
Pump rotation does not affect the assembly of the cam.
13. Install the drive shaft into the pump housing. Position pump horizontally.
Install the rotating group over the pump shaft. Rotate the barrel to insure
that it is seated against the cam. Insure that the pump shaft is seated
Industrial portproperly
plates in the front bearing.
14. Confirm that compensator rotation, port plate rotation, control and bias
Chart 3 piston location indicate same direction of rotation.
Pump Housing bolt noteblock
15. Carefully install the assembled port slot length
on the pump housing. Press the
torque and quantity
port block to compress the bias spring and install housing bolts. Tighten the
bolts in a cross pattern to insure the port block does not get cocked on the
018 51 Nm (38 ft lbs)
plates
Mobile port housing. When port block is seated on the housing, torque bolts in a cross
028 70 Nm (52 ft lbs) pattern as specified in chart 3.
045 85 Nm (63 ft lbs) 16. Install o-ring seals and assembled compensator on side of pump housing.
Pump rotation is indicated by arrow on compensator housing. Torque bolts
to 5 ± 0.25
CCWNm (45 ± 3plates
port in-lb). (See Figure 7)
CW port plates
Dowel

CCW CW compensator

Figure 7
CCW pump with CW pump with
compensator compensator
Parker Hannifin Corporation
Hydraulic Pump Division
Marysville, Ohio USA 41
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Assembly Tools P1/PD Maintenance

T1 Seal Installation Tool 133 mm

(5.250 in)
18.5 mm
(0.728 in)
D
8.0 mm
(0.3150 in)
3.0 mm RADIUS
(.12 in)

A B C 31.2 mm
DIA DIA DIA (1.250 in)
DIA.

U-CUT 1.5 mm x 45 ˚ TYP.

(.06 in X 45 ˚ )

T1 Seal installation tool A B C D

(018) 2.250 1.62 1.18 0.406

(028) 2.250 2.00 1.378 0.447

T3 Seal Guard B
C

30˚
D

E +/- 0.05mm F +0.05 / -0.00mm

DIA. (+/- 0.002 in) DIA BORE (+0.002 / - 0.000 in)

BLEND RADIUS
& POLISH O.D.

T3 SealModel
Pump Guard A B C D
D EE FF
018 (018 SAE) 76.20 mm 50.80 mm 19.05 mm 28.82 mm 20.45 mm
15°
“01”, “02”, “04” Shafts 3.00 in. 2.00 in. 0.75 in. 1.135 in. 0.805 in.
018 (018 ISO) 76.20 mm 50.80 mm 19.05 mm 28.82 mm 16.76 mm
15°
“06” Shaft 3.00 in. 2.00 in. 0.75 in. 1.135 in. 0.66 in.
(028 SAE)
028 / 045 76.20 mm 50.80 mm 19.05 mm 38.10 mm 26.00 mm
15°
“01”, “02”, “04” Shafts 3.00 in. 2.00 in. 0.75 in. 1.50 in. 1.024 in.
(028 ISO)
018/028/045 76.20 mm 50.80 mm 19.05 mm 28.82 mm 22.50 mm
15°
“08” Shaft
(045 SAE) 3.00 in. 2.00 in. 0.75 in. 1.135 in. 0.885 in.

(045 ISO)
Parker Hannifin Corporation
Hydraulic Pump Division
42 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Assembly Tools P1/PD Maintenance

T2 Front Bearing P1/PD45 Installation Tool

T2 Front Bearing P1/PD045 Installation Tool
mm
( in )
20.00 177.80
(0.787) (7.00)

89.75 29.92 50.80

( 3.53) ( 1.178) ( 2.00)

25.40
(1.00)

T5 Rear
T5Bushing Installation
Rear Bushing Tool
Installation Tool

mmmm
( in )
(in)
101.60
A 38 ( 4.00) 102
(1.5) (4.0)

19.05 25.40 50.80

38 B 29 25
(1.5) (1.14) B ( 0.75) ( 1.00) ( 2.00)
(1.0)

A
13
38.10
( 1.50)
(.5) Pump Size A B
12.7 3.71 mm 19.9 mm
018
( 0.5) 0.146 in. 0.772 in.
4.00 mm 21.6 mm
028
0.157 in. 0.85 in.
4.00 mm 24.1 mm
045
0.157 in. 0.95 in.

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 43
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028,TEST
PUMP 045PROCEDURE P1/PDoil
Pump Test ProcedureTest criteria based on hydraulic Maintenance
ISO 32 per Parker HF-0 specifications.
Oil temperature: 50°C ± 2°C (120°F ±10°F). NOTE: insure that the hydraulic
system does not overheat during this test procedure.
PUMP TEST
PUMP PROCEDURE
TEST PROCEDURE Operating
Test speed:
criteria based on0hydraulic
- 2300 rpm ± 3032rpm.
oil ISO per Parker HF-0 specifications.
OilCase pressure:
temperature: Maximum
50°C 14.5 psi
± 2°C (120°F (1 bar)
±10°F). NOTE: insure that the hydraulic
system does not overheat during this test procedure.
1. Mount
Operating pump
speed: on test
0 - 2300 rpmfixture. Insure that shaft alignment is within specified
± 30 rpm.
tolerances.
Case pressure: Maximum 14.5 psi (1 bar)

1. 2.Mount pumpwith
Fill case on test fixture.
clean Insure that
oil. Connect shaftdrain
upper alignment
port toisreservoir
within specified
with no
PUMP TEST PROCEDURE Testtolerances.
criteria based on hydraulic
restrictions. oil ISO drain
Insure other 32 per Parker HF-0properly
ports are specifications.
plugged.
Oil temperature: 50°C ± 2°C (120°F ±10°F). NOTE: insure that the hydraulic
2.system does not overheat during this test procedure.
3.FillConnect
case withinlet
clean oil.pressure
Connect upper drain port to reservoir with no
Operating speed: 0 - 2300and
rpm ± 30 rpm. lines. Insure that lines are filled with oil. Refer to
restrictions. Insure
circuit Maximum
Case pressure: below. For other
psidrain
14.5units bar)ports
(1 with are properly plugged.
“L” compensators, connect a suitable pilot line
from port “X” to the pump discharge pressure line, down stream of the
3.1. Connect
Mount pump inlet andfixture.
on test
non-compensating pressure lines.
Insure
flow Insure
that shaft
valve. that lines
alignment arespecified
is within filled with oil. Refer to
tolerances.
circuit below. For units with “L” compensators, connect a suitable pilot line
from port “X” to the pump discharge pressure line, down stream of the
2. 4. Fill Confirm direction
case with clean of rotation
oil. Connect for pump
upper drain and drive
port to reservoir withare
no correct.
non-compensating
restrictions. Insure otherflow valve.
drain ports are properly plugged.

4.3. 5.Confirm
Reduce
Connect inlet
the main
direction compensator
of rotation
and pressure for pump
lines. Insure
setting
andare
that lines
tofilled
drive minimum.
are correct.
with
For units with “L”
oil. Refer to
compensators,
circuit below. For units advance the load sense
with “L” compensators, connectcompensator adjustment
a suitable pilot line until it
5. frombottoms
port “X” toout, and
the pump lock into
discharge position.
pressure line, down stream of the
Reduce the main compensator setting to minimum. For units with “L”
non-compensating flow valve.
compensators, advance the load sense compensator adjustment until it
4. 6.bottoms
Set maximum
Confirm out, and
direction volume
lock into
of rotation stop
pump (if
andincluded)
for position. to full
drive are correct.displacement. If minimum
volume stop is included, back adjustment all of the way out.
Reduce
6.5. Set the main volume
maximum compensator
stopsetting to minimum.
(if included) Fordisplacement.
to full units with “L” If minimum
compensators, advance the load sense compensator
7.volume
If possible,
stop is gradually
included, increase
back adjustment
bottoms out, and lock into position.
all adjustment
pump speed to way
of the 1800until±it30 rpm with no load.
out.

7.6. 8.IfSetpossible,
Screw
maximumingradually increase
compensator
volume stop pump
to fullspeed
adjusting
(if included) screw to 1800
until
displacement. ± 30 rpmout,
itIfbottoms
minimum withwith
no load.
no pressure
on system
volume load-relief
stop is included, valve. all of the way out.
back adjustment
8. Screw in compensator adjusting screw until it bottoms out, with no pressure
7. If possible, gradually increase pump speed to 1800 ± 30 rpm with no load.
9.on Break-in
system load-relief
pump at valve.
times and pressures listed below. Adjust the load-relief
8. valve
Screw to the pressure
in compensator listed
adjusting screwfor
untilthe times out,
it bottoms indicated. After break-in,
with no pressure reduce
9. Break-in
on system pump at setting
load-relief
compensator times
valve. and pressures
to 280 listedpsi),
bar (4060 below.
andAdjust
adjustthe load-relief
system load relief to
valve to the
cause pumppressure
to listed for the
compensate timestimes
three indicated.
to After
verify break-in,
that pump reduce
compensates on
9. compensator
Break-in pump atsetting
times and pressures listed below. Adjust the load-relief
to 280 bar (4060 psi), and adjust system load relief to
and
valve off pressure
to the stroke properly.
listed for the times indicated. After break-in, reduce
cause pump to compensate three times to verify that pump compensates on
compensator setting to 280 bar (4060 psi), and adjust system load relief to
and
causeoff stroke
pump properly. three times to verify that pump compensates on
to compensate
Time 30properly.
and off stroke seconds 30 seconds 30 seconds
Time
Pressure30 seconds 30 seconds 30 seconds 30 seconds
Time 30 seconds 30 seconds
Time
Pressure
Pressure 3062-69
seconds
Bar 30 seconds
200-207 Bar 30 seconds269-276 Bar.
Pressure
TESTCIRCUIT
CIRCUIT 900-1000 psi 2900-3000 psi 3900-4000 psi
TEST
6
TEST CIRCUIT
TEST CIRCUIT
1. Test pump 6 6

1. Test1.pump
2. Test Test pump
stand prime mover 5
2. Test stand prime mover
3. Test
2. Pump pressure
stand prime gauge
mover
3. Pump pressure gauge
5
5
4. Pump
3. Non-compensating
4. pressure gaugeflow
Non-compensating control
flow control 4
4
4.
5. Non-compensating
Load
5. pressure
Load pressure flow
gaugegauge control 4
5.
6. Load 6.pressure
Load Load valve
relief relief valve
gauge
7.relief
Safety bypass relief valve 3
6.
7. Load
Safety valve 3
8. Main flow meter valve
bypass relief 8
3 8
7.
8. Safety
Main bypass
9. flowCasemeter relief
drain valvegauge
pressure 8
8.
9. Main10.flow
Case drain
Casemeter
pressure
drain gauge
flow meter 2 1
9. Case
10. 11. drain
Case Filterpressure
drain assembly
flow meter gauge
with bypass 2 1 7

10. 12. drain

Case Coolerflowassembly
meter with bypass 2 1 11
11. Filter assembly
13.assembly
Reservoir withwith bypass 7
11.
12. Filter
Cooler assembly with bypass
bypass EM “X”
7 11
12. CoolerNOTE:assembly with bypass 11
13. Reservoir Items 4 and 5 are required
13. Reservoirfor load sense pump test. EM
EM “X”
“X”
12
NOTE:Items
NOTE: Items44and
and5 5are
arerequired
required
for load sense pump test.
for load sense pump test. 13 12
12
9 10

Circuit 1
13 13
Parker Hannifin Corporation
9 9 10 10 Hydraulic Pump Division
44 Marysville, Ohio USA
Circuit
Circuit 1 1
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
018, 028, 045 Pump Test Procedure P1/PD Maintenance

PERFORMANCE SPECIFICATIONS
PUMP WITH PRESSURE COMPENSATOR
STEP
CONDITION 018 028 045
REFERENCE
1 Rated Speed 1800 1800 1800
32 lpm 49 lpm 80 lpm
4 Output Flow at minimum pressure
minimum minimum minimum
30 lpm 47 lpm 77 lpm
5 Output Flow at rated pressure of 280 bar
minimum minimum minimum
6 Case leakage at rated pressure of 280 bar 1.6 lpm 2.3 lpm 5.3 lpm
9* Case leakage when compensated at 280 bar 5.7 lpm 5.7 lpm 9.5 lpm
10 Input Torque when compensated at 280 bar 17.5 Nm 21.2 Nm 42 Nm
Output Flow when pressure reduced to 273 bar 30 lpm 47 lpm 77 lpm
11
with compensator set at 280 bar minimum minimum minimum
* When using the A series compensators increase compensated case leakage by 2.3 lpm

TEST PROCEDURE
PUMP WITH PRESSURE COMPENSATOR
STEP
CONDITION REQUIRED VALUE MEASURED VALUE
REFERENCE
1 Set the pump speed to 1800 RPM 1800 rpm
Increase pump pressure compensator adjustment to
2 n/a
maximum.
3 Record input oil temperature 43-54 ° C (110 – 130 °F)
Set output load pressure to minimum.
4 see performance chart
Record output flow
Set output load pressure to 280 ± 2 bar
5 see performance chart
(4060 ± 30 psi). Record output flow
6 Record case leakage see performance chart
7 Set output pressure to 290 ± 2 bar (4200 ± 30 psi) n/a
Set pressure compensator to
8 n/a
280 ± 2 bar (4060 ± 30 psi)
9 Record case leakage see performance chart
10 Record input torque see performance chart
Reduce output pressure to 273 ± 2 bar
11 see performance chart
(3960 ± 30 psi). Record output flow
12 Verify no external leaks No leakage permitted

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 45
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Maintenance P1/PD Maintenance

PUMP DISASSEMBLY NOTES A. Pump disassembly for inspection should be limited to the following cases:
a) Malfunction or oil leakage resulting from damage or wear and tear.
b) Trouble-shooting procedures previously listed do not solve the problem.

Caution: Spring assemblies in the pump are normally set under high
compression and bodily injury may occur if caution is not taken during
disassembly.
B. For rotation change or shaft conversion, disassembly should be done only as
far as necessary to complete conversion.
C. Disassembly and reassembly should be performed in a clean environment.
D. It is usually not necessary to replace spring (20) fitted in cylinder barrel. Do
not replace the spring unless absolutely necessary.
E. After disassembly, the internal parts should be coated with a film of clean oil
and protected from dirt and moisture.
F. It is recommended that the length of the protruding portion of the compensa-
tor adjusting screws, be measured and noted, as this information will prove
useful during assembly.
G. Care must be taken to avoid dropping, damaging or contaminating the ma-
chined parts and the control valve.
H. For complete overhaul, all o-rings and seals should be discarded and re-
placed.

PUMP DISASSEMBLY PROCEDURE 1. Identify the pump from information on the data tag. Figure 1
2. Drain fluid from housing. Fluid drained from pump should be disposed of
properly.
3. Mount pump in fixture to prevent movement while removing main housing
bolts
4. Remove bolts holding the compensator assembly on the pump housing. Addi-
tional fluid may drain out of the passages when the compensator is removed.
Set compensator aside for later disassembly and inspection
5. Remove the bolts attaching the port block to the main housing.

Figure 1 Pump Data Tag

Parker Hannifin Corporation

Hydraulic Pump Division
46 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Maintenance P1/PD Maintenance

PUMP DISASSEMBLY PROCEDURE 6. Carefully remove the port block. Use caution to avoid dropping the port plate.
(continued) Note the location of the bias spring - piston assembly and the control piston
assembly. The control piston, bias piston and bias spring may remain in pump
when port block is removed. Remove and discard the three white Teflon seals
on the port block. These seals should be replaced each time the pump is
disassembled.
7. Remove the control piston and the bias piston - spring assembly.
NOTE:
For rotation change only do not disassemble further, proceed to step 16.
8. Remove the tapered roller bearing cone and shim from the end of the shaft.
9. Position the pump horizontally and remove the rotating group. Avoid separat-
ing the pistons from the barrel if possible. This will assist in identifying damage
between an individual piston and bore during component inspection.
10. Remove the drive shaft.
NOTE : For shaft change only, no further disassembly is required. Pro-
ceed to assembly procedure step 5.
11. Remove the cam by rotating it 90 degrees and carefully extracting it from the
pump housing. Note the large pocket under the cam fits on the pressure con-
trol side of the pump housing (same side as the three seals on the housing
flange). Figure 2
12. Remove the front tapered roller bearing cone.
13. If there is excessive wear or damage, remove the tapered roller bearing cup
from the bottom of the housing.
14. If completing a seal change or complete overhaul, turn the housing over and
remove the snap ring and shaft seal from the housing. Note: do not reuse the
shaft seal.
15. If there is excessive wear on the port block bearing cup, cone, or both; remove
the tapered roller bearing cup from the port block.
16. If complete overhaul or rotation change, remove control piston and bias piston
guides. The control piston and bias piston guides are installed with anerobic
thread lock. Place the port block wih piston guides in oven at 163° C (325° F)
NOTE: To prevent annealing of heat treated surfaces: DO NOT USE A TORCH
TO HEAT PISTON GUIDES.

Large Pocket

Pressure control
side of pump

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 47
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Maintenance P1/PD Maintenance

PUMP INSPECTION PROCEDURE Carefully clean and dry all parts prior to inspection.

Refer to chart 1 for dimensional information regarding allowable tolerances.

1. Examine piston diameters for scratches or gouges. If any piston is severely

damaged, note which piston bore it came out of. Extra attention should be
given to that bore in step 2. Check end play of piston shoe assembly. Check
the bottom surface of the shoes for damage. The shoe surface should be
square and flat. Measure the thickness of the shoe. Shoes may be lapped as
a set if the thickness is within allowable limits. Confirm shoe thickness after
lapping to insure it is still within limits.
2. Examine bores in cylinder for scratches Check diameter of bores in 4 differ-
ent locations, including near the bottom of the barrel where the piston does
not travel. If the dimensions vary by more than 0.0102 mm (0.0004 in.) or any
dimension exceeds the allowable limit, the barrel needs to be replaced. Ex-
amine the barrel face for scratches and gouges. The barrel can be reworked if
dimensions are with specifications listed in chart 1.
3. The port plate can be lapped lightly if the face is only lightly scratched, other-
wise it should be replaced.
4. Examine the retainer plate in the area of contact with the piston shoes. Any
marks beyond light polishing indicate that replacement is necessary. Check
the surface of the spherical area of the retainer plate and the spherical guide
ball. Inspect the back surface of the spherical guide ball where the load pins
make contact. If indentations are present replace the guide ball.
5. Examine cam on top and bottom surface. If scratches or gouges appear to
penetrate the surface treatment, the cam must be replaced.
6. The cam bearings cannot be reworked and should be replaced if worn
through the Teflon surface.
7. Both the bias piston and the compensator piston should move freely in
their respective bores. The pistons and bores should be free of scratches or
gouges.
8. The seal area of the drive shaft should be smooth and not have marks due to
seal wear. The bearing surfaces should not have any indication of the bearing
cone spinning on the shaft. Keyed shafts should be inspected for signs of bri-
nelling and damage to the key area. Splined shafts may have a contact wear
pattern but should not show excessive wear on the spline area.

Parker Hannifin Corporation

Hydraulic Pump Division
48 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Rework Limits P1/PD Maintenance

CHART 1 REWORK LIMITS

Item Part number
Component Tolerances
Number 060 075 100 140
03E-94055-0 03E-93151-0 03E-93801-0 03E-93963-0 Free height:
13
Bias spring 141.5 mm 174.6 mm 212.3 mm ± 0.51mm
Page 20
(5.57 in.) (6.87 in.) (8.36 in.) (± 0.020 in.)
03E-94049-0 03E-93145-0 03E-93795-0 03E-93959-0 Free height:
20 Barrel hold
63.7 mm 72.2 mm 68.6 mm ± 0.51 mm
Page 20 down spring
( 2.50 in.) (2.84 in.) (2.70 in.) (± 0.020 in.)
Measure piston bore
diameters in 3 places at
the top, middle, and
bottom. The measure-
ments should not vary
23 by not more than
Barrel 03E-94036-0 03E-93129-0 03E-93783-0 03E-93242-0
Page 20 0.010 mm (0.0004 in.)

Maximum material to be
removed when lapping
is 0.0051 mm
(0.0002 in.)
Measure piston outside
diamter in 3 places at
the top, middle, and
03E-94036-0 S2E-17003-0 S2E-17912-0 S2E-17323-0
bottom. The measure-
ments should not vary
Maximum end Maximum end Maximum end Maximum end
Piston by more than 0.0102
play 0.10 mm play 0.10 mm play 0.13 mm play 0.13 mm
and shoe mm (0.0004 in)
(0.004 in.) (0.004 in.) (0.005 in.) (0.005 in.)
26 assembly
Page 20 End play between pis-
Minimum Minimum Minimum Minimum
Sold in sets ton and shoe should not
shoe flange shoe flange shoe flange shoe flange
only exceed values shown.
thickness thickness thickness thickness
5.91 mm 5.91 mm 6.41 mm 6.41 mm
Total material allowed to
(0.233 in.) (0.233 in.) (0.252 in.) (0.252 in.)
be removed from shoe
face when lapping is
0.076mm (0.003 in)

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 49
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Maintenance P1/PD Maintenance

PUMP ASSEMBLY PROCEDURE For major overhauls, all plugs should be removed, and the seals replaced. Prior to
assembly, all parts should be thoroughly cleaned. Assembly should be performed
in a clean work environment.

Do not use bearing grease during installation. Grease does not dissolve in hydrau-
lic oil and may plug orifices or filters in the system. Clean petroleum jelly is pre-
ferred to lubricate o-rings and seals, and to adhere parts for assembly.

NOTE: For fluids other than petroleum based hydraulic oil, insure that pe-
troleum jelly is compatible with the fluid. If not compatible, another product
should be used instead.

Inspect all bearing surfaces and seal areas to insure that they are free from nicks,
dings, scratches, and rust.

1. Using installation tool T2, press the front bearing cup into the bottom of the
housing. Make sure the cup is seated firmly against the bottom of the housing.
2. Turn housing over. Using installation tool T1, press the shaft seal in the seal
bore. Install the snap ring into the groove in the seal housing bore.
3. Using installation tool T5, press the rear bearing cup into the port block. Insure
that the cup is seated firmly against the bottom of the housing.
4. Install the front bearing cone and shaft into the housing.
5. Install the rear bearing cone on the shaft.
6. Install the port block onto the housing using housing bolts and tighten to 27 ±
1.3 Nm (20 ± 1 ft. lb.).
7. Position the pump so shaft end is up.
8. Lay a parallel bar on the pump pilot.
9. Press down on the shaft and rotate it 3-5 times then measure the height of the
shaft end to the parallel bar using dial calipers or a dial indicator.
10. Grasp the shaft and pull it up and rotate it 3-5 times. Measure the height of the
shaft end to the parallel bar. Note: if the shaft slips or falls, the steps must be
repeated to get an accurate measurement. Figure 3
11. Subtract the larger from the smaller to get the differential gap.
12. Repeat the procedure three times. Once recorded, take the average of the
three measurements.
13. With the average, use chart 2 to determine the correct shim to install in the
pump.
14. Rebuild the pump with the shaft bearings, and selected shim. Check end play,
then disassemble port block and continue with pump assembly.
15. If barrel hold down spring was removed during disassembly process, install
three pins to slots in barrel spline. Petroleum jelly can be used to hold pins
in place while installing remaining parts. Place barrel on fixture with pin side
down. Install backup washer and hold down spring. Compress spring in press
and install snap ring.
Caution: Make sure snap ring is properly seated in the groove prior to
removing the barel from the press.

Parker Hannifin Corporation

Hydraulic Pump Division
50 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Maintenance P1/PD Maintenance

PUMP ASSEMBLY PROCEDURE

Continued

Axial movement

Figure 3

Chart 2: Shim Thickness Selection

Measured Differential Shim Displacement
Minimum Maximum Thickness 060/075 100 140
3.07 mm (.121 in) 3.12 mm (.123 in) 3.04 mm (.1196 in) 03E-95262-0 03E-95268-0 03E-95265-0
3.15 mm (.124 in) 3.22 mm (.126 in) 3.12 mm (.1228 in) 03E-95263-0 03E-95269-0 03E-95266-0
3.23 mm (.127 in) 3.29 mm (.129 in) 3.20 mm (.1259 in) 03E-95264-0 03E-95270-0 03E-95267-0
3.30 mm (.130 in) 3.36 mm (.132in) 3.28 mm (.1291 in) 03E-93180-0 03E-94148-0 03E-93260-0
3.37 mm (.133 in) 3.44 mm (.135 in) 3.36 mm (.1323 in) 03E-93566-0 03E-94149-0 03E-93970-0
3.45 mm (.136 in) 3.51mm (.138 in) 3.44 mm (.1354in) 03E-93567-0 03E-94150-0 03E-93971-0
3.52 mm (.139in) 3.62 mm (.142 in) 3.52 mm (.1386 in) 03E-93568-0 03E-94151-0 03E-93972-0
3.63 mm (.143 in) 3.70 mm (.145 in) 3.60 mm (.1417 in) 03E-93569-0 03E-94152-0 03E-93973-0
3.71 mm (.146 in) 3.77 mm (.148 in) 3.68 mm (.1449 in) 03E-93570-0 03E-94153-0 03E-93974-0
3.78 mm (.149 in) 3.85 mm (.151 in) 3.76 mm (.1480 in) 03E-93571-0 03E-94154-0 03E-93975-0
3.86 mm (.152 in) 3.92 mm (.154 in) 3.84 mm (.1512 in) 03E-93572-0 03E-94155-0 03E-93976-0
3.93 mm (.155 in) 4.00 mm (.157 in) 3.92 mm (.1539 in) 03E-93573-0 03E-94156-0 03E-93977-0
4.01 mm (.158 in) 4.10 mm (.161 in) 4.00 mm (.1575 in) 03E-93574-0 03E-94157-0 03E-93978-0
4.11 mm (.162 in) 4.18 mm (.164 in) 4.08 mm (.1606 in) 03E-93575-0 03E-94158-0 03E-93979-0
4.19 mm (.165 in) 4.25 mm (.167 in) 4.16 mm (.1638 in) 03E-93576-0 03E-93864-0 03E-93980-0
Shim Kits: S2E-18591-0K S2E-18640-0K S2E-18527-0K

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 51
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Maintenance P1/PD Maintenance

PUMP ASSEMBLY PROCEDURE 16. Apply a light film of oil into the piston bores. Lightly lubricate the spherical sur-
Continued face of the guide ball. Install the nine pistons into the bores in the hold down
plate. Install the spherical guide ball into the hold down plate. While holding
the guide ball against the hold down plate, install the pistons into the barrel.

17. Install the locating pin on the port block face.

Chart 3
18. Apply Loctite Primer 7469 to the guide threads and allow to dry. Install unlu-
Control and Bias
Pump bricated o-rings on the control guide and bias guide. Apply Loctite 272 to the
Guide Torque
guide threads. For right hand rotation the control guide is installed nearest
142 ± 6.5 Nm to the dowel pin (figure 4A). For left hand rotation the bias guide is installed
060
(105 ± 5 ft-lbs) nearest to the dowel pin (figure 4B). Torque the control and bias guides as
142 ± 6.5 Nm specified in Chart 3
075
105 ± 5 ft-lbs)
184 ± 8 Nm Control Piston Guide
100
(136 ± 6 ft-lbs) Locating Pin
203 ± 8 Nm Bias Piston Guide
140
(170 ± 6 ft-lbs)

Figure 4A Figure 4B
Port block with Port Block with
Right Hand configuration Left Hand configuration

19. Apply light oil film to control piston and install it in the control guide bore.
NOTE: The 140 size has a lubrication hole in the piston. Confirm that the hole
is facing the port block. The control piston has nonsymmetrical lubrication
grooves. The end with the closest grooves must be installed towards the port
block.
20. Apply light oil film to the bias piston. Install the bias spring and the bias piston
in the bias piston guide bore.
21. Apply a light layer of petroleum jelly to the back surface of the port plate.
Install the port plate on the port block, lining up the slot on the port plate with
the locating pin.

Parker Hannifin Corporation

Hydraulic Pump Division
52 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Maintenance P1/PD Maintenance

PUMP ASSEMBLY PROCEDURE 22. Install the large o-ring in the groove on the pump port block. Install the three
Continued white Teflon o-rings in the pressure communication ports on the pump housing.
23. Install the cam bearings in the cradle area of the housing. The chamfer on the
back of the bearing must face the outer wall of the housing. Use Loctite Primer
Grade “T” or other suitable primer on screws and mating threads in housing.
Apply Loctite #242 (use sparingly) to screw threads and install orifice screws
to hold bearings in place. Torque screws to 3.4 ± 0.25 Nm (33 ± 3 in-lb).
24. Place thin film of clean oil on cam bearing surfaces. Install cam in housing.
The cam must be tilted to permit entry into the housing. (Figure 2) NOTE: The
large pocket on the bottom surface of the cam must be on the same side as
the three pressure communication holes on the main housing. Pump rotation
does not affect the assembly of the cam.
25. Install the drive shaft into the pump housing. Position pump horizontally. Install
the rotating group over the pump shaft. Rotate the barrel to insure that it is
seated against the cam. Insure that the pump shaft is seated properly in the
front bearing.
Chart 4 26. Install bearing spacer as determined from the chart (see step 11.) Install the
rear bearing on the drive shaft.
Housing Bolt
Pump
Torque 27. Confirm that compensator rotation, port plate rotation, control and bias piston
135.6 ± 5 Nm location indicate same direction of rotation.
060
(100 ± 4 ft-lbs) 28. Carefully install the assembled port block on the pump housing. Press the port
135.6 ± 5 Nm block to compress the bias spring and install housing bolts. Tighten the bolts
075 in a cross pattern to insure the port block does not get cocked on the housing.
(100 ± 4 ft-lbs)
When port block is seated on the housing, torque bolts in a cross pattern as
229 ± 7 Nm specified in chart 4.
100
(170 ± 5 ft-lbs)
29. Install o-ring seals and assembled compensator on side of pump housing.
278 ± 7 Nm Pump rotation is indicated by arrow on compensator housing. Torque bolts to
140
(205 ± 5 ft-lbs)
5 ± 0.25 Nm (45 ± 3 in-lb).

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 53
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Assembly Tools P1/PD Maintenance

133 mm
T1 Seal Installation Tool (5.250 in)
33.3
18.5 mm
mm
(1.312
(0.728 in)
in)
D
9.5 mm
8.0 mm
(0.375 in)
(0.3150 in)
3.0 mm RADIUS
(.12 in)

A B C 31.2 mm
DIA DIA DIA (1.250 in)
DIA.

U-CUT 1.5 mm x 45 ˚ TYP.

(.06 in X 45 ˚ )

Pump Model Part Number A B C D

69.9 mm 50.3 mm 34.9 mm 20.3 mm
060 & 075 213-0-004194
(2.750 in) (1.980 in) (1.375 in) (0.800 in)
63.5 mm 56.6 mm 43.3 mm 14.0 mm
100 213-0-004208
(2.50 in) (2.230 in) (1.703 in) (0.550 in)
85.7 mm 70.6 mm 53.4 mm 19.1 mm
140 213-0-004199
(3.375 in) (2.780 in) (2.10 in) (0.750 in)

T3 Seal Guard
A

B
C

30˚
D

E +/- 0.05mm F +0.05 / -0.00mm

DIA. (+/- 0.002 in) DIA BORE (+0.002 / - 0.000 in)

BLEND RADIUS
& POLISH O.D.

Pump Model Part Number A B C D E F

108 mm 57.1 mm 25.4 mm 34.90 mm 31.75 mm
060 & 075 213-0-004195 10°
(4.25 in) (2.25 in) (1.00 in) (1.373 in) (1.250 in)
108 mm 70.6 mm 25.4 mm 43.26 mm 38.1 mm
100 SAE 213-0-004206 10°
(4.25 in) (2.78 in) (1.00 in) (1.703 in) (1.500 in)
114 mm 76.2 mm 22.4 mm 43.26 mm 40.06 mm
100 ISO 213-0-004207 15°
(4.50 in) (3.00 in) (0.88 in) (1.703 in) (1.577 in)
108 mm 70.6 mm 25.4 mm 53.04 mm 44.48 mm
140 SAE 213-0-004200 10°
(4.25 in) (2.78 in) (1.00 in) (2.088 in) (1.751 in)
114 mm 76.2 mm 22.4 mm 53.04 mm 50.04 mm
140 ISO 213-0-004201 15°
(4.50 in) (3.00 in) (0.88 in) (2.088 in) (1.970 in)

Parker Hannifin Corporation

Hydraulic Pump Division
54 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Assembly Tools P1/PD Maintenance

T2 Front Bearing Cup Tool 133 mm

(5.250 in)
25.4 mm
(1.000 in)

6.4 mm
(0.250 in)

3.0 mm RADIUS
(0.12 in)

A B 31.2 mm DIA
DIA DIA (1.250 in)

1.5 mm x 45˚ TYP.

(.06 in, X 45˚)

Pump Model Part Number A B C

71.4 mm 66.0 mm
060 & 075 213-0-004192 12°
(2.812 in) (2.60 in)
92.1 mm 86.1 mm
100 213-0-004204 15°
(3.623 in) (3.390 in)
93.7 mm 89.3 mm
140 213-0-004197 15°
(3.687 in) (3.515 in)

133 mm
T5 Rear Bearing Cup Tool (5.250 in)

25.4 mm
(1.000 in)
6.4 mm
(0.250 in)
3.0 mm RADIUS
(0.12 in)

A B 31.2 mm DIA.
DIA DIA (1.250 in)

1.5 mm x 45 ˚ TYP.
(.06 X 45 ˚ )

Pump Model Part Number A B C

53.8 mm 48.7 mm
060 & 075 213-0-004193 12°
(2.120 in) (1.918 in)
65.1 mm 59.3 mm
100 213-0-004205 15°
(2.562 in) (2.335 in)
71.1 mm 65.1 mm
140 213-0-004198 15°
(2.80 in) (2.562 in)

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 55
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump
PUMP TEST PROCEDURE Test Procedure P1/PD oil
Test criteria based on hydraulic Maintenance
ISO 32 per Parker HF-0 specifications.
Oil temperature: 50°C ± 2°C (120°F ±10°F). NOTE: insure that the hydraulic
system does not overheat during this test procedure.
PUMP TEST
PUMP PROCEDURE
TEST PROCEDURE Operating
Test speed:
criteria based on0hydraulic
- 2300 rpm ± 3032rpm.
oil ISO per Parker HF-0 specifications.
OilCase pressure:
temperature: Maximum
50°C 14.5 psi
± 2°C (120°F (1 bar)
±10°F). NOTE: insure that the hydraulic
system does not overheat during this test procedure.
1. Mount
Operating pump
speed: on test
0 - 2300 rpmfixture. Insure that shaft alignment is within specified
± 30 rpm.
tolerances.
Case pressure: Maximum 14.5 psi (1 bar)

7.6. 8.IfSetpossible,
Screw
maximumingradually increase
compensator
volume stop pump
to fullspeed
adjusting
(if included) screw to 1800
until
displacement. ± 30 rpmout,
itIfbottoms
minimum withwith
no load.
no pressure
on system
volume load-relief
stop is included, valve. all of the way out.
back adjustment
8. Screw in compensator adjusting screw until it bottoms out, with no pressure
7. If possible, gradually increase pump speed to 1800 ± 30 rpm with no load.
9.on Break-in
system load-relief
pump at valve.
times and pressures listed below. Adjust the load-relief
8. valve
Screw to the pressure
in compensator listed
adjusting screwfor
untilthe times out,
it bottoms indicated. After break-in,
with no pressure reduce
9. Break-in
on system pump at setting
load-relief
compensator times
valve. and pressures
to 280 listedpsi),
bar (4060 below.
andAdjust
adjustthe load-relief
system load relief to
valve to the
cause pumppressure
to listed for the
compensate timestimes
three indicated.
to After
verify break-in,
that pump reduce
compensates on
9. compensator
Break-in pump atsetting
times and pressures listed below. Adjust the load-relief
to 280 bar (4060 psi), and adjust system load relief to
and
valve off pressure
to the stroke properly.
listed for the times indicated. After break-in, reduce
cause pump to compensate three times to verify that pump compensates on
compensator setting to 280 bar (4060 psi), and adjust system load relief to
and
causeoff stroke
pump properly. three times to verify that pump compensates on
to compensate
Time 30properly.
and off stroke seconds 30 seconds 30 seconds
Time 30 seconds
Pressure30 30 seconds 30 seconds
Time seconds 30 seconds 30 seconds
Time
Pressure 62-69
30 Bar
seconds 200-207 Bar 30 seconds269-276 Bar
30 seconds
Pressure
Pressure
TESTCIRCUIT
CIRCUIT 900-1000 psi 2900-3000 psi 3900-4000 psi
TEST
6
TEST CIRCUIT
TEST CIRCUIT
1. Test pump 6 6

10. 12. drain

Circuit 1
13 13
Parker Hannifin Corporation
9 9 10 10 Hydraulic Pump Division
56 Marysville, Ohio USA
Circuit
Circuit 1 1
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Test Procedure P1/PD Maintenance

PERFORMANCE SPECIFICATIONS
PUMP WITH PRESSURE COMPENSATOR
STEP
CONDITION 060 075 100 140
REFERENCE
1 Rated Speed (RPMK 1800 1800 1800 1800
4 Output Flow at minimum pressure 102 - 108 lpm 132 - 135 lpm 174 - 182 lpm 243 - 257 lpm
5 Output Flow at rated pressure of 280 bar 95 lpm min. 126 lpm min. 165 lpm min. 233 lpm min.
6 Case leakage at rated pressure of 280 bar 4.5 lpm min. 7.5 lpm min. 9 lpm min. 14 lpm min.
Case leakage when compensated at 280
9* 11 lpm max. 15.1 lpm max. 15.9 lpm max. 16.7 lpm max.
bar
Input Torque when compensated at 280 38.9 Nm
10 49.6 Nm max. 67 Nm max. 96.6 Nm max.
bar max.
Output Flow when pressure reduced to
11 99 lpm min. 126 lpm min. 165 lpm min. 233 lpm min.
273 bar with compensator set at 280 bar
* When using the A series compensators increase compensated case leakage by 2.3 lpm

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 57
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
060, 075, 100, 140 Pump Test Procedure P1/PD Maintenance

PERFORMANCE SPECIFICATIONS
PUMP WITH LOAD SENSE COMPENSATOR
STEP
CONDITION 060 075 100 140
REFERENCE
1 Rated Speed (RPM) 1800 1800 1800 1800
Load sense output flow setting
4 60-63 lpm 77-79 lpm 103 - 105 lpm 145-147 lpm
at 50 ± 2 bar (725 ±30 psi)
Allowable flow variation from
5 56-66 lpm 73-83 lpm 99-109 lpm 136-156 lpm
50 to 260 ± 2 bar (725 to 3770 ± 30 psi)

TEST PROCEDURE
PUMP WITH LOAD SENSE COMPENSATOR
STEP
CONDITION REQUIRED VALUE MEASURED VALUE
REFERENCE
1 Set the pump speed to 1800 RPM 1800 rpm
2 Record input oil temperature 43-54 ° C (110 – 130 °F)
Set output load prssure to 50 ± 2 bar
3A n/a n/a
(725 ± 30 psi)
Adjust throttle valve and adjust differential setting
3B until pressure at pump outlet is 20 ± 2 bar n/a n/a
(290 ± 30 psi) higher than the load pressure gage
Adjust throttle valve to required flow raqte. Adjust
4 output load presure valve if necessary to maintain See performance chart
50 ± 2 bar (725 ± 30 psi)
Increase the output pressure to 260 ± 2 bar
5 (3770 ±30 psi). Verify that the flow remains within See performance chart
specified limits.
Lock the load sense adjustment screw. Confirm
6 n/a n/a
differential pressure at 20 ± 2 bar (290 ± 30 psi).
7 Verify no external leaks No leakage permitted

Parker Hannifin Corporation

Hydraulic Pump Division
58 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Conversions & Formulas P1/PD Maintenance

CONVERSION FACTORS
DEFINITION & UNIT
displacement in3/rev x 16.387 = cm3/rev cm3/rev x 0.06102 = in3/rev
flow gpm x 3.78 = L/min L/min x 0.2642 = gpm
power hp x 0.7457 = kW kW x 1.341 = hp
torque lb-ft x 1.3567 = Nm Nm x 0.7376 = lb-ft
pressure lbs/in2 (psi) x 0.06895 = bar bar x 14.50 = lbs/in2 (psi)
lbs/in2 (psi) x 6.895 = kPa kPa x 0.1450 = lbs/in2 (psi)
weight lb x 0.4536 = kg kg x 2.205 = lbs
force lb x 4.448 = N N x 0.2248 = lbs
volume in3 x 16.387 = cm3 cm3 x 0.06102 = in3
area in x 6.452 = cm
2 2
cm2 x 0.1550 = in2
length in x 25.4 = mm mm x 0.03937 = in
temperature degree F-32 = °C 1.8 x C+32 = °F
1.8
viscosity cSt x 1.0 = mm2/sec mm2/sec x 1.0 = cSt
SSU = cSt x 4.25 + 14 20 cSt = 99 SSU

FLUID POWER FORMULAS

Pump input torque lbs. in. pressure(psi) x displacement (in3/rev)
2� x mech. eff.
Pump input power hp rpm x (in3/rev) x (psi)
395934 x overall eff.
Pump output flow U.S. gpm rpm x (in3/rev) x volumetric eff.
231
Fluid motor speed rpm 231 x flow rate(U.S. gpm) x volumetric eff.
displacement (in3/rev)
Fluid motor torque lbs. in. pressure(psi) x displacement (in3/rev) x mech. eff.
2�
Fluid motor power hp rpm x (in3/rev) x (psi) x overall eff.
395934
(metric)
Pump input torque Nm pressure(bar) x displacement (cm3/rev)
20� x mech. eff.
Pump input power kW rpm x (cm3/rev) x (bar)
600000 x overall eff.
Pump output flow Lpm rpm x (cm3/rev) x volumetric eff.
1000
Fluid motor speed rpm(min-1 ) (tr/mn) 1000 x flow rate (Lpm) x volumetric eff.
displacement (cm3/rev)
Fluid motor torque Nm pressure(bar) x displacement (cm3/rev) x mech. eff.
20�
Fluid motor power kW rpm x (cm3/rev) x (bar) x overall eff.
600000

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 59
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Notes P1/PD Maintenance

Parker Hannifin Corporation

Hydraulic Pump Division
60 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Content Index P1/PD Maintenance

Jan 1st, 2014 - October 2013 service manual update log:

Update item #9 and 44 on 028 parts list
Updated item #22 on 045 parts list
Update item #22, 35 and 37 on 060,075,100,140 parts list
Added part # 106 and 107 to RDEC parts list
Added 018 through drive couplings
Added 028 BB through drive coupling
For L0, L1, L2 and L3 compensator moved note from item number 6 to item number 4
Updated exploded view on C0 and C1 compensator
Updated part number on CCW AL control
Added additional information to port adapters on A series compensators
Updated case flow readings when compensated on all pumps.
Added note on case flow readings when using A series compensators.

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 61
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Notes P1/PD Maintenance

Parker Hannifin Corporation

Hydraulic Pump Division
62 Marysville, Ohio USA
Bulletin HY28-2665-02/SVC/EN Medium Pressure Axial Piston Pumps
Offer of Sale P1/PD Maintenance

The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, Hydraulics Group, and its authorized distributors (“Seller”) are hereby
offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order for
any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance of this offer. All goods or work described will be referred to as “Products”.

1. Terms and Conditions. Seller’s willingness to offer Products, or accept an order for 11. Buyer’s Obligation; Rights of Seller. To secure payment of all sums due or otherwise,
Products, to or from Buyer is expressly conditioned on Buyer’s assent to these Terms and Seller shall retain a security interest in the goods delivered and this agreement shall be
Conditions and to the terms and conditions found on-line at www.parker.com/saleterms/. deemed a Security Agreement under the Uniform Commercial Code. Buyer authorizes
Seller objects to any contrary or additional term or condition of Buyer’s order or any other Seller as its attorney to execute and file on Buyer’s behalf all documents Seller deems
document issued by Buyer. necessary to perfect its security interest. Seller shall have a security interest in, and lien
2. Price Adjustments; Payments. Prices stated on the reverse side or preceding pages upon, any property of Buyer in Seller’s possession as security for the payment of any
of this document are valid for 30 days. After 30 days, Seller may change prices to reflect any amounts owed to Seller by Buyer.
increase in its costs resulting from state, federal or local legislation, price increases from its 12. Improper Use and Indemnity. Buyer shall indemnify, defend, and hold Seller harmless
suppliers, or any change in the rate, charge, or classification of any carrier. The prices stated from any claim, liability, damages, lawsuits, and costs (including attorney fees), whether for
on the reverse or preceding pages of this document do not include any sales, use, or other personal injury, property damage, patent, trademark or copyright infringement or any other
taxes unless so stated specifically. Unless otherwise specified by Seller, all prices are F.O.B. claim, brought by or incurred by Buyer, Buyer’s employees, or any other person, arising out
Seller’s facility, and payment is due 30 days from the date of invoice. After 30 days, Buyer of: (a) improper selection, improper application or other misuse of Products purchased by
shall pay interest on any unpaid invoices at the rate of 1.5% per month or the maximum Buyer from Seller; (b) any act or omission, negligent or otherwise, of Buyer; (c) Seller’s use
allowable rate under applicable law. of patterns, plans, drawings, or specifications furnished by Buyer to manufacture Product;
3. Delivery Dates; Title and Risk; Shipment. All delivery dates are approximate and or (d) Buyer’s failure to comply with these terms and conditions. Seller shall not indemnify
Seller shall not be responsible for any damages resulting from any delay. Regardless of the Buyer under any circumstance except as otherwise provided.
manner of shipment, title to any products and risk of loss or damage shall pass to Buyer 13. Cancellations and Changes. Orders shall not be subject to cancellation or change by
upon tender to the carrier at Seller’s facility (i.e., when it’s on the truck, it’s yours). Unless Buyer for any reason, except with Seller’s written consent and upon terms that will indemnify,
otherwise stated, Seller may exercise its judgment in choosing the carrier and means of defend and hold Seller harmless against all direct, incidental and consequential loss or
delivery. No deferment of shipment at Buyers’ request beyond the respective dates indicated damage. Seller may change product features, specifications, designs and availability with
will be made except on terms that will indemnify, defend and hold Seller harmless against notice to Buyer.
all loss and additional expense. Buyer shall be responsible for any additional shipping 14. Limitation on Assignment. Buyer may not assign its rights or obligations under this
charges incurred by Seller due to Buyer’s changes in shipping, product specifications or in agreement without the prior written consent of Seller.
accordance with Section 13, herein. 15. Entire Agreement. This agreement contains the entire agreement between the Buyer
4. Warranty. Seller warrants that the Products sold hereunder shall be free from defects in and Seller and constitutes the final, complete and exclusive expression of the terms of the
material or workmanship for a period of eighteen months from the date of delivery to Buyer. agreement. All prior or contemporaneous written or oral agreements or negotiations with
The prices charged for Seller’s products are based upon the exclusive limited warranty respect to the subject matter are herein merged.
stated above, and upon the following disclaimer: DISCLAIMER OF WARRANTY: THIS 16. Waiver and Severability. Failure to enforce any provision of this agreement will not
WARRANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO waive that provision nor will any such failure prejudice Seller’s right to enforce that provision
PRODUCTS PROVIDED HEREUNDER. SELLER DISCLAIMS ALL OTHER WARRAN- in the future. Invalidation of any provision of this agreement by legislation or other rule of law
TIES, EXPRESS AND IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS FOR shall not invalidate any other provision herein. The remaining provisions of this agreement
A PARTICULAR PURPOSE. will remain in full force and effect.
5. Claims; Commencement of Actions. Buyer shall promptly inspect all Products upon 17. Termination. This agreement may be terminated by Seller for any reason and at any
delivery. No claims for shortages will be allowed unless reported to the Seller within 10 days time by giving Buyer thirty (30) days written notice of termination. In addition, Seller may by
of delivery. No other claims against Seller will be allowed unless asserted in writing within written notice immediately terminate this agreement for the following: (a) Buyer commits a
60 days after delivery or, in the case of an alleged breach of warranty, within 30 days after breach of any provision of this agreement (b) the appointment of a trustee, receiver or custo-
the date within the warranty period on which the defect is or should have been discovered dian for all or any part of Buyer’s property (c) the filing of a petition for relief in bankruptcy
by Buyer. Any action based upon breach of this agreement or upon any other claim arising of the other Party on its own behalf, or by a third party (d) an assignment for the benefit of
out of this sale (other than an action by Seller for any amount due to Seller from Buyer) must creditors, or (e) the dissolution or liquidation of the Buyer.
be commenced within thirteen months from the date of tender of delivery by Seller or, for 18. Governing Law. This agreement and the sale and delivery of all Products hereunder
a cause of action based upon an alleged breach of warranty, within thirteen months from shall be deemed to have taken place in and shall be governed and construed in accordance
the date within the warranty period on which the defect is or should have been discovered with the laws of the State of Ohio, as applicable to contracts executed and wholly performed
by Buyer. therein and without regard to conflicts of laws principles. Buyer irrevocably agrees and
6. LIMITATION OF LIABILITY. UPON NOTIFICATION, SELLER WILL, AT ITS OPTION, consents to the exclusive jurisdiction and venue of the courts of Cuyahoga County, Ohio
REPAIR OR REPLACE A DEFECTIVE PRODUCT, OR REFUND THE PURCHASE with respect to any dispute, controversy or claim arising out of or relating to this agreement.
PRICE. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER FOR ANY SPECIAL, Disputes between the parties shall not be settled by arbitration unless, after a dispute has
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF, OR AS arisen, both parties expressly agree in writing to arbitrate the dispute.
THE RESULT OF, THE SALE, DELIVERY, NON-DELIVERY, SERVICING, USE OR LOSS 19. Indemnity for Infringement of Intellectual Property Rights. Seller shall have no
OF USE OF THE PRODUCTS OR ANY PART THEREOF, OR FOR ANY CHARGES OR liability for infringement of any patents, trademarks, copyrights, trade dress, trade secrets
EXPENSES OF ANY NATURE INCURRED WITHOUT SELLER’S WRITTEN CONSENT, or similar rights except as provided in this Section. Seller will defend and indemnify Buyer
EVEN IF SELLER HAS BEEN NEGLIGENT, WHETHER IN CONTRACT, TORT OR against allegations of infringement of U.S. patents, U.S. trademarks, copyrights, trade dress
OTHER LEGAL THEORY. IN NO EVENT SHALL SELLER’S LIABILITY UNDER ANY and trade secrets (“Intellectual Property Rights”). Seller will defend at its expense and will
CLAIM MADE BY BUYER EXCEED THE PURCHASE PRICE OF THE PRODUCTS. pay the cost of any settlement or damages awarded in an action brought against Buyer
7. Contingencies. Seller shall not be liable for any default or delay in performance if based on an allegation that a Product sold pursuant to this Agreement infringes the Intel-
caused by circumstances beyond the reasonable control of Seller. lectual Property Rights of a third party. Seller’s obligation to defend and indemnify Buyer
8. User Responsibility. The user, through its own analysis and testing, is solely responsible is contingent on Buyer notifying Seller within ten (10) days after Buyer becomes aware of
for making the final selection of the system and Product and assuring that all performance, such allegations of infringement, and Seller having sole control over the defense of any
endurance, maintenance, safety and warning requirements of the application are met. The allegations or actions including all negotiations for settlement or compromise. If a Product is
user must analyze all aspects of the application and follow applicable industry standards and subject to a claim that it infringes the Intellectual Property Rights of a third party, Seller may,
Product information. If Seller provides Product or system options, the user is responsible for at its sole expense and option, procure for Buyer the right to continue using the Product,
determining that such data and specifications are suitable and sufficient for all applications replace or modify the Product so as to make it noninfringing, or offer to accept return of
and reasonably foreseeable uses of the Products or systems. the Product and return the purchase price less a reasonable allowance for depreciation.
9. Loss to Buyer’s Property. Any designs, tools, patterns, materials, drawings, confiden- Notwithstanding the foregoing, Seller shall have no liability for claims of infringement based
tial information or equipment furnished by Buyer or any other items which become Buyer’s on information provided by Buyer, or directed to Products delivered hereunder for which
property, may be considered obsolete and may be destroyed by Seller after two consecutive the designs are specified in whole or part by Buyer, or infringements resulting from the
years have elapsed without Buyer placing an order for the items which are manufactured modification, combination or use in a system of any Product sold hereunder. The foregoing
using such property. Seller shall not be responsible for any loss or damage to such property provisions of this Section shall constitute Seller’s sole and exclusive liability and Buyer’s sole
while it is in Seller’s possession or control. and exclusive remedy for infringement of Intellectual Property Rights.
10. Special Tooling. A tooling charge may be imposed for any special tooling, including 20. Taxes. Unless otherwise indicated, all prices and charges are exclusive of excise, sales,
without limitation, dies, fixtures, molds and patterns, acquired to manufacture Products. use, property, occupational or like taxes which may be imposed by any taxing authority upon
Such special tooling shall be and remain Seller’s property notwithstanding payment of any the manufacture, sale or delivery of Products.
charges by Buyer. In no event will Buyer acquire any interest in apparatus belonging to 21. Equal Opportunity Clause. For the performance of government contracts and where
Seller which is utilized in the manufacture of the Products, even if such apparatus has been dollar value of the Products exceed $10,000, the equal employment opportunity clauses in
specially converted or adapted for such manufacture and notwithstanding any charges paid Executive Order 11246, VEVRAA, and 41 C.F.R. §§ 60-1.4(a), 60-741.5(a), and 60-250.4,
by Buyer. Unless otherwise agreed, Seller shall have the right to alter, discard or otherwise are hereby incorporated.
dispose of any special tooling or other property in its sole discretion at any time.

Parker Hannifin Corporation

Hydraulic Pump Division
Marysville, Ohio USA 63
© 2014 Parker Hannifin Corporation, all rights reserved Bulletin HY28-2665-02/SVC/EN
Effective: 1-14
Parker Hannifin Corporation
Hydraulic Pump Division
14249 Industrial Parkway
Marysville, OH 43040 USA
phone 937 644 4435
fax 937 642 3639
www.parker.com

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