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Palm Oil Industry Conveyor and Elevator Chains

palm oil

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0% found this document useful (0 votes)
503 views8 pages

Palm Oil Industry Conveyor and Elevator Chains

palm oil

Uploaded by

mamatsmith
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Palm Oil

Industry
Conveyor
and Elevator
Chains

This design is the exclusive property of JOHN KING CHAIN Ltd and copyright protected under the Designs and Patents Act 1988
John King & Company

Climax Works 1930’s Chain Assembly 1960’s New Climax Works 2000’s

Company History and Qualifications

The John King Company was established in Leeds, England in 1926. Early success was achieved in the
manufacture of mechanical handling equipment for the rapid mechanisation of the coal industry. In
these early days conveyor chain was generally of cast link construction. The Company therefore has
unrivalled experience in the production of highest quality cast link chains in ductile irons and steel under
the “Climax Quality Brand”. JOHN KING are undoubtedly the world leaders in this range of conveying
chains.

Although cast link chains remain an important part of the JOHN KING programme, the company
has progressively expanded the product range to encompass chains of other constructions and
manufacturing techniques including Welded steel chains, engineered steel chains, forged fork link chains
and Engineering plastic chains.

Today JOHN KING offer the widest range of conveyor chains of any manufacturer which makes them
unique in being able to offer an infinite number of chain types in a variety of materials and constructions
for a multiplicity of industry mechanical handling applications.

In recent years it has been JOHN KING’s strategy to develop the Company into a global business. This
has seen the establishment, in addition to the main factory in England, distribution Companies in North
and South America, Africa, South East Asia and Central Europe. Our objective is to provide best service
in supply of high quality chain and sprockets Worldwide.

All products are manufactured within the dictates of the Company’s quality management according to
ISO 9000 establishing consistent and high quality products and ensuring performance reliability and
extended service life.

CONTENTS
Typical process layout highlighting standard applications 03 | Palm Oil Mill BS4116 Solid and Hollow Pin Conveyor Chains 04 |
Palm Oil Mill Chain BS K attachments (Integral) 05 | Palm Oil Mill Chain BS K attachments (Welded) 05 | Palm Oil Mill Cast Gray Pin
Chain 06 | Palm Oil Mill Cast Gray Pin Chain with K1 attachment 06 | Palm Oil Mill Cast Gray Pin Chain with K2 attachment 06 |
Palm Oil Mill Cast Detachable Chain 07 | Palm Oil Mill Cast Detachable Chain with K1 attachment 07 | Palm Oil Mill Cast
Detachable Chain with K2 attachment 07
Palm Oil Industry Conveyor and Elevator Chains

Typical process layout highlighting standard applications

Overhead
crane

Auto Incinerator
mechanical SP75/1016/P
feeder
SP135/1524/P

Steriliser Threshing machine


Empty bunch
conveyor

HP55/1016/P Fibre Winnowing


Digestor cyclone cyclone
SP75/1016/P conveyor
HP110/1524/P Digestor
SP135/1524/P Fibre/shell
JK503 Screw Fan conveyor
press

Cake breaker conveyor Shell and


Fruit Fibre light fines Shell
elevator Double deck Boiler
vibrating screen Nut polishing drum

HP55/1016/P Light
SP75/1016/P fines

HP55/1016/P Cracked Kernel elevator


SP75/1016/P Nut mixture
cracker conveyor
Nut Packing
elevator Cracked Hydro Silo
Nut mixture cyclone
bin conveyor
Fan Fan Fan

Oil setting tank

Sludge tank Oil tank


Oil storage
Single tank tank
vibrating screen
Separator Purifier
Fat oil
tank Sludge pit

www.johnkingchains.com 3
Palm Oil Industry Conveyor and Elevator Chains

Palm Oil Mill BS4116 Solid and Hollow Pin Conveyor Chains

Solid Pin SP

H
P P

S1

S2
L

D6
F3
D5
D2
B

Palm Oil Mill BS Solid Pin Conveyor Chains


Rollers Bushings Sidebars Pins
Between
Breaking Average Outside Sidebars Thread
Chain P Thickness Height Diameter
Load Weight D2 Diameter Diameter
Number
D5 L S1 S2 H D6 F3 B
mm kN kN* kg/m mm
SP43/0762/WP 76.2 43 70 3.83 31.75 17 15 4 4 25 14 - -
SP43/1016/WP 101.6 43 70 3.71 31.75 17 15 4 4 25 14 - -
SP43/1270/WP 127 43 70 3.45 31.75 17 15 4 4 25 14 - -
SP43/1524/WP 152.4 43 70 3.29 31.75 17 15 4 4 25 14 - -
SP75/1016/WP 101.6 75 125 7.37 47.6 23.6 19 5 4 40 19 - -
SP75/1016/D3x4 101.6 75 125 8.05 47.6 23.6 19 5 4 40 19 40 16
SP75/1016/D3x6 101.6 75 125 7.65 47.6 23.6 19 5 4 40 19 40 16
SP135/1524/WP 152.4 135 200 13.81 66.7 33 25.4 7 5 50 26.9 - -
SP135/1524/D3x4 152.4 135 200 14.80 66.7 33 25.4 7 5 50 26.9 50 20
SP135/1524/D3x6 152.4 135 200 14.10 66.7 33 25.4 7 5 50 26.9 50 20
* Heat treated sidebars – double strength version.

Hollow Pin HP
H

P P
S1

S2
L

D2 D7
D6
D5

Palm Oil Mill BS Hollow Pin Conveyor Chains


Rollers Bushings Hollow Sidebars Pins
Between
Breaking Average Outside Pin
P Sidebars Thickness Height Diameter
Chain Load Weight Diameter Diameter
D2
Number
D5 D7 L S1 S2 H D6
mm kN kN* kg/m mm
HP55/1016/WP 101.6 55 110 6.85 47.5 23.6 13.2 19 5 4 40 19
HP110/1524/WP 152.4 110 300 12.91 66.7 33 20.2 25.4 7 5 50 26.9
* Heat treated sidebars – double strength version.

4 www.johnkingchains.com
Palm Oil Industry Conveyor and Elevator Chains

Palm Oil Mill Chain BS K attachments P P1


C F F
(Integral) S 1/2 F 1/2 F

K B

D1
A D
TYPE K1 TYPE K2 TYPE K3

BS K Attachments Integral
Attachment Attachment Centre Outer Width Over Attachment
Transverse Hole Platform Platform
minimum minimum Hole Holes Attachment Thickness Breaking
Pitch Pitch Length Height
Outer Pitch Inner Pitch Diameter Diameter Inner/Outer Inner/Outer Load Attachment
Type
P P1 B D D1 F K C A S
mm kN
76.2 76.2 76.2 10.5 9.2 22.2 106/115 43 19.0 3.8 43 K3
101.6 101.6 - 10.5 9.2 31.8 - 64.0 - - - K3
127.0 127.0 - 10.5 9.2 57.2 - 89.0 - - - K3
152.4 152.4 - 10.5 9.2 57.2 - 114.0 - - - K3
76.2 76.2 89.0 13.7 10.5 31.8 130/136 63.5 31.8 5.1/3.8 55 K3
101.6 101.6 - 13.7 10.5 31.8 - 63.5 - - 75 K3
152.4 152.4 - 13.7 10.5 57.2 - 114.5 - - - K3
101.6 101.6 108 15.3 - - 146/157 56.0 38.0 7.1/5.7 110 K1
101.6 101.6 - 15.3 12.2 31.8 - 56.0 - - 135 K2
152.4 152.4 - 15.3 12.2 57.2 - 107.0 - - - K3

P P1
Palm Oil Mill Chain BS K attachments S C F

(Welded)

K B

D1
D
A
TYPE K1 TYPE K2

BS K Attachments Welded
Attachment Attachment Centre Outer Width Over Attachment
Transverse Hole Platform Platform
minimum minimum Hole Holes Attachment Thickness Breaking
Pitch Pitch Length Height
Outer Pitch Inner Pitch Diameter Diameter Inner/Outer Inner/Outer Load Attachment
Type
P P1 B D D1 F K C A S
mm kN
50.8 63.5 76.2 10.6 - - 102/118 19.0 19.0 4.0 43 K1
63.5 76.2 - 10.6 - - - 28.0 - - - K1
88.9 101.6 - 10.6 - - - 56.0 - - - K1
88.9 101.6 - - 9.2 31.8 - 56.0 - - - K2
114.3 127.0 - - 9.2 57.2 - 84.0 - - - K2
76.2 88.9 89.0 13.7 - - 125/136 35.0 31.8 5.0 55 K1
88.9 101.6 - 13.7 - - - 56.0 - - 75 K1
88.9 101.6 - - 10.5 31.8 - 56.0 - - - K2
114.3 152.4 - - 10.5 57.2 - 84.0 - - - K2
152.4 177.8 - - 10.5 88.9 - 127.0 - - - K2
127.0 127.0 108 15.3 - - 145/159 56.0 38.0 6.0 110 K1
127.0 127.0 - - 12.2 31.8 - 56.0 - - 135 K2
152.4 152.4 - - 12.2 57.2 - 84.0 - - - K2
177.8 177.8 - - 12.2 69.9 - 108.0 - - - K2
203.2 203.2 - - 12.2 88.9 - 127.0 - - - K2
228.6 228.6 - - 12.2 133.4 - 168.0 - - - K2

www.johnkingchains.com 5
Palm Oil Industry Conveyor and Elevator Chains

Palm Oil Mill Cast Gray Pin Chain


H

PITCH

F3
D6
L

F2
TRAVEL

Palm Oil Mill Cast Gray Pin Chain


Average Sidebars Pin Sprocket
Width Average
Pitch Height Diameter Face Number Breaking Load
Chain Weight
of Links
Number P F2 F3 H D6 L
in 10 Ft
inches lbs lbs/ft
578 2.63 1.56 1.68 1.06 0.44 1.00 46 15,000 4.0
503 3.02 2.00 2.25 1.31 0.56 1.13 40 20,000 6.2

Palm Oil Mill Cast Gray Pin Chain G F3


with K1 attachment S

C
E

O
F2

Palm Oil Mill Cast Gray Pin Chain with K1 attachment


Chain F2 F3 E G O C S
Number inches
578 3.75 5.00 1.38 0.75 0.38 1.19 0.31
503 4.44 5.69 1.50 0.88 0.44 1.50 0.25

Palm Oil Mill Cast Gray Pin Chain G F3


with K2 attachment S

F C

O
F2

Palm Oil Mill Cast Gray Pin Chain with K2 Style A attachment
Chain F2 F3 E G O C F S
Number inches
578 4.00 5.13 0.94 0.75 0.38 2.06 1.00 0.25
503 5.38 7.00 0.88 0.88 0.44 2.88 1.81 0.25

6 www.johnkingchains.com
Palm Oil Industry Conveyor and Elevator Chains

Palm Oil Mill Cast Detachable Chain

TRAVEL
PITCH
A C

Palm Oil Mill Cast Detachable Chain


Diameter Max. Sprocket
Aprox Width Av. Ultimate Av. Nett
of Crossbar Face No. Of
Chain Pitch Strength Weight
Style Links in
Number A C E
10ft
mm kg kg/m
103 B 77 89 14 28 40 4,100 6.43

Palm Oil Mill Cast Detachable Chain with K1 attachment F

E
B
D
T
C A

Palm Oil Mill Cast Detachable Chain with K1 attachment


Chain A B C D E F T
Number mm
103 110 38 21 11 43 141 6.35

Palm Oil Mill Cast Detachable Chain with K2 attachment F

G E

B
D
T
C A

Palm Oil Mill Cast Detachable Chain with K2 attachment


Chain A B C D E F G T
Number mm
103 109 24 22 10 55 140 28 6.35

www.johnkingchains.com 7
John King Chains Limited John King Chains John King Chains (USA)
New Climax Works, (Central Europe) Charleston
Lancaster Business Park, ul. Puchacza 5 South Carolina
Sherburn-in-Elmet LS25 6NS UK 89-100 Nakło nad Notecią, Poland United States of America
Tel: (44) 1977 681 910 Tel: (48) 538 343 991 Mobile: (1) 843 998 1767
Fax: (44) 1977 681 899 Mobile: (48) 600 871 077 Email: [email protected]
Email: [email protected] Email: [email protected]

John King Chains (SA) (PTY) Ltd. Cadenas John King Ltda. John King Chains Ltd.
5 Charlie Road, Hughes Anibal Pinto 1249 Rosario, Santa Fe
Boksburg, 1459, South Africa Concepción Argentina
Tel: (27) 11 894 3570 Chile Mobile: (54) 9 341 2 14 92 42
Fax: (27) 11 894 3501 Tel: (56) 41 2214948 Email: [email protected]
FM 77342
ISO 9001 Email: [email protected] Email: [email protected]

www.johnkingchains.com

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