Emotron VFX/FDU 2.

0
AFE - Active Front End Option

Instruction manual
English
Emotron VFX/FDU 2.0
AFE - Active Front End Option
Instruction manual - English

Document number: 01-5076-01

Edition: R1
Date of release:26-10-2011
© Copyright Emotron AB 2011
Emotron retains the right to change specifications and illustrations in the
text, without prior notification. The contents of this document may not
be copied without the explicit permission of Emotron AB.
Safety Instructions

Instruction manual Earthing

Read this instruction manual before using the system. The active front end must always be earthed via the mains
safety earth connection.
The following symbols can appear in this manual. Always
read these first before continuing:
Earth leakage current
NOTE: Additional information as an aid to avoid
problems.
CAUTION!

CAUTION!
! This active front end has an earth leakage
current which does exceed 3.5 mA AC.
Therefore the minimum size of the protective
! Failure to follow these instructions can result in
malfunction or damage to the active front end or earth conductor must comply with the local safety
regulations for high leakage current equipment which
motor inverter.
means that according the standard IEC61800-5-1 the
protective earth connection must be assured by one of
WARNING! following conditions:
Failure to follow these instructions can result in
serious injury to the user in addition to serious 1. Use a protective conductor with a cable cross-sec-
damage to the active front end or motor inverter. tion of at least 10 mm2 for copper (Cu) or 16 mm2 for
aluminium (Al).
2. Use an additional PE wire, with the same cable
HOT SURFACE!
cross-section as the used original PE and mains sup-
Failure to follow these instructions can result
ply wiring.
in injury to the user.

Handling the active front end Residual current device (RCD)

Installation, commissioning, demounting, taking compatibility
measurements, etc, of or on the active front end may only be This product cause a DC current in the protective
carried out by personnel technically qualified for the task. conductor. Where a residual current device (RCD) is used
The installation must be carried out in accordance with local for protection in case of direct or indirect contact, only a
standards. Type B RCD is allowed on the supply side of this product.
Use RCD of 300 mA minimum.

Opening the active front end

EMC Regulations
WARNING! In order to comply with the EMC Directive, it is absolutely
Always switch off the mains voltage before necessary to follow the installation instructions. All
opening the drive unit and wait at least 7 installation descriptions in this manual follow the EMC
minutes to allow the buffer capacitors to Directive.
discharge.

Mains voltage selection

Always take adequate precautions before opening the active
The active front end may be ordered for use with the mains
front end. Although the connections for the control signals
voltage range listed below.
and the switches are isolated from the main voltage, do not
touch the control board when the active front end is VFXR/FDUL/AFR46: 380-460 V
switched on. VFXR/FDUL/AFR69: 480-690 V

Precautions to be taken with a Voltage tests (Megger)

connected motor Do not carry out voltage tests (Megger) on the motor, before
all the motor cables have been disconnected from the active
If work must be carried out on a connected motor or on the
front end and variable speed drive.
driven machine, the mains voltage must always be
disconnected from the active front end first. Wait at least 7
minutes before starting work.

Emotron AB 01-5076-01r1
Condensation
If the active front end or motor inverter is moved from a
cold (storage) room to a room where it will be installed,
condensation can occur. This can result in sensitive
components becoming damp. Do not connect the mains
voltage until all visible dampness has evaporated.

Incorrect connection
The active front end or motor inverter drive is not protected
against incorrect connection of the mains voltage, and in
particular against connection of the mains voltage to the
motor outlets U, V and W. The active front end or motor
inverter can be damaged in this way.

Power factor capacitors for improving

cos
Remove all capacitors from the motor and the motor outlet.

Precautions during Autoreset

When the automatic reset is active, the motor will restart
automatically provided that the cause of the trip has been
removed. If necessary take the appropriate precautions.

Transport
To avoid damage, keep the active front end and motor
inverter in its original packaging during transport. This
packaging is specially designed to absorb shocks during
transport.

IT Mains supply
The active front end can be modified for an IT mains
supply, (non-earthed neutral), please contact your supplier
for details.

Heat warning

Be aware of specific parts on the Active front

end and motor inverter having high
temperature.

DC-link residual voltage

WARNING: After switching off the mains

supply, dangerous voltage can still be
present in the Active front end-AFR or motor
inverter-AC drive. When opening
theequipment for installing and/or commissioning
activities wait at least 5 minutes. In case of malfunction
a qualified technician should check the DC-link or wait
for one hour before dismantling the AFR or AC drive for
repair.

Emotron AB 01-5076-01r1
Contents
Safety Instructions 9.4 I/Os and Virtual Connections [500]....................... 36
9.5 Logical Functions and Timers [600] ...................... 36
Contents .......................................................... 1 9.6 View Operation/Status [700] ................................. 36
9.7 View Trip Log [800] ................................................. 38
1. Introduction..................................................... 3
9.8 System Data [900].................................................. 39
1.1 Delivery and unpacking ............................................ 3 9.9 AFR Option [O00] .................................................... 39
1.2 Using of the instruction manual............................... 3
1.3 Type code number..................................................... 3 10. Troubleshooting, Diagnoses and
1.4 Standards .................................................................. 4 Maintenance ................................................ 45
1.5 Dismantling and scrapping....................................... 5 10.1 Trips, warnings and limits....................................... 45
1.6 Glossary ..................................................................... 5 10.2 Trip conditions, causes and remedial action ........ 45
10.3 Maintenance ........................................................... 49
2. General description ........................................ 7
2.1 AC drive types ............................................................ 7 11. Technical Data ............................................. 51
2.2 Emotron AFR cabinet concept.................................. 9 11.1 Electrical and mechanical specifications
related to model...................................................... 51
2.3 Emotron AFR features............................................. 10
11.2 General electrical specifications............................ 54
3. Mounting ...................................................... 13 11.3 Operation at higher temperatures ......................... 55
3.1 Lifting instructions................................................... 13 11.4 Environmental conditions....................................... 55
3.2 Cabinet mounting.................................................... 14 11.5 Control signals......................................................... 56

4. Installation ................................................... 15 12. Menu List ...................................................... 57

4.1 Before installation................................................... 15
4.2 Connect motor and mains ...................................... 15
4.3 Cable specifications................................................ 16

5. Control Connections for Emotron VFXR

and FDUL ...................................................... 17
5.1 Terminal connections for AFR ................................ 18
5.2 Connecting the Control Signals.............................. 19
5.3 Connecting options ................................................. 20

6. Getting Started ............................................ 21

6.1 Connect the mains and motor cables.................... 21
6.2 Using the function keys .......................................... 21
6.3 Remote control........................................................ 22

7. EMC and Machine Directive ....................... 25

7.1 EMC standards ........................................................ 25
7.2 Stop categories and emergency stop .................... 25

8. Operation via the Control Panel ................. 27

8.1 Control panels ......................................................... 27
8.2 General .................................................................... 27
8.3 The control panel .................................................... 28
8.4 The menu structure................................................. 31
8.5 Programming during operation .............................. 31
8.6 Editing values in a menu ........................................ 32
8.7 Copy current parameter to all sets ........................ 32
8.8 Programming example............................................ 32

9. Functional Description for AFR unit .......... 33

9.1 Preferred View [100]............................................... 33
9.2 Main Setup [200] .................................................... 34
9.3 Process and Application Parameters [300] .......... 36

Emotron AB 01-5076-01r1 1
2 Emotron AB 01-5076-01r1
1. Introduction
.
AFR46-175-54 C E A S – A – N N N N A N –
NOTE: Read this instruction manual carefully before Position number:
starting installation, connection or working with the 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
active front end or motor inverter.
Fig. 1 Type code number

Users Position Configuration

This instruction manual is intended for:
1 AFR type AFR
• installation engineers
46=400 V mains
• maintenance engineers 2 Supply voltage
69=690 V mains
• operators -175=175 A
Rated current (A) continu-
• service engineers 3 -
ous
-1k5=1500 A
4 Protection class 54=IP54
Motors
The active front end and motor inverter are suitable for use –=Blank panel
5 Control panel
C=Standard panel
with standard 3-phase asynchronous motors. Under certain
conditions it is possible to use other types of motors. E=Standard EMC (Cat-
Contact your supplier for details. egory C3)
6 EMC option F=Extended EMC (Cat-
egory C2)
1.1 Delivery and unpacking I=IT-Net
Check for any visible signs of damage. Inform your supplier 7 Power option A=Active front end
immediately of any damage found. Do not install the active Stand-by power supply –=No SBS
front end or motor inverter if damage is found. 8
option S=SBS included
9 Not used -
1.2 Using of the instruction 10 Brand label A=Emotron
manual 11 Coated boards, option
- =Standard boards
Within this instruction manual the abbreviation “AFR” is V=Coated boards
used to indicate the complete active front end as a single 12 Option position 1
N=No option
unit.
13 Option position 2 P=PTC/PT100
Check that the software version number on the first page of I=Extended I/O
14 Option position 3
this manual matches the software version in the active front
end. See chapter chapter 9.8 page 39 for more information N=No option
D=DeviceNet
With help of the Index and the Table of contents in this Option position, Commu-
15 P=Profibus
manual, it is easy to track individual functions and to find nication
S=RS232/485
out how to use and set them. M=Modbus/TCP
16 Software type A=Standard AFR
1.3 Type code number 17 Not used N
Fig. 1 gives an example of the type code numbering used on 18 Not used -
all active front ends. With this code number the exact type
of the drive can be determined. This identification will be
required for type specific information when mounting and
installing. The code number is located on the product label,
on the front of the unit.

Emotron AB 01-5076-01r1 Introduction 3

1.4 Standards Category C4: PDS or rated voltage equal or above 1.000 V,
or rated current equal to or above 400 A, or intended for use
The active front ends and variable speed drives described in
in complex systems in the second environment.
this instruction manual comply with the standards listed in
Table 1. For the declarations of conformity and The active front end and motor inverter complies with the
manufacturer’s certificate, contact your supplier for more product standard
information or visit www.emotron.com. EN(IEC) 61800-3:2004 (Any kind of metal screened cable
may be used). The standard active front end is designed to
meet the requirements according to category C3.
1.4.1 Product standard for EMC
By using the optional “Extended EMC” filter the VSI fulfils
Product standard EN(IEC)61800-3, second edition of 2004
requirements according to category C2,
defines the:
First Environment (Extended EMC) as environment that WARNING!
includes domestic premises. It also includes establishments In a domestic environment this product may
directly connected without intermediate transformers to a cause radio interference, in which case it
low voltage power supply network that supplies buildings may be necessary to take adequate
used for domestic purposes. additional measures.
Category C2: Power Drive System (PDS) of rated
voltage<1.000 V, which is neither a plug in device nor a WARNING!
movable device and, when used in the first environment, is The standard AFR or VSI, complying with
intended to be installed and commissioned only by a category C3, is not intended to be used on a
professional. low-voltage public network which supplies
domestic premises; radio interference is
Second environment (Standard EMC) includes all other expected if used in such a network. Contact
establishments. your supplier if you need additional
Category C3: PDS of rated voltage <1.000 V, intended for measures.
use in the second environment and not intended for use in
the first environment.

Table 1 Standards

Market Standard Description

Low Voltage Directive 2006/95/EC

European
WEEE Directive 2002/96/EC
Safety of machinery - Electrical equipment of machines
EN 60204-1
Part 1: General requirements.
Adjustable speed electrical power drive systems
Part 3: EMC requirements and specific test methods.
EN(IEC)61800-3:2004
EMC Directive: Declaration of Conformity and
CE marking

All Adjustable speed electrical power drive systems Part 5-1.

EN(IEC)61800-5-1 Ed. Safety requirements - Electrical, thermal and energy.
2.0 Low Voltage Directive: Declaration of Conformity and
CE marking
Classification of environmental conditions. Air quality chemical vapours, unit in
operation. Chemical gases 3C2, Solid particles 3S2.
IEC 60721-3-3
Optional with coated boards
Unit in operation. Chemical gases Class 3C3, Solid particles 3S2.

4 Introduction Emotron AB 01-5076-01r1

1.5 Dismantling and scrapping 1.6 Glossary
The enclosures of the drives are made from recyclable
material as aluminium, iron and plastic. Each drive contains
a number of components demanding special treatment, for 1.6.1 Abbreviations and symbols
example electrolytic capacitors. The circuit boards contain In this manual the following abbreviations are used:
small amounts of tin and lead. Any local or national
regulations in force for the disposal and recycling of these Table 2 Abbreviations
materials must be complied with.
Abbreviation/
Description
symbol
1.5.1 Disposal of old electrical and AFE Active front end
electronic equipment AFR Regenerative active front end
This information is applicable in the European Union and
DFE Diode front end
other European countries with separate collection systems.
VFXR Regenerative VFX drive
FDUL Low harmonic FDU drive
AC drive Frequency converter
VSI Voltage source inverter (motor inverter)

This symbol on the product or on its packaging indicates LCL-filter Induction - Capacitance - Induction filter
that this product shall be taken to the applicable collection THD Total harmonic distortion
point for the recycling of electrical and electronic
Control panel, the programming and presen-
equipment. By ensuring this product is disposed of correctly, CP
tation unit on the unit
you will help prevent potentially negative consequences for
the environment and human health, which could otherwise EInt Communication format
be caused by inappropriate waste handling of this product. UInt Communication format (Unsigned integer)
The recycling of materials will help to conserve natural
resources. For more detailed information about recycling Int Communication format (Integer)
this product, please contact the local distributor of the Long Communication format (4 byte integer)
product.
 The function cannot be changed in run mode

1.6.2 Definitions
In this manual the following definitions for current, torque
and frequency are used:

Table 3 Definitions

Name Description Quantity

IIN Nominal input current of AFR ARMS

INOM Nominal output current of VSI ARMS
IMOT Nominal motor current ARMS
PNOM Nominal power of VSI kW
PMOT Motor power kW
TNOM Nominal torque of motor Nm
TMOT Motor torque Nm
fOUT Output frequency of VSI Hz
fMOT Nominal frequency of motor Hz
nMOT Nominal speed of motor rpm
ICL Maximum output current ARMS
Speed Actual motor speed rpm
Torque Actual motor torque Nm

Emotron AB 01-5076-01r1 Introduction 5

6 Introduction Emotron AB 01-5076-01r1
2. General description
Emotron AFR is a regenerative active front end (AFE) unit
designed to be used together with Emotron motor inverters
(VSIs), i.e. VFX or FDU, to comprise a complete VSI.
Emotron AFR consists of an active rectifier module and a
LCL-filter. The main objective of Emotron AFR is to rectify
the supply AC voltage into DC voltage to be fed to or
regenerated from the VSIs. This is achieved with minimal
impact on the supply by the control of the active rectifier
module which provides sinusoidal input currents with a very
low harmonic content, typically a THD(I) below 5%.

CAUTION!

! Always consult Emotron before connecting

an AFR to a standard VSI.

2.1 AC drive types

2.1.1 Standard AC drive(as

comparison)
A standard AC driveconsists of a rectifier module and an
inverter module. The rectifier module (front-end) consists of
a 6-pulse diode bridge, i.e. diode front-end (DFE) while the
inverter module (VSI) consists of IGBTs with anti-parallel
free wheeling diodes, see Fig. 2. The main advantages of
DFEs are the simple and robust design together with their
high efficiency, i.e. low losses. The main disadvantages are
unidirectional power flow and the high harmonic content in
the line current, typically THD 30- 40%.

Fig. 2 Standard AC drive.

Emotron AB 01-5076-01r1 General description 7

2.1.2 AC drive with AFR (as this
delivery)
An AFR unit is basically a VSI towards the supply (via a
filter) where the IGBTs are used as an active rectifier, see Fig.
3. The main advantages are inherent 4Q-operation, i.e.
bi-directional power flow, and sinusoidal supply currents,
i.e. low harmonics.

AFR = AFE + LCL - filter VSI

Fig. 3 VSI with AFR.

The AFR unit is controlled in such a way to keep the energy

between motor and supply in balance. This is achieved by
controlling the DC-link voltage (Udc). Other features are
the possibility for reactive power compensation and boosted
DC-link voltage.

8 General description Emotron AB 01-5076-01r1

2.2 Emotron AFR cabinet concept

2.2.1 Single drive applications

The Emotron regenerative AC drive, i.e. VFXR, is
comprised by an AFR unit, i.e. AFE and filters, and a VSI,
i.e. Emotron VFX or FDU. The concept is designed as a
cabinet solution, see Fig. 4 ,

CB SBS CB

Fig. 4 Single drive in cabinet

where
• Cabinet - IP54 cabinet with door fans
• Q1 - Circuit breaker
• K1 - Main contactor
• RFI - EMC filter
• LCL - LCL filter
• F2 - MCB(Miniature circuit breaker)for pre-charge
circuit
• AFE - Emotron AFE module with 24V standby supply
boardand integrated pre-charge circuit (K2,D2,R2)
• AFR - Emotron AFE and filters
• VSI - DC-voltage fed VSI module, i.e. Emotron VFX or
FDU
• CB - Control board
• SBS - Standby supply board
• Lo - Output coil

2.2.2 Common DC-bus applications

For common DC-bus applications, the cabinet will contain
only the AFR part of Fig. 4, i.e. all except the VSI & Lo.

Emotron AB 01-5076-01r1 General description 9

2.3 Emotron AFR features 2.3.2 Automatic power supply
parameter detection
2.3.1 Power-up and DC-link charging The AFR can automatically detect power supply parameters
voltage [O11], frequency [O12] and phase sequence [O14]
Power up and charge control of the Emotron AFR and
by separately activated function either manually [O15] or
DC-link (Udc) is handled via the dedicated control board
automatically at every power up [O16].
(CB) relays 1 and 3, where Charge contactor (K2) control is
fixed to CB Relay1 and Main contactor (K1) is fixed to CB The power supply parameters are detected by running a
Relay3. network measurement routine. See chapter 9.9 page 39 for
detailed information about AFR parameters.
Typical charge time is 3-5s and an additional delay after K1
activation of 1s is added before Run (or Auto ID) command
is acknowledged. 2.3.3 Power supply synchronisation
The AFR synchronises to the power supply when starting by
making test measurement. Synchronisation during
operation is handled via the Udc [O30], Q [O40] and
(1 +[O37])*[O31] frequency [O50] controllers. See chapter 9.9 page 39 for
Udc
detailed information about AFR parameters.
Udc,ref Synchronisation methods
3-5s 1s • Standard sync (Default), extended sync routine.
This routine also verifies supply network. Takes approx.
50 ms.
100ms
[O35]
• Voltage sync, i.e. via supply voltage measurement.
[O36] • Fast sync (fast measurement).
Udc PI
Fast sync method can be enabled via a service menu. Voltage
CB DI1: Run sync requires supply voltage measurement option and is
CB DI1: Enable enabled via [O17].
CB Re 1: Charge (K2)

CB Re 2: Option (OK)
2.3.4 Start command
The AFR can be started from digital I/O, control panel (CP)
CB Re 3: Main (K1) or via serial communication options. Typically the AFR is
started via digital I/O either automatically at power up or by
the VSI when the VSI have a run command.
Fig. 5 DC-link voltage (Udc) charge control.
In order to avoid unnecessary losses it is preferred only to
run the AFR when needed, i.e. when the VSI has a run
Optional signal Running OK, i.e. Udc under control, is
command. Fig. 13, page 17
signaled via default CB Relay2 selection ‘Option’ and is
preferably used to enable the VSIs in order to interlock the
AFR and VSIs. Typical time delay is <100ms after 2.3.5 Start on regeneration demand
acknowledged run command. The AFR can be started on regeneration demand [O22], i.e.
If Auto ID mode[O16] is used an additional delay of 1s is when the DC-link voltage increases due to generated power
inserted before Run command is acknowledged. from the VSIs. In motoring operation the AFR modulation
is
Table 4 I/O connection for AFR charge operation
deactivated and the free wheeling diodes operates as a DFE
Contactor K1/ and in regenerating operation the AFR is activated and
AFR I/O Comment regenerates the energy back to the supply.
K2
Regeneration start/stop operation
Re1=’Charge
K2.A1 (coil/ctrl)
contactor’ {NC/NO} • The AFR will start (DFE stop) when DC-link voltage
Re3=’Main rises due to energy flow from load towards DC-link.
K1.A1 (coil/ctrl)
contactor’ {NO} • The AFR will stop (DFE start) when energy flow from
Enable AFR only if K1 supply is positive (into the AFR) during stop delay time
OK. Preferably used [O23].
DI3=’Enable’ K1.NO (aux)
also for “Emergency
Stop”input. NOTE: Requires supply voltage measurement.

10 General description Emotron AB 01-5076-01r1

2.3.6 PWM modulation 2.3.9 Frequency (f) control
The AFR uses carrier wave based PWM modulation for The AFR handles frequency variations via the supply
controlling the IGBTs. The switching (carrier) frequency frequency observer [O50].
and PWM mode can be setup in [O60].
2.3.10 Energy actual value signals
2.3.7 Active power (Energy) control The AFR provides separate signals for: consumed, generated
The energy control is utilized by the DC-link voltage and total energy in group[O80] of the AFR.
controller [O30] which balances the active power flow from
supply to load, see Fig. 6
2.3.11 Fault signals
It is possible to set/change The AFR provides separate fault signals for specific AFR
• UDC reference value - limited by the requirement of related trips:
operation, i.e. voltage amplitude control.
• Supply error - Synchronization failure due to supply
• UDC ramp time error problems
• UDC margin value • Phase error - Synchronization failure due to
• UDC controller parameters.
frequency or phase sequence probelms
• Sync error - Synchronization failure due to
overcurrent
• AutoID error - Failure during Auto Identification Run,
i.e. supply not correctly identified.
• Sensor error - Failure in supply voltage measurement
option
• Frequency error - Supply frequency out of range
• Voltage error - Supply voltage out of range

2.3.12 Supply voltage measurement

Fig. 6 Udc and Q controllers.
option
PI - PI regulator Supply voltage measurement can add the following
improved functions
LP - Low pass filter
• AFR as Regenerative unit, i.e. DFE mode used in motor
Te - Active power
operation and AFR active in generator operation.
Qe - Reactive power
• Faster power supply synchronization.
*) Reference

2.3.8 Reactive power (Q or cos φ)

control (normally not used)
The reactive power (Q or cos φ) control can be used for
reactive power compensation of other loads, i.e. motors. The
amount of reactive power compensation possible is
dependent on the unused capacity of the AFR, i.e. over
capacity not used for active power control. The reactive
power control is utilised via the Q controller [O40],
see Fig. 6.
It is possible to set/change
• Q reference value via standard reference source (Remote,
CP or COM)
• Q max limit
• Q ramp time
• Q controller parameters

Emotron AB 01-5076-01r1 General description 11

12 General description Emotron AB 01-5076-01r1
3. Mounting
This chapter describes how to mount the AC drive.
Before mounting it is recommended that the installation is
planned first.
• Be sure that the AC drive suits the mounting location.
• The mounting site must support the weight of the AC
drive.
• Will the AC drive continuously withstand vibrations
and/or shocks?
Lifting eyes
• Check ambient conditions, ratings, required cooling air
flow, compatibility of the motor, etc.
• Know how the AC drive will be lifted and transported. A°

3.1 Lifting instructions

The easiest way to move or lift the equipment is to use the
lifting eyes on top of the cabinet, see Fig. 7.
When lifting, be carful not to damage the air outlets.

Note: To prevent personal risks and any damage to the

unit during lifting, it is advised to use the lifting eyes on
top of the equipment.

Air outlet RITTAL RITTAL RITTAL RITTAL RITTAL

21

Fig. 8 Remove the roof unit and use the lifting eyes to lift
single unit 600mm and 900mm.
Lifting eye

Single cabinet drives can be lifted/transported safely using the

eyebolts supplied and lifting cables/chains as in
illustration Fig. 8 above.
Depending on the cable/chain angle A (in Fig. 8),
following loads are permitted:

Cable/chain angle A Permitted load

45 ° 4 800 N

60 ° 6 400 N

90 ° 13 600N

Regarding lifting instructions for other cabinet sizes, please

contact Emotron.

Fig. 7 Use the lifting eyes.

Emotron AB 01-5076-01r1 Mounting 13

3.1.1 Cooling 3.2.2 Mounting schemes
Table below shows the minimum free space required around
the AFR and/or VSI cabinets in order to guarantee adequate
cooling. Because the fans blow the air from the bottom to the
top it is advisable not to position an air inlet immediately
above an air outlet.
The following minimum separation between two cabinets or
a cabinet and a non-dissipating wall must be maintained.
Valid if free space on opposite side.

NOTE: When a cabinet is placed between two walls, a

minimum distance at each side of 200 mm must be
maintained.

3.2 Cabinet mounting

3.2.1 Cooling
If the AFR or VSI is installed in a cabinet, the rate of airflow
supplied by the cooling fans must be taken into
consideration. Frame sizes are listed in chapter 11.1 page 51.

Table 5 Flow rates cooling fans

Frame Model Flow rate [m3/hour]

E46 175 510

Fig. 9 VFXR/FDUL46: Model 146 to 250
F46 250
800
F69* 175
G46 375 1020
H46 500
1600
H69* 375
I46 750
2400
I69* 500
J46 1000
3200
J69* 650
K46 1500
4800
K69* 1000

*Preliminary data.

NOTE: For the models 1000 to 1500 the mentioned

amount of air flow should be divided equally over the two
cabinets.

Fig. 10 VFXR/FDUL46: Model 300 to 500

14 Mounting Emotron AB 01-5076-01r1

4. Installation
The description of installation in this chapter complies with 4.2 Connect motor and mains
the EMC standards and the Machine Directive.
Select cable type and screening according to the EMC
requirements valid for the environment where the AFR and 4.2.1 Single drives
VSI is installed.

CAUTION!

! Allways consult Emotron before connecting

an AFR to a standard AC drive.
AFE

VSI

4.1 Before installation

Read the following checklist and prepare for your
application before installation. Blank
panel
• Local or remote control.
• Functions used.
• Suitable AFR and VSI size in proportion to the motor/ Control
application. panel for
AFE
• Mount separately supplied option boards according to
the instructions in the appropriate option manual.
If the AFR and AC drive is temporarily stored before being
connected, please check the technical data for environmental
conditions. If the AFR and VSIis moved from a cold storage
room to the room where it is to be installed, condensation
can occur on it. Allow the AFR and VSI to become fully
acclimatised and wait until any visible condensation has
evaporated before connecting the mains voltage.

Mains connection Motor connection

L1, L2, L3 U, V, W

Fig. 11 Connecting motor and mains cables for

VFXR/FDUL46 - 146 to 250

Table 6 Mains and motor connection

L1,L2,L3 Mains supply, 3 -phase
PE Safety earth (protective earth)

Motor earth
U, V, W Motor output, 3-phase

DC-link
DC-,DC+
connections (optional)

Emotron AB 01-5076-01r1 Installation 15

 4.3 Cable specifications
RITTAL RITTAL RITTAL RITTAL RITTAL RITTAL RITTAL RITTAL
Table 7 Cable specifications

Cable Cable specification

Power cable suitable for fixed installation for the

Mains
voltage used.
Symmetrical three conductor cable with
concentric protection (PE) wire or a four
Motor
conductor cable with compact low-impedance
concentric shield for the voltage used.
Control cable with low-impedance shield,
Control
screened.

Motor
Motor

L2
L1

AFR VSI
Remove cover
Mains connection to connect
L1, L2, L3 Motor cables
U, V, W

Fig. 12 Connecting motor and mains cables for

VFXR/FDUL46 - 300 to 500

4.2.2 Common DC-bus

For common DC-bus applications, the cabinet will contain
only the AFR part.

16 Installation Emotron AB 01-5076-01r1

5. Control Connections for Emotron VFXR and FDUL
Fig. 13 shows typical control signal connections required for
WARNING!
basic functionality. For more detailed information, see Always switch off the mains voltage and wait
drawings in cabinet and instruction manual for at least 7 minutes to allow the DC capacitors
Emotron VFX, chapter “Control connections”. to discharge before connecting the control
signals or changing position of any switches. If the
option External supply is used, switch of the mains to
the option. This is done to prevent damage on the
control board.

VFXR/FDUL
customer terminals

DigIn 2
Relay 3 RunR DigOut 2
Main contactor DigIn 8 Operation
Reset

Relay 1 DigOut 1 DigIn 3

Charge relay Option
Enable
Reset

DigIn 3 DigOut 2 DigIn 7

Enable LZ Off

24 V

Start

0V
Speed
Reference
4-20 mA
+

Fig. 13 Recommended control signals

Emotron AB 01-5076-01r1 Control Connections for Emotron VFXR and FDUL 17

5.1 Terminal connections for Table 8 Control signals for AFR

AFR Terminal Name Function (Default)

The terminal strip for connecting the control signals is Outputs
accessible after opening the front door
1 +10 V +10 VDC supply voltage
The table describes the default functions for the signals. The
6 -10 V -10 VDC supply voltage
inputs and outputs are programmable for other functions as
described in chapter 9. page 33. For signal specifications 7 Common Signal ground
refer to chapter 11. page 51. 11 +24 V +24 VDC supply voltage
For VSI, refer to instruction manual for Emotron FDU or 12 Common Signal ground
VFX.
15 Common Signal ground
Digital inputs
8 DigIn 1 RunL (reverse)
NOTE: The maximum total combined current for outputs
11, 20 and 21 is 100mA. 9 DigIn 2 RunR (forward)
10 DigIn 3 Enable
16 DigIn 4 Off
17 DigIn 5 Off
18 DigIn 6 Off
19 DigIn 7 Off
22 DigIn 8 RESET
Digital outputs
Option
20 DigOut 1
(Active when AFR is running)
21 DigOut 2 LZ (Trip pulse of 1s)
Analogue inputs
2 AnIn 1 Process Ref
3 AnIn 2 Off
Dedicated for supply voltage
4 AnIn 3
measurement option.
Dedicated for supply voltage
5 AnIn 4
measurement option.
Analogue outputs
13 AnOut 1 0 to nominal current
14 AnOut 2 0 to max torque
Relay outputs
31 N/C 1
Relay 1 output
32 COM 1 Dedicated for Charge
contactor K2.
33 N/O 1
41 N/C 2
Relay 2 output
42 COM 2 Option (Active when the AFR is
running).
43 N/O 2
51 COM 3 Relay 3 output
52 N/O 3 Dedicated for Main contactor K1

NOTE: N/C is opened when the relay is active and N/O is

closed when the relay is active.

18 Control Connections for Emotron VFXR and FDUL Emotron AB 01-5076-01r1

5.2 Connecting the Control
Signals NOTE: The screening of control signal cables is
necessary to comply with the immunity levels given in
the EMC Directive (it reduces the noise level).
5.2.1 Cables
The standard control signal connections are suitable for
stranded flexible wire up to 1.5 mm2 and for solid wire up to NOTE: Control cables must be separated from motor and
mains cables.
2.5 mm2.

5.2.2 Types of control signals

Always make a distinction between the different types of
Control signals signals. Because the different types of signals can adversely
connection affect each other, use a separate cable for each type. This is
often more practical because, for example, the cable from a
pressure sensor may be connected directly to the motor
Screening
connection inverter.
We can distinguish between the following types of control
signals:

Main switch Q1
Analogue inputs
Voltage or current signals, (0-10 V, 0/4-20 mA) normally
used as control signals for speed, torque and PID feedback
signals.

Analogue outputs
Voltage or current signals, (0-10 V, 0/4-20 mA) which
change slowly or only occasionally in value. In general, these
are control or measurement signals.

Digital
Fig. 14 Connecting the control signals VFXR/FDUL46 -146 Voltage or current signals (0-10 V, 0-24 V, 0/4-20 mA)
to 250. which can have only two values (high or low) and only
occasionally change in value.

Data
Usually voltage signals (0-5 V, 0-10 V) which change rapidly
RITTAL RITTAL RITTAL RITTAL RITTAL RITTAL RITTAL RITTAL

and at a high frequency, generally data signals such as

RS232, RS485, Profibus, etc.
Control signals Relay
connection
Relay contacts (0-250 VAC) can switch highly inductive
loads (auxiliary relay, lamp, valve, brake, etc.).
Screening
connection
Signal Tightening
Maximum wire size Cable type
type torque

Analogue Rigid cable: Screened

0.14-2.5 mm2
Digital Screened
Flexible cable:
0.5 Nm
Motor
Motor

Data 0.14-1.5 mm2 Screened

Main switch Q1 Cable with ferrule:
Relay 0.25-1.5 mm2 Not screened
L2
L1

Example:
The relay output from a motor inverter which controls an
auxiliary relay can, at the moment of switching, form a
Fig. 15 Connecting control signal VFXR/FDUL46-300 to source of interference (emission) for a measurement signal
500. from, for example, a pressure sensor. Therefore it is advised
to separate wiring and screening to reduce disturbances.

Emotron AB 01-5076-01r1 Control Connections for Emotron VFXR and FDUL 19

5.2.3 Screening 5.2.5 Current signals ((0)4-20 mA)
For all signal cables the best results are obtained if the A current signal like (0)4-20 mA is less sensitive to
screening is connected to both ends: the VSI side and at the disturbances than a 0-10 V signal, because it is connected to
source (e.g. PLC, or computer). See Fig. 16. an input which has a lower impedance (250 ) than a
voltage signal (20 k). It is therefore strongly advised to use
It is strongly recommended that the signal cables be allowed
current control signals if the cables are longer than a few
to cross mains and motor cables at a 90 angle. Do not let
metres.
the signal cable go in parallel with the mains and motor
cable.
5.2.6 Twisted cables
5.2.4 Single-ended or double-ended Analogue and digital signals are less sensitive to interference
if the cables carrying them are “twisted”. This is certainly to
connection? be recommended if screening cannot be used. By twisting
In principle, the same measures applied to motor cables the wires the exposed areas are minimised. This means that
must be applied to all control signal cables, in accordance in the current circuit for any possible High Frequency (HF)
with the EMC-Directives. interference fields, no voltage can be induced. For a PLC it
For all signal cables as mentioned in section 5.2.2 the best is therefore important that the return wire remains in
results are obtained if the screening is connected to both proximity to the signal wire. It is important that the pair of
ends. See Fig. 16. wires is fully twisted over 360°.

NOTE: Each installation must be examined carefully

before applying the proper EMC measurements.
5.3 Connecting options
See instruction manual for Emotron VFX 2.0 for how to
connect option cards.

Control board

Pressure
sensor
(example)

External control
(e.g. in metal housing)

Control consol

Fig. 16 Electro Magnetic (EM) screening of control signal

cables.

20 Control Connections for Emotron VFXR and FDUL Emotron AB 01-5076-01r1

6. Getting Started
This chapter is a step by step guide that will show you the 6.2 Using the function keys
quickest way to get the motor shaft turning. We will show
For more information regarding the control panel and menu
you setup with remote control.
system, see chapter 8. page 27
We assume that the AFR and VSI is mounted in a cabinet as
in the chapter 3. page 13.
First there is general information of how to connect mains, NEXT PREV

motor and control cables. The next section describes how to 100 200 300
use the function keys on the control panel. The subsequent
remote control example describe how to program/set the ENTER

motor data and run the AFR, the VSI and motor. NEXT

210 240

6.1 Connect the mains and ENTER ESC

motor cables 241

Dimension the mains and motor cables according to local
regulations. The cables must be able to carry the AFR and ENTER

VSI load current.

Connect mains cables and motor cables according to chapter Fig. 17 Example of menu navigation when entering motor
4.2 page 15. voltage

step to lower menu level or confirm changed setting

ENTER

step to higher menu level or ignore changed setting

ESC

step to next menu on the same level

NEXT

step to previous menu on the same level

PREV

increase value or change selection

decrease value or change selection

Emotron AB 01-5076-01r1 Getting Started 21

6.3 Remote control displayed),pressRESET
to continue.
e) Verify the new settings for [O11]-[O14].
In this example external signals, an external start button and
f ) Mains supply voltage [O11] can preferably be
an analogue reference, are used to control the VSI and
manually set back to the average mains supply
motor. The AFR is controlled from the VSI.
voltage value after ID-run. This is recommended if
In order to perform the setup examples, you will use the the mains supply voltage fluctuates much over time.
control panels for the AFR (inside cabinet) and VSI (cabinet
4. For 1st run, setup AFE to start from CP.
door), see Fig. 20, page 27. For further information about
a) Set Reference control [214] to "Keyboard"
the control panel (CP) and menu structure, see chapter 8.
b) Set Run/Stop control [215] to "Keyboard"
page 27.
c) Set Reset control [216] to "Keyboard"
d) Set Process Ref [310] to 0%.
6.3.1 Set up AFR e) Disable reactive power compensation by setting
Q max [O41] to 0%.
f ) Start AFR by pressing or . Note that
WARNING!
the both run directions, i.e. RunR and RunL, are
Always switch off the mains voltage before
accepted independent of the actual phase sequence.
opening the drive unit and wait at least 7
minutes to allow the buffer capacitors to g) Verify operation via menus [710].
discharge. h) Stop AFR by pressing Stop/Reset.
5. Setup AFR to start from VSI command via I/O.
Make sure that the main supply is switched off and open the a) Change Ref control [214] to "Remote"
VFXR/FDUL door. Check wiring according to Fig. 13, page b) Change Run/Stop control [215] to "Remote"
17. c) Change Reset control [216] to "Remote" or
"Remote+Keyb"
d) Verify default parameter setup according to
NOTE: Wiring is pre-made from factory.
Table 9 below.
In this case, wiring is made for Charge method
[O21] "Supply-NC" via NC terminal (31) on CB Relay 1.
Table 9 Default parameter setup for AFR

1. If other Charge method [O21] than default "Supply- Parameter Setup Comment
NC" = Charge at power supply via NC terminal on
Relay 1 is to be used then Charge
[551] Relay 1
a) Connect Charge Relay control signal to K2
NO terminal (33) [552] Relay 2 Option Cabinet hardware
b) Connect external 24V supply. Required for all control/feedback
Charge methods [O21] using NO terminal (33). [553] Relay 3 Main K1
c) Setup required Charge method [O21].
[523] DigIn 3 Enable
2. Switch on the power supply. Once the mains is switched
on, the internal fans of the AFR and VSI will run for 5 [214] Ref Control Remote
seconds. Menu [100] Preferred view is displayed in CP [215] Run/Stp Ctrl Remote AFE command setup
after power up.
[216] Reset Ctrl Remote Q (cos φ) reference

Warning! [310] Set/View ref 0%

While power is supplied to the inverter, do not
touch any terminal or internal part of the [522] DigIn 2 RunR
inverter. Do not connect or disconnect any
wire or connector. Otherwise, you run the risk of electric [528] DigIn 8 Reset AFE/VSI command/
shock resulting in serious injury! [541] DigOut 1 Option feedback
In addition this could cause serious damage to the
active front end or motor inverter. [542] DigOut 2 LZ

3. Perform a supply ID-run [O15]

a) [Set [O15] Supply ID run to On, confirm with ENTER

b) Give start command

c) The AFE will now measure and setup supply
parameters
* [O11] Supply volatge
* [O13] Supply frequency
* [O14] Supply phase sequence
d) After successful ID-run ("Test Run OK" is

22 Getting Started Emotron AB 01-5076-01r1

Table 9 Default parameter setup for AFR

Parameter Setup Comment Table 10 Default parameter setup for VSI (VFX/FDU 2.0)

[651] Timer2 Trig Trip Parameter Setup Comment

[652] Timer2 [542 DigOut 2 Operation Command AFE run
Delay
Mode
[523] DigIn 2 Enable Feedback AFE running
[653] Timer2
00:00:01
Delay AFE 1s trip pulse [527] DigIn 7 Off

[6151] CD1 Trip [6151] CD 1 DigIn 7 Feedback AFE trip via

Ext Trip
[6151] CD2 T2Q External
[561] VIO 1 Dest
trip
CD1 &
[630] Logic Z
!D2
4. Switch off power supply.
6. Now the AFR is set to be controlled from the VSI
WARNING!
7. Close the AFR cabinet door. Always switch off the mains voltage before
opening the drive unit and wait at least 7
minutes to allow the buffer capacitors to
6.3.2 Set up VSI discharge.
Menu [100], Preferred View is displayed when started.
1. Enter correct motor data for the connected motor. The 5. Connect digital and analogue inputs/outputs as in
motor data is used in the calculation of complete Fig. 16.
operational data in the VSI. a)Connect a reference value between terminals 7
a) Set motor voltage [221] (Common) and 2 (AnIn 1).
b) Set motor frequency [222] b)Connect an external start button between terminal
c) Set motor power [223] 11(+24 VDC) and 9 (DigIn2, RUNR).
d) Set motor current [224] c)Connect a reset signal between terminal 11
e) Set motor speed [225] (+24 VDC) and 22 Reset.
f ) Set motor power factor (cos ) [227]
g) Select supply voltage level used [21B]
h) [229] Motor ID run: Choose Short, confirm with
XD4

and give start command .

XD5

XD3
ENTER

The VSI will now measure some motor

parameters. The motor makes some beeping sounds
but the shaft does not rotate. When the ID run is
+ 0V
finished after about one minute ("Test Run OK!" is Reference Start Reset
displayed), press to continue. 4-20 mA
RESET

2. Use AnIn1 as input for the reference value. The default

Fig. 18 Wiring
range is 4-20 mA. If you need a 0-10 V reference value,
change switch (S1) on control board and set
6. Close the door and switch on the power supply. Once
[512] Anln 1 Set-up to 0-10V.
the mains is switched on, the internal fans of the AFR
3. Setup VSI to control the AFR via I/O, see Table 10. and VSI will run for 5 seconds. Menu [100] Preferred
a) Set digital output 2 [542] to "Operation". Gives start view, is displayed in the Control panel after power up.
command to AFR from VSI.
b) Set digital input 3 [523] to "Enable". Feedback to
VSI that AFR is running. 6.3.3 Run the VSI
c) Adapt AFR trip pulse polarity for VSI Extern Trip Now the installation is finished, and you can press the
polarity external start button to start the motor.
* Set digital input 7 [527] to "Off". Feedback to VSI When the AFR, VSI and motor are running the main
that AFE is tripped (pulse if 1s). connections are OK.
* Set digital comparator 1 [6151] to "DigIn7".
* Set virtual I/O 1 Source [562] to "!D1".
* Set virtual I/O 1 Destination [561] to "Ext Trip".
see Table 10.

Emotron AB 01-5076-01r1 Getting Started 23

24 Getting Started Emotron AB 01-5076-01r1
7. EMC and Machine Directive

7.1 EMC standards Category 2: Controlled STOP:

The active front end and variable speed drive complies with Stopping while the supply voltage is still present. This
the following standards: STOP can be implemented with each of the variable speed
drives STOP command.
EN(IEC)61800-3:2004 Adjustable speed electronic power
drive systems, part 3, EMC product standards:
WARNING!
Standard: category C3, for systems of rated supply EN 60204-1 specifies that every machine
voltage< 1000 VAC, intended for use in the second must be provided with a category 0 stop. If
environment. the application prevents this from being
implemented, this must be explicitly stated.
Optional: Category C2, for systems of rated supply
Furthermore, every machine must be provided with an
voltage <1.000 V, which is neither a plug in device nor a Emergency Stop function. This emergency stop must
movable device and, when used in the first environment, is ensure that the voltage at the machine contacts, which
intended to be installed and commissioned only by could be dangerous, is removed as quickly as possible,
experienced person with the necessary skills in installing without resulting in any other danger. In such an
and/or commissioning variable speed drives including their Emergency Stop situation, a category 0 or 1 stop may be
EMC aspects. used. The choice will be decided on the basis of the
possible risks to the machine.

7.2 Stop categories and NOTE: With option Safe Stop, a stop according EN-IEC
emergency stop 62061:2005 SIL 2 & EN-ISO 13849-1:2006, can be
achieved. See Instruction manual for Emotron
The following information is important if emergency stop
VFX/FDU2.0.
circuits are used or needed in the installation where a
variable speed drive is used. EN 60204-1 defines 3 stop
categories:

Category 0: Uncontrolled STOP:

Stopping by switching off the supply voltage. A mechanical
stop must be activated. This STOP may not be
implemented with the help of a variable speed drive or its
input/output signals.

Category 1: Controlled STOP:

Stopping until the motor has come to rest, after which the
mains supply is switched off. This STOP may not be
implemented with the help of a variable speed drive or its
input/output signals.

Emotron AB 01-5076-01r1 EMC and Machine Directive 25

26 EMC and Machine Directive Emotron AB 01-5076-01r1
8. Operation via the Control Panel
This chapter describes how to use the control panel. If 8.1.2 Control panel for AFR
nothing else is mentioned, this information is valid for both
Inside the cabinet door you will find a second control panel
AFR and VSI.
for the AFR unit, see Fig. 20. In this display you can observe
staus, trips and set parameters. Normally you do not need to
8.1 Control panels do any changes in this panel. This panel is designated for use
by service engineers.
There are two control panels, one main panel in the Cabinet
door controlling the completeEmotron VFXR/FDUL and
one internal AFRpanel designated for service engineers.

8.1.1Main control panel for

Emotron VFXR/FDUL
Emotron VFXR/FDUL is equiped with one main control
panel on the cabinett door see Fig. 19. When we further in
this chapter describe how to use the control panel this is the
one we are refering to.

Fig. 20 Open the cabinet door to expose the AFRcontrol panel

8.2 General
The control panel in the front door displays the status of the
Emotron VXFR and is used to set all the user parameters. It
is also possible to control the motor directly from the
control panel. The control panel can be built-in or located
Fig. 19 VXFR with control panel in front door. externally via serial communication..

NOTE: The VSI can run without the control panel being
connected. However the settings must be such that all
control signals are set for external use.

Emotron AB 01-5076-01r1 Operation via the Control Panel 27

8.3 The control panel SST : Operating Safe Stop, is flashing when
activated
LCL : Operating with low cooling liquid level
Area E: Shows active parameter set and if it is a motor
LC Display parameter.
Area F: Shows the setting or selection in the active menu.
LEDs This area is empty at the 1st level and 2nd level
menu. This area also shows warnings and alarm
Control Keys messages. In some situations this area could
RESET
indicate +++ or - - - please see further
Toggle Key information in chapter 8.3.2 page 28
LOC/
REM

PREV NEXT ESC

Function Keys 300 Process Appl
Stp A
ENTER

Fig. 23 Example 1st level menu

Fig. 21 Control panel 220 Motor Data

Stp A
8.3.1 The display
The display is back lit and consists of 2 rows, each with Fig. 24 Example 2nd level menu
space for 16 characters. The display is divided into six areas.
The different areas in the display are described below: 221 Motor Volt
Stp A M1: 400V
A B C
Fig. 25 Example 3d level menu
221 T Motor Volt
StpA M1: 400V
4161 Max Alarm
D E F Stp A 0.1s
Fig. 22 The display
Fig. 26 Example 4th level menu
Area A: Shows the actual menu number (3 or 4
digits). 8.3.2 Indications on the display
Area B Shows if the menu is in the toggle loop or the The display can indicate +++ or - - - if a parameter is out of
VSI is set for Local operation. range. In the VSI there are parameters which are dependent
on other parameters. For example, if the speed reference is
Area C: Shows the heading of the active menu.
500 and the maximum speed value is set to a value below
Area D: Shows the status of the VSI (3 digits). 500, this will be indicated with +++ on the display. If the
The following status indications are possible: minimum speed value is set over 500, - - - is displayed.
Acc : Acceleration
Dec : Deceleration
I 2t : Active I2t protection
Run : Motor runs
Trp : Tripped
Stp : Motor is stopped
VL : Operating at Voltage limit
SL : Operating at Speed limit
CL : Operating at Current limit
TL : Operating at Torque limit
OT : Operating at Temperature Limit
LV : Operating at Low Voltage
Sby : Operating from Standby power supply

28 Operation via the Control Panel Emotron AB 01-5076-01r1

8.3.3 LED indicators 8.3.5 The Toggle and Loc/Rem Key
The symbols on the control panel have the following This key has two functions: Toggle and
functions: switching between Loc/Rem function.
LOC/ Press one second to use the toggle function
REM
Press and hold the toggle key for more than
five seconds to switch between Local and Remote function,
depending on the settings in [2171] and [2172].
Run Trip Power
Green Red Green When editing values, the toggle key can be used to change
the sign of the value, see section 8.6, page 32.
Fig. 27 LED indications

Table 11 LED indication Toggle function

Using the toggle function makes it possible to easily step
Function
Symbol through selected menus in a loop. The toggle loop can
ON flashing OFF contain a maximum of ten menus. As default the toggle loop
contains the menus needed for Quick Setup. You can use the
POWER toggle loop to create a quick-menu for the parameters that
Power on ---------------- Power off
(green) are most importance to your specific application.
TRIP (red) Tripped Warning/Limit No trip
NOTE: Do not keep the Toggle key pressed for more than
AC drive speed five seconds without pressing either the +, - or Esc key,
RUN increase/ AFR/VSI as this may activate the Loc/Rem function of this key
Running
(green) decrease (VSI stopped instead. See menu [217].
only)

Add a menu to the toggle loop

NOTE: If the control panel is built in, the back light of the 1. Go to the menu you want to add to the loop.
display has the same function as the Power LED in Table
11 (Blank panel LEDs). 2. Press the Toggle key and keep it pressed while pressing
the + key.

8.3.4 Control keys Delete a menu from the toggle loop

The control keys are used to give the Run, Stop or Reset 1. Go to the menu you want to delete using the toggle key.
commands directly. As default these keys are disabled, set for 2. Press the Toggle key and keep it pressed while pressing
remote control. Activate the control keys by selecting the - key.
Keyboard in the menus Ref Control [214] and Reset Ctrl
[216]. Delete all menus from the toggle loop
1. Press the Toggle key and keep it pressed while pressing
If the Enable function is programmed on one of the digital
the Esc key.
inputs, this input must be active to allow Run/Stop
commands from the control panel. 2. Confirm with Enter. The menu Preferred view [100] is
displayed.
Table 12 Control keys
Default toggle loop
gives a start with Fig. 28 shows the default toggle loop. This loop contains the
RUN L: necessary menus that need to be set before starting. Press
left rotation
Toggle to enter menu [211] then use the Next key to enter
the sub menus [212] to [21A] and enter the parameters.
STOP/RESET: stops or resets When you press the Toggle key again, menu [221] is
RESET displayed.

gives a start with

RUN R:
right rotation

NOTE: It is not possible to simultaneously activate the

Run/Stop commands from the keyboard and remotely
from the terminal strip (terminals 1-22).

Emotron AB 01-5076-01r1 Operation via the Control Panel 29

 according to the selection in Keyboard Reference menu
[369].

Remote mode
Sub menus When the VSI is switched to REMOTE operation, the VSI
will be controlled according to selected control methods in
NEXT the menu’s Reference Control [214], Run/Stop Control
213 [215] and Reset Control [216]. The actual operation status
of the VSI will reflect the status and settings of the
212 programmed control selections, e.g. Start/Stop status and
100 settings of the programmed control selections, acceleration
or deceleration speed according to the selected reference
511 Toggle loop 211 value in the menu Acceleration Time [331] / Deceleration
Time [332].
LOC/
REM To monitor the actual Local or Remote status of the VSI
341 241 control, a “Loc/Rem” function is available on the Digital
222 Outputs or Relays. When the VSI is set to Local, the signal
on the DigOut or Relay will be active high, in Remote the
331
Sub menus signal will be inactive low. See menu Digital Outputs [540]
and Relays [550].
NEXT

8.3.6 Function keys

The function keys operate the menus and are also used for
228
programming and read-outs of all the menu settings.

Table 13 Function keys

Fig. 28 Default toggle loop
- step to a lower menu
Indication of menus in toggle loop ENTER key:
level
Menus included in the toggle loop are indicated with a T ENTER - confirm a changed
in area B in the display. setting
- step to a higher
menu level
Loc/Rem function ESCAPE key: - ignore a changed
The Loc/Rem function of this key is disabled as default. ESC setting, without
Enable the function in menu [2171] and/or [2172]. confirming
With the function Loc/Rem you can change between local - step to a previous
and remote control of the VSI from the control panel. The menu within the same
function Loc/Rem can also be changed via the DigIn, see PREVIOUS key: level
PREV - go to more significant
menu Digital inputs [520]
digit in edit mode
Change control mode - step to a next menu
1. Press the Loc/Rem key for five seconds, until Local? or within the same level
Remote? is displayed. NEXT key:
NEXT - go to less significant
2. Confirm with Enter. digit in edit mode

3. Cancel with Esc. - decrease a value

- key:
- change a selection
Local mode
Local mode is used for temporary operation. When switched
to LOCAL operation, the VSI is controlled via the defined - increase a value
Local operation mode, i.e. [2171] and [2172]. The actual + key:
- change a selection
status of the VSI will not change, e.g. Run/Stop conditions
and the actual speed will remain exactly the same. When the
VSI is set to Local operation, the display will show L in Fig. 29 Menu structure
area B in the display.
The VSI will be started and stopped using the keys on the
control panel. The reference signal can be controlled using
the + and - keys on the keyboard, when in the menu [310]

30 Operation via the Control Panel Emotron AB 01-5076-01r1

8.4 The menu structure 300 Process and Application Parameters
Settings more relevant to the application such as Reactive
The menu structure consists of 4 levels:
power, Reference etc.
Main Menu
The first character in the menu number. 500 Inputs/Outputs and Virtual
1st level
Connections
2nd level The second character in the menu number. All settings for inputs and outputs are entered here.
3rd level The third character in the menu number. 600 Logical Functions and Timers
4th level The fourth character in the menu number. All settings for conditional signal are entered here.

700 View Operation and Status

This structure is consequently independent of the number
Viewing all the operational data like frequency, load, power,
of menus per level.
current, etc.
For instance, a menu can have one selectable menu (Set/
View Reference Value [310]), or it can have 17 selectable 800 View Trip Log
menus (menu Speeds [340]). Viewing the last 10 trips in the trip memory.

900 Service Information and AFR Data

NOTE: If there are more than 10 menus within one level, Electronic type label for viewing the software version and
the numbering continues in alphabetic order. AFR type.

O00 AFR Option

Main setup for AFR dedicated features

8.5 Programming during

operation
Most of the parameters can be changed during operation
without stopping the AFR or VSI. Parameters that can not
be changed are marked with a lock symbol in the display.

NOTE: If you try to change a function during operation

that only can be changed when the AFR is stopped, the
message “Stop First” is displayed.

4161
NG_06-F28

4162

Fig. 30 Menu structure (general principle)

8.4.1 The main menu for AFR

This section gives you a short description of the functions in
the Main menu for AFR.
For Emotron VFX and FDU refer to the standard
instruction manual.

100 Preferred View

Displayed at power-up. It displays the actual process value as
default. Programmable for many other read-outs.

200 Main Setup

Main settings to get the AFR operable. The supply data
settings are the most important. Also option utility and
settings.

Emotron AB 01-5076-01r1 Operation via the Control Panel 31

8.6 Editing values in a menu 8.8 Programming example
Most values in the second row in a menu can be changed in This example shows how to program a change of Language
two different ways. Enumerated values like the baud rate can from English (default) to Nederlands.
only be changed with alternative 1.
The flashing cursor indicates that a change has taken place
but is not saved yet. If at this moment, the power fails, the
2621 Baudrate change will not be saved.
Stp 38400
Use the ESC, Prev, Next or the Toggle keys to proceed and
to go to other menus.
Alternative 1
When you press the + or - keys to change a value, the cursor
100 0rpm Menu 100 appears
is flashing to the left in the display and the value is increased
or decreased when you press the appropriate key. If you keep Stp A 0.0A after power-up.
the + or - keys pressed, the value will increase or decrease
Press Next for menu
continuously. When you keep the key pressed the change [200].
speed will increase. The Toggle key is used to change the NEXT

sign of the entered value. The sign of the value will also
change when zero is passed. Press Enter to confirm the value. 200 MAIN SETUP
Stp A
331 Acc Time
Press Enter for menu
Stp A 2.00s
[210].
ENTER
Flashing

210 Operation
Alternative 2 Stp A
Press the + or - key to enter edit mode. Then press the Prev
or Next key to move the cursor to the right most position of Press Enter for menu
the value that should be changed. The cursor will make the [211].
ENTER
selected character blink. Move the cursor using the Prev or
Next keys. When you press the + or - keys, the character at
the cursor position will increase or decrease. This alternative 211 Language
is suitable when you want to make large changes, i.e. from 2 Stp A
s to 400 s.
To change the sign of the value, press the toggle key. This
makes it possible to enter negative values.
Example: When you press Next the 4 will blink. Keep key pressed
211 Language
until desired lan-
Stp A Nederlands guage has been
331 Acc Time
Stp A 4.00s Flashing reached.

Flashing
Press Enter to save the setting and Esc to leave the edit ENTER

mode.
211 Language Save the selected lan-
guage by pressing
Stp A
8.7 Copy current parameter to Nederlands Enter.

all sets Fig. 31 Programming example

When a parameter is displayed, press the Enter key for 5
seconds. Now the text To all sets? is displayed. Press Enter to
copy the setting for current parameter to all sets.

32 Operation via the Control Panel Emotron AB 01-5076-01r1

9. Functional Description for AFR unit
This chapter describes the menus and parameters in the 9.1 Preferred View [100]
AFR software. You will find a short description of each
This menu is displayed at every power-up. During
function and information about default values, ranges, etc.
operation, the menu [100] will automatically be displayed
Regarding functionl description for VFXR/FDUL refer to when the keyboard is not operated for 5 minutes. The
Instruction manual for Emotron VFX/FDU 2.0 chapter automatic return function will be switched off when the
“Functional description”. Toggle and Stop key is pressed simultaneously. As default it
displays the actual .
NOTE: For communication information refer to the
Instruction manuals for Emotron VFX/FDU 2.0
100 0.0A
Stp A 0% 0W
NOTE: Functions marked with the sign  cannot be
changed during Run Mode. Menu [100], Preferred View displays the settings made in
menu [110], 1st line, and [120], 2nd line. See Fig. 32.
Description of table layout
100 (1st Line)
Menu no. Menu name Stp A (2nd Line)
Status Selected value
Fig. 32 Display functions
Default:
Selection or Integer value of
Description
9.1.1 1st Line [110]
range selection Sets the content of the upper row in the menu [100]
Preferred View.

Resolution of settings
The resolution for all range settings described in this chapter
110 1st Line
is 3 significant digits. Table 14 shows the resolutions for 3 Stp A Current
significant digits.
Default: Current
Table 14 Dependent on menu

3 Digit Resolution Process Val 0 Process value (Q)

Torque 2 Torque
0.01-9.99 0.01
Process Ref 3 Process reference
10.0-99.9 0.1
React Power 4 Reactive power
100-999 1
El Power 5 Electrical power
1000-9990 10
Current 6 Current
10000-99900 100
Output volt 7 Output voltage
Frequency 8 Frequency
DC Voltage 9 DC voltage
Heatsink Tmp 10 Heatsink temperature
AFR Status 12 AFR status
Run Time 13 Run Time
Energy 14 Energy
Mains Time 15 Mains time

Emotron AB 01-5076-01r1 Functional Description for AFR unit 33

9.1.2 2nd Line [120] Reference control [214]
Sets the content of the lower row in the menu [100] To control the reactive power of the AFE needs a reference
Preferred View. Same selection as in menu [110]. signal. This reference signal can be controlled by a remote
source from the installation, the keyboard of the AFR, or by
serial or fieldbus communication. Select the required
120 2nd Line
reference control for the application in this menu.
Stp A Torque
Default: Torque 214 Ref Control
Stp A Keyboard

9.2 Main Setup [200] Default: Keyboard

The Main Setup menu contains the most important settings The reference signal comes from the ana-
to get the AFR operational and set up for the application. It Remote 0 logue inputs of the terminal strip (terminals
includes different sub menus concerning the control of the 1-22).
unit, protection, utilities and automatic resetting of faults. Reference is set with the + and - keys on
This menu will instantaneously be adapted to build in Keyboard 1 the Control Panel. Can only be done in
options and show the required settings. menu Set/View reference [310].
The reference is set via the serial commu-
9.2.1 Operation [210] Com 2 nication (RS 485, Fieldbus.) See Fieldbus
or RS232/485 option manual for details.
Selections concerning the control signals and serial
communication are described in this submenu and is used to
set the AFE up for the application. NOTE: If the reference is switched from Remote to
Keyboard, the last remote reference value will be the
default value for the control panel.
Language [211]
Select the language used on the LC Display. Once the
language is set, this selection will not be affected by the Load Run/Stop Control [215]
Default command. This function is used to select the source for run and stop
commands.
211 Language
Stp A English 215 Run/Stp Ctrl
Stp A Keyboard
Default: English
English 0 English selected Default: Keyboard
The start/stop signal comes from the digital
Svenska 1 Swedish selected Remote 0
inputs of the terminal strip (terminals 1-22).
Nederlands 2 Dutch selected
Keyboard 1 Start and stop is set on the Control Panel.
Deutsch 3 German selected The start/stop is set via the serial communi-
Français 4 French selected Com 2 cation (RS 485, Fieldbus.) See Fieldbus or
RS232/485 option manual for details.
Español 5 Spanish selected
Руccкий 6 Russian selected
Italiano 7 Italian selected
Česky 8 Czech selected
Turkish 9 Turkish selected

34 Functional Description for AFR unit Emotron AB 01-5076-01r1

Reset Control [216] 9.2.3 Parameter Set Handling [240]
When the AFR is stopped due to a failure, a reset command
is required to make it possible to restart the AFR. Use this
function to select the source of the reset signal. Select Set [241]
Here you select the parameter set.
216 Reset Ctrl
Note. The active front end unit only supports one
Stp A Keyboard parameter set.
Default: Keyboard
The command comes from the inputs of 241 Select Set
Remote 0
the terminal strip (terminals 1-22). Stp A A
The command comes from the command
Keyboard 1 Default: A
keys of the Control Panel.
The command comes from the serial Selection: A
Com 2
communication (RS 485, Fieldbus). A 0 Fixed selection to parameter set A
The command comes from the inputs of
Remote +
3 the terminal strip (terminals 1-22) or the The active set can be viewed with function [721] FI status.
Keyb
keyboard.
The command comes from the serial
Com +
4 communication (RS485, Fieldbus) or the
Load Default Values Into Set [243]
Keyb With this function the factory setting can be selected for the
keyboard.
parameter set. When loading the default settings, all changes
The command comes from the inputs of
made in the software are set to factory settings.
Rem+Keyb the terminal strip (terminals 1-22), the
5
+Com keyboard or the serial communication
(RS485, Fieldbus). 243 Default>Set
Stp A A
Local/Remote key function [217] Default: A
Please refer to the Instruction manual for Emotron VFX/ Only the selected parameter set will revert
FDU 2.0 for further information. A 0
to its default settings.
All settings, except [211], [261] and [923],
Factory 5
Lock Code [218] will revert to the default settings.
Please refer to the Instruction manual for Emotron VFX/
FDU 2.0 for further information. NOTE: Trip log hour counter and other VIEW ONLY menus
are not regarded as settings and will be unaffected.

Remote signal Level/Edge [21A]

Please refer to the Instruction manual for Emotron VFX/ NOTE: If “Factory” is selected, the message “Sure?” is
FDU 2.0 for further information. displayed. Press the + key to display “Yes” and then
Enter to confirm.

9.2.2 Motor Protection [230] 9.2.4 Trip Autoreset/Trip Conditions

Please refer to the Instruction manual for Emotron VFX/ [250]
FDU 2.0 for further information. Please refer to the Instruction manual for Emotron VFX/
FDU 2.0 for further information.

9.2.5 Serial Communication [260]

Please refer to the Instruction manual for Emotron VFX/
FDU 2.0 for further information.

Emotron AB 01-5076-01r1 Functional Description for AFR unit 35

9.3 Process and Application 9.5 Logical Functions and
Parameters [300] Timers [600]
These parameters are mainly adjusted to obtain optimum For programming of Comparators, Logic Functions and
process or machine performance. Timers se Instruction manual for Emotron VFX/FDU 2.0.

9.3.1 Set/View Reference Value NOTE:

Default values can differ in comparison to standard
[310] manual.
Set/view reference value for reactive power in % of AFR unit
nominal power.
9.6 View Operation/Status
NOTE:
Positive value - Capacitive or leading.
[700]
Negative value - Inductive or lagging. Menu with parameters for viewing all actual operational
data, such as speed, torque, power, etc.
View reference value
As default the menu [310] is in view operation. The value of 9.6.1 Operation [710]
the active reference signal is displayed.

Set reference value Process Value (Reactive power) [711]

If the function Reference Control [214] is set to: Ref The process value is a display function which can be
Control = Keyboard, the reference value can be set in menu programmed according to several quantities and units
Set/View Reference [310] as a normal parameter or as a related to the reference value in % of nominal power.
motor potentiometer with the + and - keys on the control
panel..
NOTE:
Positive value - Capacitive or leading.
310 Set/View ref Negative value - Inductive or lagging.
Stp 0%
711 Process Val
Stp 0%
Default: 0%
Unit %
Range +/- Qmax [o41]
Resolution 1%

NOTE: Write access to this parameter is only allowed

when menu“Ref Control [214] is set to Keyboard. When Torque [713]
Reference control is used, see section 10.5 Reference
signal in instruction manual for Emotron VFX /FDU 2.0.
Displays the virtual torque in % of nominal power and
in W.

9.4 I/Os and Virtual NOTE:

Positive value - Generating.
Connections [500] Negative value - Motoring.
For settings of the standard inputs and outputs of the AFE
refer to the Instruction manual for Emotron VFX/FDU 2.0.
713 Torque
Stp 0% 0W
NOTE:
Relay 1 is dedicated to Charge relay K2. Unit: W
Relay 3 is dedicated for main Contactor K1.
Resolution: 1W

NOTE:
Default values can differ in comparison to standard
manual.

36 Functional Description for AFR unit Emotron AB 01-5076-01r1

Reactive power [714] Frequency [718]
Displays the actual reactive power. Displays the actual output frequency.

NOTE: NOTE:
Positive value - Capacitive or leading. Positive value = Positive phase sequence, i.e. L1 - L2 -
Negative value - Inductive or lagging. L3.
Negative value = Negative phase sequence, i.e. L3 - L2 -
L1.
714 ReactPower
Stp W
718 Frequency
Unit: W Stp Hz
Resolution: 1W Unit: Hz
Resolution: 0.1 Hz
Electrical Power [715]
Displays the actual electrical output power.
DC Link Voltage [719]
Displays the actual DC link voltage.
NOTE:
Positive value - Generating.
Negative value - Motoring. 719 DC Voltage
Stp V
715 El Power Unit: V
Stp kW
Resolution: 1V
Unit: kW
Resolution: 1W Heatsink Temperature [71A]
Displays the actual heatsink temperature.
Current [716]
Displays the actual output current. 71A Heatsink Tmp
Stp °C
716 Current Unit: °C
Stp A
Resolution: 0.1°C
Unit: A
Resolution: 0.1 A 9.6.2 Status [720]
For viewing the overall status of the VSI refer to the
Output Voltage [717] Instruction manual for Emotron VFX/FDU 2.0.
Displays the actual output voltage, i.e. AFR terminal
voltage.
9.6.3 Stored values [730]
717 Output Volt For viewing the stored values of the VSI refer to the
Stp V Instruction manual for Emotron VFX/FDU 2.0.

Unit: V
Resolution: 1V

Emotron AB 01-5076-01r1 Functional Description for AFR unit 37

9.7 View Trip Log [800] Trip menu Copied from Description
Main menu with parameters for viewing all the logged trip
81G 726 Analogue input status 3-4
data. In total the AFR saves the last 9 trips in the trip
memory. The trip memory refreshes on the FIFO principle 81H 727 Analogue output status 1-2
(First In, First Out). Every trip in the memory is logged on 81L 731 Run Time
the time of the Run Time [731] counter. At every trip, the
actual values of several parameter are stored and available for 81M 732 Mains Time
troubleshooting. 81N 733 Energy
81O 310 Process reference
9.7.1 Trip Message log [810]
Display the cause of the trip and what time that it occurred. Example:
When a trip occurs the status menus are copied to the trip Fig. 33 shows the third trip memory menu [830]: Over
message log. There are nine trip message logs [810]–[890]. temperature trip occurred after 1396 hours and 13 minutes
When the tenth trip occurs the oldest trip will disappear. in Run time.

8x0 Trip message 830 Over temp

Stp h:mm:ss Stp 1396h:13m
Unit: h: m (hours: minutes)
Fig. 33 Trip 3
Range: 0h: 0m–65355h: 59m

9.7.2 Trip Messages [820] - [890]

810 Ext Trip Same information as for menu [810].
Stp 132:12:14
9.7.3 Reset Trip Log [8A0]
For fieldbus integer value of trip message, see message table Resets the content of the 10 trip memories.
for warnings, [722].

NOTE: Bits 0–5 used for trip message value. Bits 6–15
8A0 Reset Trip
for internal use. Stp No
Default: No
Trip message [811]-[81N] No 0
The information from the status menus are copied to the Yes 1
trip message log when a trip occurs.

NOTE: After the reset the setting goes automatically

Trip menu Copied from Description
back to “NO”. The message “OK” is displayed for 2 sec.
811 711 Process Value
813 713 Torque
814 714 Reactive Power
815 715 Electrical Power
816 716 Current
817 717 Output voltage
818 718 Frequency
819 719 DC Link voltage
81A 71A Heatsink Temperature
81C 721 VSI Status
81D 723 Digital input status
81E 724 Digital output status
81F 725 Analogue input status 1-2

38 Functional Description for AFR unit Emotron AB 01-5076-01r1

9.8 System Data [900] 9.9 AFR Option [O00]
Main menu for viewing all the AFR system data. Main menu for AFR dedicated settings.

9.8.1 AFR Data [920] 9.9.1 Supply parameters [O10]

Main menu for power supply parameters.
AFR Type [921] Supply Volts [O11]
Shows the AFR type according to the type number. Nominal supply voltage.
The options are indicated on the type plate of the AFR.
O11 Supply Volts
921 AFR2.0 Stp 400 V
Stp AFR46-175
Default: 400 V
Example of type
Range: 380 - 460 V
Examples:
AFR46-175 suited for 380-460V mains supply and a rated Supply Frequency [O12]
input current of 175A. Nominal supply frequency.

Software [922] O12 Supply Freq

Shows the software version number of the AFR. Stp 50 Hz
Fig. 34 gives an example of the version number.
Default: 50Hz

922 Software Range: 50 - 60Hz

Stp V4.30-97.03
Supply Current [O13]
Fig. 34 Example of software version Nominal supply current. Only used for mains supply
synchronisation and overcurrent protection.
Table 15 Information for Modbus and Profibus number,
software version
O13 Supply Curr
Bit Description Stp AFR. Inom
7–0 minor
Default: AFR. Inom
13–8 major
Range: 0 - AFR. Inom
release
00: V, release version
15–14 01: P, pre-release version
Supply Sequence [O14]
10: , Beta version Nominal phase sequence of supply.
11: , Alpha version
O14 Supply Seq
Table 16 Information for Modbus and Profibus number, Stp Pos
option version
Default: Pos
Bit Description
Positive phase sequence,
7–0 minor Pos 0
i.e. L1-L2-L3
15–8 major Negative phase sequence,
Neg 1
i.e. L3-L2-L1
V 4.30 = Version of the Software

NOTE: It is important that the software version displayed

in menu [920] is the same software version number as
the software version number written on the title page of
this instruction manual. If not, the functionality as
described in this manual may differ from the
functionality of the AFR.

Emotron AB 01-5076-01r1 Functional Description for AFR unit 39

Supply ID run [O15] 9.9.2 Charge/Start
Identification run to measure and set up supply parameters.
parameters [O20]
Main menu for charge control and start/stop parameters.
O15 Supply IDrun
Stp Off Charge control [O21]
DC-link Charge relay control function. .
Default: Off
Off 0 O21 Charge Ctrl
On 1 Activate the supply ID-run Stp Supply-NC
Default: Supply - NC
Supply Auto [O16]
Charge at power supply via NC termi-
Automatic activation of supply parameter identification Supply - NC 0
nal on Relay 1.
after every power-up.
Charge at power supply via NO termi-
Supply - NO 1
nal on Relay 1.
O16 Supply Auto
Charge at run command via NO termi-
Stp Off Run-NO 2
nal on Relay 1.
Default: Off Charge at Enable command via NO
Enable - NO 3
terminal on Relay 1.
Off 0
On 1 Activate automatic ID-run
NOTE: Normally open (NO) alternatives requires 24 V
Stanby supply option.
Volt sensor [O17]
Supply voltage sensor option.
Start Mode [O22]
Start/Stop mode. If set to “Regen” AFR starts on
O17 Volt sensor regenerative demand..
Stp Pos
Default: Off O22 Run/Stp Mode
Stp Standard
Off 0
On 1 Activate supply voltage measurement. Default: Standard
Standard 0 AFR active via Run command
NOTE: Requires supply voltage measurement hardware AFR active only if regeneration
Regen 1
option. required and valid run command.

NOTE: Regeneration mode requires supply voltage

measurement hardware option.

Regeneration stop delay time [O23]

Regeneration stop delay time after AFR in motoring mode.

O23 Reg Stp Mode

Stp 1s
Default: 1s
Range 0.0 - 10.0s

NOTE: Regeneration mode requires supply voltage

measurment.

40 Functional Description for AFR unit Emotron AB 01-5076-01r1

9.9.3 Udc controller oparameters Udc PI Charge limit [O36]
Udc PI controller max charge limit during syncronization,
[O30] i.e. during Udc charging.
Main menu for DC-link voltage (Udc) parameters.

Udc reference [O31] O36 Udc PI Charg

DC-link voltage reference value.. Stp 20%
Default: 20%
O31 Udc ref
Stp 1.05*Upeak Range 0 - 100%

Default: 1.05*Upeak
Udc margin[O37]
Range Upeak to Umax
Udc reference control margin from actual output voltage.

NOTE: Actual DC - link voltage reference value is limited

via actual supply voltage and [O37 Udc margin].
O37 Udc margin
Stp 5%
Udc ramp time [O32] Default: 5%
Udc ramp time, defined as time from 0 ->1000V.
Range 0.0 - 20.0%

O32 Udc ramp

NOTE: Actual internal DC - link voltage reference value is
Stp 1s limitegd via actual supply voltage and [O37 Udc margin],
i.e.
Default: 1s
3  Uac   1 +  O37  
Range 0.0 - 10.0s
where Uac is actual supply voltage.

Udc PI Gain controller [O33]

Proportional gain of Udc PI controller.. 9.9.4 Reactive power (Q) controller
parameters [O40]
O33 Udc PI Gain
Stp 5.0 Q Max limit [O41]
Reactive power max. limit value, i.e. amount of unused
Default: 5.0 overcapacity that is allowed for Q - compensation.
Range 0.0 - 10.0
O41 Q Max
Udc PI Time controller [O34] Stp 0%
Integral time constant of Udc PI controller.
Default: 0%
Range 0 to 100%
O34 Udc PI Time
Stp 0.2s
NOTE: Reactive power limited internally by the actual
Default: 0.2s active power.
Range 0.0 - 10.0s
Q ramp time [O42]
Udc PI Max limit [O35] Q ramp time, defined as time from 0->100%.
Udc PI controller max limit, i.e. active power limit.
O42 Q ramp
O35 Udc PI Max Stp 1s
Stp 200%
Default: 1s
Default: 200% Range 0.0 - 10.0s
Range 0 - 400%

Emotron AB 01-5076-01r1 Functional Description for AFR unit 41

Q PI Gain [O43] 9.9.6 View energy status [O80]
Q PI controller P gain.
Energy from Supply [O81]
Energy from Supply (Total = Motoring - Generating).
O43 Q PI Gain
Stp 0.10
O81 Energy Suppl
Default: 0.10 Stp 1Wh
Range 0.00 - 1.00
Unit: Wh
Resolution: 1Wh
Q PI Time [O44]
Q PI controller I time.
Energy to Motor [O82]
Energy delivered to Motor (Motoring mode).
O44 Q PI Time
Stp 0.1s
O82 Energy Motor
Default: 0.1s Stp 1Wh
Range 0.0 - 10.0s
Unit: Wh
Resolution: 1Wh
Q Filter time [O45]
Q filter time in dynamic/static feedback loop.
Energy to Supply [O83]
Energy delivered to Supply (Generating mode).
O45 Q Filter
Stp 1s
O83 Energy Gen
Default: 1s Stp 1Wh
Range 0.0 - 10.0s
Unit: Wh
Resolution: 1Wh
9.9.5 Frequency controller
parameters [O50] Reset energy [O84]
Clear all energy Wh counters [O81] - [O83]
Frequency type [O51]
Use frequency observer to handle variations in supply
frequency. O84 Reset Energy
Stp No
O51 Freq Type Default: No
Stp Observer No 0
Default: Observer Yes 1 Clear Wh counters.
Observer 0 Use observer
Fixed 1 Use fixed frequency

42 Functional Description for AFR unit Emotron AB 01-5076-01r1

9.9.7 View control status [O90]
Udc Reference and actual value [O91]
Internal Udc reference (after ramp) and actual value..

O91 Udc Ref/Val

Stp 110%/100%
Unit: %
Resolution: 1%

T Reference and actual value [O92]

Internal R reference (Udc PI output) and actual value..

O92 T Ref/Val
Stp 20%/0%
Unit: %
Resolution: 1%

Q Reference and actual value [O93]

Internal Q reference (after ramp) and actual value..

O93 Q Ref/Val
Stp -5%/0%
Unit: %
Resolution: 1%

Psi Reference and actual value [O94]

Internal Psi reference (Q PI output) and actual value.

O94 Psi Ref/Val

Stp 100%/100%
Unit: %
Resolution: 1%

Emotron AB 01-5076-01r1 Functional Description for AFR unit 43

44 Functional Description for AFR unit Emotron AB 01-5076-01r1
10. Troubleshooting, Diagnoses and Maintenance

10.1 Trips, warnings and limits Table 17 List of trips and warnings
In order to protect the AFR or VSI the principal operating Power Fault
On
variables are continuously monitored by the system. If one PF #### *
of these variables exceeds the safety limit an error/warning Desat ### * On
message is displayed. In order to avoid any possibly
dangerous situations, the inverter sets itself into a stop Mode DClink error On
called Trip and the cause of the trip is shown in the display. Ovolt m cut On
“Trip” Over voltage Warning VL
• The AFR/VSI stops immediately. Safe stop Warning SST
• The Trip relay or output is active (if selected). Supply error On
• The Trip LED is on. Phase error On
• The accompanying trip message is displayed. Sync error On
• The “TRP” status indication is displayed (area D of the AutoID error On
display).
Sensor error On
Apart from the TRIP indicators there are two more
indicators to show that the inverter is in an “abnormal” Freq Error On
situation. Volt Error On

“Warning”
* Refer to Table 18 regarding which Desat or Power Fault is
• The AFR/VSI is close to a trip limit.
triggered.
• The Warning relay or output is active (if selected).
• The Trip LED is flashing. NOTE: For VSI refer to the Instruction manul for Emotron
FDU/VFX.
• The accompanying warning message is displayed in win-
dow [722] Warning.
• One of the warning indications is displayed (area F of 10.2 Trip conditions, causes and
the display).
remedial action
“Limits” The table later on in this section must be seen as a basic aid
• The AFR/VSI is limiting torque and/or frequency to to find the cause of a system failure and to how to solve any
avoid a trip. problems that arise. An active front end and variable speed
• The Limit relay or output is active (if selected). driveare mostly just a small part of a complete VSI system.
Sometimes it is difficult to determine the cause of the
• The Trip LED is flashing.
failure, although the motor inverter gives a certain trip
• One of the Limit status indications is displayed (area D message it is not always easy to find the right cause of the
of the display). failure. Good knowledge of the complete drive system is
therefore necessary. Contact your supplier if you have any
Table 17 List of trips and warnings questions.
Warning The AFR/VSI is designed in such a way that it tries to avoid
Trip/Warning
Selections indicators trips by limiting torque, overvolt etc.
messages
(Area D)
Failures occurring during commissioning or shortly after
Ext trip Via DigIn commissioning are most likely to be caused by incorrect
settings or even bad connections.
Comm error Trip/Off/Warn
Failures or problems occurring after a reasonable period of
Over temp On OT
failure-free operation can be caused by changes in the system
Over curr F On or in its environment (e.g. wear).
Over volt G On Failures that occur regularly for no obvious reasons are
Over volt On generally caused by Electro Magnetic Interference. Be sure
that the installation fulfils the demands for installation
Under voltage On LV stipulated in the EMC directives. See chapter 7. page 25.

Emotron AB 01-5076-01r1 Troubleshooting, Diagnoses and Maintenance 45

Sometimes the so-called “Trial and error” method is a 10.2.3 Precautions to take with a
quicker way to determine the cause of the failure. This can
be done at any level, from changing settings and functions to connected motor
disconnecting single control cables or replacing entire drives. If work must be carried out on a connected motor or on the
driven machine, the mains voltage must always first be
The Trip Log can be useful for determining whether certain disconnected from the AFR and VSI. Wait at least 5 minutes
trips occur at certain moments. The Trip Log also records before continuing.
the time of the trip in relation to the run time counter.

WARNING! 10.2.4 Autoreset Trip

If it is necessary to open the AFR or VSI or If the maximum number of Trips during Autoreset has been
any part of the system (motor cable housing, reached, the trip message hour counter is marked with an
conduits, electrical panels, cabinets, etc.) to “A”.
inspect or take measure-ments as suggested in this
instruction manual, it is absolutely necessary to read
and follow the safety instructions in the manual. 830 OVERVOLT G
Trp A 345:45:12
10.2.1 Technically qualified personnel Fig. 35 Autoreset trip
Installation, commissioning, demounting, making
measurements, etc., of or at the motor inverter may only be Fig. 35 shows the 3rd trip memory menu [830]:
carried out by personnel technically qualified for the task. Overvoltage G trip after the maximum Autoreset attempts
took place after 345 hours, 45 minutes and 12 seconds of
run time.
10.2.2 Opening the variable speed
drive

WARNING!
Always switch the mains voltage off if it is
necessary to open the AFR or VSI and wait at
least 7 minutes to allow the capacitors to
discharge.

WARNING!
In case of malfunctioning always check the
DC-link voltage, or wait one hour after the
mains voltage has been switched off, before
dismantling the AFR or VSI for repair.

The connections for the control signals and the switches are
isolated from the mains voltage. Always take adequate
precautions before opening the AFR or VSI.

46 Troubleshooting, Diagnoses and Maintenance Emotron AB 01-5076-01r1

Table 18 Trip condition, their possible causes and remedial action

Trip condition Possible Cause Remedy

- Check the equipment that initiates the

External input (DigIn 1-8) active: external input
Ext trip
- active low function on the input. - Check the programming of the digital
inputs DigIn 1-8
- Check cables and connection of the
serial communication.
- Check all settings with regard to the
Comm error Error on serial communication (option)
serial communication
- Restart the equipment including the
VSI
- Check the cooling of the VSI cabinet.
Heatsink temperature too high:
- Check the functionality of the built-in fans. The fans
- Too high ambient temperature of the
must switch on automatically if the heatsink tempera-
VSI
Over temp ture gets too high. At power up the fans are briefly
- Insufficient cooling
switched on.
- Too high current
- Check VSI and motor rating
- Blocked or stuffed fans
- Clean fans
Current exceeds the peak VSI current:
- Check the main supply voltage.
- Too high load
- Check on bad line cable connections
- Excessive load change
Over curr F - Check on bad earth cable connection
- Soft short-circuit between phases or
- Check on water or moisture in the motor housing and
phase to earth
cable connections.
- Poor or loose cable connections
- Check the main supply voltage
Over volt G(enerator) Too high DC Link voltage - Try to take away the interference cause or use other
main supply lines.
Over volt (Mains) - Check the main supply voltage
Too high DC Link voltage, due to too high
- Try to take away the interference cause or use other
O(ver) volt M(ains) cut mains voltage
main supply lines.
- Make sure all three phases are properly connected
Too low DC Link voltage:
and that the terminal screws are tightened.
- Too low or no supply voltage
- Check that the mains supply voltage is within the limits
Under voltage - Mains voltage dip due to starting other
of the VSI.
major power consuming machines on
- Try to use other mains supply lines if dip is caused by
the same line.
other machinery
Desat
Desat U+ *
Desat U- *
- Check on bad line cable connections
Desat V+ * Failure in output stage, - Check on bad earth cable connections
Desat V- * desaturation of IGBTs - Check on water and moisture in the
cabinett and cable connections
Desat W+ *
Desat W- *
Desat BCC *
- Make sure all three phases are properly
connected and that the terminal screws are tightened.
DC link voltage ripple exceeds maximum - Check that the mains supply voltage is within the limits
DC link error
level of the VSI.
- Try to use other mains supply lines if dip is caused by
other machinery.

Emotron AB 01-5076-01r1 Troubleshooting, Diagnoses and Maintenance 47

Table 18 Trip condition, their possible causes and remedial action

Trip condition Possible Cause Remedy

One of the PF(Power Fault) trips below has - Check the PF errors and try to determine the cause.
Power Fault
occured, but could not be determined. The trip history can be helpful.
- Check for clogged air inlet filters in panel door and
PF Fan Err * Error in fan module
blocking material in fan module.
Error in current balancing:
- Check LCL - filter
PF Curr Err - between different modules.
- Check fuses and line connections
- between two phases within one module.
- Check LCL - filter.
PF Overvolt * Error in DC - link
- Check fuses and line connections.
PF Comm Err * Internal communication error Contact service
PF Int Temp * Internal temperature too high Check internal fans
PF Temp Err * Malfunction in temperature sensor Contact service
Supply error No syncronisation current pulse detected - Check mains supply voltage
Failed to verify setup phase sequence during - Check LCL-filter and cables
Phase Error - Check Circuit breaker and main contactor
synchronisation
Sync Error Overcurrent during synchronisation to supply - Check mains supply voltage
- Check LCL-filter and cables
Failure during ID run - Check Circuit breaker and main contactor
AutoID Error
-Supply could not be identified - Check supply parameters [O11]-[O14]
- Check mains supply voltage
Sensor Error * Error in voltage measurement
- Check wiring of voltage sensor
Freq. Error Supply frequency out of range - Check mains supply voltage and frequency
- Check LCL-filter and cables
Volt Error Supply voltage out of range - Check Circuit breaker and main contactor
- Check supply parameters [O11] - [O14]

* = 2...6 Module number if parallel power units (size 300–

1500 A)

NOTE: For VSI refer to the Instruction manul for Emotron

FDU/VFX.

48 Troubleshooting, Diagnoses and Maintenance Emotron AB 01-5076-01r1

10.3 Maintenance
The variable speed drive is designed not to require any
servicing or maintenance. There are however some things
which must be checked regularly.
All variable speed drives have built-in fan which is speed
controlled using heatsink temperature feedback. This means
that the fans are only running if the VSI is running and
loaded. The design of the heatsinks is such that the fan does
not blow the cooling air through the interior of the VSI, but
only across the outer surface of the heatsink. However,
running fans will always attract dust. Depending on the
environment the fan and the heatsink will collect dust.
Check this and clean the heatsink and the fans when
necessary.
If variable speed drives are built into cabinets, also check and
clean the dust filters of the cabinets regularly.
Check external wiring, connections and control signals.
Tighten terminal screws if necessary.

Emotron AB 01-5076-01r1 Troubleshooting, Diagnoses and Maintenance 49

50 Troubleshooting, Diagnoses and Maintenance Emotron AB 01-5076-01r1
11. Technical Data

11.1 Electrical and mechanical specifications related to model

11.1.1Emotron VFXR/FDUL
Table 19 VFXR/FDUL typical motor power at mains voltage 400 V (refer also to Instruction manual for Emotron VFX/FDU)

Normal duty 120%, Heavy duty 150%,

1 min every 10 min 1 min every 10 min
Max Dimensions
output Rated Rated Height=2250 mm
current current Power current Power Depth=600 mm
VFXR/FDUL Imax Inom @400 V Inom @400 V Width Weight
Model [A]* [A] [kW] [A] [kW] Frame [mm] [kg] AFR model

46-109 131 109 55 87 45 E46+E=G 800 380 AFR46-175

46-146 175 146 75 117 55 E46+E=G 800 400 AFR46-175
46-175 210 175 90 140 75 E46+E=G 800 480 AFR46-175
46-210 252 210 110 168 90 F46+F=H 900 500 AFR46-250
46-250 300 250 132 200 110 F46+F=H 900 500 AFR46-250
46-300 360 300 160 240 132 F46+H=I 1300 700 AFR46-250
46-375 450 375 200 300 160 G46 +G 1500 750 AFR46-375
46-450 540 450 250 360 200 G46+H 1500 830 AFR46-375
46-600 720 600 315 480 250 H46+I 1900 1040 AFR46-500
46-650 780 650 355 520 315 I46+I 2200 1210 AFR46-750
46-750 900 750 400 600 355 I46+I 2200 1210 AFR46-750
46-900 1080 900 500 720 400 I46+J 2500 1370 AFR46-750
46-1000 1200 1000 560 800 450 J46+J 3000 1600 AFR46-1000
46-1200 1440 1200 630 960 500 J46+KA 3300 1700 AFR46-1000
46-1500 1800 1500 800 1200 630 K46+K 4500 2250 AFR46-1500
46-1800 2160 1800 1000 1440 800 K46+M 5100 2450 AFR46-1500

Assembled in IP54 cabinet including Main switch + Main contactor or motorized Circuit breaker.
*) Available for a limited time and as long as drive temperature permits

Emotron AB 01-5076-01r1 Technical Data 51

Table 20 VFXR/FDUL typical motor power at mains voltage 690 V, Preliminary data.

Normal duty 120%, Heavy duty 150%,

1 min every 10 min 1 min every 10 min
Max Dimensions
output Rated Rated Height=2250 mm
VFXR/ current current Power current Power Depth=600 mm
FDUL Imax Inom @690 V Inom @690 V Width Weight
Model [A]* [A] [kW] [A] [kW] Frame [mm] [kg] AFR model

69-109 131 109 110 87 90 F69+F69=H69 800 410 AFR69-146

69-146 175 146 132 117 110 F69+F69=H69 800 430 AFR69-146
69-160 192 160 160 128 132 F69+F69=H69 900 540 AFR69-146
69-200 240 200 200 160 160 H69+F69=I69 1300 690 AFR69-290
69-250 300 250 250 200 200 H69+H69 1600 870 AFR69-290
69-320 384 320 315 256 250 H69+H69 1600 870 AFR69-290
69-375 450 375 355 300 315 I69+H69 1900 910 AFR69-440
69-400 480 400 400 320 315 I69+H69 1900 930 AFR69-440
69-480 576 480 450 384 355 I69+I69 2400 1390 AFR69-440
69-600 720 600 600 480 450 J69+I69 On request AFR69-580
69-640 768 640 630 512 500 J69+J69 On request AFR69-580
69-800 960 800 800 640 630 K69+J69 On request AFR69-880
69-960 1152 960 900 768 710 K69+KA69 On request AFR69-880

Assembled in IP54 cabinet including Main switch + Main contactor or motorized Circuit breaker.
*) Available for a limited time and as long as drive temperature permits

11.1.2Emotron AFR
Table 21 AFR46 Typical output DC power at mains voltage 400 V

Normal duty 120%,

1 min every 10 min
Dimensions
Model Max input Rated Output Frame Height=2250mm
current input current DC power Depth=600mm
Imax Inom @400 V AC Width Weight
[A]* [A] [kW] [mm] [kg]

AFR46-175 210 175 115 E46 600 290

AFR46-250 300 250 165 F46 800 400
AFR46-375 450 375 250 G46 1000 560
AFR46-500 600 500 330 H46 1200 660
AFR46-750 900 750 500 I46 1500 830
AFR46-1000 1200 1000 660 J46 1800 1100
AFR46-1500 1800 1500 1000 K46 2700 1600

Assembled in IP54 cabinet including Main switch + Main contactor or motorized Circuit breaker.
*) Available for a limited time and as long as drive temperature permits

52 Technical Data Emotron AB 01-5076-01r1

Table 22 AFR69 typical output DC power at mains voltage 690 V, Preliminary data.

Normal duty 120%,

1 min every 10 min
Dimensions
Model Max input Rated Output Frame Height=2250mm
current input current DC power Depth=600mm
Imax Inom @690 V AC Width Weight
[A]* [A] [kW] [mm] [kg]

AFR69-146 210 146 160 F69 800 320

AFR69-290 420 290 320 H69 1000 590
AFR69-440 630 440 480 I69 1500 860
AFR69-580 840 580 640 J69 On request
AFR69-880 1260 880 960 K69 On request

Assembled in IP54 cabinet including Main switch + Main contactor or motorized Circuit breaker.
*) Available for a limited time and as long as drive temperature permits.
110% of AFR 690 V Normal duty ratings available for Continous duty if no overload used or
110% of AFR 690 V Normal duty ratings available if max 30 deg C ambient temperature

Emotron AB 01-5076-01r1 Technical Data 53

11.2 General electrical specifications
Table 23 General electrical specifications
General
Mains voltage: VFXR46/FDUL46/AFR46 380 - 460 V +10%/-15%
VFXR69/FDUL69/AFR69/ 480 - 690 V +10%/-15%
Mains frequency: 48 to 52Hz and 58 to 62Hz
Input total power factor: 1.0
Output voltage VFXR/FDUL46 and VFXR/FDUL69 (0 - 1.2) * Mains supply voltage (V AC)
Output voltage AFR46/AFR69 (1.0 - 1.2) * 2 * Mains supply voltage (V DC)

Switching
frequency: VFXR/FDUL46 and VFXR/FDUL69 3 kHz (adjustable 1.5 - 6 kHz, FDUL only)
AFR46/AFR69 3 kHz
Efficiency at
nominal load VFXR/FDUL46 and VFXR/FDUL69 97%
AFR46/AFR69 98%
Harmonics to supply, THDI <5%
Control signal inputs:
Analogue (differential)
Analogue Voltage/current: 0-±10 V/0-20 mA via switch
Max. input voltage: +30 V/30 mA
Input impedance: 20 k(voltage)
250 (current)
Resolution: 11 bits + sign
Hardware accuracy: 1% type + 1 ½ LSB fsd
Non-linearity 1½ LSB
Digital:
Input voltage: High: >9 V DC, Low: <4 V DC
Max. input voltage: +30 V DC
Input impedance: <3.3 VDC: 4.7 k
3.3 VDC: 3.6 k
Signal delay: 8 ms
Control signal outputs
Analogue
Output voltage/current: 0-10 V/0-20 mA via software setting
Max. output voltage: +15 V @5 mA cont.
Short-circuit current (): +15 mA (voltage), +140 mA (current)
Output impedance: 10  (voltage)
Resolution: 10 bit
Maximum load impedance for current 500 
Hardware accuracy: 1.9% type fsd (voltage), 2.4% type fsd (current)
Offset: 3 LSB
Non-linearity: 2 LSB
Digital
Output voltage: High: >20 V DC @50 mA, >23 V DC open
Low: <1 V DC @50 mA
Shortcircuit current(): 100 mA max (together with +24 V DC)
Relays
Contacts 0.1 – 2 A/Umax 250 VAC or 42 VDC
References
+10 V DC @10 mA Short-circuit current +30 mA max
+10 V DC
-10 V DC @10 mA
-10 V DC
+24 V DC Short-circuit current +100 mA max (together with Digital Out-
+24 V DC
puts)

54 Technical Data Emotron AB 01-5076-01r1

11.3 Operation at higher
temperatures
All Emotron AFE units are made for operation at maximum
of 40°C ambient temperature. However it is possible to use
the AFE units at higher temperatures with some loss in
performance, using derating.
Derating, - 2,5% per degree Celsius is possible. Maximum is
+5 °C (45 °C).

11.4 Environmental conditions

Table 24 Operation

Parameter Normal operation

Nominal ambient temperature 0C–40°C See Chapter 11.3, for different conditions
Atmospheric pressure 86–106 kPa
Relative humidity, non-condensing 0–90%
No electrically conductive dust allowed. Cooling air must be clean and free from corro-
Contamination,
sive materials. Chemical gases, class 3C2 (Coated boards 3C3). Solid particles, class
according to IEC 60721-3-3
3S2.
According to IEC 600068-2-6, Sinusodial vibrations:
Vibrations 10<f<57 Hz, 0.075 mm
57<f<150 Hz, 1g
0–1000 m,
460V AFE units, with derating 1%/100m of rated current up to 4000 m.
Altitude
Coated boards recommended > 2000m
690V AFE units, with derating 1%/100m of rated current up to 2000 m.

Table 25 Storage

Parameter Storage condition

Temperature -20 to +60 °C

Atmospheric pressure 86–106 kPa
Relative humidity, non-condensing 0– 90%

Emotron AB 01-5076-01r1 Technical Data 55

11.5 Control signals
Table 26

Terminal X1 Name: Function (Default): Signal: Type:

1 +10 V +10 VDC Supply voltage +10 V DC, max 10 mA output

0 -10 V DC or 0/4–20 mA
2 AnIn1 Process reference analogue input
bipolar: -10 - +10 V DC or -20 - +20 mA
0 -10 V DC or 0/4–20 mA
3 AnIn2 Off analogue input
bipolar: -10 - +10 V DC or -20 - +20 mA
Dedicated for supply voltage 0 -10 V DC or 0/4–20 mA
4 AnIn3 analogue input
measurement option bipolar: -10 - +10 V DC or -20 - +20 mA
Dedicated for supply voltage 0 -10V DC or 0/4–20 mA
5 AnIn4 analogue input
measurement option bipolar: -10 - +10 V DC or -20 - +20 mA
6 -10 V -10VDC Supply voltage -10 V DC, max 10 mA output
7 Common Signal ground 0V output
8 DigIn 1 RunL 0-8/24 V DC digital input
9 DigIn 2 RunR 0-8/24 V DC digital input
10 DigIn 3 Enable 0-8/24 V DC digital input
11 +24 V +24VDC Supply voltage +24 V DC, 100 mA output
12 Common Signal ground 0V output
13 AnOut 1 0 ±10 V DC or 0/4– +20 mA analogue output
14 AnOut 2 0 to max torque 0 ±10 V DC or 0/4– +20 mA analogue output
15 Common Signal ground 0V output
16 DigIn 4 Off 0-8/24 V DC digital input
17 DigIn 5 Off 0-8/24 V DC digital input
18 DigIn 6 Off 0-8/24 V DC digital input
19 DigIn 7 Off 0-8/24 V DC digital input
20 DigOut 1 Option (Active when AFR is running) 24 VDC, 100 mA digital output
21 DigOut 2 LZ (trip pulse of 1s) 24 VDC, 100 mA digital output
22 DigIn 8 RESET 0-8/24 VDC digital input

Terminal X2

31 N/C 1 Relay 1 output

N/C is opened when the relay is active
32 COM 1 potential free change over
(valid for all relays) relay output
0.1 – 2 A/Umax 250 V AC or 42 V DC
N/O is closed when the relay is active
33 N/O 1
(valid for all relays)
41 N/C 2
Relay 2 Output
potential free change over
42 COM 2 Option (active when the AFR is relay output
0.1 – 2 A/Umax 250 V AC or 42 V DC
running)
43 N/O 2

Terminal X3

51 COM 3 Relay 3 Output, potential free change over

relay output
52 N/O 3 Dedicated for Main Contactor K1 0.1 – 2 A/Umax 250 V AC or 42 V DC

56 Technical Data Emotron AB 01-5076-01r1

12. Menu List DEFAULT CUSTOM
540 Dig Outputs
541 DigOut 1 Option
DEFAULT CUSTOM 542 DigOut 2 LZ
100 Preferred View 550 Relays
110 1st Line Process Val 551 Relay 1 Charge K2
120 2nd Line 552 Relay 2 Option
200 Main Setup 553 Relay 3 Main K1
210 Operation 55D Relay Adv
211 Language English 55D1 Relay 1 Mode N.O
214 Ref Control Remote 55D2 Relay 2 Mode N.O
215 Run/Stp Ctrl Remote 55D3 Relay 3 Mode N.O
216 Reset Ctrl Remote 560 Virtual I/Os
217 Local/Rem 561 VIO 1 Dest Off
2171 LocRefCtrl Standard 562 VIO 1 Source Off
2172 LocRunCtrl Standard 563 VIO 2 Dest Off
218 Lock Code? 0 564 VIO 2 Source Off
21A Level / Edge Level 565 VIO 3 Dest Off
21B Supply Volts Not defined 566 VIO 3 Source Off
240 Set Handling 567 VIO 4 Dest Off
241 Select Set A 568 VIO 4 Source Off
243 Default>Set A 569 VIO 5 Dest Off
300 Process 56A VIO 5 Source Off
310 Set/View ref 0% 56B VIO 6 Dest Run R
500 I/Os 56C VIO 6 Source DigIn 1
510 An Inputs 56D VIO 7 Dest Run L
511 AnIn1 Fc Process Ref 56E VIO 7 Source DigIn 2
512 AnIn1 Setup User Bipol V 56F VIO 8 Dest Off
513 AnIn1 Advn 56G VIO 8 Source Operation
514 AnIn2 Fc Off 600 Logical&Timers
515 AnIn2 Setup 0 - 10 V 610 Comparators
516 AnIn2 Advan 611 CA1 Setup
517 AnIn3 Fc Off 6111 CA1 Value Current
518 AnIn3 Setup User Bipol V 6112 CA1 Level HI 30
519 AnIn3 Advan 6113 CA1 Level LO 20
51A AnIn4 Fc Off 6114 CA1 Type Hysteresis
51B AnIn4 Setup User Bipol V 6115 CA1 Bipolar Unipolar
51C AnIn4 Advan 612 CA2 Setup
520 Dig Inputs 6121 CA2 Value Torque
521 DigIn 1 RunL 6122 CA2 Level HI 20
522 DigIn 2 RunR 6123 CA2 Level LO 10
523 DigIn 3 Enable 6124 CA2 Type Hysteresis
524 DigIn 4 Off 6125 CA2 Bipolar Unipolar
525 DigIn 5 Off 613 CA3 Setup
526 DigIn 6 Off 6131 CA3 Value Process Val
527 DigIn 7 Off 6132 CA3 Level HI 300
528 DigIn 8 Reset 6133 CA3 Level LO 200
530 An Outputs 6134 CA3 Type Hysteresis
531 AnOut1 Fc Current 6135 CA3 Bipolar Unipolar
532 AnOut1 Setup 4-20mA 614 CA4 Setup
533 AnOut1 Adv 6141 CA4 Value Process Err
534 AnOut2 FC Torque 6142 CA4 Level HI 100
535 AnOut2 Setup 4-20mA 6143 CA4 Level LO - 100
536 AnOut2 Advan 6144 CA4 Type Window
6145 CA4 Bipolar Bipolar

Emotron AB 01-5076-01r1 Menu List 57

 DEFAULT CUSTOM DEFAULT CUSTOM
615 CD Setup 730 Stored Val
6151 CD1 Trip 731 Run Time 00:00:00
6152 CD2 T2Q 7311 Reset RunTm No
6153 CD3 Trip 732 Mains Time 00:00:00
6154 CD4 Ready 733 Energy ...kWh
620 Logic Y 7331 Rst Energy No
621 Y Comp 1 CA1 800 View TripLog
622 Y Operator 1 & 810 Trip Message (811 - 81o)
623 Y Comp 2 !A2 811 Process Val
624 Y Operator 2 & 813 Torque
625 Y Comp 3 CD1 814 Shaft Power
630 Logic Z 815 El Power
631 Z Comp 1 CD1 816 Current
632 Z Operator 1 & 817 Output volt
633 Z Comp2 !D2 818 Frequency
634 Z Operator 2 . 819 DC Voltage
635 Z Comp 3 CD1 81A Heatsink Tmp
640 Timer1 81B VSD Status
641 Timer1 Trig Off 81C FI Status
642 Timer1 Mode Off 81D DigIn status
643 Timer1 Delay 0:00:00 81E DigOut status
644 Timer 1 T1 0:00:00 81F AnIn 1 - 2
645 Timer1 T2 0:00:00 81G AnIn 3 - 4
649 Timer1 Value 0:00:00 81H AnOut 1 - 2
650 Timer2 81L Run Time 00:00:00
651 Timer2 Trig Trip 81M Mains Time 00:00:00
652 Timer2 Mode Delay 81N Energy ...kWh
653 Timer2 Delay 0:00:01 81o Set/View ref
654 Timer2 T1 0:00:01 820 Trip Message (821 - 82o)
655 Timer2 T2 0:00:00 830 Trip Message (831 - 83o)
659 Tmer2 Value 0:00:00 840 Trip Message (841 - 84o)
700 Oper/Status 850 Trip Message (851 - 85o)
710 Operation 860 Trip Message (861 - 86o)
711 Process Val 870 Trip Message (871 - 87o)
713 Torque 880 Trip Message (881 - 88o)
714 React Power 890 Trip Message (891 - 89o)
715 El Power 8A0 Reset Trip l No
716 Current 900 System Data
717 Output volt 920 VSD Data
718 Frequency 921 AFR 2.0
719 DC Voltage 922 Software
71A Heatsink Tmp 9221 Build Info
720 Status 923 Unit name 0
721 VSD Status O00 AFR Option
722 Warning O10 Supply
723 DigIn Status O11 Supply Volts AFR. Unom
724 DigOut Status O12 Supply Freq 50Hz
725 AnIn 1 - 2 O13 Supply Curr AFR. Inom
726 AnIn 3 - 4 O14 Supply Seq Pos
727 AnOut 1 - 2 O15 Supply ID run Off
O16 Supply Auto Off
O17 Volt sensor Off

58 Menu List Emotron AB 01-5076-01r1

 DEFAULT CUSTOM
O20 Start/Stop
O21 Charge ctrl Supply-NC
O22 Run/Stop Mode Standard
O23 Reg Stp Time 1s
O30 Udc control
O31 Udc ref 1.05*Upeak
O32 Udc ramp 1s
O33 Udc PI Gain 5
O34 Udc PI Time 0.2s
O35 Udc PI max 200%
O36 Udc PI Charg 20%
O37 Udc margin 5%
O40 Q control
O41 Q max 0%
O42 Q ramp 1s
O43 Q PI Gain 0.1
O44 Q PI Time 0.1s
O45 Q Filter 1s
O50 Frequency control
O51 Frequency mode Observer
O80 View energy
O81 Energy suppl ...kWh
O82 Energy Motor ...kWh
O83 Energy Gen ...kWh
O84 Reset energy No
O90 View control
O91 Udc Ref / Val 105% / 100%
O92 T Ref / Val 20% / 0%
O93 Q Ref / Val -5% / 0%
O94 Psi Ref / Val 100% / 100%

Emotron AB 01-5076-01r1 Menu List 59

 Emotron AB 01-5076-01r1, 26-10-2011

Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, Schweden

Tel.: +46 42 16 99 00, Fax: +46 42 16 99 49
E-Mail: [email protected]
Internet: www.emotron.com