100%(3)100% found this document useful (3 votes) 8K views14 pagesYezdi RoadKing Owner's Manual
Owner's manual of Ideal Jawa's Road King 250cc two-stroke motorcycle
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WITH SPECIAL REFERENCE TO SERVICING AND
ROUTINE MAINTENANCE OF MOTORCYCLE
SPECIFICATION & OPERATOR'S —
MANUAL
250 cc Model °C’ e ROADKING e OILKING
feetekeeeeere veuueE EEE
Ga)
DESIGNED & DEVELOPED BY OUR
RESEARCH & DEVELOPMENT DEPARTMENT
Manutectrer: IDEAL JAWA (INDIA) PRIVATE LTD, mysoRE 570020,
YEZDI ROADKING-OILKING MANUAL
FRRATA
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eat “Fe. 46 ised of Fg 4 below the tostton
ine 19 Read “Fg. tasted of Fe, A
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Una Fg. 8 shoul be and shold be 2
neretulations on
proud owner of
SRG Readkinglowing”™ which "undoubted. fates the
Sot re wnih
haenca you hve ropsad in tr nome of "Yd
‘We wish you a plasant and trouble fe ride on your
ROADKING/OILKING.
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‘iene Rand CH a cove
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netewexssy
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ls 2 segsesseeeseenncssens‘he, 2 YEEDI Model C 240 o2 OUKING
1. YEDDU etc 250 co 27. Cobar. ange sre
nonbae” 24 Remon te fn
2 Yep Mada ¢250 ce 28. tana stress
Sten 531. Hook to move sever set
3. Gone setenv ia letcreendnes
{© Geerboxsectont aw Bie meres ew toe
‘5 Gta wangemen of convla_ 32 femora th re whe
© LeestonetHamsetagsentontae 3 ee
. een at en
=, 2. Rese weal—tnctona vin
1 Shenae Onnoer pl nef
ewtono Paster Unt ee
‘sie wang apo aneron
‘Sopawc a
(Ot taingandiapecten noe
Fal enone =
1S, Labewton ena de
16 Drainage geen
1, Remon cin connecting
18 during te aba
13. Aausing te erate
2 feat ore ce
21, Comet te in|
2
a
a
BESS BRE
‘ahating he chin
Chinese nd
25, Chacheprton (amet)
‘Save
2% Aajming he ateh
Tum indicators
Turn Indicate
Switch
Reo BrakeSWITCH KEY POSITIONS
ay ty sad ape 3
30 Tvs leads to hewn (1) 0 ham an (2)
{2 stop ight switch (2) Fos
5 fe teed tome—connected to Dip switch on
{57 Connected to te puting lamp inthe ed
imo.
'58 Two leads tom this terminal (1) to tat ht and
(2) Speedomere bul,
a ty ura os eatin a cv tra
‘hi pst De do ats
Spots etree oe
®|8|S'@
‘Other Electrical Accessories:
‘he Head lao ited wit 12V—36/36 W double lament
Side ‘bulb with 8a'20d Socket, The piot bulb 6 V—1 W with Ba Ss
AG | Soars
: Hl | Rime tas
. ay HED eluea rome ie
ec, wh pS
& RESHES lectri¢ Horn 6 V—2 Amps titted under the head lamp is.
Recieve any
Ie ‘The H.T. Ignition coil & fted to the frame undemeat the
ft fk
Tis condenser of value —0.27 mF ie serwad on the meaneto
Beste, The consaor ina connected fo terial Nor
‘tne contr brent am
Ths speck plug i ether Mico Hi-W 22521 or Ki
‘The Stop Light switch is lested on tne Boke pede! lver.
‘8. YEZD1 RORDKING/O1LKING WIRING DIAGRAM,
fs ee
em Son
BTS[All sonsetons ae ether with solid tps of socet and
in Woe
{The ens tm magneto fo switch box: dp wien 10 main
tb: and manna olan coi have 18 0.00239
in) inscton and the raining Tends 1 mn” (0.0018 5h)
4. RUNNING NEW MOTORCYCLE
en tkng over 9 new machine and belo making the fat
Se een edi fet anh
om staondon umper C
Stew Ma For ling up thos see Page fr
ating the Mororeyia” To" chock the conoct oll fvol In the
Fd suspension dames depress the hore onde of Ie
Rotocyeein ta ay ruck 3 psdbe lease qucly and ea
{hevracol fr smooth, bouncelae movement ef that
{Sizance on 9 rough igo or check the ronan ea supe
‘on ete for bouncing. knocking. pose ante
Ise ‘Spuncs Show a’ te ep ae
arte como sor
‘now motrin uo et mo ancl
Pina the ening st atm 9 ng “ch un
‘inept humor eat es
‘ton fens and potnbte damage t9 Sern
Seoiiccs Gea rimenes
Seer cancer er meas
{305 me ne fs Ue
oroi' 16 ites of peta).
©) Change te in the gearbox aftr the fst 600 km (300
Iles Ropast iis peravon aftr 1800 key. (S00 mies).
Bhe'Page 25, “Lubcntng the Motorcyle”
1) Alter the fst 1000 km. (800_miee) change damper oi in
‘font fon dampers See Poye 28" Lubricaong te Motorcycle
5. SERVICE INSTRUCTIONS:
A. Before starting
5.120 ling snd Inspection hole
1. Fit peg. 2. tevl nepectionSerew
‘The fol tank i td with a leet typ fl tp, This fs ty
sures an emargency fel supe ot about 20 kin (12 males
‘Sepending on te tran end speed. Should ho fuel res
Tha lowest ond highest speods inthe inidun gers for
‘Moores hat un 181 te eg 1809 Kn of 908
om citi
oc haere
a ieee
a see
elas
1) Tle showing spond © be muintsined and cabureter cet
{ing wir rtrene omg
= aagf
ere Beas
fasta | me | Same | tem
Note; During he ring in period, the carburatire
‘re tr forefather ion lature ee fecessary ihe
{ntetoue of fel consumption to adust the mele psi en
Sn the pot ar sere inthe eourae of running i xesor
‘Since with the above table,
©) Wnen sowing down 93 sopeop te ange atlog seed.
) Check parcial al syows and nut fr sickness and
hor coving sperx. 200 tm. [150 Pls) tani ook
fee seca ‘ptrg ou recent
tighten wall he engine foun scree (2 he ont and'2
Soe Year re a crests
bw exhaust ht tho machina tthe let hus binging the re
Mejning fuel rom the RH. half of the fos tank no ne L
(ir to me tua tap. Tis bet mse wil door shout
bin (2's mila)
‘Check tho tye oresuie. The otesure in the Hon tee should
‘erie Ibe. (1.28 atm) nthe ter fe 2 sag
Zo aun) when siding with plbon "pastonger increas 1
Soaag in (22 atm)
L
° 1 2 3
19 Fuel tap postion
©. Fue Shut off 2. taht oft
4. Pact main Sopp open
1. Starting the Engine
(8) Ghack and see thatthe gear isin the nouval postion
{Gerweon the botom and te soso gear)
3 Fecremergeney open
own
re
(8) Press the 30 lve atthe hub towards te engine
Scot ne heer” see
‘Farting positon. Then sto engine’ by icing the
ISver nA son athe engine a, te eve arnt
Sitomadaly to ts Retort! poston” I reqare, the
‘ine can be stared wit te gear engaged, the cute
‘avers dproseaMAINTENANCE
1. CLEANING THE MoroRCYcLE
nes ofthe morreycle mak it as 1 ean
wee nam
Ret ied i rd pa em wh tenor chaes
los pean be pone hn
he an tm heya cooing fm a the
To remo
Ge rel ti So oe pe
oat so Gass re {en Rance
(ros, towed)" Consequery protect the bbe part fom
“The clutch runs nano bat (tom he geno).
font fork damper (Seg, 36) Ate
fan ero rm bt
ome win Imaninad._ Th. el tp, rade of
Solver, hot ws Beg ‘particularly protected from contact with
ISe'maneosed iui Wich hor Seg dc
2. LUBRICATING THE MoToRCYCLE
‘he engine i ubieated automaticaly by adsng ot he ue
BS Set aaa oct ong ee)
tier every 9 300 km" (2.800 "mo
Entra pelos Seely ake sp wah
= ‘tte war The warm of i Scaahge 2
(018 en Ae
} iH
: IE
Fal F
AE :
Flan I
it/ie
ale{ epee aig
BIH
1 Seon ase:prot ok pin is brated
OF nso gr or Ee 1500 rs
fag tet tok Satcany. Cros nppa
ide ofthe motores.
Ba
Hn
i
a
in has to be sonvced after every 8,000 km.
ed out te chain Wwosh in pert
‘Mag: Dynamo: Atsr 3.000 km, (1800 miles remove she RM.
2EeScfokicee over and wits few rope of oi uszate ts
‘The steering head bearing belle should be lbricated with
‘ess eve Page d.parn 1), at lest once every BOD0Km-
.c00 mice)
2. ADJUSTING THE BRAKES
‘The brakes a of ll with nul ype. They ate wel inensorad
{ind are hly shu opaot wer puna, whieh wuld
Scena Sdustent se the‘ shoe brig oo oro 50
caconat shoe ning ges worn out
{fedeton fvsscessve rae love stoke).
“The rear brake ie asjsted by wring the thumb nut at che
‘Bam""Rnng sted the ha chock" hel for fee
ain jus he sop swich os wal sea Pa
‘The frome brake fof tn cam lading shoe type of ight
‘Ganoy. To obtan the maximum elclncy. be
stoiowe
Put the motoreycle on the stand and unscrew the brake 106
{gjutng nut 1 (hg. 18) compeay, Thon ton the eae
sehreng nt "2\(rp te) ihe avant bate moe Sete
{ota tho drum, Tn is acartn ned byte feng of sight
‘Bape wan tou hos a scthed by Tan. Wht seg
Ince teamble he brake rod" and gen the nut "ti he
second brake show sure hoking the Gus agen fae
By the edatonal sg’ caueedBoeauee of tho socond broke
‘Shoe ust begining to fauch the cum. New unscrew te humo
It'd 'by Tow tue so tat the whee! ms ey
) en eee
(eure hat both the brake shoes str touching he sum
mutaneusiy.
Tynes
Tee ofthe outer eve cover depends on te
Dresare in reason to io fad eoroa. Ae
{abe ete oso hee "ts nol shape.
lead: Running on undersnftes tyes i
‘all cot teads bestng
a
eee
3
AL
Te recur inthe ton te shuts be 18 bs in (120 at
im'eene 25 fan at) uh Bil fae 301
in (2-20tm)it 9 andl teh ‘he reso wih he
{2 tine‘ eqove any forign mato such oe 7
fase ruck nthe Oe patos ene
Check the te valves for leakage by unscrewing the valve e2p
{ind molsaning the vale. Steud’ ony baba appear he
‘avi lak euch caso tghin to va core (he sated
atv cap wll sre fr te purpose)” ‘Should th vale sil
[EB ceew ou tho valve crt a epace t by aw or it
ISadvaable to keep coupe ol vale ores a pre pine
{red tbe hes to be pated The fre over wil have fob
omoved inthe folowng manne
the te ives sip the cover boge over te in a. TORS
‘are not fo pen the tbe snd ths domege i Haring
‘foped al he cover cicuforece over the Wedge rest
{he'vao competi out of te ti anand emove the
{be Hoving sowed in the valve comm and inf te
{be porsly the punctured” spot wi be beet cad by
Dlsnlng te inks weter” Man the punctured pot oo
{eit copyng pen dr the tube de ep a Tels:
Bec eihehecs
Be ee epee are,
eens
hak (eum powder © revert te ue sng tthe
ie Sagem fererrsl
arctan eae
Sees
mee
ve eer
poecee areas79.28 Ad tac
is Pee ienl oe
Te idling seed of te angine (with {uly closed ros
ul Be ahd bythe ling sro te eae
ei nic a ey oul a
movant in the outer ce aie ene a
sdjatd bythe adjusting sorew andiockrwt 10 fg
To clean the carburtr dismante it and ssh the pats in
sfean pal. Replace Gamaged or woin ut pot The hing
carburettor setting
Ysera of any
‘nm. (0-0'8 in}
‘log"boay-
peed passages shouldbe cleaned by passing fre hors hai
‘rough ther Novoruza wir or Rar tools to Saute el
Je'the might domage the delat jet hols
“The lating jt (2) is sree in trom the ht above ne pt
av Sra (3) To clean inet unstrw sr (2) ana lowe
Jet though (ator Big 27
‘Tho main jet ofthe cxrbvntor s octed in he bosom part of
‘herrea Je neue ater ciessumBing of te carb
‘oto sing srew 1),
‘ho ai-ftare accessible ata he Y00! box cover on at se
Go bean removed 00 below)
VERY IMPORTANT:—To got the matinum bent from the
Imotocyete, ft svongly recarmended tht the metal a ite
{eter snd waahed ih door peal erry 1000 km. sud
Ing'e oy eset eh il poet fin dat gure Roy
fs ve ine dst parce or
‘Btsng tough the fier and wetting te way int th engine
‘Shuang ‘mage tothe vial waking Pants, Runsng’ on
sty Toads makes mote Mequent ceeing’ af te metl e
Ins necessary to check ftom tine to tine
the’ compartment inde the carburetor wh the apace unde
the RTE engine cover t ste whether fs not cocked and
{Goan if oqured. ‘The ovefloning tue. tom the exbuetse
teteg fm th ear Hood at Have pony
fence ss ts
Slee t gradee te mrarcmee
See ore
Beg coe ere’
Miniiowme eae ae
than 7 Amps. To aust the sop switch slacken th mute 7)
‘onthe brake peda lever nd oat the swith bedy sub
{ cbtain prope edluctrant Always choc the stop witoh
het acustng tho mar brake
‘Maintenance of the moa dynamo: Check the moa-ayname
Mtr feet 200 km (120 ris) ana necosay slur he camtact
‘estar point gio and ignan sdvanes, Soe para "ionton
SETTING THE IGNITION TIMING ¢
2) Remove te spr la om ences in in the spre
¥ Caen ‘screw in the gauge (indicator with thread
1) Find te 1.0 of he eye ty sling the rns
” [Sthluon avocten f tats eons cgi).©) Mtn Bg nbpndng Sore) bncans o°F and O%
(G612‘ana'6 G18 inch) ning a fone gauge
©) Check again inte poiion te contct baste sont aap
Wwhch shoud nt excead © 08 ro (0 G04 in) Uae te
fener gauge ora iece of cigrne box slumiium fo!
1) Should the aap be smal or age.
Securing the sotr complete tt
9) Atte Seting f-ighten the stator bok
Warning: The contact breaker bite pate shld mover be
Hleckoned or rotted none’ to tot Ue contact sents oop
Is‘poston should never be ateed under any cumstances
Battery: The mutenance i simple. Maintain the slacwoyte
{eve (shoul be above the pater ard saparators al ee)
I Genny an knep the bate thorged Check the sects
leva tequanty, et least Qnee"6 Tonight. Add died water
Tro ae has been spied har ben spied top up wh
Propety ited siphune sid" Top ap pose below
{ror amd do rot lowes heshy file bate sening longer
thon'70 hours Heve the clectolye danny checked evry
month in'p spect workshon "The come denety {30 0
$2. Be. specie grey’? 26 to 1289) of mportanes for
‘rope caging ond grotto tary fram feng
Remove the caivon tom the plston cylinder head! and exhaust
ers oy col sing. A he sa tng enor, con
‘piston ving). When wesiazing th ison rnp tthe rings in
ees
Leacue eee een
erate peccess mae
the motoryee Is oti use for any org of tne, remove
the Baty store i i a dy place unde 98 much care
you would ft wore tn operat
‘eve wit
‘The headlamp eam ix asjested by loosening the mute (
Fg’) on tum inst stor and te head Tony tthe
ured postion” Alte making the aeustment tetgken the
tuts by Felling "he tan lxcemoe in proper poston
10 DECARBONISATION
Alter th ist 3000 kn (2000 mie) clean the exhaust silencer
forex ‘Cean again ater every 8000 km (2660 files) at he
intext Unscrow she fastening foro wit the nut rom the ade
tte sles rer ene and move ho end cup. Using wu
bay ont pace of wre (Seo Fig. 26) all out the ‘nar tubs
{coral clean shoroughiy to" remove al carbon deposi
‘evocommonded to remove exvbom deposts fay thangs
tnd exiaur slneets over 3050 to” 6000 kn (S000 3800
Imits) [for aemanting inaction are art Ik pra 8) Bort
{at esos (eotoon deposits) enu'a drs inthe engve aut
Di de Well a exces aating of the npc
I. DISMANTLING AND ASSEMBLING WITHOUT THE
Rib OF SPECIAL TOOLS
1, REMOVING THE FRONT WHEEL
chen the brake cable, screw the spindle out and revane
the spog wether. Secien the NoMenng sew on the CH
SSP ed Remove she
fale athe whee
rt brake‘cale end sdjst the bake 50st 1o slow res
fouston of ewesLACING THE PISTON RINGS
Ni eee wus ings css ts
fais Reps oe cris er re :8
Gem reais azo crete ool re
‘top part (approx. 10 mm. (0.39 in.) deep), and check
debe 10 (638 ee
feeeae nese, ele re anes
Ces ec ere cree
eee ean emer
ae
(6. REMOVING THE CYLINDER HEAD AND BARREL
Disconneet the fuel pipe (fom the cabutetor to the fel ak)
eset en
eee
Sone
ee Seles
vee te see
oe
rurg |
Fi 27 oucsoacng eet pee
8. REMOVING THE CARBURETOR
a) Disconnect the fuel pipe where it joins the fuel
'b) Loosen the carburetier cover unscrewing the fast
‘ff the mixing chamber.
) Remove the cover and slacken the flange faster
4) Push the carburetter out rearwards.
) When removing the carburetter leave the Inductio
im its place disconnecting only the rubber sleave.
9. DISMANTLING THE CLUTCH
After removing the L. H. crankcase cover the clu
dismantled. Preferably use the double ended span
to press in the cups which hold the lock pins. Press
‘one after other and remove the pins in the same ¢
times). The clutch has five plates with bonded rubber
four metal plates (plus one pressure plate). When re
insert frst the rubber bonded plate which was unde
sure plate.
10. DISMANTLING THE HEADLAMP
‘The headlamp consists of two main parts: rim with ref
nacelle.
Remove the rim with reflector after unscrewing th.
screw MB from the rim top, swing the rim down
connect the joint with leads. Remove both the Au
{um indicators Inside of the nacoll. Remove th
dicators and the head lamp nacelle slips out.al
i
{0 remove the front suspension dampers trom for
fe Gran plo “ta” (Ret. Fi.
2 The entre damper
{Anan refiting te damper
‘hen refting the damper unt inthe fr tube osur thatthe
ita te btm of ta nd tube oa Corey is
person tlt Bete’ epme'
i Auge it ne
a are
es
11 DISMANTLING THE STEERING HEAD AND FORK
tes
Remove fist th handia be, Unserew nuts (So Fig. 41)
{id romove the head hg, Now by aang special box spanner
Barty wrserw the na Mel tho ean cup (See a2
ow sop bearing uate sre aecosib fr lbesing BY pushing
the steering column dowmward (Se Fi. 42) te boom beating
‘ale ‘Become accuse and that can be bees
Foy ann efor amon he font wl and mua
(oua'"goge 261, Now unecrntwne fama the
‘Ske (eg 40 a.2) rom te for tbe, Sack and vmove te
‘Sing fog gt for ues Now sorbent
SE Bckd spa oso two fo ber (Fg. 40 N03)
12. HANDLE BAR — TWIST GR
‘The bandle br is fastned by moans of tno si ups and M
Bibolts and nyloe nus The handle bar is Yomoved by slackening
‘of thee & bolts end nuts
ic ed
‘he orp body ial. BY removing thee screws the
{wis grip can be puled Gut trom fhe handle Bar
13 REMOVING THE DUAL SEAT
tha sect. To reassemble, insert the two locating hooks (whch
fo provided atthe real of the cuel soot bose im the square
Slot Bf the frame tube: Push the seat resrwatas and downwards
fad Tock the14, REMOVING THE FUEL TANK
Disconnect the fue pipe, unlock and remave the seat Ramave
the somwe IME x 10°(3278) which hols posvon the ent
{lps of fuel tank Loocen and remove the veo bolt WB" 80
Shut (ae44 ) whieh old fogetnar tere betula
‘of fue atk ond the pls sintsa Chambers Now the Re
‘Bok is oe andes Ue removed the tank contame ust tote
‘pool caret keep i say.
16, REMOVING THE SIDE cowLs AND eoxEs
‘The sie cowie can bo removed by removing on screw and 2
bots wich had pace
‘erage to ota bry bx: Rema the eta
‘cours, Now unlock the covers by pressing. 898 to
‘hough’ 80" the lock pin the cover coma ouae The base
‘lato he bons fe hoa by two Me bots when these ols
{moved the bowes come aut However, bors cserng these
bots‘ the RH Bac. pst. to bokary must bo removed
(Pat 18 bage 60)
16, DISMANTLING THE REAR SHOCK ABSORBER
Totem tne ray shock beaters loosen the top and bortom
Ma baits the shock absorber do net lune propery
‘recommen! ty "bo replaces
‘YEZDI 250 cc OILKING
‘YEZDI 250 co Oilking Model isn, inproved. vention of
ROADKING. in tis mavel an independent hubeston nytem
‘ih a separate of tank fs proved Toe unique fetes
‘Sninat the Paces of ating Ol he peal
Tie orovaton veces oil consumption, mdices_ enon
{mason and helps erase the eof ow obi aks ee
{2"tom’ extent esac plton,
YZ PMOTED REAR FORK E
Baioteverang ie pote rar fo lowing operations
fav tobe Cie oot ara
Remove the se cowl the rar shore absotbers (para 18).
{he 0 wheal (pas 7), chalnca "ind te. eae
‘hainel pare, ) ahd exhest tence. ‘he?
ss BC Ayana the bot and pom ston the
Fook mut fo (34219) tomove thrust washer 7 and lowen the
‘tuo stew 11 Uh ig fn hom pvt ain 3 Now using a puller
Eile atch amet bse ae
"ives components ah’ 2) nom om
or Biol pin 3, thon they hwo to be replaced apd thi op
Soft wl Ra
Sites
a sevewuene a1
PRIMING
Weis requted to prire the oll pump before stating «now
Sie Ay ain itn ns eons em
“The ping procedures fale
1." Open th ema id on Li. Cover by removing the two MS.
{Gosen and romove the breather screw (8) (Fig-47)
Fi tn o tank (49) with 2 Ines of $0 grads motor ol
Rotste tha Nylon wheel (N) (F947) by hand il the of
orm out ot he teat hole Contre ti operaione
Aa the ts removes Tht indicates by the conunuous
flow af eH tare any ain he system ten tha Row
foi nat 'be onunuous, The opraon is caed
Suecoing. rian
15. Secure the besthar screw and put ack the cover.
Yo meld ths laborious operation of Beading we cia not
© alow hao tank to gee completely dry. Aways rata
‘eerai lee of lin te unk
ord<
s-s-engine will not start
fuel tank may be ompry
‘You nave not swtched dvertoreserva,o us tape closed
Fuel top filer (in fark) clogged by
Float stock the fost chante
‘Main etn carburettor clogged by dit
Spark plug diy, spark gp 100 lrge epark plug may
Tv rasched te ond of Ife and be untae.
por plug cabla may be detective otrn loose
omtact pois may be oily. ty or turn
Contact breaker gap may be to Fal ds to wear
‘Copactor or sgntion ea may bo aelectve
Ignition key not fly inserted
sccvengine starts but cute out again immediately
Enginemay stil be to0 ald,
twat rp too fost
ough
‘oo it fue in tank, but tap ot ensnged ove to reserve
Fle! tow may be reduced by foreign parce in systam
‘nk vena holes in frk cover may be coged By
‘Spork plug may be smeared with os
Jengine will not run at idling sped
CCerburetor not properly tuned toiling seed
Spark plug may be dofectve (or the gop may be toc
Tare)
Engine may dew in ait through a lak at a faulty seal
crank cat or cxburator)
tating et mey be clogged
engine takes up no fuel
1u may heve opened thote
F fleet tcher not opsated Tong
Engine may sil be too cols
Foe ow may be nterapied
any point in the sate
Nin jt may be port clogged
+ onging cuts out suddenly
Tank may be amp
Tank cover may be cog
thort-ceut 9 bresk ste ignition sytem
ine ot carbure
{or (matin et) has finally interpted fee altogether
sssstngine performance drops
‘Wear of cylinder bore, pston rings, bezings or soa
IRetier ovens sytem may bedety
Gluten may sip
Brake play ey be set too smal so that bakos dag
Ignivon Vong’ may have altar, possby due ta wasr of
pars
+s seluteh slips
Impropery adusted clutch.
Utings may hove wor
<+-:guars cannot be engaged or crash loudly into
‘engagement
uv t0 excessive cable play, improper adjustment of auto
matic clutch cach does net deangeye property
(Gear vain may have sustained domege
+s -engine mistres
Presence of water nfl tank o cbr
Groutale Spek peg
Spark pug ano excessive (comet
0.45 me)
carburettor “spits back”
Engine may stl be f00 colt
FoeMeed ay be legos soneerere
ion imag may bevaronaly set Ganon advance and
Gnrsct besker gre) in'pacuar contact teeker gop
tay be too sal
Ginwctr or iiton col ay be defective
tact breaker al mays ammed
Spore pag may Be ery (coking aeposi
Efgine may awn af from w leaking int
engine “four-stroke!
{does not pur sooty in two-svake cycle
te'Svery second anton reguley ete out)
‘Atfitor may be diy
oat vake may be stuck
Ianiton sting mey bo ftardes
Eihaust ‘fom cco may. be obstructed by excessive
carbon" depots
engine knock
Fuel flow may be obstructed somewhere
2 Exeuesva eatbon epost ‘mayhave formed in engine
(eytnder haba piston rng grooves).
engine runs hot
Too iio mutton fn mie
acassve carbon dopests angina or exhaust system
Igniten soting may be feulty (to cay orto late)
gine may stow ne through a leak
Fuel flow may os obstructed: maln jt may be party clogged
VI TWO-STROKE ENGINE OPERATION
The two-stroke petrol engine i particularly eultable for motor.
rein. Having fom eft subjected 10 ese wear
Sd coneequortly is more allo In operation. is working ac=
lon fe secomplhed in's single crankanat revolution
ease reece eee
SEAR citar! Orne Roe
Sean se ne crete ae nl
Sara aSrean es Sitar oo
the meantine 2 vacuum (underressur) is created unde
heath te piston, eauting induction ct fosh mie. fromthe
ator toi the intr of the crankcase
2. PISTON MOVES DOWNWARDS:
eno ve ating wf
cee eran a te me E
See eet eee arm ice
aero er a cae
Seca are
Eimeneeraimr memerroee
Sulpeeceteeer se canes eras
Be beers oe Senta te a
oe eee
cas ce
IDEAL JAWA (INDIA) PVT. LTD.,
Mysore 870020. 8. indi