Scribd
Upload
1K views4 pages

Welding Repair Procedure

This document provides welding repair procedures for field construction works at PT Pertamina. It outlines that unacceptable welds found during quality control inspection must be repaired, with a maximum of two repair attempts allowed per weld area. Defective weld areas must be removed by grinding or machining to sound metal and rewelded using the same Welding Procedure Specification. Special care is required when removing defects at the weld root to obtain an acceptable root gap. All repaired welds will be re-inspected by quality control.

Uploaded by

Riky Sumantri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
1K views4 pages

Welding Repair Procedure

This document provides welding repair procedures for field construction works at PT Pertamina. It outlines that unacceptable welds found during quality control inspection must be repaired, with a maximum of two repair attempts allowed per weld area. Defective weld areas must be removed by grinding or machining to sound metal and rewelded using the same Welding Procedure Specification. Special care is required when removing defects at the weld root to obtain an acceptable root gap. All repaired welds will be re-inspected by quality control.

Uploaded by

Riky Sumantri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 4

PT.

JUHDI SAKTI ENGINEERING

WELDING REPAIR PROCEDURE

DOCUMENT NO : P-JSE-26
DOCUMENT STATUS
: MASTER COPY NO :

REV. NO : 00
EFECTIVE DATE : 18th MARCH 2009

PREPARED BY : CHECKED BY : APPROVED BY :

BAMNG P. ARIEF SUSENA H. SUPARMAN MH


Job. No. : 5700/ 2F1002
UPGRADING UNIT PRODUKSI
Doc. No. : UPPJ-MR-03-011-300-A4
PELUMAS JAKARTA
Rev. :A
PT.PERTAMINA (PERSERO)
Date : 27/08/2013

Welding Repair Procedure Page : 3 of 5

1. GENERAL

1.1 Scope
This section describes Welding Procedures Repair for all welding works in
field contruction.

1.2 Codes and References


1.2.1 ANSI/ ASME B31.3
1.2.2 ASME Sect. IX

2. PROCEDURES

2.1 Welding found to be unacceptable by QC inspector shall be repaired.

2.2 All repaired welds shall be re-inspected by QC Inspector.

2.3 Only two times repairs shall be permitted on the same area of a given weld
should a third repair become necessary.

3. REPAIR WORKS

3.1 A weld defects to be repaired shall be removed to sound metal, welds repair
shall be made using a same Welding Procedure Specification (WPS) of
production welds, recognizing that the cavity to be repaired may differ in
countour and from the original joint.

3.2 Unacceptable defect shall be removed by chipping, grinding, machining or air-


arc gouging. Where air-arc gouging is used, all carbon, cooper and other
debrid including carburized metal shall be removed by grinding or other
mechanical methods. Oxygen gouging of quenched and tempered stell or
other high strength steel is not permited.

3.3 For partial repairs, the cut-out portion shall be sufficiently deep and long to
remove the defects. At the ends and sides of the cut, there shall be a gradual
taper from the base of the cut to the surface of the weld metal . The width and
profile of the cut shall be provide adequate access for re-welding, see the
sketch below :

KONSORSIUM KE - SAE
Job. No. : 5700/ 2F1002
UPGRADING UNIT PRODUKSI
Doc. No. : UPPJ-MR-03-011-300-A4
PELUMAS JAKARTA
Rev. :A
PT.PERTAMINA (PERSERO)
Date : 27/08/2013

Welding Repair Procedure Page : 4 of 5

Weld metal

The cut-out shall be sufficiently


deep and long to remove the
defect

Base metal

The ends and sides of the cut are not


a gradual taper from the base metal

The ends and sides of the cut shall


be a gradual taper from the base
metal

3.4 Special care shall be taken to remove weld defect located at root in order to
obtain an acceptable root gap.

3.5 Prior to starting the repair, the repair grooves shall be examined by Dye
Penetrant Test Method.

3.6 Complete repair of weld shall include removal of the weld, beveling of new
edges and re-welding.

3.7 Weld containing cracks shall be cut out .

KONSORSIUM KE - SAE
Job. No. : 5700/ 2F1002
UPGRADING UNIT PRODUKSI
Doc. No. : UPPJ-MR-03-011-300-A4
PELUMAS JAKARTA
Rev. :A
PT.PERTAMINA (PERSERO)
Date : 27/08/2013

Welding Repair Procedure Page : 5 of 5

KONSORSIUM KE - SAE

You might also like