Aspen Exchanger Design and Rating Shell & Tube V8.

8 Page 1
File: C:\Users\carre\Downloads\E-304 OK.EDR Printed: 27/08/2020 at 18:31:31

TEMA Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 1145 /1869 -6000 mm Type: BKU Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 517,3 m² Shells/unit 1 Surf/shell(eff.) 517,3 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name proc304 H2Ov
11 Fluid quantity, Total kg/h 36830 9583
12 Vapor (In/Out) kg/h 0 29685 9583 0
13 Liquid kg/h 36830 7145 0 9583
14 Noncondensable kg/h 0 0 0 0
15
16 Temperature (In/Out) °C 218,3 234,51 250 249,7
17 Dew / Bubble point °C 237,16 250 249,95
18 Density Vapor/Liquid kg/m³ / 866,87 1,17 / 857,06 16,44 / / 734,33
19 Viscosity mPa-s / 0,4014 0,0097 / 0,3199 0,0183 / / 0,1081
20 Molecular wt, Vap 112,45 18,02
21 Molecular wt, NC
22 Specific heat kJ/(kg-K) / 2,646 1,975 / 2,691 1,969 / / 7,115
23 Thermal conductivity W/(m-K) / 0,1234 0,0244 / 0,121 0,039 / / 0,6193
24 Latent heat kJ/kg 506,5 1713,7
25 Pressure (abs) bar 0,58 0,44157 39,7
39,68155
26 Velocity (Mean/Max) m/s 2,27 / 4,09 0,7 / 1,36
27 Pressure drop, allow./calc. bar 0,15 0,13843 0,15 0,01845
28 Fouling resistance (min) m²-K/W 0,00035 0,00018 0,00023 Ao based
29 Heat exchanged 4566,9 kW MTD (corrected) 13,95 °C
30 Transfer rate, Service 632,9 Dirty 787,2 Clean 1448,3 W/(m²-K)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure bar 3,5 / 0 / 43 / / S3

34 Design temperature °C 275 275 T1

35 Number passes per shell 1 2

36 Corrosion allowance mm 3,18 3,18
T2 S1 S2

37 Connections In in 1 4 / - 1 6 / -
38 Size/Rating Out 1 14 / - 1 2 / -
39 Nominal Intermediate / - / -
40 Tube No. 696 Us OD 19,05 TksAverage 2,16 mm Length 6 m Pitch 1 in
41 Tube type Plain #/m Material Carbon Steel Tube pattern 90
42 Shell Carbon Steel ID 45,0787 OD 46,1024 in Shell cover Carbon Steel
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection Square plate
46 Baffle-cross Carbon Steel Type Unbaffled Cut(%d) Horizontal
Spacing: c/c mm
47 Baffle-long - Seal Type Inlet mm
48 Supports-tube U-bend 5 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 1790 Bundle entrance 135 Bundle exit 1572 kg/(m-s²)
52 Gaskets - Shell side Flat Metal Jacket Fibe Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 16683 Filled with water 37258 Bundle 9407,6 kg
56 Remarks
57
58
 Aspen Exchanger Design and Rating Shell & Tube V8.8 Page 2
File: C:\Users\carre\Downloads\E-304 OK.EDR Printed: 27/08/2020 at 18:31:31

Overall Summary

1 Size 1145 X 6000 mm Type BKU Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 530,7 / 517,3 / m² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 530,7 / 517,3 / m²
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load kW 4566,9
7 Total flow kg/h 36830 9583 Eff. MTD/ 1 pass MTD °C 13,95 / 13,82
8 Vapor kg/s 0 8,246 2,662 0 Actual/Reqd area ratio - fouled/clean 1,24 / 2,29
9 Liquid kg/h 36830 7145 0 9583
10 Noncondensable kg/h 0 0 Coef./Resist. W/(m²-K) m²-K/W %
11 Cond./Evap. kg/s 8,246 2,662 Overall fouled 787,2 0,00127
12 Temperature °C 218,3 234,51 250 249,7 Overall clean 1448,3 0,00069
13 Dew / Bubble point °C 237,16 250 249,95 Tube side film 14397,7 7E-05 5,47
14 Quality 0 0,81 1 0 Tube side fouling 4391,2 0,00023 17,93
15 Pressure (abs) bar 0,58 0,44157 39,7 39,68155 Tube wall 18932,6 5E-05 4,16
16 DeltaP allow/cal bar 0,15 0,13843 0,15 0,01845 Outside fouling 2839,1 0,00035 27,73
17 Velocity m/s 0,46 4,09 1,36 0,03 Outside film 1760 0,00057 44,72
18 Liquid Properties Shell Side Pressure Drop bar %
19 Density kg/m³ 866,87 857,06 734,33 Inlet nozzle 0,01913 28,25
20 Viscosity mPa-s 0,4014 0,3199 0,1081 InletspaceXflow 0 0
21 Specific heat kJ/(kg-K) 2,646 2,691 7,115 Baffle Xflow 0,02185 32,27
22 Therm. cond. W/(m-K) 0,1234 0,121 0,6193 Baffle window 0 0
23 Surface tension N/m 0,0245 0,0236 0,0264 OutletspaceXflow 0 0
24 Molecular weight 112,58 113,11 18,02 Outlet nozzle 0,02673 39,48
25 Vapor Properties Intermediate nozzles
26 Density kg/m³ 1,17 16,44 Tube Side Pressure Drop bar %
27 Viscosity mPa-s 0,0097 0,0183 Inlet nozzle 0,00663 35,35
28 Specific heat kJ/(kg-K) 1,975 1,969 Entering tubes 8E-05 0,41
29 Therm. cond. W/(m-K) 0,0244 0,039 Inside tubes 0,00566 30,18
30 Molecular weight 112,45 18,02 Exiting tubes 0 0,03
31 Two-Phase Properties Outlet nozzle 0,00638 34,04
32 Latent heat kJ/kg 506,5 1713,7 Intermediate nozzles
33 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s²)
34 Reynolds No. vapor 464874,7 18036,98 Shell nozzle inlet 1,44 1790
35 Reynolds No. liquid 13960,54 3397,74 3057,15 Shell bundle Xflow 0,46 4,09
36 Prandtl No. vapor 0,79 0,92 Shell baffle window
37 Prandtl No. liquid 8,6 7,12 1,24 Shell nozzle outlet 77,13 7123
38 Heat Load kW kW Shell nozzle interm
39 Vapor only 0 -0,1 m/s kg/(m-s²)
40 2-Phase vapor -29,3 -0,1 Tube nozzle inlet 8,68 1240
41 Latent heat 4111,4 -4561,9 Tubes 1,36 0,03
42 2-Phase liquid 230,3 -0,3 Tube nozzle outlet 1,9 2659
43 Liquid only 254,6 -4,6 Tube nozzle interm
44 Tubes Baffles Nozzles: (No./OD)
45 Type Plain Type Unbaffled Shell Side Tube Side
46 ID/OD mm 14,73 / 19,05 Number 0 Inlet in 1 / 4,5 1 / 6,625
47 Length act/eff mm 6000 / 5839,5 Cut(%d) Outlet 1 / 2,375 1 / 2,375
48 Tube passes 2 Cut orientation Intermediate 1 / 14 /
49 Tube No. 1392 Spacing: c/c mm Impingement protection Square plate
50 Tube pattern 90 Spacing at inlet mm
51 Tube pitch in 1 Spacing at outlet mm
52 Insert None
53 Vibration problem No / No RhoV2 violation No
 Aspen Exchanger Design and Rating Shell & Tube V8.8 Page 3
File: C:\Users\carre\Downloads\E-304 OK.EDR Printed: 27/08/2020 at 18:31:31

Setting Plan

Views on arrow A
A 9066 Overall

540 468 3065 1595 2505

T1
S3
735 735

T2 T1

S3
1097
1097

T2 S1 S2
1134

468 1818 4767

S1 S2 5590 75 75
Pulling Length
410

410
1641

1641
150 150
2 Bolts 2 Bolts
Fixed Sliding

Nozzle Data Design Data Units Shell Channel Company:

Ref OD Wall Standard Notes Design Pressure bar 3,5 43 Location: Aspen Shell & Tube Exchanger
S1 114 mm 6 mm 150 ANSI Slip on Design Temperature C 275 275 Service of Unit: Our Reference:
S2 60 mm 3,9 mm 150 ANSI Slip on Full Vacuum 0 0 Item No.: Your Reference:
S3 356 mm 9,5 mm 150 ANSI Slip on Corrosion Allowance mm 3,175 3,175 Date: Rev No.: Job No.: Setting Plan
T1 168 mm 7,1 mm 150 ANSI Slip on Test Pressure bar
T2 60 mm 5,5 mm 150 ANSI Slip on Number of Passes 1 2 Design Codes BKU 1145/ 1869 - 6000
Radiography 0 0 0
PWHT 0 0 TEMA 0
Internal Volume m³ NaN 0,8814 Drawing Number
Customer Specifications
Weight Summary
Empty Flooded Bundle Revision Date Dwg. Chk. App.
16683 kg 37258 kg 9408 kg 27/08/2020