PROTECTION AND CONTROL

PAE Asuaran Edif. Artxanda, 23

48950 Erandio
Bizkaia SPAIN

Tel.: 34 94 4711409
Fax.: 34 94 4710592

e-mail: [email protected]
http://www.fanox.com

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PROTECTION AND CONTROL

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modify technical
specifications of products
e-mail: [email protected] http://www.fanox.com
9/2003

contained within this

catalogue without previous
notice.
FANOX introduces its complete range of protection, control and measuring
electronic devices for application in the Industry.

We are leaders in the electronic protection of industrial electric motors.

Everyday our relays prevent the burnout of any number of motors, saving
on repair costs and process downtimes.

Among the many technical advantages of these relays, we highlight the

following:

• Thermal memory, which continuously creates a model of the

heating and cooling of the motor during its start-up, running,
overload and shutoff cycles.

• Immediate detection of phase failure, including at low motor

loads, with a rapid shutdown of the motor which prevents costly
breakdowns.

• Display module, of the size of a pushbutton of 22mm in diameter,

which, mounted on the outside of the panel or of the motor
control center, allows rapid detection of the cause of the motor
shutdown.

This protection has become the most reliable and cost effective on the
market, and far surpasses the functions offered by other conventional
protection devices, such as thermal relays, thermal-electronic relays, manual
motor starters or thermal magnetic circuit breakers.

Our relays are ideal for protecting pumps, compressors, fans and all types
of industrial motors having to withstand multiple start-up/shutoff cycles,
heavy start-ups or that work in high-temperature locations.

Models G and BG are approved by PTB (Physikalisch-Technische

Bundesanstalt) of Germany for the protection of EEx e motors that run in
explosive or hazardous areas.

Other products of interest include earth leakage relays, especially those

which incorporate the toroidal transformer and relay in one single unit.

The range of generator control and protection devices, voltage monitors,

phase and frequency relays, timers, manual motor starters and electrical
multimeters complete a wide selection of products for application in the
Industry.

A complete package of technical information, installation instructions,

settings, applications and a selection guide comes included, and provides all
the guidelines and instructions necessary for proper use.

www.fanox.com

2
Index
Page

Motor protection relays 4

Relays for the protection of EEx e motors 6

Generator protection relays 7

Control relays 8

Voltage monitoring relays 10

Earth leakage relays 12

Electrical multimeters 14

Timers 15

Accessories 16

• Current transformers

• Thermistor sensors (PTC)

Manual motor starters 17

Motor and generator protection relays, technical briefing

• Electronic motor protection 18

• Installation and setup 18

• Applications 22

• Selection guide 22

Dimensions 23

3
 Motor protection relays

Protections Basic motor protection Integral motor protection

For motors of low and medium power in several For whatever power motors (1 to 630 A and over),
Overload applications as compressors, ventilators, surface in several applications as surface mounted pumps,
mounted pumps, conveyor belts, machine tools, compressors, mixers, ventilators, elevators, cranes,
Undercurrent and in general to protect motors which need de- industrial refrigeration and in general for those
pendable and accurate protection relays for every motors requiring a complete protection where the
cos ϕ Underload type of start. overtemperature (by means of PTC sensor) and a
Its 3 trip classes cover any type of starting or wor- wrong phase sequence protections are required.
Phase imbalance or phase loss king cycle. Its 7 trip classes cover all type of starting or wor-
king cycle.
Overtemperature
Phase sequence
C GL

Protections
Models C9 C 21 C 45 GL 16 GL 40 GL 90
Adjustment range IB (A) 3 - 9,3 9 - 21,6 20 - 45,2 4 - 16,7 15 - 40,5 40 - 91
Motor 400 V HP 2 - 5,5 7,5 - 12 15 - 30 3 - 10 10 - 25 30 - 60
50/60 Hz kW 1,5 - 4 5,5 - 9 11 - 22 2,2 - 7,5 7,5 - 18,5 22 - 45
230 Vac single phase 11203 11223 11243 11303 11323 11343
Code no. according to
115 Vac single phase 11202 11222 11242 11302 11322 11342
the relay voltage
24 Vac, dc single phase 11200 11220 11240 11300 11320 11340
supply (+15% -10%)
400/440 Vac 3-phase (motor) - - - - - -
ac: 50/60 Hz
230 Vac 3-phase (motor) - - - - - -
For IN of the motor below the minimum setting IB Pass the motor cables several times (n) through the corresponding holes in the relay IB = n x IN
For IN of the motor above the maximum setting IB Use 3 CT .../5 and the lowest range relay of each family
External display module (optional) ODC ODGL

Characteristics
Thermal memory / Overload trip Yes / From 1,1 x IB Yes / From 1,1 x IB
Maximum motor nominal voltage 1000 Vac 1000 Vac
Trip classes (IEC 947-4-1) 10 - 20 - 30 5 - 10 - 15 - 20 - 25 - 30 - 35
Phase sequence protection - ON OFF It actuates during the motor start
Phase imbalance protection Over 40%. Tripping time < 3s Over 40%. Tripping time < 3s
Undercurrent protection adjustable/ Trip delay - -
Underload protection by cos ϕ / Trip delay - -
PTC Min/max cold resist.-Average trip / reset resist. - 25Ω / 1500Ω - 3600Ω / 1800Ω
Reset mode Manual and remote Manual and remote
Signalling LED’s 3 LED’s: ON + one for each protection 4 LED’s: ON + + +
Output contacts 1 relay with 1 NO + 1 NC 1 relay with 1 NO + 1 NC
Switching power Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
Terminals: Max. section / screw torque 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN
Power consumption C9: 6,5VA, 230V; 3VA,115V / C21 - C45: 2,5 VA 2,5 VA
Protection degree / weight / mounting IP20 / 0,3 kg / DIN rail IP20 / 0,5 kg / DIN rail
Storage temperature -30°C +70°C -30°C +70°C
Operation temperature / max. altitude -15° +60°C / 1000m ; -15° +50°C / 3000m -15°C +60°C / 1000m; -15°C +50°C / 3000m
Standards IEC 255, IEC 947, IEC 801, EN 50081-2 IEC 255, IEC 947, IEC 801, EN 50081-2

C US LISTED
IND. CONT. EQ.
C US LISTED
IND. CONT. EQ.
6 R 73 6 R 73

For dimensions, installations, setting and cur-

ves, see page 18 and following.

4
 • For 3-phase motors up to 1000 Vac. Passing through wires
• Broad range of current adjustment (1 to 630 A and over)
• Precise motor heating and cooling memory, reproduces its thermal image
• Visual indication of tripping cause

Pumps protection Pumps protection External display module

Suitable where the undercurrent (running without Underload protection by cos ϕ By means of this plug-in optional accessory, the re-
load) is critical, as submersible pumps, surface pumps, For application in pumps and other systems where lay status can be seen and reset from the exterior of
etc. In these cases, when the equipments run without running without load is critical (dry well, transmission the electrical panel board.
load (dry well) the relay trips by undercurrent. belt broken, etc). With the underload protection by Easy to install. Size of a Ø22 mm push button.
cos ϕ it is ideal when the motor is over-sized, such
Suitable for motor control centres (MCC) and panel
as submersible pumps in gasoline stations where, at
boards.
every pumping start-up operation, the motor can
work even at the 20% of its nominal load.

P PF OD

Relay with external display module

cos ϕ
P 19 P 44 P 90 PF 16 PF 47
7 - 19,6 19 - 44,2 40 - 90,4 4 - 16,6 16 - 47,5
4 - 10 12,5 -27,5 27,5 - 55 2 - 10 10 - 30
3 - 7,5 9,2 - 20 20 - 40 1,5 - 7,5 7,5 - 22
11403 11423 11443 - -
11402 11422 11442 - -
11400 11420 11440 - -
- - - 11374 11384
- - - 11373 11383
Pass the motor cables several times (n) through the corresponding holes in the relay IB = n x IN Models Code no. Relay type
Use 3 CT .../5 and the lowest range relay of each family ODC 12530 C
ODP ODPF
ODGL 12535 GL
ODP 12540 P
ODPF 12555 PF
Yes / From 1,1 x IB Yes / From 1,1 x IB
1000 Vac 440 Vac
5 - 10 - 15 10 - 20 - 30
Yes. It actuates during the motor start Yes This optional display module is mounted exter-
nally, e.g. on the panel door or a draw-out unit in
Over 40%. Tripping time < 3s Over 40%. Tripping time < 3s
a motor control centre (MCC) and connected to
From 0,5 to 0,9 x IB. Operative from 0,3 x IB / Delay 3s - the relay by a flat cable (length 2 meters).
- cos ϕ adjustable 0,1 to 0,9 / Adjustable 5 to 45s
The module has the appropriate LED’s to signal
- -
the trip cause and a reset push-button.
Manual, remote and automatic (every 20 minutes) Manual, remote and automatic (every 20 minutes)
4 LED’s: ON + + + 4 LED’s: ON + + cos ϕ + Weight: 0,05 kg.
1 relay with 1 NO + 1 NC 1 relay with 1 NO + 1 NC Protection degree: IP50
Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN
2,5 VA 1,5W - 12 VA (230 Vac) - 20 VA (400 Vac)
IP20 / 0,5 kg / DIN rail IP20 / 0,5 kg / DIN rail
-30°C +70°C -30°C +70°C
-15°C +60°C / 1000m; -15°C +50°C / 3000m -15°C +60°C / 1000m; -15°C +50°C / 3000m
IEC 255, IEC 947, IEC 801, EN 50081-2 IEC 255, IEC 947, IEC 801, EN 50081-2
C US LISTED
IND. CONT. EQ.
6 R 73

5
Relays for the protection • Approved by PTB for EEx e motors
• For 3-phase motors up to 1000 Vac

of EEx e motors • Currents from1,5 to 630 A and higher

• With thermal memory
• Visual indication of tripping cause

Protections Protection of motors in explosive Relay to be used with the external

or hazardous areas display module
Overload For EEx e motors of any power rating, and currents up With the same features and applications as the G17
to 630A and higher, which work in explosive or ha- relay, the BG17 relay incorporates an external dis-
Phase imbalance or phase loss zardous areas such as the petrochemical industry, play module which shows the status of the relay and
plastic factories, mines, etc. The relay is installed away allows it to be reset from outside of the panel or the
Overtemperature from the explosive area. motor control center (MCC).
The overload LED starts to blink from 1,1 x IB. As the BG17 is designed for use with the ODG dis-
In the event of a phase loss the relay trips in less than play module, it does not include the LED signals on
3s, even when the motor is at low load. the front of the relay itself.

G BG

Protections
Models G 17 BG 17
Adjustment range IB (A) 5 - 17,7 5 - 17,7
Motor 400 V HP 3 - 10 3 - 10
50/60 Hz kW 2,2 - 7,5 2,2 - 7,5
Code no. according 230 Vac single phase 10723 10733
to the relay 115 Vac single phase 10722 10732
voltage supply 24 Vdc 10720 10730
For IN of the motor below the minimum setting IB Pass the motor cables several times (n) through the corresponding holes in the relay IB = n x IN
For IN of the motor above the maximum setting IB Use 3 CT’s .../5 and pass their secondary twice (n=2) through the relay holes
External display module / Code no. No ODG / 12505

Characteristics G 17 and BG 17 ODG display module

Thermal memory / Overload trip Yes / From 1,1 x IB This module, which is the size of a pushbutton of
Maximum motor nominal voltage 1000 V Ø22 mm, is mounted outside on the panel door or
15 adjustable tripping curves Cold tripping times at 6 x IB from 2 to 30s on the front of the motor control center (MCC), and
is connected to the relay by means of a 2 meters
Phase imbalance protection Over 40%. Tripping time < 3s
long flat cable.
PTC min/max cold resist. / Average trip resistance 100 Ω / 1500 Ω - 2750 Ω
Reset mode Manual and remote To see the state of the relay or reset in the event of
a tripping, it is not necessary to open the door or
Signalling LED’s 4 LED’s: ON + one for each protection
remove the MCC, since the module includes the co-
Single phase auxiliary power supply rresponding identifying LED’s and the reset button.
• Voltage Us 115 - 230 Vac (+15% -6%) / 24 Vdc (±10%)
Weight: 0,05 Kg.
• Frequency 50/60 Hz (from 49 to 61,2 Hz)
• Consumption 2,5 VA (115 - 230 Vac) / 1,5 W (24 Vdc)
• Protection fuse GL 6 A PTB approval:
Output contacts 1 relay with 1 NO + 1 NC
G and BG relays have been approved by the
• Switching capacity in abnormal conditions Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
Physikalisch-Technische Bundesanstalt-PTB for
• Short-circuit resistance 1000 A the protection of EEx e protected explosion motors
Terminals max. section / Screw torque 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN (DIN EN 50019 / DIN VDE 0170 /DIN VDE 0171 part
Protection degree / weight / mounting IP20 / 0,5 Kg / DIN rail 6) according to the stipulations and requirements of
-30°C +70°C PTB.
Storage temperature
Operation temperature -15°C +60°C PTB report no. PTB Ex 3.43-30004/00
Standards IEC 255, IEC 947, IEC 801, EN 50081-2, VDE 0660
Ex
3.43 - 30004/00
...../00 C US LISTED
IND. CONT. EQ.
6 R 73

For dimensions, installation, adjustments and

curves see pages 18 and following.

6
Generator protection relay • For generators up to 1000 Vac
• With themal memory
• Visual indication of tripping cause
• Fast tripping curves

Protections Generator protection External display module

This relay is specially applicable for protecting low vol- By means of this plug-in optional accessory the relay
Overload tage generators up to 1000V, and current up to 2000A status can be seen and reset from the exterior of the
or higher. It offers a suitable protection since you can electrical panel board.
Phase imbalance / Phase loss choose among 15 tripping curves in order to avoid the Easy to install. Size of Ø22 mm push button.
generator working over its damage curve.

GEN OD

Protections
Models GEN 10
Adjustment range IB (A) 4 - 10,3
Auxiliary voltage supply (+15% -10%) 24 Vdc
Code no. 11350
For IN of the generator above 10,3 A Use 3 CT.../5
External display module (optional) ODGEN

Characteristics
Thermal memory / Overload trip Yes / From 1,1 x IB
Maximum generator nominal voltage 1000 Vac Models Code no. Relay type
Trip time t6 x IB 15 adjustable curves from 0,2 to 3 s. ODGEN 12545 GEN
Phase imbalance protection Over 20%. Tripping time < 3s
Reset mode Manual and remote This optional display module is mounted externally
Signalling LED’s 3 LED’s: ON + one for each protection e.g. on the panel door, and is connected to the relay
Output contacts 1 relay with 1 NO + 1 NC by a flat cable of 2 meters.
Switching power Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A The module has the appropriate LED’s to signal the
Terminals: Max.section / screw torque 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN trip cause and a reset push-button.
Power consumption 1,5 W Weight: 0,05 Kg.
Protection degree / weight / mounting IP20 / 0,5 kg / DIN rail
Storage temperature -30°C +70 °C
Operation temperature / max. altitude -15°C +60°C / 1000m; -15°C +50°C / 3000m
Standards IEC 255, IEC 801, EN 50081-2 Other relays for generators:
C US LISTED
• H: Frequency relay. See page 9.
IND. CONT. EQ.
6 R 73

• U3P: 3-phase voltage relay (without neutral).

For dimensions, installation, adjustment and See page 11.
curves see pages 18 and following.
• U3N: Three-phase voltage relay (with neutral).
See page 11.

7
Control relays

Protections Phase relay Phase and temperature relay

• To protect 3-phase devices • To protect 3-phase devices
Phase loss / phase imbalance • Suitable for air conditioning, elevators, cranes, • Suitable for motors with built-in PTC sensors in
hoists and similar installations. applications such as elevators, cranes, hoists and
Phase sequence similar installations.
• Sensitive to incorrect phase sequence.
Overtemperature • 22,5 mm wide. • Sensitive to incorrect phase sequence.
• Monitoring of short circuit and broken wire in PTC
Hz Frequency variation circuit.
Temperature variation • 22,5 mm wide.

Thermistor short-circuit
S ST

Protections
Models S2 S4 ST2 ST4
Nominal voltage of the line to be monitored (±15%) 3 x 230 V 3 x 400 V 3 x 230 V 3 x 400 V
Voltage supply (±15%) Self-powered (3-phase) Self-powered (3-phase)
Code no. 12033 12034 12001 12012

Characteristics
Nominal frequency 50/60 Hz 50/60 Hz
Control range Phase loss: with resistive loads it trips when a phase loss occurs. With three-phase motors it trips if the voltage
regenerated by the motor is lower than 60% of the main voltage. Phase imbalance > 40%
Hysteresis - -
PTC sensor: min/max cold resist - Trip resist - 100Ω / 1500Ω - 2300Ω
Trip time delay < 0,1 s < 0,1 s
Reset mode Automatic Automatic
Signalling LED’s 2 LED’s: ON + 3 LED’s: ON + +
Output contacts 1 relay with 1 change over NO - NC 1 relay with 1 change over NO - NC
Switching power Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
Maximum terminal section / screw torque 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN
Power consumption 7,5 VA (230 Vac) - 11 VA (400 Vac) 7,5 VA (230 Vac) - 11 VA (400 Vac)
Protection degree / weight IP20 / 0,12 kg IP20 / 0,13 kg
Storage / operation temperature -30°C +70°C / -15°C +60°C -30°C +70°C / -15°C +60°C

PTC
PTC
RST RTS RST RS RST RST RTS RST RS RST

T T
3 33

RELAY
RELÉ RELÉ
RELAY

Disparado 14 12
Tripped Normal 14 12 Tripped 14 12 Normal 14 12
or Us=0
o Us=0 or Us=0
11 11 11 11

For dimensions: see page 23

8
 • Self-powered by the voltage to be monitored (S, ST y H).
• Visual indication of tripping cause
• DIN rail mounting

Frequency monitoring relay Lifts temperature control relay Thermistor protection relay
• Suitable for monitoring the frequency of a single • It controls the temperature of the lift motor room • Controls the temperature with the use of thermistors
phase or 3-phase system. (relay + external module ODT2) or the temperature (PTC sensors)
• Suitable for generators, alternators and electrical inside of the switchboard for those lifts without • Detects short-circuits and breakage in the circuit of
generator sets. motor room (relay + internal sensor INT2). sensors.
• Maximum and minimum thresholds can be adjusted • Designed according to the EN 81-1 standard and • Protects the motors against overtemperature
separately. complying with the European Union Directive for caused by excess surrounding temperature,
• Two independent output relays. Lifts (95/16/CE). insufficient ventilation or cooling, etc.
• Two adjustable temperature thresholds. • Applicable in transformers and other machines.
• 22,5 mm wide. • 22,5 mm wide.

H T MT

+
ODT2
External module

T2

+ INT2
Internal sensor

Hz> Hz<
H T2 ODT2 INT2 MT2
- – – – –
115 Vac Self-powered single phase 230 Vac 230 Vac (Aux) 24 Vac, dc – – 230 Vac (Aux.supply)
12100 12101 12051 12052 12037 12036 12039

50/60 Hz selectable by a dipswitch 50/60 Hz 50/60 Hz

Hz> From +0,5 to +3,5 Hz. Steps of 0,5 Hz (±0,1%) Maximum temperature setting from 40°C to 55°C According to the PTC installed
Hz< From -0,5 to -3,5 Hz. Steps of 0,5 Hz (±0,1%) Minimum temperature setting from -5°C to 5°C
≤ 0,5% 2°C -
- - 25Ω / 1500Ω - 3600Ω. Reset1800Ω
Adjustable from 0,2 to 30 s ±5% - < 0,1s
Automatic Automatic Automatic
3 LED’s: ON + Hz> + Hz< 2 LED’s: ON + 3 LED’s: ON + +
2 relays, 1 per limit, with 1 change over NO - NC 1 relay with 1 change over NO - NC 1 relay with 1 NO + 1 NC
Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN
3,7 VA (230 Vac) 5 VA (230 Vac) - 0,5 W (24 Vdc) 6 VA (230 Vac)
IP20 / 0,3 kg IP20 / 0,11 kg IP20 / 0,12 kg
-30°C +70°C / -15°C +60°C -30°C +70°C / -15°C +60°C -30°C +70°C / -15°C +60°C

Hz>
H
Temperature
Temperatura
Tmax
Tmáx

PTC
Hz< H
Tmin
Tmín

Relay
Relé PTC Ω
Aux.
Tensión
supply
auxiliar
Relé Hz>
Relay
3
TD TD contacts
contactos
contact
97-98
11-14
Relé Hz<
Relay contacts
contactos
contact
RELAY
95-96
11-12 RELAY
LED's TD
Hz< Hz> Hz> Hz<
Disparado
Tripped 12
12 14
14 22
22 24
24 Normal 12
Normal 12 14
14 22
22 24
24 Tripped 14 12 Normal 14 12 Tripped 97 95 Normal 97 95
o
orUs=0
Us=0 or Us=0 or Us=0
11 11
Hz> 11
Hz> 11
Hz< 21
Hz< 21
Hz> 11
11
Hz< 21
21
98 96 98 96

9
Voltage monitoring relays

Protections Single phase voltage relay Three-phase voltage relay

• Suitable for single phase installations such as air • Protects equipment such as digital instruments
Phase loss conditioning, electronic equipments, etc. or electrical equipment from voltage variations
• Suitable for AC/DC. in the network.
Phase sequence • Suitable for AC/DC.
• Minimum and maximum thresholds can be ad-
Overvoltage justed separately. • Minimum and maximum thresholds adjustables
• Reset time delay adjustable. (two potentiometers).
Undervoltage • Tripping time delay adjustable (two potentio-
meters).
N Loss of neutral
• 22,5 mm wide.

U1 U1D

Protections
Models U1-24 D U1-115 U1-230 U1D-24D U1D-115 U1D-230
Frequency Direct c. 50/60 Hz 50/60 Hz DC 50/60 Hz 50/60 Hz
Maximum threshold V 24-27 115-130 230-260 23-28 105-135 215-275
Minimum threshold V 21-24 100-115 200-230 19-25 90-120 160-230
Code no. 12023 12020 12021 12028 12026 12027

Characteristics
Type of current to be monitored Single phase Single phase
Auxiliary supply ±10% Self-powered Self-powered
Accuracy +4% -1%; +1% -4% +4% -1%; +1% -4%
Trip time delay - -
Reset time delay 0,05 to 306 s (±20%) 0,1 to 6s (±20%) for
Reset mode Automatic Automatic
Hysteresis 4% of the nominal voltage 4% of the nominal voltage
Signalling LED’s 3 LED’s: ON + + 3 LED’s: ON + +
Output contacts 1 relay with 1 NO + 1 NC 1 relay with 1 change-over NO + 1 NC
Switching power Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
Terminals: Max. section / Screw torque 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN
Power consumption 4 VA (115Vac) - 7,5VA (230Vac) - 0,7W (24 Vdc) 3 VA (115Vac) - 5VA (230Vac) - 0,7W (24 Vdc)
Protection degree / weight IP20 / 0,2 kg IP20 / 0,11 kg
Storage / operation temperature -30°C +70 °C / -15°C +60°C -30°C +70 °C / -15°C +60°C

U> H U> H

U< H U< H

97-98 14
RELAY
RELÉ RELAY
RELÉ 11
95-96 12
D D D
TD TD
LED's
LED's LED's
LED's

U< U> U< U< U> U<

For dimensions see page 23

10
 • Self-powered by the voltage to be monitored
• Visual indication of tripping cause
• DIN rail mounting

Three-phase voltage relay Three-phase voltage relay Three-phase voltage relay

• Protects three-phase installations against voltage • Suitable to protect three-phase installations • Suitable to protect three-phase with neutral
variations between phases, incorrect sequence of against variations in main voltage. Sensitive to in- installations against variations in main voltage
phases and phase loss. correct phase sequence. and loss of neutral. Sensitive to incorrect phase
• Minimum and maximum thresholds adjustables • Applicable in generators, automatic transfer sequence.
(two potentiometers). setups, etc. • Applicable in generators, automatic transfer
• Tripping time delay adjustable (two potentiome- • Maximum and minimum thresholds can be setups, etc.
ters). adjusted separately. • Maximum and minimum thresholds can be
• Model U3S-420 is valid for 400 and 440 nominal V. • Two independent output relays. adjusted separately.
• 22,5 mm wide. • Two independent output relays.

U3 S U3 P U3 N

U3S-230 U3S-420 U3P-230 U3P-400 U3P-440 U3N-230 U3N-400 U3N-440

50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
210-290 380-500 230-260 400-460 440-500 230-260 400-460 440-500
185-230 350-430 200-230 340-400 380-440 200-230 340-400 380-440
12071 12070 12066 12065 12067 12056 12055 12057

Three phase Three-phase Three-phase with neutral

Self-powered Self-powered Self-powered
+4% -1%; +1% -4% +4% -1%; +1% -4% +4% -1%; +1% -4%
- 0,1 to 3,7s (±20%) for 0,1 to 3,7s (±20%) for N

0,1 to 6s (±20%) for - -

Automatic Automatic Automatic
4% of the nominal voltage 4% of the nominal voltage 4% of the nominal voltage
4 LED’s: ON + + + 4 LED’s: ON + + + 4 LED’s: ON + + + N

1 relay with 1 change-over NO + 1 NC 2 relays with 1 NO 2 relays with 1 NO

Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN
7,5 VA (230 Vac) - 11 VA (400 Vac) 12 VA (230 Vac) - 20 VA (400 Vac) 12 VA (230 Vac) - 20 VA (400 Vac)
IP20 / 0,12 kg IP20 / 0,35 kg IP20 / 0,35 kg
-30°C +70 °C / -15°C +60°C -30°C +70 °C / -15°C +60°C -30°C +70 °C / -15°C +60°C
N

U> H L 1-2
U> H L 1-2
L 2-3 L 2-3
U> H L 1-2 L 3-1 L 3-1
L 2-3
U< H U< H
L 3-1
U< H
RST SRT RST SRT

RST SRT
UU>> 11-14
11-14 UU> >11-14
11-14

14 RELÉS
RELAYS RELÉS
RELAYS
RELÉ 11
RELAY UU<< 21-24
21-24 UU< <21-24
21-24
12
TD TD TD TD TD TD TD TD TD TD

LED's
LED's LED's
LED's LED's
LED's

U< U> U> U< U< U> U> U< U< U> U> U< N

11
Earth leakage relays

Multirange relay with built-in Multirange relay with built-in

toroidal transformer toroidal transformer
• Sensitivity from 0,025 to 25A. • Sensitivity from 0,025 to 25A.
• Trip time delay from 0,02 to 5s. • Trip time delay from 0,02 to 5s.
• Modular size. DIN rail mounting.
• Compact device. Suitable for motor control
• Protection front cover. centers (MCC).

ELR-A ELR-T

Models ELR-A ELR-T60 ELR-T110

Sensitivity Adjustable from 0,025 A to 25 A Adjustable from 0,025A to 25 A
Trip time delay Adjustable from 0,02 s to 5 s Adjustable from 0,02 s to 5 s
24-48 Vdc, ac 115 Vdc, ac 4-48 Vdc, ac 115 Vdc, ac 24-48 Vdc, ac 115 Vdc, ac
Aux. voltage supply 50/60 Hz
230-400 Vac 230-400 Vac 230-400 Vac
Code no. 41017 41015 41107 41105 41102 41100

Characteristics
Toroidal transformer Built-in Ø28 mm Built-in Ø60 mm and Ø110 mm
Max. length between relay and transformer - -
Automatic, manual and remote (in manual mode Automatic, manual and remote (in manual mode
Reset mode
disconnect the aux. supply during 1s) disconnect the aux.supply during1s)
Signalling LED’s 2 LED's: ON + Trip 2 LED's: ON + Trip
Output contacts mode Selectable: normally de-energized or energized Normally de-energized
Output contacts 2 change over NO-NC 1 change over NO-NC
Switching power (resistive load) 5A - 250V 5A - 250V
Maximum terminal section 2,5 mm2 2,5 mm2
Maximum consumption 3 VA 3 VA
Modular size 6 modules x 17,5 mm = 105 mm No
Frequency 50/60 Hz 50/60 Hz
Protection degree / weight IP20 / 0,4 kg IP20 / 0,4 y 0,6 kg
Storage / operation temperature -10°C +60°C -10°C +60°C
Standards IEC 41-1, IEC 255, VDE 0664, EN 50081-1, EN 50082-2 IEC 41-1, IEC 255, VDE 0664, EN 50081-1, EN 50082-2

Earth Earth
N R S T N R S T

Ba Ba

V V
Us
10 11 12 13 14 15 16 17 18 6 5 4 3 2 1 0
Us Us
5-1 = 380-415 Vac 0-3 = 380-415 Vac
Connecting diagram for output 5-3 = 220-240 Vac 0-2 = 220-240 Vac
relay normally de-energized (N). 5-4 = 110-127 Vac-dc 0-1 = 110-127 Vac-dc
For output relay normally energized 5-4 = 48 Vac-dc 0-2 = 48 Vac-dc
(FS) connect Ba to 10-11 terminals 5-3 = 24 Vac-dc 0-1 = 24 Vac-dc

1 2 3 4 5 6 7 8 9
Us
Load Load

For dimensions see page 23

12
 • Electronic relays with adjustable delay time and sensitivity.
• Suitable for direct pulse current.
• Practically immune to external disturbances.

Relay with adjustable delay time Multirange relay Toroidal transformers

and sensitivity
• Selectable sensitivity 0,3 or 0,5A. • Sensitivity from 0,025 to 25A. • To be used with ELR-B and ELR-3C relays.
• Selectable tripping time delay 0,02 or 0,5s. • Trip time delay from 0,02 to 5s. • The transformer and relay assembly sensitivity is
• To be used with CT-1 transformers. • To be used with CT-1 transformers. fixed by the relay.
• Modular size. DIN rail mounting . • Modular size. DIN rail mounting.
• Sealable front cover. • Sealable front cover.

ELR-B ELR-3C CT-1

ELR-B ELR-3C Type Inner Ø Code no. Weight (kg)

0,3A or 0,5A Adjustable from 0,025A to 25 A CT-1/35 35 mm 41025 0,2
0,02 s or 0,5 s Adjustable from 0,02s to 5s CT-1/60 60 mm 41030 0,3
24-48 Vdc, ac 115 Vdc, ac 24-48 Vdc, ac 115 Vdc, ac CT-1/80 80 mm 41035 0,5
230-400 Vac 230-400 Vac CT-1/110 110 mm 41040 0,5
41012 41010 41005 41000 CT-1/160 160 mm 41045 1,4
CT-1/210 210 mm 41050 1,5

In combination with CT-1 In combination with CT-1 Working principles: The toroidal transformer
20 m with cables twisted 20 m with cables twisted is installed between the source and the load.
Automatic, manual and remote (in manual mode The system works on the current balance
Automatic, manual and remote (in manual mode
principle. In a correct installation the vector sum
disconnect the aux. supply during 1s) disconnect the aux. supply during 1s) of the currents is zero and the relay will not trip.
2 LED's: ON + Trip 2 LED's: ON + Trip In case of an insulation fault on the circuit a
Normally de-energized Normally de-energized leakage current flows to earth. Now the vector
1 change over NO-NC 1 change over NO-NC sum of the current passing through the
5A - 250V 5A - 250V transformer is not zero, this imbalance is
detected by the transformer that induces a
2,5 mm2 2,5 mm2
current in the secondary winding which is
3 VA 3 VA connected to the relay.
3 modules x 17,5 mm = 52,5 mm 3 modules x 17,5 mm = 52,5 mm If the fault level is higher than the selected
50/60 Hz 50/60 Hz sensitivity and when the trip time delay has
IP-20 / 0,2 kg IP-20 / 0,2 kg elapsed, the relay trips and actuates on the
-10°C +60°C -10°C +60°C shunt trip of a circuit breaker or on the coil of a
contactor interrupting therefore the supply to
IEC 41-1, IEC 255, VDE 0664, EN 50081-1, EN 50082-2 IEC 41-1, IEC 255, VDE 0664, EN 50081-1, EN 50082-2 the load.
Earth The dimensioning of the toroidal transformer
N R S T
Ba = shunt trip depends on the diameter of all active wires
Ba
(not earth conductors) put through the
V transformers.
Us
14 12 10 7 5 3 1
Us
7-1 = 380-415 Vac
7-3 = 220-240 Vac
1 16 7-5 = 110-127 Vac-dc
2 17
18 7-3 = 48 Vac-dc
7-5 = 24 Vac-dc
CT-1

Load

13
Electrical multimeters • Measure and display up to 30 parameters of a three
phase line with or without neutral. True RMS values.
• All the values can be read without making program
changes.
• Reduced size 96x96 mm. Flush mounting in panel

V Voltage • Calculates the current demand. • With active and reactive energy meter.
• 4 displays with red LED´s of 3 digits with 7 seg- • 4 displays with red LED´s of 3 digits with 7 seg-
A Current ments for easy reading. ments for easy reading.
Cosϕ Power factor (PF) • 3 membrane push-buttons. • 3 membrane push-buttons.
W Active power (P) • Automatic scale of units. • Automatic scale of units.
• Suitable for all electrical switchboards used in • Suitable for all electrical switchboards used in
VAr Reactive power (Q) the industrial field for instruments, motors, gene- the industrial field for instruments, motors, gene-
VA Apparent power (S) rators, etc. rators, etc.

kWh Active energy counter

kVArh Reactive energy counter
Hz Frequency EMM
°C Temperature
Max Maximum values

Models EMM 4 EMM 6

Measured and displayed values V A PF W VAr VA Hz °C Max V A PF W VAr VA kWh kVArh Hz Max
Auxiliary supply ±10% 50/60 Hz 100-125 / 220-240 / 380-415 V 100-125 / 220-240 / 380-415 V
Code no. 41200 41205

Characteristics
Voltage input 4 wires imput. For both 4 and 3 wires systems (in this case don't connect N)
• Input impedance 1 MΩ 1 MΩ
• Continuous overload +20% +20%
Current input From 0,02 to 5 A. Use always 3 CT.../5. Multimeter self-consumption < 5VA
• CT primary IN current Range between 5 and 10.000 A. This value has to be programmed by the user in the multimeter
• Continuous overload +30% +30%
Maximum terminal section 2,5 mm2 2,5 mm2
Front protection degree / weight IP 52 / 0,5 kg IP 52 / 0,5 kg
Storage / operation temperature; humidity -25°C to 80°C / -10°C to 60°C; < 90% -25°C to 80°C / -10°C to 60°C; < 90%
Standards IEC EN 50081-2, IEC EN 50082-1, IEC EN 61010-1 IEC EN 50081-2, IEC EN 50082-1, IEC EN 61010-1

Accuracy
EMM 4 EMM 6 Parámetros
Parameters Parámetros
Measured parameters
medidos Range
Rango % ±digits
Wiring diagram • • VL-N Voltage
Tensión VL1-N VL2-N VL3-N ∑VL-N 20 - 290 Vrms ±0,5 ±1
4 wires system. • • VL-L Voltage
Tensión VL1-2 VL2-3 VL3-1 ∑VL-L 20 - 500 Vrms ±0,5 ±1
In 3-phase applications (without or with neutral • • A Current
Intensidad IL1 IL2 IL3 ∑IL 0,02 - 9990 Arms ±0,5 ±1
not distributed) don't connect the terminal N.
• • PF Power
Factor potencia
factor cosϕ
cosϕ PFL1 PFL2 PFL3 ∑PFL 0,1 a 1 (+ind.,-cap.) ±1 ±1
• • W Active
Potencia
power
activa PL1 PL2 PL3 ∑PL 0,01 - 9990 kW ±1 ±1
• • VAr Reactive
Potencia power
reactiva QL1 QL2 QL3 ∑QL 0,01 - 9990 kVAr ±1 ±1
∑SL
110
230
400

• • VA Apparent
Potencia aparente
power SL1 SL2 SL3 0,01 - 9990 kVA ±1 ±1
0

S1 VL1
Voltage input

I1
S2 Power supply VL2
• kWh Act.
Cont.en.
en.count
activa ∑kWh 0 - 108 kWh Clase 2
Current input

S1 VL3
I2
S2
EMM-4
N • kVArh React.
Cont. en.
en. reactiva
count ∑kVArh 0 - 108 kVArh Clase 2
S1

S2
I3
• • Hz Frecuency
Frecuencia FL1 40 - 500 Hz ±0,5 ±1
• °C Temperature
Temperatura T Medida con
Measured sensor
with interno
internal sensor 0 - 60°C ±2°C
L1 S1 • • Máximo
Max. (instantaneous)
(instantáneo) ∑PL max Valoresevery
Values cadasecond
segundo
P1 S1
L2
L3
P1 S1 S2 • P. activa integrada
Integrated active power ∑PL max Media de
Average of valores máximos
max. values over en
lastlos
1515 últimos minutos
minutes
P1 P2
N
• Máximo
Max. (instantaneous)
(instantáneo) IL1 max IL2 max IL3 max Valoresevery
Values cadasecond
segundo
• Intensidad current
Integrated integrada IL1 max IL2 max IL3 max Media deofvalores
Average máx. 15
max. values overúltimos
last 15minutos
minutes

For dimensions see page 23

14
Timers • Multifunction digital timer
• Possibility of programming up to 9 different times. Each time
can be set from 0,1 seconds to 99 hours
• With built-in battery which allows timer to be programmed
without connecting to auxiliary voltage. Complete battery
discharge does not affect operation or adjustment settings.
• For control and automation systems in industry. Programmable parameters
• Command contact with 5 programmable functions. • Initial state of outpout relays: energized (1H) or
• 2 digit, 7 segment LED displays and push-buttons de-energized (1L).
provide programming, and during operation allow • Working mode: cycle (C1) or non-cycle (C0).
for monitoring of the time period and review the • Number of different times per program: up to 8
programmed settings. in cycle mode and up to 9 in non-cycle.
• 45 mm module size, 35 mm wide. DIN EN 50022-35 • Time setting range: from 0,1 seconds to 99
rail mounting. hours.
• Command contact.

MTR-10

A1 A3 15 25
Auxiliary voltage
S M
A1-A2: 230 Vac
A2-A3: 24 Vac, dc

16 18 26 28 R A2

Model MTR-10 Command contact Can be switched on in two ways:

Auxiliary power supply (+15 -10%) 230 V 50/60 Hz, 24 Vdc, ac • By closing an external voltage free contact between
Code no. 12110 M and S
• By connecting 5-35 Vac,dc between M(+) and R(-)
Characteristics One of the following arrangements can be programmed:
Time setting range From 0,1 seconds to 99 hours Each diagram represents the effect of the command
Accuracy 1% ±10 ms contact for the two initial states of the output relay:
Repeat accuracy 0,5% de-energized (1L) and energized (1H).
Number of different times per program Up to 8 in cycle mode and 9 in no-cycle
Output contacts 1 relay with 2 timed change over contacts NO-NC
cu Switched off contact
Switching power Ith: 5A; AC15 - 250V - 2A; DC13 - 30V - 2A
Its function is blocked
Terminals: max section / screw torque 2,5 mm2, No. 22 - 12AWG / 20Ncm, 1.8 LB - IN
Mechanical / electrical life >20 x 106 operations / >105 operations
cr Reset contact
Consumption 8 VA (230 Vac) - 1W (24 Vdc) U
When connected the cr
Protection degree / weight IP 40 front / 0,15 kg output relay is de-energized; 1L
Storage / operation temperature -30°C +70°C / -20°C +55°C upon disconnecting, the 1H
Standards IEC 255 programmed timing starts. T T

U
Function example diagrams cl Lock contact
cl
A partial shutdown of the
U: power supply R: relay output Double timing timing takes place during its 1L
U
Output relay at start: 1L de-energized; 1H energized. 1L - CO - cu operation. 1H
R Tl
Work mode: CO non-cycle; C1 cycle. T1 T2 T+Tl
Command contact: cu, cr, cl, ci, co.
Double timing ci Delay on contact
U
U
Delay on U Cycle work mode When disconnected the
R ci
1L - CO - cu R 1H - C1 - cu T1 T2
output relay is de-energized;
1L
T C1 C2 C3 when connected the
1H
programmed timing starts.
T T
Timing on Four timings
1H - CO - cu U
Cycle work mode U
R co Delay off contact
T
1H - C1 - cu R
T1 T2 T3 T4 When disconnected the
C1 C2 C3 U
Delay off output relay is de-energized.
co
Timing with partial When connected, the relay
With command contact U 1L
U is energized. When
1H - CO - co shutdown by command
co cl disconnected again, the 1H

R
contact R programmed timing starts. T T
T Tl
1L - CO - cl T2
T1+Tl

For dimensions see page 23

15
Accessories

Current transformers Thermistor sensors

• Up to 1000 A of primary current. • Connected to GL, G, BG or ST relays protect motors against overtem-
• Transformers ratio .../5. perature.
• Sealable connection terminal box, metal brackets for fitting and • PTC. Positive temperature coeficient
bus-bar holders included. • PTC 120, for internal mounting. Temperature threshold 120°C.
• PTCEX 70, for external mounting. Temperature threshold 70°C.

CT PTC

PTCEX 70 PTC 120

Primary Model Code VA class 1 Models PTC 120 PTCEX 70

.../ 5A Code 41700 41705
60 CT20 41402 2,5 Threshold temperature 120°C 70°C
100 CT20 41404 2,5 Threshold resistance ≥ 1330 Ω ≥ 1330 Ω
150 CT20 41406 5 Mounting internal external
200 CT30 41412 5
250 CT30 41414 5
300 CT30 41416 5
400 CT30 41418 5
500 CT50 41422 5
600 CT50 41424 5
800 CT50 41426 10
1000 CT50 41428 15

Characteristics
Overload 1,2 IN
Max. line voltage bus-bars / cable1000V 660V / 1000V
Max. size: bus-bars / Ø cable (mm) CT 20 30 x 10 / Ø 20
Max. size: bus-bars / Ø cable (mm) CT 30 40 x 10 / Ø 30
Max. size: bus-bars / Ø cable (mm) CT 50 60 x 20 / Ø 40

mm CT 20 CT 30 CT 50 Ø 3 mm
G 32
AØ 23 31 46
M4
K B 30 42 61 Ø 3,7 mm
B C 11 11,5 21
D 11 11,5 11
E 25 42 51
F A
C
E l = 500 mm
F 67 82 111
G 60 75 101
H 32,5 42 44
ø 5,5
10,5 D 10,5
H I 58 59 60
I
J
J 32 45 45
K 12 17 17

16
Manual motor starters • Overload and short-circuit protection
• Overload range adjustable from 0,1 to 25A.
• Broad range of accessories

• Suitable for small size motors in machine-tools, • Current limiter M-SB (IN=32A), increases the short
conveyor systems, etc. circuit capacity up to 50kA/400V. Assembly: under
• Modular size 45 mm. DIN rail mounting (EN the manual motor starter or remoted from it.
50022-35). • Undervoltage trip and remote trip.
• Isolating and main switch function (IEC 204-1). • Enclosures, auxiliary contacts, emergency
push-button and indicator lights.

M Accessories

Characteristics Motor 3F, AC3 Description / Model / Code no.

Code
Código
no. Modelo
Model Rango
Range A
Rated operational voltage Ue 690 V kW - 400 V • Current limiter M-SB 03990
Rated impulse withstand voltage Vimp 6 kV 35016 M-0,16 0,1 - 0,16 – • Auxiliary contacts (*NO early make)
Frequency 40/60 Hz 35000 M-0,25 0,16 - 0,25 0,06
Contact Side mounting Inside mounting
Mechanical or electrical operations 100.000 35001 M-0,4 0,25 - 0,4 0,09
2 NO M-HS20 03901
Max. operating frequency 30 oper/h 35002 M-0,63 0,4 - 0,63 0,12 NO + NC M-HS11 03900 M-EHS11 03908
Current heat losses (3-phases) 5,8 W 35003 M-1 0,63 - 1 0,25 NO M-HS10 39011 M-SHS10 03906
Opening time 7 ms 35004 M-1,6 1 - 1,6 0,55 2 NC M-HS02 03903
Terminal section 2 x 6 mm2 35005 M-2,5 1,6 - 2,5 0,75 NC M-HS01 39031 M-SHS01 03907
Screw torque 1,2 Nm NO*+ NC M-VHS11 03902
35006 M-4 2,5 - 4 1,5
Protection degree IP20 35007 M-6,3 4 - 6,3 2,2 • Remote trip and undervoltage trip (Inside mounting)
Fix magnetic tripping (A) 12 x I ±20% 35008 M-10 6,3 - 10 4
V / Hz Remote Undervoltage
35009 M-16 10 - 16 7,5
24 / 50-60 M-AS-05 03923 M-UN-05 03913
Auxiliary contacts 35010 M-20 16 - 20 9 110 / 50
Rated operational voltage 500 V 120 / 60 M-AS-15 03920 M-UN-15 03910
35011 M-25 20 - 25 12,5
Rated impulse withstand voltage 4 kV 220-240 / 50
240 / 60 M-AS-25 03921 M-UN-25 03911
Maximum current Ith 6A 380-415 / 50
440 / 60 M-AS-45 03922 M-UN-45 03912
Rated current AC-15:230/400 V 3,5 / 2 A
Terminal section 2 x 2,5 mm2 Cold state curve. For warm 500 / 50 M-UN-55 03915
state multiply t x 0,25
Screw torque 1 Nm 50
30
• Enclosures
minutes
minutos

10
5
Surface mounting IP41 M-GE 03950
3 Flush mounting IP41 M-FP 03940
Rated short circuit breaking capacity Icu Kit IP55 (M-GE and M-FP) M-BS 03948
Back-up fuse
(DIN VDE 0660 part 101; IEC 947-2) 30
Enclosure IP54, 5 poles CEE-17 M-GC 04055
segundos
seconds

Manual motor Switching capacity Icu Fuses

10

[ kA ] 5 Idem with phase inverter M-GC1 04056

starter models With limiter gL, aM (A) 3
M-SB
V 230 400 500 690 230 400 230 400 500 690
500
• Emergency stop-operation for M-GE and M-FP
M-0,16 a M-1,6
M - 2,5 Not 3 2,5 Not Not 25 20
300 Push-button type IP55 M-PT 03980
milisegundos
miliseconds

M-4 required 3 2,5 required required 35 25 100

Self-locking type IP55 M-PV 03981
50
M - 6,3 3 2,5 50 35 30 Self-locking with key IP55 M-PS 39822
M - 10 6 3 2,5 50 80 50 35
10
M - 16 10 6 2,5 2 100 50 80 80 63 35 5
M-20 a M-25 10 6 2,5 2 100 50 80 80 63 50 • Others for enclosures M-GE and M-FP
2
1 1.2
1.05
2 3 4 5 6 8 10 12 20 30 40 Padlocking feature (max. 3) M-VSL 03988
C US LISTED
MAN MTR. CNTLR
xxrated operational
Intensidad current
de ajuste N-terminal M-N 03949
19VA

Indicator lights white, red or green

For dimensions see page 23

17
Motor and generator protection relays. Installation and setup
The motor protection FANOX relays 1. Installation
The electric motor is one of the most important Our R+D Division has allowed FANOX to deve- 1.1. General
operating devices in industry. Many times the lop a wide range of easy-to-install and operate
shutdown of an industrial process is caused by electronic relays, at truly competitive prices, For correct installation and operation of the
a simple motor. High-cost production runs and relays, please bear on mind the following
which will save downtime and money.
valuable machinery can become paralysed at considerations:
great cost, even more than the cost of rewin- FANOX motor protection relays work with the
ding the motor. current measured at every moment. These cu-
Experience shows us that motor protection con- rrents, which are read by three current transfor-
● After being fixed to the
tinues to be a problem, based on the number of mers built into the relays, are electronically pro-
breakdowns occuring every day. DIN rail, the cables for the
cessed and used to modelize the thermal image
three phases should be
Over 60% of failures are due to causes produ- of the motor, and to compare them with the va- passed through the holes
ced by overheating of the motor winding. These lues set in the relay. in the relay.
can be detected, and prevented, by measuring
The three power supply connections to the mo-
and analysing the current being absorbed by The maximum section of
the motor, or by controlling temperature limits tor are not directly connected to the relay, but
700V insulated wires that can pass through
of the winding. The major causes are as follows: pass through its corresponding holes.
the holes are:
• Overloads This provides motor protection against:
• Locked rotor C 16 mm2
• Overloads: since the relay creates a model of
• Over and undervoltage GL, P, PF, G, BG, GEN 35 mm2
the thermal image of the motor during its he-
• Phase imbalance or phase loss ating and cooling cycles. In this way, in over-
• Long and heavy start-ups load conditions, the relay will take into consi-
• Excessive operating cycling deration previous operating conditions of the ● In star-delta starting, L3
motor, and will trip faster if the relay has de- the relay or the L2
• Heating from non-electric causes L1
tected other previous overloads. This thermal current transformers
• Inadequate motor ventilation memory is independent of the auxiliary volta- must be installed
• High room temperature ge supply of the relay so that it remains active between the fuses or
• Insulation failure even when this voltage is cut off or discon- circuit breaker and
nected. The different tripping curves available the contactor.
The following diagram shows the dramatic de- for selection in the relays allow for precise ad-
crease suffered in the electric life of a motor due justment to any kind of motor start-up or
to the excessive heat of the motor windings work cycle. M
3
(Montsinger’s rule).
• Underloads: protects motors against no-load
working, which is very important for pumps
(dry running).
24.000
Motor life in hours

18.000
• Phase imbalance and phase loss: even if the
motor is running below its full load current. ● Relays used in combination with frequency
12.000 inverters:
• The incorrect phase sequence detection is
6.000 highly important when the correct phase se- a) GL relays with the selector for phase sequen-
quence is critical as in compressors, pumps, ce in "ON" and P and PF relays: don’t use in
+5 +10 +15 +20
fans and other applications. combination with inverters.
Overheat temperature (°C)
b) GL relays with the selector for phase sequen-
For protection against no-load operation when
As one can see, a 10ºC increase in temperature ce in "OFF" and C, G and BG: the relay or cu-
reduces the useful life of the motor by half. the motor is oversized, underload protection by rrent transformers and the relay’s auxiliary
cos ϕ has been incorporated so that the relay dif- supply shouldn’t be connected at the inverter
The most reliable protection option, which is
becoming more commonly used, is the one con- ferentiates precisely between very low load and output.
sisting on: no-load operations, and drops out in the latter
case.
• Fuses or circuit breakers for short-circuit pro-
tection. In addition, when the relay is connected to ther- ● Connection between the PTC sensors and
• Electronic motor protection relays with ther- mistor sensors (PTC), it protects the motor the relay (GL, G and BG). For PTC connection
mal memory. against electrical and non-electrical overheating. lengths over 100 m or when the influence of
• Contactors for motor control. high frequency transient voltages is expec-
A visual display of the tripping reason allows
ted, it is adviseable to use screened cable and
maintenance personnel to identify and immedia- connect the screen to terminal T1.
tely act on the underlying causes. The use of the
OD display makes this operation much easier.

All of this make FANOX relays the ideal protec- Note: every relay comes with its instruction ma-
tion for your motors (pumps, compressors, fans, nual providing information on its correct insta-
etc). llation and setup.

18
1.2. Wiring diagrams

C GL-G-BG P
L3 L3 L3
L2 L1 L2 L1 L2 L1
L1 L1 L1
Tripped Tripped Tripped
13-K1 or Us=0 or Us=0 or Us=0
95 97 97 95 13-K1 97 95
13-K1
14-K1
96 98 T1 14-K1 98 96 14-K1 98 96
95 97 A1 97 95 A1
Normal T2
T1
97 95 A1
Normal
P Normal
95 97 T2 P 97 95
97 95
96 98 A2 98 96 A2 98 96 A2
96 98 98 96 98 96
13 A1 13 A1 13 A1
K1 K1 K1
14 A2 N 14 A2 N 14 A2 N
U1 V1 W2 U1 V1 W1

M PTC M M
3 +t° 3

PF C-GL-P-PF-G-BG GEN 10
L3 With current transformers
L2 GENERATOR
L1 L3
L1 L2
L1 n=1
Tripped
Tripped or Us=0
or Us=0 97 95
13-K1 97 95
98 96
14-K1 98 96 GEN
PF L1
97 95 IN motor Normal
L2 Normal IB= ×5xn 97 95
L3 PF 97 95 IN CT
98 96 98 96
98 96
13 A1 13
K1 K1
14 A2 N 14
LOAD
U1 V1 W1
IN gener
IB= ×5
M M IN CT
3 3

2. Setup procedure. C, GL, P, PF, 2.1. Current setting IB. C, GL, P,

G, BG and GEN PF, G, BG and GEN
Basically the main steps to follow are described Adjust the current IB on the corresponding dips- c) For motor or generator rated currents (IN)
below: witches (full load current). When setting the cu- above the range of the relay, use three cu-
rrent take into account that the base current of rrent transformers .../5 in combination with
- Adjust the IB current of the relay (C, GL, P, PF, the relay always remain added to the current se- the corresponding relay.
G, BG and GEN). See 2.1. lected with the dipswitches in “ON” position
- Select and adjust the trip class (C, GL, P and (to the right). The total addition is the set cu- IN mot/gen
rrent IB. IB= ×5xn
PF) or the tripping time (G, BG and GEN). See IN CT
2.2. and 2.3. Overload tripping current from 1,1 x IB.

- Select and adjust the underload tripping level a) For motor or generator rated currents (IN) S1

S2
by cos ϕ and the trip delay (PF). See 2.4.
n=1
within the range of the relay, the setting IB
L3
must be equal to the IN of the motor or ge- L1
L2
- Select and adjust the undercurrent tripping le-
vel (P). See 2.5. nerator.

- Select (ON-OFF) the protection against inco- IB = IN

rrect phase sequence (GL). See 2.6. L3
L2
L1
- Select the reset mode to manual or automatic b) For motor rated currents
n=2

(P and PF). See 2.7. 2.2. Tripping times GEN

below the range of the
After installation and setup and before starting relay, the setting IB must Select the tripping curve suitable for the good
up the motor, make sure the motor is in a cold be equal to the rated cu- performance of the generator on the 4 posi-
state. This will ensure that both, the relay and rrent of the motor IN tions dipswitch (trip time setting).
motor start to operate with the same thermal multiplied by the number
memory (cold condition). of times that the conduc- The selected curve will correspond to the result
tors have been passed of the addition of the dipswitches in “ON” po-
through the relay holes. sition (to the right).

IB = IN x n

19
2.3. Trip class / tripping time (IEC 947-4-1). C, GL, P and PF / G and BG
The different trip classes enable the user to se- The class number or the tripping time refers to To select the trip class or tripping time (t6xIB)
lect the overload protection according to the va- the maximum approximate time in seconds allo- use the corresponding dipswitches. The recom-
rious motor applications in either short or long wed for the direct start of the motor from a cold mended values are listed in the following tables.
start-ups. condition.

Motor with direct start-up Motor with star-delta start

Start
time (s) Trip time

RPM
Trip classes
t6xI B
Start Trip time
Trip classes
Models Models
RPM
time (s)
t6xI B
ts C9 C21 C45 GL16 GL40 GL90 P19 P44 P90 PF16 PF47 G17 BG17
Models Models
1 10 10 10 10 10 10 5 5 5 10 10 4 4
2 10 10 10 10 10 10 10 10 10 10 10 6 6 ts C9 C21 C45 GL16 GL40 GL90 P19 P44 P90 PF16 PF47 G17 BG17
3 10 20 20 15 15 15 10 10 10 20 20 10 10 5 10 10 10 10 10 10 5 5 5 10 10 4 4
4 20 20 20 20 20 20 15 15 15 20 20 12 12 10 10 10 10 10 10 10 10 10 10 10 10 6 6
5 20 30 30 20 20 25 15 15 15 20 20 16 16 15 20 20 20 10 15 15 10 10 10 10 20 8 8
6 20 30 30 25 25 25 30 30 18 18 20 20 20 30 20 20 20 15 15 15 20 20 10 10
7 30 30 30 30 30 30 30 30 22 22 25 30 30 30 20 20 25 15 15 15 20 20 14 14
8 30 30 30 30 30 35 30 30 24 24 30 30 30 30 20 25 30 20 30 16 16
9 30 30 30 35 35 35 30 30 28 28 35 30 30 30 20 30 35 20 30 18 18
10 30 30 30 35 35 35 30 30 30 30 40 30 30 30 25 30 35 30 30 20 20

Average trip curves (IEC 947-4-1)

Cold curve: it represents the performance of the relay Warm curve: the tripping times decrease as the current flows, and are
without any previous current flow, first start. adapted to the motor heating condition based on the thermal memory,
the warm condition (IEC-255) is reached after a current of 0.9 x IN (mo-
tor rated current) flows during 2 hours approximately.

t (s) t (s) t (s)

10.000 10.000 10.000

C GL G

1000 1000 1000

BG

100 100 100

30 30s
30
20 20s
20

10 10 10 10 10s
30 10 30s
30
20 20s
20

10 10s
10

1 1 1
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
x IB x IB x IB

t (s) t (s)
t (s)

10.000 10.000 1000

P PF GEN
100
1000 1000

10

100 100 3s

1,6s
1
1 3s
30 0,6s
20 1,6s
0,2s
15
10 10 10 0,6s
10 30
0,1 0,2s
5 20
15
10 10

5
1 1 0,01
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7
x IB x IB x IB
1 Generator damage curve

20
 2.4. Underload by cos ϕ. PF 2.5. Undercurrent. P 2.7. Reset
The cos ϕ underload trip level is set by means of The undercurrent trip level in P relays is set using Relays manual remote autom.
a potentiometer from 0,1 to 0,9. three dipswitches. To avoid nuisance trips, set
this level to approximately 10% above the
C, GL, G, BG, GEN • •
Select this value taking into consideration the no-load motor current. P, PF
man man auto

no-load motor cos ϕ and that corresponding to

the estimated minimum operating load. Choose Manual reset
an intermediate value between these two cos ϕ Example: Push the “RESET” button.
levels and set it in the relay.
After tripping due to phase imbalance, phase
Select the underload trip delay from 5 to 45 loss, undercurrent or incorrect phase sequence,
seconds and set it with the 3 corresponding the relay could be reset after 2 seconds have
dipswitches (trip delay). elapsed.
For your guidance you can find below two prac- When a trip is caused by an overload, the wai-
• Dry running
tical examples. ting time could be as much as 8 minutes for C,
GL, G and GB relays, 5 minutes in P and PF re-
a) A very oversized motor for its application. IN IE I0 lays, and 1 minute in GEN relays, depending on
The cos ϕ of the motor is 0,15 when working the severity of the fault.
without load.
Remote reset
Nominal
load After the required waiting time, disconnect the
IN relay’s auxiliary power supply and then recon-
Estimated
minimum load nect it after 3 seconds.
I0 In P and PF relays the reset position dipswitch
No-load
should be set at “man”.
I0 I
N
Approximated cos ϕ 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1
adjustment area Automatic reset

cos ϕ + 0.1
Only available in P and PF relays.
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1
I0 I = 0,6 Choose this mode by moving the dipswitch to
N
I< the “auto” position.
b) A slightly oversized motor for its application. 0.6 + 0.1 = 0.7 After any kind of trip, resetting will take place in
The cos ϕ of the motor is 0,25 when 4A RESET
approximately 15 minutes time, continuously
1

8A
ON

working without load. 6A

2

2A
for unlimited starts.
3

4A IB x 0.9 0.8 0.7 0.6 0.5

4

+ 7 A= A UNDERCURRENT SETTING
Nominal
load

Estimated
minimum load

No-load
2.6. Incorrect phase sequence 3. Operating test. TEST
Approximated cos ϕ
adjustment area Monitoring the current. GL and P To perform the trip test for phase loss, the cu-
rrent which passes through the relay must be
cos ϕ An incorrect phase sequence is detected by cu-
higher than 0.7 the set current IB. Under these
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 rrent sensing and it is only operative during the
motor start-up, for correct detection the star- conditions, push and hold the TEST button for
If the above mentioned cos ϕ values are ting time must be longer than 0.2 s. three seconds, the relay will trip due to phase
unknown, the underload trip setting can be loss and the corresponding LED will light up.
made in the following way: In GL relays the user can activate or desactivate
this protection by a dipswitch. Should the right
1. Set the underload trip delay to zero by mo- phase sequence be critical, move the dipswitch
ving the three dipswitches to the left (trip de- to the “ON” position. If this protection is not re-
lay). quired leave it always in the “OFF” position.
2. Using the potentiometer (cos ϕ setting), set As this function is not compatible with the use
the cos ϕ value to the minimum 0,1. of frequency inverters, where it is necessary to
3. Start up the motor and run it with the protect phase sequence in these installations,
minimum estimated load. move the dipswitch to “OFF” and install an “S”
type relay.
4. Slowly turn the cos ϕ potentiometer clock-
wise until the relay trips and the cos ϕ LED Monitoring the voltage. PF
lights up. An incorrect phase sequence is detected by vol-
5. Turn the cos ϕ potentiometer anticlockwise tage monitoring.
until the cos ϕ is set at approximately 30% In the event that an incorrect phase sequence
less than the previous value (point 4). has been detected, the motor will not start-up
6. Set the underload trip delay using the 3 since the relay is tripped because it has pre-
corresponding dip switches. viously detected the wrong phase sequence.

21
Motor and generator protection relays. Applications and selection
guide
Industries Installations
FANOX protection relays for motors and generators have been ins- The following is an informative list of the most important appli-
talled in the most important areas of industry, including: cations using FANOX relays:
• OEM (Original Equipment Manufacturers) • Motor Control Centers (MCC)
• Chemical and petrochemical • EEx e motors in explosive or hazardous environments
• Quarries, gravel pits and cement factories • Submergible pumps, in service stations and water pumping, sur-
• Steelworks, iron and steel industry face pumps and other types.
• Automotive • Compressors
• Utilities • Fans, blowers and ventilators
• Water treatment and distribution • Industrial refrigeration and air conditioning
• Mining • Centrifuges
• Food industry • Presses
• Marine and shipbuilding • Cranes, elevators and escalators
• Sugar industry • Lifting machinery in general
• Timber industry • Machine tool
• Elevation industry • Conveyor belts
• Electric generation and cogeneration • Mills and mixers
• HVAC (Heat Ventilation Air Condition) • Generators, alternators and electrical generator sets

Selection guide for protection relays in motors and generators

Adjustment Trip classes /
MODELS cos ϕ
range IB (A) Trip times
C9 3 - 9,3 10 - 20 - 30 • •
C 21 9 - 21,6 10 - 20 - 30 • •
C 45 20 - 45,2 10 - 20 - 30 • •
ON
GL 16 4 - 16,7 5 - 10 - 15 - 20 - 25 - 30 - 35 • • • •
ON
GL 40 15 - 40,5 5 - 10 - 15 - 20 - 25 - 30 - 35 • • • •
ON
GL 90 40 - 91 5 - 10 - 15 - 20 - 25 - 30 - 35 • • • •
P 19 7 - 19,6 5 - 10 - 15 • • • •
P 44 19 - 44,2 5 - 10 - 15 • • • •
P 90 40 - 90,4 5 - 10 - 15 • • • •
PF 16 4 - 16,6 10 - 20 - 30 • • • •
PF 47 16 - 47,5 10 - 20 - 30 • • • •
G 17 - BG 17 5 - 17,7 De 2 a 30s • • •
GEN 10 4 - 10,3 De 0,2 a 3s • •

cos ϕ
Overload Undercurrent Underload Phase loss Phase sequence Overtemperature
Phase imbalance

Nominal current rating of asynchronous three-phase motors

The current values listed in the following table correspond to the average ratings given by various manufacturers. In some cases, these may not coincide exactly
with the ratings listed on the motor characteristics plates

kW 0,75 1,1 1,5 2,2 3 3,7 4 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90 110

HP 1 1,5 2 3 4 5 5,5 7,5 10 15 20 25 30 40 50 60 75 100 125 150
230 V
50Hz 3,5 5 6,5 9,5 11 – 15 22 28 42 54 68 80 104 130 154 192 248 312 360
400 V
50Hz 2 2,5 3,5 5 6,5 – 8,5 11 15 22 29 35 42 57 69 81 100 131 162 195
MOTOR 440 V
IN 4P 50Hz 1,7 2,4 3,2 4,5 6 – 8 10,5 14 20 27 33 39 52 64 76 91 120 147 178
220/240 V
(A) 60Hz 3,2 4,4 6,2 8,5 10,5 – 14 20 26 38 50 63 74 98 122 146 180 233 290 345
Average 440/460 V
values 60Hz 1,5 2,2 3 4,3 5,5 – 7,5 10 13 19 25 31 37 49 61 73 90 116 144 173
400 V
50Hz 2,0 2,8 3,8 5,5 7 – 9,5 13 16,5 24 32 40 47 64 79 92 113 149 183 220
MOTOR
2P 440/460 V
1,9 2,5 3,4 4,8 6 7,5 – 11 15 21 27 33 39 53 65 79 95 120 153 183
60Hz

22
Dimensions (mm)
C GL, P, PF, G, BG, GEN S, ST, T2, MT2, U1D, U3S
H*, U1* U3P*, U3N*
78 80
45 79 72,6 22,4 22,5

12*
8*

99
94

61,5
80
95
90

12*
8*

50*
39*

35,4 17,5 17,5* 35,4 100

5
5

12* 12* 44 38 45 38
*Without holes *Without holes

ELR-A ELR-B, ELR-C OD

Ø 22,5

INT2
105 73
10 11 12 13 14 15 16 17 18 10 11 12 13 14 15 16 17 18

13,0 18,3
11,3 20,0 Thermal
insulator
l=2m
90

45
45

Ø 28 89

Ø 30,0

Ø 30,0
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

26 68
52,5 68
73
C, GL, P, PF, BG, GEN ODT2

ELR-T, CT-1 MTR-10

H
A B C D E F G H
ELR-T60 60 100 60 110 47 70 60 50
D ELR-T110 110 150 110 160 70 70 60 50
A
CT-1/35 35 100 60 110 47 50 43 30
E
CT-1/60 60 100 60 110 47 50 43 30
Ø5 45 90
G
CT-1/80 80 150 110 160 70 50 43 30
C
B F CT-1/110 110 150 110 160 70 50 43 30
Ø5 Ø5 CT-1/160 160 280* 260* 280 140 – – 50
G D C CT-1/210 210 – 280** 311** – – 240** 35
B
* Note: CT-1/160 fixing. 53
35
C 58
** Note: CT-1/210 fixing.

M M-GE M 20 M 20 EMM
97.5 80

45 45 k M
VL-N
888 EMM-4
35.5

L1 A electrical multimeter
P.F.
L2 888 W
150

VAr
90

96
80

45

L3 888 VA
VL-L L
PEAk

k
VL-N VL-L Hz ∞C

81 71.5 888
38
75.5
With 9 81 14 96
auxiliary 85.5 M 20 M 20
contacts M-FP Panel cut out 92x92
max. 6
Panel flush mounting according to DIN 43700
85,5

M-SB M-GC, M-GC1

104
130
80

63

81 15
199
145

22
7,5 37
M M-PT, M-PV, M-PS
27 C
41 6,5 B A B C
A
45
M-PT 27 54 –
M-PV 28,5 55,5 – 85 103

M-PS 37 64 91 130

23
 PROTECTION AND CONTROL

PAE Asuaran Edif. Artxanda, 23

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Bizkaia SPAIN

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Fax.: 34 94 4710592

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PROTECTION AND CONTROL

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9/2003

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catalogue without previous
notice.