OWNER’S MANUAL

CLX- XT Online Residual

Chlorine Monitor
For Extended Reagent Life
Model 28030

HF scientific
3170 Metro Parkway
Ft. Myers, FL 33916
Phone: 239-337-2116
Toll Free: 888-203-7248
Fax: 239-332-7643
EMail:[email protected]
Website: www.hfscientific.com

Catalog #28652 (5/11)

REV. 1.5
 DECLARATION OF CONFORMITY

Product Safely- Tested and Passed:

ANSI/UL61010-1-2004, and
CAN/CSA-C22.2 No. 61010-1; 2nd Edition; Dated July 12, 2004.

Emmisions & Immunity - Tested and Passed:

IEC 61326-1:2006

Enclosure Integrity- Tested and Passed:

IP66 Tested by Intertek

Tested to: IMO MEPC. 174(58) Part 3

Reference Imanna Report # 18953-1

Manufacturer’s Name: HF scientific inc.

Manufacturer’s Address: 3170 Metro Parkway, Fort Myers, Florida 33916-7597

Importer’s Name:

Importer’s Address:

Type of Equipment: Chlorine Process Monitor

Model No: CLXB 28030

I, the undersigned, hereby declare that the equipment specified above conforms to the
above Directive and Standard

Place: Fort Myers, Florida USA

(Signature)
Date: 1 November 2010 Rowan T. Connelly, General Manager

Catalog #28652 (5/11)

REV. 1.5
 Table of Contents
Section Page

Specifications....................................................................................................1

1.0 Overview...........................................................................................................2
1.1 Unpacking and Inspection of the Instrument and Accessories ...................2
1.2 The Display .................................................................................................3
1.3 The Touch Pad ............................................................................................3
1.4 Orientation ..................................................................................................4

2.0 Safety.................................................................................................................4
2.1 Symbols Used In CLX-XT....................................................................5

3.0 Theory of Operation........................................................................................6

3.1 The Measurement...................................................................................6
3.2 The Cooling Chamber............................................................................7
3.3 The Reagents .........................................................................................7

4.0 Installation and Commissioning ....................................................................8

4.1 Mounting & Site Selection.....................................................................8
4.2 Plumbing ..............................................................................................9
4.3 Electrical Connections ..........................................................................9
4.3.1 Instrument Power ....................................................................10
4.3.2 Cooling Chamber Power .........................................................10
4.3.3 RS-485 ...................................................................................11
4.3.4 Relays.......................................................................................11
4.3.5 4-20 mA ..................................................................................11
4.3.6 RS-485/4-20 mA cable Ferrite.................................................11
4.4 Installing Reagents ..............................................................................12

5.0 Operation .......................................................................................................13

5.1 Routine Measurement .........................................................................13
5.2 Security Access Feature.......................................................................14
5.3 The White LED....................................................................................14

6.0 Instrument Calibration ................................................................................15

6.1 Slope (gain) Calibration Procedure .....................................................15
6.2 Zero (offset) Calibration Procedure ....................................................16
6.3 Restore Factory Settings......................................................................16

7.0 Instrument Configuration (CONFIG mode)...............................................17

7.1 Setting the 4-20 mA.............................................................................17
7.2 Configuring the Error Level.................................................................17
7.3 Configuring the RS-485 Port ..............................................................18
 Table of Contents (continued)

Section Page

7.4 Configuring the Alarms.......................................................................18

7.4.1 Alarm 1....................................................................................18
7.4.2 Alarm 2 ...................................................................................19
7.5 Enabling the Security Access...............................................................19.
7.6 Extended Settings.................................................................................19
7.7 Units of Measurement..........................................................................19
7.8 Averaging and Filtering.......................................................................20
7.9 LCD Backlight Brightness...................................................................20
7.10 RS- 485 Parameters..............................................................................21
7.11 Cycle Time ..........................................................................................21
7.12 Water Conservation ............................................................................21
7.13 4 mA Adjustment.................................................................................22
7.14 20 mA Adjustment...............................................................................22

8.0 Additional Features and Options ................................................................23

8.1 RS-485 Output.........................................................................23
8.1.1 Simple Communication...........................................................23
8.1.2 ....................................................Modbus Communication
23
8.2 Remote Panel Meter.............................................................................23
8.3 Desiccant Cartridge..............................................................................23

9.0 Troubleshooting.............................................................................................24
9.1 CLX-XT Fault Detection.....................................................................24
9.2 Setting Flow Rate.................................................................................25
9.3 Clearing Faults.....................................................................................25
9.4 Reagent Clogs .....................................................................................25
9.5 Diagnostic Chart .................................................................................26
9.6 Technical and Customer Assistance ...................................................26

10.0 Routine Maintenance.....................................................................................27

10.1 Maintenance Schedule ........................................................................27
10.2 Replacing or Installing the Reagents...................................................30
10.3 Check Valve Flushing Kit ...................................................................31
10.4 Instrument Storage ..............................................................................31
10.5 Cleaning the CLX-XT .........................................................................31

11.0 Accessories and Replacement Parts List .....................................................32

12.0 Warranty .......................................................................................................33

Specifications
Measurement Range 0.00 – 10.00 mg/L (PPM)
Accuracy ±5% of reading or ±0.03 mg/L (PPM) whichever is greater for range of
0-6.0 mg/L(PPM)
±10% of reading from 6.01-10.00 mg/L (PPM)
Resolution 0.01 mg/L (PPM)
Cycle Time Adjustable; 110 seconds to 10 minutes (600 seconds)
Note: the system defaults to 2.5 minutes
Display Multi-Line Liquid Crystal Backlit Display
Alarms Two Programmable, 120-240VAC 2A Form C Relay
Analog Output Powered 4-20 mA, 600  drive, isolated
Communications Port Bi-directional RS-485 with Modbus
Water Pressure Integral pressure regulator 0.34 bar (5.0 PSI) to 10.3 bar (150 PSI.)
Flow Rate to Waste 200 – 400 ml/min.
Operating Temperature 0°C – 55°C (32°F – 131°F)
Wetted Materials PVC, Borosilicate Glass, Reslyn (FFKM), Viton® (FKM),
Polypropylene, 316 Stainless Steel, Acetal, Noryl®, Silicone
Sample Temperature Range 0°C – 55°C (32°F – 131°F)
Power Supply 100 – 240 VAC, 47 – 63 Hz, 250VA
Insulation Rating Double Insulated, Pollution Degree 2, Overvoltage Category II
Environmental Conditions Not recommended for outdoor use.
Altitude up to 2000 meters
Up to 95 % RH (non-condensing)
Enclosure Rating Enclosure certified to IP 66, designed to meet NEMA 4X
Fan rated IP 55
Regulatory Compliance Tested to IMO MEPC. 174(58) Part 3
And Certifications Reference Imanna Report # 18953-1
Shipping Weight 11.8 kg (26lbs.) Reagents are Shipped Separately
Shipping Dimensions 52mm X 52 mm X 33mm (20½” X 20½ X 13”)

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1.0 Overview
The CLX-XT Online Chlorine Monitor allows for the reading of chlorine levels of process
water on-line. The CLX-XT has been designed to meet the design criteria specified by
Standard Methods for the Examination of Water and Wastewater (21th Edition) Method
4500-Cl G. DPD Colorimetric Method. The CLX-XT uses a 515nm LED as the
measurement light source.
This instrument has been designed and tested to operate in ambient temperatures of up to
55 ˚C (131˚F). A specially designed thermoelectric cooling chamber has been added to
keep the indicator reagent below 25˚C (77˚F) regardless of the ambient temperature within
the operating range of 0 ˚C - 55 ˚C. The use of this cooling chamber allows for extended
reagent life, up to 3 months.
Every effort has been made to ensure the accuracy of this manual.  Due to the continuous
development and improvement of all instrumentation, there may be slight differences
between this manual and the instrument received.  Therefore, no legal claims can be made
against any discrepancies herein.

1.1 Unpacking and Inspection of the Instrument and Accessories

The table below indicates the items in the shipment.

Item Quantity
CLX -XT Monitor 1

Instruction Manual 1

Mounting Kit 1

Tubing/Cuvette Kit: 8 black pump tubes, 2 different Cap Assemblies, 1

1 replacement cuvette

Check Valve Flushing Kit 1

Remove the instrument from the packing carton. Carefully inspect all items to ensure that
no visible damage has occurred during shipment. If the items received do not match the
order, please immediately contact the local distributor or the HF scientific Customer
Service Department.

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 1.2 The Display
Figure 1 illustrates all the items that can appear on the display. The upper row of the
display (1) is used for reporting the chlorine levels and to provide user guidance in the
customer setting routine. The lower row of the display (2) is used to communicate error
messages (message queue) and provide user guidance. The display has two icons (3) that
are used to indicate the use of access code and offset mode. In addition, mode arrows (4)
are used to indicate the current instrument operating mode; AUTO (normal operation),
CAL (calibration) and CONFIG (configuration).

Figure 1: Display used in the instrument.

1.3 The Touch Pad

Figure 2 illustrates the touch pad. The touch pad has six buttons: PRIME, SERVICE,
MODE/EXIT, 8,  and 
The MODE/EXIT button is used to cycle between the three operational modes of the
instrument: CAL, CONFIG, and AUTO (Measurement) mode. The 8 button enters the
option or mode that is highlighted or chosen. The  and  buttons are used to change
settings.
The PRIME and SERVICE buttons are dedicated controls. The PRIME will start 75
reagent pump pulses to prime the tubing after a change or addition of reagent bottles. The
SERVICE button will drain the instrument and hold all operations until either the
SERVICE button is pushed again or the power is reset. This button should be used while
changing the tubing, the measurement cuvette or reagent bottles.

Figure 2: The CLX-XT touch pad.

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 1.4 Orientation

Front View

Bottom View

2.0 Safety
This manual contains basic instructions that must be followed during the commissioning,
operation, care and maintenance of the instrument. The safety protection provided by this
equipment may be impaired if it is commissioned and/or used in a manner not described in
this manual. Consequently, all responsible personnel must read this manual prior to
working with this instrument.
In certain instances “Notes”, or helpful hints, have been highlighted to give further
clarification to the instructions. Refer to the Table of Contents to easily find specific
topics and to learn about unfamiliar terms.

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 2.1 Symbols Used In CLX-XT
Standard IEC symbols are used on the high voltage cover.

ISO 3864, No. B.3.6 Caution, risk of electric shock.

This symbol indicates that hazardous voltages may be present under this
cover

ISO 3864, No.B3.1 Caution refer to accompanying documents.

This symbol is reminding you to read the sections in the manual referring
to the electrical connections, and potential hazards.

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3.0 Theory of Operation
3.1 The Measurement
The CLX-XT has two solenoid valves, one for sample water (FLOW) and one for draining
of the cuvette (PURGE). A third solenoid, along with four check valves forms a reagent
pump. Sample water flow is controlled by the FLOW solenoid valve. The PURGE
solenoid valve is used to empty the cuvette in the measurement chamber.

The measurement chamber consists of a sample inlet, a purge drain, and an overflow. The
reagent is added from the check valves integrated into the lower portion. A green LED
provides the 515 nm source lamp, a red LED is used for sample level and flow
measurement. A single detector is located 180 º from the green LED. A replaceable glass
cuvette separates the LEDs from the detector and maintains the measurement path length.
Sample water flows in the inlet at the bottom, through the measurement cuvette and out
through an overflow drain. This flow is used to both fill the cuvette and flush the system.
The reagents are dispensed from two replaceable bottles. One bottle has a buffer to control
the pH; the second has an indicator that contains the DPD, which produces color when
chlorine is present in the sample. The degree of color is dependant on the amount of
chlorine in the sample water.
The measurement chamber is open to view operations. A white LED backlights the
chamber for a clearer view. The white LED will flash to attract attention in the case of a
warning or failure. Most warnings and failures are also displayed on the screen. To
prevent interference, the white LED is turned off during measurements.
During normal operation the CLX-XT will run through a timed cycle. A simplified cycle
will consist of the following sequences:
 Flushing – continuous sample flow
 Purging – PURGE valve opens
 Zeroing – no flow with cuvette full
 Adding Reagents – one pulse of the reagent pump
 Mixing with sample – sample flow pulses in
 Reading resulting sample – no flow with cuvette full
 Purging – PURGE valve opens to remove reacted sample
The cycle above is simplified and does not describe all the actions and testing that occurs.
The CPU continuously diagnoses the entire system for correct operation and sample water
flow. If an error occurs, a message is posted to the message queue on the LCD screen.
The reagent is added by a single pulse of the reagent solenoid. When the reagents require
replacement, the PRIME button is pushed to bring new reagents into the system. During
PRIME the reagent solenoid is pulsed several times to draw fluid from the two reagent
bottles and fill the tubes with new reagent. A complete PRIME takes less than a minute.

The SERVICE button empties the cuvette, stops the flow of sample water, and clears any
errors. This provides a convenient way to replace reagents and the measurement cuvette. If
more extensive servicing is performed, all power to the CLX-XT should be removed. If
the CLX-XT is to be turned off, it is recommended that the instrument be placed in
SERVICE mode before removing power. This ensures that the cuvette is emptied and the
flow is off.

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 3.2 The Cooling Chamber
The CLX-XT has a unique feature that allows for extended reagent life. Under
temperature conditions above 25˚C the indicator reagent would quickly oxidize resulting
in low readings.

To control this condition the CLX-XT has a built-in cooling chamber for the indicator
reagent. The temperature of this chamber is kept below 24˚C. This cooling chamber will
cycle similar to a normal refrigerator to keep the indicator reagent at the desired
temperature. This temperature is factory set and should not be adjusted.

To allow for this feature to operate correctly, this cooling chamber must be constantly
powered.

On the right side of the enclosure is a fan. This is required for proper operation of the
cooling chamber and must never be blocked.

3.3 The Reagents

The indicator reagent reacts with any oxidant, generally chlorine, to create a pink color
which the instrument measures and compares with a sample of water without reagents.

The buffer reagent is required to control the sample pH to bring the sample to neutral.

The reagents are provided already hydrated and require little operator preparation.

The indicator reagents are packaged a plastic box. Each 125 mL indicator will require the
addition and mixing of the DPD powder contained in the small brown bottle. This
activates the indicator reagent. The indicator reagents should be changed out on a 90 day
basis even if they are not fully used.

The 500 ml buffer does not require any preparation and is good for one year.

After one year all the reagents will have been consumed and replacement reagent set will
be required. This can be ordered through agent Catalog No.09991. This set will include a
new plastic box with four sets of Indicator reagents plus one 500 mL bottle of Buffer.

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 4.0 Installation and Commissioning
Prior to use for the first time, one of the reagents (the indicator) will have to be mixed.
Refer to section 10.2 Replacing or Installing the Reagents.

4.1 Mounting & Site Selection

The instrument is designed for wall mounting. If wall mounting is not practical, the
instrument can be mounted on any suitable level surface Choose a location that is easily
accessible for operation and service and ensure that the front display rests at eye level.
Consideration must be made the plumbing connections. The overall mounting dimensions
of the instrument are shown in Figure 3.
REAGENT VENT-INDICATOR
PTICAL BLOCK VENT Ø.312 [Ø7.92] FOR
REAGENT VENT-BUFFER 1/4-20 UNC OR
18.277 [464.24] 18.010 [457.45] M6 FASTENERS
480 [215.39] 12.000 [304.80]
15.706 [398.92] 16.305 [414.14] .188 [4.78] TYP.

POWER IN
INSTRUMENT
17.140 [435.36]
SIGNAL OUT
4-20MA 15.130 [384.30]
RS-485/Modbus

SIGNAL OUT
ALARMS

INSTRUMENT DRAIN
INSTRUMENT WATER INLET EXHAUST AIR
CHILLER
INTAKE AIR
CHILLER

ENCLOSURE VENT

POWER IN
CHILLER

14.305 [363.34]

Figure 3: Overall Mounting Dimensions of the Instrument

It is critical that the instrument be mounted as close as possible to the sampling point to
ensure a quick response time (within 2-3 meters (6-10 ft) of the sampling point).
The provided mounting feet will need to be installed with the provided screws. These can
be rotated as shown above. Suggested mounting screws are up to M6 (¼”).

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 4.2 Plumbing
The instrument is designed to require very little head pressure to operate, but will need
around 0.34 bar (5 PSI). The maximum pressure for proper operation should not exceed
10.3 bar (150 PSI). The maximum allowable fluid temperature is 55°C (131°F).

Opaque tubing is recommended be used if the tubing will be exposed to sunlight, to

prevent algae growth. Please note that the supplied sample inlet connector is compatible
with ¼” O.D. semi-rigid or rigid tubing.

The instrument is equipped with an internal cabinet drain (vent) to prevent damage in the
event of a tubing failure.

The main sample drain tubing connects to a hose barb. The rated tubing size is ½” ID
tubing. It is recommended that opaque tubing be used to prevent algae growth. Keep this
tubing as short as possible. This drain must be kept open to the atmosphere.

The fluid waste from drain connection of this instrument contains reagents
diluted with large quantities of sample water. HF scientific recommends that
operators check with local authorities concerning proper disposal of waste
fluids. This waste fluid must NEVER be reintroduced into the incoming water
stream.
A ½ “ ID tubing can be placed over the cabinet vent to redirect accidental
spills of reagent to a suitable container.

4.3 Electrical Connections

Most of the electrical connections to the instrument are made at the termination area which
is located on the left side of the instrument. Remove the high voltage cover by loosening
the captive screw. The connections are labeled and are self-descriptive (see photo below).
Please follow all local and government recommendations for installation of electrical
connections to and between the instrument and other peripheral devices.
Plugs are inserted into the RS-485 and 4-20mA cable bulkheads when shipped, to ensure a
watertight seal. These plugs should be removed and discarded when cabling to either of
these connections.
The power cable bulkhead will accept cable diameters from 5.8mm (.230 in.) up to 10 mm
(.395 in.). All terminals are designed to accept wires in the range of 14-28 AWG. All
wires should be stripped to a length of 6 mm (¼”). A strain relief strap is provided to
reduce tension on the power terminals.
It is the user’s responsibility to assure that a watertight seal is maintained after the CLX-
XT has been wired for operation. If any of the bulkheads are not tightened properly
around a cable or plug, the ratings of the instrument will be jeopardized and there is a
possibility of creating a shock hazard.

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 Only qualified electricians should be allowed to perform
the installation of the instrument as it involves a line
voltage that could endanger life.

4.3.1 Instrument Power

The instrument is equipped with 100-240 VAC, 47-63
Hz power supplies requiring 150VA; please verify that
the line voltage falls within these specifications. A
circuit breaker must be placed prior to the power
connection in close proximity and within easy reach to
allow for service. This circuit breaker must be marked
to indicate that it is a disconnecting means for the
instrument. While making connections, refer to the
photo.

The CLX-XT is intended for cord connection with a three wire non-locking
grounded power cord, however rigid or flexible conduit connections can be used.
A set of one 120 VAC and one 240 VAC (EURO) power cords can be purchased
separately from the factory (Catalog No. 20779S). The CLX-XT is not supplied
with a power cord. If the CLX-XT is to be used in the U.S. or Canada the power
cord must be UL Listed & CSA Certified. Please consult all local electrical codes
for proper connection. All wiring to the instrument must be rated for 70 ˚C or
higher.
The connection block is marked N for Neutral and L for line the third symbol
indicates a secure earth ground. The green removable terminal block is suitable for
wire gauges 18 to 12 AWG. In addition a chassis common earth bond point is
provided on the chassis below the instrument safety access cover.
4.3.2 Cooling Chamber Power
Power must be connected to the cooling control box mounted on the top right side
of the cabinet. The requirements are 100-240VA, 47-63 Hz and 100VA. A circuit
breaker must be placed prior to the power connection in close proximity and within
easy reach to allow for service. This circuit breaker must be marked to indicate that
it is a disconnecting means for the cooling circuit for the instrument. All wiring to
the cooling chamber must be rated for 90 ˚C or
higher.
This supply is separated from the instrument power
connection because the cooling chamber must be
operated full time to prevent premature degradation
of the indicator reagent. Power cable enters from the
bottom of the cabinet. The connection block is
marked N for Neutral and L for line the third symbol
indicates a secure earth ground. The removable
terminal block is suitable for wire gauges 18 to 12
AWG. In addition a chassis common earth bond
point is provided on the chassis below the instrument safety access cover.

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 4.3.3 RS-485
The RS-485 half-duplex (2-wire) digital interface operates with differential levels
that are not susceptible to electrical interferences. This is why cable lengths up to
3000 ft can be implemented. The last device on each bus may require terminating
with a 120 ohm resistor to eliminate signal reflection on the line. Do not run RS-
485 cables in the same conduit as power. Set-up of the RS-485 is covered in 7.3
Configuring the RS–485 Port
To prevent damage to the instrument, ensure that power is disconnected prior to
making connections. For ease of connecting, remove the plug-in terminal block.
Connections are labeled beside this termination on the PC board. The
recommended cable is 22 AWG shielded twisted pair. The grey terminal block is
removable to assist in making connections.

4.3.4 Relays
The Alarm 1 and Alarm 2 relays are mechanical relays rated at 240 VAC 2A.
Please note that the relays are labeled NO (Normally Open), NC (Normally
Closed) and C (Common). As these alarms are configured fail-safe, the normal
condition is with power applied to the CLX-XT and in a non-alarm condition.
Operation of these alarms is covered in section 7.4 Configuring the Alarms.
The lever operated terminal blocks are rated for wire gauges 28-14.

4.3.5 4-20 mA
The 4-20 mA output is driven by a 15 VDC power source and can drive recorder
loads up to 600 ohms. Transformer isolation is provided on the CLX-XT. Do not
run 4-20 mA cables in the same conduit as power. Operation of this output is
covered in section 7.1 Setting the 4-20 mA.
To prevent damage to the instrument, and for general safety ensure that power is
disconnected to the CLX-XT prior to making any connections. Polarities of the
connections are labeled beside this termination on the PC board.
The recommended cable is 22 AWG shielded twisted pair. To prevent ground
loops, connect the shield at either the CLX-XT or at its destination, but not both.
The grey terminal block is removable to assist in making connections.
The 4-20mA is factory calibrated. An adjustment is available on the 4-20mA in
sections 7.13 and 7.14. In addition to making adjustments, these menus output
continuous 4 mA or 20 mA and can be used as a signal test. Remember that the
configuration mode will timeout after 15 minutes.

4.3.6 RS-485/4-20 mA cable Ferrite

To meet IEC requirements for RF radiated immunity a clamp-on type ferrite is
supplied in the accessory kit. It should be placed on the RS-485 or 4-20 mA cable
outside, as close as possible to the CLX-XT. If both outputs will be used, an
additional ferrite will be needed and can be ordered from HF scientific Catalog
number 24560T.

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 4.4 Installing Reagents
The CLX-XT will require that two reagents be installed prior to operation. These are a
buffer and an indicator. A 12 month supply of reagents can be ordered under catalog no.
09991. For reagent preparation refer to section 10.2 Replacing and Installing the
Reagents. The assumption is made that the CLX-XT would be used for ballast water
monitoring and the system will be shut down while the vessel is not taking or discharging
ballast water.

The Buffer is read to use and is provided in a 500 ml bottle. The indicator requires some
preparation and is supplied in four 125 ml bottles. Each indicator reagent will last a
maximum of 3 months based on reagent aging when kept in the operating cooling
chamber.

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5.0 Operation
The CLX-XT Online Chlorine Monitor allows for the measurement of the chlorine of
process water on-line. The chlorine value of the process water is usually reported in
milligrams per Liter (mg/L), these units are equivalent to Parts Per Million (PPM).
Readings above 10.00 mg/L are outside the range of this instrument. Although the CLX-
XT may display above 10.0 mg/L, these readings will not be within the stated accuracy.
As the reagents degrade due to aging, readings above 10.0 mg/L may decrease in value.
5.1 Routine Measurement
First, ensure that all plumbing and electrical connections are complete before continuing.
The following steps describe how to measure the value of chlorine of a sample using this
instrument:
1. Apply power to the instrument and allow the unit to warm up (typically 45 minutes to
one hour on initial commissioning).
2. When a continuous process stream is flowing through the instrument, the instrument
will display the measured chlorine level of the sample by displaying it on the LCD
screen. In addition, the equivalent signal is provided on the analog (4-20 mA) output,
or the digital (RS-485) output, depending on the options selected.

During normal operation, the instrument will have the

arrow beside AUTO highlighted with the current scale
displayed on the lower row of the display and the
measured reading on the upper row of the display (see
screen shown).

The screen depicted indicates that the system has just

been started or just entered AUTO mode from Service
mode and no readings have been taken yet.

Please note that calibrations will not be allowed until a reading is posted.

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 5.2 Security Access Feature
The instrument is equipped with a security access code feature that can be activated in the
configuration mode. If the security feature is enabled, the screen shown in the illustration
below will appear when the MODE/EXIT button is pressed.

The security code (333) must be entered to gain access to CAL or CONFIG menus.
Notice that the first number in the code is flashing. The flashing indicates that this is the
number to be changed. Use the  or  arrows to select
the first of the three numbers in the code and then press
the 8 button to accept the first number of the code.
Now enter the second number in the code. Proceed as
with the first number followed by 8. Then repeat the
process for the third number in the access code, and
finish with the 8 button.
If the valid access code has been selected, the instrument will be directed to the calibration
mode. If the wrong access code is selected, the instrument will return to the AUTO mode.
Refer to section 7.5 Enabling the Security Access for more information.

5.3 The White LED

A white LED is used to illuminate the measurement cuvette for easy viewing of the
instrument operations. During the Zeroing portion of the cycle and the Measurement
portion of the cycle, when the green LED is active, the white LED is turned off to lower
interference. This normal operation for the instrument and does not represent an error or
problem.

The white LED is also used to draw attention to a problem as described in section 9.1
CLX-XT Fault Detection. In these instances the white LED blinks at a constant rate
dependant on the severity of the problem, but is still turned off as described above. Please
note that any fault is always posted to message queue on the lower portion of the LCD.

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6.0 Instrument Calibration
The instrument was tested prior to leaving the factory. Since it operates from a pre-
determined calibration curve, no calibration is required.
Calibration can easily be performed if required by certain authorities or operating
procedures. The method is by comparison against another instrument, such as a laboratory
or hand held photometer (such as HF scientific’s Chlorine Pocket Photometer).
There are two points of calibration. The slope or gain and the zero (offset). To perform the
zero the instrument must be plumbed to a sample of known chlorine free water such as de-
ionized water for a zero adjustment.

6.1 Slope (gain) Calibration Procedure

It is important that the chlorine level be quite stable to use this method. The comparison
will be made against a trusted measurement such as a chlorine photometer,
spectrophotometer, or an amperometric titration.
1. Obtain a grab sample of the flow.
2. Measure the value of the sample with one of the
methods shown above.
3. On the CLX-XT, press the MODE/EXIT button
once. The screen is shown .

4. Press 8 to enter the calibration adjustment.

5. The screen will show the current reading on the CLX-XT. Using the  &  buttons
adjust the reading to agree with the laboratory method or portable photometer.
6. Press 8 to accept the calibration adjustment and return to AUTO measurement
mode.
There is a limit to the size of the change that can be made to a current
reading. The upper limit is the current reading times 1.5. The lower limit is
the current reading divided by 1.5.
Ensure a reading is posted to the display before calibrating to avoid a nOnE
error.

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 6.2 Zero (offset) Calibration Procedure
Generally this calibration is only required if readings are expected to be below 1 mg/L or
if it is required by a regulatory authority. To perform this calibration, the water supply to
the CLX-XT must be changed to chlorine free water such as de-ionized water. This
chlorine free water must be run through the instrument for at least 5 minutes prior to using
the following procedure.

1. On the CLX-XT, press the MODE/EXIT

button once. The screen is shown to the right.

2. Press either the  or buttons to get the screen

shown to the right.

3. Press 8 to enter the zero calibration screen.

4. The screen will show the current reading on the CLX-XT. Since there is no
chlorine, the only reading may be a slight offset due to the absorbance of the
reagents. There should be no pink color developed.
5. Press 8 to perform a Zero calibration. When the calibration has completed the
instrument will return to AUTO measurement mode automatically.
There is a limit of ±0.20 mg/L total adjustment available. A ZERO Cal.
greater than this will cause a CAL warning and no calibration will have
occurred. Enter SERVICE mode to clear this error.

6.3 Restore Factory Settings

If the CLX-XT displays a CAL error or the calibration was incorrectly performed, it may be
desired to restore the factory calibration. All factory defaults including factory configurations can
be reset by holding down the  button and then pressing and releasing the 8 button then releasing
the  button.

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7.0 Instrument Configuration (CONFIG mode)
The instrument has been designed to provide the ability to customize the instrument
according to needs at any time during normal operation. This mode has been split into
sub-menus to facilitate instrument configuration. This section describes how to use each
of the sub-menus to configure the instrument. While in the configuration mode, the
instrument has a time-out feature that automatically returns the system operation to the
AUTO mode after a fifteen (15) minute period of no button pushes.
Enter the CONFIG mode of the instrument by pressing the MODE/EXIT button until the
arrow beside CONFIG is illuminated, then press the  button to scroll through the sub-
menus.
To exit the CONFIG mode, press the MODE/EXIT button any changes that
were made will be saved.

7.1 Setting the 4-20 mA Output

The first configuration selection is 4-20 for the 4-20 mA
output. Select the either On or OFF using the  and 
buttons. Once the desired output has been set, press the
8 button to accept it. The next prompts will depend on
the output selected. Also see sections 7.13 & 7.14.

If the 4-20 mA output was turned On, prompts to set the

4mA (4MA) and 20mA (20MA) chlorine limits will be
displayed. There will also be a menu to adjust the error
level (ERLV). The first prompt will be the chlorine limit
assigned to the 4 mA output level:
Select the chlorine level to assign to the 4MA using the 
and  buttons.
Once the desired level has been set, press the  button to accept it.
The 4MA can be set higher than 20MA level to invert the output current if
required. This may be required to control a dosing pump.

The next prompt will be the chlorine level assigned to the

20MA. Select the chlorine level using the  and  buttons.
Once the desired level has been set, press the 8 button to
accept it.
7.2 Configuring the Error Level
In case of an error in the CLX-XT, the 4-20 mA reading
can be used to indicate a problem by sending the current
to either 4.00 mA, 2.00 mA or 0 mA. The factory default
setting is OFF. Select the desired ERLV by using the 
and  buttons then press the 8 button to accept the
desired error response.

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 7.3 Configuring the RS–485 Port
The instrument is equipped with an RS 485 port which
operates in Simple bus or Modbus. Prompts will appear
for setting the baud rate, the address and the Modbus
transmission mode (RTU or ASCII).

Select the correct baud rate (1200, 2400, 4800, 9600, or

19200) for operation of the I/O port by pressing the  or  buttons to change the displayed
baud rate.
Press the 8 button to continue on and select the desired
instrument address using the  or  buttons. Once the
selection is satisfactory, press the 8 button.

To use the Modbus mode, select ASCII or RTU. See

section 8.1.2.

7.4 Configuring the Alarms

Two relays are provided that are designed to operate as two independent programmable
alarms or as a system problem alarm. Please note that changes to alarms will not be
recognized until the start of the next cycle. Two settings must be selected to fully program
each alarm:
1. The alarm function (HI, LO, OFF or Error)
2. The alarm set point (level at which the alarm activates)

These items are described below:

Alarm Function: The alarms can either be turned OFF or selected to operate in one of
three different manners:
1. HI alarm: the relay changes state when the measured chlorine level is
higher than the programmed alarm level (set point).
2. LO alarm: the relay changes state when the measured chlorine level is
lower than the programmed alarm level (set point).
3. Error alarm: If there is a system fault or problem the alarm will change
states.
Alarm Set Point: The level at which an alarm activates is called the alarm set point. On
the instrument, the alarm set point is designated as “S/P”. The set point is adjustable to
any valid chlorine level over the range of the instrument in steps of 0.01 mg/L. This
setting is not available if the Error function is chosen.

7.4.1 Alarm 1
Alarm 1 Function: The ALM1 is displayed and the display indicates the current
function of alarm 1 (HI, LO, OFF, or Error). Use the  or  buttons to cycle
through and select the desired function. Press the 8 button to accept the selection.
If the alarm was turned OFF, a prompt will appear to set up alarm 2 (go to section

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 7.4.2).

Alarm 1 Set Point: This prompt is used to select the set point for this alarm; this
is indicated by “S/P” shown on the lower row of the display. Select the desired
alarm level by using the  and  buttons. Once the desired set point has been set,
press the 8 button to accept it.

7.4.2 Alarm 2
Repeat the procedure listed in section 7.4.1 to set up the parameters for alarm 2. If
a selection was made to turn the alarm OFF, the next selection for the speed of
response RESP is shown.
Due to the cyclic nature of the CLX-XT, relay chatter is not an issue. There is
no need for alarm delays or hysteresis.

7.5 Enabling the Security Access

The instrument is equipped with a security access. If this option is turned on, the user is
required to input the access code into the instrument to
get to any mode other than AUTO. The only code is 333.
This code may not be changed. See section 5.2 for more
information on this security feature. The security key
icon will be visible and flashing on the display whenever
the access option is selected using the  or  buttons.
(On or OFF).

7.6 Extended Settings

The last settings are grouped together to prevent them
from being adjusted by accident. To gain access to the
extended settings, select On using the  or  buttons and
press the 8 button.

If extended settings are set to OFF, pressing the  button will save all settings and the
CLX-XT will automatically return to the normal AUTO mode of the instrument.

7.7 Units of Measurement

The unit of measure can be set to either mg/L (milligrams per liter) or PPM (parts per
million). The factory setting is mg/L. Select the desired UNIT using the  and  buttons
and press the 8 button to accept it.

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 mg/L screen PPM screen

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 7.8 Averaging and Filtering
The CLX-XT can display and output averaged readings to help smooth out the response
and eliminate large reading variation in rapidly changing processes. There are 5 settings
for the averaging feature:

1 = No averaging, each reading is in “real time”.

2 = The current reading and previous reading are averaged.
3 = The current reading and previous 2 readings are averaged.
4 = The current reading and previous 3 readings are averaged.
5 = The current reading and previous 4 readings are averaged.

The factory setting is averaging of 2. Select the desired AVG using the  and  buttons and
press the 8 button to accept it.

In addition to averaging, the CLX-XT has a software filter that limits the change between
consecutive readings to 20%. For example, the reading following a reading of 1.00 ppm
could not be displayed as higher than 1.20 ppm or lower than 0.80 ppm. This filter also
helps smooth out large changes and eliminate reading
spikes. After 3 consecutive readings, it is assumed that
the large change in the readings is "real", and the filter
will be disabled.  For example, the change between
reading 1 & 2, and readings 2 & 3 will be limited to
20%, but the change between readings 3 & 4 will not be
limited.
Note: This software filter is completely disabled when the averaging (AVG) is set to 1.

7.9 LCD Backlight Brightness

The LCD backlight brightness may need to be adjusted. This is of particular interest if
multiple instruments are located in the same area and it is desired for the entire group to
have the same appearance. Ten levels are available. The
factory setting brightness is 8.

Change the brightness by pressing the  or  button.

When the desired brightness has been selected, press the
8 button.

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 7.10 RS-485 Parameters
These menus will only appear if the RS-485 is enabled (see 7.3). The factory setting is 8
Bit, no (nOnE) Parity, 1 Stop Bit.

Make selections using the  and  buttons then press the 8 button to move to the next
menu.

7.11 Cycle Time

The cycle time can be changed using this menu. Please note that changing this menu
will directly affect the volume of reagent that will be consumed. The default is set to
150 seconds (2 ½ minutes). Using this setting the reagents will last 30 days.

Make selections using the  and  buttons then press the

 button. Allowable setting is from 110 to 600 seconds
(10 minutes).

The indicator reagent has a defined life after being mixed regardless of the cycle time
setting. If the reagent is kept in the powered cooling chamber the life is 90 days.

7.12 Water Conservation

To conserve water, the flush time can be adjusted use as little water as possible.

This feature is generally not used in ballast water applications and should be set to
OFF.

The instrument requires 110 seconds to complete its

normal operations, when the WCON is turned On, at the
factory cycle time the instrument sits idle for about 40
seconds. This results in about a 25% water savings. The
actual amount of water conservation is dependent on the
incoming water pressure and the cycle time setting.

The use of this option may result in some slight loss of accuracy. The factory setting for
this option is OFF.

Make selections using the  and  buttons then press the  button to exit to AUTO mode
and save all configuration settings. If the 4-20 mA in section 7.1 is turned ON, there are
two additional menus that will appear before returning to AUTO mode.

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 7.13 4mA Adjustment
If the 4-20 mA setting is turned ON (7.1 Setting the 4-20 mA Output), the following two
menus will appear. The first menu outputs a constant 4
mA while allowing for a small amount of adjustment.
The adjustment can be made using the  and  buttons.
This adjustment will allow the operator to make the
CLX-XT agree with a PLC or SCADA system. The
adjustment limits are ± 200 counts or about ± 0.2 mA.

This setting will be slightly different on each instrument as each CLX-XT will be factory
set to 4.00mA. Press the  button when adjustments are complete to save this setting and
move on to the 20mA adjustment.

7.14 20mA Adjustment

This menu operates similar to the previous menu. This menu outputs a constant 20 mA
while allowing for a small amount of adjustment. The adjustment can be made using the 
and  buttons. The adjustment limits are ± 1000 counts or about ± 1 mA.

This setting will be slightly different on each instrument

as each CLX-XT will be factory set to 20.00mA.

When complete with the 20mA adjustment, press the  button to exit to AUTO mode and save all
configuration settings.

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8.0 Additional Features and Options

8.1 RS-485 Outputs

The CLX-XT has the capability to operate in two different RS-485 modes. Included are a
simple communication mode and Modbus communications. Both modes will
automatically configure and do not require any changes or selections

8.1.1 Simple Communication

The CLX-XT can provide basic communications over simple programs such as the
Hilgraeve HyperTerminal that is included with most Microsoft Windows
packages. The user could also use Visual Basic or other programs. The factory
setting communication parameters are 8 bits, no parity and 1 stop bit. These can be
changed in the Extended CONFIG menus 7.10 RS-485 Parameters.
The master computer will send out:
Byte #1 the attention character “:” in ASCII or 3A Hex
 Byte #2 the address of the CLX-XT being queried
Byte #3 & 4 CR LF or 0D 0A in hex
The CLX-XT will respond with:
The CLX-XT will respond with:
The same attention character “:” in ASCII or 3A Hex
 The address of the CLX-XT
 The Reading
 The Unit (mg/L)
A sample communication would look like this:
(Master computer requesting a report from address #1) :1 CRLF
(CLXB set to address #1 Response) :001 0.0249mg/L

8.1.2 Modbus Communication

Modbus protocol communication is included with this instrument. The Modbus
address list is available from HF scientific or online at www.hfscientiifc.com.
8.2 Remote Panel Meter (Catalog # 19609)
The remote panel meter allows for remote indication of the mg/L reading using the 4-20
mA loop of the CLX-XT. No external power is required, as the meter is run off of the 4-20
mA source of the CLX-XT.

8.3 Desiccant Cartridge Option (Catalog #09944)

An optional desiccant cartridge kit can be purchased for use in applications where
condensation on the glass cuvette may compromise accuracy. The desiccant changes color
from blue to pink when expended. Instructions for replacement are included with the kit.

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9.0 Troubleshooting

9.1 CLX-XT Fault Detection

The CLX-XT performs continuous diagnostic monitoring. In the CLX-XT, there are 4
severity levels of fault detection. Level 4, 3 & 2 will allow normal operation, but warn of
the problem. Level 1 is an instrument failure and the instrument will not operate. Any
faults are displayed in a queue form in the bottom row of the LCD.

A level 4 fault is simply a screen indication that one of the alarm levels has been
activated. This fault level will not affect the 4-20 mA and will only affect the alarm
activated. The sample back light blinks at a rate of once every 4 seconds.

A level 3 fault indicates a failure or a problem that usually can be corrected by the
operator. Refer to the chart below. If any of these errors occur, the instrument will still
display readings and probably will operate correctly. These faults will self-clear when the
problem is corrected. If any of these faults occur, they will affect the 4-20mA and any
alarm set for fault detection (Error). The sample back light blinks at a rate of once every
2.5 seconds.
Level 3 (Self-Clearing) fault conditions
Message Description of Fault Corrective Action
MA 4-20 mA enabled & loop open Check 4-20 mA wiring or turn off 4-
20mA if not used
CAL Calibration invalid –not accepted Recalibrate if needed
WATR No water flowing Check water flow
FAST Intake water flow too fast Set flow rate (see section 9.2)
SLOW Sample cuvette filling too slowly Set flow rate (see section 9.2)
PURG Sample cuvette has slow purge Check drain lines
NPRG Sample cuvette not purging Check drain lines
ISOL Problem with intake solenoid Check wiring, check for clogged solenoid
PSOL Problem with purge solenoid Check wiring, check for clogged solenoid
RGNT Problem with reagent Check reagent and lines
GLAS Dirty cuvette Replace or clean cuvette
WCAL Water Level Calibration Invalid Clear fault (see section 9.3)

A level 2 fault indicates a severe problem that will usually require technical assistance
from HF scientific customer service (see section 9.6). The queued display will show
POST. If this fault occurs it will affect the 4-20mA and any alarm set for fault detection
(Error). The sample back light blinks at rate of once every 1 second.

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 A level 1 fault is a system fault. This is NOT a problem that the operator can correct, and
the unit must be returned to the factory for service (see section 9.5). These failures consist
of failures in the CPU, A/D, EEPROM or other devices internal to the instrument. The
queued display will show FAIL, the upper display will show a four or five digit fault
code. If this fault occurs, it will affect the 4-20mA and any alarm set for fault detection
(Error). The instrument will not operate with this fault. The sample back light blinks at
rate of once every 0.4 seconds.
If any fault condition occurs, the message indicating the fault will be shown on the lower
row of the display.

9.2 Setting Flow Rate

The flow rate on the CLX-XT was factory adjusted and usually should not need
adjustment. Installation variances may affect the flow. The optimal flow rate through the
CLX-XT may be adjusted if needed. The flow is adjusted by removing regulator vinyl cap
and turning the adjustment screw on the pressure regulator. To assist in this adjustment
follow the procedure shown below:
1. Press the SERVICE button.
2. Wait for the display to read HOLd, then press Mode/ Exit.
3. Display will show FLOW with the number 0. Press either the  or  button.
4. CLXB will drain, and then pulse in water while a count is displayed on the screen.
5. The display will show one of three messages HI, LO or Good.
The flow test determines if the flow rate is suitable for proper operation. Loosen the
locking nut then adjust the pressure regulator using a coin or a large flat blade
screwdriver. Press either the  or  button while in the FLOW routine to display a new
flow rate. Please note that only ¼ turn incremental adjustments should be made to the
regulator on each attempt.
If the message is LO, turn the regulator control clockwise. If the message is HI, turn the
regulator counterclockwise. If the message is Good, no adjustment is required. Tighten the
locking nut after adjustment and replace the regulator vinyl cap. To return to normal
operation, press the  button.

9.3 Clearing Faults

Every time SERVICE mode is exited, all faults are cleared. If the original fault or a new
fault occurs, it will be posted.

9.4 Reagent Clogs

If reagents fail to flow or Prime it may be due to a clog in either the tubing or at a check
valve. To alleviate this you may have to flush the system with Chlorine Free water,
preferably Deionized water. See section10.3 Check Valve Flushing Kit.

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 9.5 Diagnostic Chart
Symptom Cause Cure
Lower display shows MA 4-20 mA loop open Check wiring. See sections
4.3.4 and 7.2
Lower display shows FAIL Major system fault Refer to section 9.1
Readings are erratic (1) Bubbles in solution (1) See above
(2) Debris in flow (2) Install T strainer at inlet
Readings are lower than expected (1) Condensate or leaky (1) Install desiccant cartridge
measurement cuvette kit
(2) Measurement cuvette (2) Replace or clean cuvette
dirty
(3) Reagents bad or expired (3) Replace reagents
(4) Buffer reagent not being
dispensed (4) Check buffer lines and
check valves.
Upper display flashes Sample Over-Range Check sample. Sample may be
too high to read.
Upper display shows nOnE while No current reading displayed Wait for CLX-XT to post a
attempting to calibrate reading

9.6 Technical and Customer Assistance

If for any reason assistance is needed regarding this instrument please do not hesitate to
contact either the HF scientific Technical Service Department or the HF scientific
Customer Service Department:

HF scientific
3170 Metro Parkway
Fort Myers, Florida 33916-7597
Phone: (239) 337-2116
Toll Free (888) 203-7248
Fax: (239) 332-7643
Email: [email protected]
www.hfscientific.com

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10.0 Routine Maintenance

10.1 Maintenance Schedule

The recommended schedule is shown below. It is important to replace the reagents to get
reliable accurate readings from the CLX-XT. The Buffer supplied can last for up to one
year*. Each mixed indicator reagent will last for up to 90 days* when kept special cooling
chamber. The one year kit includes one buffer bottle and four sets of indicator reagents. A
convenient mounting clip for the indicator reagents is located in the lower left corner of
the cabinet. The Buffer reagent mounts above the indicator reagents in another clip and is
further held with a Velcro strap. See section 10.2 for more information on the reagents.

The CLX-XT is shipped with one CLX-XT Tubing/Cuvette kit, HF part #. The kit consists
of the following:
Qty Part
1 Spare Buffer Cap Assembly
1 Spare Indicator Cap Assembly
8 Pump Tubes
1 Spare Cuvette

Two replacement sets of reagent cap/tubing assemblies are supplied with the CLX-XT;
one for the buffer and one for the indicator.

Additional kits can be ordered from your local HF scientific distributor or representative.
It is recommended to keep one kit on hand at all times.

Generally, both pump tubes should be replaced annually. Spare cap assemblies for both
the buffer and the indicator are supplied and can be replaced when needed.

Every 90 days
1. The indicator reagent required for operating this instrument must be changed at least
every 90 days. The buffer reagent can be used up to one year.
2. The internal strainer should be checked and cleaned if necessary.
3. The glass cuvette should be inspected. Check for excessive debris on the inside
surface of the glass. It is suggested to keep a spare cuvette to replace when required.
The old cuvette may be cleaned, if possible, for future replacement.

Flushing the System

Press the SERVICE button to stop the water flow. Remove old reagents and discard. Place
the suction tubes in a small container of clean water. Press SERVICE to return to
operation mode, press PRIME and then  to flush the system with water. Remove the
suction tubes from the water Press PRIME and then  to remove most of the water.
After a PRIME the CLX-XT will perform a water calibration (WCAL). It will take a
few minutes to complete this procedure.

*The 1 year buffer and 90 day indicator reagent life is primarily used on ballast water
applications. The assumption is based on the factory default of a 2 ½ minute cycle and up
to 60 hours total operation per month.

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 Pump Tubing Replacement
FLOW
The black pump tubes may need replacement more often due to the fact that they are
subject to wear. The inline check valves should not need to be replaced and should be
saved. Please note that the check valves are directional as shown below.

Steps:
INLET OUTLET
CHECK VALVE DETAIL
1 Flush the system as described above to reduce personal contact with the reagents.
2 Press SERVICE to stop the flow of sample water and drain the cuvette.
3 Remove and retain the thumb screw on top of the pump; pull the pump hammer and
spring up and out of the way. There is no need to completely remove the hammer and
spring.
4 Working on one reagent side at a time. Replace the black tubing between optics inlet
and the check valve OUTLET. Discard the old tubing.
5 Ensure the check valve is placed into its seat.
6 Repeat steps 4 & 5 for the other reagent.
7 Replace the hammer and spring back into place and secure with the thumb screw.
8 Check the drawing on the following page to ensure correct installation.
9 Return to operation as described.

Cap Assembly Replacement

When the Cap Assemblies needs to be changed follow the procedure shown below. It is
recommended that both assemblies are changed at the same time.

Steps:
1 Flush the system as described above to reduce personal contact with the reagents.
2 Press SERVICE to stop the flow of sample water and drain the cuvette.
3 Remove the buffer cap assembly from the cabinet vent and the connection at the check
valve.
4 Replace the buffer cap (blue cap) assembly. Note that the vent tube is not centered and
does not connect to the suction tube.
5 Repeat steps 3 & 4 for the indicator side (white cap).
6 Replace reagents, prime and return to service.

Cuvette Replacement
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 Check the condition of cuvette and change if it appears badly soiled or discolored. Follow
the steps below.
Steps:
1. Replace the two Cap Assemblies.
2. Turn the knurled top on the optics system counterclockwise (as viewed for the top)
until the cuvette just “pops” out, but do not remove the top.
3. When the cuvette “pops” out, move the retaining o-ring & remove the cuvette. You
may need a stiff wire such as a bent paper clip to grasp the cuvette. Retain this cuvette
for future use if it can be cleaned.
4. Install the new cuvette by pushing it firmly in place and turning the knurled top
clockwise until the cuvette is held securely.
5. Check the drawing on the following page to ensure correct installation.
6. Return to operation as described.
T-Strainer Cleaning
A T- strainer is integral to the instrument and must be checked occasionally. When
necessary it must be removed and cleaned.
Steps:
1. Press SERVICE to stop the flow of sample water and
drain the cuvette.
2. Ensure the source water is turned off.
3. The T-strainer is clamped to the intake regulator. The
removal requires the use of a flat blade screwdriver as
shown in the photo. Once the clamp is opened the T-
strainer can be removed.
4. Disconnect the T-strainer and regulator from the tubing
and clear of the case.
5. Clean the T-strainer screen and replace.
6. Be certain the clamp is tightened fully and the pumping
connections are complete.
7. Turn source water back on.
8. Return to normal operation.

Return to Normal Operation

Press the SERVICE button to return sample flow to the system. Check for leaks. If a leak
occurs press SERVICE again, repair leak and try again. Once the system is operating
correctly, return or replace reagents and press PRIME and then  one time to restart
reagent flow. The system will automatically return to normal operation.

Tubes may darken due to contact with the reagent. This condition does not
affect the performance of these parts.

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 10.2 Replacing or Installing the Reagents
Reagent kits are available from HF scientific for Total Chlorine Refer to section 11.0
Replacement Parts and Accessories for the appropriate Catalog number. There are two
reagents required, for the instrument to operate; the buffer and the indicator.
The reagents are provided “wet” and the buffer is ready to use and will last up to one year.
The smaller indicator reagent does require the addition of the DPD power to activate it.
Once activated it starts to oxidize. This process is slowed by keeping it in the cooling
chamber.

When commissioning the CLX-XT it is recommended to follow the procedure

in section 10.3. This procedure only needs to be done once when the
instrument first commissioned.

Indicator Reagent Preparation

Remove the cap of the small liquid indicator reagent and add the contents of the DPD
powder bottle (small brown bottle). Cap and shake to fully dissolve the powder.

Once mixed the indicator has an expected life of up to 90 days if kept in the
powered cooling chamber. Write the mixing date on the reagent bottle labels
in the area provided. Dispose of expired reagents correctly.

To replace the reagents, press the SERVICE button; this will empty the cuvette and stop
any flow of water. Remove the cap on both bottles replace with the cap supplied with the
CLX-XT. The buffer is installed on the left and the indicator is installed in the cooling
chamber. The suction tube for both reagents will reach the bottom of the bottles.
To complete the replacement procedure, press the PRIME button and then the  button.
This will draw enough of each reagent to completely prime the tubes and replace any old
solution. The system will automatically return to normal operation after it has primed.

Use caution when changing the reagents as they are corrosive. These reagents
may stain clothing. After changing the reagents, operators should wash their
hands.

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 10.3 Check Valve Flushing Kit
Sometimes upon initial commissioning, the check valves stick and require manual
priming. This should not be needed after commissioning. Be careful when using this kit to
use only chlorine free water. Complete instructions are included in the kit.

10.4 Instrument Storage

If the CLX-XT is relocated or will be inactive for long periods of time, remove the
reagents. Flush the reagent system as describe in 10.1 Maintenance Schedule. Place the
instrument in Service mode to drain the system then remove power by disconnecting the
mains power plug. It is usually a good idea to disconnect or shut off the source water.

10.5 Cleaning the CLX-XT

Flush the system as mentioned in section 10.1 Maintenance Schedule. When the flushing
is finished, press the SEVICE button wait until the display reads HOLd.

As a mater of safety, always disconnect any power source to the CLX-XT prior to
attempting any cleaning. It is recommended that the source water is also shut off.

Isopropyl alcohol (rubbing alcohol) on a soft cotton cloth works very well in removing
reagent stains from plastic parts, the key pad and the display. Use care when cleaning
around electrical components. Do not use any harsh cleaning agents as these may cause
damage to the instrument components.

Ensure that the system is dry prior to applying power.

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11.0 Accessories and Replacement Parts List
The items shown below are recommended accessories and replacement parts.

Accessory Catalog Number

Check Valve Flushing kit 28725
Reagent Kit – Total Chlorine 12 month supply 09991
Operating Manual CLX-XT 28652
Tubing/Cuvette Kit 28040
Replacement Cuvette 25018S
Check Valve Set 25017S
Ferrite for 4-20mA or RS-485 24560
Low Pressure Adapter 28316
T-Strainer/ Pressure Regulator Assembly 28361
Intake Solenoid Assembly 28362

To order any accessory or replacement part, please contact the HF scientific Customer
Service Department. If for any reason technical assistance is needed regarding this
instrument, please do not hesitate to contact the HF scientific Technical Services
Department.

HF scientific
3170 Metro Parkway
Fort Myers, Florida 33916-7597
Phone: (239) 337-2116
Toll Free: (888) 203-7248
Fax: (239) 332-7643
Email: [email protected]
www.hfscientific.com

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12.0 Warranty

HF scientific inc., as vendor, warrants to the original purchaser of this instrument that it
will be free of defects in material and workmanship, in normal use and service, for a
period of one year from date of delivery to the original purchaser. HF scientific inc.’s
obligation under this warranty is limited to replacing, at its factory, the instrument or any
part thereof. Parts, which by their nature are normally required to be replaced
periodically, consistent with normal maintenance, specifically reagent, desiccant, sensors,
electrodes, tubing and fuses are excluded. Also excluded are accessories and supply type
items.
Original purchaser is responsible for return of the instruments, or parts thereof, to HF
scientific inc.’s factory. This includes all freight charges incurred in shipping to and from
HF scientific inc.’s factory.
HF scientific inc. is not responsible for damage to the instrument, or parts thereof,
resulting from misuse, environmental corrosion, negligence or accident, or defects
resulting from repairs, alterations or installation made by any person or company not
authorized by HF scientific inc..
HF scientific inc. assumes no liability for consequential damage of any kind, and the
original purchaser, by placement of any order for the instrument, or parts thereof, shall be
deemed liable for any and all damages incurred by the use or misuse of the instruments, or
parts thereof, by the purchaser, its employees, or others, following receipt thereof.
Carefully inspect this product for shipping damage, if damaged, immediately notify the
shipping company and arrange an on-site inspection. HF scientific inc. cannot be
responsible for damage in shipment and cannot assist with claims without an on-site
inspection of the damage.
This warranty is given expressly and in lieu of all other warranties, expressed or implied.
Purchaser agrees that there is no warranty on merchantability and that there are no other
warranties, expressed or implied. No agent is authorized to assume for HF scientific inc.,
any liability except as set forth above.
HF scientific, inc.
3170 Metro Parkway
Fort Myers, Florida 33916-7597
Phone: (239) 337-2116
Toll Free: (888) 203-7248
Fax: (239) 332-7643
Email: [email protected]
Website:www.hfscientific.com

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