BRAUNS EGYPT

In front of 34 saint gieni St. Roushdy

Tel No. 002- 035446231 & 0105339344

Fax No. 002- 035232570

E mail :brauns@[Link]

Construction of Lekela Substation 220 KV

Method Statement
For
Epoxy Painting

Sep 2020

Page 1 of 5
BRAUNS EGYPT
In front of 34 saint gieni St. Roushdy

Tel No. 002- 035446231 & 0105339344

Fax No. 002- 035232570

E mail :brauns@[Link]

INDEX
1. INTRODUCTION 3
1.1 SCOPE OF WORK 3
2. CREW & EQUIPMENT 3
2.1 PERSONNEL 3
2.2 EQUIPMENTS 3
2.3 Material 3
2.4 SAFETY REGULATION 3
2.4.1 Personal Protective Equipment’s (PPE) 3
2.4.2 House Keeping 3
2.4.3 Equipment Control 3
3. DEFINITION OF PROCESS 4
3.1 Quality requirements 4
3.2 Application 4
Appendix (A) Organization Chart

Page 2 of 5
BRAUNS EGYPT
In front of 34 saint gieni St. Roushdy

Tel No. 002- 035446231 & 0105339344

Fax No. 002- 035232570

E mail :brauns@[Link]

1. INTRODUCTION
1.1 Scope of Work

• The method statement describes the methodology for the application of epoxy painting

for the project, and to ensure that all concerned persons are familiar with the sequence

of activities, utilization of resources and execution of the works in compliance with

applicable safety and quality procedures, project documents and specification.

2. CREW & EQUIPMENTS

2.1 Personnel
• See Attached organization chart. (Appendix A)
2.2 Equipments
• Grinder
• Paint brushes / Rollers
• Industrial Vacuum machine
• Slow Speed drill
2.3 Material
• Master top 1205
• Sand paper
2.4 Safety Regulations
2.4.1 Personal Protective Equipments (PPE)
• PPE to be worn (Safety glasses, gloves, safety footwear and helmet and Harness).
• Avoid contact with eyes, mouth, skin until the product is fully cured or dried.
• Treat splashes to eyes and skin immediately.
2.4.2 House Keeping

• Master top should be stored undercover and protected from extremes out of direct sunlight of
temperature prior to application
• Tool Box Talk meeting will be conducted prior start the work.
2.4.3 Equipment Control

• All equipment to be in good condition and inspected by safety supervisor.

Page 3 of 5
BRAUNS EGYPT
In front of 34 saint gieni St. Roushdy

Tel No. 002- 035446231 & 0105339344

Fax No. 002- 035232570

E mail :brauns@[Link]

3. DEFINITION O F PROCESS
3.1 Quality Requirements

• The works shall be performed as mentioned in this procedure and the quality assurance
requirements shall be consistent with the relevant sections of Quality System Procedure
Manual of the contractor as well with the Project Quality Plan.
• Work shall not proceed without formal approval by the Engineer.

3.2 Application
3.2.1 Surface Preparation

• The concrete substrate must be dry, sound, clean, dry and free from dust, oil, grease and
laitance and other contaminants.
• The surface to which the Master Top 1205 is to be applied must be flat, Surface irregularities
must be ground down or filled out with suitable repair materials.
• A light etches giving the profile of medium grit, Sandpaper is the ideal surface for the
application of Master top 1205, this can be achieved by light grit blasting or surface grinding.
• After all preparation has been completed, ensure dust is removed from the surface.
This is best achieved using an industrial vacuum.
• Where cracks occur in substrates and prior to the laying of epoxy the cracks shall rout out
, grind level as necessary, and fill flush with approved material.

3.2.2 Application

• Add the entire contents of the reactor into the base container and mix the two components
for 2 minutes using a slow speed drill until all striations have disappeared and a uniform
colour is obtained.
• Apply the first coat of Master Top 1205 using short roller or brush.
• The coat should be applied evenly over the surface to ensure a regular film thickness of
200-micron DFT.
• The coating should then be spiked to remove any entrapment of air in the coating.
• Apply the 2nd coat in the same manner as mentioned for the first coat application.
• The 2nd coat may consume more material than the base coat to achieve a fully sealed
surface. The 2nd coat must be applied within the maximum over coating time period
36 hours.

Page 4 of 5
BRAUNS EGYPT
In front of 34 saint gieni St. Roushdy

Tel No. 002- 035446231 & 0105339344

Fax No. 002- 035232570

E mail :brauns@[Link]

3.2.1 Surface Preparation

• Protect the work of other trades, whether being painted or not against and damage during
panting.
• After completion of painting works, clean paint spattered surfaces. Remove spattered paint by
washing and scrapping carefully not to scratch or damage adjacent finished surfaces.
• At completion of construction activities of other trades, touch up and restore damages or
defected painted surfaces.

Page 5 of 5