T ECHNICAL CONTRACT F OR
0.5-4X1300 SLITTING LINE
G190729001
Bazhou Wanxin Industrial and Trading Co., Ltd
Joyce Zhao
2019/07/29
MOB: +86-18630410999
Whatsapp: +86-13832677123
Wechat: toughgirl-fighting
Email: [email protected]
Web: www.cnwanxin.com
0
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
Commercial Part
Table 1 Equipment price list
Price
Equipment Quantity
FOB Tianjin
1300×4.0 slitting line 1Set USD144,000
Total Price USD144,000 (Including control cable)
Table 2 Price of Services to be provided by Wanxin shall be as below:
No. Service Price (USD)
Supervision for Installation & 100 $ per Man- Day
1
Commissioning and Training
TERMS AND PAYMENT:
For product
a.30% down payment by T/T, at the same time the contract comes into force.
C.70% pay before shipment or L/C
For service
100% down payment by T/T
◎PORT OF LOADING: Tianjin port, China
◎DELIVERY: 120 days upon receipt of TT down payment or sign of the contract,
whichever is the later
◎INSTALLATION AND COMMISSIONING
1
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
The Installation and commissioning of the equipment shall be carried out at
Buyer’s work site. WANXIN’S service includes only supervision of operations by
WANXIN’S mechanical and electronic engineers.
All necessary tools, tackles, skilled and unskilled labor and material including
consumables required for installation and commissioning are to be provided by
buyer.
All necessary arrangements and facilities required for and during installation and
commissioning like Air/Train/Taxi Travel, Visa, Hotel, Food, Local Conveyance,
Telephone and computer with internet facility etc. for WANXIN’S engineers are to
be arranged and borne by buyer. In case if any injury to WANXIN’S Personnel at
site, a qualified doctor/hospitalization to be arranged and borne by buyer.
◎ TRAINING
During Installation and commissioning of the equipment, WANXIN’S engineers
shall provide the training to buyer’s personnel to operate and maintain the
equipment.
◎WARRANTY TERMS
All the equipment manufactured by WANXIN shall be warranted for 12 months
from the date of commissioning or 12 months from the date of ex-works supply,
whichever is earlier against any design fault or manufacturing defect.
◎DUCOMENT PROVIDED
■Operating instruction (including maintenance instructions)
■Electrical schematic and hydraulic schematic
■Foundation drawing
■Packing list and certificate of product.
◎QUOTATION EXPIRE DATE 2019-12-31
2
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
ZJ0.5~4.0×1300 Slitting line
● Technical parameter
No. Item Parameter
1 Line model ZJ0.5~4×1300mm slitting line
2 Suitable coil width 500-1300mm
3 Suitable raw material ST37
δs≤235Mpa, δb≤500Mpa
4 Sheet thickness 0.5-4.0mm
5 Coil weight 25t
6 Coil ID ¢508mm
7 Coil OD ¢2000mm
8 Working speed Max 120m/min
9 Slitting quantity(including two 0.5≤t≤1, 15-25scraps;
scraps)
1≤t≤1.5 12 scraps
1.5<t≤2.0, 10scraps;
2.0<t≤4.0, 6-10scraps
10 Min. slitting width 20mm
11 Slitting accuracy ≤±0.05mm
12 Recoiled coil ID 508mm
13 Recoiled coil weight 25T
14 Total machine power Around 220KW
15 Layout size(L×W) 25×9m,total machine around 50tons
16 Working direction As per Buyer’s requirement
17 Color As per Buyer’s requirement
18 Power 380V/3P/60Hz
3
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
● Technical parameter
1. Coil car
● V type frame lifting with four column guiding.
● Electrical motor and speed reducer drive the coil car, motor power 1.5kw.
● Oil pipes and electrical wire with protection drag chain.
● With walking steel rail.
● There is saddle set at the foundation groove in order to put material and make the
loading stable and safe.
2. Decoiler
● Loading capacity is 25,000kg.
● Expanding range is 50mm, 470-520mm.
● The mandrel will be driven by AC motor and can actively release the sheet.
● Single cantilever hydraulic expanding.
● The drum consists of 4sets fan-shape plate.
● It can automatically release the sheet, while the line is running automatically, main
power will be cut off and the sheet will be pulled by the leveler to the machine.
3. Straight feeding device(by AC30kw motor)
● It is gantry type, mainly consists of frame, pressing roller, shovel plate, etc.
● Is can straighten the bended head of sheet and work together with the decoiler to
feed the sheet to leveler.
● Pressing roller is covered by rubber, cylinder swing and hydraulic rotation.
● The pressing roll and shovel plate will be driven by hydraulic cylinder. The shovel
head is quench treated to ensure the hardness.
4. Pinch and leveling roller
4
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
● 2Hi leveler desigh.
● Structure: double pinch roller and five leveling rollers
● Pinch roller coated by rubber and the upper one can be lifted by hydraulic cylinder
● Leveling roller diameter ¢125mm, material GCr15, hardness HRC58-62 with
thermal refining and quench treatment
● The upper and lower working rollers are both actively running. The upper one can
be driven by motor for lifting.
● Main powersystem: the main drive system is driven by an motor, the reducer, gear
box, universal coupling drive so the leveling rollers are active rotate.
● Lubrication system: the bearing at two ends of leveling roller adopts manual pump
lubrication, transmission box and reducer adopts oil pool lubrication, others
adopt manual separate lubrication
5. Entry Shear
● Structure: hydraulic shear,
● Shearing angle: 2.5º
● Shearing blade material 6CrW2Si.
6. Looping pit
● Structure: swing bridge type
● Swing by hydraulic cylinder.
● Roller of are type frame is no power.
● There is sensor in the looping pit.
7. Guiding device
● It consists of vertical roller, moveable base, centering device and base.
● Motor adjust the guiding space
● There is limit pressing roll at the entrance.
5
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
8. Slitting device(two cylinder stands at one side, one cylinder stand at one side)
● Structure: shaft is slider pressing down type.
● Shaft is driven by AC motor, speed reducer and gear wheel
● Main motor power is 55kw, inverter speed adjustment.
● Motor adjustment of shaft to change the overlap slitting blade
● The slitting blade and spacer will be locked by locking nut
● The base at the operation side can be moved out by manual screw bar, easy for
change the blade
● Slitting blade size 220×340×20 (OD×ID×T)
● The main stand side is set with two lifters
9. Vertical scrap winder(by hydraulic)
● Evenly recoil the scrap
● Torque motor driving, speed and recoiling torque can be adjusted
● Scrap width: 5-15mm
● Recoil weight: 150kg.
10. Looping pit
● Structure: swing bridge type
11. Pre-dividing device
● Two sets of dividing devices
● The divide frame can be taken out in order for easy exchange and adjusting of the
spacer
● There is limit roller at the entrance for avoid shaking
6
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
12. Tension device
● Press the sheet and recoil the sheet tightly
● The pressure force can be adjusted
● Pressure plate can be lifted by oil cylinder, the tension can be adjusted by the
pressure valve
13. Pinch roller
● One set of pinch roller for feeding the sheet to the recoiler
● The bur can be removed through the pinch roller
● The upper roller can be lifted by hydraulic cylinder
● Actively run at low speed, if the line is running, then it passively rotate
14. Turning roller and feeding plate
● There is speed encoder at the turning roller
● Feeding plate can swing under pneumatic force in order for easy feeding to recoiler.
15. Recoiler
● Recoiler weight: ≤25T
● Core shaft expanding: 30mm(¢480-¢510mm)
● Main motor power: about DC90kw
● Core shaft driven by DC motor with speed reducer and transmission box
● Transmission system with hydraulic brake
● Dividing and pressing shaft is set upon the core shaft
● There is hydraulic bar supporting at the end of the shaft
● With hydraulic pushing device, easy for unloading.
16. Discharge car
7
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
● Structure: it is almost same as the coil loading car, it has insert bar to fix the coil
● 25T capacity, motor power 2.2kw
17. Hydraulic and pneumatic system
● Whole line adopts assembled hydraulic station to control all hydraulic actions.
Main hydraulic valves and cylinder sealing rings are imported to ensure the
working stability. Other element adopt domestic famous brand
● Air valve and cylinder adopts Taiwan Airtech
● Whole system stable working performance with pressure overload protection
● The hydraulic has cooling system, the buyer to ensure the cycle water source
18. Electrical control system
● Whole line adopts PLC control with functions of length set, cutting numeration,
speed adjustment, etc.
● There are two different working modes: manual and auto. All parameters
adjustment can be done at the control panel. It also has parameter saving
function in order for different material leveling and cutting.
● There are several operation stations and one portable control box in order for
convenient operation
● There is alarm indicate system
Main electrical elements:
No. Name Supplier
1 Inverter Siemens
2 PLC Siemens
3 AC speed adjuster ETD790/Eurotherm
4 Touch screen Easyview
5 Breaker, contactor, button, indicate light Schneider
6 Switch power Taiwan Meamwell
8
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
7 Limit switch, photoelectric seitch Sick/Omron
8 Encoder Omron
19. Others
● Safety cover, switch frame, foundation bolt will go with the line
● The safety fence near the looping pit and around the line will be prepared by the
buyer at site
● The rail, electricity, water, gas will be all prepared by the buyer
20. Spare part
No. Name of part Remark Qty
1 Hydraulic parts: 5pcs Magnetic valves:2pcs 5pcs
Valves:3pcs
2 Electrical parts Connector:2pcs;Middle:3pcs;
buttong:5pcs
3 Hydraulic seal ring 1set
4 Screw bar, worm wheel 1pcs
of leveling machine
5 Screw bar, worm wheel 1pcs
of slitting machine
6 Blaskets of tension 4pes
machine
7 Pipe seal rings One set
8 Bonded washer 16,18,22 Some
9
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
Item Specification Material Quantity (pcs)
Blade 340*220*20 6CrW2Si 100
260*220*1 45# 10
260*220*1.1 45# 10
260*220*1.2 45# 10
260*220*1.3 45# 10
260*220*1.4 45# 10
260*220*1.5 45# 10
260*220*1.6 45# 10
260*220*1.7 45# 10
260*220*1.8 45# 10
260*220*1.9 45# 10
260*220*2 45# 20
260*220*3 45# 20
260*220*5 45# 20
260*220*10 45# 20
260*220*20 45# 20
260*220*30 45# 10
260*220*50 45# 10
260*220*100 45# 8
Spacer 220*120*3 45# 30
Rubber band rubber 3m
Separator 140*120*10 PP 30
Separator 140*120*11 PP 30
10
Bazhou Wanxin Industrial and Trading Co., Ltd
No.965 Taiping Road, Bazhou City, Hebei province
China 065700
Tel: +86-18630410999 Fax: +86-316-7230054
Email: [email protected]
www.cnwanxin.com
140*120*12 PP 30
140*120*15 PP 30
140*120*20 PP 30
Separator
140*120*30 PP 30
140*120*50 PP 20
140*120*100 PP 20
Anchor bolt M20 32
(Fix the machine on the M24 40
ground) M30 22
Bakelite plate H 5mm 20
(same function as H 10mm 30
rubber band and is H 20mm 30
used when the H 30mm 30
thickness below 1mm H 40mm 20
Soft oil pipe 1m 18
1.5m 22
3m 4
Hard oil pipe A complete set
Joint A complete set 60
seal A complete set 150
Felted woolen 1.5mx2m
Protection Column Equipped on both sides of the pit 4 pieces
cable conductor 1 set
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