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Transformer Sizing Calculations

This document contains calculations to determine the specifications for transformers used in 110V/100A and 110V/50A float cum boost battery chargers. The calculations determine that the transformers should have: 1) A secondary voltage of 126.8V line-to-line 2) A secondary current of 81.7A for the 110V/100A charger and 40.85A for the 110V/50A charger 3) A rated KVA of 17.94 for the 110V/100A charger and 8.97 for the 110V/50A charger

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Byomakesh Das
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587 views

Transformer Sizing Calculations

This document contains calculations to determine the specifications for transformers used in 110V/100A and 110V/50A float cum boost battery chargers. The calculations determine that the transformers should have: 1) A secondary voltage of 126.8V line-to-line 2) A secondary current of 81.7A for the 110V/100A charger and 40.85A for the 110V/50A charger 3) A rated KVA of 17.94 for the 110V/100A charger and 8.97 for the 110V/50A charger

Uploaded by

Byomakesh Das
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Amara Raja Power Systems Limited Date: 30/10/2019

TRAN SF OR ME R SI ZI NG CAL CULA TI ON S


110V/100A FLOAT CUM BOOST CHARGER – 1&2
Type : Dry Type, Double Wound - Copper
Class of Insulation/Limits : Class-F Insulation with Class-F Limits
Cooling : Natural Cooling
Winding
- Primary : Delta
- Secondary : Star
From Battery Charger Data :
AC INPUT
- Voltage : 415V AC (Line to Line)
- Tolerance : + 15%, - 15%
- Frequency : 50 Hz ±3%
- No. of Phase : 3, 4Wire
DC OUTPUT
- Max. DC Output Voltage : 131.75V DC (85 Cells x 1.55VPC)
- Max. DC Output Current : 100A

From the above


0.74 x (Max. DC O/P Voltage + 3) x 1.05 x 1.03
Required Secondary Voltage [V (L-L)] : -----------------------------------------------------------------------
% of Min. AC Input Voltage

0.74 x (131.75 + 3) x 1.05 x 1.03


: --------------------------------------- = 126.8 V(L – L)
0.85
Where
V(L – L) = Transformer O/P Voltage
Max DC Voltage = Boost voltage
Form Factors
System Impedance = 1.05
Load Regulation = 1.03
Input Variations = 0.9
Form Factor - Voltage (3 Phase Full Wave Bridge) = 0.74
Required Secondary Line Current (I L) = 0.817 x Max. Charger DC O/P Current
= 0.817 x 100 Amps
= 81.7A
Where
Form Factor Current (3 Phase Full Wave Bridge) = 0.817
Rated KVA = Product of Rated Secondary Voltage (Line to Line) x Rated Secondary Line
Current x Phase Factor

= √3 x V (L-L) x IL (where “√3” is a Phase Factor)


= [(√3 x 126.8V x 81.7A)]
= 17943W
= 17.94 KVA
Amara Raja Power Systems Limited Date: 30/10/2019

TRAN SF OR ME R SI ZI NG CAL CULA TI ON S


110V/50A FLOAT CUM BOOST CHARGER – 1&2
Type : Dry Type, Double Wound - Copper
Class of Insulation/Limits : Class-F Insulation with Class-F Limits
Cooling : Natural Cooling
Winding
- Primary : Delta
- Secondary : Star
From Battery Charger Data :
AC INPUT
- Voltage : 415V AC (Line to Line)
- Tolerance : + 15%, - 15%
- Frequency : 50 Hz ±3%
- No. of Phase : 3, 4Wire
DC OUTPUT
- Max. DC Output Voltage : 131.75V DC (85 Cells x 1.55VPC)
- Max. DC Output Current : 50A

From the above


0.74 x (Max. DC O/P Voltage + 3) x 1.05 x 1.03
Required Secondary Voltage [V (L-L)] : -----------------------------------------------------------------------
% of Min. AC Input Voltage

0.74 x (131.75 + 3) x 1.05 x 1.03


: --------------------------------------- = 126.8 V(L – L)
0.85
Where
V(L – L) = Transformer O/P Voltage
Max DC Voltage = Boost voltage
Form Factors
System Impedance = 1.05
Load Regulation = 1.03
Input Variations = 0.9
Form Factor - Voltage (3 Phase Full Wave Bridge) = 0.74
Required Secondary Line Current (I L) = 0.817 x Max. Charger DC O/P Current
= 0.817 x 50 Amps
= 40.85A
Where
Form Factor Current (3 Phase Full Wave Bridge) = 0.817
Rated KVA = Product of Rated Secondary Voltage (Line to Line) x Rated Secondary Line
Current x Phase Factor
= √3 x V (L-L) x IL (where “√3” is a Phase Factor)
= [(√3 x 126.8V x 40.85A)]
= 8971W
= 8.97 KVA

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