10.
0 SAMPLING PROCEDURES &
SAMPLING PLAN:
I. SAMPLING PROCEDURE
Prior to swab sampling, cleaned
equipment shall meet “Visual Clean”
criteria.
After cleaning of the equipment visual
inspection shall be done and reported in
report.
After Visual Inspection is found
satisfactory sampling shall be carried out.
Use Hand gloves and mask during
sampling.
A). For Swab Sampling:
Soak the swab for about 10 minutes in Purified water in a test tube. Swab the area of not less
than 100 cm2 and transfer the swab back into the test tube containing Purified water and cover
the same. Sonicate the test tube for about 2 minutes and filter the solution
The Swabbing shall be done in horizontal
or vertical strokes like below shown
procedure in the marked area assuring
that the entire area is swabbed.
After swabbing, rinse the swabbing location by
purified water to remove the traces of solvent.
through Whatman No. 2 filter paper.
B). For Rinse Sampling:
Rinse the entire equipment with the
specified quantity of the Purified water
and collect the rinse in a clean container.
Remove appropriate quantity of rinse
sample and filter through Whatman No. 2
filter paper.
Prior to sampling, cleaned
equipment shall meet “Visual Clean”
criteria.
Sampling shall be carried out as per
current version of SOP No. SQA- 075
according to sampling diagram attached
in the Annexure I. Number Of locations
shall be sampled as mentioned below.
II. SAMPLING PLAN:
a. Swab sample for chemical/Microbial
analysis
Product Contact Sampling Locations Total
Name of
Surface Area Nos. of
Equipment
(In cm2) Swabs
Outlet of feeder hopper (S3)
Sifter 100 Inner Surface of Sifter Bowl (S4) 4
Sifter Sieve surface (S5)
Gasket of Sifter Ring (S6)
Discharge Valve (S7)
Rapid Mixer
100
Below the chopper (S8)
4
Granulator (RMG)
Below the Mixer (S9)
Gasket (S10)
Discharge Chute(S11)
FBD/FBP 100
Upper Plenum(S12)
4
Product Bowl Sieve(S13)
Bowl(S14)
Blades of multimill (S15)
Multimill 100 2
Sieve of multimill (S16)
Side Wall Corner (S17)
Blender 100 3
Discharge Port (S18)
Gasket (S19)
Compression 100 5
Machine Die Cavity of Turret (S20)
Discharge Chute (S21)
Inner Surface of Hopper – (S22)
Punch Tip – (S23)
Inner Surface of Die – (S24)
b. Rinse Sampling For Chemical/
Microbial Analysis
Name of Equipment Sampling Locations Quantity of rinse (ml)
Collect the 500 ml rinse samples after rinsing the
FBD/FBP Outlet of hose pipe (R1) equipment with purified water.
Collect the 500 ml rinse samples after rinsing the
Compression machine
Outlet of hose pipe (R2) equipment with purified water.
III. SAMPLING PLAN FOR CHEMICAL
ANALYSIS
(NON CONTACT PARTS):
Swab Location Sample No
Wall NC 1
Ceiling NC 2
Return Grill NC 3
Wall NC 4
Ceiling NC 5
Return Grill NC 6
CHEMATIC DIAGRAM WITH SAMPLING
LOCATIONS FOR EQUIPMENTS:
a) SIFTER
b) RMG
c) FBP/FBD