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Alternative-I Alternative-Ii: Pump Calculation Sheet

This document contains operating conditions and calculations for a CAT feed pump. It analyzes two flow alternatives, listing flow rates and calculating discharge and suction pressures. It determines that the maximum suction pressure is 5.89 kg/cm2 and recommends a design pressure of 31.5 kg/cm2 for a centrifugal pump.

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Ajit Paranjpe
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174 views1 page

Alternative-I Alternative-Ii: Pump Calculation Sheet

This document contains operating conditions and calculations for a CAT feed pump. It analyzes two flow alternatives, listing flow rates and calculating discharge and suction pressures. It determines that the maximum suction pressure is 5.89 kg/cm2 and recommends a design pressure of 31.5 kg/cm2 for a centrifugal pump.

Uploaded by

Ajit Paranjpe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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ITEM NO 114-P-3074 A/B/C JOB NO 6891 UNIT NO 114

SERVICE CAT FEED PUMP PUMPING TEMP, C 66.1 VISCOSITY AT PUMPING TEMP (CSt) 45.08

OPERATING CONDITIONS FOR ONE PUMP


SLOPE OF PUMP CURVE, % 18
ALTERNATIVE-I DENSITY KG/M3 905 ALTERNATIVE-II DENSITY, KG/M3
FLOW RATES PER PUMP FOR ALTERNATIVE-I FLOW RATES PER PUMP FOR ALT-II
TOTAL THRU' BRANCH TOTAL THRU' BRANCH
NORMAL M3/HR 201.10 NORMAL M3/HR
MAXIMUM M3/HR 221.20 MAXIMUM M3/HR
MINIMUM M3/HR 100.60 MINIMUM M3/HR

DISCHARGE PRESSURE CALCULATIONS


CALCULATIONS FOR ALTERNATIVE-I CALCULATIONS FOR ALTERNATIVE-II
DESTINATION TO REACTOR DESTINATION
FLOW MAX NOR MIN MAX NOR MIN
DESTINATION PRESSURE KG/CM2 A 9.90 9.90 9.90 DESTINATION PRES
ELEV, M 10 KG/CM2 0.91 0.91 0.91 ELEV, M
LINE LOSS KG/CM2 0.79 0.65 0.16 LINE LOSS
METER LOSS KG/CM2 0.60 0.50 0.12 METER LOSS
HEAT EXCHANGERS HEAT EXCHANGERS
E-3059 KG/CM2 1.00 0.83 0.21
E-3078 KG/CM2 0.90 0.74 0.19
E-3079 KG/CM2 0.40 0.33 0.08
E-3080 KG/CM2 0.60 0.50 0.12
F-3001 KG/CM2 7.50 6.20 1.55
KG/CM2
KG/CM2
KG/CM2
CONTROL VALVES CONTROL VALVES
KG/CM2 0.50 3.19 13.29
KG/CM2 0.50 0.50 0.50
KG/CM2 0.50 0.50 0.50
MISC. ITEMS MISC. ITEMS
FILTER KG/CM2 0.35 0.29 0.07
KG/CM2
CONTINGENCY KG/CM2 0.90 0.74 0.00 CONTINGENCY
TOTAL DISCARGE PRESSURE KG/CM2 A 25.35 25.77 27.61

SUCTION PRESSURE CALCULATIONS


SOURCE PRESSURE KG/CM2 A 2.52 CONTROL VALVE DEL P CHECK ALT-I ALT-II
+ STATIC HEAD, M 7 KG/CM2 0.634 CV MAX 174.092586
- HEAT EXCHANGER CV MIN 408.23
KG/CM2 CV RATIO(MAX/MIN) 0.43
KG/CM2 DYNAMIC LOSSES @ NOR FLOW 11.78
- LINE LOSS (WITH EQV.LENGTH) KG/CM2 0.090 30% OF DYNAMIC LOSSES 3.53
- STRAINER LOSS KG/CM2 0.070 CV DP @ NORMAL FLOW 3.19
- CONTROL VALVES KG/CM2 A. RANGEABILITY < 13 ? YES
- MISC. ITEMS KG/CM2 B. CV DP@NORMAL FLOW>30% NO
TOTAL SUCTION LOSSES KG/CM2 A 0.160 OF DYNAMIC LOSS@NOR FLOW?
TOTAL SUCTION PRESSURE KG/CM2 A 2.994
ALT-I : MESSAGE WARNING! INCREASE CONTROL VALVE
NPSH AVAILABLE DEL P @ MAX FLOW TO MEET CRITERIA
SOURCE PRESSURE KG/CM2 A 2.52
- VAPOUR PRESSURE KG/CM2 A 0.01 ALT-II : MESSAGE
- SUCTION LOSSES KG/CM2 0.16
SUB TOTAL,KG/CM2 2.350 METER 25.967
+ ELEV OF LIQ LEVEL METER 7.0 POWER CONSUMPTION PER PUMP
- ELEV OF PUMP CENTRE METER 1.0 HYDRAULIC HP
NPSH AVAILABLE METER 31.967 0.0365*DIFF PRES(KG/CM2)*MAX FLOW(M3/H) 181.66
PUMP EFFICIENCY, PERCENT 70
MAXIMUM SUCTION PRESSURE BHP 259.52
DESIGN PRESSURE OF SOURCE KG/CM2A 5.00 MOTOR RATING, HP
ELEV OF SOURCE, M 7.00 KG/CM2A 0.63 MOTOR EFFICIENCY, PERCENT
TL TO HLL, MM 2800 KG/CM2A 0.25 POWER CONSUMPTION,KWH
MAXIMUM SUCTION PRESSURE KG/CM2A 5.89 TYPE OF MOTOR

DESIGN PRESSURE PUMP CALCULATION RESULTS


MAX. SUCTION PRESSURE KG/CM2 A 5.89 DISHARGE PRES. KG/CM2A 25.4
MAX. DIFF. PRESSURE KG/CM2 26.55 SUCTION PRESSURE KG/CM2A 2.9
DESIGN PR,KG/CM2G CENTRIFUGAL PUMP 31.5 DIFF. PRESSURE KG/CM2 22.5 METER 248.6
POSITIVE DISPLACEMENT PUMP 26.8 NPSHA METER > 8.0
NOTES: 12

PUMP CALCULATION SHEET 0 05.11.07

REV. DATE BY CHKD

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