Medium Voltage (MV) & High Voltage
(HV) Training
Module 6
Date of the presentation
Electrical System Basics
MV vs. HV - Definitions
• Differences between USA and the rest of the world
• IEC define a high voltage fuse as a fuse-link rated for 3
phase systems above 1kV to 72.5 kV
• IEEE define a medium voltage fuse-link as a fuse rated for
single and 3 phase systems between 1kV and 38kV
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Module 6 - page 2
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Electrical System Basics
• Generation voltage
10 kV-25kV MV (Medium Voltage)
• Transmission voltage
HV (High Voltage) – 132kV to 475 kV
Or EHV (Extra high voltage) – 500 kV
to 800 kV
• Distribution voltage
MV (Medium Voltage) – 1.1kV to 72.5 kV
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• Low voltage
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LV 1 V to 1kV
Module 6 - page 3
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Electrical System Basics
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Module 6 - page 4
Why High Voltage
Power = Volts X Amps
If we increase voltage, we can decrease current
If we decrease current, we can use smaller
conductors (less copper) and have lower losses
(around 7% typical)
Transmit and distribute at high and medium voltages
Typically on overhead line systems
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Module 6 - page 5
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Why Overhead Line Systems
• Predominantly driven by cost
For 1 kilometre of overhead line
£5,000
• For 1 kilometre of
underground cable £25,000
• Overhead systems susceptible
to faults permanent & transient
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• Need for protection and isolation
Module 6 - page 6
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Urban and Rural System Statistics
Medium
voltage
accounts for
61% of ALL
network faults
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Module 6 - page 7
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MV Systems Protection- Objectives
• Protect equipment and people
• Provide fault discrimination
• Provide isolation points
• Cost effective and reliable
• Minimize customer outages
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• Environmental considerations
Module 6 - page 8
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Distribution Systems
Protection Options
• Circuit breaker based system – Far too expensive.
• Fuse based systems most widely used
• Cost effective and environmentally safe
• Can be easily combined with switches
• Variety ofet
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• In current-limiting form - the best solution for transformer
protection
Module 6 - page 9
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OHL Distribution Network Systems
Fuse link or Sectionaliser
Auto-Recloser
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Transformer
Module 6 - page 10
Equipment on Overhead Systems
• Fuse Link - Usually an expulsion fuse-link mounted in a holder
(cutout), opens on an overcurrent condition, “de-latches” and
swings open to isolate the fault.
• Auto Re-Closer - A circuit breaker that opens and close rapidly
to allow a temporary fault to clear
• Cutouts, Fuse mounts, DOEF - All mean the same thing – an
expulsion fuse link holder
• Sectionaliser – Electronic device which replaces an expulsion
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fuse and holder, will “de-latch” on an over current condition -
isolating the fault
Module 6 - page 11
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Fuse Types
DIN Air / Motor
VT (Voltage Transformer) Oil Tight Fuses
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Module 6 - page 12
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HV part numbers
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Module 6 - page 13
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MV Fuse Classification
Rated current of fuse link (In)
Fuse link Minimum Fuse opening range (1.1In to
In 1.4In)
types
Back Up 3 In
General
Purpose 1.7 In (1 hour current)
Full Range
Current
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Minimum breaking
current
Zone of uncertain operation. Fuse-link will open but
cannot clear fault
Module 6 - page 14
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The Importance of the Striker
Back up and General Purpose Fuses
Rely on striker pin to trip fuse-switch for low level over
currents where the fuse-links cannot clear the fault
Provides “full range” operation
Fuse opens and striker pin
contacts trip bar
Trip bar in the switchgear
trips all 3 phases
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Module 6 - page 15
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The Striker
Two types of Strikers
– Spring (Din fuses)
– Pyrotechnic (Oil fuses / Air fuses)
Spring Striker Pyrotechnic “Gun Powder” Striker
Pin
Case
Spring
Pin
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Retention wire Ignition wire
Module 6 - page 16
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Back-Up Fuse Construction
Ceramic Striker coil
former
Silver elements
Outer cap Striker assembly
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Body Quartz filler
Module 6 - page 17
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Expulsion Fuse Link and Cut-out
• Overhead line cut-out secures fuse-link
• Fuse-link melts during over current
condition
• Fuse-link cutout de-latches and swings
downward, extinguishing over current
and isolating fault
• Inexpensive protection
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Module 6 - page 18
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Auto Re-Closer
• A pole mounted circuit breaker
• Or a ground mounted circuit breaker with
an auto-reclose sequence relay fitted
• Open and closes rapidly to remove a
temporary fault on an overhead line
• Usually set to O-C 3 times locks out on
fourth
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Module 6 - page 19
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Sectionaliser
Applied in conjunction with
auto-recloser (opens fault)
Contains Electronic circuit board
and CTs to monitor current
After auto-recloser has opened a
specified number of times, the
sectionaliser actuator “de-latches”
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Sectionaliser swings
downward, isolating fault
Cost-effective protection
Module 6 - page 20
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Urban Distribution Systems
Ring Main Unit (RMU)
Fused
Primary End
Feeder
Box
RMU RMU RMU
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Module 6 - page 21
Transformer
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Equipment Used In Urban Systems
RMU’s and fuse switches
Switchgear used to protect
transformers and over-head lines
on a network – R.M.U. – Ring Main
Unit, consists of a fuse switch or
circuit breaker, with two ring
switches, very common and where
70% of MV current limiting powder
fuses end up.
Fused et
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– Fused end boxes contain current-
limiting fuses but do not provide
isolation or switching.
Module 6 - page 22
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Ring Main Unit (RMU)
Circuit
breaker
OR
or fuse
switch Power Transformer
11000 / 400 Volts
Earth Earth
switch switch
RING switch RING switch
Non-Fused Switch - Provides power supply from either source
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Fuse Switch/CB - Provides isolation and protection for load (transformer)
Earth Switch - Switches incoming cables to earth during routine
maintenance
Module 6 - page 23
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Fused Switch
11/22kV
Switch
CL Fuse
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Current Limiting
(CL) Fuse-links
Module 6 - page 24
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Fused End Box
Phase Mounting
Barrier flange
Full Range
Current
Limiting
Fuse-link
Cable Entry
Fuse-link
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(bolted or DIN
clip)
Module 6 - page 25
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Summary
• All countries have a generation, transmission and distribution system
to get electricity to facilities
• Medium and low voltage fuse-links are used mostly in the
DISTRIBUTION part of the system
• Medium voltage non-current limiting fuse links and Sectionalisers
mounted in cut-outs are used in overhead lines
• Medium voltage current limiting fuses are generally used in
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Ring main units (RMUs), fused switches and fused-end
boxes in urban networks
Module 6 - page 26
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