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714 views235 pages

FAO Training Manual PDF

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Byakatonda Jimmy
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© © All Rights Reserved
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Training material on agricultural water management

Prepared by:

Seleshi Bekele Awulachew (IWMI)


Philippe Lemperiere (IWMI)
Taffa Tulu (Adama University)

Supported through:

Improving Productivity and Market Success (IPMS) of Ethiopian farmers project


International Livestock Research Institute (ILRI), Addis Ababa, Ethiopia

January 2009






ILRI





INTERNATIONAL
LIVESTOCK RESEARCH
INSTITUTE
Authors’ affiliations

Seleshi Bekele Awulachew, International Water Management Institute (IWMI), Addis Ababa, Ethiopia

Philippe Lemperiere, International Water Management Institute (IWMI), Addis Ababa, Ethiopia

Taffa Tulu, Adama University, Adama, Ethiopia

© 2009 ILRI (International Livestock Research Institute)


All rights reserved. Parts of this publication may be reproduced for non-commercial use provided that
such reproduction shall be subject to acknowledgment of ILRI as holder of copyright.

ISBN 92–9146–235–7

Correct citation: Seleshi Bekele Awulachew, Lemperiere P and Taffa Tulu. 2009. Training material
on agricultural water management. IWMI (International Water Management Institute), Addis Ababa,
Ethiopia, ILRI (International Livestock Research Institute), Nairobi, Kenya and Adama University,
Adama, Ethiopia. 235 pp.

ii
Foreword
This set of modules on agricultural water management (AWM), covering five components, is prepared
with the aim of providing reference and guide material on smallholders’ agricultural water management
primarily for Ethiopian farmers through the support of development agents and technical personnel.
The materials covered include:

• Module 1: Watershed hydrology for improved agricultural water management


• Module 2: Water harvesting and development for improving productivity
• Module 3: Soil–water–plant relationship
• Module 4: Pumps for small-scale irrigation
• Module 5: Irrigation methods: Part I: Surface irrigation—Options for smallholders; Part II: Drip
irrigation—Options for smallholders
The aim of the set of modules is to cover useful elements of AWM from estimating runoff at micro and
small watershed level up to irrigated field water management. The modules thus aim at covering water
availability estimation, water control and management, soil–water–plant relationship, water lifting and
conveyance and irrigation methods. Each module is divided into a number of chapters and illustrated
with figures, tables, charts and examples

The modules are also useful as a reference and teaching material at technical, vocational, educational,
and training centres and as a field guide.

The documents extensively use existing knowledge in the form of texts, figures, demonstration materials
derived from various sources such as books, grey literature such as web material, reports, manuals etc.
Specifically they have immensely used materials from FAO, ICRISAT and IWMI documentations with
or without citation to the specific references.

We hope that the materials contained in the manuals are useful to enhance management of water and
land for improved agricultural productivity.

iii
Acknowledgments
These manuals are prepared with the support of Improving Productivity of Market Success of Ethiopian
Farmers (IPMS) project funded by the Canadian International Development Agency (CIDA) and jointly
owned by the International Water Management Institute and the International Livestock Research
Institute (ILRI) as a public good.

iv
Module 1

Watershed hydrology for improved agricultural


water management

Prepared by:

Seleshi Bekele Awulachew (IWMI)


Philippe Lemperiere (IWMI)
Taffa Tulu (Adama University)

Supported through:

Improving Productivity and Market Success (IPMS) of Ethiopian farmers project


International Livestock Research Institute (ILRI), Addis Ababa, Ethiopia

January 2009






ILRI





INTERNATIONAL
LIVESTOCK RESEARCH
INSTITUTE

v
vi
Table of Contents
Introduction 1
Chapter 1 Watershed management 2
1.1 Principles of watershed management 3
1.2 Practices of watershed management 3
Chapter 2 Rainfall–runoff relations 8
2.1 Measurement of runoff from small catchments 8
2.2 Determination of runoff from large catchments 9
2.3 Determination of peak discharge 11
2.4 Assessment of rainfall–runoff relations 13
Chapter 3 Required storage capacity and yield 14
3.1 Required storage capacity 14
3.2 Assessment of safe yield 17
Chapter 4 Slope stabilization 19
4.1 Planting program 19
4.2 Planting techniques 20
Chapter 5 Bunding 25
5.1 Spacing of bunds 25
5.2 Size of bunds 26
5.3 Side slope of bunds 26
5.4 Length and earthwork of bunds 27
5.5 Area lost due to bunding 28
5.6 Field layout of bunds 29
5.7 Construction of bunds 30
Chapter 6 Terracing 31
6.1 Types of terraces 31
6.2 Terrace spacing 32
6.3 Terrace gradient 33
6.4 Terrace width, length and cross-section 34
6.5 Construction of bench terraces 35
6.6 Areas lost in bench terracing 36
References 38

vii
viii
Introduction
Water is the greatest resource to human beings. Socioeconomic development and the civilization of
human beings are closely associated to man’s ability to utilize and control water resources. Water
serves as a positive input for many activities: it meets essential biological needs; it acts as a basic
element of social and economic infrastructure; and it serves as a natural amenity contributing to
psychological welfare. Water also serves in negative roles such as flooding and diseases transmission.
From the earliest days of recorded history, man has recognized the dual nature of water as destroyer
and benefactor. Major natural disasters, most notably the Sahelian drought and the loss of tens of
thousands of lives as well as coastal and river floods, have brought the subject of water onto the world
stage in recent years.

The total amount of water on earth is stupendous, nearly 1400 million cubic kilometers. The impression,
which this gives of global superabundance, is misleading, as a major problem is the distribution of
water in place and time to meet human needs. The average consumption per person ranges from 20
litres a day in parts of some developing countries to 6000 litres a day in many developed countries. The
growing intensity in the utilization of water necessitates the assessment and control of water resources.
Better knowledge of the temporal and spatial variations of water supplies is a precondition for the
planning, investment and the regulation of systems of water distribution. The basic problem of water
distribution in the world is the temporal and spatial difference in the supply and demand of water. The
general solution of this problem lies in adjusting water supply and demand so that the demand will
always be smaller than or equal to the supply. Storage or harvesting of water is one of the most useful
methods for changing the amplitude and phase of the water supply. Such storage or harvesting of water
can be carried out only through knowledge of the water resources of the region being considered. The
term ‘water harvesting’ is used to indicate the collection of any kind of water.

The largest use of water in the world is made for irrigating land and more widely for agricultural use.
When sufficient and timely water does not become available to crops, the crops fade away, resulting
in less crop yields, which can consequently lead to famine and disasters. The planning of available
water resources so as to ensure maximum benefits and the design of various irrigation and agricultural
water management techniques must be accomplished with fair degree of economy and correctness. For
example, evaporation is a decisive element in design of reservoirs to be constructed in arid regions. Crop
water requirements and estimation of evaporations from storage and reservoirs are used in determining
water supply requirements of proposed agricultural water management projects.

Agricultural water management’ (AWM) is now a commonly accepted term to cover a range of
technologies and practices whose objective is to ensure that adequate water is available in the root
zone of crops when it is needed. It therefore includes capture and storage (in dams, groundwater) as
well as drainage of any water used for agriculture (crops, livestock, fish); lifting and transporting water
from where it is captured to where it is used for agricultural production or removing excess water from
where agriculture is practised; and in in-field applications and water management, including land
management practices that affect water availability to crops. (In-field application and management
of water and land is the common denominator, regardless of the source of the water, and is a critical
element of all agriculture). Therefore ‘AWM’ is critical to successful agricultural production.

1
Chapter 1 Watershed management
Objectives

After completing this chapter, you will be able to:

• Define and describe watershed


• Carry out a careful field survey
• Estimate and quantify runoff from a given small watershed
• List the problems of a watershed
• Define, document and propose a watershed management plan, programs and analysis
• Understand the different steps of watershed management
• Understand the issues of environmental protection in water resource development
• Appreciate integrated water resource development
• Compare the benefits and costs of watershed management
• Evaluate the results obtained through the management works
What is a watershed?

A watershed is:

• A geographic area where a runoff resulting from drops of rain will be collected and drained
through a common confluence point. The confluence point is a single body of water, such as a
lake, river or simply a watershed outlet
• A watershed is a catchment or a drainage basin (an area of land within which all waters flow to a
single system) of the river system.
• A narrow elevated tract of land separating two drainage basins. A thin line dividing the waters
flowing into two different rivers or a divide which separated one watershed from the other.
A watershed can be as small as a basin that drains to a tiny creek, or as large as the Nile River Basin.

Figure 1. Example of watershed/catchment of Hare River, Ethiopia (SB Awulachew).

Watersheds, which are less than 40 ha, are designated as small watersheds while those more than 40
ha are designated as large watersheds.

It is necessary to constantly seek cheaper and more efficient ways of watershed management. The
specific land treatment used, as recommended by a soil conservationist, may vary from farm to farm,
and even from field to field.

2
1.1 Principles of watershed management
Watershed management is the process of formulating and carrying out a course of action involving the
manipulation of resources in a watershed to provide goods and services without adversely affecting
the soil and water base. Usually, watershed management must consider the social, economic and
institutional factors operating within and outside the watershed area.

All watersheds contain many kinds of natural resources—soil, water, forest, rangeland, wildlife, minerals etc.

The principles involved in watershed management are summarized below.

1 Carry out careful field survey. Before any work is done, the conservation field men should go
out into the field and carefully note the exact lay of the land, the quality of the soil, the degree
of erosion damage, and the prevailing erosion hazards on every hectare of every field, wood lot,
pasture and idle area of every farm and ranch.
2. Prepare defined documents for watershed management plans and watershed analysis. Watershed
management is a treatment of all natural resources in a watershed to protect, maintain and improve
water yield. A watershed management plan is a plan for land improvement, rehabilitation of eroded
land and human considerations. In the watershed analysis an inventory of all natural resources
should be carried out, including a socio-economic bench mark survey, a soil survey, a land use
survey, a land capability survey, a vegetation survey, a soil erosion survey and hydrometeorlogical
data must be taken. The socio-economic bench mark survey includes an inventory of population,
age structure, family size, village organization, education, land tenure, per capita income, farming
practices, shifting cultivation, transport systems, marketing facilities, crop yields, fire wood needs,
livestock numbers, areas of grazing land, cultivated lands, forage and present livestock feeds.
3. Stress the issue of environmental protection in water resource development. The following actions
should be taken as part of environmental policy and impact assessment:
• Carry out environmental impact assessment
• Maximize positive environmental impacts and minimize the adverse ones
• Ensure amelioration measures to reduce environmental problems
• Control water-borne diseases (such as bilharzias, malaria) and their vectors in irrigated and
rain-fed agriculture.
4. Promote integrated water resource development. The ‘integrated water resource development’
incorporates the issue of environment impact assessment, and social, economic and political
aspects of an area. In integrated water resource development, the following activities should be
carried out:
• Evaluate water supply available to the area and describe the places, quantity, quality and
characteristics of its occurrence.
• Estimate the water requirements, both present and future.
• Estimate potentials of water resource, both present and future.
• Identify watersheds of water surplus and deficiency.
• Search possibilities of diverting water from water surplus to water deficient watershed.
• Propose the best future direction of water resource development.

1.2 Practices of watershed management


Watershed management implies the judicious use of all resources (i.e. land, vegetations and water of
the watershed) to achieve maximum production with minimum hazard to the natural resources and for

3
the well being of people and environment. The task of watershed management includes the treatment
of land by using the most suitable biological and engineering measures in such a manner that the
management work must be economical and socially acceptable. The various factors affecting the task
of watershed management are: watershed characteristics (shape and size, topography, relief, and soils);
climatic characteristics (precipitation, and amount and intensity of rainfall); watershed operation; land
use patterns (vegetative cover, density, and state i.e. type and equality); social status of inhabitants; and
water resources and their capabilities.

The major control measures adopted for watershed management works are the vegetative measures
or agronomical practices (strip cropping, pasture farming, fertilizing the crop land, grass land farming
etc.), and the engineering measures or structural practices (gully control, diversions, water ponds,
reservoirs, drainage works, flood protection, ground water recharging structures, terracing, bunding
etc.).

1.2.1 Planning of watershed management


The planning of a watershed deals with the watershed description, watershed problems, proposed
management programs, effects of interventions, and comparison of benefits and cost.

(A) Watershed description

The description of a watershed should give a clear picture of the watershed’s condition by including
sufficient information on physical features of the watershed and problems encountered. The factors to
be mentioned for watershed description are location, size and shape, climate, geology, slope, surface
drainage, physiography, watershed needs, land use and cover conditions, and economic data.

The description of the location includes the name of river basin tributary, physiographic region,
principal communication lines associated, and the latitude and longitude of the watershed. Under
the heading size and shape, the size of watershed, either in the unit of km2 or hectare, and shape of
watershed, long and narrow or fan shape should be mentioned. About the climate of a watershed the
following details are collected: precipitation (forms, annual, seasonal and monthly distribution, storm
patterns, rainfall intensity, duration and its area distribution), temperature (maximum and minimum, soil
temperature etc.), evaporation, relative humidity, wind velocity and its duration, and solar radiation. In
the description of the geology of a watershed, the following geological information should be included:
nature of parent rocks, fractures, faults, weathering, ground water recharge and extent of outcrops.
The slope includes the degree of slope, length of slope, mean slope of land surface and proportion of
different areas of watershed falling under various slope groups. Regarding the surface drainage, the
following information details are required for the description: (a) nature of stream flow, i.e. whether it is
perennial, intermittent, ephemeral, spring fed or seasonal, (b) drainage network: stream orders, density
and length of streams etc. and (c) morphological characteristics of streams. For describing soils of a
watershed, information details about major soil groups existing in the watershed and their hydrologic
grouping, physical and chemical properties of the soils etc. are collected.

The description of the physiography of a watershed consists of details of elevation of different parts of
watershed, mountain ranges etc. Digital elevation models provide good physiographic information.
Under the heading watershed needs, contents such as sources of surface and subsurface water (ground
water), water use for domestic, irrigation, power generation and recreation purposes, future needs

4
of water exploration etc. are recorded. Under the description of land use and cover conditions, the
following details are considered: (a) existing land use and cover condition: forest lands, range lands,
cultivated lands, waste lands, habitations, and miscellaneous uses, (b) forests: types and area under each
type of forest, hydrologic conditions, legal status, present management, area under regeneration, filling
and logging practices, and rights and forest fires, (c) range lands: extent and their major classification,
closure, grazing practices, grazing incidence, cattle population (number and types), important grass
species, their distribution and hydrological conditions, (d) agricultural lands: extent, land use capability
classification, area under each class and subclass, major crops, rain fed areas with suitable crops grown,
and orchards and their area. The economics and social data are needed to determine the cost–benefit
ratio of the project formulated for watershed management. The data to be collected for this purpose
are: the economic condition of the population, profession and dependence on resources, market and
marketing practices, and return from various resources e.g. from forests, range lands, agricultural lands
including irrigated as well as rain-fed.

(B) Watershed problems

The major watershed problems in developing countries are flood, sediment, erosion damage, water
management problems and other special problems caused by various factors such as climate variability,
deforestation, over population etc. To describe the flood damage, information on amount and value
of land exposed to the flood hazards in the watershed; frequency of flood occurrence; significance of
small frequent flood or large infrequent flood in total flood problems; limitations; and other pertinent
problems are considered.

The problem of sediment damage is considered in the context of the following cases: reservoir
sedimentation, channel silting, drainage, irrigation development, and loss of agricultural land.

The problem of erosion damage is studied under the following contents: extent of sheet erosion; gully and
channel erosion; down stream damage due to sediment deposition; effects on agricultural production
due to erosion; and general effects on watershed’s economy. Water management problem includes
details on irrigation needs, drainage, water supply required for agricultural and non-agricultural uses
and other management needs. Special problems include landslide, torrents, highway erosion, mines
etc.

(C) Proposed management programs

Under this section, the proposed management programs for agricultural lands, irrigation, drainage,
flood protection, forest lands, grazing lands, and some special problems are described.

(D) Effects of work

Under this section, the benefits likely to be obtained from various means under watershed management
work are estimated and effects of different works of improvement are evaluated.

(E) Comparison of benefits and cost

Computing the average annual benefit and average annual cost of the project makes the comparison
of various benefits obtained and cost incurred. The ratio of benefit to cost is computed to show the
comparison between them.

5
1.2.2 Steps of watershed management
The steps of watershed management can be classified into recognition, restoration, protection, and
improvement phases. In the recognition phase, watershed problems, their probable causes and
development of alternatives for them are identified by conducting several surveys including soil, land
capability, agronomic, forest lands under permanent vegetation, engineering, and socio-economic
surveys.

The restoration phase covers the selection of best solutions and their applications for watershed
management. In this phase, treatment measures (biological and/or engineering measures) are applied
to the critical areas of the problems identified earlier during recognition phase, so that these critical
areas can be restored to the pre-deterioration stage.

In the protection phase the general health of watershed is taken care of and its normal working is
also ensured. In addition to this, the protection of watershed against all those factors, which cause
deterioration, is also carried out under this management phase. The protection is preferably made on
the critical areas, which are restored in the phase of restoration.

The improvement phase is of paramount importance in watershed management work. Under this
phase, the overall improvements made during management of watershed are evaluated for all the lands
covered. In addition, attention is also given to make improvement on agricultural land, forest land,
forage production, pastureland and socio-economic status of the people.

1.2.3 Evaluation
After the implementation of watershed management measures to overcome the watershed problems
or fulfil the objectives of a project, the next step comes in the form of an evaluation of the results
obtained. The evaluation of watershed management work should be accomplished under the following
two terms:

1 By achievement of management objectives, viz. flood control, sediment control, water supply etc.
and
2 Financial returns
Both of these evaluations are necessary for assessing the efficiency of the management work
applied to the watershed. It is often observed that the protective benefits safeguard against misery
and losses, while the non-quantifiable benefits such as social benefits cannot be easily evaluated
in terms of money. Under these circumstances having some financial values to put on them is
required. The financial returns are evaluated in terms of benefit–cost ratio, which is determined
by accounting all the costs incurred for development work starting from the survey work to the
implementation of the programs. The benefit is determined through dividing the entire watershed
area kept under different treatments and determining their return in terms of money. The benefit
should outweigh the cost.

Economic appraisal of watershed management should include the following basic steps for each
alternative:

1. Define and quantify the physical inputs and outputs involved; create tables that show inputs and
outputs as they occur over time.

6
2. Determine unit values (both actual and financial market price and economic values) for inputs
and outputs, and estimate likely changes in such values over time, for example, growth in wages
or fuel costs.
3. Compare costs and benefits by calculating relevant measures of project worth and other indices
and measures needed to answer relevant questions raised by decision makers and also consider
the implications of risk and uncertainty.

7
Chapter 2 Rainfall–runoff relations
Runoff is defined as the portion of the precipitation that makes its ways towards channels, streams,
rivers, lakes, oceans etc. as surface or subsurface flow. Based on the time delay between rainfall
and runoff, it may be classified into three types: surface runoff, subsurface runoff, and base flow
(groundwater flow). Surface runoff is that portion of rainfall, which enters the stream immediately after
rainfall. It occurs when all losses are satisfied and if rain is still continued, with the rate greater than
infiltration rate.

2.1 Measurement of runoff from small catchments


Steps:
• Step 1: Select a plot from which runoff is to be collected under controlled conditions.
• Similar physical characteristics with the water harvesting (WH) scheme planned
• Minimum size recommended is 3–4 m in width and 10–12 m in length (Figure 2).

2m
0 –1
>1

m
–4
>3

Figure 2. Dimension of runoff plot for measuring runoff.


• S tep 2: Around the plots metal sheets or wooden planks must be driven into the soil with at least
15 cm of height above the ground. Earth bunds of the same height may be constructed.
• Step 3: Install a rain gauge near the plot, a gutter at the lower end of the plot, and a measuring
tank at the lower end of the gutter.
• Step 4: Measure the volume of water collected in the rain gauge and in the runoff tank after every
storm (or every day at a specific time).

8
2.2 Determination of runoff from large catchments
Curve number method
The curve number method:

• Enables determination of runoff coefficient without direct runoff measurement


• Makes use of rainfall depth (P) and curve number or hydrologic soil–cover complex number (CN)
• Mainly useful for large catchments.
Curve number (CN) is a function of:

• Hydrologic soil group


• Land use
• Hydrologic condition
• Antecedent runoff conditions
The following equation is used for estimating runoff:

2
(P 0 .2 S )

Q= (1)
P + 0 .8 S

Where P is the intensity of rainfall and S is the retention capacity of the watershed. The retention
capacity (S) of the watershed can be predicted using the curve number (CN), as defined by U.S. Soil
Conservation Service, given as:

25400
CN =
(unit in mm) or (2a)
254 + S

2540
CN =
(unit in cm) (2b)
25 .4 + S

Solving for S, it follows that

25400
(2c)
S= – 254 (unit in mm)
CN

where CN is curve number. Its value varies from minimum zero for most permeable surface to 100
for impervious (concrete) surface. Curve numbers can be obtained from Table 1. These values apply
to antecedent rainfall condition II, which is an average value of annual floods. Correction factors for
other antecedent rainfall conditions are listed in Table 2. Condition I is for low rainfall potential with
soil having low antecedent water content suitable for cultivation. Condition III is for wet conditions
prior to the storm.

9
Table 1. Runoff curve numbers for hydrologic soil cover complex for antecedent rainfall condition II and initial
abstraction Ia = 0.25
Land use or crop Treatment or practice Hydrologic condition Hydrologic soil group
A B C D
Fallow straight row – 77 86 91 94
Row crops straight row poor 72 81 88 91
straight row good 67 78 85 89
contoured poor 70 79 84 88
contoured good 65 75 82 86
terraced poor 66 74 80 82
terraced good 62 71 78 81
Small grain straight row poor 65 76 84 88
straight row good 63 75 83 87
contoured poor 63 74 82 85
contoured good 61 73 81 84
terraced poor 61 72 79 82
terraced good 59 70 78 81
Close-seeded legumes or rotation straight row poor 66 77 85 89
meadow straight row good 58 72 81 85
contoured poor 64 75 83 85
contoured good 55 69 78 83
terraced poor 63 73 80 83
terraced good 51 67 76 80
Pasture or range poor 69 79 86 89
fair 49 69 79 84
good 39 61 74 80
contoured poor 47 67 81 88
contoured fair 25 59 75 83
contoured good 6 35 70 79
Meadow (permanent) good 30 58 71 78

Woods (woodlots) poor 45 66 77 83


fair 36 60 73 79
good 25 55 70 77
Farmsteads – 59 74 82 86
Roads and right-of-way (hard surface – 74 84 90 92
Note: Ifr = final infiltration rate

Soil group Description Ifr


(mm/h)
A Lowest runoff potential. Includes deep sands with very little silt and clay, also deep, 8–12
rapidly permeable loess.
B Moderately low runoff potential. Mostly sandy soils less deep than A, but the group 4–8
as a whole has above average infiltration after thorough wetting.
C Moderately high runoff potential. Comprises shallow soils and soils containing con- 1–4
siderable clay and colloids, though less than those of group D. The group has below
average infiltration after pre-saturation.

D Highest runoff potential. Includes mostly clays of high swelling percent, but the 0–1
group also includes some shallow soils with nearly impermeable subhorizons near the
surface.

10
Table 2. Antecedent rainfall conditions and curve numbers (for Ia = 0.25)
Curve number for condition II Factors to convert curve number from condition II to
Condition I Condition III
10 0.40 2.22
20 0.45 1.85
30 0.50 1.67
40 0.55 1.50
50 0.62 1.40
60 0.67 1.30
70 0.73 1.21
80 0.79 1.14
90 0.87 1.07
100 1.00 1.00
Conditions General description 5-day antecedent rainfall (mm)
Dormant season Growing season
I Optimum soil condition from about lower <13 <36
plastic limit to wilting point
II Average value of annual floods 13–28 36–53
III Heavy rainfall or light rainfall and low temperatures >28 >53
within 5 days prior to the given storm

Example 2.1. A small watershed has a hydrologic soil group D and contoured good pasture cover. The
rainfall was recorded as 60 mm. Calculate the direct runoff from the watershed for average condition
of soil cover and antecedent moisture.

Solution:

1. Using Table 1, find the value of CN for soil group D and contoured good pasture cover, which is
obtained as 79.
2. Find the value of S as:

25400 25400
S= – 254 = – 254 = 67.5 mm
CN 79
3. Determine the direct runoff as
2 2
(P 0 .2 S ) ( 60 0 .2 x 67 .5)
Q= = = 19 mm
P + 0 .8 S 60 + 0 .8 x 67. 5
The direct runoff from the watershed is 19 mm.

2.3 Determination of peak discharge


Peak discharge is the maximum amount of runoff (discharge) for which the structures are designed. It
can be computed using different methods such as rational method, empirical formulas, unit hydrograph,
flood frequency analysis etc. (Table 3)

Table 3. Computation methods


Methods Applicable catchment area
Rational method < 50 km2
Empirical formula
Unit hydrograph < 5000 km2
flood frequency analysis

Rational Formula (method).

11
K IA
(3)
Qp = r
3 .6

Qp = peak flood discharge (m3/s)


Kr = rational runoff coefficient
I = rainfall intensity (mm/hr)
A = area of the catchment (km2)

Rational method: Steps


• Step 1: Compute time of concentration (tc) with the following formula.
0.77
0 .019471 x L
Tc =
0.385 (4)
S
Tc = time of concentration (minutes)
L = maximum length of travel of water (m)
S = slope of the catchment, (= H/L)
H = the difference in elevation between the outlet and remote point.

• Step 2: Find the corresponding intensity (I) for duration equal to Tc for a certain return period,
from the Intensity—duration—frequency curve prepared for the area.
Average intensity
(mm/hr)

100

Return period -
50 years

15

Duration (h) tc
Figure 3. Intensity–duration–frequency curve (sample).

• Step 3: Select suitable rational runoff coefficient Kr, having knowledge of the surface cover of the
catchment area. Use Table 4.
Table 4. Values of rational runoff coefficient Kr

General slope Land cover Value of kr


Flat area Tight clay
Cultivated 0.50
Woodland 0.40
Hilly area Tight clay
Cultivated 0.70
Woodland 0.60
Sandy loam
Cultivated 0.40
Woodland 0.30

12
Step 4: Compute Qp using the rational formula.
K r IA

Qp =
3 .6

2.4 Assessment of rainfall–runoff relations


The rainfall–runoff relations can be assessed using runoff coefficient, graphical correlation or analytical
correlation between rainfall and runoff.

Use of runoff coefficient


The runoff coefficient needs to be based on actual, simultaneous measurements of both rainfall and
runoff. Runoff coefficients derived for watersheds other than the project area should be avoided. At
least 2 years of rainfall and runoff measurements are required to arrive at a representative figure. It
ranges usually between 0.1 and 0.5. Yearly or seasonal runoff coefficient can be used.

Runoff = Runoff coefficient x rainfall (5)

Graphical correlation between rainfall and runoff

Runoff (mm)

Rainfall (mm)

a Runoff = a + k x Rainfall
a: y- intercept
k: Slope of the fitted line

Figure 4. Graphical correlation between rainfall and runoff.

Analytical correlation between rainfall and runoff

R = a + kxP R = Run off (m m )

N ( ∑ P x R) − (∑ P ) x ( ∑ R ) P = Rainf all (mm)


k=
2
N (∑ P ) − (∑ P 2 ) N = Number of sets of P and R

R = Coefficient of correlation (0 < r < 1)


∑R − K∑P
a =
N a & k = constants
r = N ( ∑ R x P) − (∑ P) x ( ∑ R )

{[N( ∑ P)2− ( ∑ P) ] − [ N (∑ R) 2 − ( ∑ R ) ] }
2 2

13
Chapter 3 Required storage capacity and yield
3.1 Required storage capacity
The capacity of a reservoir is determined from a contour map of the reservoir site. The area enclosed
within each contour is measured with a planimeter. The incremental volume ∆V of water stored between
any two successive contours can be determined using one of the following equations:

h
(6)
∆V = ( A1 + A2) Trapezoidal formula
2

h
V = ( A1 + A2 + A1 A2 ) Cone formula

3 (7)

h
V = ( A1 + 4 A2 + A2 )
Prismoidal formula (8)
6

Where A1 and A2 are the areas corresponding to two successive contour values and h is the elevation
difference between them. Then area-elevation and storage-elevation curves are plotted. The required
storage capacity is determined from water demand and losses (Figure 5).

Storage capacity required = Water demand + Losses in the reservoir

Evaporation

Seepage

Irrigation Livestock Domestic

Figure 5. Water demand and losses.

3.1.1 Irrigation water demand


10 x ETcrop (mm) x Ca ( ha ) (9)
3
Ir (m ) =
where Ef

Ir = Irrigation water requirements in cubic metres for the whole dry period

14
ETcrop = Crop water requirement in mm during the dry period
Ca = Area irrigated with water from the reservoir in ha
Ef = Overall water application efficiency

Crop water requirement, ETcrop

ETcrop = Kc × ETo (10)

where

ETcrop = Crop water requirement in mm per unit of time


Kc = Crop factor (crop coefficient)
ETo = Reference crop evapotranspiration in mm per unit time

Computation of ETo

Table 5. Minimum data requirement for various ETo computation methods


Method Temp. Humid. Wind Sunsh. Rad. Evap. Env.
Blaney-criddle M E E E E
Radiation M E E M (M) E
Penman M M M M (M) E
Pan E E M M

Class A evaporation pan: measurement of Epan

• the pan is installed in the field 15 cm above the ground


• the pan is filled with water 5 cm below the rim
• the water is allowed to evaporate during certain period of time (usually 24 hours)
• measurement is usually taken at 7:00 hours
• rainfall, if any, is measured simultaneously
• the difference between the two measured water depths yields the pan evaporation rate: Epan
(mm/24 hours)
The pan has 121 cm diameter and 25 cm depth.

Class A evaporation pan

Figure 6. Class A evaporation pan.

Pan Evaporation method

ETo = Epan × Kpan (11)

15
Epan = Evaporation from pan (standard pan is Class A pan)
Kpan = Pan factor. It varies between 0.35 and 0.85. Average value is 0.7

Blaney-Criddle method

ETo = p (0.46 Tmean + 8) (12)

Tmean = Mean daily temperature (ºC)

p = mean daily percentage of annual day time hours

Table 6. Indicative values of ETo


Climatic zone Mean daily temperature
Low Medium High
(<15ºC) (15–25ºC) (>25ºC)
Arid 4–6 mm/d 7–8 mm/d 9–10 mm/d
Semi-arid 4–5 mm/d 6–7 mm/d 8–9 mm/d

Crop factor (Kc)

• Varies for different crops


• Varies with growing stages
• Varies in climate

Crop factor, Kc

Mid Late
Initial Dev.
season season

Figure 7. Variation of Kc in growing stages.

Crop factor (Kc)

Table 7. Crop factors for the most commonly grown crops under WH
Crop Initial Days Crop Days Mid-season Days Days Season
stage stage average
Cotton 0.45 30 0.75 50 1.15 55 45 0.82
Maize 0.40 20 0.80 35 1.15 40 30 0.83
Millet 0.35 15 0.70 25 1.10 40 25 0.79
Sorghum 0.35 20 0.75 30 1.10 40 30 0.78
Grain/small 0.35 20 0.75 30 1.10 60 40 0.78
Legumes 0.45 15 0.75 25 1.10 35 15 0.80
Groundnuts 0.45 25 0.75 35 1.05 45 25 0.79
Adapted from Critchley and Siegert (1991).

16
3.1.2 Water demand for livestock
N L AcT

WL = (13)
1000
WL = Water needed for livestock during the whole dry period in cubic metres
NL = Number of animals to be watered from the reservoir
Ac = Average rate of animal water consumption in litres/day per animal 25–60 litre/animal
per day
T = Duration of the dry period in days

Table 8. Average daily water consumption of selected animals

Animal Consumption (litre/day)


Camel 50
Cattle 27
Sheep 5
Goat 5
Donkey 16

3.1.3 Water demand for domestic use


o c P D T

W d= (14)
1000
Wd = Domestic water supply during the dry period in cubic metres
Po = Users of the reservoir
Dc = Average rate of water consumption in litres per day per person (40 litres/person per day)
T = Duration of the dry period in days

3.1.4 Losses due to evaporation and seepage


Evaporation losses:

• Can be calculated or measured using Pan A


Seepage losses:

• Difficult to assess as it depends on permeability of the prevailing soil


• As a rule of thumb can be assumed equal to ETo losses
Total losses = Evaporation loss + Seepage loss (15)

3.2 Assessment of safe yield


A reservoir yield is the amount of water that can be drawn from the reservoir in a certain interval of
time. The time interval may vary from a day for small distribution reservoirs to a month or a year for
larger reservoirs. Yield is dependent upon inflow and varies from time to time. The maximum quantity
of water that can be supplied from a reservoir with a full guarantee during worst dry (critical) periods is
known as the safe or firm yield. Water available in excess of the safe yield during periods of high flows
is known as secondary yield. The arithmetic average of safe and secondary yields over a long period of
time is called average yield.

17
The yield of a reservoir and its storage capacity are very much dependent upon each other. Capacity
of a reservoir depends upon the demand (i.e. yield). If more water is required, more capacity has to be
provided. The capacity and yield (i.e. outflow) are governed by the storage equation given by:

Inflow – Outflow = Increase in storage


Yield (Outflow) = Inflow – Increase in storage (16)

• Assessment of annual safe yield:


• Get annual runoff or rainfall amount
• Make frequency analysis
Annual runoff in m3

99.8 67 1
Probability in %
Figure 8. Probability analysis of runoff.

18
Chapter 4 Slope stabilization
Slope stabilization considers the use of vegetation (soil bioengineering) and slope stability structures
(biotechnical engineering) for slope protection. When properly installed and maintained, vegetation can
protect slopes by reducing erosion, strengthening soil, and inhibiting landslides, which increase general
slope stability. The use of vegetation to manage erosion and protect slopes is relatively inexpensive,
does not require heavy machinery on the slope, establishes wildlife habitat, and can improve the
aesthetic quality of the property.

4.1 Planting program


The planting program shall consider planting zones, slope crest, slope face, slope toe, planting times,
and maintenance. Without using more advanced stabilization techniques, the maximum slope to be
considered for vegetative stabilization is 1.5 horizontal to 1 vertical (1.5H:1V). There are many good
plants in the form of grasses, vines, shrubs, and minor trees that can be used for slope stabilization
projects. Plant selection is dependent upon the goals of your erosion control program and site
conditions. Typically, effective programs incorporate structural diversity in plant selections (trees/shrubs
with ground covers) and use a mix of species.

Vegetation should be established on patchy and barren slope faces or terraces to reduce erosion.
Planting practicality depends greatly on the character of the slope, and particularly on the slope angle.
A slope of 1.5H:1V (33 degrees) should be considered as the dividing line between a manageable
slope and a slope steep enough that vegetation would be difficult or impossible to establish without
employing other reinforcement techniques. If room exists at the top of a slope, low slopes can be
graded back to a gentler configuration. Various species and mixtures of species can be planted on
slope faces and expected to succeed in this rather severe environment. These include seed mixtures
of grasses and legumes and a range of shrubs and minor trees. Large trees should be used on the
face of slopes sparingly and with caution. Should these trees collapse because of the undermining
of the root system by erosion or by wind throw, the tree roots can disturb large volumes of earth
when they pull from the slope. The resulting large, bare areas are opened to further erosion, which
may endanger adjacent land and vegetation. New major trees should not generally be established on
the face of coastal slopes. Existing major trees should be closely monitored for signs of undercutting
and toppling. If the trees become unstable, they should be cut before they fall. Root systems should
be left intact to bind the soil for a short period of time while new live, well-rooted vegetation
establishes itself. Establishing new vegetation prior to felling a tree would be advantageous to the
slope protection program.

In those situations where the bottom of your slope is susceptible to frequent or periodic wave attack,
vegetation alone will not be adequate as an erosion control tool. In such cases a form of structural toe
protection may also be required. If the toe is not subject to coastal marine erosive forces, trees and
woody shrubs can be useful in resisting upland land sliding and tolerating the dynamic changes in the
coastal shore system.

You should plan for maintenance considerations in your erosion control program. Most programs do
not have significant long-term maintenance requirements.

19
4.2. Planting techniques
There are six general planting techniques: (1) seeding, (2) container or bare root, (3) live staking, (4)
contour wattling, (5) biotechnical solutions and (6) brush layering.

4.2.1. Seeding

Seeding involves the application of grass and woody plant seed mixes to slope areas. Seeds may be
applied to slopes by broadcasting seed mixes onto the slope by hand or by placing seed into small
holes placed into the slope. Hydro-seeding is also another option used for hard-to-access locations.
Seeding creates a shallow fibrous rooting zone in the upper foot or on the surface profile, which
binds near-surface soils and protects soil surfaces from surface water runoff, wind, and freeze-thaw
erosive forces. Seeding is usually applied in combination with other planting techniques to address
most erosion control issues.

Drilling soil holes into the slope area can reduce the seed quantities required. Practically, this method
is best used on mild slopes, in smaller prescription areas, and for woody plant seed stock, which is
more expensive than grass seed mixes. Typically, a 7.5 cm diameter by a 10 cm deep hole is a good
size for the planting hole. Make sure the surrounding soil is loosened around the hole so that future
root systems can develop. Drop a slow release fertilizer capsule to the bottom of the hole and cover
with about 8 cm of soil. Then place about 20 seeds into the hole and cover the seed as directed by the
seed supplier.

Broadcast seeding is the most common application method employed in projects. Seeds are scattered
uniformly by hand onto the slope. If the application area soil has been roughened slightly, seed
germination will be more successful. It is also important to make sure precipitation does not wash
seeds down the slope. Mulch seed immediately to keep seeds from being blown and washed away, or
be eaten by wildlife, and to keep the surface soils moist. Fertilize areas as required by mix directions.
Hydro-seeding is another application method that uses seed mixed with water, fertilizer, and sometimes
mulches to spray the mixture onto expansive or hard to reach slope areas.

4.2.2. Container or bare root planting

Container and bare root planting involves placing single or bunches of rooted plants into excavated
holes on the slope. This method can be used for woody plants or for non-woody plants, which will
eventually spread into uniform root coverage. Container and bare root plant material can be purchased
directly from nurseries or gathered from other sites and propagated by the landowner.

Space as recommended
Spacing dependent on plant
selection and slope angle

Figure 9. Container/bare root planting (single or bunch planting).

20
Because the immediate slope stabilization expectations of using rooted materials are often too high, it
is a good idea to use plant groupings or bunch plantings. This method allows you to place plants, which
have slightly different rooting and foliage characteristics, which may strengthen the overall

4.2.3. Live staking

Live stakes are sections of woody plants that are cut into lengths and placed into the slope. The plant
material is installed during the fall or spring when the original plants are dormant. The plant materials
used for stakes are usually hardy species which root easily and eventually grow into mature woody
shrubs that reinforce the soil structure of the slope.

Woody plants, which have good rooting characteristics, make good staking plant stock. Stakes are
generally 60 to 90 cm long and 1 to 2.5 cm in diameter and can be collected from sections or branches
of plants from donor sites. Stakes should be flat cut on the top and diagonal cut on the bottom so they
will be installed correctly.

Staking can be used alone or with other planting techniques. Typically, if stakes are used alone on the
slope they will be spaced across the slope as recommended for each species and slope situation. Each
row should have the same spacing but should alternate stake positions so that if you look down or up
slope no two consecutive rows should have stakes directly above or below one another (a diamond
pattern). Stake rooting will be most effective if the stake is not positioned vertically but positioned at
an angle off horizontal so that rooting can occur more effectively along the entire below ground length
as shown on Figure 10.
Space as recommended
Spacing dependent on plant
‹ selection and slope angle


Mnimum
angle =10°

1/4L
3/4L
Length=2–3 ft

Figure 10. Live staking.

Stakes are typically being placed into predrilled holes using rebar sections, which are slightly smaller
than the diameter of the stakes. Gently tap stakes into holes with soft mallets or other instruments.
Remove the top section of the stakes that get damaged during installation. It is good practice to mulch
the staked area after the installation is completed.

Live staking is also used with contour wattling to secure wattles along a contour. The method of stake
installation is the same as described for independent stakes.

4.2.4. Contour wattling

Contour wattling is an erosion control planting method, which can also be used to stabilize very
shallow soil structure against land sliding. The method involves packing lengths of woody plant
material into cables or bundles (sometimes called live fascines) about 20 to 25 cm in diameter.

21
The bundles are laid continuously along slope contours as shown in Figure 11. The cabling effect
along the slope helps to intercept surface water runoff and route it laterally before it creates erosion
problems. The wattles help trap sediment by creating barriers (living fences) to protect down slope
areas against material falls or erosion.

1) Excavate small trench along slope


contour. Place live stakes along
trench edge on 3-foot centres
(see section on live stakes)
Spacing varies from
2) Place wattles into trench with 4–10 feet depending
ends overlapping. Secure dead on site conditions
stakes through middle of wattles
at 2–3 foot centres
1
3) Pull excavated soil down into
and around wattles leaving
2
approximately 20% of wattle area
located above slope surface yet in
contact with the soil. Walk on wattles pe
3 Slo ll line
to compact and achieve good fa
ion
soil-wattle contact t a llat n
ins ectio
dir
4) Move upslope to next trench
alignment and repeat process
Figure 11. Contour wattling.

Wattling is generally considered good for slopes of 1.5H:1V or less. The installation of wattles along slopes
requires a greater degree of planning prior to installation. Generally, wattles are placed horizontally in
shallow trenches along pre-selected alignments on the slope at a single contour elevation. The wattles are
placed into the trenches and partially covered creating what appear like slope terraces. Wattling installation
along a slope face should progress from the slope toe upslope to the crest until planting is complete.

Wattles can be created by laying plant materials length wise between two bucking horses (or modified
saw-horses). Plant materials should be about 1–3.5 cm in diameter and about 1.2 to 2.4 metres in
length. Butt ends and top ends are usually laid alternately until a bundle has been created that looks
like 20 to 25 cm wide cigar. Bundles are then tied together using untreated lengths of twine (Figure 12).
This process is repeated until you fabricated the length of wattling necessary to finish a contour length.
Next you live stake the down slope side of the trenches to hold the wattles in the trench overlapping
the ends of bundles slightly. Place dead stakes (60 cm long) through the wattles every 60 cm. Finally,
pull the soil from the trench excavation down into the wattles and compact into the trench by walking
on the bundles. Make sure there is good soil–plant contact around and in the wattle.
Mix of species or species sources

Untreated twine ties

Figure 12. Wattle detail.

About 80% of the wattle should be buried below the existing soil surface as shown in Figure 13. Leave
the remaining area above the existing soil surface, then cover with soil to intercept water and create
mild slope terraces. At this time it is good to excavate the next upslope trench and then repeat the
process. It is important to get the plant materials into the trenches before they have a chance to lose
critical stem moisture. Seeding and mulching should follow immediately after installation.

22
Wattle (live fancies)
Dead stake

Live stake

Minimum
o
angel = 10

Figure 13. Contour wattling detail.

4.2.5. Biotechnical solutions

Although biotechnical solution (avoidance or retreat) is not truly a planting procedure, it should be
discussed as a viable technique to consider when it comes to slope restoration using geotechnical
engineering design and stability construction. For some sites, it will be more economical for homeowners
to relocate structures away from slope crests than to mobilize construction crews to perform traditional
advanced geotechnical slope stabilization. If structures can be relocated, greenbelts and low-impact
slope planting may proceed with less risk to structures. Biotechnical engineering solutions use both
vegetation and inert structural designs to address steep slopes greater than 1.5H:1V, known landslide
areas, complicated drainage issues, and slope restoration programs

4.2.6. Brush layering

Brush layer planting consists of live woody plant material placed into the slope face along trenches
excavated along slope contours as shown in Figure 15. This technique is most applicable to areas
subjected to cut or fill operations or areas that are highly disturbed and/or eroded. Layering provides
the best technique to achieve soil reinforcement to resist potential shallow-seated land sliding events.
Brush layers act as live fences to capture debris moving down the slope. Figure 14 illustrates the proper
steps to take when implementing the brush layering technique.

1) Excavate trench so that


approximately 1/4 of average
brush length extends beyong Spacing varies from
slope face. Do not over excavate. 4–10 feet depending
2) Lay an appropriate mix of brush on site conditions
species and/or brush species
from different sources along
trench sidewall. 1
3) Pull excavated soil down into
trench and compact soil into
2
the original shape configuration.
Slightly mound soil behind pe e
brush layers. 3 Slo ll lin
fa
ion
4) Move upslope to next trench lat
s tal tion
alignments and repeat process. in rec
di

Figure 14. Brush layering.

23
This technique can be very disruptive to native soils and can trigger soil movements during installation.
It is important to perform installation in phases and not to excavate more area than is necessary to
install plant materials.

Spacing 4–10 feet

o
Minimum angle = 10

1/4
L

3/4 L

Leng
th =
2–6 f
t.

Figure 15. Brush layering detail.

If there are large quantities of loosened soils on the slope, layering is a good slope stabilization
approach. Also, if imported soil material will be used to restore eroded areas, brush layering should
be considered. It is best to install materials into the imported fill area and avoid disturbing existing soil
structures. Use brush layering on slopes up to 1.5H:1V or in highly eroded gully areas (Figure 15). Plant
material should be prepared as described under contour wattling except for the length of the collected
material.

Limitations

Not good for dense, stiff soil structures. Not recommended as a solution to gully erosion control unless
technique shown on Figure 16 is used to rehabilitate gullies.

Sp
on acin
fie g d
on ld ep
cti co end
nd
re itio ent
di ns
w
Flo

e
ng upslop
ion looki
Gully sect

Figure 16. Brush layering for gullies.

24
Chapter 5 Bunding
Bunding is an engineering conservation measure used for retaining water, creating obstruction and thus
to control erosion. Bunds are simply embankment-like structures, constructed across the land slope.
They are called contour bund, if they are constructed on the contour of the area, and graded bund,
if they are provided some horizontal grade. The main objectives of contour bunding are to cut longer
slopes into series of smaller slopes to increase time of concentration, to increase infiltration rate, to
decrease velocity of runoff and as a result to protect soil against erosion.

Very shallow soils and very deep black clay soils are not suitable for bunding. Very shallow soils do not
have enough earth for building bunds (Table 9). Very deep black clay soils expand easily on wetting and
contract on drying forming cracks on bunds. Bunding are used on land slopes of 2 to 10%.

Table 9. Soils suitable for bunding


Soil Depth (cm)
Very shallow Less than 25
Shallow 25 to 50
Medium depth 50 to 90
Deep 90 to 150
Very deep more than 150
The bunding systems are divided according to the function which they perform, as:

• Contour bunding (narrow based or broad based), and


• Graded bunding (narrow based or broad based)

5.1 Spacing of bunds


The following formula can be used to determine the spacing of bunds:

S
V.I. =
+b (17)
a
Where VI is vertical interval between two successive bunds, S is land slope in percent, and a and b
are constants depending upon soil and rainfall characteristics of the area. The above equation can
be modified for the specific areas having different rainfall amounts. For the areas of heavy rainfall, it
follows that

S
(18)
VI = + 0.6
10

And for areas having low rainfall

3S

VI = + 0.6 (19)
20

The formula which was developed for the subhumid climate of the United State is

S
VI =
+ 0.6 (20)
10

25
Infiltration and rainfall affect the spacing of bunds. The effects of these factors are incorporated in the
following equation:

VI = 0.3 (XS + Y) (21)

in which, VI is vertical interval in metre, X is the rainfall factor, Y is infiltration and crop cover factor and
S is percent land slope. The X and Y values are given in Tables 10 and 11, respectively.

Table 10. Values of rainfall factor (X)


Rainfall distribution Annual rainfall mm) X
Scanty < 640 0.80
Moderate 640–900 0.60
Heavy > 900 0.40

Table 11. Values of Y based on intake rate and crop cover


Intake rate Crop cover during Y
Erosive period of rain
Scanty Low coverage 1.0
Moderate Good coverage 2.0
One of the above factors favourable and the other 1.5
unfavourable

Example 5.1. On an area having moderate rainfall distribution, average intake rate and good crop cover
during erosive period of rainfall, a bund is going to be constructed. If the annual amount of rainfall is
800 mm and the land slope is 5%, calculate the vertical interval to be used in the bund construction.

Solution

Given S = 5%, X = 0.60 (from Table 10), and Y = 2.0 (from Table 11). Therefore
VI = 0.3(XS + Y)
= 0.3 (0.6 x 5 + 2) = 1.5 m

5.2 Size of bunds


The size of a bund includes its height, top width, side slopes and bottom width. The height of a bund is
first determined and then the other factors can be easily obtained. The height of the bund is determined
on the basis of the amount of water to be intercepted by the bund. It can be determined from the
equation
3 . x .S

h= (22)
1000
in which, h is the height of the bund, x is the horizontal distance between two successive bunds, and
S percent land slope. Settlement allowance of about 5% and a free board of 30 to 50 cm should be
added to the calculated height.

5.3 Side slope of bunds


The side slope of a bund is dependent on internal frictional angle of the fill material. Recommended
values of side slopes are given in Table 12. From the height and the side slope of a bund, its top and
bottom widths can be determined.

26
Table 12. Recommended bund side slopes for different soil types
SN Soil type Side slope
(H:V)
1 Red gravel, light red loam, black loam, white gravel 1.5:1
2 Light sandy loam, clay, black cotton soil, decomposed rock 2:1
3 Sand 2.5:1

5.4 Length and earthwork of bunds


The length of bund per hectare area of land is calculated using the equation:

10000
10000 x S S (23)
L= = = 100
HI VI x 100 VI

The earthwork of bunding system includes the sum of earthworks made in main contour bunds, side
bunds and lateral bunds formed in the field. The earthwork of any bund is obtained by multiplying the
cross sectional area to its total length. The total earthwork can be given by the following equation.

Et = Em + Es + El (24)

where, Et = total earth work,


Em = earthwork of main bunds,
Es = earthwork of side bunds, and
El = earthwork of lateral bunds.

The values of Es + El are taken 30% of Em . Thus,

S
E m = cross - sectional area x total bund length = 100 x cross - sectional area
VI
S S
E s + E l = 0.3 x 100 x cross - sectional area = 30 x cross - sectional area
VI VI
S
E t = E m + E s + E l = 130 x
x cross - sectional area (25)
VI

Example 5.2. A bund of top width 40 cm bottom width 120 cm and height of 100 cm is to be constructed
on 8% land slope with a horizontal interval of 20 m. The lateral and side bunds are also formed in the
field. Calculate the total length and earthwork of the bund.

Solution
1. Length of main bund per hectare

10000 10000
L= = = 500 m
HI 20
Length of side slope and lateral bunds = 30% of 500 = 150 m
Total length of the bund = 500 + 150 = 650 m

27
2. Computation of earthwork

(i) Earthwork of main bund per hectare


0 .4 + 1 .2 3
Cross - sectional area = x 1 = 0.8 m
2
Em = cross-sectional area x length = 0.8 x 500 = 400 m3

(ii) Earthwork of side and lateral bunds:


= 0.8 x 150 = 120 m3
Et = Em + (Es + El ) = 400 m3 + 120 m3 = 520 m3

Side
bunds
Lateral
bund

Figure 17. Side bunds and laterals in bunding.

Figure 18. Contour bunding for crop production.

5.5 Area lost due to bunding


It is calculated by multiplying the length of bund per hectare by its base width (b), i.e.

10000 100 S
AL = xb= xb

HI VI (26)

This equation computes the area lost due to the main bund, but not the area lost due to side and lateral
bunds. Usually, the area lost due to side and lateral bund is taken as 30% of the area lost due to main
contour bund. Thus the total area lost due to bunding is:

28
100 S
100 S 100 S (27)
A Lt = x b + 30% ( + b) = 1.3 xb
VI VI VI

Example 5.3. Calculate the area lost per hectare for the conditions given in Example 3.

VI = HI x S/100 = 20 x 8/100 = 1.6 m

100 S 100 x 8 2

A Lt = 1.3 x b = 1.3 x x 1.2 = 780 m
VI 1 .6

5.6 Field layout of bunds


Before constructing bunds, their centre line must be traced by pegs using line level strings of
convenient length and graduated wooden staffs (rods). The staffs are graduated starting at 0 from the
top and ending with 100 cm at the extreme bottom. The marking is made every 5 cm. Three persons,
namely head string man, middle string man and rear string man make up the surveying party. The
horizontal slope of the bund is determined based on the chosen distance between the two staffs. If
the distance between the two staffs is chosen to be 10 m and a horizontal slope of the channel of the
bund is decided to be 0.5%, then the rear string-man, who begins the operation from the waterway,
ties his string on 0-mark of the rod and the head string-man ties on 5 cm mark (Figure 19). The middle
string man tells the head string man to move up and down till the bubble of the line level is centred.
Peg is then driven at the point where the rod was placed. The rear string-man then moves forward
occupying the former position of the head string-man and the procedure of centring is carried out as
explained above.

Rope is fixed
Rope is fixed at 95 cm height
at 100 cm height String Line level
Rod (staff)
Rod

95 cm
100 cm

Ground surface

10 m

Figure 19. Laying of the centre line of a contour bund at 0.5% horizontal slope.

To lay down a vertical interval of one metre, the string shall be tied on the 100 cm mark of the up slope
rod (staff), i.e. on the extreme bottom of the rod and the down-hill string shall be tied on 0-mark of
the rod, i.e. on the extreme upper mark of the staff (Figure 20). At the middle of the string, joining the
two rods, a line level is placed. The down slope string-man moves the rod up and down the slope till
the middle string-man observes that the line level is centred. This point of the down slope rod will be
marked as the starting point of the next contour bund having elevation difference of 1 m as compared
to the previous contour bund.

29
Rod Ground
Line level String surface

1m

Figure 20. Laying vertical interval of 1 m.

5.7 Construction of bunds


The construction of a bund is always started from the top of the watershed area and from the waterway.
If a bund is started from the bottom of a watershed area and if it is not completed in one season,
then all water from the top of watershed area will destroy the lower one. Layout, digging, sloping,
berm making, consolidation, making ramps and grassing are the main procedures to be followed in
constructing bunds (Figure 21). From the centre line, 1 m on the upslope side and 1.5 m on the down
slope side are marked. The 1 m width on the up slope side will be dug and the soil will be piled on
the 1.5 m width down slope. The bund is dug approximately 30 cm deep (but this value can be less or
more depending on the rainfall of the area) and sloped at 30o on the up slope side (Figure 21). A berm
is constructed on the down slope side of the channel to protect the lower edge. Ramps should also
be made for carts, agricultural machinery, cattle or human path. Finally the bund has to be grassed.
Contour bunds increase productivity by 25% in low rainfall areas. Continuous inspection and repair
are required for contour bunds.
a) Layout 1m

1.5 m

b) Digging

1.5m 1m

c) Slopping

30 cm
0
30

d) Berm making

Figure 21. Construction procedure of typical contour bund.

30
Chapter 6 Terracing
A terrace is an earth embankment with a channel constructed across the slope at a fixed vertical
interval and at an acceptable horizontal slope. Terraces are constructed to reduce erosion, to remove
excess surface water, and to retain the maximum amount of moisture for crop production. Terracing is
the most effective of several erosion control practices.

6.1 Types of terraces


Terraces are classified into three main classes as diversion, retention and bench type terraces. The
primary aim of a diversion terrace is to intercept the overland flow and channel it across the slope to a
suitable outlet. Diversion terraces are constructed on a small gradient usually 1:250 to the contour. The
diversion terraces are again classified as magnum, Nichols, broad-based, and narrow-based type. The
magnum type diversion terrace is constructed by taking the soil from both sides of the embankment.
Taking the soil from the upslope side of the embankment only forms the Nichols type diversion terrace.
The broad based type diversion terraces are constructed with embankment and channel occupying
a width of 15 m. The narrow based type diversion terraces are only 3 to 4 m wide; the banks have
steeper slopes, which cannot be cultivated. The retention terraces are level terraces, which are used
for conserving surface water by storing it, as they are usually practised on hillsides. Bench terraces are
platform like constructions along a slope, which is used to cultivate steep slopes. This type of terraces
is generally constructed on slopes of 6 to 33o. Bench terraces are again classified as (1) level bench
terraces, (2) bench terraces sloping outward, and (3) bench terraces sloping inward.

Level bench terraces consist of level top surface and are generally used in low rainfall areas with
highly permeable soils (Figure 22a). Level bench terraces are sometimes called irrigated bench terraces,
tabletop or paddy terraces. Bench terraces sloping outward are adopted in low rainfall areas with
permeable soil (Figure 22b). For these terraces a shoulder bund is essential to provide stability to
the outer edge of the terrace. Bench terraces sloping outward are also known as orchard type bench
terraces. Bench terraces sloping inward are preferred in areas of heavy rainfall and less permeable
soils, from where large portion of water is drained as surface runoff. Such a type of bench terrace has
a provision to drain the runoff from its inner side by constructing a drainage channel (Figure 22c). The
cross section of a typical inward sloping bench terrace provided with risers is shown in Figure 23.

(a)

(b)

(c)

Figure 22. Types of bench terraces.

31
Riser (1:1 slope)

Riser (15 cm high) Fill Cut

Toe drain
(10 cm deep)
Original slope
VI

Wb
Wt
Wr

Note: Wb = width of the bench, Wt = width of the terrace, and Wr = width of the riser.
Figure 23. Cross sectional view of inward sloping bench terrace.

6.2 Terrace spacing


Terrace spacing is the vertical distance between the channels of successive terraces. For the top terrace
the spacing is the vertical distance from the top of the hill to the bottom of the channel. This vertical
distance is commonly known as vertical interval (VI). The computation of terrace spacing can be
accomplished using the following steps.

1. Determine the maximum depth of the productive top soil


2. Find out maximum admissible depth of cut for the land slope of the field and crop to be grown
based on the existence of maximum depth of productive soil range
3. After determining the depth of cut, find out the width of terrace using the equation

200 D

W = (28)
S

Where S =average land slope, %


D = Depth of cut, m
W= width of terrace bench, m

4. Determine the vertical interval of terrace, using the following formulae:


(i) for batter slope 1:1
SW
VI =
(29)
100 S
(i) for batter slope 1.5:1
2 SW
VI =
(30)
200 S
The following theoretical formula was also reported by Morgan (1986).

VI = L sin θ (31)

32
where 5 3
V 2n2
L
= 3 (32)
(P − I) cos sin 4
in which, L is length of slope on hill side; V is maximum permissible flow velocity for a given soil; n is
Manning’s roughness coefficient, which is used as 0.2 for bare soil; P is rainfall intensity; I is infiltration
capacity of the soil; and θ is slope angle. Many empirical formulas have been developed for calculating
the vertical interval of terraces.

6.3 Terrace gradient


Gradients in the channel must be sufficient to provide good drainage and to remove runoff at non-
erosive velocities. Level terraces have zero grades. In the uniform graded terrace the slope remains
constant throughout its entire length. A grade of 0.4% is common in many regions; however grades
may range from 0.1 to 0.6 percent, depending on soil and climatic factors. Recommended maximum
velocities are 0.46 m/s for extremely erosive soils and 0.61 m/s for most other soils, when the roughness
coefficient in the Manning’s formula is taken as 0.03. Recommended minimum and maximum grades
are given in Table 13.

Table 13. Maximum and minimum terrace grades


Terrace length (m) Maximum slope (%)
30 or less 2.0
31 – 60 1.2
61 – 150 0.5
151 – 365 0.35
366 or more 0.3
Minimum slope (%)
soils with slow internal drainage 0.2
Soils with good internal drainage 0.0
The gradient of a terrace can also be determined based on the peak runoff rate produced from the
upstream bench terraces using the following steps:

1. Compute the peak runoff rate from the upstream bench terraces. For the purpose rational formula
can be used, which is given as:

CIA

Q peak = (33)
360

in which, Qpeak is peak runoff rate (m3/s), C is runoff coefficient (dimensionless), I is intensity
of rainfall for the duration equal to the time of concentration (mm/h) and A is watershed area
of the upstream terrace (ha).

2. Calculate the drainage area of the terrace (A) using the following equation:

LW

A= (34)
10000
in which, L is the length of the terrace (m) and W is the width of the terrace (m).

33
3. Select permissible flow velocity (V) for concerned soil of the area (Table 14).
Table 14. Safe velocities
SN Soil conditions Safe velocity m/s
1 Bare channel sand 0.5–0.6
2 Poor vegetation 1.0
3 Fair vegetation 1.25
4 Good vegetation 1.50

4. Find out the approximate value of cross-sectional area of the channel (Ac), using the relation:

Q peak
Ac =
(35)
V

5. Calculate the mean hydraulic radius (R) of the obtained cross-sectional area (A) of the channel
based on the wetted perimeter (P) of the channel.
R = A/P (36)

6. Compute the value of the terrace grade (S) using the Manning’s formula as:

2 1
3 2
R S
(37)
V=
n

in which n is Manning’s roughness coefficient.

6.4 Terrace width, length and cross-section


The widths of bench terraces vary with their need for which they are to be used after construction.
Once the width of bench terrace is decided, the depth of cut or spacing of bench terraces may easily
be calculated using the following formulae for different cases:

Case 1. When terrace cut is vertical

WS

D= (38)
100

in which, D/2 is the depth of cut, W is width of bench terrace, and S is the percent land
slope.

Case 2. When the terrace cut has 1:1 slope

WS
(39)
D=
100 S

Case 3. When terrace cut has ½:1 slope

2WS
D=
200 + S (40)

34
However, depending upon land slope and soil conditions, some adjustments are also made in
between depth of cut and width of the bench terrace.

Terrace length is affected by size and shape of the field, outlet possibilities, rate of runoff (as affected
by rainfall and soil infiltration), and channel capacity. The number of outlets should be a minimum
consistent with good layout and design. Extremely long graded terraces are to be avoided. The
maximum length for graded terraces generally ranges from about 300 to 500 metres, depending on
local conditions. The maximum applies only to that portion of terrace that drains toward one of the
outlets. There is no maximum length for level terrace.

A terrace cross-section should provide adequate capacity, have broad farmable side slopes, and be
economical to construct with available equipment.

6.5 Construction of bench terraces


A variety of equipment is available for terrace construction. Terracing machines include the bulldozer,
pan or rotary scraper, motor patrol and elevating grader. Smaller equipment, such as mould board and
disk ploughs are suitable for slopes less than about 8%, but the rate of construction is much less than
with heavier machines. The following rules are to be followed in constructing terraces:

1. Build the outlet 2 years before constructing terraces.


2. Start building from the outlet and top of the watershed.
3. Build terraces when the soil is neither too wet nor too dry.
4. Compact the soil for every 15 cm of fill.
5. Give allowance of 10% for settlement of fill.
6. Check horizontal and reverse grade in case of bench terrace.
Reverse slope is the slope of the bench towards the up slope.
Horizontal slope is the slope of a terrace along its length.
7. Make the riser slope 1:1.
A cross-section of a typical bench terrace is shown in Figure 23.

The earthwork involved during construction of different types of bench terraces can be computed using
the following relationships:

(a) For level bench terraces

WS
E w = 1250VI = 1250
= 12.5WS (41)
100

(b) For inward sloping bench terraces

WS + s

E w = 1250VI = 1250 = 12.5W(S + s) (42)
100

(c) For outward sloping bench terraces

WS s
E w = 1250VI = 1250
= 12.5W(S – s) (43)
100

35
where,

Ew = earthwork per hectare (m3),


W = width of terrace (m),
S = land slope (%),
s = inward or outward slope of the bench (%).

The cost of earth moving is calculated by multiplying the rate of earthwork to the total volume of the
earthwork made during terrace construction. The cost of bench terracing is governed by the earthwork,
its rate and method employed for earth work (i.e. manual or machineries).

6.6 Areas lost in bench terracing


Bench terracing involves the loss of cultivable area due to terrace slope and its construction. It can be
calculated using the following relationships:

Case 1. When better slope is 1:1, the area lost may be equal to:

S + 200
AL=
(44)
200 S
+
S 100

in which, AL is the percentage area lost and S is the land slope in percent.

Case 2. When better slope is ½:1

S + 100
AL=
(45)
200 S
+
S 100

Example 6.1. On a hilly land of 15% slope a bench terrace of 2.5 m vertical interval with a better slope
of 1:1 is proposed to be constructed. Calculate the following parameters of the bench terrace: (a) width,
(b) length per hectare, (c) earthwork, and (4) area lost

Solution: For better slope of 1:1

D (100 S) 2 .5(100 15 )
(a) Using Equation (39): W= = = 14 m
S 15

10000 10000
(b) L = = = 606.06 m
W + VI 14 + 2 .5

(c) Using Equation (41): Ew per ha = 12.5WS = 12.5 x 14 x 15 = 2625 m3

S + 200 15 + 200
(d) Using Equation (44): AL= = = 15.9%
200 S 200 15
+ +
S 100 15 100

36
After construction of the bench terrace, the next step involves its maintenance. Normally, the following
points are considered for the maintenance of bench terraces.

1. Shoulder bund should be planted with permanent grasses


2. Toe part of the bund should be avoided from ploughing operation
3. Batter slopes should be protected by establishing deep-rooted grasses
Terraces should be inspected and repaired on time. Failure of one terrace can destroy all of the terraces
below it.

Figure 24. Typical example of terraces on steep slope.

37
References
Anon. 1988. Chopping down rainfall. New Scientist 118(1612):38.
Ayres QC. 1936. Soil erosion and its control. McGraw-Hill, New York, USA.
Commons GG. 1942. Flood hydrographs. Civil Eng 12:571–572.
Critchley W and Siegert K. 1991. Water harvesting. FAO, Rome, Italy.
Critchley W, Reij C and Seznec A. 1992. Water Harvesting for Plant Production. Volume II: Case studies and
conclusions for Sub-Saharan Africa. World Bank Technical Paper Number 157. Africa Technical Department
series.
Critchley WRS, Reij C, and Wilcocks T.J. 1994. Indigenous soil and water conservation: a review of the state of
knowledge and prospects for building on traditions. Land Degradation and Rehabilitation 5:293-314.
Critchley W, Cooke R, Jallow T, Njoroge J, Nyagah V and Saint-Firmin E. 1999. Promoting farmer innovation:
Harnessing local environmental knowledge in East Africa. Workshop Report No. 2. UNDP- Office to Combat
Desertification and Drought and RELMA.
Critchley WRS. 2000. Groundtruthing. New perspective on soil erosion and conservation in the tropics. Academisch
Proefschrift. Vrije Universiteit.
Dodge JCI. 1959. A general theory of the unit hydrograph. Journal of Geophysical Research 64:241–256.
Gray DM. (ed). 1973. Handbook on the principles of hydrology. 2nd print. Water Information Center, Port
Washington, New York, USA.
IWMI (International Water Management Institute). 2006. A literature study to support the implementation of micro-
AWM technologies in the SADC region. Unpublished report.
Laffen JM and Colvin TS. 1981. Effect of crop residues on soil loss from continuous row cropping. Trans. ASAE
24:605–609.
Linsley RK, Kohler MA and Paulhus JLH. 1985. Hydrology for engineers. 5th print. McGraw-Hill Book Company,
Singapore. 508 pp.
Mati B. 2006. Overview of water and soil nutrient management under smallholder rainfed agriculture in East
Africa. IWMI Working Paper 105. IWMI (International Water Management Institute), Colombo, Sri Lanka.
Ngigi SN. 2003. Rainwater harvesting for improved food security: Promising technologies in the Greater Horn of
Africa. Greater Horn of Africa Rainwater Partnership (GHARP) and Kenya Rainwater Harvesting Association
(KRA), with support from the United States Agency for International Development (USAID).
Reich BM. 1962. Design hydrographs for very small watersheds from rainfall. Civil Engineering section, Colorado
State University, Ft Collins, Colorado, USA.
Seleshi BA. 2005. Watershed management, lecture note. Snyder FF. 1938. Synthetic unit hydrographs. Trans.
American Geophysical Union 19:447–454.
US Soil Conservation Service. 1969. Engineering handbook of soil conservation. Washington, DC, USA.
Velkanow MA. 1948. Land hydrology (in Russia). Gidrometizdat, Leningrad.
Voetberg KS. 1970. Erosion on agricultural lands. Agricultural University, Wageningen, the Netherlands.

38
Module 2

Water harvesting and development for improving


productivity

Prepared by:

Seleshi Bekele Awulachew (IWMI)


Philippe Lemperiere (IWMI)
Taffa Tulu (Adama University)

Supported through:

Improving Productivity and Market Success (IPMS) of Ethiopian farmers project


International Livestock Research Institute (ILRI), Addis Ababa, Ethiopia

January 2009






ILRI





INTERNATIONAL
LIVESTOCK RESEARCH
INSTITUTE

i
ii
Table of Contents
Introduction 43
Chapter 1 Rainwater harvesting 44
1.1 Roof harvesting 44
1.2 Runoff harvesting 46
1.3 Floodwater harvesting 49
Chapter 2 Construction of rainwater harvesting tank 50
2.1 Selection of site for the tank construction 50
2.2 Tank construction procedures 50
2.3 Best practices of operation and maintenance 54
Chapter 3 Water harvesting techniques 56
3.1 Micro-catchments 56
3.2 Macro-catchments 74
3.3 Flood harvesting 82
3.4 Storage 85
References 89

41
42
Introduction
It is well known that the pressure on land is increasing every day due to population growth, causing
more and more use of marginal lands for agriculture. Agriculture is only possible when there is
availability of water. By water harvesting during rainy seasons, water availability can be formed. The
phrase water harvesting was first used in Australia by HJ Geddes (Suresh 2002) to denote the collection
and storage of any farm water either runoff or creek flow for irrigation use. Currently, the terminology
‘water harvesting’ is used to indicate the collection of any kind of water for domestic, agricultural, or
other purposes. Water is harvested and directed either directly onto cropped fields, or into various
types of natural or man-made storage structures. A large variety of storage technologies are used in
Eastern and Southern Africa and many of these are described and illustrated in Mati (2006), Ngigi
(2003) and IWMI (2006). For water harvesting structures to be successful, the village communities
must participate in the planning and construction of the structures and accept responsibility for their
operation and management.

A major reason for the low and erratic rate of growth in agricultural production is the highly uncertain
and unpredictable rainfall, combined with low soil fertility (FAO 2003). Even in years of ‘average’
rainfall, a shortfall during critical periods of crop growth often leads to widespread crop failure.
Therefore, water storage is absolutely crucial for stabilizing and increasing crop yields (FAO 2003).
Water can be stored in many ways: large and small dams, aquifers, on-farm storage tanks, and in the
root zone of crops.

The sources of water that can be harvested are the roof water, surface flow and even perennial streams
(Table 1). The harvested water can then be used for agriculture, domestic water supply, fisheries etc.
The design principle of water harvesting structures is similar to the other hydraulic structures requiring
a wide range of input.

Table 1. Types, techniques and storage of water harvesting


Roof harvesting Floodwater harvesting Groundwater harvesting
Roof and Micro- Macro- FWH Floodwater Sand Horizontal
courtyard catch- catchment within diversion storage wells
WH ment WH stream bed dams
WH
Techniques Sealed, paved, Contour Stone Percolation Wild flood- Sub- Artesian wells
used compacted, or bunds, dams, dams etc. ing, water surface
smoothened pitting, reservoirs, dispersion, dams
surfaces bench etc. water dis-
terraces, tribution
Kind of Cisterns, ponds, Soil pro- Soil Reservoirs Ponds Substrate Soil profile
storage jars, tanks file profile, profile ponds
cistern,
ponds,
reservoirs
GW recharge No no medium medium medium large large
This module looks at the various techniques used in water harvesting, the planning, construction and
management of such provisions.

43
Chapter 1 Rainwater harvesting
There is a growing interest in the large range of low-cost agricultural water management technologies
in semi-arid developing countries. This is in response to the observation that unreliable water supply is
one of the biggest threats to the food security of poor small farmers. The vast majority of the rural poor
rely on rain-fed land for their survival, making them vulnerable to the highly variable and unpredictable
rainfall. Periodic drought and famine are the result, especially in many sub-Saharan African countries
(IWMI 2006).

Rainwater harvesting is also widely used for the provision of drinking water, particularly in the rural
areas of Europe, Asia, and Africa. Even if the importance of rainwater diminishes where there is piped
water supply, rainwater continues to be the only source of domestic water supply on some tropical
islands. People live in scattered or nomadic settlement in arid and semi-arid regions and it is hard
to supply them with piped water. Therefore, rainwater harvesting is very necessary in such regions.
Rainwater harvesting techniques can be classified as: (1) roof harvesting; (2) runoff harvesting; and (3)
flood harvesting.

1.1 Roof harvesting


The roofs of houses can provide reasonably pure water (Figure 1). However, thatched or lead roofs are
not suitable for roof harvesting because of health hazards. A gutter can collect the water and then lead
to a down pipe. The roof guttering should slope evenly towards the down pipe, because, if it sags, pools
that can provide breeding places for mosquitoes will be formed.

During dry periods, dust, dead leaves and bird droppings will often accumulate on the roof; however
the first new rains should wash these off. The first water from each shower should be diverted from
the clear water container and allowed to run to waste. To further safeguard the quality of the collected
rainwater, the roof and guttering should be cleaned regularly. A wire mesh should be placed over the
top of the down pipe to prevent it from becoming clogged with washed-off material.

A simple sanitary method of collecting rainwater is illustrated in Figure 2. The gutter collects water from
the roof and drains into an angled pipe. One piece of the angled pipe leads vertically downward to a
small waste drain tank (20 to 25 litres), while the other piece is connected horizontally to a collection
tank or reservoir. When rain falls, the first 10 to 15 minutes of rainwater washes off dirt, which might
be on the collecting surface and flows into the waste drain tank. After this tank is full, the rest of
the rainwater (by this time clean water) flows into the collection tank. The wastewater in the drain
tank should be emptied before the next rainfall. Figure 3 shows some different methods of roof water
harvesting.

The size of a roof depends on the size of the house. The effective area of the roof and local annual
rainfall will largely determine the volume of the rainwater that can be collected through roof catchment.
In a region having an average annual rainfall of 800 mm, the amount of rainfall which can be collected
by a roof measuring 7 m × 9 m (in plan) in a year can be estimated as: 7 m × 9 m × 0.8 m = 44.8 m3/
year = 44,800 litres/year or about 120 litres/day on average. This amount may fulfil the basic drinking
and domestic water requirement of a family of 10 persons in a water scarcity area.

44
6.5 m

0m
9.0
3.0 m

(a) Top view of roof for rainwater harvesting.


Rain
wate
r
Roof
Down pipe from roof

First water from each shower is removed here


Pumped water for use

Screened overflow
Storage tank

(b) Sketch of down pipe and storage tank for roof harvesting.

Figure 1. Water harvesting from roof catchment.

Roof of a house

Gutter
House

To storage tank Sanitary cover

To waste
drainage
tank

Faucet

Figure 2. Sketch of a simple sanitary installation for collecting rainwater.

45
(a) Rainwater harvesting from roofs provides clean drinking water for domestic use and small livestock.

(b) Furrow alongside the house to divert water falling from the roof into underground tank.

(c) Improved lining of the furrow, which catches water from the roof—without gutters.
Courtesy: IWMI (2006).
Figure 3. Different methods of collecting water from roof.

1.2 Runoff harvesting


Runoff harvesting can be done over the short or long term. The short-term purpose for runoff harvesting
can be for small-scale water use. The long-term runoff harvesting is mainly done for building a big

46
water stock for the purpose of irrigation, livestock or fisheries. Either constructing reservoirs or big-sized
ponds are methods of long-term runoff harvesting.

1.2.1 Short-term runoff harvesting techniques


Rainwater can be collected from the ground surface (Figure 4). As it rains, part of the water will wet
the ground and be stored in depressions, or lost through evaporation or infiltration. A considerable
reduction of such water losses can be given by laying tiles, concrete, asphalt or plastic sheeting to form
a smooth impervious surface on the ground surface. Another method involves the chemical treatment
of the soil. Also occasionally, simply compacting of the surface of the ground is adequate.
Diversion ditch

Graded catchment
(1:200)

Silt trap Tank


Collecting
drain

Figure 4. Ground surface catchment.

The slope and water tightness of the top layer of an area affects the amount of rainwater that can be
collected. In rolling hills careful soil compaction may be sufficient to attain good harvesting efficiency.
In areas with flat land the ground surface may need to be covered with tiles, corrugated iron sheets,
asphalt, cement, or even materials such as heavy butyl rubber or thick plastic sheets. These materials
may catch as high as 90% of the rainfall runoff of the catchment area. Such cover has an advantage
that it needs low maintenance and has a long useful life. However, these materials are generally too
expensive for use over large ground surface. The following surface coating methods may be relatively
cost saving:

I. Asphalt the area in two coats. Then reinforce with plastic or fibreglass and cover with gravel.
II. Spread paraffin wax on the surface as granules, which melt in the sun.
Treating the top layer of the soil with chemicals such as sodium salts, bitumen or tar can also have
good results. Sodium salts may be applied, thus converting clay particles to form an impervious layer. A
bitumen or tar coating may be sprayed over the ground to block the soil pores. Such treatment need not
be expensive and can be repeated at regular intervals (Once every few years) in order to maintain the
water tightness of the ground surface. Treated ground surface of sufficient size can provide a domestic
water supply for a number of families, or even a whole village community, but they need proper
management, maintenance, and protection against damage and contamination. It may be necessary
to provide fencing or hedging. An intercepting drainage ditch at the upper edge of the watershed and
a raised curb around the watershed would be needed to avoid the inflow of polluted surface runoff.
Trees and shrubs surrounding the watershed can be planted to limit the entry of wind blown materials
and dust into the watershed.

The collected water can be stored above or below the ground. The storage should be provided with adequate
enclosure to prevent any contamination from humans or animals, leaves, dust, or other pollutants entering
the storage container. A tight cover should ensure dark storage condition so as to prevent algal growth

47
or breeding of mosquito larvae. Open containers or storage ponds are generally unsuitable as source of
drinking water. Below ground storage facilities keep the water cool, prevent evaporation, and save space.

There are several types of storage facilities. The storage can be directly moulded into the ground by simply
compacting the earth (Figure 5). Cement applied by hand may be used for plastering the walls of the
excavation, or simple plastic sheeting can be used. Sand filters and plastic sheets can also give good results
(Figure 6). Wooden rainwater barrel, thin-walled cement containers, clay pots or barrels, corrugated iron
tanks etc can be used for collecting rainwater. Figure 7 shows methods of storing water in closed pits.
0.6–0.8 m Platform
Slit basin

Inflow pipe

Stored water

Well bottom protection layer

Figure 5. Underground rainwater storage well.


To pump

Stone rip-rap Stone rip-rap


Rain Rain

Sand filter Sand filter


Plastic sheet Plastic sheet
Well
Stone or brick

Figure 6. Plastic sheet and sand filter used in underground storage of rainwater.

(a) Water storage in closed pits/underground tank lifted with small-scale water lifting technology, for micro irrigation
technology application

(b) Closed pit prepared for catching rain water


Figure 7. Water storage in closed pits.

48
1.2.2 Long-term runoff harvesting techniques
The most common long-term runoff harvesting structures are dugout ponds and embankment type
reservoirs. Dugout ponds are constructed by excavating the soil from the ground surface. Groundwater,
or surface runoff or both may feed into these ponds. Construction of these ponds is limited to those
areas, which have land slope of less than 4% and where water table lies within 1.5 to 2.0 meters depth
from the ground surface. Dugout ponds involve more construction costs and therefore are generally
recommended when embankment type ponds are not economically feasible for construction.

The embankment dam is constructed by damming across a valley or depression of a watershed. The
storage capacity of the reservoir is determined on the basis of water requirement for various demands
and available surface runoff from the watershed. Embankment type reservoirs are again classified
according to the purpose for which they are meant, namely: irrigation dams, silt detention dams, farm
ponds, water harvesting ponds, and percolation dams.

1.3 Floodwater harvesting


To harvest floodwater, wide valleys are reshaped and formed into a series of broad level terraces and
floodwater is allowed to run through them. The floodwater is spread on these terraces, where some of it
is absorbed by the soil, which is used later on by the crops grown in the area. Some techniques, which
are used in floodwater harvesting, are (a) graded bunds (b) check dams (c) sand dams and (d) flood
control reservoirs. Runoff water is diverted to the area covered by graded bunds by constructing the
diversion ditches, where crops are irrigated by flooding. Spillway can be provided for the overflow.

Small rock or concrete check dams are constructed across depressions to control the flow and allow
infiltration into the subsurface under the bed to replenish the aquifer. The water, which is stored in
the aquifer, can be abstracted through wells or boreholes and then used. This system includes various
benefits such as less loss of water due to evaporation than the surface water reservoirs, fewer problems
of siltation and cheaper construction.

Water harvesting by the use of sand dams consists of constructing a dam across a valley or depression.
The silt load of the runoff will deposit over the bed. This can sometimes lead to the bottom of the valley
being raised due to deposition of sand particles. In this characteristic, the silted part of the area is known
as a silt reservoir. Water flowing through the valley is filled into pore spaces of the sand reservoir, thus
creating a water body. This method has the advantage of losing less water through evaporation. The
reservoirs constructed at suitable sites for controlling floods are known as flood control reservoirs. They
should be well equipped with self-operating outlets for letting out the harvested water into the stream
or canal below the reservoir.

49
Chapter 2 Construction of rainwater harvesting tank
2.1 Selection of site for the tank construction
• Observe the direction of the surface flow of rainwater in the land.
• The tank may be subjected to cracks due to the root zone activities (i.e. ramification), therefore, it
is advisable not to construct the tank in close proximity to large trees.
• The tank should be close to the area of cultivation to ensure ease of irrigation.
• The tank should not be in close proximity to the house or to paths/roadways as it is possible for
children and even negligent adults to fall in. As an additional security measure, construct a fence
around the tank.
• The opening of the tank should be to the direction of the flow of rainfall. It is not advisable to
obstruct patterns of natural flow of water as there is a possibility of mud and other waste getting
into the tank. (Mud filters function only when the water flows directly through them).
Further issues to consider

• If a very strong current of water is flowing it could place the tank in jeopardy.
• If by construction of the tank, the natural water flow is obstructed, soil erosion can occur and
crops can consequently be destroyed.

2.2 Tank construction procedures


• Clear the selected land thoroughly. Flattening the land is important for ease of taking
measurements.
• It is advisable to construct a circular tank as it will withstand greater pressures.
• Determine the quantity of water required for irrigation purposes.
Additionally the following factors should be considered:

• The rainfall pattern of the area. (If the area experiences regular rainfall throughout the year,
a small tank of 4000–5000 litres would suffice, whereas in particularly dry areas which
experience dry spells for about 6 months of the year, it would be beneficial to store as much
water as possible.)
• The extent of land, which is proposed to be cultivated.
• The amount of investment that can be made.
The tank should not be more than 1.75 m in depth in order to withstand the pressure of the water. The
less deep the tank is constructed makes cleaning and use of the tank easier. Table 2 can be used as a
guide to determine the radius of the tank.

Table 2. Capacity according to the radius of the tank


Capacity of tank Radius of tank
(litres) (meters)
5000 0.9
6000 1
7000 1.125
8000 1.2
9000 1.275
10,000 1.35
11,000 1.425

50
• Take a length of rope as long as the radius and tie it to a wedge. Plant the wedge at the place you
want to be the centre of the tank and draw a circle (Figure 8).

Figure 8. Measurement taken for radius of the tank.


• Now dig-out the soil within this circle (Figure 9).

Figure 9. Pit for the tank construction.


• The tank should have a slope of about one foot from the periphery to the middle of the tank.
• After the soil has been removed, a 10 cm slab of concrete has to be laid at the bottom of the tank.
The ratio of sand, cement and gravel in the concrete mixture should be 1: 2: 4
• After the slab of concrete is hardened and has completely dried, construct the walls one foot
in height from the inlet with a width of one brick (Figure 10). It is important to use bricks with
dimensions of: 5 cm × 10 cm × 23 cm for this purpose. The cement mixture should have a ratio of
cement to sand of 4:1.4

Figure 10. Wall construction of the tank on the concrete base.


• As the water inlet is connected to the tank at the ground level, hence, the water inlet wall should
not be raised above the surface level (Figure 11).

51
Figure 11. Measurement taken for the inlet construction.
• The mud filters are attached to the water inlet and therefore the door has to be sturdy. As depicted
in the picture below, a concrete slab measuring in metres 0.75 m × 1 m (height and length) should
be laid near the door.
• When constructing the water inlet (Figure 12), it is necessary to face it in the direction of the
natural water-flow of the garden. As the mud filters should be placed around this door, a drain
should be constructed close to the inlet of 0.5 meters (near the door) and 1 metre width. The total
length of this drain should be 1 metre.

Figure 12. Concrete base for the inlet construction.

Mud filters

• Various waste items are present in flowing water. Mud, sand and gravel deposits in the tank will
lessen the quantity of water that can be stored in the tank. Therefore mud-filters are used as a
simple method of reducing the flow of waste items into the tank.
• Construct 2 brick bunds in the shape of a ‘V’ on either side of the drain, which is constructed near
the inlet. Two other small bunds of about one brick (10 cm) high should be constructed across the
‘V’ shaped bunds. They should be placed in 45 cm and 85 cm from the inlet.
• From these 2 small bunds, the one closer to the tank should be a 0.75 cm lower than the inlet
bund (Figures 13 and 14). The external bund should be constructed 0.75 cm lower than the
internal bund. By construction of bunds with a gradual rise towards the tank, it is possible to
retain waste items that flow in with the rainwater, in silting chambers located within the bunds.

52
Inlet bund

Internal bund

External bund

Figure 13. Bunds of the inlet before plastering.

Figure 14. Inlet of the runoff tank after plastering.


• In the opposite direction of the inlet-door, a 22 cm spill space (outlet) should be constructed in
order to facilitate the flow of excess water (Figures 15 and 16). It is important to make this a 1.25
cm higher than the inlet-door.

Figure 15. Outlet of the tank.

Figure 16. Completed tank before plastering.

53
• Now plaster the tank completely with cement. In this case you should plaster the outside of the
tank about 15 cm above the ground level (Figure 17).

Figure 17. Plastering the tank.


• An empty space of several centimetres will be observed, which has been left around the tank
during the construction, to facilitate the process of construction. This empty space should be filled
tightly with sand. Sand is used for the filling of this space as it can be packed tightly and is not
easily subjected to decomposition. In the instance of repairs being needed for the tank, this sand
layer will allow access to the tank.
• If maintained properly, it will be possible to use the rainwater-harvesting tank with ease, for about
15 years.

2.3 Best practices of operation and maintenance


• When the water in the tank becomes empty, remove all soil deposits and other waste products
from the bottom of the tank and clean it well (Figure 18).

Figure 18. Run off rain water collection to the tank.


• A small thatched hut and fence can be constructed around the tank to reduce the evaporation of
water and for the security of children and domestic pets (Figure 19).
• Do not let water-plants grow in the tank as these will increase water loss through
evapotranspiration.
• Still waters are breeding grounds for mosquitoes, therefore fish which prey on mosquito larvae
(e.g. ‘Korali’—Oreochromis mossambicus can be introduced into the tank).

54
Figure 19. Thatched hut, fence protecting the rainwater harvesting tank.

A completed rainwater harvesting tank after completion and being filled with water looks as in Figure
20.

Figure 20. A completed rainwater-harvesting tank.

55
Chapter 3 Water harvesting techniques
Water harvesting techniques can be grouped into four groups, namely, microcatchments,
macrocatchments, floodwater harvesting and storage. A microcatchment includes natural depressions,
contour bunds (ridges), inter-row water harvesting, terraces, semi-circular and triangular bunds,
eyebrow terraces, valerian-type microcatchments, pits, Meskat and Negarim. The macrocatchment
consists of techniques such as stone bunds, large semi-circular bunds, trapezoidal bunds, and hillside
conduit systems.

3.1 Micro-catchments
3.1.1 Contour bunds (ridges)
Contour bunds (ridges) for trees

The bunds follow the contour of the land at close spacing and, by the provision of small earth, the system
is divided into individual microcatchments. Contour bunds for planting trees are shown below (Figure
21). Whether mechanized or not, this system is more economical than Negarim micro-catchments,
particularly for large-scale implementation on even land since less earth has to be moved. A second
advantage of contour bunds is their suitability to the cultivation of crops or fodder between the bunds.
As with other forms of micro-catchments water harvesting techniques, the yield of runoff is high, and
when designed correctly, there is no loss of runoff out of the system.

Figure 21. Contour bunds for trees.

Technical details

i. Suitability

Contour bunds for tree planting can be used under the following conditions:

• Rainfall: 200–750 mm; from semi-arid to arid areas.


• Soils: Must be at least 1.5 m and preferably 2 m deep to ensure adequate root development and
water storage.
• Slopes: From flat up to 5.0%.
• Topography: Must be even, without gullies or rills.

56
ii. Limitations

Contour bunds are not suitable for uneven or eroded land as overtopping of excess water with
subsequent breakage may occur at low spots.

iii. Overall configuration

The overall layout consists of a series of parallel, or almost parallel, earth bunds approximately on
the contour at a spacing of between 5 and 10 metres. The bunds are formed with soil excavated from
an adjacent parallel furrow on their upslope side. Small earth ties perpendicular to the bund on the
upslope side subdivide the system into microcatchments (Figure 22). Infiltration pits are excavated in
the junction between ties and bunds. A diversion ditch protects the system where necessary.

al
ter
La nd
itch bu
sion d
Diver

Contour
bunds

Earth
tie

Figure 22. Contour bunds for trees: Field layout.

iv. Unit microcatchment size

The size of microcatchment is around 10–50 m2 for each tree.

v. Bund and infiltration pit design

Bund heights vary, but are in the order of 20–40 cm depending on the prevailing slope. As machines
often make bunds the actual shape of the bund depends on the type of machine; whether for example
a disc plough or a motor grader is used. It is recommended that the bund should not be less than 25
cm in height. Base width must be at least 75 cm. The configuration of the furrow upslope of the bund
depends on the method of construction (Figure 23).

20 cm

30 cm
At least 75 cm

Figure 23. Bund dimensions.

Bunds should be spaced at either 5 m or 10 m apart (Figure 24). Cross-ties should be at least 2
metres long at a spacing of 2 m to 10 m. The exact size of each microcatchment is thus defined. It is
recommended to provide 10 m spacing between the bunds on slopes of up to 0.5% and 5 m on steeper

57
slopes. A common size of microcatchment for multipurpose trees is 25 m2. This corresponds to 10 m
bund spacing with ties at 2.5 m spacing or 5 m bund-spacing with ties at 5 m spacing. Excavated soil
from the infiltration pit is used to form the ties. The pit is excavated in the junction of the bund and the
cross-tie (Figure 25). A pit size of 80 cm × 80 cm and 40 cm deep is usually sufficient.

2–5 m
2m
)
(min

Earth tie
5 –10 m

Not to scale

Planting site Infiltration pit

Figure 24. Microcatchment unit.

Between tie
and pit
Infiltration pit excavated in furrow Within pit

Planting sites of seedlings

Figure 25. Infiltration pit and planting sites.

Contour ridges for crops

Contour ridges, sometimes called contour furrows or micro-watersheds, are used for crop production.
Ridges follow the contour at a spacing of between 1 to 2 metres. Runoff is collected from the uncultivated
strip between ridges and stored in a furrow just above the ridges. Crops are planted on both sides of
the furrow. The system is simple to construct—by hand or by machine and can be even less labour
intensive than the conventional tilling of a plot (what is tilling? Not introduced before). Using contour
ridges for crops are not yet a widespread technique.

Figure 26. Contour ridge system.

58
Technical details
i. Suitability

Contour ridges for crop production can be used under the following conditions:

• Rainfall: 350–750 mm.


• Soils: All soils which are suitable for agriculture. Heavy and compacted soils may be a constraint
to construction of ridges by hand.
• Slopes: From flat up to 5.0%.
• Topography: Must be even—areas with rills or undulations should be avoided.

ii. Limitations

Contour ridges are limited to areas with relatively high rainfall, as the amount of harvested runoff is
comparatively small due to the small catchment area.

iii. Overall configuration

The overall layout consists of parallel, or almost parallel, earth ridges approximately on the contour at a
spacing of between one and two metres. Soil is excavated and placed down slope to form a ridge, and
the excavated furrow above the ridge collects runoff from the catchment strip between ridges. Small
earth ties in the furrow are provided every few metres to ensure an even storage of runoff. A diversion
ditch may be necessary to protect the system against runoff from outside (Figure 27).

Diversion ditch

Contour
ridges

Catchment
strips
between ridges

Figure 27. Contour ridges: Field layout.

iv. Ridge design

Ridges need only be as high as necessary to prevent overtopping by runoff. As the runoff is harvested
only from a small strip between the ridges, a height of 15–20 cm should be sufficient. If bunds are
spaced at more than 2 metres, the ridge height must be increased (Figure 28).

59
1.5–2.0 m

Approx. 20 cm

Not to scale
Catchment
Cultivated area

Not to scale
Figure 28. Contour ridge dimensions.

3.1.2 Semi-circular bunds


Semi-circular bunds are earth embankments in the shape of a semi-circle with the tips of the bunds
on the contour (Figure 29). Semi-circular bunds, of varying dimensions, are used mainly for rangeland
rehabilitation or fodder production. This technique is also useful for growing trees and shrubs and, in
some cases, has been used for growing crops.

Design ”a”

3m

3m

3m

m
6
3m

Design ”b”
3m Approx.
contour lines

10 m

20 m
pe

Approx.
Slo

contour lines
m
30

Approx.
contour lines
Figure 29. Semi-circular bunds: Field layout.

60
Technical details
i. Suitability

Semi-circular bunds for rangeland improvement and fodder production can be used under the following
conditions:

• Rainfall: 200–750 mm: from arid to semi-arid areas.


• Soils: All soils which are not too shallow or saline.
• Slopes: Below 2%, but with modified bund designs up to 5%.

ii. Overall configuration

The two designs of semi-circular bunds considered here differ in the size of structure and in field layout.
Design ‘a’ has bunds with radii of 6 metres, and design ‘b’ has bunds with radii of 20 metres (Figure
30). In both designs the semi-circular bunds are constructed in staggered lines with runoff producing
catchments between structures. Design ‘a’ is a short slope catchment technique, and is not designed to
use runoff from outside the treated area, or to accommodate overflow. Design ‘b’ is also a short slope
catchment system, but can accommodate limited runoff from an external source. Overflow occurs
around the tips of the bund that are set on the contour.

iii. Bund design

Design ‘a’:

This design, suitable for slopes of 1% or less, consists of a series of small semi-circular bunds with radii
of 6 metres. Each bund has a constant cross section over the whole length of 19 m. The recommended
bund height is 25 cm with side slopes of 1:1 which result in a base width of 75 cm at a selected top
width of 25 cm. The tips of each bund are set on the contour, and the distance between the tips of
adjacent bunds in the same row is 3 metres. Bunds in the row below are staggered, thus allowing the
collection of runoff from the area between the bunds above. The distance between the two rows, from
the base of bunds in the first line to tips of bunds in the second, is 3 metres. At this spacing 70–75 bunds
per hectare are required.

Design ‘b’

The radius of the semi-circle is 20 metres. The cross-section of the bund changes over its length. At the
wing tip, the bund is only 10 cm high, but the height increases towards the middle of the base to 50
cm with side slopes of 3:1 (horizontal: vertical), and a top width of 10 cm. Corresponding base widths
are 70 cm and 3.10 metres, respectively.

Layout and construction of semi-circular bunds

Step One

• Stake out contour by line level or water tube level


Step Two

• Use a tape measure to mark the tips of the bunds on the contour
• Mark the centre point between the tips with a peg
• Fix a piece of string of the length of the radius at the centre peg
• Swing the end of the strip from one tip to the other

61
• Mark the line of the swing with pegs or small stones
Step Three

• Stake out and construct the bunds in the second and all other
• Rows are in the same way but in staggered rows
Step Four

• Excavate a small trench inside the bund


• If applicable, put the fertile topsoil aside and use subsoil to build the bunds
• Construct the bunds in layers of 10–15 cm; compact each layer and wet it if possible

Design “a” 25 cm

6m
a a

1:1
25 cm
b

75 cm
b
Cross sections a–a, b–b

Design “b”
10 cm
20 m

a a 10 cm 3:1
b
70 cm
Section a–a

10 cm

50 cm 3:1

3.10 m

Section b–b
Not to scale

Figure 30. Semi-circular bund dimensions.

A semi-circular bund with acacia tree is shown in Figure 31.

62
Figure 31. Semi-circular bund with acacia tree.

Layout and construction of semi-circular bunds

Step One

• Stake out contour by line level or water tube level


Step Two

• Use a tape measure to mark the tips of the bunds on the contour
• Mark the centre point between the tips with a peg
• Fix a piece of string of the length of the radius at the centre peg
• Swing the end of the strip from one tip to the other
• Mark the line of the swing with pegs or small stones
Step Three

• Stake out and construct the bunds in the second and all other rows in the same way but in
staggered rows
Step Four

• Excavate a small trench inside the bund


• If applicable, put the fertile topsoil aside and use subsoil to build the bunds
• Construct the bunds in layers of 10–15 cm; compact each layer and wet it if possible

63
A semi-circular bund filled with water is shown in Figure 32.

Figure 32. Semi-circular bunds.

3.1.3 Negarim
Negarim micro-catchments are diamond-shaped basins surrounded by small earth bunds with an
infiltration pit in the lowest corner of each. Runoff is collected from within the basin and stored in the
infiltration pit. Negarim microcatchments are mainly used for growing trees or bushes. This technique
is appropriate for small-scale tree planting in any area, which has a moisture deficit (Figure33). Besides
harvesting water for the trees, it simultaneously conserves soil. Negarim microcatchments are relatively
easy to construct.

Figure. 33. Negarims with bushes. Photo: Oweis.

64
Technical details
i. Suitability

Negarim microcatchments are mainly used for tree growing in arid and semi-arid areas.

• Rainfall: Can be as low as 150 mm per annum.


• Soils: Should be at least 1.5 m but preferably 2 m deep in order to ensure adequate root
development and storage of the water harvested.
• Slopes: From flat up to 5.0%. Topography: Need not be even, and if uneven, a block of
microcatchments should be subdivided.

ii. Overall configuration

Each microcatchment consists of a catchment area and an infiltration pit (cultivated area). The shape of
each unit is normally square, but the appearance from above is of a network of diamond shapes with
infiltration pits in the lowest corners (Figure 34).
SLOPE

Figure 34. Negarim microcatchments: Field layout.

iii. Limitations

While Negarim microcatchments are well suited for hand construction, they cannot easily be
mechanized. Once the trees are planted, it is not possible to operate and cultivate with machines
between the tree lines.

65
iv. Microcatchment size

The area of each unit is either determined on the basis of a calculation of the plant (tree) water
requirement or, more usually, an estimate of this. Size of microcatchments (per unit) normally range
between 10 m2 and 100 m2 depending on the specie of tree to be planted but larger sizes are also
feasible, particularly when more than one tree will be grown within one unit.

v. Design of bunds

The bund height is primarily dependent on the prevailing ground slope and the selected size of the
micro-catchment. It is recommended to construct bunds with a height of at least 25 cm in order to
avoid the risk of over-topping and subsequent damage. Where the ground slope exceeds 2.0%, the
bund height near the infiltration pit must be increased. Table 3 gives recommended figures for different
sizes and ground slopes.

vi. Size of infiltration pit

A maximum depth of 40 cm should not be exceeded in order to avoid water losses through deep
percolation and to reduce the workload for excavation. Excavated soil from the pit should be used for
construction of the bunds.

Table 3. Bund heights (cm) on higher ground slopes


Size unit microcatchment Ground slope
(m2) 2% 3% 4% 5%
3×3 even bund height of 25 cm
4×4 30
5×5 30 35
6×6 35 45
8×8 35 45 55
10 × 12 30 45 55
12 × 12 35 50 not recommended
15 × 15 45
Note: These heights define the maximum height of the bund (below the pit). Excavation/total bund volume remain constant for
a given microcatchment size.

Layout and construction of Negarims

Step One

• Stake out the contour by using a line level or a water tube level
• Smooth contours if required
• If the topography is very uneven, separate blocks of negarims
Step Two

• Mark the tips along the contour at even spacing with a tape.

66
Step Three

• Hold a string from each of both tips of a microcatchment. If held tight, they will meet at the lowest
point of the catchment (apex)
• Mark the apex with a peg. Continue until all catchments in the upper row have been marked

Side Contour
dimenstion Contour
(see table)

Step Four

• Lay out the next lower row :


• The apex of the catchment below is now a tip of the second row
• Repeat Step Three for all further rows
Step Five

• Stake out size and excavate pit


Step Six

• Clear the catchment of all vegetation


• Use the excavated soil from the pit to construct the bunds in two layers
• Wet and compact bund by foot or with a barrel filled with sand or water
Fix a string at the beginning and end of each side of the bund and adjust it above ground at the selected
bund height to ensure a uniform height

Step Seven

• Plant tree seedlings of at least 30 cm height after the first rain of the season
It is recommended to plant two seedlings: one in the bottom of the pit and one on a step at the back
of the pit.

3.1.4 Natural depressions


Natural depressions can also be used for storing water (Figure 35).

Figure 35. Water harvesting in natural depressions.

67
3.1.5 Inter-row water harvesting

INTERROW WATER HARVESTING

Runoff area: = 1–3 m 2

. smoothing 2
. compaction = 0.3–1 m
. sealing with salts or other
sealants
. wedding = 1:1 to 5:1

>200–500 mm/yr

0–5%
Soil depth > 1 m

Millet, maize, beans, grapes, olive trees

Runoff

Figure 36. Inter-row water harvesting.

CONSTRUCTION :

• (by hand), rollers or tractors


ADVANTAGES :

• can be fully mechanized


LABOUR DEMAND :

• high (if manually implemented)

3.1.6 Contour bench terraces


Typical bench terraces are shown in Figures 37 and 38.

68
Catchment area

Original
surface

Level
bench
Lip

Drain Original surface

Slop Drain
ing b
ench

Figure 37. Different types of contour bench terraces.

Figure 38. Contour bench terrace for water harvesting.

69
DIMENSIONS:

• strip width depends on slope


CONSTRUCTION (Figure 39):

• manual
• by animal
• tractors or bulldozers
LABOUR DEMAND/COST:

• high
LIMITATIONS:

• bare surfaces increase runoff but enhance erosion

Heel

Fill Toe-drain
Topsoil and
Riser original surface
Subsoil

Step two
Construction: Remove topsoil
Step one and place up
Establish Pegs
slope
pegs on
contour Step four
Replace topsoil
Step three
Excavate and
re-site fill

Source: Adapted from Rocheleau (1998).


Figure 39. Construction of terraces.

3.1.7 Eyebrow terraces


A typical eyebrow terrace is shown in Figure 40.

Figure 40. Eyebrow terrace.

70
Construction (Figure 41)

• Dig a pit in the centre of the basin


• Prepare soft earth for planting
• Plant a tree seedling
• Position basins in staggered rows on the contour

Figure 41. Construction of eyebrow terrace.

Vallerani-type Microcatchment
5m 2m
2
. Microbasins of 600 litres = 2–16 m
volume
2
. Fully mechanized = 2.4 m
construction

= 6:1
= 200–600 mm/yr

= 2–10 %

Agroforestry, reforestation shelter belts


Pasture improvement

Dimensions:

Length 4–5 m

Width 0.40 m

Depth 0.40 m

71
3.1.8 Valerian-type micro-catchments
ADVANTAGE:

• Coverage of 10–15 ha/day


DISADVANTAGE:

• high investment costs


Vallerani-type microcatchments are made by the ‘Dolphin-plough’, pulled by a 160–180 hp tractor.

3.1.9 Pits
PIT (Burkina Faso: “Zay”)

. dig holes
. add manure or 0.25 m 2
composite to
increased yield 0.08 m 2

3:1
= 350–360 mm/year

= < 5%

Annual crops, esp. cereals (millet, maize, sorghum)


Soil improvement/reclamation

Figure 42. ‘Zay’ pitting holes.

DIMENSIONS OF ‘ZAY’:

• depth 5–15 cm
• diameter 10–30 cm
• spacing 50–100 cm

72
Slope

1m

10–30 cm

0.5 m

5–15 cm

Figure 43. Dimension of ‘Zay’.

LABOUR DEMAND:

• low for construction


DISADVANTAGE :

• restoration after each tillage necessary


VARIATIONS :

• combination with bunds possible


• dike downslope

3.1.10. Meskat

MESKAT

. Surrounded by bund = 500 m


2

. Spillway at upper side


of cropping area to let
the runoff in = 250 m2
2
= 2:1
= 200–400 mm/yr

= 2–15%

Trees (fruit trees, olive trees)

Figure 44. Olive plantation in Tunisia. Water from the catchment on the right is directed to the trees (Photo: Mensching).

73
Meskat

Mankaa

Adapted from Reji (1988).


Figure 45. Tunisian Meskat.

3.2 Macro-catchments
3.2.1 Stone bunds
Contour stone bunds are used to slow down and filter runoff, thereby increasing infiltration and
capturing sediment. The water and sediment harvested lead directly to improved crop performance.
This technique is well suited to small-scale application on farmer’s fields and, given an adequate supply
of stones, can be implemented quickly and cheaply.

Technical details
i. Suitability

Stone bunds for crop production can be used under the following conditions:

• Rainfall: 200 mm–750 mm; from arid to semi-arid areas.


• Soils: agricultural soils.
• Slopes: Preferably below 2%.
• Topography: Need not be completely even.
• Stone availability: Must be good local supply of stone.

ii. Overall configuration

Stone bunds follow the contour, or the approximate contour, across fields or grazing land (Figure 46).
The spacing between bunds ranges normally between 15 and 30 m depending largely on the amount
of stone and labour available. There is no need for diversion ditches or provision of spillways.

74
15

Sp cm
–3

ac
0

ing
La
nd
slo
pe

Source: Critchley and Reij (1989).


Figure 46. Contour stone bunds: field layout .

iii. Bund design

Although simple stone lines can be partially effective, an initial minimum bund height of 25 cm is
recommended, with a base width of 35–40 cm (Figure 47). The bund should be set into a shallow trench,
of 5–10 cm depth, which helps to prevent undermining by runoff. As explained in the construction
details, it is important to incorporate a mixture of large and small stones. A common error is to use
only large stones, which allow runoff to flow freely through the gaps in-between. The bund should
be constructed according to the ‘reverse filter’ principle—with smaller stones placed upstream of the
larger ones to facilitate rapid siltation. Bund spacing of 20 metres for slopes of less than 1%, and 15
metres for slopes of 1–2%, are recommended.
25 cm min.

5–10 cm

Ground slope

35–40 cm

Figure 47. Contour stone bund: dimensions.

75
Figure 48. Stone bunds in gentle sloping terrain before rainfall event (Photo: Prinz).

Figure 49. Stone bunds in gentle sloping terrain after rainfall event (Photo: Prinz).

76
CONSTRUCTION :

• manual
LABOUR DEMAND :

• high (esp. if stones have to be transported by people)


How to build stone bunds
Step One

• Lay out contour, mark and smooth it


Step Two

• Dig a shallow foundation trench


Step Three

• Start construction with large stones at the downslope side


Step Four

• Use smaller stones to build rest of the bund. Pack them carefully!
• Pile up earth from trench on upslope side of bund.

25–30 cm

30–40 cm

Step Five

• Plant Andropogon grasses and tree seedlings alongside the bund during the rains

3.2.2 Trapezoidal bunds


Trapezoidal bunds are used to enclose larger areas (up to 1 ha) and to impound larger quantities of
runoff, which is harvested from an external or ‘long slope’ catchment. The name is derived from the
layout of the structure which has the form of a trapezoid—a base bund connected to two side bunds
or wing walls which extend upslope at an angle of usually 135o. Crops are planted within the enclosed
area. Overflow discharges around the tips of the wing walls.

Technical details
i. Suitability

Trapezoidal bunds can be used for growing crops, trees and grass. Their most common application is
for crop production under the following site conditions:

• Rainfall: 250 mm–500 mm; arid to semi-arid areas.


• Soils: Agricultural soils with good constructional properties, i.e. significant (non-cracking) clay content.
• Slopes: From 0.25%–1.5%, but most suitable below 0.5%.
• Topography: Area within bunds should be even.

77
ii. Limitations

This technique is limited to low ground slopes. Construction of trapezoidal bunds on slopes steeper
than 1.5% is technically feasible, but involves prohibitively large quantities of earthwork.

iii. Overall configuration

Each unit of trapezoidal bunds consists of a base bund connected to two wing walls, which extend
upslope at an angle of 135 degrees. The size of the enclosed area depends on the slope and can vary
from 0.1 to 1 ha. Trapezoidal bunds may be constructed as single units, or in sets. The recommended
dimensions for one unit of trapezoidal bunds are given in (Figure 50). When several trapezoidal bunds are
built in a set, they are arranged in a staggered configuration; units in lower lines intersect overflow from
the bunds above. A common distance between the tips of adjacent bunds within one row is 20 m with 30
m spacing between the tips of the lower row and the base bunds of the upper row (Figure 51). However,
when planning, it is ok to select other layouts which may fit into the site conditions better. The staggered
configuration as shown in Figure 51 should always be followed. It is not recommended to build more
than two rows of trapezoidal bunds since those in a third or fourth row receive significantly less runoff.

120 m

Slope 1%

40 m

Figure 50. Trapezoidal bunds dimension of one unit.

40 40 40 20 40 40 40 20 40 40 40
Slope
Slope

40
30

30
40

Scale 1:2000

Figure 51. Trapezoidal bunds: Field layout for 1% ground slope.

78
How to lay out and construct trapezoidal bunds
Step One

• Measure slope with Abney level or line level


• Lay out the contour by using a line or water tube level; stake out the tips (points 1+ 2) with a
measuring tape and mark them
Step Two

• Measure points a, b, 3 and 4 according to distances


4 40 m 3
Slope

2 x2 X X 2 x2

X 40 m X
2 b a 1

Step Three

• Mark the base width of the bunds and wing walls


Step Four

• Loosen the soil


• Construct bund in two layers, which decrease towards the tips of the wing walls
• Take soil from within the bunded area, where possible
• Wet each layer if possible and compact it thoroughly by rolling, ramming or stamping
Step Five

• Provide bunds with pitched ‘lip’

LARGE SEMI-CIRCULAR BUND


2
. Material: earth = 750–10,000 m
. Tips on contour
. In long staggered 2
= 50–350 m
rows

to
= 300–400 mm/yr

= 1–5% = 15:1 to 40:1

Annual crops of pasture improvement

DIMENSIONS:
20 m 10 cm Cross-section
b–b
3:1
b b 10 cm
70 cm
a 70 cm

a 10 cm Cross-section
Plan view a–a

height 50 cm 3:1

3–10 m
Not to scale

Figure 52. Dimensions of large semi-circular bunds.

79
3.2.3 Large semi-circular bunds
noff
Ru

Stone pitching

Cross-section

Plan

Figure 53. Wingtip protection.

3.2.4 Hillside conduit systems

Hillside conduit

. Small conveyance channels


7 2
direct water to fields at the = 10–10 m
foot of the hill
6 2
= -10 m
. Spillway for excess water
needed

. Fields often levelled


= 300–600 mm/yr

>10% (catchment)

= 10:1 to 100:1

Nearly any crop

Figure 54. Water collection area (Photo: Klemm).

80
Runoff Catchment area

Earth bund
Conduit

Farmed plot

Spillway

Apron

Figure 55. Hillside conduit system.

Hillside conduit schemes require proper design, high labour input and probably the assistance of an
expert

Conveyance channel

Figure 56. Typical example of a hillside conduit scheme.

81
3.3 Flood harvesting
. Cross riverbed check dam in 2
seasonal stream or river Variable (many km )

. Material: earth, stone or both


= 0.2–5 ha
. Accumulation of sediment
= 100:1 to 10,000:1
. Water infiltration behind dam
into sediment

. Central spillway or two lateral


Minimum spillways
rainfall required
150–200 mm/year
< 5%

Figure 57. Example of floodwater harvesting.

DIMENSIONS:

• height : 2–5 m
(eventually to be increased after some years)
• length : 15–50 m
• width : 4–6 m at base
• spillway at 30–80 cm below dam crest
REQUIRED QUANTITIES OF STONE:
Dependant on slope and spacing of dams

LABOUR DEMAND:

• high

3.3.1 Permeable rock dams


Permeable rock dams are a floodwater farming technique where runoff waters are spread in valley
bottoms for improved crop production. Simultaneously developing gullies can be healed. The structures
are typically long, low dam walls across valleys. Permeable rock dams can be considered a form of
‘terraced wadi’, though the latter term is normally used for structures within watercourses in more arid
areas.

82
Technical details
i. Suitability

Permeable rock dams for crop production can be used under the following conditions:

• Rainfall: 200–750 mm; from arid to semi-arid areas.


• Soils: All agricultural soils—poorer soils will be improved by treatment.
• Slopes: Best below 2% for most effective water spreading.
• Topography: Wide, shallow valley beds.
The main limitation of permeable rock dams is that they are particularly site-specific, and require
considerable quantities of loose stone as well as the provision of transport.

ii. Overall configuration

A permeable rock dam is a long, low structure, made from loose stone (occasionally some gabion
baskets may be used) across a valley floor (Figure 58). The central part of the dam is perpendicular
to the watercourse, while the extensions of the wall to either side curve back down the valleys
approximately following the contour. The idea is that the runoff that concentrates in the centre of the
valley, creating a gully, will be spread across the whole valley floor, thus making conditions more
favourable for plant growth. Excess water filters through the dam, or overtops during peak flows.
Gradually the dam silts up with fertile deposits. Usually a series of dams is built along the same
valley floor, giving stability to the valley system as a whole. Dimensions and construction of the dam
is shown in Figure 59.

pe
Slo

Figure 58. General layout of permeable rock dams.

83
Large stones packed
on face

3:1
Flow 1:1
0.70 Smaller
stones
0.10

Gravel/smallstones
Trench
2.80 m

Figure 59. Dam dimensions.

3.3.2 Water spreading bunds

The main characteristic of water spreading bunds is that, as their name implies, they are intended to
spread water, and not to impound it (Figure 60). They are usually used to spread floodwater, which
has either been diverted from a watercourse or has naturally spilled onto the floodplain. The bunds,
which are usually made of earth, slow down the flow of floodwater and spread it over the land to be
cultivated, thus allowing it to infiltrate.

Figure 60. Flow diversion system with water spreading bunds.

Technical details
i. Suitability

Water spreading bunds can be used under the following conditions:

• Rainfall: 100 mm–350 mm; normally hyper-arid/arid areas only.


• Soils: Alluvial fans or floodplains with deep fertile soils.

84
• Slopes: Most suitable for slopes of 1% or below.
• Topography: Even.
The technique of floodwater farming using water spreading bunds is very site-specific. The land must
be sited close to a wadi (ephemeral river channel) or another watercourse, usually on a floodplain with
alluvial soils and low slopes. This technique is most appropriate for arid areas where floodwater is the
only realistic choice for crop or fodder production.

ii. Overall configuration

Two design examples are given. The first is for slopes of less than 0.5%, where the structures are merely
straight open-ended bunds sited across the slope, which ‘baffle’ (slow and spread) the flow. The second,
for slopes greater than 0.5%, is a series of graded bunds, each with a single short upslope wing, which
spread the flow gradually downslope. In each case, crops or fodder are planted between the bunds.

iii. Bund design

a. Slopes of less than 0.5%

Where slopes are less than 0.5%, straight bunds are used to spread water. Both ends are left open to
allow floodwater to pass around the bunds, which are sited at 50 metres apart. Bunds should overlap—
so that the overflow around one should be intercepted by that below it. The uniform cross section of the
bunds is recommended to be 60 cm high, 4.1 metres base width, and a top width of 50 cm. This gives
stable side slopes of 3:1. A maximum bund length of 100 metres is recommended.

b. Slopes of 0.5% to 1.0%

In this slope range, graded bunds can be used (Figure 59). Bunds, of constant cross-section, are graded
along a ground slope of 0.25%. Each successive bund in the series down slope is graded from different
ends. A short wing wall is constructed at 135° to the upper end of each bund to allow interception of
the flow around the bund above. This has the effect of further checking the flow. The spacing between
bunds depends on the slope of the land.

3.4 Storage

Underground
storage in
cisterns
Storage in
tanks/jars Storage in
ponds or
reservoirs
Figure 61. Roof top water harvesting is mainly used for domestic purposes and gardening.

85
6.5 m

m
00
9.
3.0 m

Figure 62. Storage tank.

Figure 63. Typical storage jars.

86
Figure 64. Underground tank of small dimension.

Catchment tank construction

Step 1: Excavate the hole in a suitable location

• The size will depend on expected water yield and water demand
Step 2: If silt accumulation can be expected, provide a silt trap to arrest the runoff before it is admitted
to the storage tank

Step 3: Provide a spillway to evacuate surplus water safely

Step 4: To get the storage tank water-tight, in heavy, alluvial soils, soil compaction might be sufficient;
in most soils, lining with brickwork, concrete masonry and cement plaster or with membrane materials
will be necessary. Membrane materials are of synthetic rubber, PVC or polyethylene

• Step 5: If technically feasible, the membrane should be protected with concrete armour
• Step 6: Protect the water by constructing a roof, made of thatched material, corrugated iron or
other material. To support the roof, build brick pillars if necessary
• Step 7: The catchment tank needs regular cleaning from sediment and debris

Figure 65. Cistern covered with brush to reduce evaporation; stored water is used for livestock (Somalia) (Photo: Siegert).

87
Figure 66. Pond.

88
References
Barrow EGC. 1983. Use of micro-catchments for tree planting in soil conservation for semi-arid areas. In: Thomas
DB and Senga WM (eds), Soil and water conservation in Kenya. Proceedings of the second national workshop,
Nairobi, March 10–13, 1982. pp. 324–331.
Ben-Asher J, Oron G and Button BJ. 1985. Estimation of runoff volume for agriculture in arid lands. Jacob Blaustein
Institute for Desert Research, Ben Gurion University of the Negev, Israel.
Billy B. 1981. Water harvesting for dryland and floodwater farming in the Navajo Indian reservation. In: Dutt GR
et al. (eds), Rainfall collection for agriculture in arid and semi-arid regions: 3–8, Commonwealth Agricultural
Bureaux, UK.
Bruins HJ, Evanari M and Nessler U. 1986. Rainwater harvesting agriculture for food production in arid zones: the
challenge of the African famine. Applied Geography 6(I):13–33.
Brunner U and Haefner H. 1986. The successful floodwater farming system of the Sabeans, Yemen Arab Republic.
Applied Geography 6(I):77–89.
Cluff CB. 1978. Engineering aspects of water harvesting at the University of Arizona. In: Frasier GW (ed), Proceedings
of the water harvesting symposium, March 26–28, 1974, Phoenix, Arizona. pp. 27–39.
FAO (Food and Agriculture Organization of the United Nations). 2003. A perspective on water control in southern
Africa: Support to regional investment initiatives. Land and Water Discussion Paper 1. FAO, Rome, Italy.
Fink DH. 1986. Runoff farming. Rangelands 8(2):53–54.
Frasier GW and Myers LE. 1983. Handbook of water harvesting. Agricultural handbook No. 600. USDA,
Washington, DC, USA.
Gilbertson DD. 1986. Runoff (floodwater) farming and rural water supply in arid lands. Applied Geography 6(1):5–11.
Gray DM. (ed). 1973. Handbook on the principles of Hydrology. 2nd print. Water Information Center, Port
Washington, New York, USA.
Hatibu N and Mahoo H. (eds). 2000. Rainwater harvesting for natural resources management: A planning guide
for Tanzania.
Hatibu N and Rockström J. 2005. Green-blue water systems innovations for upgrading of smallholder farming
systems—A policy framework for development. Water Science and Technology 51(8):121–131.
IWMI (International Water Management Institute). 2006. A literature study to support the implementation of Micro-
AWM technologies in the SADC region. Unpublished report. IWMI, Colombo, Sri Lanka.
Mati B. 2006. Overview of water and soil nutrient management under smallholder rainfed agriculture in East
Africa. IWMI Working Paper 105. IWMI (International Water Management Institute), Colombo, Sri Lanka.
Myers LE. 1974. Water harvesting, 2000 BC to 1974 AD. In: Frasier GW (ed), Proceedings of the water harvesting
symposium, March 26–29, 1974, Phoenix, Arizona, USA.
Nabhan GP. 1986. Papago Indian desert agriculture and water control in the Sonoran desert, 1917–1934. Applied
Geography 6(1):43–59.
Ngigi SN. 2003. Rainwater harvesting for improved food security: Promising technologies in the Greater Horn of
Africa. Nairobi, Kenya: Greater Horn of Africa Rainwater Partnership (GHARP) and Kenya Rainwater Harvesting
Association (KRA), with support from the United States Agency for International Development (USAID).
Ngigi SN, Savenije HHG Thome JN, Rockström J and. Penning de Vries FWT. Agro-hydrological evaluation of
on-farm rainwater storage systems for supplemental irrigation in Laikipia district, Kenya. Agricultural Water
Management 73(1):21–41.
Pacey A and Cullis A. 1986. Rainwater harvesting; the collection of rainfall and runoff in rural areas. IT Publications,
London, UK.
Ray D. 1986. Water harvesting in India. Waterlines 4(4).
Reij C, Mulder P and Begemann L. 1988. Water harvesting for plant production. World Bank Technical Paper No.
91 1988. World Bank, Washington, DC, USA.
Sharma KD. 1986. Runoff behaviour of water harvesting microcatchments. Agricultural Water Management
11(2):137–144.
Sharma KD, Pareek OP and Singh HP. 1986. Microcatchment water harvesting for raising Jujube orchards in an
arid climate. Transactions of the ASEA 29(1):112–118.
Smith PD and Critchley WRS. 1983. The potential of runoff harvesting for crop production and range rehabilitation
in semi-arid Baringo. In: Thomas DB and Senga WM (eds), Soil and water conservation in Kenya. Proceedings
of the second national workshop, Nairobi, March 10–13, 1982. pp. 324–331.

89
Suresh R. 2002. Soil and water conservation engineering. Standard Publishers Distributors, New Delhi, India. 951
pp.
Tadmor NH, Evanari M and Shanan L. 1970. Runoff farming in the desert: Survival and yields of perennial range
plants. Agronomy Journal 62:695–699.
UNESCO. 1977. Map of the world distribution of arid zones. Man and Biosphere Technical Notes No. 7. UNESCO,
Paris, France.

90
Module 3

Soil–plant–water relationships

Prepared by:

Seleshi Bekele Awulachew (IWMI)


Philippe Lemperiere (IWMI)
Taffa Tulu (Adama University)

Supported through:

Improving Productivity and Market Success (IPMS) of Ethiopian farmers project


International Livestock Research Institute (ILRI), Addis Ababa, Ethiopia

January 2009






ILRI





INTERNATIONAL
LIVESTOCK RESEARCH
INSTITUTE

i
ii
Table of Contents
Chapter 1: Soil and water 95
1.1 Introduction 95
1.2 Soil characteristics 95
1.3 Entry of the water into the soil 98
1.4 Soil moisture conditions 100
1.5 Groundwater table 102
Chapter 2: Crop water needs 105
2.1 Influence of climate on crop water needs 106
2.2 Influence of crop type on the crop water needs 108
2.3 Determination of crop water needs 111
2.4 Effective rainfall 112
2.5 Irrigation water needs 113
Chapter 3 Irrigation scheduling 114
3.1 When and how much to irrigate 114
3.2 Influence of water shortages on yields 117
3.3 Determining irrigation schedule for crops other than rice 118
3.4 Duration of irrigation application 124
References 126

93
94
Chapter 1: Soil and water
Objectives:

After understanding this chapter, you will be able to:

• Module 1: Watershed hydrology for improved agricultural water management


• Module 2: Water harvesting and development for improving productivity
• Module 3: Soil –water– plant relationship
• Module 4: Pumps for small scale irrigation
• Module 5: Irrigation methods: Part I: Surface irrigation options for smallholders; Part II: Drip
irrigation options for smallholders

1.1 Introduction
Soil–plant–water relationships are related to the properties of soil and plants that affect the movement
and use of water. Soil provides the space for water, which is used by plants through their roots. Water
contains a large amount of dissolved nutrients, which are essential for plant growth. If the rainfall is
not adequate for plant growth, additional water should be supplied through irrigation. The entry of
water into the soil and its retention, movement and availability to plant roots should be known for the
efficient management of irrigated agriculture.

1.2 Soil characteristics


1.2.1 Soil composition
When dry soil is crushed in the hand, it can be seen that it is composed of all kinds of particles of
different sizes (Hansen et al. 1980; FAO 1985; Garg 1989; Schwab et al. 1993). Most of these particles
originate from the degradation of rocks. They are called mineral particles. Some originate from residues
of plants or animals (rotting leaves, pieces of bones etc.). These are called organic particles (or organic
matter). The soil particles seem to touch each other, but in reality have spaces in between. These spaces
are called pores. When the soil is ‘dry’, the pores are mainly filled with air. After irrigation or rainfall,
the pores are mainly filled with water. Living materials are also found in the soil. They can be live roots
as well as beetles, worms, larvae etc. They help to aerate the soil and thus create favourable growing
conditions for the plant roots (Figure 1).
Root

Soil particle

Water
Air

Source: FAO (1985).


Figure 1. The composition of the soil.

95
Soil profile

If a pit of at least 1 m deep is dug in the soil, various layers, which are different in colour and composition,
can be seen. These layers are called horizons. The succession of horizons is called the profile of the
soil (Figure 2). A very general and simplified soil profile can be described as follows (USDA 1960; FAO
1985; Murthy 2007):

a. The plough layer (20 to 30 cm thick): is rich in organic matter and contains many live roots. This
layer is subject to land preparation (e.g. ploughing, harrowing etc.) and often has a dark colour
(brown to black).
b. The deep plough layer: This contains much less organic matter and live roots. This layer is hardly
affected by normal land preparation activities. The colour is lighter, often grey, and sometimes
mottled with yellowish or reddish spots.
c. The subsoil layer: This has hardly any organic matter or live roots. It is not very important for plant
growth, as only a few roots will reach it.
d. The parent rock layer: This one consists of rock, from the degradation of which the soil was
formed. This rock is sometimes called parent material.
The depth of the different layers varies widely and some layers may be missing altogether.

Plough layer

Deep plough layer

Subsoil layer

Parent rock layer

Figure 2. The soil profile.

96
1.2.1 Soil texture
The mineral particles of the soil differ widely in size and can be classified, depending on their size, as
gravel, sand, silt and clay (Table 1).

Table 1. Soil classification

Name of the particles Size limits in mm Distinguishable with naked eye


Gravel Larger than 1 Obviously
Sand 1 to 0.5 Easily
Silt 0.5 to 0.002 Barely
Clay less than 0.002 Impossible

The amount of sand, silt and clay present in the soil determines the soil texture.
In coarse textured soils: sand is predominant (sandy soils).
In medium textured soils: silt is predominant (loamy soils).
In fine textured soils: clay is predominant (clayey soils).

In a field, soil texture can be determined by rubbing the soil between the fingers. Farmers often talk
of light soil and heavy soil (Table 2). A coarse-textured soil is light because it is easy to work, while a
fine-textured soil is heavy because it is hard to work. The texture of a soil is permanent, the farmer is
unable to modify or change it.

Table 2. Expression used by farmers to classify soils


Expression used by the farmer Expression used in literature
Light Sandy Coarse
Medium Loamy Medium
Heavy Clayey Fine

1.2.2 Soil structure


Soil structure refers to the grouping of soil particles (sand, silt, clay, organic matter and fertilizers) into
porous compounds (Hansen et al. 1980; Garg 1989; Schwab et al 1993; Murthy 2007). These are
called aggregates. Soil structure also refers to the arrangement of these aggregates separated by pores
and cracks (Figure 3). The basic types of aggregate arrangements are granular, blocky, prismatic, and
massive structures (Figure 4).

Soil particle Soil aggregate Soil structure

Fertilizer

Organic
matter

Soil
particle Aggregates

Figure 3. Soil structure.

97
GRANULAR BLOCKY

Rapid flow Moderate flow

PRISMATIC MASSIVE

Moderate flow Slow flow


Figure 4. Some examples of soil structures.

When present in the topsoil, a massive structure blocks the entrance of water and makes seed
germination difficult due to poor aeration. On the other hand, if the topsoil is granular, the water enters
easily and the seed germination is better. In a prismatic structure, movement of the water in the soil
is predominantly vertical and therefore the supply of water to the plant roots is usually poor. Unlike
texture, soil structure is not permanent. By means of cultivation practices (ploughing, ridging etc.),
farmers try to obtain a granular topsoil structure for their fields.

1.3 Entry of the water into the soil


1.3.1 Infiltration process

When rain or irrigation water is supplied to a field, it seeps into the soil. This process is called infiltration.
The velocity at which water can seep into the soil is called the infiltration rate. It is commonly measured
as a depth of the water layer (in mm) that the soil can absorb in an hour (Table 3). An infiltration rate of 15
mm/hour means that a water layer of 15 mm on the surface of the soil will take one hour to infiltrate.

98
Table 3. Ranges of values for infiltration rates

Low infiltration rate Less than 15 mm/hour


Medium infiltration rate 15 to 50 mm/hour
High infiltration rate More than 50 mm/hour
Source: FAO (1985).

1.3.2 Factors influencing the infiltration rate


The infiltration rate of a soil depends on factors that are constant, such as the soil texture. It also
depends on factors that vary, such as the soil moisture content and the soil structure (FAO 1985; Panda
2005; Murthy 2007).

i. Soil texture

Coarse textured soils have mainly large particles in between which there are large pores. On the other
hand, fine textured soils have mainly small particles in between which there are small pores (Figure 5).
In coarse soils, the rain or irrigation water enters and moves more easily into larger pores; it takes less
time for the water to infiltrate into the soil. Therefore the infiltration rate tends to be higher for coarse
textured soils than for fine textured soils.

COARSE SOIL FINE SOIL


large particles small particles
large pores small pores

Figure 5. Infiltration rate and soil texture.

ii. The soil moisture content

The water infiltrates faster (higher infiltration rate) when the soil is dry, than when it is wet. As a
consequence, when irrigation water is applied to a field, the water at first infiltrates easily, but as the
soil becomes wet, the infiltration rate decreases.

iii. The soil structure

Generally speaking, water infiltrates quickly (high infiltration rate) into granular soils but very slowly
(low infiltration rate) into massive and compact soils.

Because farmers can influence the soil structure (by means of cultivation practices), they can also
change the infiltration rate of their soil.

99
1.4 Soil moisture conditions
1.4.1 Soil moisture content
The soil moisture content indicates the amount of water present in the soil. It is commonly expressed as
the amount of water (in mm of water depth) present in a depth of one metre of soil. For example, when
an amount of water (in mm of water depth) of 150 mm is present in a depth of one metre of soil, the soil
moisture content is 150 mm/m. The soil moisture content can also be expressed in percent of volume.
In the example above, 1 m3 of soil (e.g. with a depth of 1 m, and a surface area of 1 m2) contains 0.150
m3 of water (e.g. with a depth of 150 mm = 0.150 m and a surface area of 1 m2). This results in soil
moisture content in volume percent (FAO 1985):

3
0.150 m x 100 % = 15%
1m 3

Thus, a moisture content of 100 mm/m corresponds to moisture content of 10 volume percent.

The amount of water stored in the soil is not constant but may vary.

1.4.2 Saturation
During a rain shower or irrigation application, the soil pores will fill with water. If all soil pores are
filled with water, the soil is saturated (FAO 1985; Panda 2005; Murthy 2007). There is no air left in the
soil (Figure 6a). It is easy to determine in the field if a soil is saturated. If a handful of saturated soil
is squeezed, some (muddy) water will run between the fingers. Plants need air and water in the soil.
At saturation, no air is present and the plant will suffer. Many crops cannot withstand saturated soil
conditions for a period of more than 2–5 days. Rice is one of the exceptions to this rule. The period
of saturation of the topsoil usually does not last long. After the rain or the irrigation has stopped,
part of the water present in the larger pores will move downward. This process is called drainage
or percolation. The water drained from the pores is replaced by air. In coarse textured (sandy) soils,
drainage is completed within a period of a few hours. In fine textured (clayey) soils, drainage may take
some (2–3) days.

1.4.3 Field capacity


After the drainage has stopped, the large soil pores are filled with both air and water while the smaller
pores are still full of water. At this stage, the soil is said to be at field capacity. At field capacity, the water
and air contents of the soil are considered to be ideal for crop growth (see Figure 6b).

1.4.4 Permanent wilting point


The water stored in the soil is slowly taken up by the plant roots or evaporated from the topsoil into
the atmosphere. If no additional water is supplied to the soil, it gradually dries out. The dryer the soil
becomes, the more tightly the remaining water is retained and the more difficult it is for the plant roots
to extract it. At a certain stage, the uptake of water is not sufficient to meet the plant’s needs. The plant
loses freshness and wilts and the leaves change colour from green to yellow. Finally the plant dies.
The soil water content at the stage where the plants die is called permanent wilting point. The soil still
contains some water, but it is too difficult for the roots to suck it from the soil (see Figure 6c).

100
Field capacity
Saturation

Water

Soil
particle

Air

a) b)

Permanent
wilting point

c)

Figure 6. Some soil moisture characteristics.

1.4.5 Available water content


Soil can be compared to a water reservoir for the plants. When the soil is saturated, the reservoir is
full. However, some water drains rapidly below the root zone before the plant can use it. When this
water has drained away, the soil is at field capacity. The plant roots draw water, which remains in the
reservoir. When the soil reaches permanent wilting point, the remaining water is no longer available to
the plant. The amount of water actually available to the plant is the amount of water stored in the soil at
field capacity minus the water that will remain in the soil at permanent wilting point (see Figure 7).

Water content Water content Available


at field capacity at permanent water content
wilting point

to drain to plant to plant


Source: FAO (1985).
Figure 7. The available soil moisture or water content.

101
Available water content = water content at field capacity – water content at permanent wilting point.

The available water content depends greatly on the soil texture and structure. A range of values for
different types of soil is given in Table 4.

Table 4. Available water content in the soil


Soil Available water content in mm water depth per m soil depth (mm/m)
Sand 25 to 100
Loam 100 to 175
Clay 175 to 250

The field capacity, permanent wilting point (PWP) and available water content are called the soil
moisture characteristics. They are constant for a given soil, but vary widely from one type of soil to
another.

1.5 Groundwater table


Part of the water applied to the soil surface drains below the root zone and feeds deeper soil layers,
which are permanently saturated; the top of the saturated layer is called groundwater table or sometimes
just water table (see Figure 8).

Soil surface

Well
Water table
depth

Groundwater table

Permanently saturated soil

Source: FAO (1985).


Figure 8. The groundwater table.

1.5.1 Depth of the groundwater table


The depth of the groundwater table varies greatly from place to place, mainly due to changes in
topography of the area (see Figure 9). In one particular place or field, the depth of the groundwater
table may vary in time. Following heavy rainfall or irrigation, the groundwater table rises. It may even
reach and saturate the root zone. If prolonged, this situation can be disastrous for crops, which cannot
resist ‘wet feet’ for a long period. Where the groundwater table appears at the surface, it is called an
open groundwater table. This is the case in swampy areas. The groundwater table can also be very deep
and distant from the root zone, for example following a prolonged dry period. To keep the root zone
moist, irrigation is then necessary.

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W
ate
rt
ab

Gro
le

Lake und
River surf
ace

Ocean

Figure 9. Variations in depth of the groundwater table.

1.5.2 Perched groundwater table


A perched groundwater layer can be found on top of an impermeable layer rather close to the surface
(20 to 100 cm). It usually covers a limited area. The top of the perched water layer is called the perched
groundwater table. An impermeable layer separates the perched groundwater layer from the more
deeply located groundwater table (see Figure 10). Soil with an impermeable layer not far below the root
zone should be irrigated with precaution, because in the case of over-irrigation (too much irrigation),
the perched water table may rise rapidly.

Soil surface

Perched water layer

Compacted layer

Groundwater table

Figure 10. A perched groundwater table.

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1.5.3 Capillary rise
So far, it has been explained that water can move downward, as well as horizontally or laterally through
the soil (Panda 2005). In addition, water can move upward. If a piece of tissue is dipped in water, the
water is sucked upward by the tissue. The same process happens with a groundwater table and the soil
above it. The groundwater can be sucked upward by the soil through very small pores that are called
capillary. This process is called capillary rise. In fine textured soil (clay), the upward movement of
water is slow but covers a long distance (Table 5). On the other hand, in coarse textured soil (sand), the
upward movement of the water is quick but covers only a short distance.

Table 5. Capillary rise in different soils


Soil texture Capillary rise (in cm)
Coarse (sand) 20 to 50 cm
Medium 50 to 80 cm
Fine (clay) More than 80 cm up to several metres

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Chapter 2: Crop water needs
Objectives

Upon completion of this chapter, you will be able to:

• escribe the influences of climate, crop type and growth stage on crop water need.
d
• explain evapotranspiration
• determine crop water need
• estimate effective rainfall
• determine irrigation water need

All field crops need soil, water, air and light (sunshine) to grow. The soil gives stability to the plants; it also
stores the water and nutrients, which the plants can take up through their roots. The sunlight provides
the energy, which is necessary for plant growth (Figure 11). The air allows the plants to ‘breath’.

AIR

SUN SUN

WATER WATER

SOIL

Figure 11. Plants need soil, water, air and sunlight.

Without water crops cannot grow. Too much water is not good for many crops either. Apart from paddy
rice, there are only very few crops which like to grow ‘with their feet in the water’. The most well known
source of water for plant growth is rainwater. There are two important questions regarding rainwater
that need to be addressed: What to do if there is too much rainwater? What to do if there is too little
rainwater? If there is too much rain, the soil will be full of water and there will not be enough air. Excess
water must be removed. The removal of excess water—either from the ground surface or from the root
zone—is called drainage. If there is too little rain, water must be supplied from other sources, i.e.
irrigation is needed. The amount of irrigation water needed depends, not only on the amount of water
already available from rainfall, but also on the total amount of water needed by the various crops.

With respect to the need for irrigation water, a distinction can be made among three climatic situations
(FAO 1985):

1. Humid climates: more than 1200 mm of rain per year. The amount of rainfall is sufficient to cover
the water needs of the various crops. Excess water may cause problems for plant growth and thus
drainage is required.
2. Subhumid and semi-arid climates: between 400 and 1200 mm of rain per year. The amount of
rainfall is important but often not sufficient to cover the water needs of the crops. Crop production
in the dry season is only possible with irrigation, while crop production in the rainy season may
be possible but unreliable: yields will be less than optimal.

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3. Semi-arid, arid and desert climates: less than 400 mm of rain per year. Reliable crop production
based on rainfall is not possible; irrigation is thus essential.
The two major factors, which determine the amount of irrigation water that is needed, are: (a) total
water needs of the various crops, (b) amount of rainwater, which is available to the crops. In other
words, the irrigation water needed is the difference between the total water need of the crops and the
amount of rainfall, which is available to the crops.

Water needs are the sum of crops transpiration and soil evaporation. The plant roots suck or extract
water from the soil to live and grow. Almost all this water does not remain in the plant, but escapes
to the atmosphere as vapour through the plant’s leaves and stem. This process is called transpiration.
Transpiration happens mainly during the daytime. Water escapes from an open water surface as vapour
to the atmosphere during the day. The same happens to water on the soil surface and free water on the
leaves and stem of a plant. This process is called evaporation. The water need of a crop thus consists
of transpiration plus evaporation. This crop water need is also called ‘evapotranspiration’ (Blaney and
Criddle 1950; Doorenbos and Pruitt 1975; FAO 1975). The water need of a crop is usually expressed
in mm/day, mm/month or mm/season.

Suppose the water need of a certain crop is 6 mm/day. This means that each day the crop needs a water
layer of 6 mm over the whole area on which the crop is grown. It does not mean that this 6 mm has to be
supplied by rain or irrigation every day. It is, of course, still possible to supply 50 mm of irrigation water
every 5 days. The irrigation water will then be stored in the root zone and gradually be used by the plants,
every day (10 mm). For one hectare, a water layer of 10 mm = 0,010 m X 10,000 m² = 100 m³

1 mm of water = 10 m³/ha

The crop water need mainly depends on:

The climate: For example, in a sunny and hot climate crops need more water per day than in a cloudy and
cool climate
The crop type: Crops like rice or sugarcane need more water than crops like beans and wheat
The growth stage: Grown crops need more water than crops that have just been planted

2.1 Influence of climate on crop water needs


A certain crop grown in a sunny and hot climate needs per day more water than the same crop grown
in a cloudy and cooler climate. There are, however—apart from sunshine and temperature—other
climatic factors that influence the crop water need. These factors are the humidity and the wind speed
(Figure 12). When it is dry, the crop water needs are higher than when it is humid. In windy climates the
crops will use more water than in calm climates. The effect of these four climatic factors on the water
need of the crop is shown in Table 6.

Table 6. Effect of major climatic factors on crop water needs

Climatic factor Crop water need


High Low
Sunshine Sunny (no clouds) Cloudy (no sun)
Temperature Hot Cool
Humidity Low (dry) High (humid)
Wind speed Windy Little wind
Source: FAO (1985).

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Humidity Sunshine

Temperature

Windspeed

Transpiration

Evaporation
Evaporation

Source: FAO (1985).


Figure 12. Major climatic factors influencing crop water needs.

The highest crop water needs are thus found in areas, which are hot, dry, windy and sunny. The
lowest values are found when it is cool, humid and cloudy with little or no wind. From the above it is
clear that one crop grown in different climatic zones will have different water needs. For example, a
certain maize variety grown in a cool climate will need less water per day than the same maize variety
grown in a hotter climate. It is therefore useful to take a certain standard crop or reference crop and
determine how much water this crop needs per day in the various climatic regions. As a standard
crop or reference crop, grass has been chosen. Table 7 indicates the average daily water needs of this
reference grass crop. The daily water needs of the grass depend on the climatic zone (rainfall regime)
and daily temperatures.

For example, the standard grass crop grown in a semi-arid climate with a mean temperature of 20°C
needs approximately 6.5 mm of water per day. The same grass crop grown in a subhumid climate
with a mean temperature of 30°C needs some 7.5 mm of water per day. This daily water need of the
standard grass crop is also called ‘reference crop evapotranspiration’. Most meteorological stations can
calculate reference crop evapotranspiration from meteorological data and using formulas such as the

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Penman formula. What will be discussed in the next section is ‘how do the water needs of the crops
grown on, for example, an irrigation scheme relate to the water need of the standard grass’.

Table 7. Average daily water need of standard grass during irrigation season
Climatic zone Mean daily temperature (mm/day)
Low Medium High
(Less than 15°C) (15–25°C) (More than 25°C)
Desert/arid 4–6 7–8 9–10
Semi-arid 4–5 6–7 8–9
Subhumid 3–4 5–6 7–8
Humid 1–2 3–4 5–6

2.2 Influence of crop type on the crop water needs


The influence of the crop type on the crop water need is important in two ways:

1. The crop type has an influence on the daily water needs of a fully grown crop, i.e. a fully developed
maize crop will need more water per day than a fully developed crop of onions.
2. The crop type has an influence on the duration of the total growing season of the crop. There are
short duration crops, e.g. peas, with duration of the total growing season of 90–100 days and
longer duration crops, e.g. melons, with duration of the total growing season of 120–160 days.
And then there are, of course, the perennial crops that are in the field for many years, such as fruit
trees.
While, for example, the daily water need of melons may be less than the daily water need of peas,
the seasonal water need of melons will be higher than that of beans because the duration of the total
growing season of melons is much longer. The influences of the crop type on both the daily and
seasonal crop water needs are discussed in the sections below.

2.2.1 Influence of crop type on daily crop water needs


In the previous section it has been indicated how the daily water need of standard grass is estimated.
In this section it will be explained how the daily water needs of other crops can be estimated using
as a basis the daily water need of the standard grass. It will be easy to understand that a fully grown
maize crop—with its large leaf area—will use more water per day than, for example, a fully grown
crop of radishes or onions; that is when the two crops are grown in the same area. When determining
the influence of the crop type on the daily crop water needs, reference is always made to a fully grown
crop. Crops are said to be fully grown when the plants have reached their maximum height, when they
optimally cover the ground, and when they possibly have started flowering or started grain setting.
When the crops are fully-grown their water need is the highest. It is the so-called ‘peak period’ of their
water needs.

For the various field crops it is possible to determine how much water they need compared to the
standard grass. A number of crops need less water than grass, a number of crops need more water than
grass and a number of crops need more or less the same amount of water as grass. Table 8 indicates
five groups of crops. The crops in column 1 need 30% less water than grass in their peak period. The
crops in column 2 need 10% less water than grass. The crops in column 3 need the same amount of
water as grass. The crops in columns 4 and 5 need respectively 10 and 20% more water than grass in
their peak period.

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Table 8. Crop water needs in peak period of various field crops as compared to standard grass
Column 1 Column 2 Column 3 Column 4 Column 5
–30% –10% Same as standard grass + 10% +20%
Citrus Cucumber Carrots Barley Paddy rice
Olives Radishes Crucifers (cabbage, cauliflower, broccoli etc.) Beans Sugarcane
Grapes Squash Lettuce Maize Banana
Melons Flax Nuts and fruit trees with
cover crop
Onions Small grains
Peanuts Cotton
Peppers Tomato
Spinach Egg plant
Tea Lentils
Grass Millet
Cacao Oats
Coffee Peas
Clean cultivated nuts and fruit trees, e.g. apples Potatoes
Safflower
Sorghum
Soybeans
Sugar beet
Sunflower
Tobacco
Wheat

EXAMPLE

A standard grass in a certain area needs 5 mm of water per day. It was found out in that same area,
potatoes will need 10% more water. Therefore, 10% of 5 mm equals 0.5 mm. Thus potatoes would
need 5 + 0.5 = 5.5 mm of water per day.

2.2.2 Influence of crop type on the seasonal crop water needs


The crop type not only has an influence on the daily water need of a fully grown crop, the peak
daily water need, but also on the duration of the total growing season of the crop, and thus on the
seasonal water need (Salter and Goode 1967). Data on the duration of the total growing season of the
various crops grown in an area can best be obtained locally. These data may be obtained from the seed
supplier, the Extension Service, the Irrigation Department or Ministry of Agriculture. The duration of
the total growing season has an enormous influence on the seasonal crop water need. There are, for
example, many rice varieties, some with a short growing cycle (e.g. 90 days) and others with a long
growing cycle (e.g. 150 days). This has a strong influence on the seasonal rice water needs: a rice crop
which is in the field for 150 days will need in total much more water than a rice crop which is only in
the field for 90 days. For the two rice crops the daily peak water need may still be the same, but the
150 days crop will need this daily amount for a longer period.

The time of the year during which crops are grown is also very important. A certain crop variety grown
during the cooler months will need substantially less water than the same crop variety grown during
the hotter months.

Table 9 gives some indicative values or approximate values for the duration of the total growing season
for the various field crops. It should, however, be noted that these values are only rough approximations

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and it is much better to obtain the values locally. As can be seen from Table 9 there is a large variation
of values not only between crops, but also within one crop type. In general it can be assumed that the
growing period for a certain crop is longer when the climate is cool and shorter when the climate is
warm.

Table 9. Indicative values of the total growing period


Crop Total growing period (days) Crop Total growing period (days)
Alfalfa 100–365 Millet 105–140
Banana 300–365 Onion green 70–95
Barley/oats/wheat 120–150 Onion dry 150–210
Bean green 75–90 Peanut/Groundnut 130–140
Bean dry 95–110 Pea 90–100
Cabbage 120–140 Pepper 120–210
Carrot 100–150 Potato 105–145
Citrus 240–365 Radish 35–45
Cotton 180–195 Rice 90–150
Cucumber 105–130 Sorghum 120–130
Eggplant 130–140 Soybean 135–150
Flax 150–220 Spinach 60–100
Grain/small 150–165 Squash 95–120
Lentil 150–170 Sugar beet 160–230
Lettuce 75–140 Sugarcane 270–365
Maize sweet 80–110 Sunflower 125–130
Maize grain 125–180 Tobacco 130–160
Melon 120–160 Tomato 135–180

2.2.3 Influence of the growth stage of a crop on crop water needs


A fully-grown maize crop will need more water than a maize crop, which has just been planted. As
discussed before, the crop water need or crop evapotranspiration consists of transpiration by the plant
and evaporation from the soil and plant surface. When the plants are very small the evaporation will
be more important than the transpiration. When the plants are fully-grown the transpiration is more
important than the evaporation. Figure 13 shows, in a schematic way, the various development or
growth stages of a crop (Salter and Goode 1967; FAO 1985).
Planting Flowering Grain Ripening Harvest
setting

Initial stage Crop development Mid-season Late season

Figure 13. Growth stages of a crop.

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At planting and during the initial stage, the evaporation is more important than the transpiration. The
evapotranspiration or crop water needed during the initial stage is estimated at 50% of the crop water
needed during the mid-season stage, when the crop is fully developed. During the so-called crop
development stage the crop water need gradually increases from 50% of the maximum crop water
need to the maximum crop water need. The maximum crop water need is reached at the end of the
crop development stage, which is the beginning of the mid-season stage. With respect to the late
season stage, which is the period during which the crop ripens and is harvested, a distinction can be
made between two groups of crops:

Fresh harvested crops: such as lettuce, cabbage etc. With these crops the crop water need remains the
same during the late season stage as it was during the mid-season stage. The crops are harvested fresh
and thus need water up to the last moment.

Dry harvested crops: such as cotton, cereals, sunflower etc. During the late season stage these crops
are allowed to dry out and sometimes even die. Thus their water needs during the late season stage are
minimal. If the crop is indeed allowed to die, the water needs are only some 25% of the crop water need
during the mid-season or peak period. No irrigation is given to these crops during the late season stage.

2.3 Determination of crop water needs


In the previous sections it was explained which factors—the climate, the crop type and the growth
stage—the crop water need depends on. To calculate the water needs for the various months during
which the crop is grown is fairly complicated. As stated before, it is often possible to obtain data on
crop water needs locally and it is thus not necessary to calculate them. However, to give the reader
some idea on values of seasonal water needs for the most important field crops, Table 10 can be used
as a guide.

Table 10. Approximate range values of seasonal crop water needs


Crop Crop water need
(mm/total growing period)
Alfalfa 800–1600
Banana 1200–2200
Barley/oats/wheat 450–650
Bean 300–500
Cabbage 350–500
Citrus 900–1200
Cotton 700–1300
Maize 500–800
Melon 400–600
Onion 350–550
Peanut 500–700
Pea 350–500
Pepper 600–900
Potato 500–700
Rice (paddy) 450–700
Sorghum/millet 450–650
Soybean 450–700
Sugarbeet 550–750
Sugarcane 1500–2500
Sunflower 600–1000
Tomato 400–800

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2.4 Effective rainfall
The plants cannot use all of the rainwater that falls on the soil surface. Part of the rainwater percolates
below the root zone of the plants and part of the rainwater flows away over the soil surface as run-off
(Figure 14). The plants cannot use deep percolated water and run-off water. In other words, part of the
rainfall is not effective. The remaining part is stored in the root zone and can be used by the plants.
This remaining part is the so-called effective rainfall. The factors, which influence how much rainfall is
effective and not effective, include the climate, the soil properties and the depth of the root zone.

Deep Runoff
percolation

Figure 14. Part of the rainwater is lost through deep percolation and run-off.

If the rainfall is high, a relatively large part of the water is lost through deep percolation and run-off.
Another factor, which needs to be taken into account when estimating the effective rainfall, is the
variation of the rainfall over the years. Especially in low rainfall climates, the rain that does fall is often
unreliable; one year may be relatively dry and another year may be relatively wet.

In many countries, formulae have been developed locally to determine the effective precipitation. Such
formulae take into account factors like rainfall reliability, topography, prevailing soil type etc. If such
formulae or other local data are available, they should be used. If such data are not available, Table 11
could be used to obtain a rough estimate of the effective rainfall.

Table 11. Rainfall or precipitation (P) and effective rainfall or effective precipitation (Pe) in mm/month
P Pe P Pe
(mm/month) (mm/month) (mm/month) (mm/month)
0 0 130 79
10 0 140 87
20 2 150 95
30 8 160 103
40 14 170 111
50 20 180 119
60 26 190 127
70 32 200 135
80 39 210 143
90 47 220 151
100 55 230 159
110 63 240 167
120 71 250 175

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EXAMPLE

Estimate the effective rainfall in mm/month if the rainfall is 80 mm/month. From Table 11 it can be
seen that the effective rainfall is 39 mm/month. This means that out of 80 mm/month, the plants can
use 39 mm and it is estimated that the remaining 41 mm (80–39) is lost through deep percolation and
run-off.

2.5 Irrigation water needs


The irrigation water need of a certain crop is the difference between the crop water need and the part
of the rainfall that can be used by the crop (the effective rainfall). For each of the crops grown on an
irrigation scheme, the crop water need is usually determined on a monthly basis. The crop water need
is expressed in mm water layer per time unit, in this case mm/month. The effective rainfall is estimated
on a monthly basis, using measured rainfall data, Table 11 or local information, if available (USDA
1962; Doorenbos and Pruitt 1977; FAO 1977; Taffa 2002; Panda 2005). For all crops and for each
month of the growing season, the irrigation water need is calculated by subtracting the effective rainfall
from the crop water need.

Irrigation water need = Crop water need – Effective precipitation

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Chapter 3 Irrigation scheduling
Chapter objectives

After reading this chapter, you will be able to:

• escribe the influence of water shortage on yields


d
• determine which crop is more sensitive to water shortage
• determine irrigation schedules by plant observation, estimation and simple calculation methods
• adjust irrigation schedule for estimation method
• determine duration of irrigation application

3.1 When and how much to irrigate


The irrigation schedule indicates how much irrigation water has to be given to the crop, and how often
or when this water is given. How much and how often water has to be given depends on the irrigation
water need of the crop (Hansen et al. 1980; Garg 1989; Taffa 2002; Panda 2005). The irrigation water
need is defined as the crop water need minus the effective rainfall. It is usually expressed in mm/day or
mm/month. When, for example, the irrigation water need of a certain crop, grown in a hot, dry climate
is 8 mm/day (Figure15), this means that each day the crop needs a water layer of 8 mm over the whole
area on which the crop is grown. This water has to be supplied by means of irrigation.

8 mm

Figure 15. Irrigation water need of 8 mm/day.

An irrigation water need of 8 mm/day, however, does not mean that this 8 mm has to be supplied
by irrigation every day. In theory, water could be given daily. But, this would be time and labour
consuming. It is therefore preferable to have a longer irrigation interval (Figure 16). It is, for example,
possible to supply 24 mm every 3 days or 40 mm every 5 days. The irrigation water will then be stored
in the root zone and gradually be used by the plants say, 8 mm every day. The irrigation interval has to
be chosen in such a way that the crop will not suffer from water shortage.

Bear in mind these questions and answers.

• How often to irrigate? Irrigate often enough to prevent the plants suffering from drought.
• How much to irrigate? Irrigate as much as the plants have used the water since the previous
irrigation.

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Calendar

M 29 6 (13) 20 27
T 30 7 14 (21) 28
W (1) 8 15 22 (29)
T 2 (9) 16 23 30
F 3 10 (17) 24 31

S 4 11 18 (25) 1
S (5) 12 19 26 (2)

Source: FAO (1985).


Figure 16. When to irrigate?

If it is assumed that the soil is wet (e.g. at field capacity) on day 1 (Figure 17), the crop will have no
difficulty in taking up the water for the first couple of days. When, however, more and more days
pass—and no irrigation is given—the crop will have more and more difficulty in taking up the water.

Wilting

ET crop

Soil moisture

1 2 3 4 5 6 7 8 9 10 11 12 13 14
days
Figure 17. In the absence of rainfall and irrigation water, the plants eventually die.

In Figure 18 it can be seen that, in this soil, the plants start to suffer after approximately one week.
Irrigation water should be given before this happens, in order to allow for optimal production. When,
for example (Figure 19), irrigation water is given on day 5, on day 9, on day 13 etc., the plants will not
suffer from water shortage.

In principle, the amount of irrigation water given in one irrigation application (irrigation depth) is the amount
of water used by the plants since the previous irrigation. However, the amount of irrigation water which can
be given during one irrigation application is limited. The maximum amount, which can be given, has to be
determined and may be influenced by the soil type, root depth and the irrigation method.

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Irrigation

ET crop

Dry

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Figure 18. If irrigation water is applied regularly, the plants do not suffer from water shortage.

The soil type influences the maximum amount of water, which can be stored in the soil per meter depth.
Sand can store only a little water or, in other words, sand has low available water content. On sandy soils
it will be necessary to irrigate frequently with a small amount of water. Clay has high available water
content. Therefore larger amounts of irrigation water can be applied to clayey soils, less frequently.

The root depth of a crop also influences the maximum amount of water, which can be stored in the root
zone (Figure 19). If the root system of a crop is shallow, little water can be stored in the root zone and
frequent—but small—irrigation applications are needed. With deep rooting crops more water can be
taken up and more water can be applied, less frequently. Young plants have shallow roots compared to
fully-grown plants. Thus, just after planting or sowing, the crop needs smaller and more frequent water
applications than when it is fully developed.
Deep rooting system

Shallow rooting system

The water
stored in
this layer
is directly
available
to the plant

Figure 19. Plants with deep roots take up water over a greater depth than shallow rooting plants.

How much water can be infiltrated into the soil with the locally used irrigation method has to be
checked in the field. For instance, when using basin irrigation, more water can be infiltrated during
one irrigation application than when using furrow irrigation. With small-scale irrigation (small water
flows and small fields) it is often the irrigation method, which is the limiting factor when determining
the maximum irrigation application.

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3.2 Influence of water shortages on yields
Ideally, in irrigation schemes, crops do not suffer from water shortages as irrigation water is applied
before the crops are under drought stress. However, it may not be possible to apply the irrigation
water exactly when it would be best; for example, in a dry year when the river may not have enough
water to irrigate all the fields on time. The farmers may be badly organized and lose too much water at
the upstream end of the scheme, thus causing problems downstream. The scheme management may
decide to spread the available water over a large area, thus allowing more farmers to irrigate, although
less than the optimal amount.

In such cases of unexpected or sometimes even planned water shortages, it is good to know:

(a) the crops which suffer most from water shortages, i.e. crops that will have severe yield reductions
when the water is in short supply; and
(b) the growth stages during which the various crops suffer most from water shortages.
The economic value of the crops may also influence the decision on how best to divide scarce water.

3.2.1 Crops sensitive to water shortages


In general, crops grown for their fresh leaves or fruits are more sensitive to water shortages than those
grown for their dry seeds or fruits. Table 12 shows four categories of crops; the categories are based on
the sensitivity of the specific crops to drought. Crops like paddy rice, banana, potato and sugarcane are
very sensitive to water shortage. This means that if they suffer even small water shortages, their yields
will be reduced considerably. Such water shortages must be avoided. Crops like millet and sorghum,
on the other hand, are only slightly sensitive to drought; they are drought resistant. If the water shortage
does not last too long, the effect on the yield will be minimal. If various crops are grown on an irrigation
scheme, (e.g. if sunflower and sugarcane are grown where water is in short supply), it is advisable to
give priority to irrigating the most drought sensitive crop; in this case sugarcane.

Table 12. Sensitivity of various field crops to water shortages


Sensitivity Low Low–medium Medium–high High
Crops Cassava Alfalfa Beans Banana
Cotton Citrus Cabbage Fresh green vegetables
Millet Grape Maize Paddy rice
Pigeon pea Groundnuts Onion Potato
Sorghum Soybean Peas Sugarcane
Sugar beet Pepper
Sunflower Tomato
Wheat (Water) melon

3.2.2 Growth stages sensitive to water shortages


The total growing season of an annual crop can be divided into four growth stages:

1. initial stage; from sowing to 10% ground cover


2. crop development stage; from 10 to 70% ground cover
3. mid-season stage; including flowering and grain setting or yield formation
4. late season stage; including ripening and harvest.
In general it can be stated that of the four growth stages, the mid-season stage is most sensitive to
water shortages. This is mainly because it is the period of the highest crop water needs. If water

117
shortages occur during the mid-season stage, the negative effect on the yield will be pronounced.
The least sensitive to water shortages is the late season stage. This stage includes ripening and harvest.
Water shortages in this stage have—especially if the crop is harvested dry—only a slight effect on the
yield. However, care should be taken during this stage with crops, which are harvested fresh, such as
lettuce. Fresh harvested crops are also sensitive to water shortages during the late season stage. Table
13 indicates the growth stages most sensitive to water shortages for various important field crops. On
an irrigation project, if only one crop is grown, but not all fields have been planted at the same time
(staggered planting), and water is in short supply, it is advisable to give priority to irrigating those fields
on which the crop has reached the mid-season stage (flowering and yield formation).

Table 13. Periods sensitive to water shortages


Crop Sensitive period
Alfalfa Just before cutting
Alfalfa (for seed production) Flowering
Banana Throughout
Bean Flowering and pod filling
Cabbage Head enlargement and ripening
Citrus Flowering and fruit setting more than fruit enlargement
Cotton Flowering and boll formation
Grape Vegetative period and flowering more than fruit filling
Groundnut Flowering and pod setting
Maize Flowering and grain filling
Olive Just prior to flowering and yield formation
Onion Bulb enlargement
Onion (for seed production) Flowering
Pea/fresh Flowering and yield formation
Pea/dry Ripening
Pepper Throughout
Pineapple Vegetative period
Potato Tuber initiation
Rice Head development and flowering
Sorghum Flowering and yield formation
Soybean Flowering and yield formation
Sugar beet First month after emergence
Sugarcane Vegetative period (stem elongation)
Sunflower Flowering
Tobacco Period of rapid growth
Tomato Flowering
Watermelon Flowering and fruit filling
Wheat Flowering

3.3 Determining irrigation schedule for crops other than rice


The accurate determination of an irrigation schedule is a time-consuming and complicated process. In
modern ‘high tech’ farming systems, the introduction of computer programs has made it easier and it
is possible to schedule the irrigation water supply exactly according to the water needs of the crops.
Ideally, at the beginning of the growing season, the amount of water given per irrigation application,
also called the irrigation depth, is small and given frequently. This is due to the low evapotranspiration
of the young plants and their shallow root depth. During the mid season, the irrigation depth should
be larger and given less frequently due to high evapotranspiration and maximum root depth. Thus, the
irrigation depth and/or the irrigation interval (or frequency) vary with the crop development.

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When sprinkler and drip irrigation methods are used, it may be possible and practical to vary both the
irrigation depth and interval during the growing season. With these methods it is just a matter of turning
on the tap for longer/shorter time periods or less/more frequently. When surface irrigation methods
are used, however, it is not very practical to vary the irrigation depth and frequency too much. With
surface irrigation, variations in irrigation depth are only possible within limits. It is also very confusing
for the farmers to change the schedule all the time. Therefore, it is often sufficient to estimate or roughly
calculate the irrigation schedule and to fix the most suitable depth and interval. In this chapter, three
simple methods to determine the irrigation schedule are briefly described: plant observation method,
estimation method and simple calculation method. Soil moisture measurement method can also be
employed if appropriate instruments are available.

The plant observation method is the method, which is normally used by farmers in the field, to
estimate ‘when’ to irrigate. The method is based on observing changes in plant characteristics, such
as changes in colour of the plants, curling of the leaves and ultimately plant wilting. In the estimation
method, a table is provided with irrigation schedules for the major field crops grown under various
climatic conditions. The simple calculation method is based on the estimated depth (in mm) of
the irrigation application, and the calculated irrigation water need of the crop during the growing
season.

3.3.1 Plant observation method


The plant observation method determines when the plants have to be irrigated and is based on
observing changes in the plant characteristics, such as changes in colour of the plants, curling of the
leaves and plant wilting. The changes can often be detected by looking at the crop as a whole rather
than at the individual plants. When crops come under water stress, their appearance changes from
vigorous growth (green leaves) to slow or no growth (when fewer young leaves are darker in colour).
Many crops react to water stress by changing their leaf orientation. With adequate water available, the
leaves are perpendicular to the sun (thus allowing optimal transpiration and production). However,
when little water is available, the leaves turn away from the sun (thus reducing the transpiration and
production).

To use the plant observation method successfully, experience is required as well as a good knowledge
of the local circumstances. The disadvantage of the plant observation method is that by the time the
symptoms are evident, the irrigation water has already been withheld too long for most crops and yield
losses are already inevitable.

3.3.2 Estimation method


3.3.2.1 Estimating the irrigation schedule

In this section, a table is provided to estimate the irrigation schedule for the major field crops during
the period of peak water demand while the schedules are given for three different soil types and three
different climates. The table is based on calculated crop water needs and an estimated root depth for
each of the crops under consideration. The table assumes that with the irrigation method used the
maximum possible net application depth is 70 mm. With respect to soil types, a distinction has been
made between sand, loam, and clay, which have low, medium and high available water content,
respectively. With respect to climate, a distinction is made between three different climates (FAO
1985).

119
Table 14. Variation of ETo based on soil and climate types
Shallow and/or In a sandy soil or a shallow soil (with a hard pan or impermeable layer close to the soil
sandy soil surface), little water can be stored; irrigation will thus have to take place frequently but little
water is given per application
Loamy soil In a loamy soil more water can be stored than in a sandy or shallow soil. Irrigation water is
applied less frequently and more water is given per application
Clayey soil In a clayey soil even more water can be stored than in a medium soil. Irrigation water is ap-
plied even less frequently and again more water is given per application
Climate 1 Represents a situation where the reference crop evapotranspiration ETo = 4–5 mm/day
Climate 2 Represents an ETo = 6–7 mm/day
Climate 3 Represents an ETo = 8–9 mm/day

An overview indicating in which climatic zones these ETo values can be found is given below:

Table 15. Reference crop evapotranspiration (mm/day)


Climatic zone Mean daily temperature
Low Medium High
(less than 15°C) (15–25ºC) (more than 25ºC)
Desert/arid 4–6 7–8 9–10
Semi-arid 4–5 6–7 8–9
Subhumid 3–4 5–6 7–8
Humid 1–2 3–4 5–6
It is important to note that the irrigation schedules given in Table 16 are based on the crop water needs
in the peak period. It is further assumed that little or no rainfall occurs during the growing season.

Some examples on the use of Table 16 are given below.

EXAMPLES
1. Estimate the irrigation schedule for groundnuts grown on a deep, clayey soil, in a hot and dry
climate. Firstly, the climatic class has to be identified: climate 3 (ETo = 8–9 mm/day) represents a
hot climate. Table 16 shows that for climate 3 the interval for groundnuts grown on a clayey soil is
6 days and the net irrigation depth is 50 mm. This means that every 6 days the groundnuts should
receive a net irrigation application of 50 mm.
2. Estimate the irrigation schedule for spinach grown on a loamy soil, in an area with an average
temperature of 12ºC during the growing season. The average temperature is low: climate 1 (ETo =
4–5 mm/day). Table 16 shows, with climate 1, for spinach, grown on a loamy soil an interval of 4
days and a net irrigation depth of 20 mm.
3. Estimate the irrigation schedule of sorghum grown on a sandy soil, in an area with a temperature
range of 15–25ºC during the growing season.
The average temperature is medium: climate 2 (ETo = 6–7 mm/day). Table 16 shows, with climate 2 for
sorghum grown on a sandy soil, an irrigation interval of 6 days and a net irrigation depth of 40 mm.

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Table 16. Estimated irrigation schedules for major field crops during peak water use
Shallow and/or sandy soil Loamy soil Clayey soil
Interval (days) Net irr. Interval (days) Net irr. Interval (days) Net irr.
Climate
depth (mm) depth (mm) depth (mm)
1 2 3 1 2 3 1 2 3
Alfalfa 9 6 5 40 13 9 7 60 16 11 8 70
Banana 5 3 2 25 7 5 4 40 10 7 5 55
Barley/oats 8 6 4 40 11 8 6 55 14 10 7 70
Beans 6 4 3 30 8 6 4 40 10 7 5 50
Cacao 9 6 5 40 13 9 7 60 16 11 8 70
Carrot 6 4 3 25 7 5 4 35 11 8 6 50
Citrus 8 6 4 30 11 8 6 40 15 10 8 55
Coffee 9 6 5 40 13 9 7 60 16 11 8 70
Cotton 8 6 4 40 11 8 6 55 14 10 7 70
Cucumber 10 7 5 40 15 10 8 60 17 12 9 70
Crucifers* 3 2 2 15 4 3 2 20 7 5 4 30
Eggplant 6 4 3 30 8 6 4 40 10 7 5 50
Flax 8 6 4 40 11 8 6 55 14 10 7 70
Fruit trees 9 6 5 40 13 9 7 60 16 11 8 70
Grains, small 8 6 4 40 11 8 6 55 14 10 7 70
Grapes 11 8 6 40 15 11 8 55 19 13 10 70
Grass 9 6 5 40 13 9 7 60 16 11 8 70
Groundnuts 6 4 3 25 7 5 4 35 11 8 6 50
Lentils 6 4 3 30 8 6 4 40 10 7 5 50
Lettuce 3 2 2 15 4 3 2 20 7 5 4 30
Maize 8 6 4 40 11 8 6 55 14 10 7 70
Melons 9 6 5 40 13 9 7 60 16 11 8 70
Millet 8 6 4 40 11 8 6 55 14 10 7 70
Olives 11 8 6 40 15 11 8 55 19 13 10 70
Onions 3 2 2 15 4 3 2 20 7 5 4 30
Peas 6 4 3 30 8 6 4 40 10 7 5 50
Peppers 6 4 3 25 7 5 4 35 11 8 6 50
Potatoes 6 4 3 30 8 6 4 40 10 7 5 50
Radish 4 3 2 15 5 4 3 20 7 5 4 30
Safflower 8 6 4 40 11 8 6 55 14 10 7 70
Sorghum 8 6 4 40 11 8 6 55 14 10 7 70
Soybeans 8 6 4 40 11 8 6 55 14 10 7 70
Spinach 3 2 2 15 4 3 2 20 7 5 4 30
Squash 10 7 5 40 15 10 8 60 17 12 9 70
Sugarbeet 8 6 4 40 11 8 6 55 14 10 7 70
Sugarcane 7 5 4 40 10 7 5 55 13 9 7 70
Sunflower 8 6 4 40 11 8 6 55 14 10 7 70
Tea 9 6 5 40 13 9 7 60 16 11 8 70
Tobacco 6 4 3 30 8 6 4 40 10 7 5 50
Tomatoes 6 4 3 30 8 6 4 40 10 7 5 50
Wheat 8 6 4 40 11 8 6 55 14 10 7 70
*Cabbage, cauliflower etc.

3.3.2.2 Adjusting the irrigation schedule


a. Adjustments for the non-peak periods

The irrigation schedule, which is obtained using Table 16, is valid for the peak period; in other words,
for the mid-season stage of the crop. During the early growth stages, when the plants are small, the
crop water need is less than during the mid-season stage. Therefore, it may be possible to irrigate with

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the same frequency as during the mid-season, during the early stages of crop growth, but with smaller
irrigation applications. It is risky to give the same irrigation application as during the mid-season, but
less frequently; the young plants may suffer from water shortage, as their roots are not able to take up
water from the lower layers of the root zone. Dry harvested crops or crops which are allowed to die
before harvest (for example grain maize), need less water during the late season stage than during
the mid-season stage (the peak period). During the late season stage, the roots of the crops are fully
developed and therefore the same amount of water can be stored in the root zone as during the mid-
season stage. It is thus possible to irrigate during the late season stage less frequently but with the same
irrigation depth as during the peak period.

b. Adjustment for climates with considerable rainfall during the growing season

The schedules obtained from Table 16 are based on the assumption that little or no rainfall occurs
during the growing season. If the contribution from the rainfall is considerable during the growing
season, the schedules need to be adjusted: usually by making the interval longer. It may also be possible
to reduce the net irrigation depth. It is difficult to estimate to which values the interval and the irrigation
depth should be adjusted. It is therefore suggested to use the simple calculation method instead of
the estimation method, in the case of significant rainfall during the growing season. Alternatively it is
possible to adjust the irrigation schedule to the actual rainfall.

c. Adjustment for local irrigation practices or irrigation method used

The net irrigation depth obtained from Table 16 may not be suitable for the local conditions. It may not
be possible, for example, to infiltrate 70 mm with the irrigation method used locally. Tests may have
shown that it is only possible to infiltrate some 50 mm per application. In such cases, both the net
irrigation depth and the interval must be adjusted simultaneously. For example, suppose that maize is
grown on a clayey soil in a moderately warm climate. According to Table 16, the interval is 10 days and
the net irrigation depth is 70 mm. This corresponds to an irrigation water need of 70/10 = 7 mm/day.

Instead of giving 70 mm every 10 days, it is also possible to give: 63 mm every 9 days; 56 mm every 8
days; 49 mm every 7 days; 42 mm every 6 days etc. This means that in the above example an interval
of seven days is chosen with a net application depth of 49 mm.

d. Adjustment for shallow soils

A soil, which is shallow, can only store a small amount of water, even if the soil is clayey. For shallow
soils—sandy, loamy or clayey—the column ‘shallow and/or sandy soil’ of Table 14 should be used.

e. Adjustment for salt-affected soils

In the case of irrigating salt-affected soils, special attention needs to be given to the determination of
the irrigation schedule.

3.3.3 Simple calculation method


The simple calculation method to determine the irrigation schedule is based on the estimated depth (in
mm) of the irrigation applications and the calculated irrigation water need of the crop over the growing
season. Unlike the estimation method, the simple calculation method is based on calculated irrigation

122
water needs. Thus, the influence of the climate, i.e. temperature and rainfall, is more accurately taken
into account. The result of the simple calculation method will therefore be more accurate than the
result of the estimation method. The simple calculation method to determine the irrigation schedule
involves the following steps:

Step 1: Estimate the net and gross irrigation depth (d) in mm

The net irrigation depth is the amount of irrigation water required to bring the soil moisture level in the
effective root zone to field capacity. The net irrigation depth is best determined locally by checking how
much water is given per irrigation application with the local irrigation method and practice. If no local
data is easily available, Table 17 can be used to estimate the net irrigation depth (dnet), in mm. As can
be seen from the table, the net irrigation depth is assumed to depend only on the root depth of the crop
and on the soil type. It must be noted that the dnet values in the table are approximate values only. Also
the root depth is best determined locally. If no data are available, Table 18 can be used which gives an
indication of the root depth of the major field crops.

Table 17. Approximate net irrigation depths, in mm


Shallow rooting crops Medium rooting crops Deep rooting crops
Shallow and/or sandy soil 15 30 40
Loamy soil 20 40 60
Clayey soil 30 50 70

Table 18. Approximate root depth of the major field crops


Shallow rooting crops Crucifers (cabbage, cauliflower etc.), celery, lettuce, onions, pineapple, potatoes, spin-
(30–60 cm): ach, other vegetables except beets, carrots, cucumber
Medium rooting crops Bananas, beans, beets, carrots, clover, cacao, cucumber, groundnuts, palm trees, peas,
(50–100 cm): pepper, sisal, soybeans, sugar beet, sunflower, tobacco, tomatoes
Deep rooting crops Alfalfa, barley, citrus, cotton, dates, deciduous orchards, flax, grapes, maize, melons,
(90–150 cm): oats, olives, safflower, sorghum, sugarcane, sweet potatoes, wheat

The plants cannot use all of the water applied to a field. Part of the water is lost through deep percolation
and runoff. To reflect this water loss, the field application efficiency (ea) is used. The total amount
of water applied through irrigation is termed as gross irrigation. In other words, it is net irrigation
requirement plus losses in water application and other losses. The gross irrigation depth (dgross), in mm,
takes into account the water loss during the irrigation application and is determined using the following
formula:
100 x d net
dgross =
ea
where, dgross is gross irrigation depth in mm, dnet is net irrigation depth in mm, and ea is field application
efficiency in percent. If reliable local data are available on the field application efficiency, these should
be used. If such data are not available, the following values for the field application efficiency can be
used:

Table 19. Irrigation efficiencies


For surface irrigation ea = 60%
For sprinkler irrigation ea = 75%
For drip irrigation ea = 90%

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If, for example, tomatoes are grown on a loamy soil, Tables 17 and 18 show that the estimated net
irrigation depth is 40 mm. If furrow irrigation is used, the field application efficiency is 60% and the
gross irrigation depth is determined as follows:
100 x d net 100 x 40
d gross = = = 66.7 ≈ 67 mm
ea 60
Step 2: Calculate the irrigation water need (IN) over the total growing season

This has been discussed in detail in the previous chapter. Assume that the irrigation water need (in mm/
month) for tomatoes, planted 1 February and harvested 30 June, is as follows:

Feb. Mar. Apr. May June


IN (mm/month) 67 110 166 195 180

The irrigation water need of tomatoes for the total growing season (February–June) is thus (67 + 110 +
166 + 195 + 180 =) 718 mm. This means that over the total growing season a net water layer of 718
mm has to be brought onto the field. If no data on irrigation water needs are available, the estimation
method should be used.

Step 3: Calculate the number of irrigation applications over the total growing season

The number of irrigation applications over the total growing season can be obtained by dividing the
irrigation water need over the growing season (Step 2) by the net irrigation depth per application (Step
1). If the net depth of each irrigation application is 40 mm (dnet = 40 mm; Step 1), and the irrigation
water need over the growing season is 718 mm (Step 2), then a total of (718/40 =) 18 applications are
required.

Step 4: Calculate the irrigation interval (INT) in days

Thus a total of 18 applications are required. The total growing season for tomatoes is 5 months
(February–June) or 5 x 30 = 150 days. Eighteen applications in 150 days correspond to one application
every 150/18 = 8.3 days.

In other words, the interval between two irrigation applications is 8 days. To be on the safe side, the
interval is always rounded off to the lower whole figure: for example 7.6 days become 7 days; 3.2 days
become 3 days.

3.3.4 Soil moisture measurement method


Another method used to determine the irrigation schedule involves soil moisture measurements in the
field. When the soil moisture content has dropped to a certain critical level, irrigation water is applied.
Instruments to measure the soil moisture include gypsum blocks, tensiometers and neutron probes.
Their use, however, is beyond the scope of this manual.

3.4 Duration of irrigation application


Step 1: Estimate the net application depth and irrigation interval
Example for onion on loamy soil and ETo = 6 mm/day, climate 2.
Irrigation interval = 4 days and net irrigation depth is 24 mm.

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Step 2: Gross irrigation depth
For surface irrigation method, irrigation efficiency is 60%
Gross irrigation depth is 24 mm /60% = 40 mm

Step 3: Measure plot size and water discharge at plot gate


In this example let’s assume plot size is 0.25 ha and discharge at plot gate 5 litre/sec

Step 4 Calculate irrigation duration


Gross irrigation depth = 40 mm = 400 m3/ha. Hence you need to give 100 m3 to a 0.25 ha plot.
Plot at discharge = 5 litre/sec = 18 m3/h 1 litre/sec = 3.6 m3/h.
Irrigation duration is: 100 m3/18 m3/h = 5.56 h = 5 h 34’ rounded up to 5 h 40’.

125
References
Blaney HF and Criddle WD. 1950. Determining water requirements in irrigated areas from climatological and
irrigation data. US Department of Agriculture SCS-TP 96.
Doorenbos J and Pruitt WO. 1975. Crop water requirements. FAO, Irrigation and Drainage paper No. 24. FAO
(Food and Agriculture Organization of the United Nations), Rome, Italy.
Doorenbos J and Pruitt WO. 1977. Crop water requirements. FAO, Irrigation and Drainage paper No. 24 (revised).
FAO (Food and Agriculture Organization of the United Nations), Rome, Italy.
FAO (Food and Agriculture Organization of the United Nations). 1977. Crop water requirements. FAO, Rome,
Italy.
FAO (Food and Agriculture Organization of the United Nations). 1985. Irrigation. A training manual of the United
Nation’s Food and Agriculture Organization. FAO, Rome, Italy.
Garg SK. 1989. Irrigation engineering and hydraulic structures. 8th ed. Khama Publishers, New Delhi, India. 1291
pp.
Hansen VE, Israelsen OW and Stringham GE. 1980. Irrigation principles and practices. 4th ed. Wiley, New York,
USA.
Murthy VNS. 2007. Text book of soil mechanics and foundation engineering. CBS Publishers and Distributors, New
Delhi, India. 1043 pp.
Panda SC. 2005. Principles and practices of water management. Agrobios, India, 345 pp.
Salter PJ and Goode JE. 1967. Crop response to water at different stages of growth. Commonwealth Agricultural
Bureaux, Farnham Royal, Bucks, UK.
Schwab GO, Frevert RK, Edminster TW and Barnes KK. 1993. Soil and water conservation engineering. 4th ed.
John Wiley and Sons, New York, USA. 507 pp.
Taffa Tulu. 2002. Soil and water conservation for sustainable agriculture. Mega Publishing Enterprise, Addis Ababa,
Ethiopia. 150 pp.
USDA (United States Department of Agriculture). 1960. Soil–plant–water relationships. National Engineering
Handbook, Section 15, Chapter 1. USDA, SCS, Washington, DC, USA. 72 pp.
USDA (United States Department of Agriculture)/ARS. 1962. Determining consumptive use and irrigation water
requirements. Agricultural Research Service Bulletin 1275:59.

126
Module 4

Pumps for small-scale irrigation

Prepared by:

Seleshi Bekele Awulachew (IWMI)


Philippe Lemperiere (IWMI)
Taffa Tulu (Adama University)

Supported through:

Improving Productivity and Market Success (IPMS) of Ethiopian farmers project


International Livestock Research Institute (ILRI), Addis Ababa, Ethiopia

January 2009






ILRI





INTERNATIONAL
LIVESTOCK RESEARCH
INSTITUTE

i
ii
Table of Contents
Introduction 131
Chapter 1 Basic concepts of energy and power 133
1.1 Energy measurement 133
1.2 Calculating energy 133
1.3 Power 134
Chapter 2 Selecting power source: Human power and engines 136
2.1 Human power 136
2.2 Diesel and petrol engines coupled with centrifugal pumps 141
2.3 Criteria and tips for selecting irrigation pumps 143
Chapter 3 Operation and maintenance of pumps 145
3.1 Suction head 145
3.2 Suction and delivery pipe 146
3.3 Maintenance of pumps 146
3.4 Pumping cost 147
3.5 Sustainability of pump-fed irrigation 147
Chapter 4 Water-powered pumps (hydraulic ram) 148
4.1 Operation principles and construction 148
4.2 Factors in design 151
4.3 Components of hydraulic ram 152
Chapter 5 Wind powered pumps 155
5.1 Wind-powered water pumps for livestock watering 155
5.2 Kinds of windmills 155
5.3 Choosing location for a windmill 156
5.4 Water delivered by wind-powered pump 157
5.5 Kinds of pumps available for use with windmills 157
Chapter 6 Solar-powered pumps 160
6.1 Working principles of solar-powered pumps 160
6.2 Solar pump installations 161
6.3 Some examples of solar pumps 161
References 165

129
130
Introduction
Water can be conveyed by means of natural slopes, by lifting to a higher point and by means of
pumps and pressurized pipelines. Devices for water lifting range from age-old indigenous water lifts
to highly efficient pumps, which operate by electric, petrol or diesel motors (Garg 1989; Michael
1990). A pump is a device used to raise, transfer, or compress liquids and gases. There are four
general classes of pumps, namely reciprocating, centrifugal, jet and other pumps. In each of the four
classes, steps are taken to prevent cavitation (the formation of a vacuum), which would reduce the
flow and damage the structure of the pump. Pumps used for gases and vapors are usually known as
compressors.

The indigenous water lifts were manually operated or animal-operated (Michael 1990). Based on the
optimum range in the height of lift, they can be grouped as low, medium and high head water lift. The
engine-powered pumps are classified into two major groups as positive and variable displacement
pumps. The positive displacement pumps are again subdivided into reciprocating and rotary pumps.
The reciprocating pump can either be a lift or a force pump. Both lift and force pumps can either be
single acting or double acting pumps. The variable displacement pumps are subdivided into centrifugal,
mixed-flow, propeller, jet and air lift pumps. The centrifugal pumps are further subdivided into volute,
diffuser and turbine pumps. The volute pumps can be a single stage or a multistage type. The turbine
pumps can be grouped as deep well and submersible turbine pumps. This module deals with pumps
that can be used for small-scale irrigation.

Reciprocating pumps consist of a piston moving back and forth in a cylinder that has valves to
regulate the flow of liquid into and out of the cylinder. These pumps may be single or double acting.
In the single acting pump, the pumping action takes place on only one side of the piston, as in the
case of the common lift pump, in which the piston is moved up and down by hand. In the double
acting pump, the pumping action takes place on both sides of the piston, as in the electrical or
steam-driven boiler feed pump, in which water is supplied to a steam boiler under high pressure.
These pumps can be single-stage or multistaged. Multistaged reciprocating pumps have multiple
cylinders in series.

Centrifugal pumps, also known as rotary pumps, have a rotating impeller known as a blade that is
immersed in the liquid. Liquid enters the pump near the axis of the impeller, and the rotating impeller
sweeps the liquid out toward the ends of the impeller blades at high pressure. The impeller also gives
the liquid a relatively high velocity that can be converted into pressure in a stationary part of the pump,
known as the diffuser. In high-pressure pumps, a number of impellers may be used in series, and the
diffusers following each impeller may contain guide vanes to gradually reduce the liquid velocity.
For lower-pressure pumps, the diffuser is generally a spiral passage, known as a volute, with its cross-
sectional area increasing gradually to reduce the velocity efficiently. The impeller must be primed
before it can begin operation—that is, the impeller must be surrounded by liquid when the pump is
started. Placing a checkvalve in the suction line, which holds the liquid in the pump when the impeller
is not rotating, can do this. If this valve leaks, the pump may need to be primed by the introduction of
liquid from an outside source such as the discharge reservoir. A centrifugal pump generally has a valve
in the discharge line to control the flow and pressure.

Jet pumps use a relatively small stream of liquid or vapor, moving at high velocity, to move a larger
flow of fluid. As the high-velocity stream passes through the fluid, it carries some of the fluid out of the

131
pump; at the same time, the high-velocity stream creates a vacuum that pulls fluid into the pump. Jet
pumps are often used to inject water into a steam boiler. Jet pumps have also been used to propel boats,
particularly in shallow water where a conventional propeller might be damaged.

A variety of positive-displacement pumps are also available, generally consisting of a rotating member
with a number of lobes that move in a close-fitting casing. The liquid is trapped in the spaces between
the lobes and then discharged into a region of higher pressure. A common device of this type is the gear
pump, which consists of a pair of meshing gears. The lobes in this case are the gear teeth.

132
Chapter 1 Basic concepts of energy and power
Chapter objectives:
Upon the completion of this chapter, you will be able to:

• define energy and power


• calculate energy and power

1.1 Energy measurement


Energy enables one to lift or pump water. Joule (J) is the international energy unit in the metric
measurement system. Since a joule is a very small amount of energy,1 engineers use Watt-hour (Wh)
where 1 Wh = 3600 joules or kilowatt-hour (kWh) = 1000 Wh. An important aspect of energy is
that it can be changed from one form to another. People and animals can convert food (= chemical
energy) into mechanical energy to drive their muscles. In a typical pumping system powered by a
petrol engine, the energy is changed three times before the water uses it. Chemical energy contained
within the gasoline is burnt in the engine to produce mechanical energy. This is passed to the pump via
a drive shaft and finally to the water via an impeller in the case of centrifugal pumps (Figure 1).

Chemical Mechanical Lifting


energy energy energy
Fuel Engine Pump water

Losses Losses Losses

Figure 1. Energy conversion and losses in a pumping system.

The system of energy transfer is not perfect and energy losses occur through friction between the moving
parts, water and pipes, and are usually lost as heat energy: An engine heats as fuel is burnt to provide
power. Energy losses can be very high in pumping systems, and so can be costly in terms of fuel use.

1.2 Calculating energy


The amount of energy required to lift water depends on the volume of water to be lifted and the head
(lifting height) required (equations 1a and b).

w V H
E = (1a)
367

Vwl H
E = (1b)
367
where E is energy in kilowatt hour (kWh) or in Watt hour (Wh), Vw is volume of water in m³, Vwl is
volume of water in litres and H is the head in metres.

1.  One joule enables to lift one litre of water of 10 centimetres.

133
Example 1.1

In a small irrigation scheme, irrigation water needs are 600 m³/day. Calculate the energy required each
day for lifting water 10 metres above the water source as in Figure 2.

(Answer: 16.3 kWh)

3
600 m/day

8m Suction head: 2 m
+ Delivery head: 8 m
= Total head: 10 m

2m

Pump

Figure 2. Water lifting to a height of 10 m.

1.3 Power
Power is often confused with energy. They are related but have different meanings. Energy is the capacity
to lift water. Power is the rate of using energy and is commonly measured in watt (W) or kilowatt (kW),
1 kW = 1000 W. Another measure of power is horsepower (hp) (1 kW = 1.36 hp). Power is calculated
as:
E
P = (2)
t

where P is power in Watt, E is energy in watt hour and t is time in hour. Discharge is volume of water flow
divided by the time elapsed. Using this relationship, Equation 3 is derived from Equations 1 and 2.

P = 9.81QH (3)

where Q is discharge in litres per second (litres/sec).

Example 1.2

In example 1.1, it was calculated that the energy required each day to lift 600 m³ of water through 10
metres was 16.3 kWh. Calculate the power required in kW if

• Pumping is 12 hours/day
• Pumping is 8 hours/day
• Pumping is 4 hours 30’ per day

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And in each case calculate the pump discharge in m3/h and litre/sec.

Answers

Power Pump discharge


Pumping 12 hours/day 1.36 kW 50 m3/h 14 litres/sec
Pumping 8 hours/day 2.04 kW 75 m3/h 31 litres/sec
Pumping 4 hours 30’/day 3.62 kW 133 m3/h 37 litres/sec
Reminder! Power is the rate of using energy.

Fast use High power and discharge


Energy and volume of water
Low power and discharge
Slow use

135
Chapter 2 Selecting power source: Human power
and engines
Chapter objectives:
Upon the completion of this chapter, you will be able to:

• understand the operation and irrigation capacity of treadle pumps


• understand centrifugal pumps
• explain the criteria for selecting irrigation pumps

There are many types of water pumps being used for irrigation and each pump type has different
characteristics and capabilities (Michael 1990). A pumping unit or ‘pump’ has a source of power or
engine to drive the pump that lifts water from the water source. The most common power sources
in Ethiopia are human power, diesel and gasoline. Electric motors are more reliable and cheaper
than petrol or diesel motors. As there is little rural electrification in Ethiopia they are seldom used.
Developing micro hydropower units on streams of Ethiopian highlands is certainly an option worth
considering.

Solar (still expensive) and wind-powered pumps (depending on wind conditions) are more appropriate
for domestic or livestock water supply since they do not usually provide enough steady power to pump
the volume of water required for irrigation. Animal powered pumps (noria, shadouf) have been in use
for centuries in some parts of the world but not in Ethiopia. Furthermore animals have to be fed. Past
experience in West Africa shows that this cost has been generally underestimated by people promoting
animal-powered pumping.

2.1 Human power


The treadle pump (commonly known as pedal pump) is a water-lifting device similar in principle
to the hand pump (Kay and Brabben 2000; Shigemichi and Shinohara 2004; Mangisoni 2006). The
difference lies in the fact that a hand pump consists of a single barrel or cylinder and one has to pump
up water with one’s hands, whereas the pedal pump comprises two cylinders (Figure 3) and requires
foot operation for lifting water (hence called a pedal pump). It is so simple to use that even a child,
a woman or even an old person can operate the pump by manipulating his/her body weight on two
foot pedals or treadles and by holding a bamboo or wooden frame for support. One can even make a
comfortable sitting arrangement and pedal while being seated.

Most treadle pumps release water into furrows, as they have no delivery pressure. The ‘Super Money
Maker’ treadle pump manufactured by ApproTEC in Kenya has a delivery pressure of about 10
metres, and thus can release water through a flexible pipe on top of the crops. A reasonably fit
man between 20 and 40 years old can produce a steady power output of 70 Watts (= 0.1 hp) (see
Photo 1). However it is not possible to convert all the 70 Watts into useful water pumped because
of losses through friction in the pump, valves and pipes. A useful water lifting power of 35 Watts is
a reasonable estimation for a man operating a treadle pump. The discharge and head for a useful
power of 35 Watts can be calculated (Equation 3) and are given in Table 1. Photos 2 and 3 show
various treadle pumps.

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Table 1. Treadle pump discharge and head assuming a useful power output of 35 Watts.
Head (m) 1.0 2.0 3.0 4.0
Discharge (litres/sec) 3.6 1.8 1.2 0.9
In practice, treadle pumps can be used when the required suction head does not exceed 4 to 6
metres.

Handle

Pulleys

Treadle support
Treadles

Cylinders
Intake pipe
Baseboard

Discharge pipe
Valve box

Figure 3. Treadle pump.

Photo 1. Kickstart Money Maker Pump (Courtesy, Kickstart).

137
Photo 2. Treadle pumps (IWMI 2006).

Malawi: Treadle pump models (from left)—Balaji metal treadles/pulley; MG Industries/pulley; Advaith,
wooden treadles; Zim metal treadles/pulley; MG Industries/bicycle cog and chain; Pipeco, Mw
wooden treadles/rubber pulley; Balaji metal treadles/pivot (Photo: Z Jere, Total Landcare Malawi and H
Phombeya, Land Resource Centre Malawi).
VILTEC Treadle-pump model 99 “zero welding”
(TAT BERn/SE3WE)

Reverse-mechanism Treadles

Water-outflow

Metal-band
Cylinder-block Piece of
(plastic pipes wood
as cylinders, or bricks
encased in a
concrete
block)
U-Element
(reinforced concrete)
Base
(wooden plank or
two wooden beams)
Water intake
(max 8 m vertical height)
Photo 3.Treadle pump of zero welding variant.

Irrigation capacity of treadle pumps

In Ethiopia, peak crop water requirements are about 6 mm/day in the highlands and 8 mm/day in
the lowlands. Irrigation efficiency is about 75%. Peak irrigation water requirements are then 8 mm/
day (= 80 m³/ha per day) and 11 mm/day (= 110 m³/ha per day) in Ethiopian highlands and lowlands,

138
respectively. Considering the human effort demanded to operate a treadle pump, 8 hours per day2
is a reasonable estimation of maximum daily pumping time. Treadle pumps irrigation capacity (or
irrigable area) is given in Table 2. Under most common conditions (head between 2 and 4 m), irrigation
capacity of a treadle pump is between 0.2 and 0.6 ha in Ethiopia. However, considering human effort
to operate a treadle pump, we recommend to limit irrigated area to 0.5 ha (Shah et al. 2000; Molza-
Banda 2006).

Table 2. Irrigation capacity of treadle pumps assuming a steady useful power of 35 watt 8 hours per day
Head (m) 1 2 3 4
Discharge (litres/sec) 3.6 1.8 1.2 0.9
Volume pumped in 8 hours (m3) 102.75 51.38 34.25 25.69
Irrigation capacity (ha) in highland 1.28 0.64 0.43 0.32
Irrigation capacity (ha) in lowland 0.93 0.47 0.31 0.23

Reminder!

For a farmer wanting to irrigate a small area from a shallow water source (less than 4
metres below the surface) a treadle pump may be a good choice.

Ethiopian farmers’ labour is not necessarily cheap and plentiful. A very large amount of
time and human effort is needed to provide the same power as a small engine. When
using a treadle pump, it takes approximately 30 minutes of continuous human effort to
pump what a small motorized pump (2.3 kW = 3 hp ) can pump in one minute!

Name of pumps Money maker Super money maker Swiss concrete pump
Manufacturer ApproTEC, Kenya ApproTEC Salam vocational Centre, Addis Ababa
Pump body Metal Metal Concrete
Cylinders Metal Metal Plastic
Piston Metal and rubber Metal and rubber Metal and rubber
Other components Metal and rubber Metal and rubber Metal and rubber
Method of joining components Welding Welding Bolts, nuts and screws
Practical max suction head 4m 4m 4m
Max delivery head 0m 13 m 0m
Weight (kg) 15 20 60
Manufacturer selling price (USD) 54 75

Four models of treadle pumps are manufactured in India. They are:

1. 3.5 inch pump (metal barrel) with bamboo treadles (Figure 4)


2. 3.5 inch pump (metal barrel) with metal treadles (Figure 5)
3. 5 inch concrete pump with (PVC sleeves) with wooden pedals (Figure 6)
4. 3.5 inch surface treadle pump (STP) (Figure 7)

The treadle pump is ideal for areas where the water table is high, ranging from 3 m to 7.5 m below the
ground. Besides, most of the models of the treadle pump can be used for drawing surface water, such
as from ponds, canals, streams and dug wells.

2.  In this case, human energy provided each day is about 70 W × 8 hours = 560 Wh.

139
Figure 4. Salient features of 3.5 inch pump (metal barrels) with bamboo treadles.

Figure 5. Salient features of 3.5 inch treadle pump (metal barrels) with metal treadles.

Figure 6. Salient features of 5 inch concrete pump (PVC Sleeves) with wooden pedals.

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Figure 7. Salient features of 3.5 inch Surface Treadle Pump (STP).

2.2 Diesel and petrol engines coupled with centrifugal pumps


2.2.1 Diesel and petrol engines
Petrol engines use a spark to ignite the fuel (gasoline) while diesel engines rely on the high temperature
achieved by very high compression to ignite diesel oil. The result in practice is that diesel engines are
about 3 times heavier than petrol pumps of equivalent power, more robust and with more precise fuel
injection components. A diesel engine is therefore more expensive to buy than a comparable petrol
engine; however, its working life (in years) will be normally longer than a petrol engine even if petrol
engines run fewer hours each day. A diesel engine is also better suited for running many hours a day,
day after day. By contrast small petrol engines are designed for running a few hours (up to 5 hours)
each day. Usually, petrol engines require more regular maintenance than diesel engines. However,
when a serious breakdown occurs to a diesel engine (i.e. troubles with injectors or injection pumps),
intervention of a well-qualified mechanic is necessary and spare parts are costly. As fuel oil is cheaper
than gasoline, operation costs of diesel engines are lower.

Reminder!

A petrol engine is a good choice when low weight for portability and low purchase
price are important and when the pump will be operated only a few hours per day.
A diesel engine is recommended when low maintenance and operation costs are
important and when the pump is likely to be operated more than five hours each
day.

2.2.2 Centrifugal pumps


Centrifugal pumps are the most commonly used engine-powered pumps for small-scale irrigation.
They are relatively cheap and very easy to maintain. The centrifugal pump has an impeller with blades,
which spins at high speed inside the pump casing (Figure 8). Water is drawn into the pump from the
source through a short inlet pipe or suction pipe. As the impeller spins, the water is thrown outwards
and is guided towards the outlet or delivery pipe. Centrifugal pumps are described by the diameter (in
mm) of the delivery connection pipe where the hose is connected. A rough guide to select a pump in
Ethiopia is presented in Table 3. It is wise to seek advice from an irrigation engineer before selecting
a pump.

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Table 3. Rough guide for pump selection in Ethiopia
Engine power kW (hp) Pump size (mm) Estimated highlands irrigable area Estimated lowlands irrigable area
1.5 (2) 25 1.5 ha 1.2 ha
3.7 (5) 50 5.0 ha 4.0 ha
5.2 (7) 75 9.0 ha 6.5 ha
6.7 (9) 100 12.0 ha 9.0 ha

Delivery
Power unit

Pump

Suction

Delivery

Suction

Figure 8. Motorized centrifugal pumps.

Irrigable area is estimated assuming irrigation efficiency is 50% and maximum pumping time is 12
hours per day. In practice:

• If actual maximum pumping time is for example 5 hours a day, reduce irrigation capacity by 5/12
ratio.
• An irrigation efficiency of 50% is an acceptable benchmark for surface irrigation with earthen
canals. However, due to poor operation and maintenance, irrigation efficiency may be less than
50%. This will reduce irrigation capacity.
Manufacturers produce a range of different impeller designs for any size of pumps. Depending on
the impeller design all motorized centrifugal pumps would give their best performance at a specific
motor speed, head and flow discharge. The pump manual will normally give the pump characteristics
under the form of a graph showing the relationship between head and discharge at the optimal engine
speed.

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Adequacy between power/head per discharge and efficiency of centrifugal pumps

Motorized pumps efficiency is the ratio between power used to lift water and mechanical power
provided by the motor. Centrifugal pumps are not very appropriate for surface irrigation. Because
of global market demand, they are designed to provide relatively high head and low discharge for a
given power while low head and large discharge is more suitable for surface irrigation. As there is no
practical alternative, some level of inefficiency, i.e. fuel wasting, has to be accepted.

Example 2.1

A pump driven by a 3.7 kW (5 hp) motor is designed to deliver about 14 litres/sec at 18 m of water
head. In this case the power delivered to lift water is 2.5 kW (calculated with Equation 3) and efficiency
is 68% (= 100 × 2.5 kW/3.7 kW). If farmers need to raise water through a total head of 5 m only, the
pump will then give a discharge of 21 litres/sec. The useful power to lift water will then be 1.0 kW and
efficiency 27%. In this case, using the same amount of fuel the pump provides less power or, in other
words, the pump uses more fuel to provide the same amount of energy.

Pump speed and efficiency

The pumps characteristic curve given by manufacturers assumes that the pump is run at its optimum
design speed. Diesel or petrol engines driving centrifugal pumps have a throttle to adjust the pump
speed and the optimum design speed is usually three-quarters of the maximum throttle. Farmers often
run their pumps very slowly to reduce the discharge usually because they find it difficult to manage
flow in the field. In this case inefficiency (waste of fuel) becomes much worse: the pump will use more
fuel even though the amount of water pumped is less. A pump gives its best performance at its optimum
design speed.

Reminder!

To avoid wasting fuel:

When selecting a pump, try to have the best possible adequacy between power
and required discharge and head. An irrigation engineer who understands pump
characteristics may help.

Centrifugal pumps should be operated close to optimum design speed that is usually
at three-quarters maximum engine throttle.

2.3 Criteria and tips for selecting irrigation pumps


When dealing with pumping technology, extension officers’ job consists mainly in guiding farmers for
selecting a technology well adapted to their needs and constraints. Suggested selection criteria are:

• Best possible adequacy between engine power and required discharge and head
• Low purchase cost
• Long working life
• High efficiency of human or fuel energy
• Low operating costs

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• Easy access to spare parts at reasonable price and low repair cost
• Portability in case of multiple users in different places or for limiting risk of theft.

Photo 4: Deep well pump, Kobo Girana Valley Development, Ethiopia (Courtesy, Sileshi B Awulachew).

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Chapter 3 Operation and maintenance of pumps
Chapter objectives:
Upon the completion of this chapter, you will be able to:

• understand suction and delivery head


• explain maintenance of pumps
• describe pumping cost
• determine the sustainability of pump-fed irrigation

3.1 Suction head


Treadle pumps or centrifugal pumps must be located above the water source and the pipe used to draw
water from the source into the pump is the suction pipe (Shah et al. 2000 and 2002). The difference
in height between the water surface and the pump is the suction head (or suction lift). Suction head is
the most important aspect affecting the operation of a pump. Pumps do not actually ‘suck’ water as it
is often imagined. A pump takes water from the source by creating a low pressure in the suction pipe.
Atmospheric pressure does the rest, pushing down on the water and forcing water up into the suction
pipe. At sea level atmospheric pressure is approximately 10 m head of water (= 1 kgf/cm²). In theory it
can push water up to 10 m; this upper limit applies to all pumps.

Because of friction losses and the difficulty to create an extremely low pressure, practical limit is 7 m
(Figure 9). Even at this limit pumps will have difficulties to operate and discharge will drop. At high
altitudes as in Ethiopian highlands, atmospheric pressure is less than at sea level, practical limit
decreases of 1 m for every 1000 m of altitude. At 2000 m above sea level, practical limit is 5 m.

Must be less than


3 m at high altitude
Shelf constructed
to bring pump
closer to the water

Practical limit 7 m

Recommended limit 3 m

Figure 9. Suction head limitation.

Priming a pump
All treadle pumps and most centrifugal pumps have to be primed before starting pumping. Priming
the pump simply means that the pumps casing and the suction pipe should be filled with water thus
expelling all the air from the pump-system.

145
Reminder!

Locate the pump less than 3 metres above water source. It is better to use a pump
to ‘push’ water rather than suck it, keep the pump as close to the water level as
possible.

3.2 Suction and delivery pipe


The suction pipe must be stiff-walled to prevent the pipe from collapsing under atmospheric pressure
when the pump creates a low pressure inside it. As a consequence, suction pipes are expensive, which
is another good reason for keeping the pump close to the water surface. The suction pipe must be
sufficiently immersed beneath the water surface so that there is no risk of drawing in air; to do so it may
be necessary to dig into the bed of the stream. However, the suction pipe inlet should not be placed on
the bed of the water source (stream, lake…) to avoid pumping dirt and mud. The delivery pipe does not
have to be stiff-walled, as the water pressure will keep it open. Lay-flat pipes are very common but are
not very durable and may be quickly damaged if moved around the farm.

With treadle pumps, water is usually released directly from the delivery pipe to the furrows (or on top
of the crops for treadle pumps having a delivery pressure). With motorized pumps, delivering the full
pump discharge directly to the crop beds or furrows is not wise. The flow is usually too strong to be well
controlled therefore can be damaging for crops and cause soil erosion. When they see this, farmers
reduce the flow by slowing the pump, which is also not wise. It is much better delivering water to a
stilling basin located at the highest part of the farm and then dividing and distributing water through
small canals to the crop bed or furrows.

Reminder!

Install pumps close to the water surface.

With motorized pumps:

• It is recommended to deliver water first to a stilling basin located at the highest


part of the farm and then distribute water by gravity (canals) to crops.
• To avoid excessive fuel waste, motorized pumps should run at a speed close
to the optimum design speed, i.e. about three-quarters of the maximum motor
throttle.
• When selecting a pump, try to have the best possible adequacy between power
and required discharge and head. An irrigation engineer who understands pump
characteristics may help.

3.3 Maintenance of pumps


Irrigation pumps and engines should be maintained following the instructions provided in the manufacture’s
manual. Inform farmers about these instructions through leaflets and training sessions. Try to involve local
pumps dealers, spare parts retailers and mechanics in these sessions. Farmers should be trained to carry out
routine maintenance tasks such as changing filters and bleeding fuel lines to remove air. Farmers should
know reliable mechanics in case of major problems and where to find spare parts at reasonable prices.

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3.4 Pumping cost
Farmers should be encouraged to keep a book for registering expenditures to run the pump: cost of fuel, oil
(lubricant) and spare parts. Organizing sessions enabling farmers to compare their pumping cost/irrigated
ha and pumping costs to their overall production costs would be useful to improve irrigation management.

Table 4 gives theoretical fuel consumption of well-maintained, not too old motorized pumps. As you
can see fuel cost of diesel engine are usually much lower as petrol engines. These data can help for
your follow-up activities.

Table 4. Theoretical fuel consumption of well maintained motorized pumps


Engine power kW (hp) Diesel engine Petrol engine
Consumption of Consumption of
diesel oil (litre/hour) gasoline (litre/hour)
1.5 (3) 0.7 1.7
3.7 (5) 1.7 4.1
5.2 (7) 2.4 5.8
6.7 (9) 3.0 7.4

3.5 Sustainability of pump-fed irrigation


Even properly maintained pumps need replacement at the end of their working life. There are many
examples of farmers having abandoned irrigated agriculture because they could not afford to replace
their old worn out pump. This particularly occurs when pumps have been donated or subsidized and
in group-based irrigation scheme with a relatively large number of farmers, says from experience more
than 30. Extension officers should provide guidance and follow-up support to farmers about financial
management of irrigation to help them saving money for pump replacement or major breakdown.
Seeking advice of financial professionals such as bankers, accountants of cooperative or credit
institutions is a good idea.

Reminder
• Saving money for pump replacement or major breakdown is a crucial issue for
pump-fed irrigation sustainability
• Irrigation financial management requires skills most farmers don’t have.
Hence farmers’ guidance and follow-up is important. Try to involve financial
professionals in doing so. In group-based irrigation schemes, difficulty of
financial management increases with number of farmers. Maximum group size
should be about 30 persons.

In theory, the money to be saved each year should be equal to the cost of the pump divided by its
working life expectancy. The latter varies with the conditions of operating the pump. Roughly life
expectancy of petrol engine powered pumps is 3–5 years, 6–10 years for a diesel engine. However,
more flexible management systems are possible, for instance based on profit made each season or
year.

147
Chapter 4 Water-powered pumps (hydraulic ram)
Chapter objectives:
After reading and understanding this chapter, you will be able to:

• explain operation principles of hydraulic ram


• construct home-made hydraulic ram
• describe factors in design of hydraulic ram
• explain the components of hydraulic ram

A hydraulic ram or impulse pump is a device that uses the energy of falling water to lift a lesser amount
of water to a higher elevation than the source (Figure 10). There are only two moving parts, and thus
there is little to wear out. Hydraulic rams are relatively economical to purchase and install. They can be
built with detailed plans and if properly installed, they can give many trouble-free years of service with
no pumping costs. For these reasons, the hydraulic ram is an attractive solution where a large gravity
flow exists. A ram should be considered when there is a source that can provide at least seven times
more water than the ram is to pump and the water is, or can be made, free of trash and sand. There
must be a site for the ram at least 0.5 m below the water source and water must be needed at a level
higher than the source.

Figure 10. A hydraulic ram that drives a fountain at the Centre for Alternative Technology.

4.1 Operation principles and construction


4.1.1 Principles of operation
A hydraulic ram has only two moving parts, a spring or weight loaded ‘waste’ valve sometimes known
as the ‘clack’ valve and a ‘delivery’ check valve, making it cheap to build, easy to maintain, and very
reliable. In addition, there is a drive pipe supplying water from an elevated source, and a delivery pipe,
taking a portion of the water that comes through the drive pipe to an elevation higher than the source.
The sequence of its operation is shown below:

Referring to Figure 11, initially, the [4] waste valve is open, the [5] delivery valve is closed. The water
in the [1] drive pipe starts to flow under the force of gravity and picks up speed and kinetic energy until

148
it forces the waste valve closed. The momentum of the water flow in the supply pipe against the now
closed waste valve causes a water hammer, raises the pressure in the pump and opens the delivery
valve [5], so some water flows into the delivery pipe [3]. Since this water is being forced uphill through
the delivery pipe rather than it is falling downhill from the source, the flow slows down and when it
reverses the delivery check valve closes. If all water flow has stopped, the loaded waste valve reopens
against the now static head, allowing the process to begin again. A pressure vessel [6] containing air,
cushions the hydraulic pressure shock when the waste valve closes, and it also improves the pumping
efficiency by allowing a more constant flow through the delivery pipe.

3 6
4
5 2
1

(1) Inlet — drive pipe; (2) Free flow at waste valve; (3) Outlet — delivery pipe; (4) Waste valve; (5) Delivery check valve; and
(6) Pressure vessel.
Figure 11. Sequence of operation of a hydraulic ram.

The optimum length of the drive pipe is 5 to 12 times the vertical distance between the source and the
pump or 500 to 1000 times the diameter of the delivery pipe whichever is less. This length of drive pipe
typically results in a period between pulses of 1 to 2 seconds. A typical efficiency is 60%, but up to 80%
is possible. The drive pipe is ordinarily straight but can be curved or even wound in a spiral. The main
requirement is that it is inelastic, strong and rigid as otherwise it would greatly diminish the efficiency.

4.1.2 Home-made hydraulic ram pump


The information in Figure 12 is provided as a service to those wanting to build their own hydraulic ram
pump at home. The data from our experiences with one of these home-made hydraulic ram pumps is
listed in Table 5.

16

15

14

11 13
10 12 4

17
7 6 2 2 3 1
8 9 5

Figure 12. Home-made hydraulic ram.

149
Table 5. Materials for Figure 12
1 1 1/4” valve 10 1/4” pipe cock
2 1 1/4” tee 11 100 psi gauge
3 1 1/4” union 12 1 1/4” × 6” nipple
4 1 1/4” brass swing check valve (picture) 13 4” × 1 1/4” bushing
5 1 1/4” spring check valve 14 4” coupling
6 3/4” tee 15 4” × 24” PR160 PVC pipe
7 3/4” valve 16 4” PVC glue cap
8 3/4” union 17 3/4” × 1/4” bushing
9 1 1/4” × 3/4” bushing
All connectors between the fittings are threaded pipe nipples — usually 2” in length or shorter. This
pump can be made from PVC fittings or galvanized steel. In either case, it is recommended that the 4”
diameter fittings be PVC fittings to conserve weight.

Conversion note: 1” (1 inch) = 2.54 cm; 1 PSI (pound/square inch) = 6.895 KPa or 0.06895 bar; 1
gallon per minute = 3.78 litre per minute. PR160 PVC pipe is PVC pipe rated at 160 psi pressure.

The samples for the installations are shown in Figures 13, 14 and 15.
Sample hydraulic ram installation Water tank

Discharge pipe

Inlet pipe Hydraulic Pumping


ram elevation

Water “head”
above ram

Figure 13. This installation is the ‘normal’ ram system where the inlet pipe is less than the maximum length allowed. No stand
pipe or open tank is required.

Sample hydraulic ram installation


(with open tank)
Water tank
Hydraulic
ram Discharge
Open
pipe
water
Supply tank Inlet
pipe
pipe Hydraulic Pumping
ram elevation

Water “head”
above ram

Figure 14. This installation is one option used where the inlet pipe is longer than the maximum length allowed. The open water
tank is required to allow dissipation of the water hammer shock wave.

150
Sample hydraulic ram installation
(with stand pipe)

Water tank

Discharge
pipe

Stand pipe
Supply pipe
Pumping
Hydraulic elevation
Inlet ram
pipe

Water “head”
above ram

Figure 15. This installation is another option used where the inlet pipe is longer than the maximum length allowed. The stand
pipe (open to atmosphere at the top) is required to allow dissipation of the water hammer shock wave.

4.2 Factors in design


Before a ram can be selected, several design factors must be known.

1. The difference in height between the water source and the pump site (called vertical fall).
2. The difference in height between the pump site and the point of storage or use (lift).
3. The quantity (Q) of flow available from the source.
4. The quantity of water required.
5. The length of pipe from the source to the pump site (called the drive pipe).
6. The length of pipe from the pump to the storage site (called the delivery pipe).
Once this information has been obtained, a calculation can be made to see if the amount of water
needed can be supplied by a ram. The formula is:

D = (S × F × E)/L 

where:

D = amount delivered in litres per 24 hours


S = quantity of water supplied in litres per minute
F = the fall or height of the source above the ram in metres
E = the efficiency of the ram (for commercial models use 0.66, for home built use 0.33 unless
otherwise indicated)
L = the lift height of the point of use above the ram in metres.

Table 6 solves this formula for rams with efficiencies of 66 percent, a supply of 1 litre per minute,
and with the working fall and lift shown in the table. For supplies greater than 1 litre/minute, simply
multiply by the number of litres supplied.

151
Table 6. Ram performance data for a supply of 1 litre/minute
Litres delivered over 24 hours
Lift—Vertical height to which water is raised above the ram (m)
Working fall (m)
5 7.5 10 15 20 30 40 50 60 80 100 125
1.0 144 77 65 33 29 19.5 12.5          
1.5   135 96.5 70 54 36 19 15        
2.0   220 156 105 79 53 33 25 19.5 12.5    
2.5   280 200 125 100 66 40.5 32.5 24 15.5 12  
3.0     260 180 130 87 65 51 40 27 17.5 12
3.5       215 150 100 75 60 46 31.5 20 14
4.0       255 173 115 86 69 53 36 23 16
5.0       310 236 155 118 94 71.5 50 36 23
6.0         282 185 140 112 93.5 64.5 47.5 34.5
7.0           216 163 130 109 82 60 48
8.0             187 149 125 94 69 55
9.0             212 168 140 105 84 62
10.0             245 187 156 117 93 69
12.0             295 225 187 140 113 83
14.0               265 218 167 132 97
16.0                 250 187 150 110
18.0                 280 210 169 124
20.0                   237 188 140

4.3 Components of hydraulic ram


A hydraulic ram installation consists of a supply, a drive pipe, the ram, a supply line and usually a
storage tank (see Figures 13–16).
Supply line
Stand pipe
Supply

D
riv Ram
e To storage
pi
pe

Figure 16. Ram pump remote from source.

Supply. The intake must be designed to keep trash and sand out of the supply since these can plug up
the ram. If the water is not naturally free of these materials, the intake should be screened or a settling
basin provided. When the source is remote from the ram site, the supply line can be designed to
conduct the water to a drive pipe as shown in Figure 16. The supply line, if needed, should be at least
one pipe diameter larger than the drive pipe.

Drive pipe. The drive pipe must be made of a non-flexible material for maximum efficiency. This is
usually galvanized iron pipe, although other materials cased in concrete will work. In order to reduce
head loss due to friction, the length of the pipe divided by the diameter of the pipe should be within the
range of 150–1000. Table 7 shows the minimum and maximum pipe lengths for various pipe sizes.

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Table 7. Range of drive pipe lengths for various pipe diameters
Drive pipe size (mm) Length (metres)
Minimum Maximum
13 2 13
20 3 20
25 4 25
30 4.5 30
40 6 40
50 7.5 50
80 12 80
100 15 100

The drive pipe diameter is usually chosen based on the size of the ram and the manufacturer’s
recommendations as shown in Table 8. The length is four to six times the vertical fall.

Table 8. Drive pipe diameters by hydram manufacturer’s size number


Hydram size 1 2 3 3.5 4 5 6
Pipe size (mm) 32 38 51 63.5 76 101 127

Ram. Rams can be constructed using commercially available check valves or by fabricating check
valves. They are available as manufactured units in various sizes and pumping capacities. Rams can be
used in tandem to pump water if one ram is not large enough to supply the need. Each ram must have
its own drive pipe, but all can pump through a common delivery pipe as shown in Figure 17.

Collection water

Overflow returned
to stream

To storage
Drive pipes

Drainage ditch
for waste water Concrete pad

Figure 17. Multiple ram with common delivery pipe.

When installing the ram, it is important that it be level, securely attached to an immovable base,
preferably concrete, and that waste-water be drained away. The pump cannot operate when submerged.
Since the ram usually operates on a 24-hour basis the size can be determined for delivery over a 24-
hour period. Table 9 shows hydraulic ram capacities for one manufacturer’s hydrams.

153
Table 9. Hydram capacity by manufacturer’s size number
  Size of hydram
1 2 3 3.5 4 5X 6X 5Y 6Y
Volume of drive water needed 7–16 12–25 27–55 45–96 68–137 136–270 180–410 136–270 180–410
(litres/min)
Maximum lift (m) 150 150 120 120 120 105 105 105  

Delivery pipe. The delivery pipe can be of any material that can withstand the water pressure. The size
of the line can be estimated using Table 10.

Table 10. Sizing the delivery pipe


Delivery pipe size (mm) Flow (litres/min)
30 6–36
40 37–60
50 61–90
80 91–234
100 235–360

Storage tank. This is located at a level to provide water to the point of use. The size is based on the
maximum demand per day.

154
Chapter 5 Wind powered pumps
Chapter objectives:
After reading and understanding this chapter, you will be able to:

• describe and adopt wind-powered water pumps for livestock watering


• explain kinds of windmills
• choose a location for a windmill
• estimate water delivered by wind-powered pump
• know kinds of pumps available for use with windmills

5.1 Wind-powered water pumps for livestock watering


Wind power is a non-polluting renewable energy resource that can be harnessed where access to
power lines is not practical. There are three types of wind power systems. Two of them use mechanical
power to pump water, while the third converts wind power to electrical energy.

Mechanical—piston pump—This system converts rotary wind power to vertical motion, using a snake
rod and a piston pump to lift water.

Mechanical—air lift pump—This system uses wind power to charge a compressor that pumps air to
lift water.

Electrical pump—The electrical pumping system channels the energy generated directly to the water
pump, and/or to a battery storage system. The system design will depend on:

• your specific energy needs


• whether a battery storage system is required
• the amount of wind available to the site.
Batteries can account for more than 20% of the total capital investment, so they are a key factor if you
are considering an electrical pumping system. Water supplies such as wells and dugouts can often
be developed on the open range. However, the availability of power supplies on the open range is
often limited, so some alternate form of energy is required to convey water from the source to a point
of consumption. Wind energy is an abundant source of renewable energy that can be exploited for
pumping water in remote locations, and windmills are one of the oldest methods of harnessing the
energy of the wind to pump water (Figure 18).

5.2 Kinds of windmills


There are generally considered to be two types of windmills, with the classification depending on the
orientation of the axis of rotation of the rotor. Vertical-axis wind turbines are efficient and can obtain
power from wind blowing in any direction, whereas horizontal-axis devices must be oriented facing
the wind to extract power. Most windmills for water-pumping applications are of the horizontal-axis
variety, and have multi-bladed rotors that can supply the high torque required to initiate operation of a
mechanical pump. Windmills can also be used to generate electricity, but electricity-generating units
usually consist of vertical-axis rotors or high-speed propellor rotors, due to the requirement for low
starting torques. Figure 18 illustrates a typical water-pumping windmill.

155
130–180 m or
15 to 20 times height of
obstruction

Gear box

Tail
Mill swivel
Multi-blade
rotor Pump rod
Tower 5–6 m
swivel
Minimum
Pump rod

Well seal Packer head


Discharge Stock
pipe tank
Tower footing

Water level

Drop pipe
Pump cylinder
Screen

Figure 18. Typical windmill water pump.

5.3 Choosing location for a windmill


The primary consideration in choosing a site for a windmill is whether there is sufficient wind for such
a device to be feasible. Obtaining site-specific measurements of wind speed and duration during the
period over which water pumping is required is the only reliable way of determining whether a wind-
powered pumping unit will be a viable option. To take such measurements, an anemometer is required
(Figure 19).

Hand-held Tower-mount
anemometer anemometer Portable trailer-mounted tower

Figure 19. Anemometer for measuring wind speed.

Economical hand-held anemometers are available, but their use requires that a considerable amount
of time be spent on site to establish meaningful records. A better way of gathering wind data would be
to mount an anemometer (with an automated data recording device) on a tower similar in height to the
proposed windmill for the entire period of interest.

156
Typically television or radio antenna towers can be used, and some are available as portable, trailer-
mounted units.

Windmills used to generate electricity to power an electrical pump can be located away from the
pumping unit, and windmills that power an air compressor, which operates an airlift pump, can also be
located away from the pump. However, most windmills are designed to operate a reciprocating piston-
type pump and must be located directly over the water source (usually a well).

To ensure that the windmill receives a free flow of air from all directions, the rotor of a windmill should
be located at least 5 to 6 m (15 to 20 feet) higher than any obstruction within about 130 to 180 m (450
to 600 feet) of the windmill site. In fact, wind speeds generally increases with altitude, so the tower
should be as high as reasonably possible, regardless of the presence of obstructions. Topographic
effects, such as confined draws and hills, should also be considered.

5.4 Water delivered by wind-powered pump


The amount of water a wind-powered water pumping system can deliver depends on the speed and
duration of the wind, the size and efficiency of the rotor, the efficiency of the pump being used, and
how far the water has to be lifted. The power delivered by a windmill can be determined from the
following equation:

P = 0.0109D2V3η

where P is power in watts, D is the rotor diameter in metres, V is the wind speed in kilometres per
hour, and η is the efficiency of the wind turbine. As can be seen from this expression, relatively large
increases in power result from comparatively small increases in the size of the rotor and the available
wind speed; doubling the size of the rotor will result in a four-fold increase in power, while doubling
the wind speed will result in an eight-fold increase in power. However, the efficiency of wind turbines
decreases significantly in both low and high winds, so the result is that most commercially-available
windmills operate best in a range of wind-speeds between about 15 km/hr and 50 km/hr.

5.5 Kinds of pumps available for use with windmills


If the windmill is used to generate electricity to power an electrical pump, it will probably be necessary
to store the electricity in batteries due to the variability in generation. Therefore, a pump powered by an
electrical motor for use in conjunction with a windmill that generates electricity should have a Direct
Current (DC) motor. For such systems, it is important to use good-quality deep-cycle batteries and to
incorporate electrical controls such as blocking diodes and charge regulators to protect the batteries.

The most common type of pump used with windmills is the positive-displacement cylinder pump driven
by a reciprocating rod connected to a gearbox at the windmill rotor (Figure 20). The performance of
these pumps can be enhanced through the addition of springs, cams and counterweights that alter the
stroke cycle and off-set the weight of the drive rod, thereby reducing the starting torque and allowing
the system to perform better in light winds.

An alternative to the traditional cylinder pump is the airlift pump (Figure 21). The air-lift pump is a type
of deep-well pump, sometimes used to remove water from mines. It can also be used to pump slurry of
sand and water or other ‘gritty’ solutions. In its most basic form this pump has no moving parts, other

157
than an air compressor driven by the windmill. The efficiency of the air compressor is a prime factor in
determining the overall efficiency of the pump. Compressed air is piped down the well to a foot piece
attached to the discharge pipe. As air is discharged into the water column in the discharge pipe, a two-
phase mixture of air and water is formed that is less dense than the surrounding water in the well. This
apparent density difference is what causes water to rise in the discharge pipe.
Down stroke Up stroke

Drop pipe

Pump rod

Plunger
& valve
Bottom
check
valve
Intake
screen

Well
casing
Figure 20. Typical windmill pump cylinder.

Figure 21. Air-lift pump.

Airlift pumps can lift water at rates between 20 to 2000 gallons per minute, up to about 750 feet. The
discharge pipe must be placed deep into the water, from 70% of the height of the pipe above the water

158
level (for lifts up to 20 feet) down to 40% for higher lifts. This is the most significant drawback to airlift
pumps, because many wells do not have the required depth of standing water. An advantage to this
kind of pump is that the windmill can be located away from the well, and the windmill/air-compressor
combination can also be used to aerate dugouts.

159
Chapter 6 Solar-powered pumps
Chapter objectives:
After reading and understanding this chapter, you will be able to:

• explain working principles of solar-powered pumps


• install solar pumps
• know some types of solar pumps such as small solar pump with fountain head, large solar
fountain pump, submersible solar pump, solar pool pump system (centrifugal surface pump),
and solar pond pump system

A solar powered pump is a pump running on the power of the sun. A solar powered pump can be
more environmental friendly and economical in its operation compared to pumps powered by an
internal combustion engine (ICE). A solar powered pump consists of two parts, namely (a) the actual
pump, and (b) the energy source being powered by the sun. It can provide a reliable water supply and
eliminate the installation of power lines in environmentally sensitive areas. Because power lines are
not needed, there is no need to spray chemicals around the base of poles. Solar-powered pumps rely
on photovoltaic (PV) panels or modules—composed of silicone cells connected in parallel or series—
which generate electricity when sunshine strikes the surface of the cells. Power modules are available
in various wattages and voltages. PV panels pose little or no threat to the environment, wildlife and
people. Because PV systems must be custom designed to user and site characteristics, costs vary. Prices
range from USD 900 to more than USD 6000.

A combined solar and wind powered pump system is designed for getting water to remote rural
locations and is used extensively worldwide. The main application is for getting water from wells or
boreholes for livestock or drinking water. Solar and wind powered pumps can also be used for surface
water management and the irrigation of fields.

6.1 Working principles of solar-powered pumps


The process is simple, the pump is submersible and is lowered into the water source and it is powered
by a direct drive renewable energy system: either a wind turbine or solar panels (PV). The solar panels
or wind turbine produce electricity, which is passed through a control unit and can be connnected to
batteries as well, and this drives the pump. The pump can be powered by wind turbines, solar panels,
generators and a combination of some or all three.

Figure 22. Combination of solar and wind-powered pumps.

160
6.2 Solar pump installations
Solar PV water pumping systems are used for irrigation and drinking water in India. The majority of
the pumps are fitted with a 200–3000 watt motor and is powered with 1800 Wp PV arrays, which can
deliver about 140 thousand litres of water/day from a total head of 10 metres. By the 30th of September
2006, a total of 7068 solar PV water-pumping systems have been installed.

6.3 Some examples of solar pumps


(A) Small solar pump with fountain head
A small solar pump with fountain head is powered by direct sunlight that is gathered by the solar
panel (Figure 23). There is no need for batteries or wiring. It includes three different fountain heads
for different fountain shapes. The solar pump has an extra-long cord that allows the solar panel to be
placed up to 4.5 m from the fountain.

Figure 23. Small solar pump with fountain head.

(B) Large solar AC fountain pump


These powerful, compact, solar- and AC-powered pumps are easy to set up yourself (Figure 24). Not
only do they include a separate solar panel you stake into the ground where sunlight is most accessible,
it also comes with a UL-listed AC transformer and jack so you can power the fountain even at night.
It includes 4.5 m-long cord (from solar panel to pump), adjustable solar panel spike, assorted spray
nozzles, and LED accent light.

Figure 24. Large solar AC fountain pump.

161
(C) Submersible solar pump
A submersible solar pump is directly powered by solar panels, thus requiring no batteries. When the
sun shines, the variable speed DC brushless pump will start pumping and continue pumping until there
is insufficient sun. As an option the solar panels can be mounted on a mechanical sun tracking system
that will provide maximum output from the solar panels.

Water can be pumped from as deep as 240 metres and systems can be configured to suit your daily
water needs and lift requirements.

Application:

• rinking water supply


D
• Livestock watering
• Pond management
• Irrigation
• Almost any other application you can think of
Characteristics:

• L ifts up to 240 m
• Flow rate upto 11.0 m3/h
• Simple installation
• Maintenance-free
• High reliability and life expectancy
• Cost-effective pumping

(D) Solar pool pump system (Centrifugal surface pump)


A solar pool pump system is shown in Figure 25.

Application:

• S wimming pool water circulation through a filter system and thermal collectors
• Pond management
• Irrigation
• Aquariums
• Fish farms
Characteristics:

• F low rate upto 15.0 m3/h


• Maintenance-free thanks to brushless DC motor
• Excellent efficiency
Components and features:

• ontroller PS 600
C
• Controlling of the pump system and monitoring of the operating states
• Mounted at surface (no submerged electronic parts)
• Two control inputs for well probe (dry running protection), float or pressure
• Switches, remote control etc.

162
• utomatic reset 20 minutes after well probe turns pump off
A
• Protected against reverse polarity, overload and high temperature
• Speed control, maximum pump speed adjustable to reduce flow rate to approximately 30%
• Solar operation: integrated MPFT (Maximum Power Point Tracking)
• Battery operation: low voltages disconnect and restart after battery has recovered
• Maximum efficiency 92% (motor ÷ controller)
• Motor ECDRIVE 600 BADU Top
• Brushless maintenance-free DC motor
• Pump End (PE) BADU top 12
• Monoblock-type pump with integrated strainer tank
• Bellow mechanical seal is mounted on a plastic shaft protected sleeve
• Motor/pump shaft has no contact with fluid
• Total electric separation
• Strainer capacity approximately 3 litres
• Strainer basket mesh size approximately 3.2 × 2.6 mm

Figure 25. Solar pool pump.

(E) Solar pond pump system


Solar pond pumps allow free operation by using solar energy; independent of power grids anywhere
sunlight is available (Figure 26). It is environmentally friendly using sunlight as an alternate energy
source. The high quality module makes solar powered fountains possible until sunset and with the
addition of a battery system operation can be extended.

163
(a)

Figure 26. Solar pond pump with (a) solar panels; and (b) the pump.

164
References
Garg SK. 1989. Irrigation engineering and hydraulic structures. 8th ed. Khama Publishers, New Delhi, India. 1291
pp.
Kay M and Brabben T. 2000. Treadle pumps for irrigation in Africa. Knowledge Synthesis Report No. 1. IPTRID
Secretariat. FAO (Food and Agriculture Organization of the United Nations), Rome, Italy.
Mangisoni J. 2006. Impact of treadle pump irrigation technology on smallholder poverty and food security in
Malawi: A case study of Blantyre and Mchinji Districts. Report written for IWMI. IWMI (International Water
Management Institute), Pretoria, South Africa.
Michael AM. 1990. Irrigation: Theory and practice. Vikas Publishing House, New Delhi, India. 801 pp.
Mloza-Banda H. 2006. Experiences with micro irrigation technologies and practices: Malawi. Report written for
IWMI. IWMI (International Water Management Institute), Pretoria, South Africa.
Shah T, Alam M, Dinesh Kumar M, Nagar RK and Singh M. 2000. Pedaling out of poverty: Socio-economic impact
of a manual irrigation technology in South Asia. Research Report 45. IWMI (International Water Management
Institute), Colombo, Sri Lanka.
Shah T, van Koppen B, Merrey D, de Lange M and Samad M. 2002. Institutional alternatives in African smallholder
irrigation: Lessons from international experience with irrigation management transfer. IWMI Research Report
No. 60. IWMI (International Water Management Institute), Colombo, Sri Lanka.
Shigemichi I and Shinohara K. 2004. The impact of treadle pump on small-scale farmers in Malawi. Total Land
Care. New Building Society House, Lilongwe, Malawi.
Watt SB. 1974. A manual on hydraulic ram for pumping water. Intermediate Technology Publication limited,
London, UK. 37 pp.

165
166
Module 5 – Part I

Irrigation methods: Surface irrigation—


Options for smallholders

Prepared by:

Seleshi Bekele Awulachew (IWMI)


Philippe Lemperiere (IWMI)
Taffa Tulu (Adama University)

Supported through:

Improving Productivity and Market Success (IPMS) of Ethiopian farmers project


International Livestock Research Institute (ILRI), Addis Ababa, Ethiopia

January 2009






ILRI





INTERNATIONAL
LIVESTOCK RESEARCH
INSTITUTE

i
ii
Table of Contents
Chapter 1 Furrow-basin irrigation 171
1.1 When to use furrow-basin irrigation 171
1.2 Layout 171
1.3 Irrigating furrow basins 172
1.4 Planting techniques 172
Chapter 2 Basin irrigation 174
2.1 When to use basin irrigation 174
2.2 Basin layout 174
2.3 Basin construction 177
2.4 Irrigating basins 180
2.5 Maintenance of basins 184
Chapter 3 Furrow irrigation 185
3.1 When to use furrow irrigation 185
3.2 Furrow layout 187
3.3 Furrow construction 190
3.4 Irrigating furrows 192
3.5 Planting techniques 196
3.6 Maintenance of furrows 196
Chapter 4 Other methods of surface irrigation 197
4.1 Spate irrigation 197
4.2 Surge flow 197
4.3 Cablegation 201
References 203

169
170
Chapter 1 Furrow-basin irrigation
Chapter objectives:
Upon the completion of this chapter, you will be able to:

• identify when to use furrow-basin irrigation


• layout furrow-basin irrigation
• irrigate furrow basins
• use the planting techniques of furrow-basin irrigation

1.1 When to use furrow-basin irrigation


Furrow-basin irrigation is the most suitable irrigation method for smallholder farmers, except rice
growers. Unlike basin or furrow irrigation, farmers can do levelling manually. Field irrigation efficiency
is high at between 0.7% and 0.8%. Furrow basins are labour intensive; hence this method is not
recommended on large farms (Adeoti et al. 2006; IWMI 2006). Furrow-basin irrigation is particularly
suitable for vegetables and other crops that would be damaged if water covered their stem or crown
(Namara et al. 2005; IWMI 2006; Mloza-Banda 2006). Flat or gentle slopes are preferred for furrow-
basin irrigation. If slope exceeds 0.5% then levelling is necessary. Furrows can be used on most soil
types. However, as with all surface irrigation methods, very coarse sands are not recommended, as
percolation losses can be high.

1.2 Layout
Ridges are made within a basin and plants are grown in rows (Figure 1). The distance between ridges
equals the required row distance of the crop (Figure 2).

Figure 1. Layout of furrow-basin irrigation.

171
20–30 cm

20 cm
15 cm

10–15 cm

Figure 2. Dimensions of a furrow and a ridge.

1.3 Irrigating furrow basins


Water is supplied by making a break in the feeder canal. Discharge at plot gate should be between 3
litres/sec and 5 litres/sec to allow farmers to manipulate water efficiently.

1.4 Planting techniques

Figure 3. Planting technique 2: Planting crops on top of the ridge.

Table 1 Width of ridge (L) and distance between furrows (D)

Crops L Distance within row


Cabbage 50 cm 30 – 40 cm
Potato 90 cm 30 cm
Sweet potato 90 cm 40 cm
Tomato 100 cm 30 cm
Pepper 90 cm 25 cm

Figure 4. Planting technique 2: Planting in the sides of the ridge.

172
Table 2. Crops planted on the sides of the ridge
Crops D Distance within row
Carrot 30 cm 3 cm
Beans 40 cm 30 cm
Garlic 30 cm 5–10 cm
Onion 30 cm 5–7 cm
Pea 30 cm 5 cm
Shallot 30 cm 3 cm

173
Chapter 2 Basin irrigation
Chapter objectives:
After reading and understanding this chapter, you will be able to:

• identify when to use basin irrigation


• design basins
• layout basins
• construct basins
• irrigate basins
• maintain the basins

2.1 When to use basin irrigation


Basin irrigation is suitable for many field crops (Hansen et al. 1980; Garg 1989; Shah et al. 2002).
Paddy rice grows best when its roots are submerged in water and so basin irrigation is the best method
to use for this crop. Other crops, which are suited to basin irrigation include: pastures (e.g. alfalfa,
clover); trees (e.g. citrus, banana); cereals (e.g. maize, wheat, barley) etc. Basin irrigation is generally
not suited to crops, which cannot stand in wet or waterlogged conditions for periods longer than 24
hours. These are usually root and tuber crops such as potatoes, cassava, beet and carrots, which require
loose, well-drained soils.

The flatter the land surface, the easier it is to construct basins. On flat land only minor levelling may
be required to obtain level basins. It is also possible to construct basins on sloping land, even when
the slope is quite steep. Level basins can be constructed like the steps of a staircase; these are called
terraces.

Soil types those are suitable for basin irrigation depends on the crop grown. A distinction has to be
made between rice and non-rice or other crops.

Paddy rice is best grown on clayey soils, which are almost impermeable and percolation losses are low.
Rice could also be grown on sandy soils but percolation losses will be high unless a high water table
can be maintained (Michael and Pandya 1972). Such conditions sometimes occur in valley bottoms.
Although most other crops can be grown on clays, loamy soils are preferred for basin irrigation so that
water logging (permanent saturation of the soil) can be avoided. Coarse sands are not recommended
for basin irrigation, due to the high infiltration rate, which means that percolation losses can be high.
Also soils that form a hard crust when dry (capping) are not suitable.

2.2 Basin layout


Basin layout not only refers to the shape and size of basins but also to the shape and size of the bunds
(Michael and Pandya 1972; Hansen et al. 1980; Garg 1989; Shah et al. 2002; IWMI 2006). What is
the shape of the basin: square, rectangular or irregular? What is the size of the basin: 10, 100, 1000 or
10,000 m2? How high should the bund be: 10, 50 or 100 cm? What is the shape of the bund? These
aspects are discussed in the following sections.

174
2.2.1 Shape and size of basins
The shape and size of basins are determined by the land slope, the soil type, the available stream size
(the water flow to the basin), the required depth of the irrigation application and farming practices. The
main limitation on the width of a basin is the land slope. If the land slope is steep, the basin should be
narrow; otherwise too much earth movement will be needed to obtain level basins. Table 3 provides
some guidance on the maximum width of basins or terraces, depending on the land slope.

Table 3. Approximate values for the maximum basin or terrace width (m)
Slope Maximum width (m)
(%) Average Range
0.2 45 35–55
0.3 37 30–45
0.4 32 25–40
0.5 28 20–35
0.6 25 20–30
0.8 22 15–30
1.0 20 15–25
1.2 17 10–20
1.5 13 10–20
2.0 10 5–15
3.0 7 5–10
4.0 5 3–8

Three other factors, which may affect basin width, are the depth of fertile soil, method of basin
construction, and agricultural practices. If the topsoil is shallow, there is a danger of exposing the
infertile subsoil when the terraces are excavated. This can be avoided by reducing the width of basins
and limiting the depth of excavation. The size of basins depends not only on the slope but also on the
soil type and the available water flow to the basins. The relationship between soil type, stream size and
size of the basin is given in Table 4. Values are based on practical experience, and have been adjusted
in particular to suit small-scale irrigation conditions.

Table 4. Suggested maximum basin areas (m2) for various soil types and available stream sizes (litre/sec)
Stream size Sand Sandy Clay Clay
(litre/sec) loam loam
5 35 100 200 350
10 65 200 400 650
15 100 300 600 1000
30 200 600 1200 2000
60 400 1200 2400 4000
90 600 1800 3600 6000
Example of how to estimate basin sizes

Question: Estimate the dimensions of basins, when the soil type is a deep clay loam and the land slope is
1%. As basin construction is mechanized, the terraces should be as wide as possible. The avail-
able stream size is 25 litres/sec.
Answer: From Table 1 the maximum basin or terrace width for a slope of 1% is 25 m (range 15–25 m).
From Table 2 the maximum basin size for a clay loam soil and an available stream size of 25 litres/
sec is 1000 m2.
If the total basin area is 1000 m2 and the width is 25 m, the maximum basin length is 1000/25 =
40 m.
Note: This example shows how to estimate the maximum basin dimensions. This basin can be made
smaller than this if required and still be irrigated efficiently with the available stream size.

175
The size of the basin is also influenced by the depth (in mm) of the irrigation application. If the required
irrigation depth is large, the basin can be large. Similarly, if the required irrigation depth is small, then
the basin should be small to obtain good water distribution. The size and shape of basins can often be
limited by farming practice. Many farms in Ethiopia are very small and cultivation is by hand. In these
circumstances basins are usually small as they are easy to level and efficient irrigation can be attained
with relatively small stream sizes. On large mechanized farms, basins are generally made as large as
possible to provide large uninterrupted areas for machine movements. On these large farms, basin
dimensions are chosen to be multiples of the width of the machines used, so as to use the equipment
as efficiently as possible. Other reasons to make basins as large as possible are that less land is wasted
in this way (less bunds) and large stream sizes and a relatively large application depth can be used.

The shape of the basin can be square, rectangular or irregular. The slope determines the shape. On
steep and irregular sloping lands, the basins may be long and narrow. The long side of the basin is along
the contour line. If the slope and thus the contour line is irregular, the shape of the basin will also be
irregular.

In summary

Basins should be small if the:

1. Slope of the land is steep


2. Soil is sandy
3. Stream size to the basin is small
4. Required depth of the irrigation application is small
5. Field preparation is done by hand or animal traction.
Basins can be large if the:

1. Slope of the land is gentle or flat


2. Soil is clay
3. Stream size to the basin is large
4. Required depth of the irrigation application is large
5. Field preparation is mechanized.

2.2.2 Shape and dimensions of bunds


Bunds are small earth embankments, which contain irrigation water within basins. They are sometimes
called ridges, dykes or levees. The irrigation depth and the freeboard determine the height of the bunds.
The freeboard is the height above the irrigation depth to be sure that water will not go over the top of
the bund.

The width of bunds should be such that leakage will not occur, and that they are stable. Temporary
bunds are normally 60–120 cm wide at the base and have a height of 15–30 cm above the original
ground surface, including a freeboard of 10 cm. Temporary bunds surround fields on which annual
crops are grown; these bunds are rebuilt each season (Figure 5). Permanent bunds usually have a base
width of 130–160 cm and a height of 60–90 cm when constructed (Figure 6). The settled height will
be 40–50 cm. This settling (compaction of the soil) will take several months. Permanent bunds are
mostly used in rice cultivation, where the same crop is planted on the same fields year after year. The
bunds are used as paths in the rice fields as well. Temporary bunds may be used to further subdivide
the various fields.

176
10 cm

15–30 cm
5–20 cm

Temporary bund

60–120 cm

Figure 5. Shape and dimensions of temporary bunds.

60–90 cm

40–50 cm

Permananent bund

130–160 cm

Figure 6 Shape and dimensions of permanent bunds.

2.3 Basin construction


The following steps are involved in the construction of basins: setting out; forming the bunds; and
smoothing the land within the basins (IWMI 2006).

Step 1: Setting out

Before construction can begin the location of the basins and bunds must be set out on the ground. This
can be done using pegs, string lines or chalk powder to mark the lines of the bunds. On flat land, basins
may be square or rectangular in shape (Figure 7). Setting out is relatively simple and involves only
straight lines. On sloping or undulating land, basins may be irregular in shape and require terracing.
Terraces are set out so that the bunds are located along contour lines; the differences in elevation
within each basin should not be excessive so that the amount of earth movement required to obtain a
level land surface is small (Table 3).

A terrace is set out by first locating a suitable contour line across the land slope (Figure 8). This is the
line along which the first bund is constructed. A second line is then set out along a contour further up
the slope to mark the location of the next bund.

177
Pegs

String

Figure 7. Setting out the markers.

Contour line

Figure 8. Marking a contour line.

Step 2: Forming the bunds

Both temporary and permanent bunds can be formed by hand or by animal or tractor-powered
equipment. When soil is gathered from an area close to the bund a ‘borrow-furrow’ is formed. This
furrow can be smoothed out later or be used as a farm channel or drain. When forming bunds for
terraces, soil should only be taken from the uphill side of the bund. A useful piece of equipment for
forming bunds is an A-frame (Figure 9). This consists of two boards set on edge and cross-braced, with
a wide opening at the front and a narrow opening at the rear. The boards act as blades for cutting into
the soil and forming it into a ridge or bund (Figure 10). A typical A-frame that is suitable to be drawn
by animals has blades 20 cm deep and 2 m long spaced 1.5 m apart at the front and 30 cm apart at
the rear.

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Figure 9. Wooden A-frame.

Pegs
Bund

ame
A-fr

d
Bun

Figure 10. Making of bunds.

Before forming bunds with an A-frame it is useful to loosen the top-soil to a depth of 10–15 cm so that
the blades can easily collect sufficient soil.

Whichever method is used it is important that the bunds are properly compacted so that leakage cannot
occur.

Step 3: Smoothing the land

This can be the most difficult part of basin construction and involves very careful levelling of the
land within each basin. On flat land this involves smoothing out the minor high and low spots so that
the difference in level is less than 3 cm. This can be done by hand or by a tractor-drawn land plane
depending on the size of the basin. However, a 3 cm level difference is almost impossible to judge by
eye and only when applying water will it become obvious where high and low spots still exist. Thus
several attempts may be required to correct the levelling. Levelling rice basins can be much simpler.
These are first cultivated and then filled with water. As the water surface is level, it will be easy to locate
the high spots. These can be smoothed down and the water in the basin gradually lowered to reveal
other high areas. The smoothing is usually done by an animal or tractor-drawn float. This method of

179
smoothing usually destroys the soil structure. This is not a problem when growing rice, but it is not a
recommended procedure for other crops. On sloping land, where terraces are constructed, levelling is
achieved by moving soil from the upper part of the slope to the lower part. Care is needed when filling
in the borrow furrow to ensure that the bund height is maintained so that over flowing is avoided.

2.4. Irrigating basins


There are two methods to supply irrigation water to basins: the direct method and the cascade
method.

The direct method for supplying irrigation water to basin involves the irrigation water being led directly
from the field channel into the basin through siphons or bund breaks. Figure 11 shows that ‘Basin a’ is
irrigated first, then ‘Basin b’ is irrigated and so on. This method can be used for most crop types and is
suitable for most soils. On sloping land, where terraces are used, the irrigation water is supplied to the
highest terrace, and then allowed to flow to a lower terrace and so on. Figure 12 shows the cascade
method for supplying irrigation water to basins showing that the water is supplied to the highest terrace
(a.1) and is allowed to flow through terrace a.2 until the lowest terrace (a.3) is filled. The intake of
terrace a.1 is then closed and the irrigation water is diverted to terrace b.1 until b.1, b.2 and b.3 are
filled, and so on. This is a good method to use for paddy rice on clay soils where percolation and
seepage losses are low. However, for other crops on sandy or loamy soils, percolation losses can be
excessive while water is flowing through the upper terraces to irrigate the lower ones. This problem
can be overcome by using the borrow-furrow as a small channel to take water to the lower terrace. The
lower terrace is irrigated first and when complete the bund is closed and water is diverted into the next
terrace. Thus the terrace nearest the supply channel is the last to be irrigated.

Flow direction field channel

Intake
nd
d
d

nd

bun

t bu
un

bu
tb

anen
ary
y
en

rar
an

por
o
rm

Perm
mp

Tem
Pe

Te

Basin a Basin b Basin c

Figure 11. The direct method.

When long cascades are used for growing rice it is common practice to allow water to flow continuously
into the terraces at low discharge rates. The water demand in the cascade can easily be monitored by
observing the drainage flow. If there is no drainage then more water may be required at the top of the
cascade. If there is a drainage flow then it is possible to reduce the inflow.

2.4.1 Wetting patterns


For good crop growth it is very important that the right quantity of water is supplied to the root zone
and that the root zone is wetted uniformly.

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Flow direction field channel

Intake
Terrace a-1
b-1 c-1

8-2 b-2 c-2

Intake Temporary
Temporary
bund
8-3 bund
b-3 c-3

Permanent bund Permanent bund

Figure 12. The cascade method.

If crops receive too little water, they will suffer from drought stress, and yield will be reduced. If
they receive too much water, then water is lost through deep percolation and, especially on clay
soils, permanent pools may form, causing the plants to drown. The amount of irrigation water that
should be supplied to the root zone—in other words ‘the net irrigation depth’—is discussed in the
previous chapter. How the irrigation water can be evenly distributed in the root zone is explained
below.

Ideal wetting pattern

To obtain a uniformly wetted root zone, the surface of the basin must be level and the irrigation water
must be applied quickly. Figure 13 shows an ideal wetting pattern: the basin is level and the right
quantity of water has been supplied with the correct stream size. As can be seen from Figure 13, it is
not possible to have the wetting pattern and root zone coincide completely. The part of the basin near
the field channel is always in contact with the irrigation water longer than the opposite side of the
basin. Therefore percolation losses will occur near the field channel, if sufficient water is supplied to
the opposite side of the basin.
Field channel

Bund

Bund

Root zone

Low precolation
losses

Figure 13. Ideal wetting pattern.

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Poor wetting patterns

Poor wetting patterns can be caused by:

• Unfavourable natural conditions, e.g. a compacted subsoil layer, or different soil types within one
basin;
• Poor layout, e.g. a poorly levelled surface;
• Poor management, e.g. supplying incorrect stream size, applying too little or too much water.
i. Unfavourable natural conditions
A compacted subsoil layer can sometimes occur in a basin some 30–50 cm below the soil surface.
Infiltration through this layer may be very slow and so water tends to accumulate above this layer: a
‘perched’ water table is formed (Figure 14). This may result in water logging. This situation may be very
helpful for growing rice but will be harmful for other crops. The compacted layer can be removed by
using deep ploughs or rippers, which break up the subsoil. Different soil types within a basin can cause
uneven water distribution. This problem can be solved by re-aligning basin boundaries so that each
basin contains only one soil type.
el
a nn
ch
d l
Fie

Perched water table

Nearly impermeable layer

Figure 14. A nearly impermeable layer above which a perched water table is formed.

ii. Poor layout


Figure 15 shows what happens to the wetting pattern if the soil surface is not level. Some parts of
the root zone receive too little water and in the lower parts water may pond or be lost through deep
percolation. Plants suffer in the drier parts because they receive too little water and wilt. Plants may
also suffer in the wet parts as plant nutrients are carried away from the root zone to the subsoil and,
especially on clay soils, the plants may drown. These faults can easily be corrected by careful land
levelling.

iii. Poor management


Figure 16 shows what happens if the basin is irrigated too slowly, by using a stream size which is too
small. The part of the basin that receives irrigation water first and for the longest time (near the supply
channel) receives too much water. Percolation losses occur, nutrients are washed away and the plants
may drown. The other end of the basin remains too dry. The plants there do not receive enough water
and wilt. The solution to the problem is to:

182
• increase the stream size so that the basin will be flooded more rapidly, or
• subdivide the basin into smaller basins; smaller basins need a smaller stream size than larger
basins.

Too dry Root zone

Percolation losses

Figure 15. Wetting pattern of a poorly levelled basin.

Root zone
Too dry

High percolation losses

Figure 16. Wetting pattern when the flow rate is insufficient.

Figure 17 shows what happens if insufficient water is applied to fill the root zone. This is called
‘under-irrigation’ and is caused by under-estimating the time needed to fill the root zone. There are no
percolation losses during under-irrigation. Although water may be used efficiently by this approach,
frequent irrigation will be necessary to meet crop water needs. Continual under-irrigation will eventually
restrict root development and the crop may suffer when there are delays in irrigating, e.g. when water
is in short supply or the supply system breaks down.

Figure 18 shows what happens if too much water is supplied to a basin. This is called ‘over-irrigation’.
The percolation losses are high, the plant nutrients are washed away and, on clay soils, the plants may
even drown. The obvious solution is to apply less water.

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Field channel
Bund

Bund

Root zone Too dry

Figure 17. Under-irrigation.

Field channel

Bund

Bund

Root zone

Percolation losses

Figure 18. Over-irrigation.

2.5 Maintenance of basins


Bunds are susceptible to erosion, which may be caused by rainfall, flooding or the passing of people
when being used as footpaths. Rats may also dig holes in the sides of the bunds. It is therefore important
to check the bunds regularly, notice defects and repair them instantly, before greater damage is done.
Before each growing season, the basins should be checked to see that they remain level. During pre-
irrigation it can easily be seen where higher and lower spots are; these should be smoothed out. Also,
the field channels should be kept free from weeds and silt deposits.

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Chapter 3 Furrow irrigation
Chapter objectives:
At the end of this chapter, you will be able to:

• identify when to use furrow irrigation


• design furrows
• layout furrows
• construct furrows
• understand different planting techniques in furrows
• irrigate furrows
• maintain furrows

Furrows are small, parallel channels that are made to carry water in order to irrigate the crops (Hansen
et al. 1980; Garg 1989; Shah et al. 2002; IWMI 2006). The crops are usually grown on the ridges
between the furrows (Figure 19).

Ridge

Furrow

Figure 19. Top view and cross-section of furrows and ridges.

3.1 When to use furrow irrigation


Furrow irrigation is suitable for a wide range of crops, slopes and soil types. Furrow irrigation is suitable
for many crops, especially row crops (Reddy and Reddy 1995; Shah et al. 2002; Namara et al. 2005;
IWMI 2006; Mloza-Banda 2006). Crops those can be damaged, if water covers their stem or crown,
should be irrigated by furrows. Furrow irrigation is also suited to the growing of tree crops. In the early
stages of tree planting, one furrow alongside the tree row may be sufficient but as the trees develop
then two or more furrows can be constructed to provide sufficient water. Sometimes a special zigzag
system is used to improve the spread of water (Figures 20a and b). Corrugation irrigation, frequently
mentioned in literature, is a special type of furrow irrigation, used for broadcast crops. Corrugations are
small hills pressed into the soil surface. The application of this method is limited and is not included in
this manual. In summary, the following crops can be irrigated by furrow irrigation:

185
• row crops such as maize, sunflower, sugarcane, soybean;
• crops that would be damaged by inundation, such as tomatoes, vegetables, potatoes, beans;
• fruit trees such as citrus, grape;
• broadcast crops (corrugation method) such as wheat.
A
Flow
Tree direction

Figure 20a. Zigzag furrows used for irrigating trees on land with a moderate slope (0.5–1.5%).

B
Flow
Tree direction

Figure 20b. Zigzag furrows irrigating on fairly flat slopes (under 0.5%).

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Uniform flat or gentle slopes are preferred for furrow irrigation. These should not exceed 0.5%. Usually
a gentle furrow slope is provided up to 0.05% to assist drainage following irrigation or excessive rainfall
with high intensity.

On undulating land furrows should follow the land contours. However, this can be a difficult operation
requiring very careful setting out of the contours before cutting the furrows.

Furrows can be used on most soil types. However, as with all surface irrigation methods, very coarse
sands are not recommended, as percolation losses can be high. Soils that crust easily are especially
suited to furrow irrigation because the water does not flow over the ridge, and so the soil in which the
plants grow remains friable.

3.2 Furrow layout


This section deals with the shape, length and spacing of furrows. Generally, the shape, length and
spacing are determined by natural circumstances, i.e. slope, soil type and available stream size.
However, other factors may influence the design of a furrow system, such as the irrigation depth,
farming practice and the field length.

3.2.1 Furrow length


Furrows must fit with the slope, the soil type, the stream size, the irrigation depth, the cultivation
practice and the field length. The impact of these factors on the furrow length is discussed below.

Slope

Although furrows can be longer when the land slope is steeper, the maximum recommended furrow
slope is 0.5% to avoid soil erosion. Furrows can also be level and are thus very similar to long narrow
basins. However, a minimum grade of 0.05% is recommended so that effective drainage can occur
following irrigation or excessive rainfall. If the land slope is steeper than 0.5%, then furrows can be set
at an angle to the main slope or even along the contour to keep furrow slopes within the recommended
limits. Furrows can be set in this way when the main land slope does not exceed 3%. Beyond this there
is a major risk of soil erosion following a breach in the furrow system. On steep land, terraces can also
be constructed (see Chapter 2 on basin irrigation) and furrows cultivated along the terraces.

Soil type

In sandy soils water infiltrates rapidly. Furrows should be short (less than 110 m), so that water will
reach the downstream end without excessive percolation losses. In clay soils, the infiltration rate is
much lower than in sandy soils. Furrows can be much longer on clayey soils than on sandy soils.

Stream size

Normally stream sizes up to 0.5 litre/sec will provide an adequate irrigation provided the furrows are
not too long. When larger stream sizes are available, water will move rapidly down the furrows and so
generally furrows can be longer. The maximum stream size that will not cause erosion will depend on
the furrow slope. It is advised not to use stream sizes larger than 3.0 litres/sec.

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Irrigation depth

Applying larger irrigation depths usually means that furrows can be longer as there is more time
available for water to flow down the furrows and infiltrate.

Cultivation practice

When farming is mechanized, furrows should be made as long as possible to facilitate the work. Short
furrows require a lot of attention, as the flow must be changed frequently from one furrow to the next.
However, short furrows can usually be irrigated more efficiently than long ones, as it is much easier to
keep the percolation losses low.

Field length

It may be practical to make the furrow length equal to the length of the field, instead of the ideal length,
when this would result in a small piece of land left over (Figure 21). Equally the length of field may be
much less than the maximum furrow length. This is not usually a problem and furrow lengths are made
to fit the field boundaries.
Field channel
Furrow length
Field length

No Yes Field length=


furrow length

Drain

Drain
Figure 21. Field length and furrow length.

Table 5 gives some practical values of maximum furrow lengths under small-scale irrigation conditions.
The values shown in Table 5 are lower than those generally given in irrigation handbooks. These higher
values are appropriate under larger scale, fully mechanized conditions.

188
Table 5. Practical values of maximum furrow lengths (m) depending on slope, soil type, stream size and net
irrigation depth

Furrow Maximum stream Clay Loam Sand


slope size (litres/sec per Net irrigation depth (mm)
(%) furrow) 50 75 50 75 50 75
0.0 3.0 100 150 60 90 30 45
0.1 3.0 120 170 90 125 45 60
0.2 2.5 130 180 110 150 60 95
0.3 2.0 150 200 130 170 75 110
0.5 1.2 150 200 130 170 75 110

Important:

This table only provides approximate information relating furrow slope, soil type, stream size and
irrigation depth to furrow lengths. This should only be used as a guide as the data is based primarily
on field experience and not on any scientific relationships. Maximum values of furrow length are
given for reasonably efficient irrigation. However, furrow lengths can be even shorter than those given
in the table and in general this will help to improve irrigation efficiency. An appropriate system can
be developed for a given locality by installing a furrow system, following the guidelines, and then
evaluating its performance.

3.2.2 Furrow shape


The soil type and the stream size influence the shape of the furrows.

Soil type

In sandy soils, water moves faster vertically than sideways (lateral). Narrow, deep V-shaped furrows are
desirable to reduce the soil area through which water percolates (Figure 22). However, sandy soils are
less stable, and tend to collapse, which may reduce the irrigation efficiency.

20–30 cm

20 cm
15 cm

10–15 cm

Figure 22. A deep and narrow furrow on a sandy soil.

In clay soils, there is much more lateral movement of water and the infiltration rate is much less than
for sandy soils. Thus a wide, shallow furrow is desirable to obtain a large wetted area (Figure 23) to
encourage infiltration.

189
5 to 10 times d

15–25 cm

Figure 23. A wide and shallow furrow on a clay soil.

Stream size: In general, the larger the stream size the larger the furrow must be to contain the flow.

3.2.3 Furrow spacing


The spacing of furrows is influenced by the soil type and the cultivation practice.

Soil type

As a rule, for sandy soils the spacing should be between 30 and 60 cm, i.e. 30 cm for coarse sand and
60 cm for fine sand.

In clay soils, the spacing between two adjacent furrows should be 75–150 cm. In clay soils, double-
ridged furrows—sometimes called beds—can also be used. Their advantage is that more plant rows are
possible on each ridge, facilitating manual weeding. The ridge can be slightly rounded at the top to drain
off water that would otherwise tend to pond on the ridge surface during heavy rainfall (Figure 24).

0.50 m 1.00 m

Figure 24. A double-ridged furrow.

Cultivation practice

In mechanized farming a compromise is required between the machinery available to cut furrows and
the ideal spacing for crops. Mechanical equipment will result in less work if a standard width between
the furrows is maintained, even when the crops grown normally require a different planting distance.
This way the spacing of the tool attachment does not need to be changed when the equipment is
moved from one crop to another. However, care is needed to ensure that the standard spacing provide
adequate lateral wetting on all soil types.

3.3 Furrow construction


The most common way to construct furrows is with a rigger. Figures 25 and 26 show animal- and hand-
drawn riggers.

190
Figure 25. Ridger plough: wooden body, animal-drawn.

Figure 26. Ridger plough: iron type, animal-drawn.

3.3.1 Construction of furrows on flat or gentle slope


The following steps are taken to construct furrows: setting out; forming one (or more) ridge(s); forming
one (or more) parallel ridge(s).

Step 1

A straight line is set out in the field along the proposed line of furrows. This can be done by setting
up ranging poles or marking a line on the ground with chalk powder or small mounds of earth. An
experienced ploughman should be able to plough along the line by aligning the poles or earth mounds
by eye (Figure 27).

Ranging pole

Ranging pole
Pegs

ne
ht li
aig
Str

Figure 27. Markers are put along a straight line.

191
Step 2

The ridger is moved along the line. The resulting furrow should be straight. If not, the area should be
ploughed again and the procedure repeated.

Step 3

About every five (5) metres, a new straight line should be set out. If a ridger-drawbar connected with
a tractor is used, four furrows can be drawn simultaneously. On the track back the left ridger is put in
the last furrow track to make sure the new furrows arc parallel to the previous ones. Here it should be
checked that straight lines are followed: for every track a centre line is set out.

Attention: It should always be kept in mind that a new straight line has to be set out before a new
furrow track is made.

3.4 Irrigating furrows


Water is supplied to each furrow from the field canal, using siphons or spiles. Sometimes, instead of
supplying the field canal with siphons or spiles, a gated pipe is used. Depending on the available flow
in the farm channel, several furrows can be irrigated at the same time. Runoff at the ends of furrows can
be a problem on sloping land. This can be as much as 30% of the inflow, even under good conditions.
Therefore a shallow drain should always be made at the end of the field to remove excess water. When
no drain is made, plants may be damaged by waterlogging. Light vegetation allowed to grow in the
drain can prevent erosion. Excessive runoff can be prevented by reducing the inflow once the irrigation
water has reached the end of the furrows (Davis 1961; Stringham and Keller 1979; Humphreys 1987;
Taffa 2004). This is called cut-back irrigation. It may also be possible to reuse runoff water further down
the farm.

3.4.1 Wetting patterns


In order to obtain a uniformly wetted root zone, furrows should be properly spaced, have a uniform
slope and the irrigation water should be applied rapidly. As the root zone in the ridge must be wetted
from the furrows, the downward movement of water in the soil is less important than the lateral (or
sideways) water movement. Both lateral and downward movement of water depends on soil type as
can be seen in Figure 28 (a, b, c).

Wetted zone

Figure 28a. Different wetting patterns in furrows, depending on the soil type (sand).

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Wetted zone

Figure 28b. Different wetting patterns in furrows, depending on the soil type (loam).

Wetted zone

Figure 28c. Different wetting patterns in furrows, depending on the soil type (clay).

Ideal wetting pattern

In an ideal situation adjacent wetting patterns overlap each other, and there is an upward movement
of water (capillary rise) that wets the entire ridge (see Figure 29), thus supplying the root zone with
water.

To obtain a uniform water distribution along the furrow length, it is very important to have a uniform
slope and a large enough stream size so that water advances rapidly down the furrow. In this way large
percolation losses at the head of the furrow can be avoided.

193
Capillary
rise
Ridge

Furrow

Wet

Dry
Figure 29. Ideal wetting pattern.

Poor wetting patterns

Poor wetting patterns can be caused by:

• Unfavourable natural conditions, e.g. a compacted layer, different soil types, uneven slope;
• Poor layout, e.g. a furrow spacing too wide;
• Poor management: supplying a stream size that is too large or too small, stopping the inflow too
soon.

i. Unfavourable natural conditions

Compacted soil layers or different soil types have the same effect on furrow irrigation as they have
on basin irrigation. The solution to the problem is also similar. An uneven slope can result in uneven
wetting along the furrow. Water flows fast down the steep slopes and slowly down the flatter slopes.
This affects the time available for infiltration and results in poor water distribution. The problem can be
overcome by changing the land to a uniform slope.

ii. Poor layout

If the furrow spacing is too wide (Figure 30) then the root zone will not be adequately wetted. The
spacing of furrows needs careful selection to ensure the adequate wetting of the entire root zone
(Figure 30).

Dry root zone

Wet

Dry

Figure 30. The spacing between two adjacent furrows is too wide.

194
iii. Poor management

A stream size that is too small (Figure 31) will result in inadequate wetting of the ridges. Even if the
plants are located at the sides of the ridge, not enough water will be available. A small stream size will
also result in poor water distribution along the length of the furrow. The advance will be slow and too
much water will be lost through deep percolation at the head of the furrow.

Dry root zone Stream size


too small

Wet

Dry

Figure 31. Stream size is too small to wet the ridge.

If the stream size is too large on flat slopes, overtopping of the ridge may occur (Figure 32). On
steeper slopes with too large a stream size, erosion of the bed and sides of the furrow may take place
(Figure 32).
Overtopping
Erosion
Stream size too large

Wet

Dry

Figure 32. Stream size too large causing overtopping or erosion.

A common management fault is to stop the inflow too soon. This is usually done to reduce runoff, but
it results in a poor water distribution and the plants in particular at the end of the furrow do not get
enough water. If the inflow of irrigation water is not stopped soon enough, the runoff is excessive and
plants at the end of the furrow may drown when an adequate drainage system to evacuate excess water
is not provided.

195
3.5 Planting techniques
The location of plants in a furrow system is not fixed but depends on the natural circumstances. A few
examples will be mentioned.

• In areas with heavy rainfall, the plants should stand on top of the ridge in order to prevent damage
as a result of water logging (Figure 33).
• If water is scarce, the plants may be put in the furrow itself, to benefit more from the limited water
(Figure 34).
• As salts tend to accumulate in the highest point, a crop on saline soils should be planted away
from the top of the ridge. Usually it is planted in two rows at the sides (Figure 35). However, it is
important to make sure there is no danger of water logging.

Planting in the top of the ridge

Seed

Figure 33. Protection against water logging.

Planting in the furrow

Seed

Figure 34. Protection against water scarcity.

Planting in the side of the ridge

Seed

Figure 35. Protection against accumulation of salt.

3.6 Maintenance of furrows


After construction, the furrow system should be maintained regularly; during irrigation it should be
checked if water reaches the downstream end of all furrows. There should be no dry spots or places
where water stays ponding. Overflowing of ridges should not occur. The field channels and drains
should be kept free from weeds.

196
Chapter 4 Other methods of surface irrigation
Chapter objectives

At the end of this chapter, you will be able to:

• describe and adopt spate irrigation


• explain the operation principles of surge flow and cablegation

4.1 Spate irrigation


Floodwater diversion or spate irrigation techniques are those, which force the water to leave its
natural course, which it would not do without manipulation (Critchley et al. 1992). Spate irrigation,
or diversion of flood flow from highlands into lowlands and wadis (ephemeral river channels) has
a long history in the Horn of Africa, and still forms the livelihood base for rural communities in
arid parts of Eritrea and the upper Rift Valley in Ethiopia (SIWI 2001). Storm-floods are harvested
from rainfall-rich highlands, and diverted into levelled basins in the arid lowlands. In the arid
and semi-arid areas of Ethiopia, water is an important limiting factor to crop growth (Haile and
Tsegaye 2002). Floodwater harvesting has helped convert dry valleys and flood plains into more
productive areas; growing a variety of crops such as fruit trees, forage crops and cereals (Critchley
et al. 1992).

Spate irrigation is practised in the drought-prone regions of Dodoma, Singida, Tabora, Shinyanga,
Arusha and Mwanza of Tanzania with the objective and achievement of crop yield increase from 1 to
4 t/ha. However, most of the structures were damaged during the El-Nino rains of 1997/98. There are
major lessons to be learned from what happened during El-Nino rains (Hatibu et al. 2000).

Spate diversion systems have also been practised in Turkana District of Kenya with good results (Critchley
et al. 1992). The diversion (water spreading) schemes consist of earthen embankments that divert part
of the flow of wadis into channels, leading the discharge to plains where bunds spread and impound
the flow. Some of these schemes are for fodder, and others for crops. While there is a considerable
range, the schemes are generally expensive (approximately USD 1000/ha) to construct and bund
breakages are a continuous problem. The different characteristics of each site make engineering design
particularly problematic.

4.2 Surge flow


In 1979, Stringham and Keller (1979) reported a new approach for automating surface irrigation
systems in which problems with slow advance and excessive surface runoff occur. The approach was
called ‘surge flow’ to describe the hydraulic regime of the flow over the field. Under the surge flow
regime, irrigation is accomplished through a series of individual pulses of water onto the field (Figure
36). Instead of providing a continuous flow onto the field for say six hours, a surge flow regime would
apply six 1 hour ‘surges’. Each surge is characterized by a cycle time and a cycle ratio. The cycle time is
comprised of an on-time and an off-time related by the cycle ratio, which is the ratio of on-time to the
cycle time. The cycle time can range from as little as one minute to several hours. Cycle ratios typically
range from 0.25 to 0.75. By regulating these two parameters, a wide range of surge flow regimes can
be produced, which can significantly improve irrigation efficiency and uniformity.

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Surge flow time in cycles
Off-time
Rear end recession

5 Tailwater
runoff

Wetting phase
On-time

Wet advance
Off-time

4 Tailwater
runoff
On-time

Front end
recession
Rear end recession
Off-time

3
On-time

Advance phase
Wet advance Dry
Off-time

Rear recession advance

2 Initial surge
zone
Sequential surge zone
Off-time On-time

Wet advance Dry advance


Recession trajactory
1

Initial surge
On-time

Advance trajectory
zone

0 50 100

Percent of field length


Figure 36. Typical surge flow advance-recession trajectory.

198
4.2.1 Effects of surging on infiltration
The effects of surge irrigation vary depending on the selection of cycle time, cycle ratio and discharge.
But in nearly every case, the intermittent application significantly reduces infiltration rates and/or
substantially reduces the time necessary for the infiltration rates to approach the final or ‘basic’ rate.
To affect infiltration rates, the flow must completely drain from the field between surges. If the period
between surges is too short, the individual surges overlap or coalesce and the infiltration effects are
generally not created.

Research shows that the surging effect on infiltration is primarily due to the consolidation of the thin
layer of fine material deposited in the bottom of the furrow or on the border (or basin surface) by
the destruction of soil aggregate and erosion caused by the water flow. As the water drains from the
field between surges, the negative pressure that develops in the soil consolidates the surface layer,
collapsing the larger pores, attracting small particles into the lattice between larger particles, and
orienting clay and silt into a layered structure. As a result the permeability of the field surface is reduced
and thereafter infiltration rates are lowered. The reduction in surface permeability seems to be more
pronounced in sandy loam soils than in clay loam soils. The rate of aggregate wetting and erosion affect
the thickness and extent of the surface layer.

Evidence of the consolidation of the fine layer between surges can usually be observed in the field
5–15 minutes after the water has completely drained from the field. Tension cracks form between the
layers of fine material and those less disturbed by the flow. When water is again introduced into the
field, sediments are deposited in these cracks as they begin to swell shut, thereby further compacting
the surface layer.

The effect of reducing the infiltration rates over at least a portion of the field is that advance rates are
increased. Generally, less water is required to complete the advance phase by surge flow than with
continuous flow. Surging is often the only way to complete the advance phase in high intake conditions
like those following planting or cultivation. As a result, intake opportunity times over the field are more
uniform. However, since results will vary among soils, type of surface irrigation, and the surge flow
configuration, tests should be conducted in areas where experience is lacking in order to establish the
feasibility and format for using surge flow.

4.2.2 Effects of surging on surface flow hydraulics


The hydraulic regime of a surge flow system is composed of two parts: (1) the distinct surge phase
and (2) the coalesced surge phase. Each pulse of water advances and recedes over a portion or the
entire field as shown in Figure 36. This phase is used during the advance phase for the entire field,
i.e. during the time needed to wet the entire surface of the field. Surges during the distinct phase must
be of sufficient duration and discharge to fill cracks and depression storage along the pathway so that
there is enough volume and energy to continue advancing at an adequate rate over the succeeding
field section, but short enough to limit cumulative intake and maximize or minimize the infiltration
reduction.

In the coalesced phase, the individual surges run together, overlap and result in a nearly steady flow
in the downstream sections of the field. In this situation, the flow rate below the point of convergence
is about half of the instantaneous rate at the field inlet. If the cycle ratios are reduced, the flow that the

199
continuous flow reaches will be correspondingly reduced. It is therefore possible to adjust the cycle
ratios until practically no surface runoff occurs. Thus, by combining the distinct and coalesced phases
of surge flow into one system, the solution of the long-standing surface irrigation dilemma is available,
a high flow for the advance phase and a low flow for the wetting phase.

4.2.3 Surge flow systems


There are basically two field systems commercially available for surge flow, both limited at present to
furrow irrigation. The first is shown in Figure 37 and will be described here as the ‘dual line’ system
(Humphreys 1987). Water is supplied to the field generally through a buried pipeline, which connects to
surface gated pipe through a riser and valve. The valve, shown schematically in Figure 38, is automated
to switch the flow between two sets. Surging is accomplished by alternating the flow between the two
sets. When these two are finished, the entire flow is directed to another riser and valve by the irrigator.
The dual line system is in widespread use in the USA where irrigators already have a gated pipe furrow
irrigation system in place. Farmers only need to purchase the automated valve to implement fully a
surge flow regime. The costs for these systems where the distribution and gated pipe already exist can
be as low as USD 50 per hectare.

Supply pipeline Hydrant or


(buried or surface) discharge outlet

Gated pipe Automated


surge valve

Set 1 Set 2

Figure 37. Schematic diagram of a dual line surge flow furrow irrigation system (redrawn from Humpherys 1987).

Water diverted left


Water diverted right

Figure 38. Configuration of one automated surge flow valve for the dual line system (redrawn from Humpherys 1987).

200
The second field configuration is the single line system shown in Figure 39. A single gated pipe is
connected to the water supply and individual outlets along with pipe are controlled by small hydraulic,
pneumatic, or electric valves which are organized in banks and sets as shown and controlled by a
single controller.

Controller
Air lines

Water supply Furrow valves

Block 1 Block 2 Block 3 Block 4 Block 5

Figure 39. Schematic of the single line surge flow system (redrawn from Humpherys 1987).

The single line system is economical for new systems where all of the field facilities need to be provided.
It also tends to be more economical where only the gated pipe is available and the decision of the
irrigator is whether or not to put in a buried supply line and then use the bi-directional valve or to
put automated gates on the gated pipe and use the single line concept. In many cases, the single line
system will be more flexible than a dual line system in terms of irrigating an entire field.

4.3 Cablegation
The cablegation system illustrated graphically in Figure 40 was developed by the Soil and Water
Management Research Unit of the US Department of Agriculture’s laboratory at Kimberly, Idaho
(Kemper et al. 1985). The system involves a pipe with fixed or adjustable outlets that are placed on a
precise gradient. An adjustable plug is placed inside the pipe and connected by a cable to a winch-type
unit at the pipe inlet. The winch unit includes a speed control feature.

Hydraulically, a cablegation system operates in the free surface flow regime upstream of the travelling
plug except immediately adjacent to it. In the region near the plug, the flow is slowed and expands
to fill the pipe. Thus, in the uniform open channel flow region of the pipe, the water surface is below
the outlets, which are therefore shut off from the field. Near the plug, the water level rises above the
outlets to supply the field. The unique feature of the cablegation system is the high outlet flows nearer
the plug. This feature gives the advance phase discharge needed to facilitate field coverage. As the plug
moves downstream, the outlet flow is cutback to allow soaking time without causing excessive surface
runoff.

201
Pipe cross sections showing water levels upstream from plug

Plug has no Flow almost Near plug


influence stopped maximum
flow
Air
Reel for
cable with
speed control Water Water Water

Pulley

PVC pipe, partially or fully buried Travelling


Supply Water level plug
Outlet Cable
Concrete
stand pipe

Furrows
previously Being To be
irrigated irrigated irrigated

Figure 40. Schematic diagram of a cablegation furrow irrigation system.

202
References
Adeoti A, Boubacar B, Namara R and Kamara A. 2006. Adoption of irrigation technology and impacts on poverty
in West Africa: The case of treadle pumps. Draft paper in preparation for publication as IWMI Research Report.
IWMI (International Water Management Institute), Accra, Ghana.
Critchley W, Reij C and Seznec A. 1992. Water harvesting for plant production. Volume II. Case studies and
conclusions for sub-Saharan Africa. World Bank Technical Paper No. 157. Africa Technical Department series.
Davis JR. 1961. Estimating rate of advance for irrigation furrows. Trans-American Society of Agricultural Engineers
4(1).
Garg SK. 1989. Irrigation engineering and hydraulic structures. 8th ed. Khama Publishers, New Delhi, India. 1291
pp.
Haile M and Tsegaye D. 2002. Water harvesting for crop production in semi-arid areas of northeastern Ethiopia: A
case study of floodwater diversion in Aba’ala agro-pastoral area. In: Haile M and Merga SN (eds), Workshop
on the experiences of water harvesting in drylands of Ethiopia: Principels and practices. Dryland Coordination
Group (DCG) Report No. 19. pp. 89–99.
Hansen VE, Israelsen OW and Stringham GE. 1980. Irrigation principles and practices. 4th ed. Wiley, New York,
USA.
Hatibu N, Mahoo HF and Kajiru GJ. 2000. The role of RWH in agriculture and natural resources management:
From mitigating droughts to preventing floods. In: Hatibu N and Mahoo HF (eds), Rainwater harvesting for
natural resources management. A planning guide for Tanzania. Technical Handbook No. 22. RELMA, Nairobi,
Kenya. pp. 58–83.
Humpherys AS. 1987. Surge flow surface irrigation: Section 3, Equipment. Final report of Western Regional Project
W-163, Utah Agricultural Experiment Station, Utah State University, Logan, Utah, USA. 106 pp.
Kemper WD, Kincaid DC, Worstell RV, Heinemann WH and Trout TJ. 1985. Cablegation system for irrigation:
Description, design, installation, and performance. USDA-ARS Pub. 21. US Government Printing Office,
Washington, DC, USA.
Michael AM and Pandya AC. 1972. Design and evaluation of irrigation methods. IARI (Indian Agricultural Research
Institute) Monograph No. 1. Water Technology Centre, IARI, New Delhi, India. 208 pp.
Mloza-Banda H. 2006. Experiences with micro irrigation technologies and practices: Malawi. Report written for
IWMI. IWMI (International Water Management Institute), Pretoria, South Africa.
Namara R, Upadhyay B and Nagar RK. 2005. Adoption and impacts of microirrigation technologies from selected
localities of Maharashtra and Gujarat States of India. IWMI Research Report No. 93. IWMI, (International
Water Management Institute), Colombo, Sri Lanka.
Reddy KS and Reddy GP. 1995. Micro irrigation for water scarce areas. Yojana 39(8):39–42.
Shah T, van Koppen B, Merrey D, de Lange M and Samad M. 2002. Institutional alternatives in African smallholder
irrigation: Lessons from international experience with irrigation management transfer. IWMI Research Report
No. 60. IWMI (International Water Management Institute), Colombo, Sri Lanka.
Stringham GE and Keller J. 1979. Surge flow for automatic irrigation. Proc. ASCE.
Taffa Tulu. 2004. Estimation of infiltration characteristics in furrow irrigation. Ethiopian Journal of Natural Resources
6(2):237–251.

203
204
Module 5 – Part II

Irrigation methods: Drip irrigation—


Options for smallholders

Prepared by:

Seleshi Bekele Awulachew (IWMI)


Philippe Lemperiere (IWMI)
Taffa Tulu (Adama University)

Supported through:

Improving Productivity and Market Success (IPMS) of Ethiopian farmers project


International Livestock Research Institute (ILRI), Addis Ababa, Ethiopia

January 2009






ILRI





INTERNATIONAL
LIVESTOCK RESEARCH
INSTITUTE

i
ii
Table of Contents
Chapter 1 What is drip irrigation? 209
1.1 Principles of drip irrigation 209
1.2 Advantages of drip irrigation 210
1.3 Problems associated with drip irrigation 211
Chapter 2 Components of drip irrigation systems 212
Chapter 3 Low cost drip irrigation systems for smallholders 216
3.1 Introduction 216
3.2 General features 216
3.3 Maintaining the system 217
3.4 Water management tips 218
3.5 Planting tips 218
3.6 Description of systems 218
References 225
Appendix 1: Checking irrigation uniformity and cleaning emitters 226

207
208
Chapter 1 What is drip irrigation?
Chapter objectives

Upon the completion of this chapter, you will be able to:

• define drip irrigation


• explain principles of drip irrigation
• describe the advantages of drip irrigation
• understand problems associated with drip irrigation

1.1 Principles of drip irrigation


Drip irrigation involves supplying water to the soil very close to the plants at very low flow rates (0.5–
10 litre/hr) from a plastic pipe fitted with outlets (drip emitters) (Figure 1). The basic concept underlying
the drip irrigation method is to maintain a wet bulb of soil in which plant roots suck water (Figure 2).
Only the part of the soil immediately surrounding the plant is wetted. The volume and shape of the wet
bulb irrigated by each drip emitter are a function of the characteristics of the soil (texture and hydraulic
conductivity) and the discharge rate of the drip emitter. Applications are usually frequent (every 1–3
days) to maintain soil water content in the bulb close to field capacity (Howell and Hiler 1974; Wu
1975; Isaya 2001; Verma 2003).

Drip irrigation supplies water


to the soil close to the plant
at very low flow rate

A good diffusion of
water in the soil is
necessary

Figure 1. Principles of drip irrigation.

209
Drip irrigation maintains
a wet bulb of soil in which
plants suck water. Only a
part of the roots is active

Figure 2. Principles of drip irrigation (continued).

1.2 Advantages of drip irrigation


The following advantages are accompanied with the use of drip irrigation (Kadyampakeni 2004):

1 More efficient use of water: Compared to surface irrigation and sprinkler methods (with efficiencies
of 50–75% in high-management systems), drip irrigation can achieve 90–95% efficiency. This is
because percolation losses are minimal and direct evaporation from the soil surface and water
uptake by weeds are reduced by not wetting the entire soil surface between plants (Polak et al.
1997a, b; Narayanamoorthy and Deshpande 1998; Narayanamoorthy 1999).
2 Reduced cost for fertilizers: Precise application of nutrients is possible using drip irrigation.
Fertilizer costs and nitrate losses can be reduced considerably when the fertilizers are applied
through the irrigation water (termed fertigation). Nutrient applications can be better timed to
coincide with plant needs since dressing can be carried out frequently in small amounts and
fertilizers are brought to the immediate vicinity of the active roots.
3 Reduced labour demand: Water application is less labour demanding compared to surface or
bucket irrigation. Cultural practices such as weeding can be performed when the plants are being
irrigated (Polak et al. 1997a, b; Narayanamoorthy and Deshpande 1998).
4. Low energy requirement: A drip irrigation system requires less energy than a conventional
pressurized system as it increases irrigation efficiency and therefore requires less water to be
pumped. Compared to other pressurized systems, savings are also made because of the lower
operational water pressure required for drip systems.
5. Reduced salinity risk: The drip lines are placed close to a row of plants and the root zone tends
to be relatively free of salt accumulations as the salts always accumulate towards the edge of the
wetted soil bulb. The accumulation of salts on a surface-irrigated field tends to be right in the
middle of the root zone.

210
1.3 Problems associated with drip irrigation
The possible problems that can be associated with drip irrigation are as follows:

1. Clogging of emitters: Clogging of emitters is the most serious problem associated with drip
irrigation. To prevent blockage, care should be taken to filter the water properly before use,
depending on the particular particle size and type of suspended material contained in the irrigation
water. It is also necessary to flush drip lines at least once a month (Howell and Hiler 1974; Wu
1975; Isaya and Sijali 2001).
2. Cost: Conventional drip irrigation systems typically cost USD 5000–10,000 per hectare, or more,
when installed in East Africa. However, recent advances have introduced some adaptations in the
systems that are making them accessible to small-scale farmers. In Chapter 3, we describe simple
drip irrigation systems, which would cost a farmer USD 15 to cover 15 m2, or USD 200–400 for
a bigger system covering 500 m2.
3. Water management: When practising drip irrigation, farmers do not see the water. This often
results in over irrigation and the loss of the benefits of high irrigation efficiency. Over-irrigation
will also make the soil excessively wet and therefore promote disease, weed growth and nutrient
leaching. However, smallholder farmers learn quickly and adopt drip irrigation technology in
the light of their practical experiences in using the various methods to monitor water application
(Sivanappan 1977; van Leeuwen 2002).
4. Restricted root zone: Plant root activity is limited to the soil bulbs wetted by the drip emitters; a
much smaller soil volume than that wetted by full-coverage sprinkler or surface irrigation systems.
Thus, if a drip irrigation installation fails (clogging), the crops will suffer more from drought than
crops watered by sprinkler or surface irrigation. Under drip irrigation the confinement of roots to
a small soil volume means less available soil water storage for the plants. As a result of this it is
recommended to continue irrigation even after a rain.

211
Chapter 2 Components of drip irrigation systems
Chapter objective

After reading and understanding this chapter, you will be able to:

• explain the different components of drip irrigation system


A drip irrigation system is comprised of several components (Wu 1975; Taffa 1987; Sivanappan 1988;
NCPA 1990). The basic components (see Figures 3 and 4) of any drip irrigation system are:

• Water source to provide the amount of water required at the necessary pressure to push water out
of the drip emitters;
• Filter to remove particles from the irrigation water that may clog the drip emitters
• Control valve to open and shut off the water;
• Main lines in polyethylene to carry and distribute water to the laterals lines;
• Lateral lines in polyethylene to carry the water and distribute it to the drip emitters. The usual
diameter of these lines range between 12 and 20 mm.

Fertilization

Filtration

Pompage

(ou borne d’irrigation) Automatisme

Reseau de
distribution

Figure 3. A conventional drip irrigation system (used by large commercial farmers).

Additional components of sophisticated systems are:

• Injection equipment to apply fertilizers;


• Pressure regulators;
• Flow metres to measure the amount of water flowing in the system;
• Centralized computer system for automatic irrigation.
The hydraulic design (lengths and diameters of main and lateral lines, calculation of required water
pressure) of conventional drip irrigation system is beyond the scope of this manual. Chapter 3 gives a
description of ready to install low cost drip irrigation kits for smallholders.

212
Valve

Backflow preventer

Pressure regulator

Filter

Tubing adapter

Drip tubing

18” minimum
between
emitters

Emitters

End cap

Figure 4. Illustration of a very simple drip system.

Main lines

Main lines carry water to the drip laterals. They are usually made of plastic. The size depends on the
required water flow in the laterals served. Large main lines can be connected to smaller sub-main lines,
which are in turn connected to the drip laterals.

Drip lateral lines

Drip lines are made from polyethylene tubes. The most common drip line sizes are in the range of
12–20 mm in diameter. The density of plants in the field usually determines spacing between emitters;
only after this the soil type (texture) is considered (Figure 5). Emitter spacing usually ranges from 30 cm
for plants like onions and carrots to 100 cm for fruit trees.

In sandy soil,
emitters spacing
must be reduced
The shape of wet bulb in
clay soil allows relatively
large spacing

Figure 5. Spacing of emitters and soil texture.

213
Emitters

The drip emitters control the flow from the lateral into the soil. Common drip emitters have discharge in
the range 1–15 litres/hr at the standard pressure of 1 atmosphere (= 10 m = 1 bar). They must distribute
the water uniformly. The variation in discharge between the emitters in the whole field should not
exceed 20%.

Another important aspect of drip emitters is their resistance to clogging at the water pressure operational
for the system. Information on the emitter’s resistance to clogging is supplied by manufacturers and
research institutions, but should be supported by local experience. Frequent inspection of emitters to
identify clogged ones is necessary. A clogged emitter can be repaired by rubbing it vigorously with
one’s fingers, blowing in it, or trying to force water out of the outlet.

Five types of drip emitters are available:

• In-line drip emitters (Figure 6)


In this type, individual emitters are inserted into the drip lateral line by cutting segments of it.

Line

Figure 6. In-line emitter.

Integral drip emitters

In the integral type, the drip emitters are welded by manufacturer to the inner wall of the tube and
come as continuous rolls (integral drip lines) with outlets at predetermined intervals. Drip lines are
available in various diameters, wall thickness and emitter spacing.

• Button-type emitters (Figure 7)


In this type the drip emitters are designed to be inserted directly into the wall of the lateral line either
at predetermined intervals or in clusters. The button-type emitters are mainly used in orchard and pot
plant (green houses).

Line

Figure. 7. Button type emitter.

214
• Tapes (Figure 8)
Tapes are manufactured plastic tubes that ensure both water conveyance and water distribution through
small holes (= emitters). Flat when not in use, the water pressure keeps them open when in use. Spacing
between emitters ranges between 20 and 100 cm.

Line
Figure. 8. Drip tape.
• Home made emitters
An old and efficient way to make emitters is to insert sections of micro-tube (0.6–1 mm in diameter)
into holes punched in the lateral line, then adjusting the micro-tube length to provide the desired
discharge rate (Figure 9).

Line
Figure 9. Micro tube.

Simple drip emitters can be made by punching holes manually into the lateral tubes. To make such
perforations as uniform as possible, a standard hole-puncher is used (but many farmers simply use a
nail). To prevent excessive flow or blockage of the perforations, the holes can be covered with tight-
fitting collars made by cutting short sections of the same pipe that is used for the laterals and slipping
them over the holes (Figure 10).
PVC pipe
Cut place of PVC pipe

Slit pipe sleves

Holes
drilled Cross section
in pipes of finished
drip bulb

Drilled pipe fittted


with sleeve
Figure 10. Simple emitters: A hole and a collar.

215
Chapter 3 Low cost drip irrigation systems
for smallholders
Chapter objectives

Upon completion of this chapter, you will be able to:

• describe the components of drip irrigation systems


• explain the general features
• maintain the system
• understand and facilitate the tips provided on water management and planting
• describe the drip irrigation systems

3.1 Introduction
The efficient use of water is seen as a key to crop production in arid and semi-arid areas in sub-
Sahara Africa (van Leeuwen 2002). This is increasingly true because of ever-increasing populations and
demand for food production, coupled with growing competition for water. For smallholder farmers,
drip irrigation provides a means of maximizing returns on their cropland by increasing the agricultural
production per unit of land and water and increasing cropping intensity by growing a crop during the
dry season. The development of low-head emitters and simple filtration has reduced much of the initial
capital investment necessary, making small-scale drip irrigation systems affordable to smallholder
farmers. Research and experience is helping to provide tailor-made drip irrigation systems to suit
different field and water conditions.

Drip irrigation systems are normally used for cash crops (vegetables, fruits). Smallholder drip irrigation
systems are being used in some parts of Africa; for example, the Chapin bucket kits are being used
in Kenya, Tanzania, Malawi, Zambia and Uganda. The Waterboys bucket has mainly been used in
Uganda, although a number of kits are in use in Kenya and Tanzania. Elsewhere in the world, for
example, in India, resource-poor farmers have used drip irrigation systems with reported success. Most
smallholder drip irrigation systems operate under low pressure such as 1–5 m head (Polak et al. 1997a,
b; Narayanamoorthy 1999). The coverage area determines the water pressure required to overcome
pressure losses associated with water delivery and filtration. In low-pressure systems, water containers
such as buckets or drums, raised 0.5–1.5 m above the ground, are used as header water tanks to enable
the filling of the container either manually (bucket) or using pumps.

The smallholder drip irrigation systems presented in this chapter are grouped into two categories,
namely: bucket and drum drip irrigation kits (Table 1).

Table 1. Characteristics of bucket and drum drip irrigation system


System type Head required Area covered: m2 Examples given
Bucket system 1m Less than 20 Chapin and IDE
Drum system 1–5 m 20–1000 KARI and IDE

3.2 General features


Low cost drip irrigation systems consist of:

• Water storage–usually a bucket or a drum,

216
• Water filtration
• Conveyance and water application lines with emitters (PE, 12 or 20 mm)
• Valves
Details of some drip irrigation systems used by smallholders in Africa and India are presented in this
chapter (Sivanappan 1977; Polak et al. 1997a, b; van Leeuwen 2002).

Common preparation requirements and features are as follows:

• Prepare the area to be irrigated. This could be simple land preparation or involve the formation of
planting beds (see box 1).
• For best results, drip systems are used to irrigate level beds. If the drip tubes go uphill, downhill or
around corners, the system will not give equal water flow from each dripping outlet.
• Construct the water container stand. Ensure that it can support the weight of the container and
water when full.
• Mount the water container on the stand so that the water outlet is at the height necessary to
provide the water pressure required to operate the system.
• Mount the container water outlet, water filtration and flow regulator fittings.
• Lay the water distribution system components that connect the water container to the individual
drip lines. Make sure that the open ends are closed to avoid foreign material entering the pipe.
• Unroll the drip lines and lay them along the full length of each row of plants to be irrigated.
• Connect the drip lines with the water distribution system (header pipes).
• Flush the system to remove any foreign matter that may have entered the pipeline.
• Close the end of the drip lateral lines.
It must be emphasized that any training or advice on the use of drip kit systems should not only
cover actual kit installation and maintenance, but also all aspects of growing vegetables under drought
conditions since the purpose is to increase farmers’ yields and income. Thus training and advice should
include lessons about bed preparation, composting, transplanting, irrigation water management and
pest and disease control.

Box 1: Preparation of a planting bed


1. Lay out the planting bed depending on the length, spacing and number of the drip lines.
2. Excavate shallow trenches (15–30 cm deep) lengthwise where the row crops will be planted.
3. Place seedlings or seeds in the trench.
4. Add a 5–10 cm layer of fresh manure or compost on top of the planting material.
5. Level the ground to form a raised bed 10–20 cm above the aisles.

3.3 Maintaining the system


Ensure that only clean water is used in order to minimize the risk of clogging the filtration system. A
filter screen will keep coarse particles from entering the drip lines. If there is fine silt in the water, or
sand blowing in the air, a piece of cloth can be tied over the top of the bucket. Water can be poured
through the cloth to keep the fine particles from entering the bucket.

Clean the filtration system at least twice a month. Inspect the emitters to identify clogged emitters at least
once a week and unblock or replace any clogged emitters. Clogged drip emitters cause non-uniform
application of water and result in non-uniform growth of the plants. A clogged emitter can be repaired by
rubbing it vigorously with one’s fingers, blowing in it, or trying to force water out of the outlet.

217
Flush the system at least once a month. The frequency can be increased or reduced depending on the
amount of impurities in the irrigation water. Check leaks frequently and repair immediately. Take extra
care during field operations, particularly weeding, to avoid cutting the drip lines. Take precautions to
minimize the destruction of drip lines by termites and rodents (rats). When no longer in use, uninstall
the components of the system and store them in a safe place.

3.4 Water management tips


To maintain an optimum soil-moisture regime it is necessary to apply the required amount of water at
the right frequency. Shallow sandy soils require more frequent (1–2 day interval) irrigation and deep
clay loam soils allow less frequent (2–4 day) irrigation. During the early stages of crop growth, the plant
roots are shallow and therefore there is a need for more frequent irrigation and less water per irrigation
event.

During the flowering or late vegetative stage of the crop, water consumption is highest and an adequate
water regime is vital. Ensure that the crop does not experience moisture stress during this period. Crop
water needs vary from 3 to 5 mm/day. Ensure that adequate amounts (depending on the area and crop
growth stage) are applied. All leaks should be repaired quickly to prevent water wastage.

3.5 Planting tips


To ensure that the plants are planted where they will benefit most from the water supplied by the
emitters, irrigate the field before planting and plant seedlings on the wetted circle. Most crops require
manure at a rate of 1–2 handfuls and/or 1 tablespoon of double super phosphate per planting hole.

3.6 Description of systems


3.6.1 Bucket systems
In bucket kit drip irrigation, water flows into the drip lines from a bucket reservoir placed 0.5–1 m
above the ground to provide the required water pressure. The efficient use of water that is possible
with drip irrigation enables a farmer to grow vegetables using 30–60 litres of water daily during the
crop-growing season. A bucket kit system comprising two 15-m long drip lines, can be used to grow 50
plants such as tomato, egg plant and similar crops requiring a spacing of 60 cm along the plant rows;
100 plants of spinach, cabbage, pepper and similar plants requiring a spacing of 30 cm along the plant
rows; or 300 plants of onion, carrot and similar plants requiring a spacing of 10 cm.

The standard bucket kit system consists of two drip lines placed 0.5 m apart on a bed with a width of 1
m. A bucket is placed on a stand at one end of the bed and connected to the drip lines. These bucket kit
systems can irrigate 10–20 m2, depending on the length of the drip tube and plant spacing. The bucket
should be filled once in the morning and once in the afternoon to supply 30–60 litres of water to the
crop per day. The actual amount of water depends on crop water requirements and rainfall. In very dry
areas and during the dry season 60 litres of water will be required per day.

There is a growing demand for bucket kits. For example, Chapin bucket kits are reported to be in use
in over 80 countries worldwide and the demand is growing fast. By 2001, more than 5000 kits had
been sold by KARI to Kenyan farmers who have adopted the bucket drip irrigation system. Despite

218
their simplicity, bucket systems are extremely successful, saving precious water often fetched from long
distances, and the labour needed to water each plant individually.

Three examples of bucket kits (Chapin, Waterboys and IDE) are described in this section. Each bucket
kit comes with instructions on how to assemble it, to make the raised beds and how to manage them.
In Kenya the average cost of a bucket kit is USD 15 (= Ethiopian birr, ETB 130).

Examples of bucket systems (ready to install bucket system kits)


Example 3.1 Chapin bucket system
Description of the system

Chapin bucket kits were developed by Chapin Living Water Foundation. This drip irrigation system
(Figure 11) consists of a 20-litre bucket mounted 1 m above the ground and 30 m above drip tape.

Assembly instructions

1. Prepare the planting bed to be irrigated.


2. Mount a 20 or 30 litre bucket (supplied by the farmer), drill a 2.5 cm hole at the bottom 1 m above
the ground.
3. Assemble the outlet from the bottom of the bucket by connecting the male adapter, rubber washer
and female adapter.
4. Install the filter screen at the bottom of the bucket.
5. Install the two supply tubes running from the filter to the barb fittings.
6. Connect the 15-m drip irrigation tape through the drip lock fittings.

Bucket stand

20 litres
bucket

Supply
0.5–1 m tubes
m
15

Drip tapes

0.5–1 m

Figure 11. Chapin bucket system with 2 lines.

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Example 3.2 IDE bucket system
Description of the system

The International Development Enterprise (IDE) of the USA has also designed and tested a bucket
system. The IDE bucket drip irrigation system (Figure 12) consists of a 20 litres bucket, a valve, a filter,
an end cap and a 10-m long, 12-mm diameter lateral line fitted with 26 micro-tubes, 13 on each side
(emitter spacing 40 cm). All the pipes are pre-fitted and packed in a small box. The 13 micro-tube
connections are spread over the length of the drip lateral at a spacing of 0.75 cm. Water from the
bucket flows out like a small stream from all 26 micro-tubes and spreads out in a circular pattern. Four
plants are planted in each of the circles and therefore a total of 104 plants can be watered by the IDE
bucket system. The valve is used for flow regulation—giving the advantage that the bucket can be filled
beforehand and irrigation started when required. The end cap is used to close the end of the lateral line
(Polak et al. 1997a).

Bucket stand

20 litre bucket
Valve
Filter

4 plants watered
by one microtube

12 mm lateral line

Microtube

Lateral line

Microtube

Wetted area
Figure 12. IDE bucket system.

Assembly instructions:

1. Prepare the planting bed.


2. Construct a bucket stand such that the bottom of the bucket is at a height of at least 0.5 m.
3. Unroll all the pipes and lay them on the ground.
4. Connect to the bucket with the snap-in collar provided at the bottom of the bucket.

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Example 3.3 Waterboys system
Description of the system

Waterboys (Uganda) Ltd have adapted drip irrigation technology and developed a bucket kit for
smallholder farmers in Uganda (Figure 13). The kit comprises of one 30-litre bucket (the bucket is part
of the kit), and two, 10 m drip tubes connected to a water distribution manifold. The drip outlets in the
standard kit are spaced at 30 cm. No filter is included in the Waterboys kit.

30 litres bucket

0.75–1 m
10 m

0.75–1 m

Figure 13. Waterboys system.

Assembly instructions:

1. Prepare the planting bed 1-m wide × 10-m long.


2. Construct a bucket stand.
3. Lay the pipes. Since all the pipes are already connected, you only need to lay them out on the
bed.
4. Mount the bucket on its stand.
5. Connect the manifold to the bucket with a snap-in collar.
6. Connect the two drip lines to the tee.
Dealing with filtration

Since a filter is not included in the kit, the Waterboys bucket kit system requires water that has already
been filtered for irrigation. This may not be realistic in many rural areas and even in some urban
centres. Thus, if the water requires filtration, tie a clean cloth on the mouth of the bucket and always
pour the water required for irrigation through it.

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3.6.2 Drum systems
Drum systems operate under a low-pressure head of water (0.5–5 m). Mounting the drums on block
supports raised at least 1 m above the planting surface is recommended. The higher the drum is placed
the greater the area that can be irrigated. An area of up to 1000 m2 can be covered by a drum system.
In Kenya a drum system costs about USD 100 (= ETB 900).

The main advantage of drum systems is that a bigger area can be covered compared to the bucket
system. This presents an economic advantage because of the number of plants per drum system. A
drum system covering 5 beds each 1 m wide and 15 m long can be used to grow 250 plants (tomato,
egg plant and similar plants) requiring a spacing of 60 cm along the plant rows); 500 plants (spinach,
cabbage, kale, pepper and similar plants requiring a spacing of 30 cm along the plant rows); or 1500
plants (onion, carrot and similar plants) requiring a spacing of 10 cm.

The drum system also offers water storage and control through a control valve, making it possible to
fill the drum for irrigating beforehand. The standard drum kit system comprises a drum, control valve,
a manifold and drip lines. The drum should be filled with the valve in the closed position. To irrigate
it is important to open the valve fully. This allows the water to be distributed quickly through the drip
lines and allows for good water distribution. Two examples are presented: the KARI drum system from
Kenya and the IDE drum used in India.

KARI1 drum kit


Description of the system

This is a variation of the Chapin bucket kit and involves using a drum of about 200 litre capacity or
the equivalent of 5 bucket drip irrigation systems. The development of this adaptation is credited to
a farmer in Eldoret in the Rift Valley Province of Kenya who, after working with the bucket drip kits,
connected an old drum to supply four drip lines. KARI improved on the drum adaptation by designing
the manifold with four or five openings each serving two drip lines (Figure 14).

1 m high 200 litre drum


platform
20 mm PVC
Screen filter manifold
Supply tubing
m
15

0.5–1 m
Figure 14. KARI drum kit.

1.  KARI (Kenya Agricultural Research Institute).

222
Assembly instructions:

1. Prepare a rectangular area 7.5 wide × 16 m long.


2. Peg out the position of beds and paths to accommodate 5 beds each 1m wide × 15 m long. Leave
a path 20 cm wide between the beds.
3. Connect the manifold by cutting the pipe into 3 pieces each 1.25 m long. These are connected to
the 3 tees and the 2 bends connected at the ends. The 3 tees and 2 bends on each side of the PVC
pipe are designed to be centrally located on the five planting beds. Depending on the location of
the drum, a tee is connected to channel the water from the drum to the manifold.
4. Use PVC glue for leak-proof fitting and wait for the required duration to allow bonding.
5. Lay out the drip tapes on the beds, two lines per bed, and insert the filter plugs into the open ends
of the outlets in the manifold.
6. Finally, connect one end of the connector tubing to the filter plug and insert the barb fitting to the
other end. Connect the drip tube to the drip lock fitting.

IDE system
Description of the system

IDE (International Development Enterprises) of Colorado, USA, designed and tested a drum kit system,
which can irrigate 520 vegetable plants (Figure 15). The drum kit consists of 130 pipes (1-mm diameter)
called micro-tubes, fitted to 5 rows of 12-mm diameter PE laterals. Water flows out in a small stream
from all 130 micro-tubes. The water then spreads out in a circular pattern to about 0.5-m radius. Four
plants are planted in each of the circles. Field tests have been carried out on vegetables in the hill areas
of Nepal and in Andhra Pradesh, India.

Valve
200 litre tank
Cap
16 mm
subline
Filter

Main line

4 plants per
1 mm microtube 2m microtube
12 mm
lateral

Figure 15. IDE drum system.

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(See photos 1 and 2 in Appendix for arrangement and NETAFIM system).

Assembly instructions

1. Prepare the area to be irrigated.


2. Mount the drum.
3. Connect laterals to a 200-litre drum of water by a 16 mm-diameter pipe (submain).
4. Unroll all the pipes, lay them on the ground and connect to the drum. A manual is provided with
the kit as a pictorial guide to correct installation and planting.

224
References
Howell TA and Hiler EA. 1974. Design of trickle irrigation laterals for uniformity. Journal of Irrigation and Drainage
Division. ASCE 100IR4, Proc. Paper 10983. pp. 443–454.
Isaya VS. 2001. Drip irrigation. Technical handbook No. 24. Published by SIDA Regional Land Management Unit
(RELMA).
Kadyampakeni DMS. 2004. Comparative analysis of different irrigation technologies and water management
techniques for dry season cultivation of beans in Chingale area Development Program-Zomba. MSc thesis,
University of Malawi, Zomba, Malawi.
van Leeuwen NH. 2002. Affordable small-scale drip irrigation in Africa: Potential role of the private sector. In: Sally
H and Abernethy CL (eds), Private irrigation in sub-Saharan Africa. IWMI (International Water Management
Institute), Colombo, Sri Lanka; FAO (Food and Agriculture Organization of the United Nations), Rome, Italy;
and ACP-EU Technical Centre for Agricultural and Rural Publication. (Available on CD).
Narayanamoorthy A. 1999. Drip irrigation for sustainable agriculture. Productivity 39(4):672–678.
Narayanamoorthy A and Deshpande RS. 1998. Economics of drip irrigation: A comparative study of Maharashtra
and Tamil Nadu. Mimeograph Series No. 47. Agro-Economic Research Centre, Gokhale Institute of Politics and
Economics, Pune, Maharashtra, India.
NCPA (National Committee on the Use of Plastics in Agriculture). 1990. Status, potential and approach for adoption
of drip and sprinkler irrigation systems. Pune, Maharashtra, India.
Polak P, Nanes B and Adhikaria D. 1997a. The IDE low cost drip irrigation system. Journal of Applied Irrigation
Science 32(1):105–112.
Polak P, Nanes B and Adhikaria D. 1997b. A low cost drip irrigation system for small farmers in developing
countries. Journal of the American Water Resources Association 33(1): February 1997.
Sivanappan RK. 1977. Sprinkler and drip irrigation. Indian Farming 27(2):23–24.
Sivanappan RK. 1988. Use of plastics in drip irrigation. Moving Technology 3(4): August 7–9.
Taffa Tulu. 1987. A manual on irrigation and drainage. Teaching material, Ambo College of Agriculture, Ambo,
Ethiopia. 136 pp.
Verma S. 2003. Drip irrigation. In: Growing organic cotton under groundwater stress—Lessons from Maikaal.
Detailed Research project concept. (Unpublished).
Wu IP. 1975. Design of drip irrigation mainlines. Journal of Irrigation and Drainage Division ASCE101
(IR411803):265–278.

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Appendix 1: Checking irrigation uniformity and cleaning emitters
Calculating irrigation uniformity

In the case of bucket or drum kit, measure out each lateral line, the discharge of at least 4 emitters; the
total number of emitters checked must be at least 20.

Example
1st
Last
emitter Bucket or
¾L ½L ¼L drum
emitter

Line 1
Line 2
Line 3
Line 4

Average of all measured discharge Average of the 4 smallest measured


discharges
Sum of 20 values
D average = Sum of the 4 smallest values
20 Dmin =
4

UC > 90: Uniformity is OK Uniformity coefficient

Dmin
90 < UC < 70: Flush the system
UC = × 100
average

UC < 70: Inspect the system to identify causes of clogging and clogged emitters. Fix clogged emitters by
rubbing them vigorously with fingers, blowing in them, or trying to force water out of the outlet. If the
cause of clogging is due to lime precipitate because of a high content of calcium carbonate in irrigation
water, you can use HCl or H2SO4 at the dose of 0.05 litre for 10 litres, mix acid well with water of the
drum/bucket and irrigate.

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20 liter drum Microtube
coverage

Filter

Detail 1
15 mm submain
15
Microtube m

Reducer tee

Cap

12 mm
lateral
Plants

2m

Wetting pattern
System Configuration:
15 mm submain (with 5 tees) 1 no
12 mm lateral line
(with 130 microtubes) 5 Nos
Photo 1. IDE system.

Water tank

Filter Valve

Photo 2. NETAFIM system.

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