Designers

x Reference Handbook

Automatic Gen-set Controller

multi-line 2
4189340258H

• Getting started

• Modbus protocol
DEIF A/S

• Profibus protocol

• Caterpillar® CCM protocol

DEIF A/S Tel.: +45 9614 9614

Frisenborgvej 33, DK-7800 Skive Fax: +45 9614 9615
Denmark E-mail: [email protected]
 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

This document is a designers reference handbook for the DEIF multi-line 2 Automatic Gen-set Controller.

INDEX:

1 Getting started.......................................................................................................................................................................................... 6
1.1 Warnings and legal information .................................................................................................................................................................. 7
1.2 Standard functions ..................................................................................................................................................................................... 7
1.2.1 Language ................................................................................................................................................................................................... 7
1.2.2 Standard functions ..................................................................................................................................................................................... 7
1.3 Optional function list ................................................................................................................................................................................... 8
1.4 Hardware.................................................................................................................................................................................................... 8
1.5 Terminal strip overview............................................................................................................................................................................. 10
1.5.1 Slots #1, #2, #5 and #6............................................................................................................................................................................. 10
1.5.2 Slots #3, #4, #7 and #8............................................................................................................................................................................. 10
1.6 Terminal strip, explanation........................................................................................................................................................................ 11
1.6.1 Slot #1, power supply and binary I/O ........................................................................................................................................................ 11
1.6.2 Slot #2, serial communication (option H) .................................................................................................................................................. 12
1.6.2.1 Can-open (option H1 - not available at the moment) ........................................................................................................ 12
1.6.2.2 Mod-bus (option H2) ........................................................................................................................................................ 12
1.6.2.3 Profi-bus (option H3) ........................................................................................................................................................ 12
1.6.3 Slot #3, load sharing control (option G3)................................................................................................................................................... 13
1.6.4 Slot #3, 13 binary inputs and 4 relay outputs (option M12) ....................................................................................................................... 14
1.6.5 Slot #4, governor and AVR control relay outputs ...................................................................................................................................... 14
1.6.6 Slot #4, analogue outputs for governor and AVR control (option E) .......................................................................................................... 14
1.6.7 Slot #4, analogue output for governor and one transducer output (option EF2) ........................................................................................ 15
1.6.8 Slot #4, PWM output (option EF3 and option D) ....................................................................................................................................... 15
1.6.9 Slot #4, PWM output (option EF3 and not option D) ................................................................................................................................. 15
1.6.10 Slot #4, governor/AVR output (option EF4)............................................................................................................................................... 15
1.6.11 Slot #5, AC measuring.............................................................................................................................................................................. 16
1.6.12 Slot #6, optional I/O PCBs........................................................................................................................................................................ 16
1.6.12.1 Option M13, 7 binary inputs ............................................................................................................................................. 16
1.6.12.2 Option M14, 4 relay outputs ............................................................................................................................................. 17
1.6.12.3 Option M15, 4 analogue inputs 4...20 mA ........................................................................................................................ 17
1.6.12.4 Option F1, analogue transducer output ............................................................................................................................ 17
1.6.12.5 Option EF3, droop output................................................................................................................................................. 17
1.6.13 Slot #7, engine interface card ................................................................................................................................................................... 18
1.6.13.1 Standard card with PT100 inputs ..................................................................................................................................... 18
1.6.13.2 Optional card with VDO inputs ......................................................................................................................................... 19
1.6.13.3 Access lock (binary input 6) ............................................................................................................................................. 20
1.6.14 Slot #8, power management (option G4) .................................................................................................................................................. 20
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1.6.15 Slot #8, Caterpillar CCM communication ................................................................................................................................................ 20
1.7 Wirings ..................................................................................................................................................................................................... 21
1.7.1 AC connections ........................................................................................................................................................................................ 21
1.7.1.1 AMF, peak shaving and fixed power application............................................................................................................... 21
1.7.1.2 Island mode application ................................................................................................................................................... 21
1.7.2 Load sharing lines .................................................................................................................................................................................... 22
1.7.3 Binary inputs ............................................................................................................................................................................................ 22
1.7.4 Optocoupler outputs for external counter.................................................................................................................................................. 22
1.7.5 Display cable (option J) ............................................................................................................................................................................ 23
1.7.6 Serial cable for PC with utility software (option J3) ................................................................................................................................... 23
1.8 Application examples................................................................................................................................................................................ 24
1.8.1 Application for Automatic Mains Failure operation .................................................................................................................................... 24
1.8.1.1 Single gen-set .................................................................................................................................................................. 24
1.8.2 Applications for peak shaving operation ................................................................................................................................................... 25
1.8.2.1 Single gen-set .................................................................................................................................................................. 25
1.9 Applications for the AGC .......................................................................................................................................................................... 26
1.9.1 Single running gen-sets............................................................................................................................................................................ 26
1.9.1.1 Automatic mains failure, AMF operation (factory setting) ................................................................................................. 26
1.9.1.2 Island mode ..................................................................................................................................................................... 26
1.9.1.3 Peak shaving ................................................................................................................................................................... 27
1.9.1.4 Mains power export .......................................................................................................................................................... 27
1.9.1.5 Fixed power operation...................................................................................................................................................... 28
1.9.2 Multi running gen-sets .............................................................................................................................................................................. 28
1.9.2.1 Island mode ..................................................................................................................................................................... 28
1.9.2.2 Automatic mains failure operation .................................................................................................................................... 29
1.10 Power management ................................................................................................................................................................................. 29
1.10.1 Schematic view of the PMS option G4 ..................................................................................................................................................... 29
1.10.2 Introduction of the PMS option G4............................................................................................................................................................ 30
1.10.3 Mode selection ......................................................................................................................................................................................... 30
1.10.4 Function ................................................................................................................................................................................................... 30
1.10.5 Load sharing/var sharing .......................................................................................................................................................................... 31
1.10.6 Test sequence.......................................................................................................................................................................................... 31
1.11 Configurable inputs/outputs ...................................................................................................................................................................... 31

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

1.12 Remote control via www ........................................................................................................................................................................... 32

1.13 Display unit............................................................................................................................................................................................... 32
1.13.1 Pushbutton functions................................................................................................................................................................................ 33
1.13.2 LED functions........................................................................................................................................................................................... 33
1.13.3 Display functions ...................................................................................................................................................................................... 34
1.13.3.1 Setup menu ..................................................................................................................................................................... 34
1.13.3.2 View menu ....................................................................................................................................................................... 36
1.14 Menu overview ......................................................................................................................................................................................... 37
1.14.1 Jump functions ......................................................................................................................................................................................... 37
1.14.2 Navigating in the menus ........................................................................................................................................................................... 38
1.14.2.1 Setup menu system ......................................................................................................................................................... 38
1.14.2.2 View menu system........................................................................................................................................................... 39
1.15 Mode selection ......................................................................................................................................................................................... 40
1.16 Fail classes .............................................................................................................................................................................................. 41
1.17 Menu set-points........................................................................................................................................................................................ 41
1.17.1 Protection setup ....................................................................................................................................................................................... 41
1.17.1.1 Bus voltage protection (option A or B).............................................................................................................................. 41
1.17.1.2 Bus frequency protection (option A or B).......................................................................................................................... 42
1.17.1.3 Generator voltage protection (option C1) ......................................................................................................................... 43
1.17.1.4 Generator frequency protection (option C1) ..................................................................................................................... 43
1.17.1.5 Generator reverse power protection (standard function)................................................................................................... 44
1.17.1.6 Generator overcurrent protection (standard function) ....................................................................................................... 44
1.17.1.7 Generator overload protection (option C1) ....................................................................................................................... 45
1.17.1.8 Generator current unbalance protection (option C1)......................................................................................................... 45
1.17.1.9 Generator voltage unbalance protection (option C1) ........................................................................................................ 45
1.17.1.10 Generator reactive power import (loss of excitation) protection (option C1) ..................................................................... 45
1.17.1.11 Generator reactive export (overexcitation) protection (option C1) .................................................................................... 46
1.17.1.12 Loss of mains protection (option A) ................................................................................................................................. 46
1.17.1.13 Engine control ................................................................................................................................................................. 46
1.17.1.14 Configurable (4…20 mA input 1 – set-point 1) ................................................................................................................. 46
1.17.1.15 Oil pressure (4…20 mA input 2 – set-point 1).................................................................................................................. 47
1.17.1.16 Low fuel (4…20 mA input 3 – set-point 1)........................................................................................................................ 47
1.17.1.17 Configurable (4…20 mA input 4 – set-point 1) ................................................................................................................. 47
1.17.1.18 Configurable (4...20 mA input 1 – set-point 2).................................................................................................................. 47
1.17.1.19 Configurable (4...20 mA input 2 – set-point 2).................................................................................................................. 47
1.17.1.20 Configurable (4...20 mA input 3 – set-point 2).................................................................................................................. 48
1.17.1.21 Configurable (4...20 mA input 4 – set-point 2).................................................................................................................. 48
1.17.1.22 Water temperature (PT100 input 1 – set-point 1)............................................................................................................. 48
1.17.1.23 Configurable (PT100 input 2 – set-point 1) ...................................................................................................................... 48
1.17.1.24 Spare speed level............................................................................................................................................................ 48
1.17.1.25 Overspeed (tacho input) .................................................................................................................................................. 49
1.17.1.26 Running detection............................................................................................................................................................ 49
1.17.1.27 Ext. engine failure (binary input 8) ................................................................................................................................... 49
1.17.1.28 Ext. emergency stop (binary input 9) ............................................................................................................................... 49
1.17.1.29 Dig. input no. 10 .............................................................................................................................................................. 49
1.17.1.30 Additional overcurrent alarms (option C1)........................................................................................................................ 50
1.17.1.31 Fast overcurrent .............................................................................................................................................................. 50
1.17.1.32 High overcurrent .............................................................................................................................................................. 50
1.17.2 Configurable digital inputs (option M13).................................................................................................................................................... 50
1.17.2.1 Digital input no. 11 ........................................................................................................................................................... 50
1.17.2.2 Digital input no. 12 ........................................................................................................................................................... 50
1.17.2.3 Digital input no. 13 ........................................................................................................................................................... 50
1.17.2.4 Digital input no. 14 ........................................................................................................................................................... 51
1.17.2.5 Digital input no. 15 ........................................................................................................................................................... 51
1.17.2.6 Digital input no. 16 ........................................................................................................................................................... 51
1.17.2.7 Digital input no. 17 ........................................................................................................................................................... 51
1.17.3 Configurable digital inputs (option M12).................................................................................................................................................... 51
1.17.3.1 Digital input no. 18 ........................................................................................................................................................... 51
1.17.3.2 Digital input no. 19 ........................................................................................................................................................... 52
1.17.3.3 Digital input no. 20 ........................................................................................................................................................... 52
1.17.3.4 Digital input no. 21 ........................................................................................................................................................... 52
1.17.3.5 Digital input no. 22 ........................................................................................................................................................... 52
1.17.3.6 Digital input no. 23 ........................................................................................................................................................... 52
1.17.3.7 Digital input no. 24 ........................................................................................................................................................... 53
1.17.3.8 Digital input no. 25 ........................................................................................................................................................... 53
1.17.3.9 Digital input no. 26 ........................................................................................................................................................... 53
1.17.3.10 Digital input no. 27........................................................................................................................................................... 53
1.17.3.11 Digital input no. 28........................................................................................................................................................... 53
1.17.3.12 Digital input no. 29........................................................................................................................................................... 54
1.17.3.13 Digital input no. 30........................................................................................................................................................... 54
1.17.4 Configurable analogue inputs (option M15) .............................................................................................................................................. 54
1.17.4.1 Configurable (4…20 mA input 5 – set-point 1) ................................................................................................................. 54

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

1.17.4.2 Configurable (4…20 mA input 6 – set-point 1) ................................................................................................................. 54

1.17.4.3 Configurable (4…20 mA input 7 – set-point 1) ................................................................................................................. 54
1.17.4.4 Configurable (4…20 mA input 8 – set-point 1) ................................................................................................................. 55
1.17.4.5 Configurable (4…20 mA input 5 – set-point 2) ................................................................................................................. 55
1.17.4.6 Configurable (4…20 mA input 6 – set-point 2) ................................................................................................................. 55
1.17.4.7 Configurable (4…20 mA input 7 – set-point 2) ................................................................................................................. 55
1.17.4.8 Configurable (4…20 mA input 8 – set-point 2) ................................................................................................................. 55
1.17.5 VDO inputs (option M2 only)..................................................................................................................................................................... 56
1.17.6 VDO sensor 1, alarm settings................................................................................................................................................................... 56
1.17.7 VDO sensor 2, alarm settings................................................................................................................................................................... 57
1.17.8 VDO, fuel level ......................................................................................................................................................................................... 57
1.17.8.1 Running status ................................................................................................................................................................. 57
1.17.9 Control setup............................................................................................................................................................................................ 58
1.17.9.1 Synchronisation type........................................................................................................................................................ 58
1.17.9.2 Dynamic synchronisation ................................................................................................................................................. 58
1.17.9.3 Static synchronisation ...................................................................................................................................................... 58
1.17.9.4 Blackout closing of breaker .............................................................................................................................................. 59
1.17.9.5 Generator and mains breaker, general failure alarm ........................................................................................................ 59
1.17.10 PI controller, KP and KI adjustments ......................................................................................................................................................... 59
1.17.10.1 Frequency controller........................................................................................................................................................ 61
1.17.10.2 Power controller............................................................................................................................................................... 61
1.17.10.3 Power ramp up ................................................................................................................................................................ 61
1.17.10.4 Power ramp down............................................................................................................................................................ 61
1.17.10.5 Voltage controller (option D) ............................................................................................................................................ 61
1.17.10.6 var controller (option D) ................................................................................................................................................... 62
1.17.10.7 Governor/AVR regulation failure ...................................................................................................................................... 62
1.17.10.8 Pulse with modulation...................................................................................................................................................... 62
1.17.10.9 Governor/AVR setup ....................................................................................................................................................... 63
1.17.11 PI controllers, relay outputs ...................................................................................................................................................................... 63
1.17.11.1 Governor offset adjustment ............................................................................................................................................. 64
1.17.11.2 AVR offset adjustment..................................................................................................................................................... 64
1.17.12 Power setup ............................................................................................................................................................................................. 65
1.17.12.1 Mains import power, peak shaving................................................................................................................................... 65
1.17.12.2 Daytime period ................................................................................................................................................................ 65
1.17.12.3 Start gen-set.................................................................................................................................................................... 65
1.17.12.4 Stop gen-set .................................................................................................................................................................... 66
1.17.12.5 Test running .................................................................................................................................................................... 66
1.17.12.6 Test sequence................................................................................................................................................................. 66
1.17.12.7 Fixed power set-point (set-point for active generator power and power factor)................................................................. 66
1.17.12.8 Mains power export ......................................................................................................................................................... 66
1.17.12.9 Start generator (mains power export)............................................................................................................................... 67
1.17.12.10 Stop generator (mains power export)............................................................................................................................... 67
1.17.13 System setup ........................................................................................................................................................................................... 67
1.17.13.1 Nominal settings.............................................................................................................................................................. 67
1.17.13.2 Transformer generator (voltage transformer for generator voltage measuring) ................................................................ 67
1.17.13.3 Transformer busbar (voltage transformer for busbar voltage measuring)......................................................................... 68
1.17.13.4 Communication control enable/disable control (option H) ................................................................................................ 68
1.17.13.5 External communication control (option H) ...................................................................................................................... 68
1.17.13.6 External communication control (option H) ...................................................................................................................... 68
1.17.13.7 Internal communication control (option G4-G5) ............................................................................................................... 68
1.17.14 Enable ID ................................................................................................................................................................................................. 69
1.17.14.1 Date and time (internal clock) setting............................................................................................................................... 69
1.17.14.2 Measuring of generator running time and circuit breaker operations................................................................................ 69
1.17.14.3 Service timer ................................................................................................................................................................... 69
1.17.14.4 Battery undervoltage alarm.............................................................................................................................................. 69
1.17.14.5 Language ........................................................................................................................................................................ 70
1.17.14.6 Loadshare output............................................................................................................................................................. 70
1.17.14.7 Loadshare type................................................................................................................................................................ 70
1.17.14.8 Engine type ..................................................................................................................................................................... 70
1.17.14.9 Running mode ................................................................................................................................................................. 70
1.17.14.10 Gen-set modes................................................................................................................................................................ 70
1.17.14.10.1 Island mode ................................................................................................................................................... 70
1.17.14.10.2 AMF – automatic mains failure gen-set .......................................................................................................... 71
1.17.14.10.3 Peak shaving operation.................................................................................................................................. 71
1.17.14.10.4 Mains power export, MPE .............................................................................................................................. 71
1.17.14.10.5 Fixed power operation .................................................................................................................................... 72
1.17.14.10.6 Load take over mode ..................................................................................................................................... 72
1.17.15 multi-line 2 AGC sequences ..................................................................................................................................................................... 72
1.17.15.1 Start sequence ................................................................................................................................................................ 73
1.17.15.2 GB ON sequence ............................................................................................................................................................ 74
1.17.15.3 GB OFF sequence........................................................................................................................................................... 75
1.17.15.4 MB ON sequence ............................................................................................................................................................ 75

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

1.17.15.5 MB OFF sequence .......................................................................................................................................................... 76

1.17.15.6 Stop sequence ................................................................................................................................................................ 76
1.17.15.7 Mains failure .................................................................................................................................................................... 77
1.17.16 Mains breaker........................................................................................................................................................................................... 77
1.17.17 Horn timeout............................................................................................................................................................................................. 78
1.17.18 Generator breaker .................................................................................................................................................................................... 78
1.17.19 Analogue output configuration (option F1) ................................................................................................................................................ 78
1.17.19.1 Power (P kW) output ....................................................................................................................................................... 78
1.17.19.2 Apparent power (S kVA) output ....................................................................................................................................... 78
1.17.19.3 Reactive power (Q kvar) output ....................................................................................................................................... 78
1.17.19.4 Power factor (PF) output.................................................................................................................................................. 79
1.17.19.5 Frequency output............................................................................................................................................................. 79
1.17.19.6 Voltage output ................................................................................................................................................................. 79
1.17.19.7 Current output ................................................................................................................................................................. 79
1.17.19.8 Relay setup ..................................................................................................................................................................... 80
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1.17.19.9 Caterpillar CCM setup (option H4) ................................................................................................................................. 81
1.17.20 Short time paralleling................................................................................................................................................................................ 81
1.17.21 User password ......................................................................................................................................................................................... 82
1.17.22 Service menu ........................................................................................................................................................................................... 82
1.18 General data............................................................................................................................................................................................. 83
1.18.1 Technical specifications ........................................................................................................................................................................... 83
1.19 Unit dimensions........................................................................................................................................................................................ 84
1.20 Display dimensions .................................................................................................................................................................................. 84
1.21 Panel cutout for display ............................................................................................................................................................................ 85

2 Modbus protocol .................................................................................................................................................................................... 86

2.1 General information .................................................................................................................................................................................. 87
2.1.1 General introduction to multi-line 2 Modbus.............................................................................................................................................. 87
2.1.2 Transactions on multi-line 2 Modbus Protocol .......................................................................................................................................... 87
2.1.3 The query-response cycle ........................................................................................................................................................................ 87
2.1.4 RTU framing ............................................................................................................................................................................................. 87
2.1.5 How the address field is handled.............................................................................................................................................................. 88
2.1.6 Contents of the error checking field .......................................................................................................................................................... 88
2.1.7 How characters are transmitted serially.................................................................................................................................................... 88
2.1.8 Error checking methods............................................................................................................................................................................ 88
2.2 Functions.................................................................................................................................................................................................. 89
2.2.1 Function 01(01hex) read flag status ......................................................................................................................................................... 89
2.2.2 Function 03(03hex) read registers ............................................................................................................................................................ 90
2.2.3 Function 15(0Fhex) write multiple flags .................................................................................................................................................... 91
2.2.4 Function 16(10hex) write register ............................................................................................................................................................. 92
2.3 Exception ................................................................................................................................................................................................. 92
2.3.1 Exception reception.................................................................................................................................................................................. 92
2.3.2 Exception codes ....................................................................................................................................................................................... 93
2.4 Data tables ............................................................................................................................................................................................... 94
2.4.1 Measurement table (read only) (function code 03h).................................................................................................................................. 94
2.4.2 Control register table (write only) (function code 10h)............................................................................................................................... 97
2.4.3 Command flags table (write only) (function code 0Fh) .............................................................................................................................. 97
2.4.4 Status flags table (read only) (function code 01h)..................................................................................................................................... 98
2.4.5 Parameter table........................................................................................................................................................................................ 98
2.4.6 Digital input table (read only 01h) ........................................................................................................................................................... 105
2.4.7 Digital output table (read only 01h) ......................................................................................................................................................... 106
3 Profibus protocol ................................................................................................................................................................................. 107
3.1 General information ................................................................................................................................................................................ 108
3.1.1 General introduction to multi-line 2 PROFIBUS DP ................................................................................................................................ 108
3.1.2 Transmission speed and range............................................................................................................................................................... 108
3.1.3 Configuration and the GSD file ............................................................................................................................................................... 108
3.1.4 Data in/out.............................................................................................................................................................................................. 108
3.2 Data tables ............................................................................................................................................................................................. 108
3.2.1 Measurement table (input data) .............................................................................................................................................................. 108
3.2.2 Control register table (output data) ......................................................................................................................................................... 111
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4 Caterpillar CCM protocol (option H4)................................................................................................................................................ 112
4.1 Hardware................................................................................................................................................................................................ 113
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4.1.1 Slot #8, Caterpillar CCM communication .............................................................................................................................................. 113
4.2 Wirings ................................................................................................................................................................................................... 114
4.3 Menu settings ......................................................................................................................................................................................... 114
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4.3.1 Caterpillar CCM setup .......................................................................................................................................................................... 114
4.4 Cat CCM communication........................................................................................................................................................................ 115
4.4.1 Protocol specification ............................................................................................................................................................................. 115
4.4.2 Default lists #1 - #8................................................................................................................................................................................. 115
4.4.3 Default lists #9 - #16............................................................................................................................................................................... 117
4.4.4 Customized lists ..................................................................................................................................................................................... 121

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

1 Getting started

• Automatic mains failure

• Engine control
• Generator synchronisation
• Load control
• Generator protection
• Remote control (via www)

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

1.1 Warnings and legal information

This manual gives guidelines to the use and installation of the DEIF multi-line 2 automatic gen-set controller. It is, however, not a
complete installation instruction. Therefore, even if terminal numbers are shown in the drawings, the drawings are to be used as
guidance only.

Installing and operating the multi-line 2 AGC product implies work with dangerous currents and voltages, and therefore qualified
personnel should do it only.

Care must be taken during the installation to protect the terminals against static discharges. Once the units are installed and
connected, these precautions are no longer necessary.

DEIF takes no responsibility for operation or installation of the generator set. If there is any doubt about how to install or operate the
system on which the multi-line 2 AGC product is measuring, the company responsible for the installation or the operation must be
contacted.

1.2 Standard functions

The multi-line 2 AGC is a protection and control unit for a generator driven by a diesel engine. It will carry out all necessary tasks to
control and protect a gen-set, regardless of the use of the generator. This means that the multi-line 2 AGC can be used for several
application types such as:

• Stand-alone gen-set
• Gen-set in island operation, load sharing
• Automatic mains failure with starting of the gen-set. No back synchronising when the mains returns
• Automatic mains failure with starting of the gen-set and back synchronising when the mains returns
• Gen-set in parallel with mains in fixed load mode
• Gen-set in parallel with mains in peak shaving mode

The selection of the application type is done in the system setup. The AGC is only intended to be configured to one of the above
application types. It is possible to operate the AGC in three modes:

• Auto (only AMF and peak shaving mode – the AGC controls the gen-set and the breakers according to the operational state)
• Semi-auto (manual control and activation of the sequences)
• Test (manual starting and loading of the gen-set)

The multi-line 2 measuring system is true RMS 3-phase measurement of generator voltage, generator current and mains voltage.

1.2.1 Language
English, German, French or Spanish language can be chosen via the system menu structure.

1.2.2 Standard functions

The AGC has the following control and protection functions:

• Engine protection. The engine alarm extension card has the following configurable inputs and outputs:
- 4 4…20 mA inputs
- 1 tacho input
- 1 binary input
- 2 PT100 inputs

• AMF functions, Automatic Mains Failure with engine start/stop logic

- Automatic starting of the gen-set
- Operation of the mains and generator breaker
- Back synchronising of the gen-set to mains when the mains returns
- Stopping of the gen-set

• Peak shaving with engine start/stop logic

- Automatic starting of the gen-set
- Operation of the mains and generator breaker
- Load control
- Stopping of the gen-set

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

• Fixed mains power export

- Controlled start/stop of the gen-set
- Operation of the mains and generator breaker
- Load control

• Island mode
- Semi-auto operation
- Operation of the generator breaker

• Fixed power
- Semi-auto operation
- Operation of the mains and generator breaker

• Test running
- Automatic start-up and loading
- Programmable load and running time

• Synchronising/back synchronising of the generator to mains

- Dynamic synchronising with programmable slip frequency
- Static synchronising, no slip frequency

• Overcurrent protection, definite time characteristic

• Reverse power protection, definite time characteristic

1.3 Optional function list

For available options of the AGC – please see Specification of options, document no. 4921240240.

1.4 Hardware
The multi-line 2 housing is divided into board slot positions, some of which are standard (non-changeable) and some intended for
options. The unit is divided like this:

Slot Slot type Terminal AGC

Slot #1 Power supply and binary I/O 1-28 Standard
Slot #2 External communication 29-36 Option H1, H2, H3
Slot #3 Load sharing control/I/O card 37-64 Option G3, M12
Slot #4 Governor control relay outputs* 65-72 Standard
Slot #5 AC measuring 73-89 Standard
Slot #6 Options PCB 90-97 Option F1, M13, M14, M15
Slot #7 Engine interface card 98-125 Standard
Slot #8 Internal communication 126-133 Option G4, H4
Slot #9 TCP/IP RJ45 conn. Option N1

* If analogue governor outputs (option E) or PWM outputs (option EF3) are selected, the standard relay output PCB in slot #4 is
exchanged to the analogue PCB.

Besides the slots there is an additional board where the communication ports are placed. I.e. RS232 PC service port for the utility
software and the display port.

For slots #1, #2, #3, #5, #7, #8 and #9: Only specific boards can be mounted.
For slots #4 and #6: The boards are interchangeable.

An overview of the terminals can be seen on the next page. The slots are positioned in the unit as follows (seen from the top of the
unit):

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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

SLOT #1 SLOT #2
SLOT #3 SLOT #4
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

Ethernet
Service port Display

SLOT #9

ok

er
ibi

w
ck
inh

Po
he
m

c
ar

elf
Al

S
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97

SLOT #5 SLOT #6
SLOT #7 SLOT #8
98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133

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1.5 Terminal strip overview

1.5.1 Slots #1, #2, #5 and #6

1.5.2 Slots #3, #4, #7 and #8

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1.6 Terminal strip, explanation

For the relay outputs the following terms will be used:
NO means Normally Open
NC means Normally Closed
Com. means common terminal for the relay in question

1.6.1 Slot #1, power supply and binary I/O

Standard board (always needed):

Term. Function Technical data Description

1 +12/24 VDC 12/24 VDC Power supply
2 0 VDC +/-25%
3 NC Status relay Normally closed relay, processor/power supply status supervision
4 Com. 24 VDC/1A
5 NO Relay Central alarm HORN
6 Com. 250 VAC/8A
7 NC
8 NO Relay Open mains breaker (open breaker)
9 Com. 250 VAC/8A
10 NC
11 NO Relay Close mains breaker (synchronising)
12 Com. 250 VAC/8A
13 NC
14 NO Relay Open generator breaker (deload)
15 Com. 250 VAC/8A
16 NC
17 NO Relay Close generator breaker (synchronising)
18 Com. 250 VAC/8A
19 NC
20 Open collector 1 Transistor out Pulse output 1, kWh counter
21 Open collector 2 Transistor out Pulse output 2, kvarh counter
22 Com. Common Common terminal for terminals 20 and 21
23 Digital input 1 Optocoupler Alarm inhibit
24 Digital input 2 Optocoupler Mains breaker open
25 Digital input 3 Optocoupler Mains breaker closed
26 Digital input 4 Optocoupler Generator breaker open
27 Digital input 5 Optocoupler Generator breaker closed
28 Com. Common Common for terminals 23 to 27

The auxiliary supply must be protected with a 1A fuse.

The functionality of the alarm inhibit input is described in the table below:

AGC
Alarm inhibit input ON OFF
Generator low f - ACT
Generator low U - ACT
Generator high f ACT ACT
Generator high U ACT ACT
4…20 mA input - ACT
Binary input - ACT
PT100 input - ACT
Tacho input - ACT

ACT = Alarm function is active.

NOTE:
These inputs are not inhibited:
• Tacho input
• Emergency stop
• Running feedback
• Remove starter (if configured)

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1.6.2 Slot #2, serial communication (option H)

1.6.2.1 Can-open (option H1 - not available at the moment)

Term. Function Description

29 Can-H The can is based on can-open
30 GND
31 Can-L
32 Can-H
33 GND
34 Can-L
35 Not used
36 Not used

1.6.2.2 Mod-bus (option H2)

Term. Function Description

29 DATA + (A) Mod-bus RTU, RS485
30 GND
31 DATA - (B)
32 DATA + (A)
33 GND
34 DATA - (B)
35 Not used
36 Not used

1.6.2.3 Profi-bus (option H3)

Term. Function Description

29 DATA + (B) Pin 3 on 9 pole sub-D connector
30 GND Pin 5 on 9 pole sub-D connector
31 DATA - (A) Pin 8 on 9 pole sub-D connector
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used

The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the cable impedance. The
terminals 29/32, 30/33 and 31/34 are internally connected on all communication PCBs.

Use shielded twisted pair cable.

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1.6.3 Slot #3, load sharing control (option G3)

Term. Function Technical data Description

37 -5…0…5 VDC Analogue I/O Active load sharing line
38 Com. Common Common for load sharing lines
39 -5…0…5 VDC Analogue I/O Reactive load sharing
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

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1.6.4 Slot #3, 13 binary inputs and 4 relay outputs (option M12)

Term. Function Technical data Description

37
38
39
40
41
42
43 Binary input 18 Optocoupler Configurable
44 Binary input 19 Optocoupler Configurable
45 Binary input 20 Optocoupler Configurable
46 Binary input 21 Optocoupler Configurable
47 Binary input 22 Optocoupler Configurable
48 Binary input 23 Optocoupler Configurable
49 Binary input 24 Optocoupler Configurable
50 Binary input 25 Optocoupler Configurable
51 Binary input 26 Optocoupler Configurable
52 Binary input 27 Optocoupler Configurable
53 Binary input 28 Optocoupler Configurable
54 Binary input 29 Optocoupler Configurable
55 Binary input 30 Optocoupler Configurable
56 Com. Common Common for terminals 43 to 55
57 NO Relay 5 Configurable
58 Com. 250 VAC/8A
59 NO Relay 6 Configurable
60 Com. 250 VAC/8A
61 NO Relay 7 Configurable
62 Com. 250 VAC/8A
63 NO Relay 8 Configurable
64 Com. 250 VAC/8A

1.6.5 Slot #4, governor and AVR control relay outputs

Term. Function Technical data Description

65 NO Relay Generator GOV: Increase frequency
66 Com. 250 VAC/8A
67 NO Relay Generator GOV: Decrease frequency
68 Com. 250 VAC/8A
69 NO Relay Generator AVR: Increase voltage
70 Com. 250 VAC/8A
71 NO Relay Generator AVR: Decrease voltage
72 Com. 250 VAC/8A

1.6.6 Slot #4, analogue outputs for governor and AVR control (option E)

Term. Function Description

65 Not used
66 +/-20 mA out Speed governor set-point output
67 0
68 Not used
69 Not used
70 +/-20 mA out AVR voltage set-point output
71 0
72 Not used

The analogue current outputs can, if needed, be converted to voltage using a resistor across the terminals (250 Ω will convert the
+/-20 mA into +/-5 VDC).

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1.6.7 Slot #4, analogue output for governor and one transducer output (option EF2)

Term. Function Description

65 Not used
66 +/-20 mA Speed governor set-point output
67 0
68 Not used
69 Not used
70 0(4) - 20 mA out 1
71 0
72 Not used

1.6.8 Slot #4, PWM output (option EF3 and option D)

Term. Function Description

65 ANA + Analogue +/-20 mA for AVR
66 ANA -
67 PWM + PWM speed governor signal
68 PWM -
69 Relay 13 Relay output for AVR. Raise voltage
70 Relay 13
71 Relay 14 Relay output for AVR. Lower voltage
72 Relay 14

1.6.9 Slot #4, PWM output (option EF3 and not option D)

Term. Function Description

65 NC
66 NC
67 PWM + PWM speed governor signal
68 PWM -
69 NC
70 NC
71 NC
72 NC

The PWM signal has a frequency of 500 +/-50Hz, and the resolution of the duty cycle is 12 bits which gives the output 4095 different
levels. The output is an open collector with a 1kΩ pull-up resistor. The low level of the signal is between 0 and 0.05 volt, and the high
level is between 5.7 and 6 volt. The PWM droop signal is placed in slot #6.

1.6.10 Slot #4, governor/AVR output (option EF4)

Term. Function Description

65 ANA + Analogue +/-20 mA for GOV
66 ANA -
67 NC
68 NC
69 Relay 13 Relay output for AVR. Raise voltage
70 Relay 13
71 Relay 14 Relay output for AVR. Lower voltage
72 Relay 14

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Term. Function Description

65 ANA + Analogue +/-20 mA for AVR
66 ANA -
67 NC
68 NC
69 Relay 13 Relay output for GOV. Increase
70 Relay 13 frequency
71 Relay 14 Relay output for GOV. Decrease
72 Relay 14 frequency

The two configuration combinations shown above in option EF4 are chosen in channel 2210.

1.6.11 Slot #5, AC measuring

Term. Function Technical data Description

73 I L1 s1 Generator current L1 1/5 A AC input
74 I L1 s2
75 I L2 s1 Generator current L2 1/5 A AC input
76 I L2 s2
77 I L3 s1 Generator current L3 1/5 A AC input
78 I L3 s2
79 U L1 Generator voltage L1 Max. 690 VAC phase - phase value
80 Not used
81 U L2 Generator voltage L2 Max. 690 VAC phase - phase value
82 Not used
83 U L3 Generator voltage L3 Max. 690 VAC phase - phase value
84 U neutral Generator voltage
neutral
85 U L1 Mains/bus voltage L1 Max. 690 VAC phase - phase value
86 Not used
87 U L2 Mains/bus voltage L2 Max. 690 VAC phase - phase value
88 Not used
89 U L3 Mains/bus voltage L3 Max. 690 VAC phase - phase value

NOTE:
Current inputs are galvanically separated. Max. 0.3 VA per phase.

Voltage measurements are available in 4 levels:

1) 100 to 110 VAC (phase to phase)

2) 200 to 240 VAC (phase to phase)
3) 380 to 480 VAC (phase to phase)
4) 660 to 690 VAC (phase to phase)

The voltage level is to be defined when ordering.

1.6.12 Slot #6, optional I/O PCBs

It is only possible to install one of the optional cards in slot #6.

1.6.12.1 Option M13, 7 binary inputs

Term. Function Technical data Description

90 Com. Common Common for terminals 91-97
91 Binary input 17 Optocoupler Configurable
92 Binary input 16 Optocoupler Configurable
93 Binary input 15 Optocoupler Configurable
94 Binary input 14 Optocoupler Configurable
95 Binary input 13 Optocoupler Configurable
96 Binary input 12 Optocoupler Configurable
97 Binary input 11 Optocoupler Configurable

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1.6.12.2 Option M14, 4 relay outputs

Term. Function Technical data Description

90 NO Relay 1 Configurable
91 Com. 250 VAC/8A
92 NO Relay 2 Configurable
93 Com. 250 VAC/8A
94 NO Relay 3 Configurable
95 Com. 250 VAC/8A
96 NO Relay 4 Configurable
97 Com. 250 VAC/8A

1.6.12.3 Option M15, 4 analogue inputs 4...20 mA

Term. Function Technical data Description

90 Analogue input 5 - Common 4...20 mA input, configurable
91 Analogue input 5 + 4...20 mA in
92 Analogue input 6 - Common 4...20 mA input, configurable
93 Analogue input 6 + 4...20 mA in
94 Analogue input 7 - Common 4...20 mA input, configurable
95 Analogue input 7 + 4...20 mA in
96 Analogue input 8 - Common 4...20 mA input, configurable
97 Analogue input 8 + 4...20 mA in

1.6.12.4 Option F1, analogue transducer output

These outputs are active outputs i.e. they use the internal power supply. The outputs are galvanically separated from each other and
the rest of the AGC unit. The individual output can be selected (in display or via utility software) to represent any AC measuring value
or related values (e.g. power, power factor, frequency etc.).

For actual selection refer to the channel number 4500-4560.

Via software selection the outputs can be selected to be 0…20 mA or 4…20 mA.

Term. Function Description

90 Not used
91 0 Analogue output 1, selectable
92 0(4) - 20 mA out
93 Not used
94 Not used
95 0 Analogue output 2, selectable
96 0(4) - 20 mA out
97 Not used

1.6.12.5 Option EF3, droop output

(Refer to speed output slot #4).

Term. Function Description

90 Not used
91
92 PWM PWM droop signal
93 PWM
94 Not used
95
96 Not used
97

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1.6.13 Slot #7, engine interface card

1.6.13.1 Standard card with PT100 inputs

The engine interface board is installed in slot #7. It consists of configurable inputs and relay outputs. The configuration is done
through the utility software and the default settings can be changed to the relevant settings. To configure the inputs, upload the
parameter list from the multi-line 2 and select the input to be configured. Then a configuration dialog box appears and the settings can
be changed. The standard title (e.g. 4...20 mA in no. 3) can be changed and the new title will also be shown in the display.

The minimum and maximum values of the 4...20 mA input can be adjusted:

• Value: Alarm value (e.g. 85°C)

• Min.: Value corresponding to 4 mA (e.g. 0°C)
• Max.: Value corresponding to 20 mA (e.g. 100°C)

The inputs can be used for a high or low alarm. As a “high alarm” the alarm appears when the measured value is higher than the
alarm limit, and as a “low alarm” the alarm appears when the measured values are lower than the alarm limit.

The relay outputs on slot #7 are used for engine control.

• Start
• Stop solenoid
• Start prepare

The binary inputs use 24 volt constant signal. They do not use pulse inputs.

Term. Function Technical data Description/preconfiguration

98 Analogue input 1 + +4…20 mA in 4…20 mA input/mains power - peak shaving, configurable
99 Analogue input 1 - GND
100 Analogue input 2 + +4…20 mA in 4…20 mA input/lubricating oil pressure, configurable
101 Analogue input 2 - GND
102 Analogue input 3 + +4…20 mA in 4…20 mA input/fuel oil level, configurable
103 Analogue input 3 - GND
104 Analogue input 4 + +4…20 mA in 4…20 mA input/configurable
105 Analogue input 4 - GND
106 PT100 input 1 P 3-wire PT100 input/cooling water temp./configurable
107 PT100 input 1 I -40…+250°C
108 PT100 input 1 O According to EN 60751 and IEC 751
109 PT100 input 2 P 3-wire PT100 input/configurable
110 PT100 input 2 I -40…+250°C
111 PT100 input 2 O According to EN 60751 and IEC 751
112 Tacho input 0.5…70 VAC RPM/magnetic pickup/overspeed
113 Tacho input /10…10.000 Hz
114 Binary input 6 Optocoupler Access lock, not configurable
115 Binary input 7 Optocoupler Running feedback, not configurable
116 Binary input 8 Optocoupler External engine failure, text configurable
117 Binary input 9 Optocoupler External emergency stop activated, text configurable
118 Binary input 10 Optocoupler Configurable
119 Com. Common Common for terminals 114-118
120 NO Relay Start/crank
121 Com. 250 VAC/8A
122 NO Relay Stop coil/run (fuel) coil (selectable)
123 Com. 250 VAC/8A
124 NO Relay Start prepare
125 Com. 250 VAC/8A

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1.6.13.2 Optional card with VDO inputs

As an option the VDO card can be installed, please refer to Specifications of options, document no. 4921240240 on www.deif.com.

Term. Function Technical data Description/preconfiguration

98 Analogue input 1 + +4…20 mA in 4…20 mA input/mains power - peak shaving, configurable
99 Analogue input 1 - GND
100 Analogue input 2 + +4…20 mA in 4…20 mA input/lubricating oil pressure, configurable
101 Analogue input 2 - GND
102 Analogue input 3 + +4…20 mA in 4…20 mA input/fuel oil level, configurable
103 Analogue input 3 - GND
104 VDO 1 Configurable (oil pressure)
105 VDO 2 Configurable (water temperature)
106 VDO 3 Configurable (fuel tank level)
107 Common Common for terminals 104-106
108 Tacho input 0.5…70 VAC RPM/magnetic pickup/overspeed
109 Tacho input 10…10.000 Hz
110 Binary input 2 Optocoupler Configurable
111 Binary input 3 Optocoupler Configurable
112 Binary input 4 Optocoupler Configurable
113 Binary input 5 Optocoupler Configurable
114 Binary input 6 Optocoupler Access lock, not configurable
115 Binary input 7 Optocoupler Running feedback, not configurable
116 Binary input 8 Optocoupler External engine failure, text configurable
117 Binary input 9 Optocoupler External emergency stop activated, text configurable
118 Binary input 10 Optocoupler Configurable
119 Com. Common Common for terminals 114-118
120 NO Relay Start/crank
121 Com. 250 VAC/8A
122 NO Relay 9 Stop coil/run (fuel) coil (selectable)
123 Com. 250 VAC/8A
124 NO Relay Start prepare
125 Com. 250 VAC/8A

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1.6.13.3 Access lock (binary input 6)

The access lock is used to disable some of the buttons on the control panel. If the input is set (binary input 6 terminal 114), the
functionality of the control panel will be reduced as described below. Also if the control panel is not used for more than 3 minutes, the
menu will change to the top level menu (SETUP, V3, V2, V1). From that menu it is not possible to enter the setup menu again.

Button name Access lock active

INFO The button is active. It is possible to read all alarms,
but it is not possible to acknowledge any of them
JUMP The button is inactive
START The button is inactive
STOP The button is inactive
GB ON The button is inactive
MB ON The button is inactive
VIEW The button is active
LOG The button is active
The button is active
LEFT
UP The button is active
SELECT The button is inactive except if the access lock is set
during change in a submenu. It is possible to navigate
with no limitations in PROT, CTRL, POWER or SYST,
but when the changes have been made and BACK
has been pushed, it is not possible to return to the
submenu
DOWN The button is active
BACK The button is active
The button is active
RIGHT
MODE The button is active with no limitations if the setup
menu (PROT, CTRL, POWER, SYST) is selected. If
the menu (SETUP, V3, V2, V1) is selected, the button
is inactive

1.6.14 Slot #8, power management (option G4)

Term. Function Description

126 Not used Internal communication
127 Not used
128 Can-L
129 GND
130 Can-H
131 Can-L
132 GND
133 Can-H

The communication between AGC units is used for the option G4.

®
1.6.15 Slot #8, Caterpillar CCM communication

Term. Function Description

126 Not used
127 Not used
128 RxD RS232 receive data from other unit
129 Not used
130 TxD RS232 transmit data from multi-line
131 Not used
132 GND Ground
133 Not used

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1.7 Wirings

1.7.1 AC connections

1.7.1.1 AMF, peak shaving and fixed power application

1.7.1.2 Island mode application

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1.7.2 Load sharing lines

Even though screened cable is not needed, it is recommended if the cable run is longer than 5 m between units.

1.7.3 Binary inputs

All binary inputs are 24 VDC bi-directional optocoupler. Typical input is:

The binary inputs use fixed signals. They do not use pulse signals.

1.7.4 Optocoupler outputs for external counter

The kWh counter (terminals 20-22) and kvarh counter (terminals 21-22) outputs are low-power outputs. For that reason the following
circuit must be applied:

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1.7.5 Display cable (option J)

A standard computer extension cable can be used (9-pole SUB-D male/female plugs) or a cable can be tailored:

2
Wires min. 0.22 mm , max. cable length 6 m.
Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent.

1.7.6 Serial cable for PC with utility software (option J3)

A standard computer null-modem cable can be used (9-pole SUB-D female/female plugs) or a cable can be tailored:

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1.8 Application examples

1.8.1 Application for Automatic Mains Failure operation

1.8.1.1 Single gen-set

When the multi-line 2 AGC is operating in automatic mains failure operation, the following sequence will be run through in a mains
failure situation:

MAINS MB is opened START the CLOSE the GEN-SET is

FAILURE generator generator taking the
occurs breaker load

The mains failure must be present in the period “FAIL DELAY” before the MB is opened. The timer “FAIL DELAY” will be reset each
time till mains is restored.

When the mains is restored the following sequence is run through:

MAINS is MB GB is GB is opened GEN-SET is

restored synchronises deloaded stopped

The mains must have been present in the period “MAINS OK DELAY” before the MB synchronises.

When the gen-set is running it will control the frequency and voltage to the nominal set point.

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1.8.2 Applications for peak shaving operation

1.8.2.1 Single gen-set

When the multi-line 2 AGC is operating in peak shaving mode, the following sequence will be run through when the generator is
stopped and the imported load increases above the configured limit:

MB load GEN-SET is GB is Import power

increases started after synchronised is equal to or
above max time delay and loaded lower than
import limit expires max. limit
(e.g. 80%)

When the load decreases below the stop gen-set limit, the following sequence is run through:

MB load GEN-SET is GEN-SET is

decreases deloaded stopped
below stop after time
gen-set limit delay expires
(e.g. 60%)

When the gen-set is running it will be loaded between the minimum load limit (e.g. 5%) and the maximum nominal generator load.

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1.9 Applications for the AGC

This chapter shows the correct application configuration for the different use of the multi-line 2 AGC. The following application
configurations are possible:

• Single running gen-sets

- Automatic mains failure operation
- Island mode
- Peak shaving
• Multi running gen-sets
- Island mode
- Automatic mains failure operation

It is only possible to use the multi-line 2 AGC for one of the purposes, e.g. automatic mains failure operation. The selection must be
made on site. All multi-line 2 AGCs are supplied with the factory setting:

• Single gen-set
• Automatic mains failure operation

1.9.1 Single running gen-sets

1.9.1.1 Automatic mains failure, AMF operation (factory setting)

No. Setting Setting

4310 Running mode Selection display -
4311 Running mode Running mode Single gen-set

No. Setting Setting

4320 Gen-set mode Selection display -
4321 Gen-set mode AMF AMF

1.9.1.2 Island mode

No. Setting Setting

4310 Running mode Selection display -
4311 Running mode Running mode Single gen-set

No. Setting Setting

4320 Gen-set mode Selection display -
4321 Gen-set mode Island operation Island operation

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1.9.1.3 Peak shaving

No. Setting Setting

4310 Running mode Selection display -
4311 Running mode Running mode Single gen-set

No. Setting Setting

4320 Gen-set mode Selection display -
4321 Gen-set mode Peak shaving Peak shaving

1.9.1.4 Mains power export

No. Setting Setting

4310 Running mode Selection display -
4311 Running mode Running mode Single gen-set

No. Setting Setting

4320 Gen-set mode Selection display -
4321 Gen-set mode Mains power export Mains power export

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1.9.1.5 Fixed power operation

No. Setting Setting

4310 Running mode Selection display -
4311 Running mode Running mode Single gen-set

No. Setting Setting

4320 Gen-set mode Selection display -
4321 Gen-set mode Fixed power Fixed power

1.9.2 Multi running gen-sets

1.9.2.1 Island mode

No. Setting Setting

4310 Running mode Selection display -
4311 Running mode Running mode Multi gen-set

No. Setting Setting

4320 Gen-set mode Selection display -
4321 Gen-set mode Island operation Island operation

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1.9.2.2 Automatic mains failure operation

Functionality:
A solution with multiple running gen-sets in combination with automatic mains failure operation will be possible using the AGC. This
solution will be possible with two gen-sets using option G4 or more than two gen-sets using option G5. Refer to the power
management section for detailed information.

No. Setting Setting AGC 1 AGC 2

4310 Running mode Selection display - - -
4311 Running mode Running mode - Single gen-set Single gen-set

No. Setting Setting AGC 1 AGC 2

4320 Gen-set mode Selection display - - -
4321 Gen-set mode AMF - AMF Island

No. Setting Setting AGC 1 AGC 2

4070 Int. communic. ID Selection display - - -
4071 Int. communic. ID ID - 1 2

1.10 Power management

This chapter describes the power management system of the multi-line 2 AGC. The power management can be selected as an
optional function and this will give a larger flexibility of the AGC. Two versions of the power management are selectable, option G4
and option G5. Refer to the datasheet “Specification of options” (document no. 4921240240) for information about availability.

1.10.1 Schematic view of the PMS option G4

CAN-bus

AGC1 AGC2

G1 G2

The AGC 1 is measuring the mains voltage and the generator 1 voltage.
The AGC 2 is measuring the busbar voltage and the generator 2 voltage.

The communication is canbus. The connections are shown in the I/O list 1.6.14.

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1.10.2 Introduction of the PMS option G4

It is possible to use 2 gen-sets with the PMS option G4. If more generators are installed the PMS option G5 is required for power
management purposes. The power management option G4 is used for both AMF and peak shaving. To activate the master/slave
function change both AGCs to “AUTO” operation.

1.10.3 Mode selection

The running modes are selected on the display of each unit.

Mode selection
Function AGC 1 AGC 2
AMF Auto Auto
AMF Auto Semi-auto
No AMF Semi-auto Auto
No AMF Semi-auto Semi-auto

1.10.4 Function
The time charts describe the functionality at a mains failure and at a mains return. Back synchronisation is deactivated.

The timers in the system:

Timer Description Channel number

tFD Mains failure delay 4421
tFU Frequency/voltage OK 4381
tFOD Mains failure OK delay 4422
tGBC GB ON delay 4451
tMBC MB ON delay 4432

The timer tMBC is only active if back synchronisation is deactivated (channel 4433). If back synchronisation is active the MB will be
synchronised, and the GB is deloaded and opened and the gen-set is cooled down and stopped.

Example 1 (configuration channel 4425: Start engine and open MB):

Mains OK
tMCB
MB On

GB On

Gen start seq

tFD
tFOD
Gen stop seq

Gen running

Gen f/U OK
tFU
Mains failure Mains OK
detected

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Example 2 (configuration channel 4425: Start engine):

Mains OK

MB On
tMBC
GB On
tGBC
Gen start seq
tFD
Gen stop seq
tFOD
Gen running

Gen f/U OK
tFU
Mains failure Mains OK
detected

When a mains failure occurs, all gen-sets are started. If the AGC 1 in “AUTO” operation fails during the mains failure sequence, the
AGC 2 closes on the black busbar. This is controlled from the AGC 1. Resetting a start failure alarm on the AGC 1 will cause the gen-
set 1 to start without subsequent automatic synchronisation.

1.10.5 Load sharing/var sharing

The canbus communication is used for load/var sharing. If the canbus lines break a communication failure is displayed, and the
generators will share the load/var’s depending on the droop setting on the speed governors/AVRs.

1.10.6 Test sequence

The test sequence is activated on the master display. The master gen-set will always start no matter which mode is active on the
master GEN 1. The slave unit is only started if AUTO mode is selected.

NOTE:
At a mains failure situation when testing gen-set 2, the gen-set 1 will start without subsequent automatic synchronisation to the
busbar.

1.11 Configurable inputs/outputs

It is possible to configure all binary inputs (inputs 8-30), analogue inputs (inputs 1-8) and binary outputs (relays 1-10).

Binary inputs:
- The texts can be edited to a user defined name.
- Default all inputs are alarm inputs.
- All inputs can be configured as described below:

Input Description
Fire pump All alarms and fail classes are overruled. The only alarms the gen-set will react on are “Emergency stop” on
terminal 117 or a “Tacho failure”. Also the gen-set has 7 start attempts before “Start failure”
Remote start The gen-set can be started externally if semi-auto mode is selected
Remote stop The gen-set can be stopped externally if semi-auto mode is selected
Semi-auto mode The mode can be changed externally
Test mode The mode can be changed externally
Auto mode The mode can be changed externally
Remote GB On The GB can be set On externally if semi-auto mode is selected
Remote GB Off The GB can be set Off externally if semi-auto mode is selected
Remote MB On The MB can be set On externally if semi-auto mode is selected
Remote MB Off The MB can be set Off externally if semi-auto mode is selected
Remote alarm ack. All alarms are reset if the input is set
Gen-set start Automatic starting of the gen-set and subsequent operation in the selected gen-set mode (load take over,
sequence fixed power, mains power export) can only be used in auto mode

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Analogue inputs:
- The texts can be edited to a user defined name. This name will only be used for the alarm menus.
- The unit, min. and max. values can be edited.

Binary outputs:
- The outputs can be configured as “Alarm” relay.
- The outputs can be configured as “Limit” relay.

NOTE:
The configuration of the binary inputs is done in the utility software. Connect the AGC to the computer and select inputs in the settings
menu.

The standard AGC has three configurable binary inputs, four 4…20 mA inputs and two configurable relay outputs.

1.12 Remote control via www

It is possible to communicate with the multi-line 2 through the world wide web or local intranet.

To be able to use this feature, one multi-line 2 must be installed with the TCP/IP hardware, and all multi-line 2 must be installed with
modbus communication. The communication with the world wide web is done through the TCP/IP unit. This unit communicates
through modbus with the other units in the system.

The web pages show the installation with the gen-sets, the breakers and the multi-line 2 units. Clicking on the icons on the screen
gives access to the following:

Status: Screen showing the alarms and the status of all control inputs.
Messages: Creates and sends e-mail messages if alarms occur.
Settings: Screen showing setup menus.
Measurements: The relevant values can be chosen between all measured gen-set values.

1.13 Display unit

The display unit used in multi-line 2 communicates and receives power supply via a 9-pole Sub-D plug. The plug fits directly onto the
main unit, so the display can be mounted on the top of the main unit.

If the display is to be used as remote display, a standard computer extension cable with male/female plug can be used for the
connection (option J).

Display dimensions H x W x D = 115 x 220 x 20 mm.

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1.13.1 Pushbutton functions

There are 15 pushbuttons on the display unit with the following functions:

INFO: Shifts the display 3 lower lines to show the alarm list (up to 30 alarms can be in the list).

JUMP: Enters a menu number selection. All settings have a specific number attached to them. Using the JUMP button
enables the user to select and display any setting without navigating all the way through the menus (see later).

VIEW: Shifts the upper line displaying.

LOG: Shifts the display 3 lower lines to show the event and alarm list. The list holds 100 events. These events are erased
when the main unit is switched off.

: Moves the cursor left for manoeuvring in the menus.

: Increases the value of the selected set-point (in the setting menus). In the daily use display it is used for scrolling the
second line displaying of generator values.
SEL: Is used to select the chosen function (underscored selection in the lower line of the display).

: Decreases the value of the selected set-point (in the setting menus). In the daily use display it is used for scrolling
the second line displaying of generator values

: Moves the cursor right for manoeuvring in the menus.

BACK: Jumps one step backwards in the menu (to previous display or to the entry window).

START: Start of the gen-set if “SEMI-AUTO” is selected. *

STOP: Stop of the gen-set if “SEMI-AUTO” is selected. *

(GB) ON: Manual activation of close breaker and open breaker sequence if “SEMI-AUTO” is selected. *

(MB) ON: Manual activation of close breaker and open breaker sequence if “SEMI-AUTO” is selected. *

MODE: Changes the menu line (line 4) in the display to mode selection.

* In island mode it is only possible to operate the AGC in “SEMI-AUTO” operation.

1.13.2 LED functions

10 LEDs are used on the display unit. The colour is green or red or a combination in different situations.

Alarm: LED flashing indicates that unacknowledged alarms are present.

LED fixed light indicates that ALL alarms are acknowledged.

Power: LED indicates that the auxiliary supply is switched on.

Self check ok: LED indicates that the unit is OK.

Alarm inh.: LED fixed light indicates that the inhibit input is ON.

Run: LED indicates that the generator is running.

(GEN.) OK: LED green light indicates that the voltage/frequency is present and OK.

(GB) ON: LED indicates that the generator breaker is closed.

(MB) ON: LED indicates that the mains breaker is closed.

(MAINS) OK: LED is green if the mains are present and OK.
LED is red at a mains failure.
LED is flashing green when the mains return during the “Mains OK delay” time.

Auto: LED indicates that auto mode is selected.

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The main unit includes 3 LEDs:

Power: LED indicates that the auxiliary supply is switched on.

Self check ok: LED indicates that the unit is OK.

Alarm inhibit: LED fixed light indicates that the inhibit input is ON.

1.13.3 Display functions

There are different uses of the display depending on which display window is used. The VIEW windows or the SETUP menu windows
can be used.

1.13.3.1 Setup menu

First line in display

Daily use display Generator voltage L1 L2 L3 (VAC)
Bus/mains voltage L1 L2 L3 (VAC)
Generator current L1 L2 L3 (A)
Generator power factor and active power (kW)
Generator apparent power (kVA) and reactive power (kvar)
Generator L1 frequency (Hz) and voltage (VAC)
Bus/mains L1 frequency (Hz) and voltage (VAC)

Second line in display

Daily use display The second line is a service line where various values can be shown. The values are listed in the table
below. Scrolling is done using the and keys. The values available are shown in the table on the
next page.
Menu system When entering the menu system, the second line in the display is used for information about which
function (with function identifying number) is chosen. Using the and keys will scroll through the
settings.
Alarm and event When selecting the alarm (and event) list, the second line will display the latest alarm/event. Using the
list and keys will scroll through the list.

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Parameters shown in the second line in the display:

Second line in display

For generator: For bus/mains: For analogue input:
Date and time Voltage L1-N (VAC) Analog 1
Voltage L1-N (VAC) Voltage L2-N (VAC) Analog 2
Voltage L2-N (VAC) Voltage L3-N (VAC) Analog 3
Voltage L3-N (VAC) Voltage L1-L2 (VAC) Analog 4
Voltage L1-L2 (VAC) Voltage L2-L3 (VAC) Analog 5
Voltage L2-L3 (VAC) Voltage L3-L1 (VAC) Analog 6
Voltage L3-L1 (VAC) Voltage max. (VAC) Analog 7
Voltage max. (VAC) Voltage min. (VAC) Analog 8
Voltage min. (VAC) Frequency (Hz) PT100 no. 1
Current L1 (A) Voltage angle between L1-L2 (deg.) PT100 no. 2
Current L2 (A) Voltage angle between generator Tacho
Current L3 (A) voltage and bus voltage (deg.)
Frequency L1 (Hz) Power supply voltage (VDC)
Frequency L2 (Hz)
Frequency L3 (Hz)
Active power (kW)
Reactive power (kvar)
Apparent power (kVA)
Energy counter (kWh)
Power factor
Voltage angle between L1-L2 (deg.)
Voltage angle between L2-L3 (deg.)
Voltage angle between L3-L1 (deg.)
Run time (h)
Number of GB operations
Number of MB operations
Next service

Third line in display

Daily use display The third line is an indication line. The third line contains an explanation for the fourth line selection of
setup.
Parameter menu In the parameter menu the third line indicates the present setting of the function in question, and, if
display changes are to be made, the max. and min. possible value for the setting.

Fourth line in display

Parameter menu When entering the parameter menus, the first (entry) display uses the fourth line to select a sub-function
display for the parameter. What the selections are depends on the function selected.
Daily use display In the daily use display, the fourth line is the entry selection for the parameter menu. If “SEL” is pressed,
the selection of menu indicated with an underscore will be entered.

Choises are:

“PROT”, protection setup

“CTRL”, controls setup
“POWER”, power control setup
“SYST”, system setup

Examples of the displayed text:

Protection setup:
For protective function the first entry shows the “gen high volt 1” setting (provided the option is chosen). In this case the fourth line
shows:

“LIM”, setting of set-point

“DEL”, setting of time delay
“OA” and “OB”, selection of which relay the function must activate
“ACT”, activate/de-activate the function
“FC”, fail class setting

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Control setup:
For control functions one entry shows the “Synchronisation” function. In this case the fourth line shows:

“fMax”, max. allowed positive frequency deviation when synchronising

“fMin”, min. allowed negative frequency deviation when synchronising
“Umax”, max. allowed voltage deviation (positive or negative) when synchronising
“tCB”, closing time delay for generator circuit breaker

Power setup:
For power setup the first entry shows the “Mains power” setting. In this case the fourth line shows:

“DAY”, setting of the maximum allowed imported power during the daytime period
“NIGHT”, setting of the maximum allowed imported power during the nighttime period
“TRANS”, setting of the transducer scale for the transducer used in the peak shaving system

System setup:
For system setup the first entry shows the “Nominal settings”. In this case the fourth line shows:

“f”, nominal frequency setting

“P”, nominal generator power setting
“I”, nominal generator current setting
“U”, nominal generator voltage setting

The above settings are used by the AGC to calculate the nominal apparent power and the power factor.

1.13.3.2 View menu

The menu navigating starts from the fourth line in the start window and is carried out using the “SEL”, , , , and
“BACK” pushbuttons. It is also possible to use the “JUMP” pushbutton and then enter the specific channel number (e.g. 1411) or
channel group number (e.g. 1410).

The start window shows the software version in the first line. The second line shows date and time. In line four it is possible to select
one of four menus:

• Setup menu – access the following sub menus:

- Protection setup
- Control setup
- Power setup
- System setup
• View 1 – gives access to up to 15 selectable windows showing selectable measurements
• View 2 – window shows selectable measurements
• View 3 – window shows operational status and selectable measurements

Enter the setup menu by moving the cursor to “SETUP” and press “SEL”. Enter the view windows by moving the cursor to “V1”, “V2”
or “V3”. “V1” shows up to 15 selectable windows. These windows are exchanged with the and pushbuttons. “V2” and “V3”
show the 5 first windows also shown in “V1”. These windows are exchanged automatically by the operational change.

The view function is the daily use display. It is possible to make the relevant configuration of all measuring values and text lines
through the utility software.

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Windows View 1 View 2 View 3

Window 1 (used in V2, V3) Manual selection with key UP Changes automatically Changes automatically
Window 2 (used in V2, V3) or key DOWN pushbuttons between the 5 first windows: between the 5 first windows:
Window 3 (used in V2, V3)
Window 4 (used in V2, V3) 1. window 1 (Start prepare) 1. window 1 (Start prepare)
Window 5 (used in V2, V3) 2. window 2 (Sync.) 2. window 2 (Sync.)
Window 6 3. window 3 (Ramp up/down) 3. window 3 (Ramp up/down)
Window 7 4. window 4 4. window 4
Window 8 5. window 5 (Default*) 5. window 5 (Default*)
Window 9
Window 10 No manual selection. All No manual selection. Line 1
three lines show measuring shows the text 1…5. Line 2
Window 11
values and line 3 show measure-
Window 12
ments
Window 13
Window 14
Window 15

* The default window is automatically selected when the genset is in normal operation, e.g. fixed power mode, but after the ramping
up.

When the display shows the entry window or one of the view windows the fourth line always gives access to the setup menu or one of
the view windows. When working in the setup menu it is possible to enter the view windows by using the “BACK” pushbutton until the
entry window is displayed.

The configuration of the “VIEW” windows is done through the utility software. It is not possible to configure the windows through the
display.

During synchronisation view 3 will show a synchronoscope in the first line. The synchronoscope can also be selected in all the
configurable windows. This is useful during manual synchronising.

Entering view 1 gives access of up to 15 configurable windows. These windows are selected with the and pushbuttons.
The window shown when leaving “V1” will be the window shown when returning to “V1”.

The selectable values and measurements are shown in the table in chapter 1.13.3.1 in this handbook.

If the text “No text” is selected in all three lines in a window it will not be displayed. This is to get a continuous displaying if a window is
no longer to be shown.

1.14 Menu overview

The following is the menu structure when entering settings of the AGC. If no entry has taken place before, the first display to appear is
the password display. Enter the factory setting password to gain access to the menus.

If no actions have been taken within 3 minutes, the password entry will be de-activated, and a new password entry will be needed.

The menu overview is divided according to the daily use display selections in the fourth line (“PROT”, “CTRL”, “POWER”, “SYST”).

1.14.1 Jump functions

The “JUMP” pushbutton is used to enter an exact channel number, and all channels can be entered using this button.

The following menus can only be reached using the “JUMP” pushbutton:

Use the and buttons to change the settings and the “SEL” button to store the new setting.

Password setting: Channel 4976

Service menu: Channel 4980

BEWARE:
Write down the new password. If you forget it, contact DEIF Support for details.

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1.14.2 Navigating in the menus

1.14.2.1 Setup menu system

The following is an example, but all menus operate in the same manner.

Starting from the daily use display fourth line, select the menu indicated with underscore: (Move the underscore with the and
pushbuttons).

PROT CTRL POWER SYST

BACK
SEL

1410 Oil pressure 1 1430 Low fuel 1

Set-point 3.0 bar Set-point 20.0 % ….ETC.
LIM DEL OA OB ACT FC LIM DEL OA OB ACT FC

BACK

SEL

First Yes
entry?

No Enter passw. 1999

increase no.
ENTER
decrease no.

1411 Oil pressure 1 increase setting

0.0 3.0 50.0 bar
decrease setting
RESET SAVE
and moves the selection (underscore)

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1.14.2.2 View menu system

The following is an example of a configuration. In this example 4 of 15 windows have been configured in view 1.

ML 2-AGC V.1.00.1 RAMP-UP G 150 140 150 A G 440 440 440 V

2001-11-05 13:45:17 B 440 438 440 V B 440 438 440 V G-L1 50Hz 440 V
G 439 440 440 V G 439 440 440 V B-L1 50Hz 440 V
SETUP V3 V2 V1 SETUP V3 V2 V1 SETUP V3 V2 V1 SETUP V3 V2 V1

BACK
SEL
G 439 440 440 V
f-L1 50.02Hz P 103 kW
PROTECTION SETUP S 115 kVA
PROT CTRL POWER SYST SETUP V3 V2 V1

G 150 140 150 A

G 0.90 PF 103 kW

SETUP V3 V2 V1

U-SUPPLY 24 V

SETUP V3 V2 V1

....ETC. (MAX. 15)

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1.15 Mode selection

The multi-line 2 AGC is able to run in three different modes which can be selected on the display. The selectable modes are:

• Semi-auto
• Test
• Auto

The drawings below explain the selection principle.

Pushing the “MODE” pushbutton will change the original text displayed in line 3 and line 4. After pushing “MODE”, the display will (in
line 4) show the three modes which can be selected. In line 3 the underscored (fourth line) selection will be displayed. Now two
possibilities are available.

If “BACK” is pushed, the display returns to the original text without changing the mode.

ML2-AGC V. 1.20.0 1. push ML2-AGC V. 1.20.0 2. push

2001-11-07 13 : 45 : 18 2001-11-07 13 : 45 : 18
SETUP MENU “MODE” SEMI-AUTO MODE “BACK”
SETUP V3 V2 V1 Æ SEMI TEST AUTO Æ

or

G 0 0 0V 1. push G 0 0 0V 2. push
f-L1 0.00Hz f-L1 0.00Hz
PROTECTION SETUP “MODE” SEMI-AUTO MODE “BACK”
PROT CTRL POWER SYST Æ SEMI TEST AUTO Æ

If “SEL” is pushed the underlined mode is selected and the display returns to the original text. In this example the SEMI-AUTO mode
is selected.

ML2-AGC V. 1.20.0 3. push ML2-AGC V. 1.20.0 4. push

2001-11-07 13 : 45 : 18 2001-11-07 13 : 45 : 18
SETUP MENU “MODE” SEMI-AUTO MODE “SEL”
SETUP V3 V2 V1 Æ SEMI TEST AUTO Æ

or

G 0 0 0V 3. push G 0 0 0V 4. push
f-L1 0.00Hz f-L1 0.00Hz
PROTECTION SETUP “MODE” SEMI-AUTO MODE “SEL”
PROT CTRL POWER SYST Æ SEMI TEST AUTO Æ

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1.16 Fail classes

All the activated alarms of the multi-line 2 AGC must be configured with a fail class. The fail classes define the category of the alarms
and the subsequent action of the alarm.

5 different fail classes can be used:

Action
Fail class Alarm horn Alarm Block Deload Trip of mains Trip of gen. Stop Shutdown
relay display engine start breaker breaker generator
1 Alarm X X X
2 Warning X X
3 Trip of GB X X X
4 Trip and X X X X X
stop
5 Shut down X X X X
6 Trip of MB X X X

The fail classes in the menu set-points are represented with one of the numbers 1…6 from the table above even though the fail class
texts are shown in the display. E.g. WARNING.

1.17 Menu set-points

The following lists are in numerical order, i.e. the set-points and timers appear according to the given number. The maximum relay
setting is depending on the options selected. The maximum relay settings are described in the table below:

Options Max. setting

Standard R0 (none)
M12 R8 (relay 8)
M14 R4 (relay 4)
Not D1 or D2 or E1 R10 (relay 10)

As the relays have been given a unique number, the number of relays available is not always the same as the max. number shown on
the display. An example could be if M14 is not selected together with M12, the relays R1 to R4 are still selectable on the display. If it is
attempted to download a relay number which is not available, an error will occur on the display, and the relay number will be set to the
standard R0.

1.17.1 Protection setup

* R0 (none): Refer to chapter 1.17 for max. relay setting.

1.17.1.1 Bus voltage protection (option A or B)

Voltage selections relate to nominal phase-to-phase voltage.

No. Setting Min. setting Max. setting Third setting Factory setting
1010 Bus high volt. 1 Selection display - - - -
1011 Bus high volt. 1 Set-point 100.0% 120.0% - 103.0%
1012 Bus high volt. 1 Timer 0.10 s 99.99 s - 10.00 s
1013 Bus high volt. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1014 Bus high volt. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1015 Bus high volt. 1 Enable OFF ON RUN OFF
1016 Bus high volt. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1020 Bus high volt. 2 Selection display - - - -
1021 Bus high volt. 2 Set-point 100.0% 120.0% - 105.0%
1022 Bus high volt. 2 Timer 0.00 s 99.99 s - 5.00 s
1023 Bus high volt. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1024 Bus high volt. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1025 Bus high volt. 2 Enable OFF ON RUN OFF
1026 Bus high volt. 2 Fail class 1 5 - 2

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No. Setting Min. setting Max. setting Third setting Factory setting
1030 Bus low volt. 1 Selection display - - - -
1031 Bus low volt. 1 Set-point 80.0% 100.0% - 97.0%
1032 Bus low volt. 1 Timer 0.10 s 99.99 s - 10.00 s
1033 Bus low volt. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1034 Bus low volt. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1035 Bus low volt. 1 Enable OFF ON RUN OFF
1036 Bus low volt. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1040 Bus low volt. 2 Selection display - - - -
1041 Bus low volt. 2 Set-point 50.0% 100.0% - 95.0%
1042 Bus low volt. 2 Timer 0.00 s 99.99 s - 5.00 s
1043 Bus low volt. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1044 Bus low volt. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1045 Bus low volt. 2 Enable OFF ON RUN OFF
1046 Bus low volt. 2 Fail class 1 5 - 2

1.17.1.2 Bus frequency protection (option A or B)

Frequency settings relate to nominal frequency setting.

No. Setting Min. setting Max. setting Third setting Factory setting
1050 Bus high freq. 1 Selection display - - - -
1051 Bus high freq. 1 Set-point 100.0% 120.0% - 103.0%
1052 Bus high freq. 1 Timer 0.10 s 99.99 s - 10.00 s
1053 Bus high freq. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1054 Bus high freq. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1055 Bus high freq. 1 Enable OFF ON RUN OFF
1056 Bus high freq. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1060 Bus high freq. 2 Selection display - - - -
1061 Bus high freq. 2 Set-point 100.0% 120.0% - 105.0%
1062 Bus high freq. 2 Timer 0.00 s 99.99 s - 5.00 s
1063 Bus high freq. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1064 Bus high freq. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1065 Bus high freq. 2 Enable OFF ON RUN OFF
1066 Bus high freq. 2 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1070 Bus low freq. 1 Selection display - - - -
1071 Bus low freq. 1 Set-point 80.0% 100.0% - 97.0%
1072 Bus low freq. 1 Timer 0.10 s 99.99 s - 10.00 s
1073 Bus low freq. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1074 Bus low freq. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1075 Bus low freq. 1 Enable OFF ON RUN OFF
1076 Bus low freq. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1080 Bus low freq. 2 Selection display - - - -
1081 Bus low freq. 2 Set-point 80.0% 100.0% - 95.0%
1082 Bus low freq. 2 Timer 0.00 s 99.99 s - 5.00 s
1083 Bus low freq. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1084 Bus low freq. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1085 Bus low freq. 2 Enable OFF ON RUN OFF
1086 Bus low freq.2 Fail class 1 5 - 2

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1.17.1.3 Generator voltage protection (option C1)

No. Setting Min. setting Max. setting Third setting Factory setting
1310 Gen. high volt. 1 Selection display - - - -
1311 Gen. high volt. 1 Set-point 100.0% 120.0% - 103.0%
1312 Gen. high volt. 1 Timer 0.1 s 100.0 s - 10.0 s
1313 Gen. high volt. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1314 Gen. high volt. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1315 Gen. high volt. 1 Enable OFF ON RUN OFF
1316 Gen. high volt. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1320 Gen. high volt. 2 Selection display - - - -
1321 Gen. high volt. 2 Set-point 100.0% 120.0% - 105.0%
1322 Gen. high volt. 2 Timer 0.1 s 100.0 s - 5.0 s
1323 Gen. high volt. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1324 Gen. high volt. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1325 Gen. high volt. 2 Enable OFF ON RUN OFF
1326 Gen. high volt. 2 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1330 Gen. low volt. 1 Selection display - - - -
1331 Gen. low volt. 1 Set-point 80.0% 100.0% - 97.0%
1332 Gen. low volt. 1 Timer 0.1 s 100.0 s - 10.0 s
1333 Gen. low volt. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1334 Gen. low volt. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1335 Gen. low volt. 1 Enable OFF ON RUN OFF
1336 Gen. low volt. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1340 Gen. low volt. 2 Selection display - - - -
1341 Gen. low volt. 2 Set-point 50.0% 100.0% - 95.0%
1342 Gen. low volt. 2 Timer 0.1 s 100.0 s - 5.0 s
1343 Gen. low volt. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1344 Gen. low volt. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1345 Gen. low volt. 2 Enable OFF ON RUN OFF
1346 Gen. low volt.2 Fail class 1 5 - 2

1.17.1.4 Generator frequency protection (option C1)

No. Setting Min. setting Max. setting Third setting Factory setting
1350 Gen. high freq. 1 Selection display - - - -
1351 Gen. high freq. 1 Set-point 100.0% 120.0% - 103.0%
1352 Gen. high freq. 1 Timer 0.2 s 100.0 s - 10.0 s
1353 Gen. high freq. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1354 Gen. high freq. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1355 Gen. high freq. 1 Enable OFF ON RUN OFF
1356 Gen. high freq. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1360 Gen. high freq. 2 Selection display - - - -
1361 Gen. high freq. 2 Set-point 100.0% 120.0% - 105.0%
1362 Gen. high freq. 2 Timer 0.2 s 100.0 s - 5.0 s
1363 Gen. high freq. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1364 Gen. high freq. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1365 Gen. high freq. 2 Enable OFF ON RUN OFF
1366 Gen. high freq. 2 Fail class 1 5 - 2

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No. Setting Min. setting Max. setting Third setting Factory setting
1370 Gen. low freq. 1 Selection display - - - -
1371 Gen. low freq. 1 Set-point 80.0% 100.0% - 97.0%
1372 Gen. low freq. 1 Timer 0.2 s 100.0 s - 10.0 s
1373 Gen. low freq. 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1374 Gen. low freq. 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1375 Gen. low freq. 1 Enable OFF ON RUN OFF
1376 Gen. low freq. 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1380 Gen. low freq. 2 Selection display - - - -
1381 Gen. low freq. 2 Set-point 80.0% 100.0% - 95.0%
1382 Gen. low freq. 2 Timer 0.2 s 100.0 s - 5.0 s
1383 Gen. low freq. 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1384 Gen. low freq. 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1385 Gen. low freq. 2 Enable OFF ON RUN OFF
1386 Gen. low freq. 2 Fail class 1 5 - 2

1.17.1.5 Generator reverse power protection (standard function)

Reverse power settings relate to nominal power setting.

No. Setting Min. setting Max. setting Third setting Factory setting
1090 Reverse power Selection display - - - -
1091 Reverse power Set-point -50.0% 0.0% - -5.0%
1092 Reverse power Timer 0.1 s 100.0 s - 10.0 s
1093 Reverse power Relay output A R0 (none) R0 (none) * - R0 (none)
1094 Reverse power Relay output B R0 (none) R0 (none) * - R0 (none)
1095 Reverse power Enable OFF ON RUN ON
1096 Reverse power Fail class 1 5 - 3

1.17.1.6 Generator overcurrent protection (standard function)

Settings relate to nominal generator current.

No. Setting Min. setting Max. setting Third setting Factory setting
1100 Over current 1 Selection display - - - -
1101 Over current 1 Set-point 50.0% 200.0% - 115.0%
1102 Over current 1 Timer 0.1 s 100.0 s - 10.0 s
1103 Over current 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1104 Over current 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1105 Over current 1 Enable OFF ON RUN ON
1106 Over current 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1110 Over current 2 Selection display - - - -
1111 Over current 2 Set-point 50.0% 200.0% - 120.0%
1112 Over current 2 Timer 0.1 s 100.0 s - 5.0 s
1113 Over current 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1114 Over current 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1115 Over current 2 Enable OFF ON RUN ON
1116 Over current 2 Fail class 1 5 - 3

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1.17.1.7 Generator overload protection (option C1)

Settings relate to nominal power setting.

No. Setting Min. setting Max. setting Third setting Factory setting
1160 Over load 1 Selection display - - - -
1161 Over load 1 Set-point 1.0% 200.0% - 100.0%
1162 Over load 1 Timer 0.1 s 100.0 s - 10.0 s
1163 Over load 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1164 Over load 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1165 Over load 1 Enable OFF ON RUN OFF
1166 Over load 1 Fail class 1 5 - 2

No. Setting Min. setting Max. setting Third setting Factory setting
1170 Over load 2 Selection display - - - -
1171 Over load 2 Set-point 1.0% 200.0% - 110.0%
1172 Over load 2 Timer 0.1 s 100.0 s - 5.0 s
1173 Over load 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1174 Over load 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1175 Over load 2 Enable OFF ON RUN OFF
1176 Over load 2 Fail class 1 5 - 3

1.17.1.8 Generator current unbalance protection (option C1)

Settings relate to nominal generator current.

No. Setting Min. setting Max. setting Third setting Factory setting
1220 Current unbalance Selection display - - - -
1221 Current unbalance Set-point 0.0% 100.0% - 30.0%
1222 Current unbalance Timer 0.1 s 100.0 s - 10.0 s
1223 Current unbalance Relay output A R0 (none) R0 (none) * - R0 (none)
1224 Current unbalance Relay output B R0 (none) R0 (none) * - R0 (none)
1225 Current unbalance Enable OFF ON RUN OFF
1226 Current unbalance Fail class 1 5 - 3

1.17.1.9 Generator voltage unbalance protection (option C1)

Settings relate to nominal generator voltage.

No. Setting Min. setting Max. setting Third setting Factory setting
1230 Voltage unbalance Selection display - - - -
1231 Voltage unbalance Set-point 0.0% 50.0% - 10.0%
1232 Voltage unbalance Timer 0.1 s 100.0 s - 10.0 s
1233 Voltage unbalance Relay output A R0 (none) R0 (none) * - R0 (none)
1234 Voltage unbalance Relay output B R0 (none) R0 (none) * - R0 (none)
1235 Voltage unbalance Enable OFF ON RUN OFF
1236 Voltage unbalance Fail class 1 5 - 3

1.17.1.10 Generator reactive power import (loss of excitation) protection (option C1)
Settings relate to nominal generator power value (kW).

No. Setting Min. setting Max. setting Third setting Factory setting
1240 var import Selection display - - - -
1241 var import Set-point 0.0% 150.0% - 50.0%
1242 var import Timer 0.1 s 100.0 s - 10.0 s
1243 var import Relay output A R0 (none) R0 (none) * - R0 (none)
1244 var import Relay output B R0 (none) R0 (none) * - R0 (none)
1245 var import Enable OFF ON RUN OFF
1246 var import Fail class 1 5 - 2

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1.17.1.11 Generator reactive export (overexcitation) protection (option C1)

Settings relate to nominal generator power value (kW).

No. Setting Min. setting Max. setting Third setting Factory setting
1250 var export Selection display - - - -
1251 var export Set-point 0.0% 100.0% - 60.0%
1252 var export Timer 0.1 s 100.0 s - 10.0 s
1253 var export Relay output A R0 (none) R0 (none) * - R0 (none)
1254 var export Relay output B R0 (none) R0 (none) * - R0 (none)
1255 var export Enable OFF ON RUN OFF
1256 var export Fail class 1 5 - 2

1.17.1.12 Loss of mains protection (option A)

The loss of mains protection includes df/dt (Rate Of Change Of Frequency) protection. The protection is used when the generator is
paralleling with the mains. There is a fixed time delay of 1 second after the mains breaker closes to the protections are activated. The
loss of mains function trips the mains breaker.

df/dt (ROCOF) (option A1/A2).

NOTE:
Time delay is in periods (per).

No. Setting Min. setting Max. setting Third setting Factory setting
1260 df/dt (ROCOF) Selection display - - - -
1261 df/dt (ROCOF) Set-point +/- 0.1 Hz/s 10.0 Hz/s - 5.0 Hz/s
1262 df/dt (ROCOF) Timer 1 per 20 per - 6 per
1263 df/dt (ROCOF) Relay output A R0 (none) R0 (none) * - R0 (none)
1264 df/dt (ROCOF) Relay output B R0 (none) R0 (none) * - R0 (none)
1265 df/dt (ROCOF) Enable OFF ON RUN OFF
1266 df/dt (ROCOF) Fail class 1 6 - 6

Vector jump (option A1, A3).

No. Setting Min. setting Max. setting Third setting Factory setting
1270 Vector jump Selection display - - - -
1271 Vector jump Set-point 1.0 deg. 90.0 deg. - 10.0 deg.
1272 Vector jump Relay output A R0 (none) R0 (none) * - R0 (none)
1273 Vector jump Relay output B R0 (none) R0 (none) * - R0 (none)
1274 Vector jump Enable OFF ON RUN OFF
1275 Vector jump Fail class 1 6 - 6

1.17.1.13 Engine control

The configuration of the engine interface card is done in the next channel groups. Configuration of the inputs is done through the
display and the utility software.

1.17.1.14 Configurable (4…20 mA input 1 – set-point 1)

The input is not configurable in the peak shaving mode because it is used as a mains power input.

No. Setting Min. setting Max. setting Third setting Factory setting
1400 4…20 mA input 1.1 Selection display - - - -
1401 4…20 mA input 1.1 Set-point 4 mA 20 mA - 10 mA
1402 4…20 mA input 1.1 Timer 0.0 s 600.0 s - 120.0 s
1403 4…20 mA input 1.1 Relay output A R0 (none) R0 (none) * - R0 (none)
1404 4…20 mA input 1.1 Relay output B R0 (none) R0 (none) * - R0 (none)
1405 4…20 mA input 1.1 Enable OFF ON RUN OFF
1406 4…20 mA input 1.1 Fail class 1 5 - 2

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1.17.1.15 Oil pressure (4…20 mA input 2 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1410 Oil pressure 1 Selection display - - - -
1411 Oil pressure 1 Set-point 0.0 bar 50.0 bar - 6.0 bar
1412 Oil pressure 1 Timer 0.0 s 180.0 s - 5.0 s
1413 Oil pressure 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1414 Oil pressure 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1415 Oil pressure 1 Enable OFF ON RUN OFF
1416 Oil pressure 1 Fail class 1 5 - 2

1.17.1.16 Low fuel (4…20 mA input 3 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1420 Fuel level 1 Selection display - - - -
1421 Fuel level 1 Set-point 0.0% 120.0% - 20.0%
1422 Fuel level 1 Timer 0.0 s 600.0 s - 120.0 s
1423 Fuel level 1 Relay output A R0 (none) R0 (none) * - R0 (none)
1424 Fuel level 1 Relay output B R0 (none) R0 (none) * - R0 (none)
1425 Fuel level 1 Enable OFF ON RUN OFF
1426 Fuel level 1 Fail class 1 5 - 2

1.17.1.17 Configurable (4…20 mA input 4 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1430 4…20 mA input 4.1 Selection display - - - -
1431 4…20 mA input 4.1 Set-point 4 mA 20 mA - 10 mA
1432 4…20 mA input 4.1 Timer 0.2 s 100.0 s - 10.0 s
1433 4…20 mA input 4.1 Relay output A R0 (none) R0 (none) * - R0 (none)
1434 4…20 mA input 4.1 Relay output B R0 (none) R0 (none) * - R0 (none)
1435 4…20 mA input 4.1 Enable OFF ON RUN OFF
1436 4…20 mA input 4.1 Fail class 1 5 - 2

1.17.1.18 Configurable (4...20 mA input 1 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1880 4…20 mA input 1.2 Selection display - - - -
1881 4…20 mA input 1.2 Set-point 4 mA 20 mA - 10 mA
1882 4…20 mA input 1.2 Timer 0.0 s 600.0 s - 120.0 s
1883 4…20 mA input 1.2 Relay output A R0 (none) R0 (none) * - R0 (none)
1884 4…20 mA input 1.2 Relay output B R0 (none) R0 (none) * - R0 (none)
1885 4…20 mA input 1.2 Enable OFF ON RUN OFF
1886 4…20 mA input 1.2 Fail class 1 5 - 2

1.17.1.19 Configurable (4...20 mA input 2 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1890 Oil pressure 2 Selection display - - - -
1891 Oil pressure 2 Set-point 4 mA 20 mA - 10 mA
1892 Oil pressure 2 Timer 0.0 s 600.0 s - 120.0 s
1893 Oil pressure 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1894 Oil pressure 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1895 Oil pressure 2 Enable OFF ON RUN OFF
1896 Oil pressure 2 Fail class 1 5 - 2

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1.17.1.20 Configurable (4...20 mA input 3 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1900 Fuel level 2 Selection display - - - -
1901 Fuel level 2 Set-point 4 mA 20 mA - 10 mA
1902 Fuel level 2 Timer 0.0 s 600.0 s - 120.0 s
1903 Fuel level 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1904 Fuel level 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1905 Fuel level 2 Enable OFF ON RUN OFF
1906 Fuel level 2 Fail class 1 5 - 2

1.17.1.21 Configurable (4...20 mA input 4 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1910 4…20 mA input 4.2 Selection display - - - -
1911 4…20 mA input 4.2 Set-point 4 mA 20 mA - 10 mA
1912 4…20 mA input 4.2 Timer 0.0 s 600.0 s - 120.0 s
1913 4…20 mA input 4.2 Relay output A R0 (none) R0 (none) * - R0 (none)
1914 4…20 mA input 4.2 Relay output B R0 (none) R0 (none) * - R0 (none)
1915 4…20 mA input 4.2 Enable OFF ON RUN OFF
1916 4…20 mA input 4.2 Fail class 1 5 - 2

1.17.1.22 Water temperature (PT100 input 1 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1440 Water temp. Selection display - - - -
1441 Water temp. Set-point -40°C 250°C - 80°C
1442 Water temp. Timer 0.0 s 5.0 s - 180.0 s
1443 Water temp. Relay output A R0 (none) R0 (none) * - R0 (none)
1444 Water temp. Relay output B R0 (none) R0 (none) * - R0 (none)
1445 Water temp. Enable OFF ON RUN OFF
1446 Water temp. Fail class 1 5 - 2

1.17.1.23 Configurable (PT100 input 2 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1450 PT100 input 2 Selection display - - - -
1451 PT100 input 2 Set-point -40°C 250°C - 80°C
1452 PT100 input 2 Timer 0.2 s 100.0 s - 10.0 s
1453 PT100 input 2 Relay output A R0 (none) R0 (none) * - R0 (none)
1454 PT100 input 2 Relay output B R0 (none) R0 (none) * - R0 (none)
1455 PT100 input 2 Enable OFF ON RUN OFF
1456 PT100 input 2 Fail class 1 5 - 2

1.17.1.24 Spare speed level

The spare speed level is an additional alarm point for the tacho input.

No. Setting Min. setting Max. setting Third setting Factory setting
1460 Spare speed level Selection display - - - -
1461 Spare speed level Set-point 1 RPM 4000 RPM - 1450 RPM
1462 Spare speed level Timer 0.0 s 100.0 s - 5.0 s
1463 Spare speed level Relay output A R0 (none) R0 (none) * - R0 (none)
1464 Spare speed level Relay output B R0 (none) R0 (none) * - R0 (none)
1465 Spare speed level Enable OFF ON RUN OFF
1466 Spare speed level Fail class 1 5 - 2

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1.17.1.25 Overspeed (tacho input)

No. Setting Min. setting Max. setting Third setting Factory setting
1470 Overspeed Selection display - - - -
1471 Overspeed Set-point 1 RPM 2000 RPM - 1600 RPM
1472 Overspeed Timer 0.2 s 100.0 s - 15.0 s
1473 Overspeed Relay output A R0 (none) R0 (none) * - R0 (none)
1474 Overspeed Relay output B R0 (none) R0 (none) * - R0 (none)
1475 Overspeed Enable OFF ON RUN OFF
1476 Overspeed Fail class 1 5 - 5

1.17.1.26 Running detection

This set-point is used to define the level where the AGC recognises the gen-set as running. When this RPM level is reached, the
automatic running detection is enabled, menu 1970.

Also take notice of the menu “Remove Starter” set-point, menu 4350.

No. Setting Min. setting Max. setting Factory setting

1480 Running detection Selection display - - -
1481 Running detection Set-point 1 RPM 4000 RPM 1000 RPM

1.17.1.27 Ext. engine failure (binary input 8)

No. Setting Min. setting Max. setting Third setting Factory setting
1490 Engine failure Selection display - - - -
1491 Engine failure Timer 0.0 s 180.0 s - 10.0 s
1492 Engine failure Relay output A R0 (none) R0 (none) * - R0 (none)
1493 Engine failure Relay output B R0 (none) R0 (none) * - R0 (none)
1494 Engine failure Enable OFF ON RUN OFF
1495 Engine failure Fail class 1 5 - 5

1.17.1.28 Ext. emergency stop (binary input 9)

No. Setting Min. setting Max. setting Third setting Factory setting
1500 Emergency STOP Selection display - - - -
1501 Emergency STOP Timer 0.0 s 60.0 s - 2.0 s
1502 Emergency STOP Relay output A R0 (none) R0 (none) * - R0 (none)
1503 Emergency STOP Relay output B R0 (none) R0 (none) * - R0 (none)
1504 Emergency STOP Enable OFF ON RUN OFF
1505 Emergency STOP Fail class 1 5 - 2

1.17.1.29 Dig. input no. 10

No. Setting Min. setting Max. setting Third setting Factory setting
1510 Dig. input no. 10 Selection display - - - -
1511 Dig. input no. 10 Timer 0.0 s 100.0 s - 10.0 s
1512 Dig. input no. 10 Relay output A R0 (none) R0 (none) * - R0 (none)
1513 Dig. input no. 10 Relay output B R0 (none) R0 (none) * - R0 (none)
1514 Dig. input no. 10 Enable OFF ON RUN OFF
1515 Dig. input no. 10 Fail class 1 5 - 2

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1.17.1.30 Additional overcurrent alarms (option C1)

1.17.1.31 Fast overcurrent

No. Setting Min. setting Max. setting Third setting Factory setting
1520 Fast overcurr. Selection display - - - -
1521 Fast overcurr. Set-point 50.0% 200.0% - 150.0%
1522 Fast overcurr. Timer 0.0 s 100.0 s - 0.0 s
1523 Fast overcurr. Relay output A R0 (none) R0 (none) * - R0 (none)
1524 Fast overcurr. Relay output B R0 (none) R0 (none) * - R0 (none)
1525 Fast overcurr. Enable OFF ON RUN ON
1526 Fast overcurr. Fail class 1 5 - 3

The “fast overcurrent alarm” is faster than 42 msec.

1.17.1.32 High overcurrent

No. Setting Min. setting Max. setting Third setting Factory setting
1530 High overcurr. Selection display - - - -
1531 High overcurr. Set-point 50.0% 200.0% - 150.0%
1532 High overcurr. Timer 0.1 s 100.0 s - 1.0 s
1533 High overcurr. Relay output A R0 (none) R0 (none) * - R0 (none)
1534 High overcurr. Relay output B R0 (none) R0 (none) * - R0 (none)
1535 High overcurr. Enable OFF ON RUN ON
1536 High overcurr. Fail class 1 5 - 3

1.17.2 Configurable digital inputs (option M13)

1.17.2.1 Digital input no. 11

No. Setting Min. setting Max. setting Third setting Factory setting
1600 Dig. input no. 11 Selection display - - - -
1601 Dig. input no. 11 Timer 0.0 s 100.0 s - 10.0 s
1602 Dig. input no. 11 Relay output A R0 (none) R0 (none) * - R0 (none)
1603 Dig. input no. 11 Relay output B R0 (none) R0 (none) * - R0 (none)
1604 Dig. input no. 11 Enable OFF ON RUN OFF
1605 Dig. input no. 11 Fail class 1 5 - 2

1.17.2.2 Digital input no. 12

No. Setting Min. setting Max. setting Third setting Factory setting
1610 Dig. input no. 12 Selection display - - - -
1611 Dig. input no. 12 Timer 0.0 s 100.0 s - 10.0 s
1612 Dig. input no. 12 Relay output A R0 (none) R0 (none) * - R0 (none)
1613 Dig. input no. 12 Relay output B R0 (none) R0 (none) * - R0 (none)
1614 Dig. input no. 12 Enable OFF ON RUN OFF
1615 Dig. input no. 12 Fail class 1 5 - 2

1.17.2.3 Digital input no. 13

No. Setting Min. setting Max. setting Third setting Factory setting
1620 Dig. input no. 13 Selection display - - - -
1621 Dig. input no. 13 Timer 0.0 s 100.0 s - 10.0 s
1622 Dig. input no. 13 Relay output A R0 (none) R0 (none) * - R0 (none)
1623 Dig. input no. 13 Relay output B R0 (none) R0 (none) * - R0 (none)
1624 Dig. input no. 13 Enable OFF ON RUN OFF
1625 Dig. input no. 13 Fail class 1 5 - 4

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1.17.2.4 Digital input no. 14

No. Setting Min. setting Max. setting Third setting Factory setting
1630 Dig. input no. 14 Selection display - - - -
1631 Dig. input no. 14 Timer 0.0 s 100.0 s - 10.0 s
1632 Dig. input no. 14 Relay output A R0 (none) R0 (none) * - R0 (none)
1633 Dig. input no. 14 Relay output B R0 (none) R0 (none) * - R0 (none)
1634 Dig. input no. 14 Enable OFF ON RUN OFF
1635 Dig. input no. 14 Fail class 1 5 - 2

1.17.2.5 Digital input no. 15

No. Setting Min. setting Max. setting Third setting Factory setting
1640 Dig. input no. 15 Selection display - - - -
1641 Dig. input no. 15 Timer 0.0 s 100.0 s - 10.0 s
1642 Dig. input no. 15 Relay output A R0 (none) R0 (none) * - R0 (none)
1643 Dig. input no. 15 Relay output B R0 (none) R0 (none) * - R0 (none)
1644 Dig. input no. 15 Enable OFF ON RUN OFF
1645 Dig. input no. 15 Fail class 1 5 - 2

1.17.2.6 Digital input no. 16

No. Setting Min. setting Max. setting Third setting Factory setting
1650 Dig. input no. 16 Selection display - - - -
1651 Dig. input no. 16 Timer 0.0 s 100.0 s - 10.0 s
1652 Dig. input no. 16 Relay output A R0 (none) R0 (none) * - R0 (none)
1653 Dig. input no. 16 Relay output B R0 (none) R0 (none) * - R0 (none)
1654 Dig. input no. 16 Enable OFF ON RUN OFF
1655 Dig. input no. 16 Fail class 1 5 - 2

1.17.2.7 Digital input no. 17

No. Setting Min. setting Max. setting Third setting Factory setting
1660 Dig. input no. 17 Selection display - - - -
1661 Dig. input no. 17 Timer 0.0 s 100.0 s - 10.0 s
1662 Dig. input no. 17 Relay output A R0 (none) R0 (none) * - R0 (none)
1663 Dig. input no. 17 Relay output B R0 (none) R0 (none) * - R0 (none)
1664 Dig. input no. 17 Enable OFF ON RUN OFF
1665 Dig. input no. 17 Fail class 1 5 - 2

1.17.3 Configurable digital inputs (option M12)

* R8 (relay 8): Refer to chapter 1.17 for max. relay setting.

1.17.3.1 Digital input no. 18

No. Setting Min. setting Max. setting Third setting Factory setting
1670 Dig. input no. 18 Selection display - - - -
1671 Dig. input no. 18 Timer 0.0 s 100.0 s - 10.0 s
1672 Dig. input no. 18 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1673 Dig. input no. 18 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1674 Dig. input no. 18 Enable OFF ON RUN OFF
1675 Dig. input no. 18 Fail class 1 5 - 5

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1.17.3.2 Digital input no. 19

No. Setting Min. setting Max. setting Third setting Factory setting
1680 Dig. input no. 19 Selection display - - - -
1681 Dig. input no. 19 Timer 0.0 s 100.0 s - 10.0 s
1682 Dig. input no. 19 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1683 Dig. input no. 19 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1684 Dig. input no. 19 Enable OFF ON RUN OFF
1685 Dig. input no. 19 Fail class 1 5 - 2

1.17.3.3 Digital input no. 20

No. Setting Min. setting Max. setting Third setting Factory setting
1690 Dig. input no. 20 Selection display - - - -
1691 Dig. input no. 20 Timer 0.0 s 100.0 s - 10.0 s
1692 Dig. input no. 20 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1693 Dig. input no. 20 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1694 Dig. input no. 20 Enable OFF ON RUN OFF
1695 Dig. input no. 20 Fail class 1 5 - 2

1.17.3.4 Digital input no. 21

No. Setting Min. setting Max. setting Third setting Factory setting
1700 Dig. input no. 21 Selection display - - - -
1701 Dig. input no. 21 Timer 0.0 s 100.0 s - 10.0 s
1702 Dig. input no. 21 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1703 Dig. input no. 21 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1704 Dig. input no. 21 Enable OFF ON RUN OFF
1705 Dig. input no. 21 Fail class 1 5 - 2

1.17.3.5 Digital input no. 22

No. Setting Min. setting Max. setting Third setting Factory setting
1710 Dig. input no. 22 Selection display - - - -
1711 Dig. input no. 22 Timer 0.0 s 100.0 s - 10.0 s
1712 Dig. input no. 22 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1713 Dig. input no. 22 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1714 Dig. input no. 22 Enable OFF ON RUN OFF
1715 Dig. input no. 22 Fail class 1 5 - 2

1.17.3.6 Digital input no. 23

No. Setting Min. setting Max. setting Third setting Factory setting
1720 Dig. input no. 23 Selection display - - - -
1721 Dig. input no. 23 Timer 0.0 s 100.0 s - 10.0 s
1722 Dig. input no. 23 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1723 Dig. input no. 23 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1724 Dig. input no. 23 Enable OFF ON RUN OFF
1725 Dig. input no. 23 Fail class 1 5 - 5

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1.17.3.7 Digital input no. 24

No. Setting Min. setting Max. setting Third setting Factory setting
1730 Dig. input no. 24 Selection display - - - -
1731 Dig. input no. 24 Timer 0.0 s 100.0 s - 10.0 s
1732 Dig. input no. 24 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1733 Dig. input no. 24 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1734 Dig. input no. 24 Enable OFF ON RUN OFF
1735 Dig. input no. 24 Fail class 1 5 - 2

1.17.3.8 Digital input no. 25

No. Setting Min. setting Max. setting Third setting Factory setting
1740 Dig. input no. 25 Selection display - - - -
1741 Dig. input no. 25 Timer 0.0 s 100.0 s - 10.0 s
1742 Dig. input no. 25 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1743 Dig. input no. 25 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1744 Dig. input no. 25 Enable OFF ON RUN OFF
1745 Dig. input no. 25 Fail class 1 5 - 2

1.17.3.9 Digital input no. 26

No. Setting Min. setting Max. setting Third setting Factory setting
1750 Dig. input no. 26 Selection display - - - -
1751 Dig. input no. 26 Timer 0.0 s 100.0 s - 10.0 s
1752 Dig. input no. 26 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1753 Dig. input no. 26 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1754 Dig. input no. 26 Enable OFF ON RUN OFF
1755 Dig. input no. 26 Fail class 1 5 - 2

1.17.3.10 Digital input no. 27

No. Setting Min. setting Max. setting Third setting Factory setting
1760 Dig. input no. 27 Selection display - - - -
1761 Dig. input no. 27 Timer 0.0 s 100.0 s - 10.0 s
1762 Dig. input no. 27 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1763 Dig. input no. 27 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1764 Dig. input no. 27 Enable OFF ON RUN OFF
1765 Dig. input no. 27 Fail class 1 5 - 2

1.17.3.11 Digital input no. 28

No. Setting Min. setting Max. setting Third setting Factory setting
1770 Dig. input no. 28 Selection display - - - -
1771 Dig. input no. 28 Timer 0.0 s 100.0 s - 10.0 s
1772 Dig. input no. 28 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1773 Dig. input no. 28 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1774 Dig. input no. 28 Enable OFF ON RUN OFF
1775 Dig. input no. 28 Fail class 1 5 - 4

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1.17.3.12 Digital input no. 29

No. Setting Min. setting Max. setting Third setting Factory setting
1780 Dig. input no. 29 Selection display - - - -
1781 Dig. input no. 29 Timer 0.0 s 100.0 s - 10.0 s
1782 Dig. input no. 29 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1783 Dig. input no. 29 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1784 Dig. input no. 29 Enable OFF ON RUN OFF
1785 Dig. input no. 29 Fail class 1 5 - 2

1.17.3.13 Digital input no. 30

No. Setting Min. setting Max. setting Third setting Factory setting
1790 Dig. input no. 30 Selection display - - - -
1791 Dig. input no. 30 Timer 0.0 s 100.0 s - 10.0 s
1792 Dig. input no. 30 Relay output A R0 (none) R8 (relay 8) * - R0 (none)
1793 Dig. input no. 30 Relay output B R0 (none) R8 (relay 8) * - R0 (none)
1794 Dig. input no. 30 Enable OFF ON RUN OFF
1795 Dig. input no. 30 Fail class 1 5 - 2

1.17.4 Configurable analogue inputs (option M15)

* R0 (none): Refer to chapter 1.17 for max. relay setting.

1.17.4.1 Configurable (4…20 mA input 5 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1800 4…20 mA input 5 Selection display - - - -
1801 4…20 mA input 5 Set-point 4 mA 20 mA - 10 mA
1802 4…20 mA input 5 Timer 0.0 s 600.0 s - 120.0 s
1803 4…20 mA input 5 Relay output A R0 (none) R0 (none) * - R0 (none)
1804 4…20 mA input 5 Relay output B R0 (none) R0 (none) * - R0 (none)
1805 4…20 mA input 5 Enable OFF ON RUN OFF
1806 4…20 mA input 5 Fail class 1 5 - 2

1.17.4.2 Configurable (4…20 mA input 6 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1810 4…20 mA input 6 Selection display - - - -
1811 4…20 mA input 6 Set-point 4 mA 20 mA - 10 mA
1812 4…20 mA input 6 Timer 0.0 s 600.0 s - 120.0 s
1813 4…20 mA input 6 Relay output A R0 (none) R0 (none) * - R0 (none)
1814 4…20 mA input 6 Relay output B R0 (none) R0 (none) * - R0 (none)
1815 4…20 mA input 6 Enable OFF ON RUN OFF
1816 4…20 mA input 6 Fail class 1 5 - 2

1.17.4.3 Configurable (4…20 mA input 7 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1820 4…20 mA input 7 Selection display - - - -
1821 4…20 mA input 7 Set-point 4 mA 20 mA - 10 mA
1822 4…20 mA input 7 Timer 0.0 s 600.0 s - 120.0 s
1823 4…20 mA input 7 Relay output A R0 (none) R0 (none) * - R0 (none)
1824 4…20 mA input 7 Relay output B R0 (none) R0 (none) * - R0 (none)
1825 4…20 mA input 7 Enable OFF ON RUN OFF
1826 4…20 mA input 7 Fail class 1 5 - 2

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1.17.4.4 Configurable (4…20 mA input 8 – set-point 1)

No. Setting Min. setting Max. setting Third setting Factory setting
1830 4…20 mA input 8 Selection display - - - -
1831 4…20 mA input 8 Set-point 4 mA 20 mA - 10 mA
1832 4…20 mA input 8 Timer 0.0 s 600.0 s - 120.0 s
1833 4…20 mA input 8 Relay output A R0 (none) R0 (none) * - R0 (none)
1834 4…20 mA input 8 Relay output B R0 (none) R0 (none) * - R0 (none)
1835 4…20 mA input 8 Enable OFF ON RUN OFF
1836 4…20 mA input 8 Fail class 1 5 - 2

1.17.4.5 Configurable (4…20 mA input 5 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1840 4…20 mA input 5 Selection display - - - -
1841 4…20 mA input 5 Set-point 4 mA 20 mA - 10 mA
1842 4…20 mA input 5 Timer 0.0 s 600.0 s - 120.0 s
1843 4…20 mA input 5 Relay output A R0 (none) R0 (none) * - R0 (none)
1844 4…20 mA input 5 Relay output B R0 (none) R0 (none) * - R0 (none)
1845 4…20 mA input 5 Enable OFF ON RUN OFF
1846 4…20 mA input 5 Fail class 1 5 - 2

1.17.4.6 Configurable (4…20 mA input 6 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1850 4…20 mA input 6 Selection display - - - -
1851 4…20 mA input 6 Set-point 4 mA 20 mA - 10 mA
1852 4…20 mA input 6 Timer 0.0 s 600.0 s - 120.0 s
1853 4…20 mA input 6 Relay output A R0 (none) R0 (none) * - R0 (none)
1854 4…20 mA input 6 Relay output B R0 (none) R0 (none) * - R0 (none)
1855 4…20 mA input 6 Enable OFF ON RUN OFF
1856 4…20 mA input 6 Fail class 1 5 - 2

1.17.4.7 Configurable (4…20 mA input 7 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1860 4…20 mA input 7 Selection display - - - -
1861 4…20 mA input 7 Set-point 4 mA 20 mA - 10 mA
1862 4…20 mA input 7 Timer 0.0 s 600.0 s - 120.0 s
1863 4…20 mA input 7 Relay output A R0 (none) R0 (none) * - R0 (none)
1864 4…20 mA input 7 Relay output B R0 (none) R0 (none) * - R0 (none)
1865 4…20 mA input 7 Enable OFF ON RUN OFF
1866 4…20 mA input 7 Fail class 1 5 - 2

1.17.4.8 Configurable (4…20 mA input 8 – set-point 2)

No. Setting Min. setting Max. setting Third setting Factory setting
1870 4…20 mA input 8 Selection display - - - -
1871 4…20 mA input 8 Set-point 4 mA 20 mA - 10 mA
1872 4…20 mA input 8 Timer 0.0 s 600.0 s - 120.0 s
1873 4…20 mA input 8 Relay output A R0 (none) R0 (none) * - R0 (none)
1874 4…20 mA input 8 Relay output B R0 (none) R0 (none) * - R0 (none)
1875 4…20 mA input 8 Enable OFF ON RUN OFF
1876 4…20 mA input 8 Fail class 1 5 - 2

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1.17.5 VDO inputs (option M2 only)

As there are different types of VDO resistor sensors, the settings of a curve must be made. This curve is made by defining 8 break
points for each sensor, enabling different characteristics to be used.

The 3 inputs are pre-defined, for pressure (1), temperature (2) and fuel tank level (3). The name texts can be changed in the PC utility
software.

Curve:

Resistance
(Ohm)

4
3
2
1 1 2 3 4 5 6 7 8 Value
(Bar or deg.C
or %)

NOTE:
The 8 curve settings for VDO no. 1, 2 and 3 cannot be changed in the display, only in the PC utility software. The alarm settings can
be changed both in display and PC utility software.

1.17.6 VDO sensor 1, alarm settings

No. Setting Min. setting Max. setting Factory setting

1920 VDO 1.1 Selection display - - -
1921 VDO 1.1 Set-point 0.0 bar 10.0 bar 4.0 bar
1922 VDO 1.1 Delay 0.0 s 100.0 s 5.0 s
1923 VDO 1.1 Output A R0 (none) R0 (none) * R0 (none)
1924 VDO 1.1 Output B R0 (none) R0 (none) * R0 (none)
1925 VDO 1.1 Enable OFF ON OFF
1926 VDO 1.1 Fail class 1 5 2

Text (VDO 1.1) can be changed using the PC utility software.

No. Setting Min. setting Max. setting Factory setting

1930 VDO 1.2 Selection display - - -
1931 VDO 1.2 Set-point 0.0 bar 10.0 bar 5.0 bar
1932 VDO 1.2 Delay 0.0 s 100.0 s 5.0 s
1933 VDO 1.2 Output A R0 (none) R0 (none) * R0 (none)
1934 VDO 1.2 Output B R0 (none) R0 (none) * R0 (none)
1935 VDO 1.2 Enable OFF ON OFF
1936 VDO 1.2 Fail class 1 5 2

Text (VDO 1.2) can be changed using the PC utility software.

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1.17.7 VDO sensor 2, alarm settings

No. Setting Min. setting Max. setting Factory setting

1940 VDO 2.1 Selection display - - -
1941 VDO 2.1 Set-point 0.0 bar 10.0 bar 4.0 bar
1942 VDO 2.1 Delay 0.0 s 100.0 s 5.0 s
1943 VDO 2.1 Output A R0 (none) R0 (none) * R0 (none)
1944 VDO 2.1 Output B R0 (none) R0 (none) * R0 (none)
1945 VDO 2.1 Enable OFF ON OFF
1946 VDO 2.1 Fail class 1 5 2

Text (VDO 2.1) can be changed using the PC utility software.

No. Setting Min. setting Max. setting Factory setting

1950 VDO 2.2 Selection display - - -
1951 VDO 2.2 Set-point 0.0 bar 10.0 bar 4.0 bar
1952 VDO 2.2 Delay 0.0 s 100.0 s 5.0 s
1953 VDO 2.2 Output A R0 (none) R0 (none) * R0 (none)
1954 VDO 2.2 Output B R0 (none) R0 (none) * R0 (none)
1955 VDO 2.2 Enable OFF ON OFF
1956 VDO 2.2 Fail class 1 5 2

Text (VDO 2.2) can be changed using the PC utility software.

1.17.8 VDO, fuel level

No. Setting Min. setting Max. setting Factory setting

1960 Fuel level Selection display - - -
1961 Fuel level Set-point 0% 100% 10%
1962 Fuel level Delay 0.0 s 100.0 s 10.0 s
1963 Fuel level Output A R0 (none) R0 (none) * R0 (none)
1964 Fuel level Output B R0 (none) R0 (none) * R0 (none)
1965 Fuel level Enable OFF ON OFF
1966 Fuel level Fail class 1 5 2

1.17.8.1 Running status

The running status detection has two purposes:

1. After the time delay expires all the alarms above which are selected to “RUN” will be enabled.

2. An output relay can be selected if available. In that case the settings Output A and Output B must be selected to the desired
relay; typically the function of this relay must be selected to “Limit” function to avoid a “RUN STATUS ALARM” when the gen-
set starts. Refer to menus 4600 ff.

No. Setting Min. setting Max. setting Factory setting

1970 Run status Selection display - - -
1971 Run status Timer 0.0 s 60.0 s 5.0 s
1972 Run status Relay output A R0 (none) R0 (none) * R0 (none)
1973 Run status Relay output B R0 (none) R0 (none) * R0 (none)
1974 Run status Enable OFF ON OFF

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1.17.9 Control setup

* R0 (none): Refer to chapter 1.17 for max. relay setting.

1.17.9.1 Synchronisation type

No. Setting First setting Second setting Factory setting

2010 Sync. type Selection display - - -
2011 Sync. type Sync. type Static sync. Dynamic sync. Dynamic sync.

If dynamic synchronisation is chosen, the next menu will be 2020. If static synchronisation is chosen, the next menu will be 2030.

1.17.9.2 Dynamic synchronisation

The setting of df max. and df min. decides whether the generator synchronises when running faster or slower than nominal frequency.

The “dU max.” setting is related to nominal generator voltage. The “dU max.“ setting is +/- nominal generator voltage.

The multi-line 2 compensates for the breaker delay time when synchronising.

No. Setting Min. setting Max. setting Factory setting

2020 Dynamic sync. Selection display - - -
2021 Dynamic sync. df max. 0.0 Hz 0.5 Hz 0.3 Hz
2022 Dynamic sync. df min. -0.5 Hz 0.5 Hz 0.0 Hz
2023 Dynamic sync. dU max. 2% 10% 5%
2024 Dynamic sync. Breaker delay 40 ms 300 ms 50 ms

The synchronisation pulse is 400 ms.

1.17.9.3 Static synchronisation

The following parameters are used for the static synchronisation:

Setting Description Note

Maximum df The maximum allowed frequency difference between the +/- value
busbar/mains and the generator
Maximum dU The maximum allowed voltage difference between the +/- value, related to the generator
busbar/mains and the generator nominal voltage (setting 4014)
Close window The size of the window where the synchronisation pulse can be +/- value
released
Phase KP Adjustment of the proportional factor of the PI phase controller Only used during static
Phase KI Adjustment of the integral factor of the PI phase controller synchronisation

No. Setting Min. setting Max. setting Factory setting

2030 Static sync. Selection display - - -
2031 Static sync. Maximum df 0.00 Hz 1.00 Hz 0.25 Hz
2032 Static sync. Maximum dU 2% 10% 5%
2033 Static sync. Close window 0.1 deg. 20.0 deg. 10.0 deg.
2034 Static sync. Phase KP 0 400 250
2035 Static sync. Phase KI 0 400 160

Refer to paragraph 1.17.10 for further explanation of the PI controller settings (KP and KI).

The synchronisation pulse is 400 ms.

Synchronisation will happen when the generator voltage is within the close window and the frequency difference is within the df and
dU settings. (See illustration on the next page).

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+/- close window

Max dU UBB

UGEN

1.17.9.4 Blackout closing of breaker

Settings are accepted limits (generator voltage and frequency) for closing the generator breaker. The “dU max.” setting is related to
nominal generator voltage.

No. Setting Min. setting Max. setting Factory setting

2050 Sync. blackout Selection display - - -
2051 Sync. blackout df max. 0.0 Hz 5.0 Hz 3.0 Hz
2052 Sync. blackout dU max. 2% 10% 5%

If blackout closing of breaker is enabled on more units, external precautions must be taken to avoid two or more generators closing
on a black busbar. In that case synchronism will not be present.

1.17.9.5 Generator and mains breaker, general failure alarm

- Synchronisation time Adjustable time delay channel 2061/2071
- Breaker ON/OFF feedback fail 1 second fixed time delay
- Phase sequence error 1 second fixed time delay

No. Setting Min. setting Max. setting Factory setting

2060 GB general fail. Selection display - - -
2061 GB general fail. Delay 30.0 s 300.0 s 60.0 s
2062 GB general fail. Relay output A R0 (none) R0 (none) * R0 (none)
2063 GB general fail. Relay output B R0 (none) R0 (none) * R0 (none)

No. Setting Min. setting Max. setting Factory setting

2070 MB general fail. Selection display - - -
2071 MB general fail. Delay 30.0 s 300.0 s 60.0 s
2072 MB general fail. Relay output A R0 (none) R0 (none) * R0 (none)
2073 MB general fail. Relay output B R0 (none) R0 (none) * R0 (none)

The general failure alarms cannot be disabled.

1.17.10 PI controller, KP and KI adjustments

The AGC includes controllers for the different running modes. The controllers control either a relay output or an analogue output
(option).

Each controller consists of a proportional factor, KP, and an integral factor, KI.

The proportional factor, KP, decides the size of the proportional part at a regulation deviation, and the integral factor, KI, decides the
integral part. The individual function of KP and KI is described in the drawings on the next page. The drawings show the change of the
output when the input value deviates from the set-point, e.g. because of a frequency change.

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Drawing 1

Output

I-part

P-part Time

Drawing 2, high KP setting Drawing 3, low KP setting

Output Output

P-part
Time Time

The P-part of the output can be changed by The P-part of the output can be changed by
changing the KP factor. Increasing KP increases the changing the KP factor. Decreasing KP decreases the
P-part. P-part of the regulation.

Drawing 4, high KI setting Drawing 5, low KI setting

Output Output

I-part
I-part

Time Time

The I-part of the output can be changed by changing The I-part of the output can be changed by changing
the KI factor. Increasing the KI factor makes the the KI factor. Decreasing the KI factor makes the
regulation faster. regulation slower.

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1.17.10.1 Frequency controller

Frequency % settings relate to nominal generator frequency (setting 4011). It is used for frequency control (fixed frequency or load
sharing) when the breaker is closed, and for synchronising if the breaker is open.

No. Setting Min. setting Max. setting Factory setting

2090 Freq. control Selection display - - -
2091 Freq. control Deadband 0.2% 10.0% 1.0%
2092 Freq. control F KP 0 1000 250
2093 Freq. control F KI 0 1000 160

1.17.10.2 Power controller

Power % settings relate to nominal generator power.

No. Setting Min. setting Max. setting Factory setting

2100 Power control Selection display - - -
2101 Power control Deadband 0.2% 10.0% 2.0%
2102 Power control P KP 0 1000 250
2103 Power control P KI 0 1000 160

1.17.10.3 Power ramp up

The delay point and time is the point where the generator stops ramping after closing of generator breaker to pre-heat the engine
before commencing to take load. The time duration of the point is determined by the delay time setting. If the delay function is not
needed, set the time to 0.

Power % settings relate to nominal generator power.

No. Setting Min. setting Max. setting Factory setting

2110 Power ramp up Selection display - - -
2111 Power ramp up Speed 1.0%/s 20.0%/s 2.0%/s
2112 Power ramp up Delay point 1% 100% 10%
2113 Power ramp up Delay time 0.0 s 180.0 s 10.0 s

1.17.10.4 Power ramp down

The breaker open point is where a relay output is activated to open the generator breaker before reaching 0 kW.

Power % settings relate to nominal generator power.

No. Setting Min. setting Max. setting Factory setting

2120 Power ramp down Selection display - - -
2121 Power ramp down Speed 0.1%/s 20.0%/s 10.0%/s
2122 Power ramp down Breaker open set-point 1% 20% 5%

1.17.10.5 Voltage controller (option D)

The ON/integral time is a combined setting. If relay voltage control setting is used, the setting indicates the shortest relay ON time. If
the voltage control setting is analogue output (option E), the setting is for the PI controller integral time.

The voltage controller is active when the generator is in island mode.

Voltage deadband % settings relate to nominal generator voltage.

No. Setting Min. setting Max. setting Factory setting

2140 Voltage control Selection display - - -
2141 Voltage control Deadband 0.0% 10.0% 2.0%
2142 Voltage control U KP 0 1000 250
2143 Voltage control U KI 0 1000 160

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1.17.10.6 var controller (option D)

The ON/integral time is a combined setting. If relay var control setting is used, the setting indicates the shortest relay ON time. If the
var control setting is analogue output (option), the setting is for the PI controller integral time.

var deadband % settings relate to nominal generator power value, i.e. it is assumed that the generator var value is the same as the
kW value. This is not correct, but the assumption is made for control purposes only.
The var controller is active when the generator is parallel to mains controlling the PF.

No. Setting Min. setting Max. setting Factory setting

2150 var control Selection display - - -
2151 var control Deadband 0.0% 10.0% 2.0%
2152 var control Q KP 0 1000 250
2153 var control Q KI 0 1000 160

1.17.10.7 Governor/AVR regulation failure

The alarms are activated if the difference between the measured value and the set-point is outside the deadband for longer than the
timer set-point.

No. Setting Min. setting Max. setting Factory setting

2180 Governor reg. failure Selection display - - -
2181 Governor reg. failure Deadband 1.0% 100.0% 30.0%
2182 Governor reg. failure Timer 10.0 s 360.0 s 60.0 s
2183 Governor reg. failure Output A R0 (none) R0 (none) * R0 (none)
2184 Governor reg. failure Output B R0 (none) R0 (none) * R0 (none)

No. Setting Min. setting Max. setting Factory setting

2190 AVR reg. failure Selection display - - -
2191 AVR reg. failure Deadband 1.0% 100.0% 30.0%
2192 AVR reg. failure Timer 10.0 s 360.0 s 60.0 s
2193 AVR reg. failure Output A R0 (none) R0 (none) * R0 (none)
2194 AVR reg. failure Output B R0 (none) R0 (none) * R0 (none)

1.17.10.8 Pulse with modulation

No. Setting Min. setting Max. setting Factory setting

2200 PWM control Selection display - - -
2201 PWM control Minimum value 0.0% 50.0% 10.0%
2202 PWM control Init. value 0.0% 100.0% 35.0%
2203 PWM control Maximum value 50.0% 100.0% 90.0%
2204 PWM control Enable OFF ON OFF
2205 PWM control Droop duty cycle 0.0% 100.0% 50.0%

These are the settings for the PWM output:

• (2201) PWM min. This is the minimum output level of the PWM signal. Default it is set to 10%.
• (2202) PWM init. This is the initial output level which is the level where the PWM signal will start the regulation. Default it is set
to 35%.
• (2203) PWM max. This is the maximum output level of the PWM signal. Default it is set to 90%.
• (2204) Enable. This sets the PWM on or off. If it is disabled the PWM output PCB will work as option EF4 (see option EF4
below), until it is enabled again. Default setting of the output is enabled (ON).
• (2205) Droop duty cycle. The second PWM output must be used to let the cat governor operate in speed droop.

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The PWM signal has a frequency of 500 +/-50Hz. The resolution of the duty cycle is 12 bits which gives the output 4095 different
levels. The output is an open collector output with a 1k-ohm pull-up resistor.

The low level of the signal is between 0 and 0.05 volt and the high level is between 5.7 and 6 volt.

If the PWM control is disabled, the channel group 2210 is displayed.

1.17.10.9 Governor/AVR setup

No. Setting Min. setting Max. setting Factory setting

2210 GOV/AVR setup Selection display - - -
2211 Type Type GOV = Ana AVR = Bin GOV = Bin AVR = Ana GOV = Ana AVR = Bin

Channel 2210 is only available if the PWM output is OFF in channel 2204.

1.17.11 PI controllers, relay outputs

The relay outputs are made as a PWM (Pulse Width Modulated) output. That means that the time between relay ON points remains
constant, whereas the relay ON time varies between constant (far away from set-point) and lowest value (close to set-point).

If relay outputs are used, it is necessary to adjust a relay minimum ON time and a regulation period time. This adjustment can be
done on both the GOV and the AVR outputs. Diagrams 6 and 7 show the principle of the relay control.

When using relay control outputs it is also necessary to tune in the PI controller set-points, KP and KI. Higher value (for both) = faster
(and more unstable) control.

This setting is used to tune in the GOV ON time when relay outputs are being used for control. The total relay ON time will depend on
the deviation from the set-point. tN is the minimum time the relay can be activated.

No. Setting Min. setting Max. setting Factory setting

2230 Relay control Selection display - - -
2231 Relay control GOV ON time tN 10 ms 6500 ms 500 ms
2232 Relay control GOV per. time tP 50 ms 32500 ms 2500 ms
2233 Relay control AVR ON time tN 10 ms 3000 ms 100 ms
2234 Relay control AVR per. time tP 50 ms 15000 ms 500 ms

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Diagram 6, relay control signals

Set-point deviation

Relay
pulses

Time
Deadband

The diagram shows that the length of the relay pulses is depending on the deviation from the set-point. The minimum relay output
(close to the deadband) is equal to the setting tN, the maximum relay output is constantly ON.

Diagram 7, relay control signals

Relay output

tP

tN

Relay activated

Relay deactivated
Time

1.17.11.1 Governor offset adjustment

This adjustment is used to make an offset on the analogue governor output. The value is reached in two ways:

1. The input “reset analogue GOV output” is activated

2. The AGC is powered up

No. Setting Min. setting Max. setting Factory setting

2240 Analogue GOV Selection display - - -
2241 Analogue GOV Offset -100% 100% 0%

1.17.11.2 AVR offset adjustment

This adjustment is used to make an offset on the analogue governor output. The value is reached when the AGC is powered up.

No. Setting Min. setting Max. setting Factory setting

2250 Analogue AVR Selection display - - -
2251 Analogue AVR Offset -100% 100% 0%

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1.17.12 Power setup

This setup menu describes various settings of different gen-set modes:

Gen-set mode Menu numbers Menu text

Peak shaving 3010 Mains power import
3020 Daytime period
3030 Start generator
3040 Stop generator
Test 3070 Test
Fixed power 3080 Fixed power set-point
Fixed mains power export 3090 Mains power export
3100 Start gen.
3110 Stop gen.

1.17.12.1 Mains import power, peak shaving

The mains power set-point is the maximum imported power from the mains. If the load is higher than this set-point, the mains will
supply the load equal to the mains power set-point and the gen-set will supply all additional load.

It is possible to have two set-points, a daytime and a nighttime set-point. The purpose of this is to adapt the mains import to the
different load conditions in different periods.

The AGC needs a 4...20 mA signal on terminal 98-99 from a power transducer, measuring the imported power from the mains. The
calibration of the power transducer must be:

• 4 mA = 0.0 MW
• 20 mA = Transducer scale, set-point in channel 3013

No. Setting Min. setting Max. setting Factory setting

3010 Mains power Selection display - - -
3011 Mains power Day 0 kW 20000 kW 750 kW
3012 Mains power Night 0 kW 20000 kW 1000 kW
3013 Mains power Transducer scale 0 kW 20000 kW 1500 kW

1.17.12.2 Daytime period

The start/stop time of the daytime period is adjusted with hours and minutes. The period outside the daytime period is defined as the
nighttime period.

No. Setting Min. setting Max. setting Factory setting

3020 Daytime period Selection display - - -
3021 Daytime period Start hour 0 23 8
3022 Daytime period Start minute 0 59 0
3023 Daytime period Stop hour 0 23 16
3024 Daytime period Stop minute 0 59 0

1.17.12.3 Start gen-set

The set-point is used to start the gen-set. When the imported mains power exceeds the set-point in channel 3031, the gen-set is
started and synchronised to the busbar. The set-point in channel 3031 is referring to the mains power set-points in channel 3011 or
3012. The start generator minimum load point is the minimum loading of the gen-set. The mains will always supply the maximum
possible power. The additional power will be supplied by the gen-set.

No. Setting Min. setting Max. setting Factory setting

3030 Start generator Selection display - - -
3031 Start generator Set-point 20% 100% 80%
3032 Start generator Timer 0.0 s 990.0 s 10.0 s
3033 Start generator Minimum load 0% 100% 5%

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1.17.12.4 Stop gen-set

This set-point is used to stop the gen-set. When the imported mains power decreases below the set-point, the stop sequence of the
gen-set is commenced. The set-point in channel 3041 refers to the mains power set-points in channel 3011 or 3012.

No. Setting Min. setting Max. setting Factory setting

3040 Stop generator Selection display - - -
3041 Stop generator Set-point 20% 80% 60%
3042 Stop generator Timer 0.0 s 990.0 s 30.0 s

1.17.12.5 Test running

No. Setting Min. setting Max. setting Factory setting

3070 Test Selection display - - -
3071 Test Set-point 1% 100% 80%
3072 Test Timer 0.0 s 990.0 s 300.0 s

Channel 3072 is only available on the master gen-set if option G4 is selected.

1.17.12.6 Test sequence

When the TEST mode is selected, the gen-set is automatically started and synchronised with the mains. The sequence of the TEST
is as follows:

• START sequence starts the gen-set

• Synchronise the generator breaker to the busbar (mains)
• Gen-set is loaded to the setting in channel 3071
• The parallel time expires and the generator is deloaded
• GB opens
• STOP sequence stops the gen-set

The test mode is activated by selecting TEST with the “MODE” pushbutton on the display. The TEST mode can be used in peak
shaving and AMF mode. After the test run the AGC returns to AUTO operation.

1.17.12.7 Fixed power set-point (set-point for active generator power and power factor)
The fixed power set-points are used when the AGC is configured to fixed power operation. The PF (power factor) set-point is used
when the generator is running parallel to mains.

No. Setting Min. setting Max. setting Factory setting

3080 Fixed power set-point Selection display - - -
3081 Fixed power set-point P set-point 0% 100% 100%
3082 Fixed power set-point PF set-point 0.60 1.00 0.90

1.17.12.8 Mains power export

The mains power export reference points are used according to the day- and nighttime adjustments in the menu 3020. The day- and
nighttime settings in the menus 3091/3092 are not actual set-points but reference points.

The mains power SET-POINT is the REFERENCE POINT (3091/3092) * START GEN MPE.

Example:

Daytime reference point = 750 kW

Start Gen MPE = 40%
Gen-set set-point: 750*40/100 = 300 kW

Refer to the drawing of the mains power export, page 72.

The transducer scale must be configured according to the 4..20 mA range:

• 4 mA = Transducer scale Tmin

• 20 mA = Transducer scale Tmax

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No. Setting Min. setting Max. setting Factory setting

3090 Mains power export Selection display - - -
3091 Mains power export Day -20000 kW 0 kW -750 kW
3092 Mains power export Night -20000 kW 0 kW -1000 kW
3093 Mains power export Transducer scale Tmax 0 kW 20000 kW 1500 kW
3094 Mains power export Transducer scale Tmin -20000 0 -1500

1.17.12.9 Start generator (mains power export)

When running in auto mode the gen-set will start when the exported load decreases the “start gen MPE” set-point (3101) when the
time delay (3102) expires.

The minimum load set-point (menu 3103) is used when the gen-set is paralleling to another generator and this generator (e.g. a
windmill) is exporting the load equal to or higher than the mains power export set-point (menu 3091/3092).

No. Setting Min. setting Max. setting Factory setting

3100 Start gen MPE Selection display - - -
3101 Start gen MPE Set-point 0% 100% 40%
3102 Start gen MPE Timer 0.0 s 990.0 s 10.0 s
3103 Start gen MPE Minimum load 0% 100% 5%

1.17.12.10 Stop generator (mains power export)

The generator will stop when the exported power increases the “stop gen MPE” set-point.

No. Setting Min. setting Max. setting Factory setting

3110 Stop gen MPE Selection display - - -
3111 Stop gen MPE Set-point 5% 100% 60%
3112 Stop gen MPE Timer 0.0 s 990.0 s 10.0 s

1.17.13 System setup

In the system setup it is possible to set up the AGC with the specific parameters for application, engine and generator.

* R0 (none): Refer to chapter 1.17 for max. relay setting.

1.17.13.1 Nominal settings

No. Setting Min. setting Max. setting Factory setting

4010 Nominal settings Selection display - - -
4011 Nominal settings Frequency 48.0 Hz 62.0 Hz 60.0 Hz
4012 Nominal settings Generator power 10 kW 20000 kW 480 kW
4013 Nominal settings Generator current 0A 9000 A 787 A
4014 Nominal settings Generator volt. 100 V 25000 V 440 V

1.17.13.2 Transformer generator (voltage transformer for generator voltage measuring)

Voltage transformer: If no voltage transformer is present, the primary and secondary side values are set to generator nominal value.

No. Setting Min. setting Max. setting Factory setting

4020 Transformer gen. Selection display - - -
4021 Transformer gen. Volt. prim. 100 V 25000 V 440 V
4022 Transformer gen. Volt. sec. 100 V 690 V 440 V
4023 Transformer gen. Current prim. 5A 9000 A 1000 A
4024 Transformer gen. Current sec. 1A 5A 5A

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1.17.13.3 Transformer busbar (voltage transformer for busbar voltage measuring)

Voltage transformer: If no voltage transformer is present, the primary and secondary side values are set to generator nominal value.

No. Setting Min. setting Max. setting Factory setting

4030 Transformer bus. Selection display - - -
4031 Transformer bus. Volt. prim. 100 V 25000 V 440 V
4032 Transformer bus. Volt. sec. 100 V 690 V 440 V

1.17.13.4 Communication control enable/disable control (option H)

No. Setting Min. setting Max. setting Factory setting

4040 Communication control Selection display - - -
4041 Communication control Power OFF ON OFF
4042 Communication control Frequency OFF ON OFF
4043 Communication control Voltage OFF ON OFF
4044 Communication control PF OFF ON OFF

NOTE:
Selecting communication control ON will overrule external and internal settings.

1.17.13.5 External communication control (option H)

No. Setting Min. setting Max. setting Factory setting

4050 Ext. communication ID Selection display - - -
4051 Ext. communication ID ID 1 247 3
4052 Ext. communication ID Baud rate 9600 19200 9600

The Baud rate can only be changed with Modbus communication.

The Baud rate is automatically changed with Profibus communication.

1.17.13.6 External communication control (option H)

No. Setting Min. setting Max. setting Factory setting

4060 Ext. communication error Selection display - - -
4061 Ext. communication error Timer 1.0 s 100.0 s 10.0 s
4062 Ext. communication error Relay output A R0 (none) R0 (none) * R0 (none)
4063 Ext. communication error Relay output B R0 (none) R0 (none) * R0 (none)
4064 Ext. communication error Enable OFF ON OFF

1.17.13.7 Internal communication control (option G4-G5)

The ID number must be selected on each individual AGC. (Default ID = 1). ID #1 is defined as the master unit. In channel 4070 on
each individual slave AGC the correct ID number must be selected. The ID numbers must be different on each AGC. When an ID
number different from 1 on each slave AGC is selected, the communication is automatically activated. This can be seen in channel
4080.

No. Setting Min. setting Max. setting Factory setting

4070 Int. communication ID Selection display - - -
4071 Int. communication ID ID 1 2 1

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1.17.14 Enable ID
If an AGC unit for some reason is disconnected, a “CAN ID x missing” alarm will occur. To deactivate the alarm it is necessary to
disable the ID number (channel 4080) in all the other enabled AGCs. When the disconnected unit is put back into operation it is
automatically enabled.

No. Setting Min. setting Max. setting Factory setting

4080 Enable ID Selection display - - -
4081 Enable ID 1 Enable OFF ON OFF
4082 Enable ID 2 Enable OFF ON OFF

1.17.14.1 Date and time (internal clock) setting

The date and time can easily be synchronised with the present time and date from the utility software.

No. Setting Min. setting Max. setting Factory setting

4100 Date and time Selection display - - -
4101 Date and time Year 2001 2100 Depends on the
4102 Date and time Month 1 12 software version
4103 Date and time Date 1 31
4104 Date and time Hour 0 23
4105 Date and time Minute 0 59

1.17.14.2 Measuring of generator running time and circuit breaker operations

The function “Running time” counts the hours the generator has been running (voltage on generator present).
The function “GB operations” counts how many times the generator breaker has been closed.
The function “MB operations” counts how many times the mains breaker has been closed.
The function “Reset kWh counter” resets the amount of produced kWh.

The counters can be reset/set.

No. Setting Min. setting Max. setting Factory setting

4120 Counters Selection display - - -
4121 Running time Running time 0 20000 0
4122 GB operations GB operations 0 20000 0
4123 MB operations MB operations 0 20000 0
4124 Reset kWh counter kWh OFF ON OFF

1.17.14.3 Service timer

The function of the service timer enables the user to get an alarm when service of the gen-set is needed. The timer is reset when the
alarm is acknowledged or when the timer is disabled and enabled again.

No. Setting Min. setting Max. setting Factory setting

4130 Service timer Selection display - - -
4131 Service timer Set-point 0h 9000 h 500 h
4132 Service timer Relay output A 0 10 0
4133 Service timer Relay output B 0 10 0
4134 Service timer Enable OFF ON ON

1.17.14.4 Battery undervoltage alarm

No. Setting Min. setting Max. setting Factory setting

4220 Battery low V Selection display - - -
4221 Battery low V Set-point 15.0 V 24.0 V 18.0 V
4222 Battery low V Timer 0.0 s 10.0 s 1.0 s
4223 Battery low V Relay output A R0 (none) R0 (none) * R0 (none)
4224 Battery low V Relay output B R0 (none) R0 (none) * R0 (none)
4225 Battery low V Enable OFF ON ON

The alarm is for the auxiliary power supply. To avoid damage of the multi-line 2 AGC it is necessary to use a 1 A fuse if the
voltage is able to fall below 15 VDC.

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1.17.14.5 Language

No. Setting Setting Factory setting

4230 Language Selection display - -
4231 Language English English English
Deutsch Deutsch -
Français Français -
Español Español -

1.17.14.6 Loadshare output

This function enables the user to set the voltage level of the active power loadshare line. This is only possible if the loadshare type
Pow-R-Con is chosen (channel 4250).

No. Setting Min. setting Max. setting Factory setting

4240 Loadshare out Selection display - - -
4241 Loadshare out Loadshare out 1.0 V 5.0 5.0 V

Only visible if Pow-R-Con in 4251 is selected.

1.17.14.7 Loadshare type

This function enables the user to set the type of active power loadshare.

No. Setting Type 1 Type 2 Type 3 Factory setting

4250 L. share type Selection display - - - -
4251 L. share type L. share type DEIF Selco T4800 Pow-R-Con DEIF

1.17.14.8 Engine type

No. Setting First setting Second setting Factory setting

4300 Engine type Selection display - - -
4301 Engine type Engine type Diesel engine Gas engine Diesel engine

1.17.14.9 Running mode

No. Setting First setting Second setting Factory setting

4310 Running mode Selection display - - -
4311 Running mode Running mode Single gen-set Multi gen-set Single gen-set

The functionality of the multi-line 2 AGC is depending on the running mode setup.

1.17.14.10 Gen-set modes

5 gen-set modes are available:

No. Setting Setting Factory setting

4320 Gen-set mode Selection display - -
4321 Gen-set mode Island operation Island operation -
Gen-set mode AMF AMF AMF
Gen-set mode Peak shaving Peak shaving -
Gen-set mode Fixed power Fixed power -
Gen-set mode Load take over Load take over -

1.17.14.10.1 Island mode

The gen-set is running in island mode. The multi-line 2 AGC is controlling the gen-set and the generator breaker in the system. The
multi-line 2 AGC does not control the mains breaker if any is installed. The control functionality of the multi-line 2 AGC is start up of
the engine, closing/synchronising and loading of the gen-set. It is only possible to operate the gen-set in “SEMI-AUTO” mode.

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1.17.14.10.2 AMF – automatic mains failure gen-set

The multi-line 2 AGC is controlling the gen-set and both the generator and the mains breaker. The control functionality of the multi-line
2 AGC is automatic start up of the engine at a mains failure and subsequent opening of the mains breaker and closing of the
generator breaker. The multi-line 2 AGC automatically back synchronises the generator to mains when the mains is restored after a
predefined time if back synchronising is enabled. If back synchronising is disabled, the AGC opens the GB and closes the MB when
the mains is OK.

1.17.14.10.3 Peak shaving operation

The multi-line 2 AGC is controlling the gen-set and both the generator and the mains breaker. The control functionality of the multi-line
2 AGC is automatic start up of the gen-set and subsequent synchronising when the imported load from mains is exceeding the start
gen-set set-point. The multi-line 2 AGC deloads and stops the gen-set at the stop gen-set set-point.

In “SEMI-AUTO” mode the gen-set follows the peak shaving load curve but it does not start/stop when the start/stop limit is reached.
The two breakers (MB and GB) will not react automatically but only by using the two breaker pushbuttons.

Using the peak shaving mode it is possible to select between two different peak shaving sequences by using menu 4430 “MB
control”.

• Mode shift off

• Peak – AMF – peak

The first sequence (mode shift off) is a mode which only reacts on the peak shaving sequence. If a mains failure occurs, the MB will
open and the gen-set will cool down and stop.

The second sequence (peak – AMF – peak) is a mode which reacts on the peak shaving sequence but also reacts as AMF mode if a
mains failure occurs. The normal operation is peak shaving. At a mains failure it changes to AMF operation and finally it returns to
peak shaving operation when the mains supply is restored.

1.17.14.10.4 Mains power export, MPE

The multi-line 2 AGC is controlling the gen-set and both the generator and the mains breaker. The control functionality is start up of
the gen-set and subsequent synchronising and closing of the generator breaker.

In the mains power export mode the AGC requires a binary start command to start up the gen-set.

The mains power export can be used in two situations:

Single gen-set:
Requires a binary start command to start. The mains power export set-point will be the reference point (3091/3092) multiplied with the
start up percentage (3101).

Reference point Start up percentage AGC mains power

export set-point
Menu numbers 3091 3101 -
Settings 1000 kW 40% 1000*40/100 = 400 kW

Multiple gen-set:
This could e.g. be when paralleling to a windmill. Then the AGC will control its gen-set according to the total exported power.

The mains power export set-point of the AGC will be the reference point (3091/3092) multiplied with the start up percentage (3101).

Reference point Start up percentage AGC mains power

export set-point
Menu numbers 3091 3101 -
Settings 1000 kW 40% 1000*40/100 = 400 kW

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Power import
Windmill power
Mains export power
DG power

Start delay Stop delay

Start

Stop

Power export

NOTE:
In the drawing above the graphics for the mains export power and the windmill power are displaced a little when the mains power
export decreases, until the gen-set starts and when the mains power export increases. This is for illustrative reasons.

1.17.14.10.5 Fixed power operation

Both the mains and the generator breaker can be controlled through the multi-line 2 AGC. The control functionality is semi-auto start
up of the gen-set and subsequent synchronising and ramp up to the fixed power set-point in channel 3081. The var is controlled
according to the PF set-point (3082).

1.17.14.10.6 Load take over mode

Both the mains and the generator breaker can be controlled through the multi-line 2 AGC. When the load take over mode is selected,
it must be activated through a binary input. The gen-set will start, synchronise and take the necessary load until the mains import is 0
kW. Then the mains breaker will be opened, and the generator will supply the load. When the load take over sequence is stopped
(binary input), the load will be transferred to the mains supply.

NOTE:
A 4…20 mA transducer is needed as an indication of the actual mains load.

The load take over mode can be combined with the short time paralleling function (menu 4940).

1.17.15 multi-line 2 AGC sequences

This chapter contains information about the sequences of the engine, the generator breaker and, if installed, the mains breaker.
These sequences are executed if the AUTO mode is selected and if the commands are selected in SEMI-AUTO mode. In SEMI-
AUTO the sequence selected is the only sequence which is executed. (E.g. press the START pushbutton: The engine is started with
no subsequent synchronising).

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The following sequences are described:

• START sequence
• GB ON sequence
• GB OFF sequence
• MB ON sequence
• MB OFF sequence
• STOP sequence

Breaker sequences - the multi-line 2 AGC is able to control the breakers in the system:

• AMF: Generator and mains breaker

• Peak shaving: Generator and mains breaker
• Island mode: Generator breaker (no mains breaker installed)
• Fixed power: Generator and mains breaker

If island operation is selected, it is necessary to make a short circuit on terminal 24 (mains breaker open). A “Mains breaker failure”
will occur if the connection is not made.

1.17.15.1 Start sequence

The multi-line 2 AGC is controlling the start sequence of the engine according to the drawing and the set-points below.

No. Setting Min. setting Max. setting Factory setting

4350 Remove starter Selection display - - -
4351 Remove starter Set-point 1 RPM 4000 RPM 400 RPM
4352 Remove starter Number of teeth 0 teeth 500 teeth 0 teeth

The “remove starter” set-point is used to deactivate the start relay. The number of teeth is used to configure the tacho input. This
function can also be used with a digital input.

The tacho input must be configured to 0 teeth when not in use.

No. Setting Min. setting Max. setting Factory setting

4360 Starter Selection display - - -
4361 Starter Start prepare 0.0 s 600.0 s 5.0 s
4362 Starter Start ON time 1.0 s 30.0 s 5.0 s
4363 Starter Start OFF time 1.0 s 99.0 s 5.0 s

The settings “start prepare”, “start ON time” and “start OFF time” are the periods the relays on the engine interface card slot #7 are
activated.

The start prepare output can e.g. be used for prelubricating or preheating. The start relay output is for activating the starter of the
engine. The start sequence can be activated manually by pressing the “START” pushbutton in SEMI-AUTO.

No. Setting Min. setting Max. setting Factory setting

4370 Start attempts Selection display - - -
4371 Start attempts Attempts 1 10 3
4372 Start attempts Relay output A R0 (none) R0 (none) * R0 (none)
4373 Start attempts Relay output B R0 (none) R0 (none) * R0 (none)

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The automatic start sequence - here programmed to max. 3 start attempts, but the engine starts
during the second attempt.

Interruption of start sequence:

• Running feedback (deactivates the start relay)

- Channel 4351, tacho configuration set-point
- Running feedback input
- Internal measuring of the frequency above 30Hz
NOTE: The frequency measurement requires a voltage measurement of at least 30%. So the running feedback based
on the frequency measurement can only be used where the voltage builds up rapidly.
• Stop signal
• Start failure

If the gen-set does not start after the last start attempt, a start failure alarm is activated. The start sequence can be stopped manually
by pressing the “STOP” pushbutton if SEMI-AUTO mode is selected.

1.17.15.2 GB ON sequence
The GB ON sequence will synchronise and/or close the generator breaker. The breaker is closed directly without synchronising if the
mains breaker is open or if no mains breaker is present (island mode), if the voltage on the busbar/mains is not present.

The GB ON sequence is automatically initiated (except in SEMI-AUTO mode) when the automatic start sequence has been
completed and the engine is running.

In SEMI-AUTO mode the operator may initiate the GB ON sequence by pressing the "GB" pushbutton on the display.

Ready for GB ON:

Conditions which must be fulfilled before a GB ON signal is activated:

• Running feedback from the engine

• The frequency and voltage has been present in the time “f/U OK” (channel 4381)

This will initiate synchronising and/or closing of the generator breaker.

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No. Setting Min. setting Max. setting Factory setting

4380 f/U OK Selection display - - -
4381 f/U OK Timer 1.0 s 99.0 s 5.0 s

Timer function is described in chapter 1.10.4.

No. Setting Min. setting Max. setting Factory setting

4390 f/U failure Selection display - - -
4391 f/U failure Timer 1.0 s 99.0 s 30.0 s
4392 f/U failure Relay output A R0 (none) R0 (none) * R0 (none)
4393 f/U failure Relay output B R0 (none) R0 (none) * R0 (none)

Interruption of the GB ON sequence:

• Synchronisation alarm
• GB ON alarm
• GB pushbutton pressed in SEMI-AUTO
• f/U failure

1.17.15.3 GB OFF sequence

The GB OFF sequence is automatically initiated (except in SEMI-AUTO mode) when the generator has to be stopped. In AMF
operation this is when the mains returns and the mains breaker is synchronised, and in PEAK SHAVING operation this is when the
load is to be supplied by the mains only.

In SEMI-AUTO mode the operator may initiate the GB OFF sequence by pressing the "GB" pushbutton on the display.

Sequence: (if parallel with mains)

- De-load the generator
- Open the breaker at a configurable set-point (channel 2122)

Sequence: (if island mode)

- Open the breaker instantly
Interruption of the GB OFF sequence:

• A DELOAD alarm
• A GB OFF alarm
• GB pushbutton is pressed in SEMI-AUTO mode

1.17.15.4 MB ON sequence
The MB ON sequence will synchronise and/or close the mains breaker.

In AUTO mode the MB ON sequence is automatically initiated if the multi-line 2 AGC is in AMF operation and the mains returns after
a mains failure. In peak shaving mode the MB ON sequence is automatically initiated when the mains is OK.

If the generator breaker is open and the mains is present the MB will be closed immediately in AUTO mode.

In SEMI-AUTO mode the operator may initiate the MB ON sequence by pressing the "MB" pushbutton on the display. Pressing the
MB pushbutton in SEMI-AUTO will close the MB immediately, if the GB is open and the mains is present.

Ready for MB ON:

Conditions that must be fulfilled before a MB ON signal is activated:

• No active MB alarms
• Mains OK

This will initiate synchronising and/or closing of the mains breaker.

Interruption of the MB ON sequence:

• Mains failure alarm

• MB ON alarm
• MB OFF pushbutton in SEMI-AUTO

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1.17.15.5 MB OFF sequence

The MB OFF sequence is automatically initiated (except in SEMI-AUTO mode). In SEMI-AUTO mode the operator may initiate the MB
OFF sequence by pressing the "MB" pushbutton on the display.

Sequence: AUTO (mains failure)

- Mains not present
- Open the mains breaker

Sequence: SEMI-AUTO (gen-set parallel with mains)

- MB pushbutton is pressed
- Open the mains breaker

Sequence: SEMI-AUTO (gen-set stopped, the mains supplies the load)

- MB OFF pushbutton pressed
- Open the mains breaker

Interruption of the MB OFF sequence:

• MB OFF alarm
• Pressing the MB pushbutton in SEMI-AUTO operation

1.17.15.6 Stop sequence

Stop sequence:

• Programmable cooling down time

• "STOP" output with programmable extended stop time

The stop sequence is carried out when the multi-line 2 AGC has completed the GB OFF sequence and the generator breaker is open.
In AUTO mode the stop sequence is initiated automatically. In SEMI-AUTO mode a stop command with the "STOP" pushbutton will
stop the engine without cooling down. If the generator is running with the generator breaker closed and the “STOP” pushbutton is
pressed, the generator is opened without deloading, and the engine is stopped without cooling down.
A start command will interrupt an ongoing cool down period and leave the engine in idle speed. A GB ON signal will synchronise and
close the breaker.

A stop failure is displayed if the running feedback signal or the generator voltage and frequency are still present.

If the coil type is configured as “running coil”, the stop relay will be energized during starting and running and de-energized during
stopping.

STOP parameters

No. Setting Min. setting Max. setting Factory setting

4400 Stop Selection display - - -
4401 Stop Cool down time 0.0 s 999.0 s 240.0 s
4402 Stop Extended STOP 1.0 s 99.0 s 5.0 s
4403 Stop Coil type STOP RUN STOP

No. Setting Min. setting Max. setting Factory setting

4410 Stop failure Selection display - - -
4411 Stop failure Timer 10.0 s 120.0 s 30.0 s
4412 Stop failure Relay output A R0 (none) R0 (none) * R0 (none)
4413 Stop failure Relay output B R0 (none) R0 (none) * R0 (none)

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The automatic stop sequence.

1.17.15.7 Mains failure

Automatic mains failure is detected when the multi-line 2 AGC is in AUTO mode and configured as an AMF unit. When the timer
“FAIL DELAY” expires the following sequence is carried out:

• MB is opened
• Start sequence is initiated
• GB is closed

In case of MB open fail the sequence is stopped and an “MB OPEN FAILURE” alarm is displayed.

When the mains returns, the change over sequence is started. The sequence is started when the timer “MAINS OK DELAY” expires:

• MB is synchronised
• GB is de-loaded (if parallel running is allowed – channel 4425)
• GB is opened
• Stop sequence is initiated

In case of a sequence alarm the sequence will be stopped. If GB OFF fail and parallel running is not allowed, the MB is opened.

No. Setting Min. setting Max. setting Factory setting

4420 Mains failure Selection display - - -
4421 Mains failure Fail. delay 1.0 s 990.0 s 5.0 s
4422 Mains failure Mains OK delay 10.0 s 990.0 s 60.0 s
4423 Mains failure Low voltage 80% 100% 97%
4424 Mains failure High voltage 100% 120% 103%
4425 Mains failure Mains fail. control Start eng. + open MB Start eng. Start eng. + open MB

1.17.16 Mains breaker

No. Setting Min. setting Max. setting Factory setting

4430 MB control Selection display - - -
4431 MB control Function Mode shift OFF Mode shift ON Mode shift OFF
4432 MB control Timer tMBC 0.0 s 30.0 s 0.5 s
4433 MB control Back synchronisation OFF ON OFF

For description of mode shift in combination with the peak shaving operation, please refer to chapter 1.17.14.10.

All modes can handle the mode shift function. The mode shift will be active when the unit is in auto. The function is that the AGC
automatically goes into Automatic Mains Failure mode at a mains failure situation. The AGC will start up and supply the load. When

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the mains returns, the AGC goes to mains supply (black change over or synchronising) and subsequently returns to the original
mode.

1.17.17 Horn timeout

No. Setting Min. setting Max. setting Factory setting

4440 Alarm horn Selection display - - -
4441 Alarm horn Timer 0.0 s 990.0 s 20.0 s

The setting is the maximum time the horn is sounding at an alarm. If the setting is adjusted to 0 s, the horn will sound continuously
until the alarm is acknowledged.

1.17.18 Generator breaker

No. Setting Min. setting Max. setting Factory setting

4450 GB control Selection display - - -
4451 GB control Timer tGBC 0.0 s 30.0 s 2.0 s

1.17.19 Analogue output configuration (option F1)

The analogue output options each consist of two independent 0(4)…20 mA outputs. Each of the two outputs can be chosen to
represent any of the following values.

1.17.19.1 Power (P kW) output

No. Setting Min. setting Max. setting Factory setting

4500 Power output Selection display - - -
4501 Power output Output A 0 2 0
4502 Power output Output B 0 2 0
4503 Power output Type 0-20 mA 4-20 mA 4-20 mA
4504 Power output Max. value 0 kW 20000 kW 500 kW
4505 Power output Min. value -9999 kW 20000 kW 0 kW

1.17.19.2 Apparent power (S kVA) output

No. Setting Min. setting Max. setting Factory setting

4510 S output Selection display - - -
4511 S output Output A 0 2 0
4512 S output Output B 0 2 0
4513 S output Type 0-20 mA 4-20 mA 4-20 mA
4514 S output Max. value 0 kVA 20000 kVA 600 kVA
4515 S output Min. value -9999 kVA 20000 kVA 0 kVA

1.17.19.3 Reactive power (Q kvar) output

No. Setting Min. setting Max. setting Factory setting

4520 React. power output Selection display - - -
4521 React. power output Output A 0 2 0
4522 React. power output Output B 0 2 0
4523 React. power output Type 0-20 mA 4-20 mA 4-20 mA
4524 React. power output Max. value 0 kvar 16000 kvar 400 kvar
4525 React. power output Min. value -8000 kvar 16000 kvar 0 kvar

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1.17.19.4 Power factor (PF) output

No. Setting Min. setting Max. setting Factory setting

4530 Power factor output Selection display - - -
4531 Power factor output Output A 0 2 0
4532 Power factor output Output B 0 2 0
4533 Power factor output Type 0-20 mA 4-20 mA 4-20 mA
4534 Power factor output Max. value 0.5 1.0 0.8
4535 Power factor output Min. value -0.5 1.0 -0.8

1.17.19.5 Frequency output

No. Setting Min. setting Max. setting Factory setting

4540 Frequency output Selection display - - -
4541 Frequency output Output A 0 2 0
4542 Frequency output Output B 0 2 0
4543 Frequency output Type 0-20 mA 4-20 mA 4-20 mA
4544 Frequency output Max. value 0 Hz 70 Hz 55 Hz
4545 Frequency output Min. value 0 Hz 70 Hz 45 Hz

1.17.19.6 Voltage output

The voltage output represents the L1-L2 voltage.

No. Setting Min. setting Max. setting Factory setting

4550 Voltage output Selection display - - -
4551 Voltage output Output A 0 2 0
4552 Voltage output Output B 0 2 0
4553 Voltage output Type 0-20 mA 4-20 mA 4-20 mA
4554 Voltage output Max. value 0V 28000 V 500 V
4555 Voltage output Min. value 0V 28000 V 0V

1.17.19.7 Current output

The current output represents the L1 current.

No. Setting Min. setting Max. setting Factory setting

4560 Current output Selection display - - -
4561 Current output Output A 0 2 0
4562 Current output Output B 0 2 0
4563 Current output Type 0-20 mA 4-20 mA 4-20 mA
4564 Current output Max. value 0A 9000 A 1000 A
4565 Current output Min. value 0A 9000 A 0A

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1.17.19.8 Relay setup

The relays can be configured in the two different ways described below.

Alarm relay function: When an alarm activates the relay, it is activated as long as the alarm is present and unacknowledged.

Limit function: When an alarm activates the relay, no alarm message is displayed. After the condition activating this
relay has returned to normal, the relay will deactivate when the “Off delay” has expired.

The relays 1-4 are available if option M14 is selected.

No. Setting First/min. setting Second/max. Factory setting

setting
4610 Relay 1 Selection display - - -
4611 Relay 1 Function Alarm Limit Alarm
4612 Relay 1 Off delay 0.0 s 999.9 s 5.0 s

No. Setting First/min. setting Second/max. Factory setting

setting
4620 Relay 2 Selection display - - -
4621 Relay 2 Function Alarm Limit Alarm
4622 Relay 2 Off delay 0.0 s 999.9 s 5.0 s

No. Setting First/min. setting Second/max. Factory setting

setting
4630 Relay 3 Selection display - - -
4631 Relay 3 Function Alarm Limit Alarm
4632 Relay 3 Off delay 0.0 s 999.9 s 5.0 s

No. Setting First/min. setting Second/max. Factory setting

setting
4640 Relay 4 Selection display - - -
4641 Relay 4 Function Alarm Limit Alarm
4642 Relay 4 Off delay 0.0 s 999.9 s 5.0 s

The relays 5-8 are available if option M12 is selected.

No. Setting First/min. setting Second/max. Factory setting

setting
4650 Relay 5 Selection display - - -
4651 Relay 5 Function Alarm Limit Alarm
4652 Relay 5 Off delay 0.0 s 999.9 s 5.0 s

No. Setting First/min. setting Second/max. Factory setting

setting
4660 Relay 6 Selection display - - -
4661 Relay 6 Function Alarm Limit Alarm
4662 Relay 6 Off delay 0.0 s 999.9 s 5.0 s

No. Setting First/min. setting Second/max. Factory setting

setting
4670 Relay 7 Selection display - - -
4671 Relay 7 Function Alarm Limit Alarm
4672 Relay 7 Off delay 0.0 s 999.9 s 5.0 s

No. Setting First/min. setting Second/max. Factory setting

setting
4680 Relay 8 Selection display - - -
4681 Relay 8 Function Alarm Limit Limit
4682 Relay 8 Off delay 0.0 s 999.9 s 5.0 s

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The relays 9-10 are available if options D1 and D2 are not selected and analogue governor outputs are not used.

No. Setting First/min. setting Second/max. Factory setting

setting
4690 Relay 9 Selection display - - -
4691 Relay 9 Function Alarm Limit Limit
4692 Relay 9 Off delay 0.0 s 999.9 s 5.0 s

No. Setting First/min. setting Second/max. Factory setting

setting
4700 Relay 10 Selection display - - -
4701 Relay 10 Function Alarm Limit Limit
4702 Relay 10 Off delay 0.0 s 999.9 s 5.0 s

®
1.17.19.9 Caterpillar CCM setup (option H4)

No. Setting Min. setting Max. setting Factory setting

4760 CCM control Selection display - - -
4761 CCM control CCM Baud rate 9600 19200 19200
4762 CCM control CCM version M5X version 0 M5X version #1 M5X version #1

No. Setting Min. setting Max. setting Factory setting

4770 List 1 setup Selection display - - -
4771 List 1 setup MID/UNIT number 21$ 61$ 24$
4772 List 1 setup Enable list OFF ON OFF
4773 List 1 setup Update rate 0.5 s 127.0 s 2.0 s

The setup of the lists is done in the same way as list 1, channel 4770. The following lists are available:

Channel number List number

4770 List 1 setup
4780 List 2 setup
4790 List 3 setup
4800 List 4 setup
4810 List 5 setup
4820 List 6 setup
4830 List 7 setup
4840 List 8 setup
4850 List 9 setup
4860 List 10 setup
4870 List 11 setup
4880 List 12 setup
4890 List 13 setup
4900 List 14 setup
4910 List 15 setup
4920 List 16 setup

1.17.20 Short time paralleling

No. Setting Min. setting Max. setting Factory setting

4940 Max. parallel time Setting - - -
4941 Max. parallel time Enable ON OFF OFF
4942 Max. parallel time Time 0.1 s 990.0 s 0.3 s

The short time paralleling can be used in the load take over mode and the AMF mode. Be aware that the test function will still parallel
to the mains, no matter the adjustment of the above setting.

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1.17.21 User password

The user password menu can only be entered using the “JUMP” pushbutton.

No. Setting Min. setting Max. setting Factory setting

4976 User password Setting 0 32000 2000

1.17.22 Service menu

The service menu can only be entered using the “JUMP” pushbutton. This menu is used in service situations.

In the alarm selection you can see all the alarm timers and their remaining time if they are counting.

The input and output selections show the present status of the inputs and outputs. E.g. mode inputs, relay outputs and load sharing
lines.

No. Setting Description

4980 Service menu Selection display
4981 Service menu Alarm Shows remaining alarm delay time
4982 Service menu Digital input Shows digital input status
4983 Service menu Digital output Shows digital output status

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1.18 General data

1.18.1 Technical specifications

Accuracy: Class 1.0 according to IEC 688

Operating temperature: -25…70°C

Aux. supply: 24 VDC -25/+30%

Measuring voltage: 100…690 VAC. Consumption max. 0.15 VA per phase

Frequency: 30…70 Hz

Measuring current: From current transformers …/1 A or …/5 A. Consumption max. 0.3 VA per phase

Binary inputs: Input voltage 12…32 VDC. Impedance 2.4 kΩ, bi-directional

Open collector outputs: Supply voltage 12…32 VDC. Load max. 10 mA

Load sharing lines: +/-5 VDC

Analogue inputs: +/-10 VDC, impedance 100 kΩ (not galvanically separated)

0(4)…20 mA, impedance 50 Ω (not galvanically separated)

Relay outputs: 250 V/8 A or 24 VDC/1 A. Refer to actual description of I/Os

Safety: To EN 61010-1 installation category (overvoltage category) III, 600 V, pollution degree 2

Galvanic separation: Between AC voltage, AC current and other I/Os: 3250 VAC – 50 Hz – 1 min. Between analogue outputs:
500 VDC – 1 min.

EMC/CE: According to EN-50081-1/2, EN-50082-1/2, SS4361503 (PL4) and IEC 255-3

Material: All plastic parts are self-extinguishing to UL94 (V1)

Climate: HSE, to DIN 40040

2 2
Connections: 4 mm multi stranded for AC currents, all others 2.5 mm multi stranded

Response times: From the set-point is reached till the output is activated and the delay set to 0.

Busbar 2: Over-/undervoltage <50 ms

Over-/underfrequency <50 ms
Generator and busbar 1: Over-/undervoltage 70-200 ms
Over-/underfrequency 70-200 ms
Current: 100-200 ms
Fast overcurrent: <42 ms
High overcurrent: 100-200 ms
Rocof: 100 ms (4 periods)
Vector jump: 30 ms

Protection: Case: IP40

Terminals: IP20
Operator panel: IP52 (IP54 when mounted with gasket)
To IEC 529 and EN 60529

Mounting: Base mounted with six screws or DIN-rail mounted.

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1.19 Unit dimensions

1.20 Display dimensions

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1.21 Panel cutout for display

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2 Modbus protocol

• RS-485: Modbus RTU

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2.1 General information

2.1.1 General introduction to multi-line 2 Modbus

Each message must be transmitted in a continuous stream. Only the RTU mode can be used on multi-line 2 communication.
Broadcast function is not implemented in multi-line 2 and is therefore not allowed.

Error check field

• Cyclical Redundancy Check (CRC)

multi-line 2 RS-485 hardware settings

• 9600 or 19200 bps
• 8 data bits
• None parity
• 1 stop bit

2.1.2 Transactions on multi-line 2 Modbus Protocol

Standard Modbus ports on multi-line 2 use an RS-485 compatible serial interface that defines connector pinouts, cabling, signal
levels, transmission baud rates.
Controllers communicate using a master-slave technique in which only one device (the master) can initiate transactions (called
"queries"). The other devices (the slaves) respond by supplying the requested data to the master or by taking the action requested in
the query.

The Modbus Protocol establishes the format for the master's query by placing into it the device address, a function code defining the
requested action, any data to be sent and an error checking field. The slave's response message is also constructed using Modbus
Protocol. It contains fields confirming the action taken, any data to be returned and an error checking field. If an error occurred on
receipt of the message, an exception response is generated in the slave.

2.1.3 The query-response cycle

Query Response
Device address Device address
Function Function

Eight-bit Eight-bit
data byte data byte

Error check (CRC) Error check (CRC)

The query
The function code in the query tells the addressed slave device what kind of action to perform. The data bytes contain any additional
information that the slave will need to perform the function. For example, function code 03 will query the slave to read registers and
respond with their contents. The data field must contain the information telling the slave which register to start at and how many
registers to read. The error check field provides a method for the slave to validate the integrity of the message contents.

The response
If the slave makes a normal response, the function code in the response is an echo of the function code in the query. The data bytes
contain the data collected by the slave, such as register values or status. If an error occurs, the function code is modified to indicate
that the response is an error response and the data bytes contain a code that describes the error. The error check field allows the
master to confirm that the message contents are valid.

2.1.4 RTU framing

In RTU mode messages start with a silent interval of at least 3.5 character times. This is most easily implemented as a multiple of
character times at the baud rate that is being used on the network (shown as T1-T2-T3-T4 in the table below).
The first field then transmitted is the device address.
The allowable characters transmitted for all fields are hexadecimal 0-9, A-F.
Networked devices monitor the network bus continuously, including during the "silent" intervals. When the first field (the address field)
is received, each device decodes it to find out if it is the addressed device.
Following the last transmitted character, a similar interval of at least 3.5 character times marks the end of the message. A new
message can begin after this interval.
The entire message frame must be transmitted as a continuous stream. If a silent interval of more than 1.5 character times occurs

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before completion of the frame, the receiving device flushes the incomplete message and assumes that the next byte will be the
address field of a new message.
Similarly, if a new message begins earlier than 3.5 character times following a previous message, the receiving device will consider it
a continuation of the previous message. This will set an error, as the value in the final CRC field will not be valid for the combined
messages. A typical message frame is shown below.

Start Address Function Data CRC check End

T1-T2-T3-T4 8 bits 8 bits N x 8 bits 16 bits T1-T2-T3-T4

2.1.5 How the address field is handled

The address field of a message frame contains eight bits. Valid slave device addresses are in the range of 1-247 decimal.
A master addresses a slave by placing the slave address in the address field of the message. When the slave sends its response, it
places its own address in the address field of the response to let the master know which slave is responding.
Address 0 is used for the broadcast address.
Broadcasts are not allowed.

2.1.6 Contents of the error checking field

The RTU mode error checking field contains a 16 bit value implemented as two eight bit bytes. The error check value is the result of
Cyclical Redundancy Check calculation performed on the message contents. The CRC field is appended to the message as the last
field in the message. When this is done, the low-order byte of the field is appended first, followed by the high-order byte. The CRC
high-order byte is the last byte to be sent in the message.
Additional information about error checking follows later in this chapter.

2.1.7 How characters are transmitted serially

When messages are transmitted on standard Modbus serial networks, each character or byte is sent in this order (left to right):

Least Significant Bit (LSB) ... Most Significant Bit (MSB).

With RTU character framing, the bit sequence is:

Without parity checking.

Start 1 2 3 4 5 6 7 8 Stop

NOTE: No even or odd parity checking is supported.

2.1.8 Error checking methods

In RTU mode messages include an error checking field that is based on a Cyclical Redundancy Check (CRC) method. The CRC field
checks the contents of the entire message. The CRC field is two bytes, containing a 16 bit binary value. The CRC value is calculated
by the transmitting device which appends the CRC to the message.
The receiving device recalculates a CRC during receipt of the message and compares the calculated value to the actual value it
received in the CRC field. If the two values are not equal, an error results.
Only the eight bits of data in each character are used for generating the CRC. Start and stop bits do not apply to the CRC.
When the CRC is appended to the message, the low-order byte is appended first, followed by the high-order byte. The master is
configured by the user to wait for a predetermined time-out interval before aborting the transaction. This interval is set to be long
enough for any slave to respond normally. If the slave detects a transmission error, the message will not be acted upon. The slave will
not construct a response to the master. Thus the time-out will expire and allow the master's program to handle the error.
Note that a message addressed to a non-existent slave device will also cause a time-out.

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2.2 Functions

2.2.1 Function 01(01hex) read flag status

Reads the ON/OFF status of discrete flags in the slave.

Address area for reading of status flags

multi-line 2 multi-line 2 Address area
Data to request Table
Status Status table 0-499
Alarm active Parameter table 500-999
Alarm acknowledge Parameter table 1000-1499
Digital input Digital input table 1500-1599
Digital output Digital output table 2000-2499
Timer output Parameter table 2500-2999
Timer running Parameter table 3000-3499
Enable Parameter table 3500-3999
*) The max. number of data query is limited of the length of the actual table.

The query message specifies the starting flag and quantity of flags to be read. Example of a query to read 10...22 from multi-line 2
slave device 4:

Index Field name Example

0 Slave address 04h
1 Function 01h
2 Starting address Hi 00h
3 Starting address Lo 0Ah
4 Number of flags Hi 00h
5 Number of flags Lo 0Dh
6 Error check (CRC) Lo DDh
7 Error check (CRC) Hi 98h

Response
The flag status response message is packed as one flag per bit of the data field. Status is indicated as: 1 is the value ON, and 0 is the
value OFF. The LSB of the first data byte contains the flag addressed in the query. The other flags follow toward the high-order end of
this byte and from low order to high order in subsequent bytes. If the returned flag quantity is not a multiple of eight, the remaining bits
in the final data byte will be padded with zeroes (toward the high-order end of the byte). The byte count field specifies the quantity of
complete bytes of data.

Example of a response to the query:

Index Field name Example

0 Slave address 04h
1 Function 01h
2 Byte count 02h
3 Data (flags 17...10) 0Ah
4 Data (flags 27...20) 11h
8 Error check (CRC) Lo B3h
9 Error check (CRC) Hi 50h

The status of flags 17...10 is shown as the byte value 0A hex or binary 00001010. Flag 17 is the MSB of this byte, and flag 10 is the
LSB. Left to right, the status of flags 17...10 is:
OFF-OFF-OFF-OFF-ON-OFF-ON-OFF.

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2.2.2 Function 03(03hex) read registers

Reads the binary of registers in the slave.

Address area for reading of registers

multi-line 2 multi-line 2 Address area
Data to request Table
Measuring values Measuring values table 0-499
Timers used Parameter table 500-999
Timers minimum Parameter table 1000-1499
Timers maximum Parameter table 1500-1599
Values used Parameter table 2000-2499
Values minimum Parameter table 2500-2999
Values maximum Parameter table 3000-3499
Output a Parameter table 5000-5499
Output b Parameter table 9000-9499
*) The max. number of data query is limited of the length of the actual table or max. 100.

Query
The query message specifies the starting register and quantity of registers to be read. Example of a request to read 0...1 from multi-
line 2 slave device 1:

Index Field name Example

0 Slave address 01h
1 Function 03h
2 Starting address Hi 00h
3 Starting address Lo 00h
4 Number of registers Hi 00h
5 Number of registers Lo 02h
6 Error check (CRC) Lo C4h
7 Error check (CRC) Hi 0Bh

Response
The register data in the response message are packed as two bytes per register, with the binary contents right justified within each
byte. For each register the first byte contains the high-order bits, and the second contains the low-order bits.

Example of a response to the query:

Index Field name Example

0 Slave address 01h
1 Function 03h
2 Byte count 04h
3 Data Hi 00h
4 Data Lo 06h
5 Data Hi 00h
6 Data Lo 05h
7 Error check (CRC) Lo DAh
8 Error check (CRC) Hi 31h

The contents of register 0 are shown as the two byte values of 00 06 hex. The contents of register 1 are 00 05 hex.

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2.2.3 Function 15(0Fhex) write multiple flags

Writes each flag (0 x reference) in a sequence of flags to either ON or OFF.

Address area for writing of status flags

multi-line 2 multi-line 2 Address area
Data to request Table
Commands Command table 0-499
Alarm acknowledge Parameter table 1000-1499
Enable Parameter table 3500-3999
*) The max. number of data query is limited of the length of the actual table.

Query
The query message specifies the flag references to be forced.
The requested ON/OFF status is specified by contents of the query data field. A logical 1 in a bit position of the field requests the
corresponding flag to be ON - A logical = requests it to be OFF. The following page shows an example of a request to force a series
of ten flags stating a flag in slave device 1. The query data contents are two bytes: 01 04 hex (1001 0000 binary). The binary bits
correspond to the flags in the following way:
Bit: 0 1 1 0 0 0 0 0 1 0 0 1 0 0 0 0
Flag: 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The first byte transmitted (0 hex) addresses flags 7...0, with the least significant bit addressing the lowest flag (0) in this set.
The next byte transmitted (01 hex) addresses flags 14 and 8, with the least significant bit addressing the lowest flag (8) in the set.
Unused bits in the last data byte should be zero-filled.

Example for multi-line 2 slave device 1:

Index Field name Example

0 Slave address 01h
1 Function 0Fh
2 Flag address Hi 01h
3 Flag address Lo 00h
4 Number of flags Hi 00h
5 Number of flags Lo 0Fh
6 Byte count 02h
7 Force data (7...0) 90h
8 Force data (14...8) 60h
9 Error check (CRC) Lo 99h
10 Error check (CRC) Hi 1Ch

Response
The normal response returns the slave address, function code, starting address and quantity of flags forced. Here is an example of a
response to the query shown above.

Index Field name Example

0 Slave address 01h
1 Function 0Fh
2 Flag address Hi 01h
3 Flag address Lo 00h
4 Number of flags Hi 00h
5 Number of flags Lo 0Fh
6 Error check (CRC) Lo 14h
7 Error check (CRC) Hi 33h

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2.2.4 Function 16(10hex) write register

Writes values into a sequence of registers.

Address area for writing of registers

multi-line 2 multi-line 2 Address area
Data to request Table
Control Control table 0-499
Timers used Parameter table 500-999
Values used Parameter table 2000-2499
Relay A used Parameter table 5000-5499
Relay B used Parameter table 9000-9499
*) The max. number of data query is limited of the length of the actual table and max. 100.

Example of a request to preset two registers starting at timer no to 00 60 and 00 70 hex, in slave multi-line 2 device 1:

Index Field name Example

0 Slave address 01h
1 Function 10h
2 Starting address Hi 01h
3 Starting address Lo 28h
4 Number of registers Hi 00h
5 Number of registers Lo 02h
6 Byte count 04h
7 Data Hi 00h
8 Data Lo 60h
9 Data Hi 00h
10 Data Lo 70h
11 Error check (CRC) Lo FCh
12 Error check (CRC) Hi 7Bh

Response
The normal response returns the slave address. Function code, starting address and quantity of registers preset.

Example of a response to the query shown above:

Index Field name Example

0 Slave address 01h
1 Function 10h
2 Starting address Hi 01h
3 Starting address Lo 28h
4 Number of registers Hi 00h
5 Number of registers Lo 02h
6 Error check (CRC) Lo C0h
7 Error check (CRC) Hi 3Ch

2.3 Exception

2.3.1 Exception reception

When a master device sends a query to a slave device, it expects a normal response. One of four possible events can occur from the
master's query:

If the slave device receives the query without a communication error and can handle the query normally, it returns a normal response.

If the slave does not receive the query due to a communication error, no response is returned. The master program will eventually
process a time-out condition for the query.

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If the slave receives the query, but detects a communication error (CRC), no response is returned. The master program will eventually
process a time-out condition for the query.

If the slave receives the query without a communication error, but cannot handle it (for example if the request is to read a non-existent
register), the slave will return an exception response informing the master of the nature of the error.

The exception response message has two fields that differentiate it from a normal response:

Function code field: In a normal response the slave echoes the function code of the original query in the function code field of the
response. All function codes have a most-significant bit (MSB) of 0. This makes the function code value in an exception response
exactly 80 hexadecimal higher than the value would be for a normal response.
With the function code's MSB set, the master's application program can recognize the exception response and can examine the data
field for the exception code.

Data field: In a normal response the slave may return data or statistics in the data field (any information that was requested in the
query). In an exception response the slave returns an exception code in the data field. This defines the slave condition that caused
the exception.

Example of a master query and slave exception response:

Query

Index Field name Example

0 Slave address 01h
1 Function 03h
2 Starting address Hi 07h
3 Starting address Lo 03h
4 Number of registers Hi 00h
5 Number of registers Lo 02h
6 Error check (CRC) Lo C0h
7 Error check (CRC) Hi 3Ch

Response

Index Field name Example

0 Slave address 01h
1 Function 83h
2 Exception code 02h
7 Error check (CRC) Lo C0h
8 Error check (CRC) Hi F1h

The master addresses a query to slave device 01h. The function code (03) is for a Read Registers, it requests the status of the
register at an address which is out of range.

2.3.2 Exception codes

Code Field name Meaning

01h Illegal function The function code received in
the query is not an allowable
action for the slave

02h Illegal data address The data address received in

the query is not an allowable
address for the slave

03h Illegal data value A value contained in the

query data fields is not an
allowable value for the slave

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2.4 Data tables

2.4.1 Measurement table (read only) (function code 03h)

Address Content Type

0 Application version
1 UL1-L2 Generator voltage. Measured in [V]
2 UL2-L3 Generator voltage. Measured in [V]
3 UL3-L1 Generator voltage. Measured in [V]
4 UL1-N Generator voltage. Measured in [V]
5 UL2-N Generator voltage. Measured in [V]
6 UL3-N Generator voltage. Measured in [V]
7 FGEN Generator frequency. Measured in [Hz/100]
8 IL1 Generator current. Measured in [A]
9 IL2 Generator current. Measured in [A]
10 IL3 Generator current. Measured in [A]
11 Cos-phi -99...0...100 Generator cosinus-phi. Measured in cos-phi:100
Negative value means capacitive cos-phi
12 PGEN Generator active power. Measured in [W]. Negative value means reverse power
13 QGEN Generator reactive power. Measured in [var]. Positive value means generated
inductive reactive power
14 UBBL1-L2 Busbar. Measured in [V]
15 FBB Busbar frequency L1. Measured in [Hz/100]
16 [HI] Exp. UGEN Exponent generator voltage
16 [LO] Exp. IGEN Exponent generator current
17 [HI] Exp. P/QGEN Exponent generator power/reactive power
17 [LO] Exp. UBB Exponent busbar voltage
18 [HI] EGEN Energy counter. Measured in [kWh]. Max. 300000MWh
19 [LO]
20 Alarms Bit 0 1010. U-BB High step 1
Bit 1 1020. U-BB High step 2
Bit 2 1030. U-BB Low step 1
Bit 3 1040. U-BB Low step 2
Bit 4 1050. f-BB High step 1
Bit 5 1060. f-BB High step 2
Bit 6 1070. f-BB Low step 1
Bit 7 1080. f-BB Low step 2
Bit 8 1090. Reverse power
Bit 9 1100. High current step 1
Bit 10 1110. High current step 2
Bit 11 1120. High power step 1
Bit 12 1130. High power step 2
Bit 13 1220. Unbalance current
Bit 14 1230. Unbalance voltage
21 Alarms Bit 0 1240. Q import
Bit 1 1250. Q export
Bit 2 1260. df/dt
Bit 3 1270. Vector jump
Bit 4 2060. GB sync. fail.
Bit 5 4220. Supply alarm
Bit 6 GB close fail.
Bit 7 GB open fail.
Bit 8 GB position feedback fail.
Bit 9 Phase sequence error
Bit 10 2070. MB sync. fail.
Bit 11 MB close fail.
Bit 12 MB open fail.

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Address Content Type

Bit 13 MB position feedback fail.
Bit 14 4390. Generator voltage/frequency fail.
Bit 15 Tacho fail.
22 Alarms Bit 0 1310. U-DG High step 1
Bit 1 1320. U-DG High step 2
Bit 2 1330. U-DG Low step 1
Bit 3 1340. U-DG Low step 2
Bit 4 1350. f-DG High step 1
Bit 5 1360. f-DG High step 2
Bit 6 1370. f-DG Low step 1
Bit 7 1380. f-DG Low step 2
Bit 8 1520. Fast overcurr.
Bit 9 1530. High overcurr.
Bit 13 4370. Start fail.
Bit 14 Ramp down fail.
Bit 15 4410. Stop fail.
23 Alarms engine Bit 0 1400. 4-20mA in No. 1
interface Bit 1 1410. 4-20mA in No. 2
Bit 2 1420. 4-20mA in No. 3
Bit 3 1430. 4-20mA in No. 4
Bit 4 1440. PT100 No. 1
Bit 5 1450. PT100 No. 2
Bit 6 1460. Tacho
Bit 9 1490. Dig. input No. 8
Bit 10 1500. Dig. input No. 9
Bit 11 1510. Dig. input No. 10
24 Alarms analogue Bit 0 1800. 4-20mA in No. 5
input and digital Bit 1 1810. 4-20mA in No. 6
input Bit 2 1820. 4-20mA in No. 7
Bit 3 1830. 4-20mA in No. 8
Bit 4 1600. Dig. input No. 11
Bit 5 1610. Dig. input No. 12
Bit 6 1620. Dig. input No. 13
Bit 7 1630. Dig. input No. 14
Bit 8 1640. Dig. input No. 15
Bit 9 1650. Dig. input No. 16
Bit 10 1660. Dig. input No. 17
25 Alarms load share Bit 0 1670. Dig. input No. 18
Bit 1 1680. Dig. input No. 19
Bit 2 1690. Dig. input No. 20
Bit 3 1700. Dig. input No. 21
Bit 4 1710. Dig. input No. 22
Bit 5 1720. Dig. input No. 23
Bit 6 1730. Dig. input No. 24
Bit 7 1740. Dig. input No. 25
Bit 8 1750. Dig. input No. 26
Bit 9 1760. Dig. input No. 27
Bit 10 1770. Dig. input No. 28
Bit 11 1780. Dig. input No. 29
Bit 12 1790. Dig. input No. 30
26 Status Bit 0 GB pos. on
Bit 1 MB pos. on
Bit 2 Alarm inhibit
Bit 3 Running
Bit 4 DG voltage/frequency OK
Bit 5 Mains failure
Bit 6 Auto mode
Bit 7 Semi-auto mode
Bit 8 Test mode
Bit 9 Reserved (off mode)
Bit 10 Island mode (gen-set mode ch. 4320)
Bit 11 AMF mode (gen-set mode ch. 4320)
Bit 12 Peak shaving mode (gen-set mode ch. 4320)
Bit 13 Fixed power mode (gen-set mode ch. 4320)

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Address Content Type

27 Number of alarms
28 Number of unacknowledged alarms
29 UDG-max Generator max. voltage. Measured in [V]
30 UDG-min Generator min. voltage. Measured in [V]
31 UBBL2-L3 Busbar voltage. Measured in [V]
32 UBBL3-L1 Busbar voltage. Measured in [V]
33 UBB-max Busbar max. voltage. Measured in [V]
34 UBB-min Busbar min. voltage. Measured in [V]
35 UBBL1-N Busbar voltage. Measured in [V]
36 UBBL2-N Busbar voltage. Measured in [V]
37 UBBL3-N Busbar voltage. Measured in [V]
38 Analog input engine interface No. 4 (scaled)
39 RPM
40 SGEN Generator seeming power. Measured in [VA]
41 PHIL1-L2 0...359 Generator phase angle. Measured in [deg]
42 PHIL2-L3 0...359 Generator phase angle. Measured in [deg]
43 PHIL3-L1 0...359 Generator phase angle. Measured in [deg]
44 PHIBBL3-L1 0...359 Busbar phase angle. Measured in [deg]
45 PHIBBL1-DGL1 0...359 Busbar/generator phase angle. Measured in [deg]
46 df/dtBB-L1 df/dt [Hz/100/s]
47 USUPPLY Supply voltage. Measured in [V/10]
48 PT100 -40 – 250 temperature in deg. (engine interface)
49 PT100 -40 – 250 temperature in deg. (engine interface)
50 Control register table address 0
51 Control register table address 1
52 Control register table address 3
53 Control register table address 4
54 Reserved
55 Analog input engine interface No. 1 (scaled)
56 Analog input engine interface No. 2 (scaled)
57 Analog input engine interface No. 3 (scaled)
58 Analog input option M15 No. 5 (scaled)
59 Analog input option M15 No. 6 (scaled)
60 Analog input option M15 No. 7 (scaled)
61 Analog input option M15 No. 8 (scaled)
62 Running time
63 Generator breaker operations
64 Mains breaker operations

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2.4.2 Control register table (write only) (function code 10h)

Address Content Description

0 Power regulator set- 0...100% of nominal power
point Activated in menu 4041
1 PF regulator set- 60...100 stated as PF value/100. The value 100 means PF = 1 Activated in menu
point 4045
2 Control command Bit 0 This bit must be 1 when writing the command word
If the bit is 0, the control command is don’t care
Bit 1 Start
Bit 2 GB on
Bit 3 GB off
Bit 4 Stop
Bit 5 MB on
Bit 6 MB off
Bit 7
Bit 8
Bit 9
Bit 10 Alarm ack.
Bit 11 Auto
Bit 12 Semi
Bit 13 Test
All bits are automatically reset in the AGC
3 Frequency regulator -50...50Hz/10. Based on nominal frequency
set-point Activated in menu 4042
4 Voltage regulator -100...100%/10 of nominal voltage
set-point Activated in menu 4043
5

In menu 4040 it is selected, if a set-point is to be controlled by the control registers.

The content of the control registers is not lost in case of supply failure, so frequent updates are not necessary.

Example how to control the frequency via the Modbus:

• Activate frequency control register in menu 4042
• Write in the control register address 3 the desired frequency offset

2.4.3 Command flags table (write only) (function code 0Fh)

Address Content Description

0 Start Start the engine
1 GB on Close the generator breaker
2 GB off Open the generator breaker
3 Stop Stop the engine
4 MB on Close the mains breaker
5 MB off Open the mains breaker
6
7
8
9 Alarm ack. This bit is automatically reset in multi-line 2
10 Auto
11 Semi
12 Test
Same function as address 2 in the control register table.

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2.4.4 Status flags table (read only) (function code 01h)

Address Content Description

0 GB pos. on Generator breaker closed
1 MB pos. on Mains breaker closed
2 Alarm inhibit
3 Running
4 DG Generator voltage and frequency within limits
voltage/frequency
OK
5 Mains failure
6 Auto mode
7 Semi mode
8 Test mode
9
Same content as address 26 in the measurement table.

2.4.5 Parameter table

Offset Ch. no. Content Unit Delay Output a Output b Enable

address
0 - - - - - - -
1 1020 U-BB High step 2 %/10 1/100s Y Y Y
2 1040 U-BB Low step 2 %/10 1/100s Y Y Y
3 1060 f-BB High step 2 %/10 1/100s Y Y Y
4 1080 f-BB Low step 2 %/10 1/100s Y Y Y
5 1260 df/dt (ROCOF) Hz/10/s N Y Y Y
6 1270 Vector jump Deg/10 N Y Y Y
7 1262 df/dt (ROCOF) time Per N N N N
8 1010 U-BB High step 1 %/10 1/100s Y Y Y
9 1030 U-BB Low step 1 %/10 1/100s Y Y Y
10 1050 f-BB High step 1 %/10 1/100s Y Y Y
11 1070 f-BB Low step 1 %/10 1/100s Y Y Y
12 1090 Reverse power %/10 1/10s Y Y Y
13 Reserved
14 1100 Over current 1 %/10 1/10s Y Y Y
15 1110 Over current 2 %/10 1/10s Y Y Y
16 1160 Over load 1 %/10 1/10s Y Y Y
17 1170 Over load 2 %/10 1/10s Y Y Y
18 1220 Unbalance curr. %/10 1/10s Y Y Y
19 1230 Unbalance volt. %/10 1/10s Y Y Y
20 1240 var import %/10 1/10s Y Y Y
21 1250 var export %/10 1/10s Y Y Y
22 1310 DG high volt. 1 %/10 1/10s Y Y Y
23 1320 DG high volt. 2 %/10 1/10s Y Y Y
24 1330 DG low volt. 1 %/10 1/10s Y Y Y
25 1340 DG low volt. 2 %/10 1/10s Y Y Y
26 1350 DG high freq. 1 %/10 1/10s Y Y Y
27 1360 DG high freq. 2 %/10 1/10s Y Y Y
28 1370 DG low freq. 1 %/10 1/10s Y Y Y

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Automatic Gen-set Controller, multi-line 2 4189340258H

Offset Ch. no. Content Unit Delay Output a Output b Enable

address
29 1380 DG low freq. 2 %/10 1/10s Y Y Y
30 1520 Fast overcurr. %/10 1/10s Y Y Y
31 1530 High overcurr. %/10 1/10s Y Y Y
32 1400 4-20mA in No. 1 User Y Y Y Y
33 1410 4-20mA in No. 2 User Y Y Y Y
34 1420 4-20mA in No. 3 User Y Y Y Y
35 1430 4-20mA in No. 4 User Y Y Y Y
36 1440 PT100 No. 1 Deg. Y Y Y Y
37 1450 PT100 No. 2 Deg. Y Y Y Y
38 1460 Tacho RPM Y Y Y Y
39 Reserved
40 Reserved
41 1490 Dig. input No. 8 None Y Y Y Y
42 1500 Dig. input No. 9 None Y Y Y Y
43 1510 Dig. input No. 10 None Y Y Y Y
44 Reserved
45 2011 Static sync. - - - - Y
46 2021 Sync. df max. Hz/10 N N N N
47 2022 Sync. df min. Hz/10 N N N N
48 2023 Sync. DU max. % N N N N
49 2024 Sync. t CB ms N N N N
50 2031 GB close t. 1/10s N N N N
51 2032 Close window Deg/10 N N N N
52 2033 Phase gain None N N N N
53 2034 Freq. gain None N N N N
54 Reserved
55 2051 Blackout df max. Hz/10 N N N N
56 2052 Blackout dU max. % N N N N
57 2053 Blackout enable n0 N N N Y
58 2060 GB general fail. n1 1/10s Y N N
59 2070 MB general fail. None N Y Y Y
60 Reserved
61 Reserved
62 2091 Freq. control DB %/10 N N N N
63 2092 Freq. control gain None N N N N
64 2093 Freq. control time ms N N N N
65 2101 Power control DB %/10 N N N N
66 2102 Power control gain None N N N N
67 2103 Power control time ms N N N N
68 2111 Power ramp up speed %/10/s N N N N
69 2112 Power ramp up point % N N N N
70 2121 Power ramp down speed %/10/s N N N N
71 2122 Power ramp down point % N10 N N N
72 2131 P/f control mix factor None N N N N
73 2141 Volt. control DB %/10 N N N N
74 2142 Volt. control gain None N N N N
75 2143 Volt. control time ms N N N N

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Automatic Gen-set Controller, multi-line 2 4189340258H

Offset Ch. no. Content Unit Delay Output a Output b Enable

address
76 2151 var control DB %/10 N N N N
77 2152 var control gain None N N N N
78 2153 var control time ms N N N N
79 2161 Q/U control mix factor None N N N N
80 2171 PF control DB None N N N N
81 2172 PF control gain None N N N N
82 2173 PF control time ms N N N N
83 3011 Mains power day % N N N N
84 3012 Mains power night % N N N N
85 3013 Power converter kW N N N N
86 3021 Start hour None N N N N
87 3022 Start minute None N N N N
88 3023 Stop hour None N N N N
89 3024 Stop minute None N N N N
90 3031 Start generator % Y N N N
91 3032 Base load % N N N N
92 3041 Stop generator % N N N N
93 3070 Test % N N N N
94 Reserved
95 Reserved
96 Reserved
97 Reserved
98 Reserved
99 Reserved
100 4011 Nom. frequency Hz/10 N N N N
101 4012 Nom. power kW N N N N
102 4013 Nom. current A N N N N
103 4014 Nom. voltage V N N N N
104 4021 Gen. volt. prim. V N N N N
105 4022 Gen. volt. sec. V N N N N
106 4023 Current prim. A N N N N
107 4024 Current sec. A N N N N
108 4031 Bus volt. prim. V N N N N
109 4032 Bus volt. sec. V N N N N
110 4041 Comm. bus control P n0 N N N Y
111 4042 Comm. bus control f n0 N N N Y
112 4043 Comm. bus control U n0 N N N Y
113 Reserved
114 4045 Comm. bus control P n0 N N N Y
115 4051 Ext. comm. ID None N N N N
116 4052 Baud rate 0=9600, 1=19200 None N N N N
117 4060 Ext. comm. error n1 1/10s Y Y Y
118 4071 Control settings P % N N N N
119 Reserved
120 4073 Control settings PF None N N N N
121 4220 Battery low V V/10 1/10s Y Y N
122 4231 Language n0 N N N Y

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Automatic Gen-set Controller, multi-line 2 4189340258H

Offset Ch. no. Content Unit Delay Output a Output b Enable

address
123 Reserved
124 Reserved
125 4300 Engine type None N N N N
126 4310 Running mode None N N N N
127 4320 Gen-set mode None N N N N
128 Reserved - - - - -
129 Reserved - - - - -
130 4351 Running level RPM N N N N
131 4352 Teeth None N N N N
132 4361 Start prepare None 1/10s N N N
133 4362 Start on None 1/10s N N N
134 4363 Start off None 1/10s N N N
135 4370 Start attempt/fail. None N Y Y N
136 Reserved - - - - -
137 4380 Voltage/frequency OK None 1/10s N N N
138 4390 Voltage/frequency fail. None 1/10s Y Y N
139 4401 Cool down None 1/10s N N N
140 4402 Ext. stop time None 1/10s N N N
141 4403 Stop coil type None 1/10s N N N
142 4410 Stop fail. None 1/10s Y Y N
143 4421 Mains failure None 1/10s N N N
144 4422 Mains OK None 1/10s N N N
145 4423 Low voltage % N N N N
146 4424 High voltage % N N N N
147 4425 Back sync. None Y Y Y Y
148 4430 Horn time None 1/10s N N N
149 4502 P output type 0 or 4 N Y N N
150 4512 S output type 0 or 4 N Y N N
151 4522 Q output type 0 or 4 N Y N N
152 4532 PF output type 0 or 4 N Y N N
153 4542 f output type 0 or 4 N Y N N
154 4552 U output type 0 or 4 N Y N N
155 4562 I output type 0 or 4 N Y N N
156 4503 P output max. kW N N N N
157 4513 S output max. kVA N N N N
158 4523 Q output max. var N N N N
159 4533 PF output max. None N N N N
160 4543 f output max. Hz/10 N N N N
161 4553 U output max. V N N N N
162 4563 I output max. A N N N N
163 4504 P output min. kW N N N N
164 4514 S output min. kVA N N N N
165 4524 Q output min. kvar N N N N
166 4534 PF output min. None N N N N
167 4544 f output min. Hz/10 N N N N
168 4554 U output min. V N N N N
169 4564 I output min. A N N N N

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Automatic Gen-set Controller, multi-line 2 4189340258H

Offset Ch. no. Content Unit Delay Output a Output b Enable

address
170 4971 Password None N N N N
171
172 GB close error - N GBGF GBGF N
173 GB open error - N GBGF GBGF N
174 GB position error - N GBGF GBGF N
175 MB close error - N MBGF MBGF N
176 MB open error - N MBGF MBGF N
177 MB position error - N MBGF MBGF N
178 Phase sequence error - N GBGF GBGF N
179 1800 4-20mA in No. 5 User Y Y Y Y
180 1810 4-20mA in No. 6 User Y Y Y Y
181 1820 4-20mA in No. 7 User Y Y Y Y
182 1830 4-20mA in No. 8 User Y Y Y Y
183 Reserved - - - - -
184 Reserved - - - - -
185 Reserved - - - - -
186 Reserved - - - - -
187 1600 Dig. input No. 11 None Y Y Y Y
188 1610 Dig. input No. 12 None Y Y Y Y
189 1620 Dig. input No. 13 None Y Y Y Y
190 1630 Dig. input No. 14 None Y Y Y Y
191 1640 Dig. input No. 15 None Y Y Y Y
192 1650 Dig. input No. 16 None Y Y Y Y
193 1660 Dig. input No. 17 None Y Y Y Y
194 1670 Dig. input No. 18 None Y Y Y Y
195 1680 Dig. input No. 19 None Y Y Y Y
196 1690 Dig. input No. 20 None Y Y Y Y
197 1700 Dig. input No. 21 None Y Y Y Y
198 1710 Dig. input No. 22 None Y Y Y Y
199 1720 Dig. input No. 23 None Y Y Y Y
200 1730 Dig. input No. 24 None Y Y Y Y
201 1740 Dig. input No. 25 None Y Y Y Y
202 1750 Dig. input No. 26 None Y Y Y Y
203 1760 Dig. input No. 27 None Y Y Y Y
204 1770 Dig. input No. 28 None Y Y Y Y
205 1780 Dig. input No. 29 None Y Y Y Y
206 1790 Dig. input No. 30 None Y Y Y Y
207 Relay 0 None Y Y Y Y
208 4610 Relay 1 None Y Y Y N
209 4620 Relay 2 None Y Y Y N
210 4630 Relay 3 None Y Y Y N
211 4640 Relay 4 None Y Y Y N
212 4650 Relay 5 None Y Y Y N
213 4660 Relay 6 None Y Y Y N
214 4670 Relay 7 None Y Y Y N
215 4680 Relay 8 None Y Y Y N
216 4690 Relay 9 None Y Y Y N

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

Offset Ch. no. Content Unit Delay Output a Output b Enable

address
217 4700 Relay 10 None Y Y Y N
218 Reserved - - - - -
219 Reserved - - - - -
220 Reserved - - - - -
221 4431 Mode shift None N N N N
222 4124 kWh counter None N N N N
223 2190 AVR reg. fail. % Y Y Y N
224 2180 GOV reg. fail. % Y Y Y N
225 Reserved - - - - -
226 Reserved - - - - -
227 4070 Int. comm. address None N N N N
228 Reserved - - - - -
229 4425 Main fail. control None N N N N
230 4451 GB on delay Sec. Y N N Y
231 4432 MB on delay Sec. Y N N Y
232 4081 On Can 1 None N N N Y
233 4082 On Can 2 None N N N N
234 4083 On Can 3 None N N N N
235 4084 On Can 4 None N N N N
236 4085 On Can 5 None N N N N
237 4086 On Can 6 None N N N N
238 Reserved - - - - -
239 2201 PWM min. % N N N Y
240 2202 PWM value % N N N Y
241 2203 PWM max. % N N N Y
242 2204 PWM on off None N N N Y
243 2211 PWM GOV AVR None N N N Y

Refer to the user's manual of your multi-line AGC for information on:
• Availability of channels
• Min./max. settings
• Factory settings

Note that several channels also depend on the options.

However, it is possible to write to channels where the option is not set, it is not possible to enable the channel. E.g. if an attempt is
made to write a "1" to the enable flag, the "1" will be discarded, and the enable flag remains "0".
It is not possible to write to offset 0. These values are used for DEIF internal version control.

"y" means that the channel is writeable.

"N" means that a "0" can be written to the channel only.
"N10" means that only the value 10 can be written.
"GBGF” means same output as GB General Failure. 2060.
"MBGF” means same output as MB General Failure. 2070.

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Automatic Gen-set Controller, multi-line 2 4189340258H

Examples:
• Write nominal frequency (4016) 60Hz
ID = 1, 60Hz = 600Hz/10 = 0258h
Address 2000 + 80 = 2080d = 0820h
Tx: 01h 10h 08h 20h 00h 01h 02h 02h 58h 28h 6Ah
Rx: 01h 10h 08h 20h 00h 01h 02h 63h

• Read nominal frequency (4016) 60Hz

Tx: 01h 03h 08h 20h 00h 01h 87h A8h
Rx: 01h 03h 02h 02h 58h B8h DEh
Read 0258h = 600d

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2.4.6 Digital input table (read only 01h)

Address Terminal Description

1500 97 Digital input No. 11
1501 96 Digital input No. 12
1502 95 Digital input No. 13
1503 94 Digital input No. 14
1504 93 Digital input No. 15
1505 92 Digital input No. 16
1506 91 Digital input No. 17
1508-27 Reserved Reserved for digital input PCB 2 - 4
1528 43 Digital input No. 18
1529 44 Digital input No. 19
1530 45 Digital input No. 20
1531 46 Digital input No. 21
1532 47 Digital input No. 22
1533 48 Digital input No. 23
1534 49 Digital input No. 24
1535 50 Digital input No. 25
1536 51 Digital input No. 26
1537 52 Digital input No. 27
1538 53 Digital input No. 28
1539 54 Digital input No. 29
1540 55 Digital input No. 30
1541 23 Alarm inhibit
1542 24 Mains breaker position on
1543 25 Mains breaker position off
1544 26 Generator breaker position on
1545 27 Generator breaker position off
1546-1573 Reserved
1574 114 Access lock
1575 115 Running
1576 116 Digital input No. 8 engine interface
1577 117 Digital input No. 9 engine interface
1578 118 Digital input No. 10 engine interface

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2.4.7 Digital output table (read only 01h)

Address Terminal Description

2000 65/66 Governor up
2001 67/68 Governor down
2002 69/70 AVR up
2003 71/72 AVR down
2004 - 2015 Reserved Reserved for digital output PCB 1 - 4
2016 - 2021 Reserved
2022 Reserved
2023 Reserved
2024 Reserved
2025 5/6 Horn
2026 8/9 MB off
2027 11/12 MB on
2028 14/15 GB off
2029 17/18 GB on
2030-2043 Reserved
2044 120/121 Start
2045 122/123 Stop
2046 124/125 Start prepare

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 DESIGNERS REFERENCE HANDBOOK
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3 Profibus protocol

• Profibus DP

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3.1 General information

3.1.1 General introduction to multi-line 2 PROFIBUS DP

PROFIBUS is a vendor-independent, open field bus standard for a wide range of applications in manufacturing and process
automation. Vendor-independence and openness are insured by the international standards EN 50170 and EN 50254.

multi-line 2 use the communication profile "DP" Decentralized Periphery

3.1.2 Transmission speed and range

Transmission speeds between 9.6 kbit/sec and 1500 kbit/sec are available.

Baud rate (kbit/s) 9.6 19.2 93.75 187.5 500 1500

Range/segment 1200m 1200m 1200m 1000m 400m 200m

Up to 32 stations (master or slaves) can be connected in one segment.

The baud rate is automatically identified by multi-line 2

3.1.3 Configuration and the GSD file

The GSD file "deif0632.gsd" and "deif0632.dib" are on the included CD. They are to be copied in the subpaths GSD and BITMAPS of
COM PROFIBUS. Then the PROFIBUS network is ready to be configured.
The station address is set in menu 4050 on multi-line.

3.1.4 Data in/out

61 words input and 13 words output are used.
Data in is the input data from multi-line 2 to master.
Data out is the output data from PROFIBUS master to multi-line 2.

3.2 Data tables

3.2.1 Measurement table (input data)

Address Content Type

0 Reserved
1 Reserved
2 Reserved
3 Application version
4 UL1-L2 Generator voltage. Measured in [V]
5 UL2-L3 Generator voltage. Measured in [V]
6 UL3-L1 Generator voltage. Measured in [V]
7 UL1-N Generator voltage. Measured in [V]
8 UL2-N Generator voltage. Measured in [V]
9 UL3-N Generator voltage. Measured in [V]
10 FGEN Generator frequency. Measured in [Hz/100]
11 IL1 Generator current. Measured in [A]
12 IL2 Generator current. Measured in [A]
13 IL3 Generator current. Measured in [A]
14 Cos-phi -99...0...100 Generator cosinus-phi. Measured in cos-phi:100
Negative value means capacitive cos-phi
15 PGEN Generator active power. Measured in [W]. Negative value means reverse power
16 QGEN Generator reactive power. Measured in [var]. Positive value means generated
inductive reactive power
17 UBBL1-L2 Busbar. Measured in [V]

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Address Content Type

18 FBB Busbar frequency L1. Measured in [Hz/100]
19 [HI] Exp. UGEN Exponent generator voltage
19 [LO] Exp. IGEN Exponent generator current
20 [HI] Exp. P/QGEN Exponent generator power/reactive power
20 [LO] Exp. UBB Exponent busbar voltage
21 [HI] EGEN Energy counter. Measured in [kWh]. Max. 300000MWh
22 [LO]
23 Alarms Bit 0 1010. U-BB High step 1
Bit 1 1020. U-BB High step 2
Bit 2 1030. U-BB Low step 1
Bit 3 1040. U-BB Low step 2
Bit 4 1050. f-BB High step 1
Bit 5 1060. f-BB High step 2
Bit 6 1070. f-BB Low step 1
Bit 7 1080. f-BB Low step 2
Bit 8 1090. Reverse power
Bit 9 1100. High current step 1
Bit 10 1110. High current step 2
Bit 11 1120. High power step 1
Bit 12 1130. High power step 2
Bit 13 1220. Unbalance current
Bit 14 1230. Unbalance voltage
24 Alarms Bit 0 1240. Q import
Bit 1 1250. Q export
Bit 2 1260. df/dt
Bit 3 1270. Vector jump
Bit 4 2060. GB sync. fail.
Bit 5 4220. Supply alarm
Bit 6 GB close fail.
Bit 7 GB open fail.
Bit 8 GB position feedback fail.
Bit 9 Phase sequence error
Bit 10 2070. MB sync. fail.
Bit 11 MB close fail.
Bit 12 MB open fail.
Bit 13 MB position feedback fail.
Bit 14 4390. Generator voltage/frequency fail.
Bit 15 Tacho fail.
25 Alarms Bit 0 1310. U-DG High step 1
Bit 1 1320. U-DG High step 2
Bit 2 1330. U-DG Low step 1
Bit 3 1340. U-DG Low step 2
Bit 4 1350. f-DG High step 1
Bit 5 1360. f-DG High step 2
Bit 6 1370. f-DG Low step 1
Bit 7 1380. f-DG Low step 2
Bit 8 1520. Fast overcurr.
Bit 9 1530. High overcurr.
Bit 13 4370. Start fail.
Bit 14 Ramp down fail.
Bit 15 4410. Stop fail.
26 Alarms engine Bit 0 1400. 4-20mA in No. 1
interface Bit 1 1410. 4-20mA in No. 2
Bit 2 1420. 4-20mA in No. 3
Bit 3 1430. 4-20mA in No. 4
Bit 4 1440. PT100 No. 1
Bit 5 1450. PT100 No. 2
Bit 6 1460. Tacho
Bit 9 1490. Dig. input No. 8
Bit 10 1500. Dig. input No. 9
Bit 11 1510. Dig. input No. 10

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Address Content Type

27 Alarms analogue Bit 0 1800. 4-20mA in No. 5
input and digital Bit 1 1810. 4-20mA in No. 6
input Bit 2 1820. 4-20mA in No. 7
Bit 3 1830. 4-20mA in No. 8
Bit 4 1600. Dig. input No. 11
Bit 5 1610. Dig. input No. 12
Bit 6 1620. Dig. input No. 13
Bit 7 1630. Dig. input No. 14
Bit 8 1640. Dig. input No. 15
Bit 9 1650. Dig. input No. 16
Bit 10 1660. Dig. input No. 17
28 Alarms load share Bit 0 1670. Dig. input No. 18
Bit 1 1680. Dig. input No. 19
Bit 2 1690. Dig. input No. 20
Bit 3 1700. Dig. input No. 21
Bit 4 1710. Dig. input No. 22
Bit 5 1720. Dig. input No. 23
Bit 6 1730. Dig. input No. 24
Bit 7 1740. Dig. input No. 25
Bit 8 1750. Dig. input No. 26
Bit 9 1760. Dig. input No. 27
Bit 10 1770. Dig. input No. 28
Bit 11 1780. Dig. input No. 29
Bit 12 1790. Dig. input No. 30
29 Status Bit 0 GB pos. on
Bit 1 MB pos. on
Bit 2 Alarm inhibit
Bit 3 Running
Bit 4 DG voltage/frequency OK
Bit 5 Mains failure
Bit 6 Auto mode
30 Number of alarms
31 Number of unacknowledged alarms
32 UDG-max Generator max. voltage. Measured in [V]
33 UDG-min Generator min. voltage. Measured in [V]
34 UBBL2-L3 Busbar voltage. Measured in [V]
35 UBBL3-L1 Busbar voltage. Measured in [V]
36 UBB-max Busbar max. voltage. Measured in [V]
37 UBB-min Busbar min. voltage. Measured in [V]
38 UBBL1-N Busbar voltage. Measured in [V]
39 UBBL2-N Busbar voltage. Measured in [V]
40 UBBL3-N Busbar voltage. Measured in [V]
41 Analog input engine interface No. 4 (scaled)
42 RPM
43 SGEN Generator seeming power. Measured in [VA]
44 PHIL1-L2 0...359 Generator phase angle. Measured in [deg]
45 PHIL2-L3 0...359 Generator phase angle. Measured in [deg]
46 PHIL3-L1 0...359 Generator phase angle. Measured in [deg]
47 PHIBBL3-L1 0...359 Busbar phase angle. Measured in [deg]
48 PHIBBL1-DGL1 0...359 Busbar/generator phase angle. Measured in [deg]
49 df/dtBB-L1 df/dt [Hz/100/s]
50 USUPPLY Supply voltage. Measured in [V/10]
51 PT100 -40 – 250 temperature in deg. (engine interface)
52 PT100 -40 – 250 temperature in deg. (engine interface)
53 Control register table address 0

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Address Content Type

54 Control register table address 1
55 Control register table address 3
56 Control register table address 4
57 Reserved
58 Analog input engine interface No. 1 (scaled)
59 Analog input engine interface No. 2 (scaled)
60 Analog input engine interface No. 3 (scaled)

3.2.2 Control register table (output data)

Address Content Description

0 Reserved Write 0
1 Reserved Write 0
2 Reserved Write 0
3 Power regulator set- 0...100% of nominal power
point Activated in menu 4041
4 PF regulator set- 60...100 stated as PF value/100. The value 100 means PF = 1 Activated in menu
point 4045
5 Control command Bit 0 This bit must be 1 when writing the command word
If the bit is 0, the control command is don’t care
Bit 1 Start
Bit 2 GB on
Bit 3 GB off
Bit 4 Stop
Bit 5 MB on
Bit 6 MB off
Bit 7
Bit 8
Bit 9
Bit 10 Alarm ack.
All bits are automatically reset in the AGC
6 Frequency regulator -50...50Hz/10. Based on nominal frequency
set-point Activated in menu 4042
7 Voltage regulator -100...100%/10 of nominal voltage
set-point Activated in menu 4043
8

In menu 4040 it is selected, if a set-point is to be controlled by the control registers.

The content of the control registers is not lost in case of supply failure, so frequent updates are not necessary.

Example how to control the frequency via the Modbus:

• Activate frequency control register in menu 4042
• Write in the control register address 3 the desired frequency offset

NOTE:
Be aware that all addresses must include a legal value even though the control function is not used. E.g. in address 4 it is still
necessary to write a value between 60 and 100 also when not running in power factor mode.

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 DESIGNERS REFERENCE HANDBOOK
Automatic Gen-set Controller, multi-line 2 4189340258H

®
4 Caterpillar CCM protocol (option H4)

• CCM protocol

• Hardware description

• Settings

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4.1 Hardware
The multi-line 2 Can open communication is carried out using a plug-in printed circuit board. The board is placed in slot #8 (terminals
126-133).

An overview of the terminals can be seen below. The slots are positioned in the unit as follows (seen from the top of the unit):

SLOT #2

SLOT #6
SLOT #4

SLOT #8
90 91 92 93 94 95 96 97

126 127 128 129 130 131 132 133

29 30 31 32 33 34 35 36

65 66 67 68 69 70 71 72

Ethernet

112 113 114 115 116 117 118 119 120 121 122 123 124 125
15 16 17 18 19 20 21 22 23 24 25 26 27 28

51 52 53 54 55 56 57 58 59 60 61 62 63 64

Display

85 86 87 88 89
Service port

79 80 81 82 83 84

t
ibi
inh
rm
99 100 101 102 103 104 105 106 107 108 109 110 111
37 38 39 40 41 42 43 44 45 46 47 48 49 50

Ala
9 10 11 12 13 14

ok
ck
he
lf c
Se
r
we
Po
8

73 74 75 76 77 78
7
6
5
4
3
2

98
1

SLOT #1

SLOT #5
SLOT #3

SLOT #7

®
4.1.1 Slot #8, Caterpillar CCM communication

Term. Function Description

126 Not used
127 Not used
128 RxD RS232 receive data from other unit
129 Not used
130 TxD RS232 transmit data from multi-line
131 Not used
132 GND Ground
133 Not used

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4.2 Wirings
Principle:

Option ML-2 Option

H4 H2

CCM
module PLC

CAT gen-set

4.3 Menu settings

®
4.3.1 Caterpillar CCM setup
It is possible to change the parameters used in the communication between the multi-line 2 and the CCM. The parameters can be
changed via the utility software or by menus 4770-4930 in the system menu.

The parameters which can be changed are:

Baud: Set the baud rate to 9600 or 19200, default setting 9600 1
MID/unit: The ID of the gen-set that the list corresponds to
Default the ID is set to 36 (24 hex) for single gen-set, the value must be entered in decimal numbers
ACT: Turn the list ON/OFF. Default all lists are turned OFF 2
Rate: This time setting indicates how often the CCM must return an update of the data
Default the update time is set to 2 sec 3

NOTE:
1
Note that some CCMs can only use 9600 baud.
2
Note that only the new CCM can use more than 8 lists. When using an old CCM, be sure that lists 9-16 are turned off.
3
Note that the CCM can provide a maximum of 50 parameters per second.

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4.4 Cat CCM communication

4.4.1 Protocol specification

In the H4 a part of the M5X protocol is implemented to make it possible to communicate with Caterpillar’s Customer Communication
Module (CCM). The H4 option offers to collect up to 64 parameters in the first 8 lists; the parameters collected from the CCM are
placed in Modbus.

The H4 will create the lists in the CCM and collect the data when it is broadcasted from the CCM, this is done via the implementation
of some of the M5X protocol functions, Instruction Identifier: IID $10, IID $11, IID $12 and IID $13 are implemented.

If no changes are made the lists will consist of the default PIDs which are shown in the table below. When the lists are turned on, the
CCM will start to return the data for the PIDs to the multi-line 2 and here the values are stored in Modbus. The values which the CCM
transmits for every PID will be placed in the Modbus register corresponding to the PID.

Example:
Use of the default PID list:

The system battery voltage PID F013 is defined as PID #7 (list 1), the value that the CCM returns might be 48, this value will
be placed in Modbus register 18506. This PID has a resolution of 0.5 V per bit, the master system which reads the value can
calculate the voltage to 0.5 * Modbus register (18506) = 24 V in this example.

4.4.2 Default lists #1 - #8

List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

1 1 00 03 Detonation 17500 18500

2 00 15 Throttle position 17501 18501
3 00 40 Generator set engine RPM 17502 18502
4 00 44 Engine coolant temperature 17503 18503
5 00 46 Desired engine speed 17504 18504
6 00 54 Engine oil pressure 17505 18505
7 F0 13 System battery voltage 17506 18506
8 F0 E8 Engine coolant pump pressure status 17507 18507
2 9 F1 13 Engine operation 17508 18508
10 F1 18 Engine load factor 17509 18509
11 F1 89 Engine power derate percentage 17510 18510
12 F1 D0 Jacket water outlet to engine oil differential 17511 18511
temperature

13 F4 0E Engine oil filter differential pressure 17512 18512

14 F4 4C Generator set relay status 17513 18513
15 F4 4E Actual exhaust oxygen 17514 18514
16 00 00 Empty 17515 18515
3 17 F4 4F Desired oxygen 17516 18516
18 F4 60 Engine alarm status 17517 18517
19 F4 6D Cooldown time remaining 17518 18518
20 F4 8D Engine coolant pressure (absolute) 17519 18519
21 F4 EA Unfiltered engine oil pressure (gauge) 17520 18520
22 F5 0E Engine fuel pressure (absolute) 17521 18521
23 F5 11 Intake manifold air temperature 17522 18522
24 F5 12 Actual air/fuel ratio 17523 18523
4 25 F5 1A Fuel quality 17524 18524
26 F5 1D Fuel temperature 17525 18525

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List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

27 F5 1E Intake manifold air flow 17526 18526

28 F5 24 Desired exhaust oxygen at full load 17527 18527
29 F5 3E Engine oil temperature 17528 18528
30 F5 8E Gas fuel flow 17529 18529
31 F5 b1 Gas specific gravity 17530 18530
32 F5 BA Inlet manifold air pressure 17531 18531
5 33 F5 97 Engine average exhaust port temperature 17532 18532
34 F5 5D Right bank average exhaust port temperature 17533 18533
35 F5 5C Left bank average exhaust port temperature 17534 18534
36 F5 93 Right bank turbine inlet temperature 17535 18535
37 F5 95 Right bank turbine outlet temperature 17536 18536
38 F5 94 Left bank turbine inlet temperature 17537 18537
39 F5 96 Left bank turbine outlet temperature 17538 18538
40 00 00 Empty 17539 18539
6 41 F4 30 Cylinder #1 exhaust port temperature 17540 18540
42 F4 31 Cylinder #2 exhaust port temperature 17541 18541
43 F4 32 Cylinder #3 exhaust port temperature 17542 18542
44 F4 33 Cylinder #4 exhaust port temperature 17543 18543
45 F434 Cylinder #5 exhaust port temperature 17544 18544
46 F435 Cylinder #6 exhaust port temperature 17545 18545
47 F436 Cylinder #7 exhaust port temperature 17546 18546
48 F437 Cylinder #8 exhaust port temperature 17547 18547
7 49 F438 Cylinder #9 exhaust port temperature 17548 18548
50 F439 Cylinder #10 exhaust port temperature 17549 18549
51 F43A Cylinder #11 exhaust port temperature 17550 18550
52 F43B Cylinder #12 exhaust port temperature 17551 18551
53 F43C Cylinder #13 exhaust port temperature 17552 18552
54 F43D Cylinder #14 exhaust port temperature 17553 18553
55 F43E Cylinder #15 exhaust port temperature 17554 18554
56 F43F Cylinder #16 exhaust port temperature 17555 18555
8 57 F598 Cylinder #17 exhaust port temperature 17556 18556
58 F599 Cylinder #18 exhaust port temperature 17557 18557
59 F59A Cylinder #19 exhaust port temperature 17558 18558
60 F59B Cylinder #20 exhaust port temperature 17559 18559
61 00 00 Empty 17560 18560
62 00 00 Empty 17561 18561
63 00 00 Empty 17562 18562
64 00 00 Empty 17563 18563

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4.4.3 Default lists #9 - #16

While the old CCM can only handle 8 lists, the new CCM 01-10-2002 has the ability to use up to 16 lists of 8 PIDs.

The new CCM which is used on NES (New Engine System), has the possibility to use PIDs consisting of 3 bytes; these PIDs’ MSB
(Most Significant Byte) has a hex value between D0 and D4. This type of PIDs can only be used in lists 9-16, the two MSB must be
placed in the first Modbus register, and the LSB must be placed in the “space for extra PID byte”. If 3 bytes PIDs are not used, “space
for extra PID byte” must be 0.

Example:

List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

9 65 D0 01 Fuel valve differential pressure 17564 18564

00 0A Space for extra PID byte 17565

To place the PID D0 01 0A (fuel valve differential pressure) as the first PID in list 9 (PID #65), D0 01 must be written to
Modbus register (17564), and 0A must be written to Modbus register (17565).

List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

9 65 D0 00 Cylinder #1 detonation level 17564 18564

00 20 Space for extra PID byte 17565
66 D0 00 Cylinder #2 detonation level 17566 18565
00 21 Space for extra PID byte 17567
67 D0 00 Cylinder #3 detonation level 17568 18566
00 22 Space for extra PID byte 17569
68 D0 00 Cylinder #4 detonation level 17570 18567
00 23 Space for extra PID byte 17571
69 D0 00 Cylinder #5 detonation level 17572 18568
00 24 Space for extra PID byte 17573
70 D0 00 Cylinder #6 detonation level 17574 18569
00 25 Space for extra PID byte 17575
71 D0 00 Cylinder #7 detonation level 17576 18570
00 26 Space for extra PID byte 17577
72 D0 00 Cylinder #8 detonation level 17578 18571
00 27 Space for extra PID byte 17579
10 73 D0 00 Cylinder #1 ignition timing 17580 18572
00 40 Space for extra PID byte 17581
74 D0 00 Cylinder #2 ignition timing 17582 18573
00 41 Space for extra PID byte 17583
75 D0 00 Cylinder #3 ignition timing 17584 18574
00 42 Space for extra PID byte 17585
76 D0 00 Cylinder #4 ignition timing 17586 18575
00 43 Space for extra PID byte 17587
77 D0 00 Cylinder #5 ignition timing 17588 18576
00 44 Space for extra PID byte 17589
78 D0 00 Cylinder #6 ignition timing 17590 18577
00 45 Space for extra PID byte 17591
79 D0 00 Cylinder #7 ignition timing 17592 18578
00 46 Space for extra PID byte 17593

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List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

80 D0 00 Cylinder #8 ignition timing 17594 18579

00 47 Space for extra PID byte 17595
11 81 D0 00 Cylinder #1 transformer secondary output 17596 18580
voltage percentage

00 EB Space for extra PID byte 17597

82 D0 00 Cylinder #2 transformer secondary output 17598 18581
voltage percentage

00 EC Space for extra PID byte 17599

83 D0 00 Cylinder #3 transformer secondary output 17600 18582
voltage percentage

00 ED Space for extra PID byte 17601

84 D0 00 Cylinder #4 transformer secondary output 17602 18583
voltage percentage

00 EE Space for extra PID byte 17603

85 D0 00 Cylinder #5 transformer secondary output 17604 18584
voltage percentage

00 EF Space for extra PID byte 17605

86 D0 00 Cylinder #6 transformer secondary output 17606 18585
voltage percentage

00 F0 Space for extra PID byte 17607

87 D0 00 Cylinder #7 transformer secondary output 17608 18586
voltage percentage

00 F1 Space for extra PID byte 17609

88 D0 00 Cylinder #8 transformer secondary output 17610 18587
voltage percentage

00 F2 Space for extra PID byte 17611

12 89 D0 00 Cylinder #9 detonation level 17612 18588
00 28 Space for extra PID byte 17613
90 D0 00 Cylinder #10 detonation level 17614 18589
00 29 Space for extra PID byte 17615
91 D0 00 Cylinder #11 detonation level 17616 18590
00 2A Space for extra PID byte 17617
92 D0 00 Cylinder #12 detonation level 17618 18591
00 2B Space for extra PID byte 17619
93 D0 00 Cylinder #13 detonation level 17620 18592
00 2C Space for extra PID byte 17621
94 D0 00 Cylinder #14 detonation level 17622 18593
00 2D Space for extra PID byte 17623
95 D0 00 Cylinder #15 detonation level 17624 18594
00 2E Space for extra PID byte 17625
96 D0 00 Cylinder #16 detonation level 17626 18595
00 2F Space for extra PID byte 17627
13 97 D0 00 Cylinder #9 ignition timing 17628 18596
00 48 Space for extra PID byte 17629
98 D0 00 Cylinder #10 ignition timing 17630 18597
00 49 Space for extra PID byte 17631

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List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

99 D0 00 Cylinder #11 ignition timing 17632 18598

00 4A Space for extra PID byte 17633
100 D0 00 Cylinder #12 ignition timing 17634 18599
00 4B Space for extra PID byte 17635
101 D0 00 Cylinder #13 ignition timing 17636 18600
00 4C Space for extra PID byte 17637
102 D0 00 Cylinder #14 ignition timing 17638 18601
00 4D Space for extra PID byte 17639
103 D0 00 Cylinder #15 ignition timing 17640 18602
00 4E Space for extra PID byte 17641
104 D0 00 Cylinder #16 ignition timing 17642 18603
00 4F Space for extra PID byte 17643
14 105 D0 00 Cylinder #9 transformer secondary output 17644 18604
voltage percentage

00 F3 Space for extra PID byte 17645

106 D0 00 Cylinder #10 transformer secondary output 17646 18605
voltage percentage

00 F4 Space for extra PID byte 17647

107 D0 00 Cylinder #11 transformer secondary output 17648 18606
voltage percentage

00 F5 Space for extra PID byte 17649

108 D0 00 Cylinder #12 transformer secondary output 17650 18607
voltage percentage

00 F6 Space for extra PID byte 17651

109 D0 00 Cylinder #13 transformer secondary output 17652 18608
voltage percentage

00 F7 Space for extra PID byte 17653

110 D0 00 Cylinder #14 transformer secondary output 17654 18609
voltage percentage

00 F8 Space for extra PID byte 17655

111 D0 00 Cylinder #15 transformer secondary output 17656 18610
voltage percentage

00 F9 Space for extra PID byte 17657

112 D0 00 Cylinder #16 transformer secondary output 17658 18611
voltage percentage

00 FA Space for extra PID byte 17659

15 113 D0 00 Cylinder #17 detonation level 17660 18612
00 30 Space for extra PID byte 17661
114 D0 00 Cylinder #18 detonation level 17662 18613
00 31 Space for extra PID byte 17663
115 D0 00 Cylinder #19 detonation level 17664 18614
00 32 Space for extra PID byte 17665
116 D0 00 Cylinder #20 detonation level 17666 18615
00 33 Space for extra PID byte 17667
117 D0 00 Cylinder #17 ignition timing 17668 18616
00 50 Space for extra PID byte 17669

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List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

118 D0 00 Cylinder #18 ignition timing 17670 18617

00 51 Space for extra PID byte 17671
119 D0 00 Cylinder #19 ignition timing 17672 18618
00 52 Space for extra PID byte 17673
120 D0 00 Cylinder #20 ignition timing 17674 18619
00 53 Space for extra PID byte 17675
16 121 D0 00 Cylinder #17 transformer secondary output 17676 18620
voltage percentage

00 FB Space for extra PID byte 17677

122 D0 00 Cylinder #18 transformer secondary output 17678 18621
voltage percentage

00 FC Space for extra PID byte 17679

123 D0 00 Cylinder #19 transformer secondary output 17680 18622
voltage percentage

00 FD Space for extra PID byte 17681

124 D0 00 Cylinder #20 transformer secondary output 17682 18623
voltage percentage

00 FE Space for extra PID byte 17683

125 D0 01 Fuel valve position 17684 18624
00 09 Space for extra PID byte 17685
126 D0 01 Fuel valve differential pressure 17686 18625
00 0A Space for extra PID byte 17687
127 00 00 Empty 17688 18626
00 00 Empty 17689
128 00 00 Empty 17690 18627
00 00 Empty 17691

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4.4.4 Customized lists

It is possible to change the PIDs if desired, the PIDs in all the lists are determined by the value in the Modbus register corresponding
to the PID. This means that the 8 PIDs in list 1 are determined by the values in Modbus register 17500-17507.

Example 1:
If the only parameter of interest is the engine RPM:

The PID for RPM (40 hex) must be written to Modbus register 17500, and 0 must be written to the rest of the PIDs in list #1. Note that
the CCM ignores any PIDs in a list which comes after a PID = 0.

The update rate of list 1 can be set to the minimum value of 0.5 sec, then a new RPM value can be read at Modbus register 18500
every ½ second.

List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

1 1 00 40 Generator set engine RPM 17500 18500

2 00 00 17501 18501
3 00 00 17502 18502
4 00 00 17503 18503
5 00 00 17504 18504
6 00 00 17505 18505
7 00 00 17506 18506
8 00 00 17507 18507

Example 2:
Change a PID in list #2:

To place the engine RPM (PID 40 hex) as the second PID in list 2, PID #10, 40 hex must be written to Modbus register 17509. Then
the RPM returned from the CCM can be read from the Modbus register 18509.

List # PID # Default PID Description Input PID at Output value at

in Hex Modbus Modbus
register: register:

2 9 F1 13 Engine operation 17508 18508

10 00 40 Generator set engine RPM 17509 18509
11 F1 89 Engine power derate percentage 17510 18510
12 F1 D0 Jacket water outlet to engine oil differential 17511 18511
temperature

13 F4 0E Engine oil filter differential pressure 17512 18512

14 F4 4C Generator set relay status 17513 18513
15 F4 4E Actual exhaust oxygen 17514 18514
16 00 00 Empty 17515 18515

NOTE:
When a list is being changed, it must be turned off and then turned on again after the setup. Refer to chapter 4.4.1.

WARNING:
If just one of the PIDs in a list is not a correct request for this engine/EMC type, the CCM will stop the whole list from being
transmitted. For example, if one of the PIDs in list #1 is the request for “Cylinder #20 exhaust port temperature”, and this is asked from
a 16 cylinder engine, then no values will be returned for list #1.

Errors and changes excepted

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