Stress Analysis of Buried Steel Pipelines at Strike-Slip Fault Crossings
Stress Analysis of Buried Steel Pipelines at Strike-Slip Fault Crossings
Abstract
Existing analytical methods for the stress analysis of buried steel pipelines at crossings with active strike-slip faults depend on a number
of simplifications, which limit their applicability and may even lead to non-conservative results. The analytical methodology presented
herein maintains the well-established assumptions of existing methodologies, but also introduces a number of refinements in order to
achieve a more wide range of application without any major simplicity sacrifice. More specifically, it employs equations of equilibrium
and compatibility of displacements to derive the axial force applied on the pipeline and adopts a combination of beam-on-elastic-
foundation and elastic-beam theory to calculate the developing bending moment. Although indirectly, material and large-displacement
non-linearities are also taken into account, while the actual distribution of stresses on the pipeline cross-section is considered for the
calculation of the maximum design strain. The proposed methodology is evaluated against the results of a series of benchmark 3D non-
linear analyses with the finite element method. It is shown that fairly accurate predictions of pipeline strains may be obtained for a wide
range of crossing angles and fault movement magnitudes encountered in practice.
r 2006 Elsevier Ltd. All rights reserved.
0267-7261/$ - see front matter r 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.soildyn.2006.08.001
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D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211 201
bending moments become negligible and the pipe predicted strains may become even one order of magnitude
behaves essentially as a cable, when the whole pipeline larger than the actual ones.
cross-section is under yield. Wang and Yeh [7] tried to overcome this shortcoming by
taking the pipeline bending stiffness into account. Their
On these grounds, they consequently ignored the pipeline methodology refers only to strike-slip faults and relies on
bending stiffness, claiming that even when the above partitioning of the pipeline into four (4) distinct seg-
criteria are not met, their analysis would overestimate the ments (Fig. 1): two (2) in the high curvature zone on both
pipeline curvature and the associated bending strains. sides of the fault trace, and another two (2) outside this
It becomes evident that the Kennedy et al. criteria are zone. The latter segments are treated as beams-on-elastic-
met only when the pipeline is subjected to large fault foundation, while the former ones are assumed to de-
movements and is able to undergo large tensile strains form as circular arcs, with a radius of curvature calculated
without rupture. However, in practice, special construction from the equations of equilibrium and the demand for
measures (e.g. stringent welding procedures, special inspec- continuity between adjacent segments. In this way, the
tion and confirmation through laboratory tests) are bending moment at the conjunction of each arc with its
required in order to satisfy this condition. In common neighboring elastic beam can be readily calculated and
cases, where such measures have not been approved, the consequently compared to the pipeline’s ultimate mo-
maximum allowable strain is seriously reduced compared ment capacity, in order to estimate a factor of safety
to that of the pipeline steel, in order to account for thermal against failure. In addition, a second factor of safety is
effects and metallurgical alterations induced by welding. calculated at the point of intersection with the fault trace,
For such strain levels (e.g. 0.5%), which are well out of the as the ratio of the pipeline ultimate strain over the
range specified by the Kennedy et al. criteria, analytically corresponding axial strain.
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202 D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211
Beam on Elastic Transition Beam on Elastic relationship for the pipeline steel, combined with an
Foundation Zone Foundation iterative linear elastic solution scheme which uses the
secant Young’s modulus of the pipeline steel in order to
q Initial Pipe Position ensure compatibility between computed non-linear stresses
B A' ∆x
fp β and strains.
fs The strike-slip fault is taken as an inclined plane, i.e.
q pp ∆f ∆y
A with null thickness of rupture zone, so that the intersection
fs q of the pipeline axis with the fault trace on the ground
Pipe A Fault D E surface is reduced to a single point. The fault movement is
FA q
VA Displaced Pipe defined in a Cartesian coordinate system, where the x-axis
is collinear with the undeformed longitudinal axis of the
Anti-symmetrical Configuration
pipeline, while the y-axis is perpendicular to x in the
Fig. 1. Pipeline analysis model proposed by Wang and Yeh [7]. horizontal plane (Fig. 2). Subsequently, the fault move-
ment is analyzed into two Cartesian components, Dx and
Dy, interrelated through the angle formed by the x-axis and
Although clearly advanced, compared to the methodol- the fault trace (angle b in Fig. 2). In its present form, the
ogy of Kennedy et al. [4], the methodology of Wang and proposed method applies to crossing angles bp901,
Yeh also features some pitfalls. Namely: resulting in pipeline elongation.
Following the general concept originally introduced by
The axial force is merely taken into account for reducing Wang and Yeh [7], the pipeline is partitioned into four (4)
the pipeline’s ultimate moment capacity, while its segments, defined by the characteristic points A, B and C in
unfavorable contribution to bending stiffness is over- Fig. 3: Point B is the intersection of the pipeline axis with
looked. the fault trace, while points A and C are the closest points
The most unfavorable combination of axial and bending of the pipeline axis with zero y displacement. Then, the
strains does not necessarily develop at the end of the computation of combined axial and bending pipeline
high-curvature zone (points B and D in Fig. 1) as the strains proceeds in six (6) steps:
method assumes, but within this zone, closer to the
intersection with the fault trace (point A in Fig. 1).
1. Segments AA0 and CC0 are analyzed as beams-on-
The calculation of a safety factor in terms of bending
elastic-foundation in order to obtain the relation
moments may be misleading for displacement-controlled
between shear force, bending moment and rotation
problems, such as the one at hand, where strain or
angle at points A and C.
deformation acceptance criteria are more appropriate
2. Considering the boundary conditions determined in step
[3].
1, segments AB and BC are analyzed according to the
elastic-beam theory in order to derive the maximum
Based on the well established concepts inherited by
bending moment.
existing methodologies, such as the equations used by
3. The axial force on the pipeline, at the intersection with
Kennedy et al. [4] to quantify the effect of axial tension on
the fault trace (point B), is obtained by equalizing the
the pipeline curvature and the partitioning of the pipeline
required and the available pipeline elongation.
into four (4) segments first introduced by Wang and Yeh
4. Bending strains are calculated, accounting for geometric
[7], the proposed methodology attempts to eliminate the
second-order effects.
abovementioned setbacks by introducing a number of
5. The maximum pipeline strain is computed from the
critical refinements. Its validity and its range of application
demand for equilibrium between the externally applied
are evaluated through comparison with typical analytical
axial force and the internal stresses developing on the
predictions obtained with the methodologies of Kennedy et
pipeline cross-section.
al. [4] and Wang and Yeh [7], as well as with more accurate
numerical predictions, based on the 3D non-linear Finite
Element Method.
t
faul
2. Methodology outline
pipeline
Lc Lc
A'
A
B
∆y
C
C'
pipeline
fault
q(x)= - k w(x)
Lc qu
A'
A
δ=∆y/2
x Cr
w
B
δ=∆y/2
w
Cr x
C
qu C'
Lc
q(x) = - k w(x)
q(x) = - k w(x)
VA
x ϕA
MA
A' A
(a)
Lc
Cr
ϕA
MA
A
δ=∆y/2
VA
B
qu
VB
VA
xmax
Mmax
MA
(b)
Application of the elastic-beam theory yields the 24EIdC r þ 12EIqu L3c þ 3qu C r L4c
following bending moment and shear force reactions on VB ¼ . (6)
24EIL2c þ 8C r L3c
the supports A and B:
Eqs. (4)–(6) express the reaction forces of segments AB
24EIdC r qu C r L4c and BC in terms of the curved length Lc of the beam, which
MA ¼ , (4)
24EILc þ 8C r L2c is not a priori known. However, substituting Eqs. (4) and
(5) into Eq. (3) yields:
24EIdC r 12EIqu L3c 5qu C r L4c
VA ¼ , (5)
24EIL2c þ 8C r L3c a5 L5c þ a4 L4c þ a3 L3c a1 Lc a0 ¼ 0, (7a)
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D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211 205
a0 ¼ 24EIdC r , VB
xmax ¼ . (8b)
qu
a1 ¼ 24EIdC r l,
a3 ¼ 12EIqu ,
a4 ¼ 5qu C r ,
a5 ¼ qu C r l. ð7bÞ
3.3. Step 3
The above polynomial equation can be solved iteratively,
Similar to all existing methodologies [4,6,7], the axial
using the Newton–Raphson method, with a large initial
force at the intersection of the pipeline with the fault trace
value for Lc (e.g. 500 m). In this way, the values of MA, VA,
is calculated from the requirement for compatibility
and VB can be directly estimated, and the maximum
between the geometrically required and the stress-induced
bending moment developing on the pipeline can be
(available) pipeline elongation. The required elongation
consequently calculated from the elastic-beam theory, as:
DLreq is defined as the elongation imposed to the pipeline
qu x2max due to the fault movement. For the sake of simplicity, the
M max ¼ V B xmax , (8a) elongation provoked by the Dy fault displacement compo-
2
nent may be neglected, as it is minimal compared to the
elongation due to the Dx component. Therefore:
DLreq Dx. (9)
σ
On the other hand, the available elongation DLav is
E2 defined as the elongation resulting from the integration of
σ1 1 axial strains along the unanchored length, i.e. the length
over which slippage occurs between the pipeline and the
surrounding soil:
Z Lanch
DLav ¼ 2 ðLÞ dL, (10)
0
E1
where L is the distance from the fault trace, while the factor
2, by which the integral in Eq. (10) is multiplied, accounts
1 for the elongation on both sides of the fault trace.
The unanchored length Lanch may be calculated from the
ε1 equilibrium along the pipeline axis, assuming that axial
ε
pipeline stresses essentially become zero at the far end of
Fig. 5. Assumed bilinear stress-strain relationship for the pipeline steel. the unanchored length. In this way, Lanch is expressed as:
ε(L)
ε1
L L
σ(L)
σ(L)
σ1
L L Lanch - L1
Lanch L1
Lanch
tu B Fa tu B
Fa
(a) (b)
Fig. 6. Linear (a) and non-linear (b) stress and strain variation along the pipeline’s unanchored length.
ARTICLE IN PRESS
206 D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211
then plastic strains develop in the pipeline (Fig. 6b) and Eq.
dϕ
/2
Fa (10) becomes:
Z L1 Z Lanch
sðLÞ s1 sðLÞ
DLav ¼ 2 1 þ dL þ dL ,
0 E2 L1 E1
(16)
where
qu
ðsa s1 ÞAs
L1 ¼ . (17)
tu
R
dϕ
s1 ðE 1 E 2 Þ þ s21 ðE 22 E 1 E 2 Þ þ E 21 E 2 DLreq
/2
R
As
sa ¼ .
E1
Fa (18)
dϕ
F a sa As 3.4. Step 4
Lanch ¼ ¼ , (11)
tu tu
According to the elastic beam theory, bending strains on
where Fa and sa are the axial force and stress developing in the pipeline can be calculated as:
the intersection of the pipeline axis with the fault trace, As
M max D
is the area of the pipeline cross-section and tu is the limit Ib ¼ , (20)
friction due to the slippage of the pipeline relatively to the 2EI
surrounding soil [3]. where D is the external pipeline diameter.
The distribution of strains along the unanchored length The above equation is accurate for small fault displace-
can be consequently derived from the corresponding ments, while for larger fault displacements, geometrical
stresses, assuming a bilinear stress–strain relationship for second-order effects must be also taken into account. To
the pipeline steel (Fig. 5). Assuming further that axial simplify this relatively complex problem, the bending
stresses attenuate linearly with the distance from the fault stiffness of the pipeline may be approximately neglected
trace, due to the constant value of the limit friction force, [4], so that bending strains can be computed geometrically
tensile stresses along the pipeline axis can be expressed as: as:
tu D=2
sðLÞ ¼ sa L. (12) II
b ¼ . (21)
As R
For the case where the axial tensile stress sa is below the The radius of curvature R results from the equilibrium of
yield limit s1 (Fig. 6a), Eq. (10) can be re-written as: the forces acting on an infinitesimal part of the pipeline’s
Z Lanch curved length (Fig. 7):
sðLÞ s2 As
DLav ¼ 2 dL ¼ a . (13) Fa
0 E1 E 1 tu R¼ (22)
qu
Therefore, for DLav ¼ DLreq , the maximum tensile stress
becomes: and finally:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qu D
E 1 tu DLreq II
b ¼ . (23)
sa ¼ . (14) 2F a
As
Eq. (23) indicates that bending strains induced by
If the required elongation is larger than the one second-order effects are inversely proportional to the axial
corresponding to sa ¼ s1 , i.e. when: force applied on the pipeline. In other words, for small
fault displacements, bending strains computed by Eq. (23)
s21 As tend to become infinite. This is due to the fact that Eq. (22)
DLreq 4 (15)
E 1 tu has been derived assuming that the pipeline bending
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D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211 207
θ ε1 σ1
ϕ1 εa σa
π-ϕ2
-ε1 -σ1
stiffness is equal to zero, which is approximately true only Bearing in mind the above, the strain distribution on the
when the whole pipeline cross-section is under yield. cross-section is given by Eq. (25):
According to the above, the actual bending strain eb lays ¼ a þ b cos y, (25)
between Ib and II I
b , asymptotically approaching b as fault
II
displacements tend to zero and b in the opposite case. where the angle y is the polar angle of the cross-section,
Here, it is approximately assumed that: defined in Fig. 8. The corresponding distribution of stresses
on the pipeline cross-section is given by Eq. (26):
1 1 1 8
¼ þ . (24) s þ E 2 ð 1 Þ; 0pyof1 ;
b Ib II
b
>
< 1
s ¼ E 1 ; f1 pypp f2 ; (26)
>
: s þ E ð þ Þ; p f oypp;
1 2 1 2
3.5. Step 5 where the angles j1,2 define the portion of the cross-section
that is under yield (Fig. 8), and are calculated as:
Existing methodologies [4,6,7] calculate the axial strain 8 1 a
directly from the axial stress, using the adopted stress–- >
> p; o 1;
>
> b
strain relation for the pipeline steel. When strains in the >
>
< 1 a 1 a
pipeline cross-section remain in the elastic range, this ; 1p p1;
f1;2 ¼ arccos (27)
assumption is valid for every point along the pipeline axis. >
> b b
>
> 1 a
However, when yielding occurs, it is accurate only at the >
>
: 0; 1o :
intersection of the pipeline with the fault trace, where the b
bending strain is zero. In the vicinity of the cross-section
where the maximum bending strain occurs, axial strain The total axial force is calculated by integrating the
increases locally, so that the integral of stresses on the stresses over the cross-section, as:
Z p
pipeline cross-section remains equal to the applied axial
F ¼2 sRm t dy
force. 0
This effect of curvature on the relation between the
) F ¼ 2Rm t E 1 pa ðE 1 E 2 Þðf1 þ f2 Þa
applied axial force and the corresponding axial strain was
þ ðE 1 E 2 Þðf1 f2 Þ1
in fact acknowledged by Kennedy et al. [4], but the
Ramberg–Osgood stress–strain curve, which they adopted ðE 1 E 2 Þðsin f1 sin f2 Þb , ð28Þ
to approximate steel behavior, inhibited the derivation of a where
simple relation to quantify this effect. Therefore, Kennedy
et al. were limited to performing a numerical investigation Dt
Rm ¼ . (29)
of the strain range for which this interaction could be 2
ignored. The axial strain of the pipeline can be derived from the
In the present work, the interaction between axial and demand for equilibrium, by equating the axial force
bending strains is quantified by determining the exact computed using Eq. (28), to the one calculated using Eq.
distribution of strains and stresses on the pipeline cross- (19). Note that Eq. (19) applies strictly at the pipeline’s
section. For this purpose, the beam-theory assumption of intersection with the fault trace, but it is approximately
plane cross-sections is embraced, while the stress–strain extended to the neighboring position of the maximum
curve of the pipeline steel is considered to be bilinear bending moment. The solution of the system of Eqs. (27)
(Fig. 5). and (28) results in a complex formula for ea, which can be
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208 D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211
Table 1
API5L-X65 steel properties considered in the numerical analyses
Table 2
Parameters of the Ramberg–Osgood stress–strain curve for steel type
API5L-X65
Fig. 9. 3D model used for analyses with the Finite Element Method: the Yield Yield
junction between shell and beam part. force displacement
(kN/m) (mm)
solved iteratively, using the Newton–Raphson method. Axial (friction) springs 40.5 3.0
Namely, using an initial value of 0a ¼ 0, the axial strain on Transverse horizontal springs 318.6 11.4
Vertical springs (upward movement) 52.0 2.2
each iteration can be calculated as:
Vertical springs (downward movement) 1360.0 100.0
F ðka Þ F a
kþ1 ¼ ka , (30)
a
dF =da a ¼k 3.6. Step 6
a
Proposed Method
Numerical
1
2
εa,max (%)
2
εb (%)
2
εmax (%)
0
0 0.5 1 1.5 2 0 0.5 1 1.5 2 0 0.5 1 1.5 2
∆f / D ∆f / D ∆f / D
Fig. 10. Comparison of the results of the proposed analytical methodology with the results of the numerical analyses and the predictions of the Kennedy
et al. [4] and Wang and Yeh [7] methods.
and steps 2–6 are repeated, until convergence is accom- trace (i.e. a total length of 100 m) modeled as a cylindrical
plished. shell, and the remaining 450 m part (i.e. a total length of
900 m) modeled as a beam (Fig. 9). The shell perimeter was
4. Validation of the proposed methodology discretized into 16 equal sized quadrilateral shell elements,
each of 0.20 m length. CQUAD4 type elements were used,
To validate the results of the proposed methodology, namely isoparametric quadrilateral shell elements, with
analytical predictions are compared to the results from a both bending and membrane stiffness [13]. The beam part
series of 3D non-linear numerical analyses with the Finite was discretized with 0.50 m long CBEAM type beam
Element Method, performed with the commercial code elements, with extension, bending and shearing stiffness
MSC/NASTRAN [13]. For this purpose, a typical high- [13].
pressure natural gas pipeline was considered, featuring an To simulate soil-pipeline interaction effects, each node of
external diameter of 0.9144 m (36 in), a wall thickness of the model was connected to axial, transverse horizontal
0.0119 m (0.469 in), and a total length of 1000 m. and vertical soil springs, modeled as elastic-perfectly plastic
A hybrid model was used for the simulation of the CROD type rod elements [13]. Thus, the Finite Element
pipeline, with a part of 50 m along both sides of the fault Model used herein consisted of a total number of 32,252
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210 D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211
nodes and 32,236 elements and had 58,710 degrees of displacements, after the yield strain of the pipeline steel has
freedom. been exceeded, while they grossly under-predict a;max at
The pipeline steel was of the API5L-X65 type, with a smaller displacements. Note that observed differences are
bilinear elasto-plastic stress–strain curve (Fig. 5) and the larger at intermediate displacement levels, of the order of
properties listed in Table 1. Note that the numerical Df 1D, which are commonly encountered in practice.
analyses were also performed using an equivalent Ram- Focusing next on bending strains eb, a good overall
berg–Osgood stress–strain curve, i.e.: agreement is observed again between the proposed analytical
r method and the numerical analyses. The Kennedy et al. [4]
s a jsj
¼ 1þ (35) method proves accurate in the region of large displacements
Ei rþ1 sy
(Df =D41:5), i.e. when the criteria for the applicability of the
and the properties listed in Table 2. However, they showed method are met, but seriously over-predicts eb for smaller
negligible divergence from the bi-linear elasto-plastic fault displacements. The Wang and Yeh [7] method under-
analyses and are not presented herein. predicts eb for the entire range of fault displacements analyzed
The properties of the soil-springs (Table 3) were herein, mainly because it neglects the effect of axial tension on
calculated according to the ALA–ASCE [3] guidelines, the pipeline bending stiffness.
assuming that the pipeline top is buried under 1.30 m of The maximum longitudinal strains max ¼ a;max þ b are
medium-density sand with friction angle j ¼ 361 and unit probably the best criterion for the evaluation of the
weight g ¼ 18 kN=m2 . The fault movement was applied proposed methodology, as they form the basis of pipeline
statically at the sliding part of the fault, as a permanent design. From the last row of Fig. 10, it may be observed
displacement of the free end of the corresponding soil- that the good overall performance of the proposed method,
springs. acknowledged in the previous comparisons, applies here as
The results of the numerical analyses are presented in well. As expected, the Kennedy et al. [4] method over-
Fig. 10 in comparison with analytical predictions of the predicts maximum strains for small fault displacements.
proposed methodology, as well as the analytical methodol- This trend is reversed at intermediate levels of fault
ogies of Kennedy et al. [4] and Wang and Yeh [7]. The displacement, and the divergence is gradually reduced as
comparison is shown in terms of: displacements increase. Finally, the methodology of Wang
and Yeh [7] provides accurate results only in the region of
the axial strain at the intersection of the pipeline with large displacements, where axial tension is the prevailing
the fault trace, mode of deformation. For small and intermediate fault
the maximum axial strain, displacements emax is consistently under-estimated.
the bending strain and
the maximum total strain. 5. Conclusion
Three (3) different fault cases are examined, with An improved analytical methodology has been devel-
intersection angles of b ¼ 301, 451 and 601. In each case, oped for the stress analysis of buried steel pipelines
the analysis proceeded incrementally to a final fault crossing active strike-slip faults. It is based on firm
displacement Df ¼ 2D, with D being the pipeline’s external assumptions adopted in the existing analytical methodol-
diameter. Note that bending strains corresponding to the ogies of Kennedy et al. [4] and Wang and Yeh [7], but
Wang and Yeh [7] method were derived from Eq. (21), proceeds further:
consistently with the assumption that pipeline segments AB
and BC deform as circular arcs (Fig. 1). to analyze the curved part of the pipeline with the aid of
The top row of Fig. 10 shows the comparison between elastic-beam theory, in order to locate the most
analytical and numerical predictions of axial strain a;fault at unfavorable combination of axial and bending strains,
the pipeline-fault trace intersection. The agreement appears and
fairly good, for all analytical methods. As the main to consider the actual stress distribution on the pipeline
assumption for computing a;fault is the compatibility cross-section, in order to account for the effect of
between the geometrically required and the stress induced curvature on axial strains and calculate the design
(available) elongation of the pipeline, the observed agree- maximum strain.
ment is essentially considered as a solid verification of this
assumption. Comparison with the results of benchmark numerical
The second row of Fig. 10 refers to the overall maximum analyses, performed over a wide range of fault displace-
axial strain a;max , which does not necessarily develop at the ments (Df =D ¼ 0C2) and three different intersection
pipeline-fault trace intersection, as the existing analytical angles (b ¼ 301, 451 and 601), showed a remarkable overall
methods imply. In this case, a good overall agreement is agreement, with minor deviations which did not exceed
observed only between numerical results and analytical about 10%.
predictions with the proposed methodology. The existing Acknowledging that there is no end to the refinements that
analytical methods approach the numerical solution at large can be applied to simplified analytical methodologies, it needs
ARTICLE IN PRESS
D.K. Karamitros et al. / Soil Dynamics and Earthquake Engineering 27 (2007) 200–211 211
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[3] American Lifelines Alliance—ASCE. Guidelines for the Design
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although more complicated than the most commonly used 2005).
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