MarkVI Maintenance Lecture

Notes
This document contains proprietary information of General Electric Company,
U.S.A. and is furnished to its customer solely to assist that customer in the installation, testing,
and/or maintenance of the equipment described herein. This document shall not be reproduced
in whole or in part, nor shall its contents be disclosed to any third party without prior written
approval of GE Energy, Salem, Virginia, USA, 24153.

Any software or electronic materials, whether they are presentation materials, software tools, or
example programs are proprietary information of General Electric Company, U.S.A. and is
furnished to its customer solely to assist that customer in the installation, testing, and/or
maintenance of the equipment described herein. These electronic materials shall not be
reproduced in whole or in part, they shall not be used by the customer to teach other classes,
nor shall the contents be disclosed to any third party without prior written approval of GE
Energy, Salem, Virginia, USA, 24153.

The information contained herein does not purport to cover all details or variations in equipment
or to provide for every possible contingency to be met during installation, operation and
maintenance. Should further information be desired or should particular problems arise that are
not covered sufficiently for the purchaser’s purposes, the matter should be referred to GE
Energy, Salem, Virginia, USA, 24153.

Contacting GE for Support

Parts and Support:

1. Contact Your Local GE Office.
2. Power Answer Center in Atlanta at 1-888-843-7747

Training:

Customer Training website:

http://www.gepower.com/training
SYSTEM OVERVIEW................................................................................................................. 1
CIMPLICITY START-UP AND NAVIGATION.................................................................... 21
TOOLBOX AND M6B FILE BASICS...................................................................................... 31
MONITORING I/O .................................................................................................................... 41
MONITORING SOFTWARE ................................................................................................... 55
FINDER (SIGNAL TRACING)................................................................................................. 67
TREND RECORDER................................................................................................................. 73
SIGNAL BROWSER .................................................................................................................. 83
VARIABLES AND CONSTANTS ............................................................................................ 91
WATCH WINDOWS ............................................................................................................... 101
VIEW\TROUBLESHOOT ALARMS .................................................................................... 107
TROUBLESHOOTING CIMPLICITY SCREENS .............................................................. 115
VIEW TRIP LOG ..................................................................................................................... 125
TROUBLESHOOTING I/O FAULTS.................................................................................... 131
DOCUMENTATION AND DRAWINGS............................................................................... 137
WEB DOCUMENTS ................................................................................................................ 149
REPLACING I/O CARDS AND TB’S.................................................................................... 155
REPLACING THE CONTROLLER CARD (UCV__) ......................................................... 165
PERMANENT SOFTWARE CHANGES .............................................................................. 177
CODE GENERATION............................................................................................................. 183
ADDING-CONFIGURING IO POINTS ................................................................................ 191
ADD OR MODIFY ALARMS, SOE’S, AND EVENTS........................................................ 197
UDH NETWORKING (EX2000, LCI, BOP, MARKVI) ...................................................... 205
CIMPLICITY COMMUNICATIONS.................................................................................... 211
CIMPLICITY SCREENS ........................................................................................................ 219
CIMPLICITY FRAMES .......................................................................................................... 233
SERVO CALIBRATION ......................................................................................................... 243
CAPTURE BLOCKS................................................................................................................ 255
MODIFYING TRIP HISTORY LOG..................................................................................... 267
NETWORK TIME PROTOCOL (NTP) ................................................................................ 273
GRAPHIC WINDOWS ............................................................................................................ 281
System Overview

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Cimplicity Start-up and Navigation

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Toolbox and M6b File Basics

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Monitoring I/O

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Monitoring Software

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Finder (Signal Tracing)

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Trend Recorder

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Signal Browser

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 0ANSII NOMENCLATURE TABLE
1 Master Element 51 AC Time Over Current Relay
2 Sequence Timer 52 AC Circuit Breaker or Contactor
3 Checking Relay 53
4 Master Relay 54
5 Stopping Device 55 Power Factor Relay
6 Starting Circuit Breaker 56
7 57 Short Circuiting/Grounding Device
8 Control Power Disconnecting Device 58
9 59 Over Voltage Relay
10 Unit Sequence Switch 60 Voltage or Current Balance Relay
11 61
12 Overspeed Device 62 Time-Delay Stopping\Opening Relay
13 Synchronous Speed Device 63 Liquid or Gas Pressure or Vacuum
14 Speed Relay 64 Ground Protective Relay
15 Speed or Frequency Matching Device 65 Governor
16 66 Notching or Jogging
17 67 AC Directional Over current Relay
18 (DE) Acceleration Device 68 Blocking Relay
19 69 Permissive Control Device
20 Solenoid Valve 70 Electrically Operated Rheostat
21 Distance relay 71 Liquid or Gas Level Relay
22 72 DC Circuit Breaker of Contractor
23 Temperature Control device 73
24 74
25 Synchronous (ISM) Check Device 75 Position Change Mechanism
26 Temperature Sensing Device 76
27 UnderVoltage 77 Pulse Transmitter
28 Flame Detector 78
29 79
30 Annunciator Relay 80 Liquid or Gas Flow Relay
31 81 Frequency Relay
32 Directional Power Relay 82 DC Re-closing Relay
33 Position Switch 83 Auto Selective Control/Xfer Relay
34 Master Sequence 84 Operating Mechanism
35 85 Carrier or Pilot-Wire Rec relay
36 86 Locking-Out relay
37 UnderCurrent (Power) Relay 87 Differential Protective Relay
38 Bearing Protective Device 88 Aux Motor or Motor Generator
39 Mechanical Condition Monitor 89 Line Switch
40 Field relay 90 Regulating Device
41 Field Circuit Breaker 91 Voltage Directional Relay
42 92
43 Manual Xsfer or Selective device 93 Field Changing
44 94 Tripping or Trip-Free relay
45 Atmospheric Condition Monitor 95 Miscellaneous
46 Rev-Phase/Phase Balance Current Relay 96 Transducer
47 Phase-Sequence Voltage Relay 97 Miscellaneous
48 Incomplete Sequence Relay 98 Miscellaneous
49 Machine or Transformer Thermal Relay 99 Miscellaneous
50 Instant Overcur/Rate-of-rise Relay

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 MarkVI Signal Abbreviations

Letter Associated with G.T. Associated with Constant or Control

Hardware Physical Type Reference
A Current
B Bearing Vibration
C Compressor Clearance
D Driven Load Differential
Pressure
E Electrical (Expect D)
F Fuel Frequency
G Governor / Control Stress
H Frequency Hertz
I Intercooler Impact Pressure
J
K Combustion Constant
L Lube Force
M Extractions Miscellaneous
N Inlet Air Nozzle Speed
O
P Starting Device / Turning Static Pressure
Gear
Q (Buffers) Volume or Wt. Flow
R Regenerator Constant or Variable
Control Reference (Set
Point)
S Station Stroke (Position)
T Turbine Temperature
U
V Volts
W Water Watts
X Exhaust Ratio
Y
Z (Local Signals)

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Variables and Constants

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Watch Windows

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View\Troubleshoot Alarms

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Troubleshooting Cimplicity Screens

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View Trip Log

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Troubleshooting I/O Faults

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Documentation and Drawings

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Locate the device and system ID

Cross reference the system

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Locate the System drawing Locate the device in the drawing

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Web Documents

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Replacing I/O Cards and TB’s

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Caution:
Most Terminal boards with TMR
I/O can not be replace while the
turbine is running

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Replacing The Controller Card (UCV__)

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UCVD Card

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UCVE Card

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Permanent Software Changes

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Code Generation

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Adding-Configuring IO Points

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Add or Modify Alarms, SOE’s, and Events.

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UDH Networking (Ex2000, LCI, BOP, MarkVI)

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Cimplicity Communications

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Cimplicity Screens

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Cimplicity Frames

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Servo Calibration

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Capture Blocks

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Modifying Trip History Log

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Network Time Protocol (NTP)

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Graphic Windows

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