PETRONAS CARIGALI SDN BHD

PENINSULAR MALAYSIA ASSETS

PROVISION OF NDT & STRUCTURE (HELIDECK)

INSPECTION ON SEPAT FSO
SEPAT FIELD
PURCHASE ORDER NO: 3920130189

WORKPACK
Prepared and Submitted by:

EPOMS RELIABILITY & INTEGRITY TEAM

Company Contractor EPOMS – Technical Services PCSB PMA – Production Department

Prepared By Reviewed By Endorsed By Reviewed By Approved By

Sr Integrity Engineer Manager
Position General Inspector (Reliability & (Reliability & Integrity)
Integrity)

Signature

Muhammad Zikril
Name Taib Anwar Musa Mohd Fadzli Khir
Hafiz

Date
WORKPACK CONTENTS Tick √ / NA

1. INTRODUCTION
i. Project Summary √
ii. Project Organization Chart (PCSB & Contractor Resource Person) √
iii. Emergency Response Plan (rescue plan if applicable, emergency respond org. chart, √
work activity org chart, emergency contact numbers – contractor rep, PCSB rep &
Platform RO)

2. SCOPE OF WORK (SOW)

i. Scope of Work (pre, during, post execution) √
ii. Detailed Job Procedure / Site Specific Procedure (pre, during, post execution) √
iii. Job Method Statement (JMS) √
iv. Waste Management Procedure * NA
v. Work Site Preparation (with Equipment Layout & Hazardous Area Classification NA
drawing)
vi. QA/QC Document (i.e. ITP, ITR, WPS, WQT, PQR) NA
vii. Commissioning/ Startup Check List NA

3. ISOLATION LIST
i. P&ID mark-up NA
ii. Energy Isolation List / Equipment Isolation Sheet NA

4. MANPOWER & RESOURCES LIST

i. Project Material and Consumables Inventory * NA
ii. Chemical Register * (inclusive volume needed) NA
iii. Equipment list / Functional Acceptance Test/ PETI/ Equipment Inspection Checklist √
iv. Operation Manpower Support * (i.e. AGT, Electrical Chargeman, etc.) √

5. DETAILED WORK SCHEDULE

i. Project Details Schedule (material/equipment mobilization, preparation, execution, √
QA/QC, commissioning, endurance test, material/equipment de-mob)

6. REFERENCE (i.e. PTS, API, ASHRAE, FMA, regulatory standards etc.) √

7 HSE
i. HSE High Risk Activities Specific Procedure * (i.e. confined space, WAH, lifting
*Note: refer to HSE High Risk Activities Checklist for procedures requirement)
ii. Job Hazard Analysis (* Note: reviewed by PMA EIC & Operation with reference to Site √
Specific HSE Case - MOPO & SIMOPS) -
iii. Risk Assessment CRA – PRA and Action Item Status

8. ATTACHMENT
i. Contractor Onsite Performance Evaluation Checklist
ii. Engineering Drawing/Sketch/P&ID/GA/Isometric/Equipment layout/Single Line Diagram
iii. Site Survey / Work scoping Report & Photos
iv. Datasheets/ Specifications
v. Bolt Torqueing & Flange Management Checklist (if applicable)
 vi. Equipment Inspection Checklist
vii. Tools Calibration Certificates
viii. Chemical/ Material Safety Data Sheet
ix. HSE High Risk and Regulatory Activities Checklist
x. Job Completion & Hand Over Certificate √
xi. Approved MOC (if applicable)
xii. CHRA (if required)
 CUSTODIAN SHALL ENSURE THAT ALL SECTIONS ARE OF THE CURRENT REVISION

AMENDMENT SUMMARY
This sheet must be completed in detail at each revision once this document has been
approved. The details must include revision number, description and indication of which
pages and paragraphs have been revised, date of revision approval, approvers title and
signature.
Rev Description Date Approver Title Name

Notes:
1) Document Holders to update Amendment Record as and when amendments/new
revisions are received.
2) For description of amendment the Document Holder should indicate correction,
modification, updates or deletion issue.
3) Where part amendments are issued, the relevant page(s) will be identified with a lower-
case letter in the revision status line in the header.
1. INTRODUCTION

1.1 Project Summary

EPOMS Integrity Team has prepared this work pack for NDT inspection on FSO Sepat to
obtain data for structural integrity monitoring purpose. This work pack shall describe
inspection Job Method Statement for NDT (Non –Destructive Testing) activity perform at
FSO Sepat Facility. All NDT inspection will perform by contractor (PROSCAN SDN BHD)
and EPOMS General Inspector (GI) will lead during this activity.

The objective of this inspection and testing are to identify any defect, wall thinning and
significant corrosion or other damage mechanism for piping system and helideck structure
and additional task to measure mooring chain angle as per ABS ISIP requirement.

This is also including supplying competent and certified manpower, material, equipment,
and consumables to carry out inspection on structure and any other piping that required
need to be inspect.

This job is planned to be executed on October 2020.

Task 1: Helideck Foam Skid (HD-AX-8350) inspection including piping, equipment &
helideck structure. Details item as follows:

1.1) Piping Inspection (under helideck foam skid)

 4" -AG200-81-FW-510-V
 4"-AG200-81-FF-511-V
 21/2"-AG200-81-FW-511-V
 21/2"-AG200-81-FW-512-V
 4"-AG200-81-FF-512-V
 4"-AG200-81-FF-514-V
 4"-AG200-81-FF-513-V
1.2) Equipment (under helideck foam skid)
 Helideck Foam Tank (DB-TZ-8320)
1.3) Helideck Structure
Task 2: Mooring Angle Measurement

 Port Fwd Chain with Stopper (P1,P2&P3)

 Port Aft Chain with Stopper (P4,P5&P6)
 Stbd Fwd Chain Group with Stopper (S1,S2&S3)
 Stbd Aft Chain Group with Stopper (S4,S5&S6)

1.2 Abbreviation

ABS American Bureau of Shipping (ABS)

ASNT American Society for Non-Destructive Testing
API American Petroleum Institute
ASME American Society of Mechanical Engineers
EPOMS E&P O&M Services Sdn Bhd
DOSH Department of Occupational Safety and Health
IRATA Industrial Rope Access Trade Association
PT Penetrant Testing
MT Magnetic Particle Testing
NDT Non-Destructive Testing
SOW Scope of Work
OSHA Occupational Safety and Health Act
UT Ultrasonic Testing
RT Radiography Testing
GI General Inspector
1.2 Project Organization Chart

PROSCAN SDN BHD (NDT CONTRACTOR)

EPOMS Operations Manager: Director : Zaidi Abuzar
Hj. Osman Yee Abdullah
EPOMS (RIMS + OPERATION)

Operation : Mohd Raznan

EPOMS Operations/
Maintenance Engineer:
Mohd Rosdi Che Harun
Mohd Shah Iskandar
NDT Personnel:
- IRATA L3 Supervisor (1 pax)
EPOMS Integrity Team: - ABS UT Technician (2 pax)
Taib Anwar Musa
Muhammad Zikril Hafiz
(EPOMS GI)

1.3 Emergency Response Plan

In the event of emergency, contractor shall adhere to the latest approved Emergency Response
Plan, ERP at the Sepat Field and make their way to the mustering stations at their designated
workplace to await further instructions from the On-Scene Commander, OSC.

1.3.1 Emergency Communications Flow

In the event of emergency, all communications from offshore to town shall only be delivered by the
OSC or appointed person assigned by the OSC. PETRONAS PMA and/or EPOMS Emergency
Response team shall then liaise with the Project Manager for providing more information.
1.3.2 Emergency Contact Number

# Company Position Contact Number

1 PETRONAS PMA ERT HSE & Liaison Coordinator 019-9157156

2 PETRONAS PMA ERT Operations Coordinator 019-9539804

3 PETRONAS PMA ERT Planning Coordinator 019-9530732

4 PETRONAS PMA Facility Asset Manager 019-3529884

5 PETRONAS PMA Operations Engineer 013-5590266 / 019-3650515

6 EPOMS ECC Duty Manager 019-3596732

7 EPOMS Operations / Maintenance Engineer 012-6588767 / 019-9309955

8 EPOMS Engineer in Charge / CSR 016-2150134

9 PROSCAN Project Manager 019-791 6020

10 PROSCAN Project Coordinator 018-959 4047
ERP Flow Chart

EMERGENCY

Observer
Make sure the injured
person is in comfortable
condition if possible

Work Leader
Notify the incident Standby Person DCT Team
through whistle or Perform head count To begin rescue
walkie talkie to the and inform the operation of the injured
Supervisor Supervisor person

Supervisor
Notify and Ops Supervisor
communicate with Ops OIM
Inform Sepat OIM of the To decide and activate
Spv or Ops crew on emergency and location
duty. Inform Manager the Damage Control
of the incident Team (DCT)
onshore on the
incident

Manager
Notify relevant staff
and take precaution
measures

Office contact:

PROSCAN SDN.BHD
No. 27 Jalan Siakap 3, Taman Pasir Putih, 81700 Pasir Gudang, Johor
Tel: +607 255 5245 Fax: +607 2555246
www.proscan.com.my
2. SCOPE OF WORK

2.1 Detailed Scope of Work

This inspection is to identify any defect, remaining wall thickness, significant corrosion and erosion
or other damage mechanism on piping affected during operation time. This job scope also covers
weldment integrity & thickness measurement verification of flowline by utilizing Ultrasonic Testing
(UT) and CVI method.

All inspection and NDT activities shall adhere to the international standard, code of practice and
Petronas Technical Standard.

For Helideck structure inspection and other structure inspection based on A Level I survey (API
RP2A/2SIM) consists of an above-water visual survey to identify indications of obvious
deterioration, design deficiencies and any use that is inconsistent with as-built drawings and
platform's original purpose.

This survey should also include a general examination of all structural members by concentrating
on the condition of more crucial areas such as deck legs, primary beams, trusses and etc. If
damage is detected, nondestructive test should be conducted when visual inspection cannot fully
determine the extent of damage.

This inspection report will address observation, anomaly description, priority ranking, remarks and
recommendations together with reference drawings and photographs.

The objectives of these activities are:

 To inspect possible cause of failure

 Recommendation for next course of action
 Mooring angle measurement
 Wall thickness measurement
 Current weldment integrity verification.

All inspection and NDT activities shall adhere to the international standard, code of practice and
Petronas Technical Standard.

The inspection work scope as follow:

 To perform 100% coverage of Close visual inspection (GVI) on structure.

 Inspector and NDT team to highlight any critical corrosion/damage mechanism
findings immediately upon discovery.
 Mooring Chain angle measurement using Inclinometer by abseiling.
 Anomaly Inspection / revisit assessment / RA safe guarding action item.
2.2 Method of Inspection

EPOMS integrity teams will employ the Inspection and NDT method according to the inspection
procedure that have been agreed by PMA.

2.2.1 Ultrasonic Thickness (UT) Measurement:

To provide ultrasonic thickness gauging to perform an UTG Inspection of structure for
discover any substantial corrosion, deform, damage, fracture or other structure deterioration.
 Abseiling method is to obtain accessibility in high area to work also safe to use and
acceptable to surveyor and client. Normal access is man high area.
 Personal must have an PCN/ASNT level 2 in Ultrasonic Thickness Gauging and
experience with ship structure and piping.
 The abseiling personal is must have IRATA certificate to perform the abseiling job
and approve by Technical Authority.

2.2.2 Close Visual Inspection (CVI):

CVI will be perform by General Inspector, NDT personnel to assist as per request/require by
EPOMS GI.

2.2.3 Mooring Chain Angle Measurement:

To measure angle chain by using Inclinometer and the details check list as per section 4.1.3
– ABS In-Service Inspection Plan Document.

2.3 Job Method Statement (JMS)

All activities shall be performed based on EPOMS/PETRONAS regulation, health, safety and
environment practice. Inspection, non-destructive examination and confined space entry
requirement will be executed as per approved Permit to Work (PTW), Job Hazard Analysis (JHA),
work procedure and regulations. Any additional method for inaccessible area will be practiced as
per approved JHA or Job Method Statement (JMS). Refer attachment F for the details JMS.
CVI = Close Visual Inspection
UTTM = Ultrasonic Testing Thickness Measurement
2.4 Details Job Procedure / Site Specific Procedure
Items Task Description Remarks
1. Pre - Inspection  To check and reconfirm work  Refer Attachment
scoping as per agreed from EIC. C (JHA)
 To ensure all NDT equipment
and the related accessories are
in good condition. To ensure
that PTW is valid before
commencing the inspection job.
 Pre-check and identify for any
potential hazard occurrence and
ensuring all manpower are
using/wearing the proper PPE.
 To barricade/put a signage at
the inspection area.
2. During  To ensure all NDT inspection as  Refer Attachment
Inspection per approved procedure for B (NDT Inspection
Visual / UT Inspection. Procedure)
 General inspector / team leader  Refer Attachment J
to update immediately for critical (Sample of DPR)
finding from NDT Inspection to
Offshore & onshore related
personnel.
 To provide Daily Progress
Report to Offshore & onshore
related personnel.
3. Post Inspection  To ensure all NDT inspection  Refer section 2.5
job scope are done accordingly for deliverables
 NDT Supervisor / team leader to items.
present the Inspection finding to
OIM and prelim report shall be
submitted before demob from
facility.

2.5 Deliverables

Below are the lists of deliverables to be produced by General Inspector/NDT Technician after
complete Mob for Structural Inspection Campaign on SEPAT FSO:
 Daily progress report should be given to EIC/OIM/Production Supervisor every day after
the completion work for endorsement and reviewing.
 The approved report will be sent to the client and class surveyor. Original report is for
office copy.
3. BLIND/SPADING LIST - NA

3.1 P&ID Isolation List

3.2 Energy Isolation List

No Reference Responsible
Energy Isolation Type
(drawing) Personal
1

4. MANPOWER & RESOURCES LIST

4.1 Material Take off (MTO & Consumable List) - NA

4.2 Chemical Register - NA

4.3 Equipment List

Date Testing /
Testing / Inspection
No Equipment Name Quantity Inspection
Conducted
Conducted
Rope Access
Equipment with
accessories and also Visual Inspection by
1 include Scummer (Life 3 EA IRATA Supervisor Level 20/10/2020
Jacket), Abseiler 3
Rescue Set & Rope for
rigging. – 3 set
1 unit of UT set c/w
complete accessories, Visual Inspection (Refer
2 source, sufficient 1 SET Attachment G for the 20/10/2020
consumables and details)
spares.

4.4 Operation Manpower Support /Manpower Details

# Personnel Name Designation OSP Validity CCC Validity

1 Muhammad Zikril EPOMS General Inspector 05/09/2021 TBA

Hafiz
2 Armizi Salleh Abseiler Supervisor 24/04/2021 12/11/2021
(IRATA L3)
3 Mohd Redhuan Ramli NDT Multi-Technician 15/04/2022 30/06/2021
4 Mohd Asrol Endut NDT Multi-Technician 13/08/2021 09/02/2021
The proposed manpower to perform the tasks at Sepat Facilities are as follows: -

No Designation Competency Job Description

1 EPOMS General  CSWIP/PCN 3.1  To perform close visual
Inspector Welding Inspector inspection (CVI) on flowlines.
 CSWIP BGAS Painting  To be team supervisor and
Inspector Grade 2 or contact person with operation
equivalent and integrity team.
2 Supervisor IRATA L3  IRATA L3  Manager and supervise
 Confine Space Entry abseiling activity
Cert.  Rescue Expert
 Confine Space Entry Cert

3 ABS Multi Technician –  IRATA L1/L2  To perform any NDT method

2 pax  (MT/PT/UT) level 2 except RT as per consult by
PCN/CSWIP/ ASNT/ General Inspector
MLVK

* Refer to Attachment E for manpower details and qualification.

5. DETAILS OF WORK SCHEDULE

The duration for this activity is 21 days.

Mob date : 28.10.2020

Demob date : 11.11.2020

Details schedule as per Attachment D

6. REFERENCES

The document reference that has been utilized during the planning and execution of works of this
workpack are as follows:

Document Type
Document
# Document Name (PTS, ASME, ASTM, OEM,
Identification Tag
etc)

1 API - API RP 570 API

- A Level I survey (API
RP2A/2SIM)

2 ABS In-Service Inspection Plan (ISIP) WW ALL M 04002 ABS

7. HSE Management

General Inspector and NDT personnel shall adhere and comply with EPOMS HSE requirements at
all EPOMS onshore and offshore facilities. All work activities shall be risk assessed and approved
by EPOMS project management team. Standard required documents shall be submitted prior to
any work implementation, not limited to the following:

 Job Hazard Analysis (JHA), Attachment C.

- UT & Abseiling JHA
 Emergency Rescue Plan, Attachment H.
- Abseiling Rescue Plan
 Working at Height (WAH) requirement.
- To comply/follow item 1.0 and 6.0 as per WAH PTW checklist requirement.
 Contractor (Proscan) HSE Manual, Attachment I.
6. ATTACHMENT

Attached In
Provided
This
# Attachment Name Seperately
Workpack
(Y/N)
(Y/N)

1 Attachment A: Contractor Onsite Performance Evaluation Y

Checklist

2 Attachment B: Inspection Procedure Y

3 Attachment C: Job Hazard Analysis (JHA) Y

4 Attachment D: Project Schedule Y

5 Attachment E: CV & Qualification Y

6 Attachment F: Job Method Sheet Y

7 Attachment G: Equipment Details Y

8 Attachment H: Abseiling Emergency Rescue Plan Y

9. Attachment I: HSE Manual Y

1 Attachment J: Daily Progress Report (DPR) Y

0