ACS800

User’s Manual
ACS800-304 and ACS800-704 Diode Supply Modules
ACS800 multidrive modules manuals
GENERAL DRIVE MANUALS Code (EN)
ACS800 Multidrive and Multidrive Modules Safety Instructions 3AFE64760432 1)
ACS800 Multidrive and Multidrive Modules Planning the Electrical 3AFE64783742 1)
Installation
ACS800 Multidrive Modules Planning the Cabinet Installation 3AFE64783572 1)

SUPPLY MODULE MANUALS

ACS800-304 and -704 Diode Supply Modules User's Manual 3AFE64494023 2)
ACS800-204 IGBT Supply Units as Modules Hardware Manual 3AFE68393124 2)
IGBT Supply Control Program Firmware Manual 3AFE68315735 2)

INVERTER MODULE HARDWARE MANUALS

ACS800-104 Inverter Modules Hardware Manual 3AFE64809032 1)

BRAKE MODULE MANUALS

ACS800-604 Brake Modules Hardware Manual 3AFE68835623 3)
Brake Control Program Firmware Manual 3AFE68835631 3)

INVERTER FIRMWARE MANUALS, SUPPLEMENTS AND

GUIDES
Standard Control Program Firmware Manual and 3AFE64527592 3)
Adaptive Program Application Guide 3AFE64527274
System Application Program Firmware Manual and 3AFE64670646 3)
Adaptive Program Application Guide 3AFE68420075
Application Program Template Firmware Manual 3AFE64616340 3)
Master/Follower Application Guide 3AFE64590430 3)
Pump Control Application Program Firmware Manual 3AFE68478952 3)
Extruder Control Program Supplement 3AFE64648543 3)
Centrifuge Control Program Supplement 3AFE64667246 3)
Traverse Control Program Supplement 3AFE64618334 3)
Crane Control Program Firmware Manual 3BSE11179 3)
etc.

OPTION MANUALS
Manuals for Fieldbus Adapters, I/O Extension Modules etc. 3)

1)
Always included in the delivery
2) Included in the delivery with appropriate supply unit
3) Included in the delivery with appropriate program or option device
 Diode Supply Modules
ACS800-304 and ACS800-704

User’s Manual

3AFE64494023 Rev D
EN
EFFECTIVE: 27.01.2009

© 2009 ABB Oy. All Rights Reserved.

 5

Table of contents

Table of contents

Introduction to this manual

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

How the diode supply unit works

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Six- and twelve-pulse connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power loss ride-through function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Earth (ground) current function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hardware description
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Overview of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Single-line circuit diagram of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Layout view of the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Single-line circuit diagram of the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
One-module (size D4), six-pulse DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Two-module, six-pulse DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
One-module, twelve-pulse DSU / Two-module, twelve-pulse DSU . . . . . . . . . . . . . . . . . . . . . . 22
Three-module, twelve-pulse DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Single-line circuit diagrams of DSU modules D3 and D4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DSU module layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Block diagram: communications and measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Printed circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connections between the boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Diode Supply Main Board DSMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Diode Supply Accessory Board DSAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Diode Supply Connector Board DSCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Diode Supply System Board DSSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Terminal blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table of contents
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Entering Settings and Diagnostics Mode of the panel, and reading and setting values . . . . 28
Digital input and relay output terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Emergency stop input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Type code for the cabinet-installed unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DSU module type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Cabinet construction
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Selecting the switching, disconnecting and protecting solution . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Layout, door closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Layout, door open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Mounting example: One DSU module in Rittal TS8 cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Mounting example: Two DSU modules in Rittal TS8 cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Electrical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Input power connection, cabinet-installed unit equipped with input fuses . . . . . . . . . . . . . . . . . . . 50
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Six-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Twelve-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Connecting the input power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Input power connection, cabinet-installed unit with no input fuses . . . . . . . . . . . . . . . . . . . . . . . . . 53
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Six-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Twelve-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Connecting the input power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Use of the dual-cable screw lug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Removal of the dual-cable screw lug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Control connections to a cabinet-installed unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Start-up
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Installation check-list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Basic checks with no voltage connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Connecting voltage to input terminals and auxiliary circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Starting DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Checks with DSU started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Table of contents
 7

On-load checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Maintenance
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Checking the cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Cleaning the heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Replacing the air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Checking the input power connections and DSU quick connector . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Changing the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Changing the DSU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Redundancy (Reduced run capacity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Fault Tracing
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Status, fault and warning LEDs on module cover and on the external control board (DSSB) . . . . 67

Ordering codes
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Type equation table: Cabinet-installed units vs. modules vs. basic modules . . . . . . . . . . . . . . . . . 69
Diode supply units (DSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Main switch-disconnectors/IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Main switch-disconnectors/UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
UL auxiliary contact OETL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Control boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Quick connector kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Air circuit breaker/IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Air circuit breaker/UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
RFI line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Disconnector coupling mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Disconnector operating handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Installation accessories kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Air inlet/outlet kits for IP20 and IP21 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Air inlet and outlet kits for IP22 and IP42 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Air inlet kits for IP22 and IP42 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Air outlet kits for IP22 and IP42 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Generic/Rittal IP22/42 inlet and outlet kits, 400 mm cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Generic/Rittal IP22/42 inlet and outlet kits, 600 mm cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Generic IP22/42 inlet and outlet kits, 800 mm cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Air inlet and outlet kits for IP54 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Air inlet kits for IP54 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Air outlet kits for IP54 installations/IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Air outlet kits for IP54 installations/UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Generic/Rittal IP54 inlet and outlet kits for a 400 mm wide cubicle . . . . . . . . . . . . . . . . . . . . . . 90

Table of contents
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Generic/Rittal IP54 inlet and outlet kits for a 600 mm wide cubicle . . . . . . . . . . . . . . . . . . . . . . 91
Generic IP54 inlet and outlet kits for a 800 mm wide cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . 92

ACS800-304 and ACS800-704 technical data

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Internal DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Fuses for the main circuit voltage measurement circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Input cable lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Dimensions, noise, losses, inductance, and air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Input power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Degree of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Product protection in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Tightening torques for power connections (N·m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Cable length in emergency stop circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Transformer for 12-pulse supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Dimensional drawings
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Module fixing hole sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Flat cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
DSU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
DSU Module and quick connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
DSU Module and quick connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Quick connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Quick connector for Rittal cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Two parallel quick connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Three parallel quick connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Main switch-disconnectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
OETL1250KV12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
OETL1600K3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
OETL2500KV12 & OETL3150KV12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
OETL NF-1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
OETL NF-1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
DSSB board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
DSSB door mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Circuit diagrams of the DSU module

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Table of contents
 9

Example circuit diagrams

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Table of contents
10

Table of contents
 11

Introduction to this manual

What this chapter contains

This chapter gives information on the manual.

Compatibility
The manual is compatible with the diode supply units (abbreviation DSU)
ACS800-304 and ACS800-704, the modules intended for the user-defined cabinet
installations. Note: Some chapters are also valid for the cabinet installed DSUs
ACS800-307 and ACS800-507.

Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)].
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
• Read task specific safety instructions before starting the task. See the section
describing the task.

Reader
The reader of the manual is expected to know the standard electrical wiring
practices, electronic components, and electrical schematic symbols.

Contents
• How the diode supply unit works
• Hardware description
• Cabinet construction
• Electrical installation
• Start-up
• Maintenance
• Fault Tracing
• Ordering codes
• ACS800-304 and ACS800-704 technical data

Introduction to this manual

12

• Dimensional drawings
• Circuit diagrams of the DSU module
• Example circuit diagrams

Other manuals
User documentation of a multidrive module delivery includes a CD with all manuals
of the product series. For other manuals, see inside of the front cover.

Product and service inquiries

Address any inquiries about the product to your local ABB representative, quoting
the type code and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to www.abb.com/drives and
selecting Sales, Support and Service network.

Product training
For information on ABB product training, navigate to www.abb.com/drives and select
Training courses.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives and select
Document Library – Manuals feedback form (LV AC drives).

Introduction to this manual

 13

How the diode supply unit works

What this chapter contains

This chapter describes how the diode supply unit works. The information is valid for
cabinet-installed DSU types ACS800-307 and ACS800-507, and for modules
ACS800-304 and ACS800-704 when equipped with similar auxiliary devices.

Operation principle
The DSU is a half-controlled thyristor-diode rectifier. It rectifies three phase AC
current to direct current for the intermediate DC link of the drive. The intermediate
DC link is further supplying the inverter that runs the motor. There might be one
inverter only (single drive) or several inverters (multi drive) connected to the
intermediate circuit. The figure below shows the main circuit diagram of the diode-
thyristor rectifier.

+
V11 V13 V15 V21 V23 V25

iu
U1.1

V1.1
uvs
W1.1
Uc
U1.2

V1.2

W1.2

V14 V16 V12 V24 V26 V22

-

Thyristors (V11, V13, V15, V21, V23, V25) connect the AC line terminals in cyclic
sequence to the upper DC busbar (+). Diodes (V12, V14, V16, V22, V24, V26)
connect the AC terminals in cyclic sequence to the lower DC busbar (-). In the
normal steady-state operation with continuous current, each thyristor and diode
carries the current for a 120° period.
There are two control modes for the upper leg thyristor firing: the charging mode and
the normal mode. The charging mode is in operation a short period after the power
switch on: While the intermediate circuit capacitors located in the inverter module(s)
are charged, the thyristor firing angle is controlled from 270 to 0 degrees. In the
normal mode, the thyristor firing angle is 0 degrees: The thyristors operate as
diodes.

How the diode supply unit works

14

Six- and twelve-pulse connections

The DSU module frame size D4 contains two six-pulse diode-thyristor rectifiers as
standard. Thus the module can be connected to a twelve-pulse supply without any
modifications. The DSU module adapts to the phase shift between the bridges
automatically. The figure below illustrates the six- and twelve-pulse connections.

Six-pulse connection
Supply transformer DSU module

U1.1

V1.1

W1.1

U1.2

V1.2

W1.2

Twelve-pulse connection*
Supply transformer DSU module

* The twelve-pulse connection is

U1.1 used if the harmonics distortion
V1.1
needs to be reduced effectively.
The twelve-pulse connection
W1.1 attenuates the fifth and seventh
harmonics remarkably decreasing
U1.2
the conductive emissions.
V1.2

W1.2

How the diode supply unit works

 15

Power loss ride-through function

The power loss-ride through function keeps the DSU operative over an unexpected
input power break. The user activates the function by setting the power loss ride-
through delay with the control panel.
The table below describes the operation of the function.
Duration of the What happens during the break What happens after
break the break

Shorter than power If DC voltage does not drop remarkably: DSU restarts rectifying
loss ride-through time - Diode bridge stays in normal operating mode. automatically.
- DSU keeps internal contactors energised.

If DC voltage drops remarkably: DSU wakes up

- diode bridge switches to charging mode and automatically and:
further to stand-by (only DSSB board is kept live - closes internal
by backup capacitor), contactors,
- relay output RO2 (Running) de-energises, and - charges drive DC
- internal contactors open. circuit,
- starts rectifying, and
- energises relay
output RO2.

Longer than power DSU stops and opens the main contactors. Operation continues
loss ride-through time only after manual
reset and restart.

Delay setting range is 0 to 40 seconds. For instructions on the setting, see chapter
Hardware description, page 28.

How the diode supply unit works

16

Earth (ground) current function

The control board (DSSB) measures the input currents of the diode supply unit. The
Earth (ground) current function constantly monitors the sum of the phase currents.
The chart below describes the operation. For information on LEDS, see chapter
Fault Tracing. For information on the control board settings and relay outputs, see
chapter Hardware description, page 17.

Note: The internal earth (ground) fault detection function is not to be used in an IT
(ungrounded) power system. In IT powers systems the drive can be equipped with a
insulation monitoring device (optional).

START

Is earth current
function active? 1) No

Yes

Is earth current
No above wake up level? 2)

Yes

Is fault trip
selection ON for the No
earth current function?
3)

Yes

DSU trips to a fault, illuminates DSU continues operation and DSU does not monitor earth
earth fault LED and energizes energizes relay output (earth current.
relay output (earth current current warning).
fault).

1) Function is inactive when the wake up level is set to NONE. See page 28.
2) See page 28 for setting/checking the wake up level of the earth current function.
3) See page 28 for the fault trip selection (ON = fault trip, OFF = warning).

How the diode supply unit works

 17

Hardware description

What this chapter contains

This chapter describes the hardware of the diode supply unit. The information is
valid for cabinet-installed DSU types ACS800-307 and ACS800-507, and for
modules ACS800-304 and ACS800-704 when equipped with similar auxiliary
devices.

Hardware description
18

Overview of the drive

Drive with one-module,
six-pulse DSU Description
A B C D
A Auxiliary control cubicle
See Layout view of the supply unit on page 20.

B Incoming cubicle
See Layout view of the supply unit on page 20.

C Supply module cubicle

See Layout view of the supply unit on page 20.

D Inverter cubicles:
See ACS800-107 Hardware Manual [3AFE68233453 English)].

Cubicle widths
A 600 mm
B 400, 500 or 600 mm (with switch-disconnector)
Drive with two-module, 600 or 1000 mm (with air circuit breaker)
six-pulse DSU C 400 mm (one module)
A B C D 600 mm (two modules)

The supply unit consists of the basic cubicles as follows:

No. of No. of cubicles

modules 6-pulse input 12-pulse input
A B C A B C
1 1 1 1 1 1 1
2 1 1 1 1 2 1
3 1 1 2 1 2 2
4 1 1 2 1 2 2
5 1 1 3 1 2 3

Note: There are always two separate incoming cubicles if the

drive has been ordered as UL approved or with the input power
Drive with two-module, connection via busbars.
twelve-pulse DSU Note: An additional 300 mm cable lead-through cubicle is
A B C B D added automatically to the large units (three to five modules in
parallel) if the drive has been ordered with the input power
supply from above.

Hardware description
 19

Single-line circuit diagram of the drive

M M

M M

400 VAC 400 VAC

M M

M M
3~ 3~ 230/115 VAC

+24 VDC
400 VAC
230/115 VAC

Ground fault supervision Note: This diagram represents a drive with two
Voltage display of DSSB D4 DSU supply and two R8i inverters and two
brake chopper/resistor units (optional). No input
Motor fan supply (optional)
fuses or main switches/breakers are shown here.

Hardware description
20

Layout view of the supply unit

Doors closed: One-module DSU The figures show two six-pulse supply units: one-module DSU and two-
module DSU. See section Overview of the drive on page 18 for the
differences of the twelve-pulse units and larger units.
A B C
Description

A Auxiliary control cubicle

1. Auxiliary circuit switch-fuse
1 2. DSU operating switch, emergency stop button, reset button, meters (composition
may vary)
3. Auxiliary voltage transformer (230 or 115 VAC)
4. Auxiliary circuit relays, circuit breakers, etc.
5. Diode Supply Unit control board (DSSB)
2
B Incoming cubicle
6. Input power cable connection (L1...L3) and PE busbars
7. Switch-disconnector (one-module DSU) or air circuit breaker (two to five modules in
DSU)
8. Grounding switch (optional for units with switch-disconnector)

C Supply module cubicle

9. AC fuses
10. Supply module including:
- main contactors (not in units equipped with air circuit breaker)
- quick connector (behind module)
- DC fuses

Doors open (shrouds removed): Doors open (shrouds removed):

One-module DSU Two-module DSU

9 9
5 5

4 4

10 10

6
6
3 3

Hardware description
 21

Single-line circuit diagram of the supply unit

One-module (size D4), six-pulse DSU

The earthing switch is optional.

B 7 C 10
6

Supply DC supply for

transformer inverters
1 8 9

Symbols refer to
descriptions given on Control circuitry
page 20. G
ER EN
EM

I
CY

DSSB
0 S

n A
2 STOP board 5

Two-module, six-pulse DSU

The composition of a larger unit is equivalent except for the number of parallel
supply modules.

B C
U<
6 7 10

Supply
transformer 1
8
9
n
DC supply
3 for inverters

10
Symbols refer to
descriptions given on Control circuitry
page 20. G
ER EN
EM

I
CY

DSSB
0 S

2 n
STO P board 5 A

Hardware description
22

One-module, twelve-pulse DSU / Two-module, twelve-pulse DSU

The unit is equipped with contactors (inside the module) and a switch-disconnector.

B C 10
7

9
1 n
DC supply
Supply for inverters
transformer

Symbols refer to
descriptions given on Control circuitry 10
page 18. G
ER EN
EM

I
CY

2 DSSB
0 S

n
STOP board 5 A

Three-module, twelve-pulse DSU

The composition of a larger unit is equivalent except for the number of parallel
supply modules.

B U< C 10

6
7
8
9 n

B U< DC supply
for inverters

Supply
transformer
1 n

Symbols refer to
descriptions given on Control circuitry
page 20. G
ER EN
2
EM

I
CY

DSSB
0 S

n
STOP board 5 A

Hardware description
 23

Single-line circuit diagrams of DSU modules D3 and D4

Q1 Q1
(optional) (optional)

K1 K1, K2
(optional) (optional)
L1 L1, L2

F1, F2 F1 - F4

DSU module layout

Device Explanation

C1 Quick connector

DSAB Diode supply accessory board

DSCB Diode supply connector board

DSMB Diode supply main boards (2 pcs)

F1 - F4 DC fuses

K1, K2 Contactors (optional)

L1, L2 Chokes

M1 Fan

Q1 Switch-disconnector

Hardware description
24

Block diagram: communications and measurements

AC 1
n

Q1
Aux. voltage
DSCB Aux. voltage DSSB-01
K1, K2 DSAB Fan failure
Over temp. failure
Over temp. warning
Ready
Current meas.
Supply phase missing
DC-fuse failure
Disconnector open
Disconnector closed
DSMB Contactors closed
Phase currents (6)
Charging Enable

Reset
Contactor control

DC

Hardware description
 25

Printed circuit boards

Connections between the boards

The figure below shows the connections between the boards.

DSSB

DSAB

X500 X400

DSCB

X301
X304 X300
DSMB
-02

-01

X100
=
~

M
~
Fan motor

Diode Supply Main Board DSMB

The DSMB consists of two separate boards, DSMB-01 and DSMB-02.
DSMB-01 controls the cooling fan speed (by an inverter). It is also the connection
interface for the phase current measurements, and it makes the 48 VDC power
supply for the DSSB, DSAB and DSMB-02 boards.
DSMB-02 board controls the thyristor-diode bridge (thyristor firing pulses).

Diode Supply Accessory Board DSAB

The DSAB board monitors:
• DC fuse status
• supply phase status
• module switch-disconnector status.
The board also controls the main contactors and monitors their status.

Hardware description
26

Diode Supply Connector Board DSCB

The DSCB is a leading-through board between the DSU module and the quick
connector.

Diode Supply System Board DSSB

The DSSB board is located outside the DSU module. The power supply and ground
are provided through a ribbon cable from the DSMB board via the DSCB board.
The DSSB board is the user interface for the DSU control. It also handles some
basic control functions of the unit.
Control panel

Display unit
Actual value display

Displayed actual value

- Three phase voltages
Keys for the display value selection - Six phase currents
- DC-link voltage
- DC-link current
Status LEDs. See chapter Fault
Tracing. - DC-link power (default value)

Ready LED
On DSSB board
Auxiliary switches on cabinet
door, wired to DSSB
Operating switch (standard in
cabinet-installed units)
Fault reset button (standard in
cabinet-installed DSU)

Emergency stop button (option for

cabinet-installed DSU)

Hardware description
 27

Terminal blocks
X500 Ribbon cable to DSCB board via module quick connector

X2 Measurement for actual value display (factory-wired in cabinet-installed units)

1 DC+ Intermediate circuit voltage (+ and - busbars)
2 DC-
X3 Measurement for actual value display (factory-wired in cabinet-installed units)
1 U Phase voltage
2 V Phase voltage
3 W Phase voltage
X4 24 V (or 48 V) output, short-circuit protected, live when AC power input of DSU is live
1 -24V Power supply output: +24 VDC / max. 3 A and -24 VDC / max. 0.5 A (or
2 +24V 48 VDC / max 0.5 A)
Note: Terminals can also be used to supply DSU control boards externally
3 Ground
during input power break. Use two 24 V / 1 A floating power supplies.
Connect between +24V & Ground and Ground & -24V.
X5 Remote digital inputs
See Digital input and relay output terminals on page 30.
X6, X7 Relay outputs
See Digital input and relay output terminals on page 30.
X8 Emergency stop input
See Emergency stop input on page 31.
X9 Phase current output for an external display device (e.g. a meter on the cabinet door).
Scaling: See Entering Settings and Diagnostics Mode of the panel, and reading and setting
values on page 28. Use single phase meters. Connect the meter between the current output
terminal and ground (cabinet frame). Type tested and used by ABB: BQ307 by Iskra
(www.iskra-inst.si).
1 U1.1 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
2 V1.1 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
3 W1.1 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
4 U1.2 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
5 V1.2 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
6 W1.2 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
X10 Local digital inputs
See Digital input and relay output terminals on page 30.

Hardware description
28

Entering Settings and Diagnostics Mode of the panel, and reading and setting values

Setting power loss Switching fault trip on/ Activating earth current
ride-through time 1) off for earth current function and setting
function 2) wake-up level 2)

Display
Mode +

Enter
autoexit (20 s.)
Settings
and Diagn.
Mode Set time in sec. (up Select ON or OFF Select: NONE, 1, 2, …
autoexit (20 s.) and down keys) (down key) [A] (up and down keys)

Display
Mode
+ +

autoexit (2 s.)

autoexit (2s.)
+

Display
Mode

autoexit (2s.)

Display
Mode

Press up key

Press down key

+ Press up and down keys simultaneously

Direction of display change

Setting accepted

1) For more information, see chapter How the diode supply unit
works.
2) For more information, see chapter How the diode supply unit
works.

Hardware description
 29

… continues from previous page

Setting number of Displaying diagnos- Setting overload

parallel modules 3) tics codes supervision

Display
Mode

exit

Set no. of parallel EFC Select ON or

modules peak 4) OFF (down key)
module
+
count 5)

VAC phase bal-

ance 0-100% 6)

autoexit (2s.)
+

Display
Mode

Display autoexit (2s.)

Mode
Display
Mode

LED on

LED off
3) No. of modules (1...5). DSSB needs the value for scaling the current output
signal connected to current meters on cabinet door (optional equipment).
4) Displays earth current peak value
5) Displays module count set in AOS
6) Displays VAC phase balance

Hardware description
30

Digital input and relay output terminals

The DSU can be controlled through two control interfaces: local and remote. The
operation switches placed on the cabinet door are connected to the local control
interface. The remote control interface can be used in parallel when control by other
external devices is needed.

S11 S11
1 DSSB board terminals
1 3 ST
0 X10 Local digital inputs
1 START 0 -> 1: DSU closes main contactors and starts rectifying.
2 4
Note: Local ON input must be switched on.
1

0
1 2 ON 1: DSU is rectifying.1) 0: DSU stops rectifying and opens
START
contactors.
3

3 +24 V +24 VDC

S21 S21 4 RESET 0 -> 1: Reset

X1 13
13

14

5 RESET Ground for reset button LED

X2 14 LED
X1

X2

0
1
6 +24 V +24 VDC

Digital input data X5 Remote digital inputs 2)

Input voltage: “1” = 15…48 VDC or 1-2 ON 1: DSU is rectifying.1) 0: DSU stops rectifying and opens
15…230 VAC. All inputs must be of the contactors. Note: If start command was given through
same type (AC or DC). local START input, DSU stops only after local ON input
Internal connection: is switched off.
3-4 START 0 -> 1: DSU closes main contactors and starts rectifying.
Note: Local and remote ON inputs must be switched on.
DI 5-6 RESET 0 -> 1: Reset
7-8 EXT.FAULT 1: External fault. DSU trips. 0: No external fault.
X6 Relay outputs 2)
1-2 RO1 Off: Fault
Relay output data 3 -
Contact rating: 4-5 RO2 On: Running
230 VAC / 1 A continuous X7 Relay outputs 2)
Internal connection: 1-2 RO3 Overtemperature warning
3 -
4-5 RO4 Off: Earth (ground) fault detected
RO
6 -
7-8 RO5 Off: Emergency stop acknowledgement to inverter
1) After
the power switch-on, the DSU first charges the contactor control
capacitors (~ 3 s at first start) and checks the fault status. DSU starts
rectifying only after the contactors are closed by the START input.
2)
In the cabinet-installed unit, these DSSB board terminals are wired to a
separate terminal block to which the user connections are to be made. See
the circuit diagrams delivered with the unit.

Hardware description
 31

Emergency stop input

The DSSB board has a built-in logic that fulfils the emergency stop requirements
according to IEC/EN60204-1 / Category 0 (Immediate removal of power) provided
that:
• the diode supply unit is equipped with optional main contactors, and
• an emergency stop button is wired to the emergency stop input of the DSU. See
the figure below for connection to the DSSB board.
When the emergency stop is activated, the DSU stops and opens the main
contactors. Normal operation resumes after the emergency stop is deactivated and
the DSU is reset.

Note: Emergency stop according to category 0 and category 1 (controlled

emergency stop) are available as factory-installed options for the cabinet-installed
drives. The category 1 option requires additional wirings that are not visible in the
figure below. See the circuit diagrams delivered with the unit for more information.

Emergency stop button wired to DSSB board

DSSB board terminals

X4
1 -24V -24 VDC
2 +24V +24 VDC
3 Ground Ground
X8 Emergency stop input
1 EM +24V 0: Emergency stop
2 EM -24V 0: Emergency stop

Note: In cabinet-installed units, the DSSB board terminals are wired to a

separate terminal block to which the user connections are made. See circuit
diagrams delivered with the unit.
Additional emergency stop buttons can be connected in series.

Hardware description
32

Type code for the cabinet-installed unit

Type code describes the composition of the unit in short. The type code is visible on
the name plate (sticker) which is attached to the cabinet. The name plate is located
at the foot of the module on the left inside next to the fan.
The complete code is divided in subcodes:
• The first 1…17 digits form the basic code. It describes the basic construction of
the unit. The fields in the basic code are separated with hyphens.
• The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.

Basic code
Digit no. Name Alternatives Description

1…6 Product series ACS800

8…10 Construction 307 6-pulse unit

507 12-pulse unit

12…14 Size 0320 Size: 320

0450 Size: 450

16 Voltage rating 3 380…415 V

5 380…500 V

7 380…690 V

Option codes
This is a common list for the ACS800 supply units. Not all options are available/used
for the diode supply unit (ACS800-307or -507).
Heading Code Description
Input A012 Supply frequency 50 Hz
A013 Supply frequency 60 Hz
Degree of B052 IP21, UL type 1, NEMA 1
protection
B053 IP22, UL type 1, NEMA 1
B054 IP42, UL type 1, NEMA 1
B055 IP54, UL type 12, NEMA12
Construction C121 Marine construction
C128 Cooling air through bottom
C129 UL listed components
C130 Connection to air outlet duct
Filters E202 EMC/RFI filter for 1. environment, restricted distribution.
TN (grounded) power system.
E210 EMC/RFI filter for 2nd environment.
TN/IT (grounded/ungrounded) power system.

Hardware description
 33

Heading Code Description

Line options F250 Line contactor
F253 Load break switch (OETL)
F255 Air circuit breaker
F259 Earthing switch
F260 Line fuses (aR ultrarapid)
Cabinet options G300 Cabinet heater
G301 Cabinet lighting
G304 115 VAC control voltage
G307 Terminals for external control voltage (UPS)
G314 Aluminium
G315 Tin plated copper
G316 Power input by cables
G317 Power input by busbars
G320 230 VAC control voltage
G330 Halogen-free materials and control wiring
G331 Emergency stop push button on door (red)
G332 Electrical disconnect push button on door (black)
G333 kW meter on door
G334 Volt meter with selector switch on door
G335 Current meter (one per phase) on door
G336 Arc monitoring
G337 Arc monitoring with current sensing unit
G343 Corrosion coupon in Auxiliary Control Unit
Cabling H350 Power cable entry from below
H351 Power cable entry from above
H358 Cable gland plates (steel 3 mm, undrilled)
H364 Cable gland plates (aluminium 3 mm, undrilled)
H365 Cable gland plates (Brass 6 mm, undrilled)
H367 Control cable entry from below
H368 Control cable entry from above
Man machine J400 Control Panel CDP312R
interface
J401 Drive Monitoring Display
J411 Remote supply control
Fieldbus K450 Panel Bus selected
K451 RDNA-01 (DeviceNet)
K452 RLON-01 (LONWorks)
K453 NIBA-01 (Interbus-S)
K454 RPBA-01 (Profibus)
K455 NMBP-01 (Modbus Plus)
K456 NAFA-01 (AF100)
K457 NCAN-02 (CANOpen)
K458 RMBA-01 (Modbus)
K459 NCSA-01

Hardware description
34

Heading Code Description

K462 RCNA-01 (Control Net)
K464 RETA-01 (Ethernet)
I/O L508 DDCS Communication 1
L509 DDCS Communication 2
Specialities P902 Customised
Safety features Q951 Emergency stop category 0
Q952 Emergency stop category 1
Q953 Earth fault monitoring. TN (grounded) power systems.
Q954 Earth Fault Monitoring. IT (ungrounded) power systems.
Q959 Push button (red) on door for tripping supply transformer breaker
Q961 Safety category 3 (IEC 60954-1)
Q962 Safety category 1 (IEC 60954-1)
Manual language R700 English
R701 German
R702 Italian
R705 Swedish
R706 Finnish
R707 French
R708 Spanish

Hardware description
 35

DSU module type code

Type code describes the composition of the DSU module in short. The type code is
visible on the name plate (sticker) which is attached to the module. The complete
code is divided in subcodes:
• The first 1…17 digits form the basic code. It describes the basic construction of
the unit. The fields in the basic code are separated with hyphens.
• The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.

Basic code
Digit no. Name Alternatives Description

1…6 Product series ACS800

8…10 Construction 304 6-pulse supply module (frame D3)

704 6/12-pulse supply module (frame D4)

12…14 Size (for 304 units) 0320 Size: 320

0450 Size: 450

Size (for 704 units) 0640 Size: 640

0910 Size: 910

16 Voltage rating 7 380…690 V

Option codes
Heading Code Description
Line options F250 Line contactor(s) inside
0F253 No load break switch(es) inside

Example
ACS800-704-0910-7+F250 means:
• 6/12-pulse supply module, frame D4
• Size is 910
• 380…690 V nominal voltage
• Supply module is equipped with load break switches (no selection +0F253 exists)
and main contactors.

Hardware description
36

Hardware description
 37

Cabinet construction

What this chapter contains

This chapter instructs in disposing ACS800-304 and -704 modules and additional
equipment into a cabinet.
For more information, see ACS800 Modules, Planning the Cabinet Installation
[3AFE64783572 (English)].

Liability
The installation must always be designed and made according to applicable local
laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations.

Selecting the switching, disconnecting and protecting solution

There are several alternatives to arrange the switching, disconnecting and protecting
of the drive. Whatever alternative is used, the combination must meet these generic
rules:
1. The drive must be equipped with a disconnector.
2. The drive should be equipped with a load on/off control device (contactor or
breaker).
3. The disconnector must separate the whole drive cabinet from the AC power line,
including the AC fuses if they are placed in the drive cabinet.
4. The DSU must be equipped with AC fuses to protect the unit against short circuit.
Section Single-line circuit diagram of the supply unit on page 21 represent possible
arrangements of switching, disconnecting and protecting devices (in use in the
cabinet-installed ACS800 Multidrive). The table below shows the selections to be
done between the internal DSU module options and separate cabinet options. It also
shows how the choice affects on the placement of AC fuses.
If the DSU module is equipped … the drive cabinet must be … and the DSU AC fuses must be
with … equipped with... placed …

no internal switch-disconnector or switch-disconnector and contactor, or inside or outside the drive cabinet
contactor with air circuit breaker

internal contactor switch-disconnector inside or outside the drive cabinet

internal switch-disconnector and no switch-disconnector, contactor or outside the drive cabinet (at
contactor air circuit breaker distribution board)

Cabinet construction
38

Layout, door closed

IP 22 cabinet
2b 2a 1a Air inlet for the converter module
1b Air inlet for the additional equipment
2a Air outlet for the converter module
2b Air outlet for the additional equipment
3 DSU operating switch (Off/On/Start), emergency stop
switch and reset button (connected to DSSB board inside
the cabinet) + other operating switches (such as aux.
4 voltage on/off, etc.)
3
4 Operating handle of DSU module switch-disconnectors

1a

1b

Roof air flow, view from top

Cabinet construction
 39

Layout, door open

IP 22 cabinet
1 DSU module. Fixing points, marked with crosses, are:
- holes at top of front cover (2 pcs)
7
2 - quick connector locking screw (1)
3 - holes at bottom of back cover (2 pcs). Note: Bottom
back cover fixing is required only when installed on
vibrating base e.g. in marine applications, etc.
8
6
2 Supporting frame of the cabinet
3 Air baffles or hood that:
n - separate cool and hot areas of the cabinet (leak-proof
n
5 lead-through),
9 - support module from top (2 fixing screws).
4 AC input power cabling including protective conductors
n
to cabinet grounding (PE)
10 1
5 Quick connector mounted to the rear wall of the cabinet
6 Switch-disconnector(s) inside DSU module
Contactor(s) inside DSU module (optional)
11 7 DC output busbars or cabling
8 Diode Supply System Board, DSSB
9 Terminal block for control connections, additional
4 n
relays, etc.
10 External control cables
11 Auxiliary voltage transformer (1~ 230 VAC supply for
inverter fans, additional relays, etc.)

Air flow to the roof Air flow through the module, view from side

Prevent air
circulation inside
the cabinet!

Air flow through the Air flow in the cabinet

module, view from side

Cabinet construction
40

Mounting example: One DSU module in Rittal TS8 cabinet

Sheet 1

Cabinet construction
 41

Sheet 2

Cabinet construction
42

Sheet 3

Cabinet construction
 43

Sheet 4

Cabinet construction
44

Mounting example: Two DSU modules in Rittal TS8 cabinet

Sheet 1

Cabinet construction
 45

Sheet 2

Cabinet construction
46

Sheet 3

Cabinet construction
 47

Sheet 4

Cabinet construction
48

Cabinet construction
 49

Electrical installation

What this chapter contains

This chapter instructs how to check the insulation of the assembly and how to install
the input power cables and control cables. The information is valid for cabinet-
installed DSU types ACS800-307 and ACS800-507, and for modules ACS800-304
and ACS800-704 when equipped with similar auxiliary devices.
For more information on cable selection, protections, etc., see ACS800 Multidrive,
Planning the Electrical Installation [3AFE64783742 (English)].

Checking the insulation of the assembly

Check the insulation of the power cables before connecting them to the drive. Every
drive module has been tested for insulation between the main circuit and the chassis
at the factory. Therefore, do not make any voltage tolerance or insulation resistance
tests (e.g. hi-pot or megger) on any part of the drive.

Electrical installation
50

Input power connection, cabinet-installed unit equipped with input fuses

Connection diagrams
Six-pulse connection, two DSU modules in parallel

PE PE
*) 1L1
L1 Switching,
1L2
L2 breaking,
1L3 disconnecting
L3
and grounding
**) devices ***)

Incoming cubicle

***)

Supply module cubicle

Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.) For cable selection
instructions, see ACS800 Multidrive, Planning the Electrical Installation [3AFE64783742 (English)].
*)
Fuses are not required if the input power line is constructed of busbars that withstand the transformer short
circuit current.
**)
The cable lead-through details (number and size of holes), and cable connection details (number and
dimensions of busbars, tightening torque) are given in chapter ACS800-304 and ACS800-704 technical data,
page 95.
***)
There are no contactors inside the DSU module(s) when the incoming cubicle is equipped with an air circuit
breaker.

Electrical installation
 51

Twelve-pulse connection, two DSU modules in parallel

PE PE
*) 1L1 Switching, breaking,
disconnecting and
1L2
grounding devices
1L3

2L1
***)
Switching, breaking,
2L2 disconnecting and
2L3 grounding devices

**)

Incoming cubicle

***)

Supply module cubicle

Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.) For cable selection
instructions, see ACS800 Multidrive, Planning the Electrical Installation [3AFE64783742 (English)].
*)
Fuses are not required if the input power line is constructed of busbars that withstand the transformer
short circuit current.
**)
No bridging (connecting 1L1 to 2L1, 1L2 to 2L2, and 1L3 to 2L3) is allowed!
There are two separate incoming cubicles – one for terminals 1L1, 1L2 and 1L3, the other for 2L1, 2L2
and 2L3 – if a) the unit is equipped with air circuit breakers, b) the drive is UL listed, or c) the incoming
cubicle is designed for a busbar connection.
The cable lead-through details (number and size of holes), and cable connection details (number and
dimensions of busbars, tightening torque) are given in chapter ACS800-304 and ACS800-704 technical
data, page 95.
***)
There are no contactors inside the modules when the incoming cubicle is equipped with air circuit
breakers.

Electrical installation
52

Connecting the input power cables

WARNING! Read and follow the instructions in ACS800 Multidrive Safety Instructions
[3AFE64760432 (English)]. Ignoring the instructions can cause physical injury or death, or
damage to the equipment.

Release the handle and open the input fuse cubicle door.

Remove the shrouds that protect the input power busbars and cable lead-through.

Lead the cables in and connect:

• Twist the cable shields to bundles and connect to cabinet PE (ground) busbar. Connect the separate
ground conductors/cables to cabinet PE (ground) busbar.
• Connect the phase conductors to the input power terminals. Tightening torque is 70 Nm (50 lb.ft).

Recommendation: 360° grounding of the cable shield at

the lead-through suppresses interference.

Grommet (in IP54

units only)

Replace the shrouds.

Close the door.

Electrical installation
 53

Input power connection, cabinet-installed unit with no input fuses

Connection diagrams
Six-pulse connection, two DSU modules in parallel

PE

U1.1
V1.1
W1.1

U1.2
***)
V1.2
W1.2
L1
*) **)
L2 PE

L3
U1.1
V1.1
W1.1

U1.2
***)
V1.2
W1.2

*)

Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.)
No parallel input power cables are shown here.
*)
Fuses for protecting the recommended input cables and DSU modules are given in chapter ACS800-
304 and ACS800-704 technical data, page 94.
**)
The cable connection details (number and dimensions of busbars, tightening torque) are given in
ACS800-304 and ACS800-704 technical data, page 95.
***)
Contactors are optional.

Electrical installation
54

Twelve-pulse connection, two DSU modules in parallel

PE

U1.1
V1.1
W1.1

***)
U1.2
V1.2
L1
L2 W1.2
L3
*) **)

L1 PE
L2
L3

U1.1
V1.1
W1.1

***)
U1.2
V1.2
W1.2

**)
*)

Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.)
It is also possible to connect all input power terminals of module 1 to the transformer Y-output and
module 2 to the transformer D-output. However, note that then the two bridges inside a single module
do not form a twelve-pulse connection any more. This means that the benefits of the twelve-pulse
connection are not available during a temporary operation with only one module (e.g. during
maintenance of the other module).
No parallel input power cables are shown here. The recommended cable types and numbers per each
basic DSU module type are given in chapter ACS800-304 and ACS800-704 technical data, page 95.
*)
Fuses for protecting the recommended input cables and DSU modules are given in chapter ACS800-
304 and ACS800-704 technical data, page 94.
**)
The cable connection details (number and dimensions of busbars, tightening torque) are given in
ACS800-304 and ACS800-704 technical data, page 95.
***)
Contactors are optional.

Electrical installation
 55

Connecting the input power cables

WARNING! Read and follow the instructions in ACS800 Multidrive Safety Instructions
[3AFE64760432 (English)]. Ignoring the instructions can cause physical injury or death, or
damage to the equipment.

Remove the module:

• Turn the switch-disconnector handle to open position. (1)
• Release the door handle and open the doors. (2)
• Loosen the module fastening screws and the quick connector locking screw (5 mm hexagonal head). (3)
• Place the module pull-out ramp firmly against the cabinet base. The ramp must be fastened with two
screws to the base of the cabinet (the screws are ready installed there). Insert the module pull-out ramp
under the two screws on the base of the cabinet and tighten. (4)
• Pull the module carefully out of the cabinet.

3 3

3
2

Electrical installation
56

Lead the cables into the inside of the cabinet and connect as follows:
• Twist the cable shields to bundles and connect to cabinet PE (ground)
busbar. Connect the separate ground conductors/cables to cabinet PE 1
(ground) busbar.
• Connect the phase conductors to the input power terminals (U1.1 …). For
tightening torques, see chapter ACS800-304 and ACS800-704 technical
data, page 98.
(1) Depending on the cable size, use cable lugs or dual-cable screw lug con-
nectors. See chapter ACS800-304 and ACS800-704 technical data, page 94.
For installation details, see Use of the dual-cable screw lug connector below.
WARNING! Make sure to refit the transparent plastic insulators onto the termi-
nals.
(2) Recommendation: 360° grounding of
the cable shield at the lead-through
suppresses interference.

2
Grommet (in IP54
units only)

Replace the module:

• Push the module back in and fasten [fastening screws, quick connector locking screw (be careful not to
break the locking screw: tighten to 4 Nm / 3 lbf.ft)]. Note: The module fits to the quick connector only
when the module switch-disconnector is open.
• Remove the module pull-out ramp and close the cabinet doors.

Electrical installation
 57

Use of the dual-cable screw lug connector

1
2
3

Removal of the dual-cable screw lug connector

Electrical installation
58

Control connections to a cabinet-installed unit

The cabinet-installed unit is controlled using the local control devices mounted on
the cabinet door. No additional control connections are needed. However, it is
possible to:
• control the unit through the remote control inputs (On, Start, Reset, External
fault).
• halt the unit by an external emergency stop button (if the unit is equipped with a
local emergency stop button).
• read DSU status information through the relay outputs (Fault, Running, External
48 VDC supply on, Earth (ground) fault, Emergency stop).
• feed the DSU control boards from an external 48 VDC supply.
See the circuit diagrams delivered with the unit for the connection terminals. For
additional information on the control connections, see chapter Hardware description,
page 26.

Connecting the control cables

WARNING! Read and follow the instructions in ACS800 Multidrive Safety Instructions
[3AFE64760432 (English)]. Ignoring the instructions can cause physical injury or death, or
damage to the equipment.

Disconnect the supply (rectifier) unit and auxiliary circuit from power-line.

Release the door handle and open the door of the control and I/O cubicle.

Remove the two locking screws at the edge of the swing-out frame and open the frame.

Run the cables into the inside of the cabinet through the grommets provided.

Top entry units only: If several cables need to be run through one grommet, use Loctite 5221 (cat. no.
25551) under the grommet to seal the cable entry.

Units with EMI conductive cushions only:

Run the cables between the cushions as shown below. Strip the cable at this location to enable proper
connection of the bare shield and the cushions. Tighten the cushions firmly onto the cable shields.

Side view
Strain relief EMI conductive
cushions

Grommet Lead-through plate

Electrical installation
 59

If the outer surface of a cable shield is non-conductive, turn the shield inside out as shown below and
apply copper foil to keep the shielding continuous. Do not cut the grounding wire (if present).

Stripped cable Conductive surface of Stripped part covered

the shield exposed with copper foil

Copper foil

Cable shield Shielded twisted pair

Grounding wire

On top entry units, sort the cables so that the thinnest and thickest cables are at opposite ends of the
opening.

Top view

Thickest cable Thinnest cable

Run the cables to the swing-out frame as shown below. Wherever possible, use the existing cable trunking
(1) in the cabinet. Use sleeving wherever the cables are laid against sharp edges. Leave some slack in the
cable at the hinge (2) to allow the frame to open fully. Tie the cables to the braces (3) to provide strain
relief.

Swing-out frame open Cable routing example

3
1

Electrical installation
60

Cut the cables to suitable length. Strip the cables and conductors.

Twist the cable shields into bundles and connect them to the ground terminal nearest to the terminal block.
Keep the unshielded portion of the cables as short as possible.

Connect the conductors to appropriate terminals (see chapter Hardware description, page 30 and the
circuit diagrams delivered with the unit).

Close the swing-out frame, refasten, and close the doors.

Electrical installation
 61

Start-up

What this chapter contains

This chapter instructs how to start-up the diode supply unit. The information is valid
for cabinet-installed DSU types ACS800-307 and ACS800-507, and for modules
ACS800-304 and ACS800-704 when equipped with similar auxiliary devices.

Start-up procedure
Action Additional information
Installation check-list
WARNING! Ensure that the disconnector of the supply transformer is
locked to open position, i.e. no voltage is, or cannot be connected to drive
inadvertently. Check also by measuring that there is no voltage
connected.
Check that the mechanical and electrical installation of the drive is
inspected and OK.
Ensure that the surroundings and inside of the cabinet are free from dust After the start, the cooling air fans
and loose objects like cable trimmings and other waste left from the may suck nearby loose objects into
installation. the unit. This might cause failure and
damage the unit.
Basic checks with no voltage connected
If the unit is equipped with an air circuit breaker, set the current trip limits Optional device. See the delivery
of the breaker. The trip limits have been preset to generic values by the specific circuit diagrams.
breaker manufacturer. The generic limits do not correspond the protection
requirements of the application.
General rule
Ensure the selectivity condition is fulfilled i.e. the breaker trips at a lower
current than the protection device of the supplying network, and that the
limit is high enough not to cause unnecessary trips during the
intermediate DC circuit load peak at start.
Long term current limit
Rule of thumb: Set to the rated AC current of the module.
Peak current limit
Rule of thumb: Set to a value 3-4 times the rated AC current of the
module.
If earth (ground) fault supervision is required, tune the monitoring function See chapter Hardware description,
by setting the current trip level. page 28.
Note: Inactivate the internal earth (ground) fault detection in an IT (ungrounded)
power system.
Note: If the drive is equipped with a separate insulation monitoring device, do not
activate the DSU function but tune the insulation monitoring device after the DSU
is started.
Check the settings of the relays and breakers/switches of the auxiliary Optional devices. See delivery
circuits. specific circuit diagrams.
Disconnect the unfinished or unchecked 230/115 VAC cables that lead
from the terminal blocks to the outside of the equipment.

Start-up
62

Action Additional information

Connecting voltage to input terminals and auxiliary circuit
WARNING! When voltage is connected to the input terminals, the voltage
will also be connected to the auxiliary circuits - also those wired to drive
section(s).
Make sure that it is safe to connect voltage. Ensure that:
- nobody is working on the unit or circuits that are wired from outside into
the cabinets
- cabinet doors are closed
- covers of the motor terminal boxes are on
Close the main breaker of the supply transformer.
Close the auxiliary circuit On/Off switch. Optional device. See delivery specific
circuit diagrams.
Starting DSU
WARNING! If the drive is equipped with an optional brake unit, make sure If there is not enough capacitive load
there are inverters connected to the intermediate circuit before start. A at start, the DC voltage will overshoot
rule of thumb: The sum capacitance of the inverters connected must be at the controller voltage limit, causing
least 30% of the sum capacitance of all inverters. immediate start of braking. Unloaded
DSU keeps the DC voltage high and
the chopper remains conductive.
Open the grounding switch and close the drive main disconnecting Optional devices. See delivery
device. specific circuit diagrams.
Note: The grounding switch and the main disconnecting device are either mechanically
coupled or electrically interlocked: Grounding switch can be closed only when the main
disconnecting device is open. The disconnector can be closed only when the grounding switch
is open.

Close the main contactors (or breaker) and start the DSU: Turn the three-
position operating switch on the cabinet door from 0 to START position for
2 s.
Checks with DSU started
Check the correct operation of the emergency-stop circuits. Optional device. See delivery specific
circuit diagrams.
Activate and check the operation of the power loss ride-through function. See chapter How the diode supply
(Only if automatic restart is required/allowed after a short power supply unit works, page 15.
break.)
Check the tuning of the insulation monitoring device. Optional device. See delivery specific
Manuals by Bender (manufacturer): IRDH265 manual (code: TGH1249 en), IRDH275/ circuit diagrams and the manual
IRDH275B manual (code: THG1361en.) delivered with the monitoring device.
On-load checks
Check that the DSU cooling fan rotates freely in the right direction. The fan should rotate noiselessly in
the direction the arrow on the fan
cover points to.
Check the correct operation of the current meters. Optional device. See delivery specific
circuit diagrams.

Start-up
 63

Maintenance

What this chapter contains

This chapter instructs how to maintain the diode supply unit. The information is valid
for cabinet-installed DSU types ACS800-307 and ACS800-507, and for modules
ACS800-304 and ACS800-704 when equipped with similar auxiliary devices.

Maintenance intervals
If installed in an appropriate environment, the unit requires very little maintenance.
This table lists the routine maintenance intervals recommended by ABB.

Interval Maintenance Instruction

Every year Cleanliness check See Checking the cleanliness on

page 63.

Every 3 years Quick connector check See Checking the input power
and cleaning connections and DSU quick connector
on page 64.

Every 6 years Cooling fan change See Changing the fan on page 65.

Consult your local ABB Service representative for more details on the maintenance.
On the Internet, go to http://www.abb.com/drives and select Drive Services –
Maintenance and Field Services.

Checking the cleanliness

WARNING! Read and follow the instructions in ACS800 Multidrive Safety

Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.

• Check the cleanliness of the cabinet and the surroundings.

• Check the inlet and outlet air filters of the cabinet. Change when necessary. See
Replacing the air filters on page 64. For the correct filter types, see ACS800-304
and ACS800-704 technical data.
• Check the interior of the cabinet. Clean the interior when necessary. Use a soft
brush and a vacuum cleaner.
• Check and clean the module heatsink when necessary. See Cleaning the
heatsink on page 64.
• Check and clean the module fan when necessary. Remove the fan, lock the shaft
and blow the fan clean using compressed air. See Changing the fan on page 65.

Maintenance
64

Cleaning the heatsink

The heatsink fins pick up dust from the cooling air. The drive runs into
overtemperature faults if the heatsink is not clean. Clean the heatsink when
necessary as follows:

WARNING! Read and follow the instructions given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.

• Remove the module. See chapter Electrical installation, page 55.

• Remove the cooling fan. See Changing the fan on page 65.
• Blow dry and clean compressed air from top to bottom through the heatsink.
Simultaneously, use a vacuum cleaner at the air inlet to trap the dust.
Note: Prevent the dust from entering adjoining equipment.
• Replace the cooling fan.
• Replace the module.

Replacing the air filters

WARNING! Read and follow the instructions given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.

• Open the cabinet doors.

• The inlet (door) filters: Remove the fastener(s) at the top of the grille, then lift the
grille and pull it away from the door. The outlet (roof) filter in IP54 units has a
similar mechanism. IP22 units do not have outlet filters.

Checking the input power connections and DSU quick connector

WARNING! Read and follow the instructions given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.

• Remove the module from cabinet. See chapter Electrical installation, page 55.
• Check the tightening torques of the input power terminals. See chapter ACS800-
304 and ACS800-704 technical data, page 98.
• Clean all contact surfaces of the quick connector and apply some antioxidant joint
compound on them.
• Replace the module.

Maintenance
 65

Fan
The life span of the cooling fan is about 60 000 hours. The actual life span depends
on the running time and load of the fan, ambient temperature and dust
concentration.
Replacement fans are available from ABB. Do not use other than ABB specified
spare parts.

Changing the fan

WARNING! Read and follow the instructions given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.

• Open the cabinet doors.

• Loosen the screw tightening the fan frame against the module. (1)
• Disconnect the fan power cable plug. (2)
• Pull the fan out. (3)
• Install a new fan in reverse order.

Removing the fan

Maintenance
66

Changing the DSU module

WARNING! Read and follow the instructions given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.

• See chapter Electrical installation, page 55.

Redundancy (Reduced run capacity)

If one of the parallel-connected modules must be taken out of the cabinet for service,
it is possible to continue operation using the remaining modules at reduced power.
Follow the steps below.

WARNING! Read and follow the instructions in ACS800 Multidrive Safety

Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.

• Extract the module to be serviced from cabinet. Follow the directions given in
chapter Electrical installation, page 55.
• Fasten the air baffle plate (provided with the unit) to the top module guide to block
the airflow through the empty module bay.
• Readjust the current output signal scaling of the DSSB board if meters are
connected. See chapter Hardware description, page 28.
• Reconnect the module after service in reverse order.

Maintenance
 67

Fault Tracing

What this chapter contains

This chapter instructs how to interpret the fault indications of the diode supply unit.
The information is valid for cabinet-installed DSU types ACS800-307 and
ACS800-507, and for modules ACS800-304 and ACS800-704 when equipped with
similar auxiliary devices.

Status, fault and warning LEDs on module cover and on the external
control board (DSSB)

LEDs on DSU module cover LEDs on the control board (DSSB)

, 0 , m 0 0 m, 0 m m m m

D C F u s , 0 e 0 , 0m F ,0 m m
0 ma m i l m u r e P o w e r
F a n F , a 0 0 i l mu rm e F a n F u ll S p e e d
,0 m m

O v e r T e m p F , 0a 0 i l m u m r e O v e rT e m p W a r n in g
P h a s e L 1 .1 M i, 0 s 0 s m i n m g P h a s e L 1 .2 M is s in g
P h a s e L 2 .1 M is s in g P h a s e L 2 .2 M is s in g
,0 m m
,0 m m
,1 3 m m

P h a s e L 3 .1 M is s in g P h a s e L 3 .2 M is s in g
C o d e : 6 x 4 x 6 x 9 x 4 x x8 x 8 x 3
, 0 0 ,m 0 m m m

LED Cause What to do

LEDs on DSU module cover
DC Fuse Failure DC fuse blown. Change DC fuse.
Power Blinking: DSU module contactor is off or DSU is Contactors off: Close contactors.
charging intermediate circuit. Input terminals are Contactors on: Wait until DSU has charged
live and module switch-disconnectors are intermediate circuit (i.e LED illuminates steadily)
switched on. However, unit cannot be loaded yet. and start to load the unit.
On: DSU is in operation and can be loaded; Input Load/control DSU.
terminals are live, module switch-disconnectors
and contactors are on, intermediate circuit
capacitors have been charged.
Fan Failure Cooling fan failure. Change fan.
Fan Full Speed Cooling fan rotates at maximum speed. -
Over Temp Failure DSU has exceeded temperature fault limit. Check ambient temperature. Check cooling air
flows freely. Check fan operation. Check inlet and
outlet air filters. Check heatsink for dust pick-up.
Over Temp DSU has exceeded temperature warning limit. See Over Temp Failure above.
Warning

Fault Tracing
68

LED Cause What to do

Phase L_._ Main circuit AC fuse has blown, or fuse on Change main circuit AC fuse. Change fuse on
Missing DSAB-01C board has blown. DSAB board or DSAB board.
Loose input power terminal. Check and tighten input power terminals.
LEDs on the external control board (DSSB)
FAN FAILURE See Fan Failure above. See Fan Failure above.
SUPPLY MISSING LED blinks and Phase L_._ Missing LED on Change main circuit AC fuse. Change fuse on
module cover blinks: Main circuit AC fuse has DSAB board or DSAB board. Check and tighten
blown, fuse on DSAB-01C board has blown, or input power terminals.
input power terminal is loose.
LED blinks but no Phase L_._ Missing LED on Change blown auxiliary circuit AC fuse. Change
module cover blinks: Auxiliary circuit AC fuse of blown main circuit AC fuse. Check and tighten
diode supply unit has blown, main circuit AC fuse input power terminals.
of branches L1.1, L2.1 or L3.1 of the first DSU
module has blown, or input power terminal is
loose.
LED on: DSU overload or faulty DSSB control Check load. Are all parallel-connected supply
board. modules in place? Decrease load or replace
missing module. Change faulty DSSB board.
OVER TEMP F. See Over Temp Failure above. See Over Temp Failure above.
DC FUSE See DC Fuse Failure above. See DC Fuse Failure above.
EXT. FAULT Digital input indicates external fault. Fix external fault. Check status of digital input.
EM.STOP/OTHER Emergency stop circuit open, or not connected Release emergency stop button. Check
FAULT correctly. connections of emergency stop circuit.
Internal fault detected by DSU control program, Check fuses on circuit boards.
e.g:
- DSU charging failed or exceeded allowed Reset DSU and restart.
duration (5 s.).
- Module contactors do not open, or DSSB board Check operation of contactors (optional). Check
receives false contactor status signal (auxiliary status signal. Check/tighten signal connections.
contact). Replace module (or contactor).
- Module switch-disconnectors do not open/close, Check operation of switch-disconnectors
or DSSB board receives false switch- (optional equipment). Check status signal. Check/
disconnector status signal (auxiliary contact). tighten signal connections. Replace module (or
switch-disconnector.)
EARTH FAULT Load imbalance due to earth (ground) fault Check motor and motor cable. Check there is no
leakage current inside the drive, motor cable or power factor correction capacitors or surge
motor. absorbers connected to the system.
Ensure the function is not tuned too sensitive.
OVER TEMP See Over Temp Warning above. See Over Temp Warning above.
WARN
READY See Power above. See Power above.

Note: A fault indication LED starts blinking after the fault is detected. If the input power is cut off, the
LED on the DSSB board turns off. The DSU module LED keeps blinking until the back-up battery
discharges. Battery discharge time is about five minutes.

Fault Tracing
 69

Ordering codes

What this chapter contains

This chapter lists the types and ordering codes of the diode supply unit components.
The data is valid for DSU modules ACS800-304 and -704 and related accessories.

Type equation table: Cabinet-installed units vs. modules vs. basic

modules
Type of cabinet- Consists of basic modules Type of cabinet- Consists of basic modules
DSU module types DSU module type
installed unit Type Frame installed unit Type Frame
400 V / 6-pulse diode supply unit 400 V / 12-pulse diode supply unit
ACS800-307-0200-3 ACS800-304-0320-7 ACS800-304-0320-7 D3 ACS800-507-0400-3 ACS800-704-0640-7 ACS800-704-0640-7 D4
ACS800-307-0280-3 ACS800-304-0450-7 ACS800-304-0450-7 D3 ACS800-507-0570-3 ACS800-704-0910-7 ACS800-704-0910-7 D4
ACS800-307-0400-3 ACS800-704-0640-7 ACS800-704-0640-7 D4 ACS800-507-0790-3 ACS800-704-1370-7 ACS800-704-0640-7 2×D4
ACS800-307-0570-3 ACS800-704-0910-7 ACS800-704-0910-7 D4 ACS800-507-1050-3 ACS800-704-1810-7 ACS800-704-0910-7 2×D4
ACS800-507-0790-3 ACS800-704-1370-7 ACS800-704-0640-7 2×D4 ACS800-507-1580-3 ACS800-704-2720-7 ACS800-704-0910-7 3×D4
ACS800-507-1050-3 ACS800-704-1810-7 ACS800-704-0910-7 2×D4 ACS800-507-2100-3 ACS800-704-3630-7 ACS800-704-0910-7 4×D4
ACS800-507-1580-3 ACS800-704-2720-7 ACS800-704-0910-7 3×D4 ACS800-507-2630-3 ACS800-704-4540-7 ACS800-704-0910-7 5×D4
ACS800-507-2100-3 ACS800-704-3630-7 ACS800-704-0910-7 4×D4
ACS800-507-2630-3 ACS800-704-4540-7 ACS800-704-0910-7 5×D4
380...500 V / 6-pulse diode supply unit 380...500 V / 12-pulse diode supply unit
ACS800-307-0250-5 ACS800-304-0320-7 ACS800-304-0320-7 D3 ACS800-507-0490-5 ACS800-704-0640-7 ACS800-704-0640-7 D4
ACS800-307-0350-5 ACS800-304-0450-7 ACS800-304-0450-7 D3 ACS800-507-0710-5 ACS800-704-0910-7 ACS800-704-0910-7 D4
ACS800-307-0490-5 ACS800-704-0640-7 ACS800-704-0640-7 D4 ACS800-507-0990-5 ACS800-704-1370-7 ACS800-704-0640-7 2×D4
ACS800-307-0710-5 ACS800-704-0910-7 ACS800-704-0910-7 D4 ACS800-507-1310-5 ACS800-704-1810-7 ACS800-704-0910-7 2×D4
ACS800-307-0990-5 ACS800-704-1370-7 ACS800-704-0640-7 2×D4 ACS800-507-1970-5 ACS800-704-2720-7 ACS800-704-0910-7 3×D4
ACS800-307-1310-5 ACS800-704-1810-7 ACS800-704-0910-7 2×D4 ACS800-507-2630-5 ACS800-704-3630-7 ACS800-704-0910-7 4×D4
ACS800-307-1970-5 ACS800-704-2720-7 ACS800-704-0910-7 3×D4 ACS800-507-3290-5 ACS800-704-4540-7 ACS800-704-0910-7 5×D4
ACS800-307-2630-5 ACS800-704-3630-7 ACS800-704-0910-7 4×D4
ACS800-307-3290-5 ACS800-704-4540-7 ACS800-704-0910-7 5×D4
525...690 V / 6-pulse diode supply unit 525...690 V 12-pulse diode supply unit
ACS800-307-0340-7 ACS800-304-0320-7 ACS800-304-0320-7 D3 ACS800-507-0680-7 ACS800-704-0640-7 ACS800-704-0640-7 D4
ACS800-307-0490-7 ACS800-304-0450-7 ACS800-304-0450-7 D3 ACS800-507-0980-7 ACS800-704-0910-7 ACS800-704-0910-7 D4
ACS800-307-0680-7 ACS800-704-0640-7 ACS800-704-0640-7 D4 ACS800-507-1370-7 ACS800-704-1370-7 ACS800-704-0640-7 2×D4
ACS800-307-0980-7 ACS800-704-0910-7 ACS800-704-0910-7 D4 ACS800-507-1810-7 ACS800-704-1810-7 ACS800-704-0910-7 2×D4
ACS800-507-1370-7 ACS800-704-1370-7 ACS800-704-0640-7 2×D4 ACS800-507-2720-7 ACS800-704-2720-7 ACS800-704-0910-7 3×D4
ACS800-507-1810-7 ACS800-704-1810-7 ACS800-704-0910-7 2×D4 ACS800-507-3630-7 ACS800-704-3630-7 ACS800-704-0910-7 4×D4
ACS800-507-2720-7 ACS800-704-2720-7 ACS800-704-0910-7 3×D4 ACS800-507-4540-7 ACS800-704-4540-7 ACS800-704-0910-7 5×D4
ACS800-507-3630-7 ACS800-704-3630-7 ACS800-704-0910-7 4×D4
ACS800-507-4540-7 ACS800-704-4540-7 ACS800-704-0910-7 5×D4
00093148.XLS Rev H.10

Ordering codes
70

Diode supply units (DSU)

Diode supply units
Order code
DSU module type Contactor and main No contactor, no main
Main switch, no built-in Contactor, no main switch
switch switch
line contactor (option key +0F253+F250)
(option key +F250) (option key +0F253)
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 64651536 64651528 68485151 68483743
ACS800-304-0450-7 64651544 64651552 68485177 68484987
ACS800-704-0640-7 64651510 64651501 68485576 68485282
ACS800-704-0910-7 64690710 64690701 68485703 68485452
ACS800-704-1370-7 68261244 68261252 68611610 68611741
ACS800-704-1810-7 68261261 68261279 68611687 68611750
ACS800-704-2720-7 68261287 68261295 68611695 68611768
ACS800-704-3630-7 68261325 68261333 68611709 68611920
ACS800-704-4540-7 68261341 68261368 68611717 68611938
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 64651510 64651501 68485576 68485282
ACS800-704-0910-7 64690710 64690701 68485703 68485452
ACS800-704-1370-7 68261244 68261252 68611610 68611741
ACS800-704-1810-7 68261261 68261279 68611687 68611750
ACS800-704-2720-7 68261287 68261295 68611695 68611768
ACS800-704-3630-7 68261325 68261333 68611709 68611920
ACS800-704-4540-7 68261341 68261368 68611717 68611938
00093148.XLS Rev H.10

For description on the diode supply unit, see chapters How the diode supply unit
works and Hardware description. For the ratings and no. of DSU modules under
each unit, see ACS800-304 and ACS800-704 technical data. For the illustration and
dimension of one DSU module, see chapter Dimensional drawings.

Main switch-disconnectors/IEC
Switch-disconnectors
DSU module type Qty Type Info Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 OETL1250KV12 50KA(ICW), 1000 V, 1250 A 68506883
ACS800-304-0450-7 1 OETL1250KV12 50KA(ICW), 1000 V, 1250 A 68506883
ACS800-704-0640-7 1 OETL1250KV12 50KA(ICW), 1000 V, 1250 A 68506883
ACS800-704-0910-7 1 OETL1250KV12 50KA(ICW), 1000 V, 1250 A 68506883
ACS800-704-1370-7 1 OETL1600K3 50KA(ICW), 1000 V, 1600 A 35066861
ACS800-704-1810-7 1 OETL1600K3 50KA(ICW), 1000 V, 1600 A 35066861
ACS800-704-2720-7 1 OETL2500KV12 80KA(ICW), 1000 V, 2500 A 10031176
ACS800-704-3630-7 1 OETL3150KV12 80KA(ICW), 1000 V, 3150 A 10031184
ACS800-704-4540-7 1 Must be asked separately 11111110
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 OETL2500KV12 80KA(ICW), 1000 V, 2500 A 10031176
ACS800-704-0910-7 1 OETL2500KV12 80KA(ICW), 1000 V, 2500 A 10031176
ACS800-704-1370-7 1 OETL2500KV12 80KA(ICW), 1000 V, 2500 A 10031176
ACS800-704-1810-7 1 OETL2500KV12 80KA(ICW), 1000 V, 2500 A 10031176
ACS800-704-2720-7 1 OETL2500KV12 80KA(ICW), 1000 V, 2500 A 10031176
ACS800-704-3630-7 1 OETL3150KV12 80KA(ICW), 1000 V, 3150 A 10031184
ACS800-704-4540-7 1 Must be asked separately 11111110
00093148.XLS Rev H.11

Ordering codes
 71

Main switch-disconnectors/UL/CSA
Switch-disconnectors
DSU module type Qty Type Info Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-304-0450-7 1 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-0640-7 1 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-0910-7 1 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-1370-7 1 OETL NF-1600 1600A, 600V, 50KA 68506905
ACS800-704-1810-7 1 OETL NF-1600 1600A, 600V, 50KA 68506905
ACS800-704-2720-7 1 UL disconnectors not available 11111114
ACS800-704-3630-7 1 UL disconnectors not available 11111114
ACS800-704-4540-7 1 UL disconnectors not available 11111114
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 2 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-0910-7 2 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-1370-7 2 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-1810-7 2 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-2720-7 2 OETL NF-1200 1200A, 600V, 50KA 68506891
ACS800-704-3630-7 2 OETL NF-1600 1600A, 600V, 50KA 68506905
ACS800-704-4540-7 2 UL disconnectors not available 11111114
00093148.XLS Rev H.11

UL auxiliary contact OETL

Switch-disconnectors
DSU module type Qty Type Info Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1
ACS800-304-0450-7 1
ACS800-704-0640-7 1
OZXK 2, 2S+2A Auxiliary contact 10000441
ACS800-704-0910-7 1
ACS800-704-1370-7 1
ACS800-704-1810-7 1
ACS800-704-2720-7 1
ACS800-704-3630-7 1 not available
ACS800-704-4540-7 1
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 2
ACS800-704-0910-7 2
ACS800-704-1370-7 2
OZXK 2, 2S+2A Auxiliary contact 10000441
ACS800-704-1810-7 2
ACS800-704-2720-7 2
ACS800-704-3630-7 2
ACS800-704-4540-7 2 not available
00093148.XLS Rev H.11

A separate disconnecting device in the drive cabinet is needed when any of the
following conditions is valid:
• DSU module is not equipped with internal switch-disconnector.
• The drive cabinet is not equipped with withdrawable air circuit breaker or other
disconnecting device.
• The drive AC fuses will be installed inside the drive cabinet and there are no other
disconnecting device to separate them from the AC power line.
The kit contains the switch-disconnector unit, a black handle with ON/OFF (I/O)
indication and a shaft (250 mm for OETL1250KV12 and OETL1600K3, 325 mm for
OETL2500KV12 and OETL3150KV12).
For illustration and dimensions, see chapter Dimensional drawings.

Ordering codes
72

AC fuses
AC fuses / IEC (aR)
DSU module type Qty Type Rating Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 3 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-304-0450-7 3 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-0640-7 6 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-0910-7 6 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-1370-7 12 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-1810-7 12 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-2720-7 18 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-3630-7 24 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-4540-7 30 170M6814 1000 A, 690 V, DIN 3 10030625
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 6 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-0910-7 6 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-1370-7 12 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-1810-7 12 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-2720-7 18 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-3630-7 24 170M6814 1000 A, 690 V, DIN 3 10030625
ACS800-704-4540-7 30 170M6814 1000 A, 690 V, DIN 3 10030625
00093148.XLS Rev H.11

AC fuses / UL (aR)
DSU module type Qty Type Rating Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 3 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-304-0450-7 3 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-0640-7 6 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-0910-7 6 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-1370-7 12 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-1810-7 12 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-2720-7 18 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-3630-7 24 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-4540-7 30 170M4417 700 A, 690 V, 1BN/50 64607383
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 6 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-0910-7 6 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-1370-7 12 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-1810-7 12 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-2720-7 18 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-3630-7 24 170M4417 700 A, 690 V, 1BN/50 64607383
ACS800-704-4540-7 30 170M4417 700 A, 690 V, 1BN/50 64607383
00093148.XLS Rev H.11

AC fuse base
DSU module type Qty Type Rating Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 3 OFASA 3 630 A, 690 V 35009841
ACS800-304-0450-7 3 OFASA 3 630 A, 690 V 35009841
ACS800-704-0640-7 6 OFASA 3 630 A, 690 V 35009841
ACS800-704-0910-7 6 OFASA 3 630 A, 690 V 35009841
ACS800-704-1370-7 12 OFASA 3 630 A, 690 V 35009841
ACS800-704-1810-7 12 OFASA 3 630 A, 690 V 35009841
ACS800-704-2720-7 18 OFASA 3 630 A, 690 V 35009841
ACS800-704-3630-7 24 OFASA 3 630 A, 690 V 35009841
ACS800-704-4540-7 30 OFASA 3 630 A, 690 V 35009841
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 6 OFASA 3 630 A, 690 V 35009841
ACS800-704-0910-7 6 OFASA 3 630 A, 690 V 35009841
ACS800-704-1370-7 12 OFASA 3 630 A, 690 V 35009841
ACS800-704-1810-7 12 OFASA 3 630 A, 690 V 35009841
ACS800-704-2720-7 18 OFASA 3 630 A, 690 V 35009841
ACS800-704-3630-7 24 OFASA 3 630 A, 690 V 35009841
ACS800-704-4540-7 30 OFASA 3 630 A, 690 V 35009841
00093148.XLS Rev H.11

Ordering codes
 73

Fuses protect the input cable and the diode-thyristor bridges of the DSU against
short circuits. Note that in the basic module size D4 there are two bridges in parallel.
Both bridges need to be fed through individual fuses.
For more information on the protections, see ACS800 Multidrive Planning the
Electrical Installation [3AFE64783742 (English)].

AC fuse, 170M6814 AC fuse base

Dimensions
DIN 43 620: Type DIN 1*, DIN 2, DIN 3

Size A B D E F H
1* 69 135 58 45 40 20
2 69 150 71 55 48 26
3 68 150 88 76 60 33
Dimension in mm. A
1mm = 0.0394∑ 1∑ = 25.4mm

Indicator

D
F B

E 6

www.bussmann.com www.abb.com

AC fuse, 170M4417

Dimensions
Flush End Contact: Type -B/-, -BKN/-, -G/-, -GKN/-
Size A B D E F F§ G H
1* 50 51 59 45 M8 fiΩ¡§∑ - 18 UNC-2B 5 ø17
1 50 51 69 53 M8 fiΩ¡§∑ - 18 UNC-2B 8 ø20
2 50 51 77 61 M10 ‹Ω•∑ - 16 UNC-2B 10 ø24
3 51 53 92 76 M12 ⁄Ω™∑ - 13 UNC-2B 10 ø30
§
Valid for fuses type -G/- & -GKN/-
B
NB: B = 65 for Size 2, 1100-1250A Carton Quantity = 4 Carton Weight = 2.40 kg
Size 3, 1600-2000A Carton Quantity = 2 Carton Weight = 1.82 kg
Dimension in mm.
1mm = 0.0394∑ 1∑ = 25.4mm

D
E A

F
E H
www.bussmann.com

Ordering codes
74

Control boards
Control boards
DSSB DSU System Board DSSB door mounting kit
Qty Type Order Code Qty Type Order code
1 DSSB-01 68300746 1 DSSB-01 64754068
00093148.XLS Rev H.10

The DSSB board is the user interface for the DSU control. The board also handles
some basic control functions of the unit. The DSSB DSU System Board kit contains
the board in a metal housing to be installed onto a mounting rail (7.5 x 35 mm /
EN50022). The DSSB door mounting kit includes the board in a metal housing and
accessories for a door mounting (assembly plate, etc.), an on/off/start switch and a
reset button. For more information on the DSSB board, see chapter Hardware
description. For the illustration and dimensions of the kits, see chapter Dimensional
drawings.

Ordering codes
 75

Quick connector kits

Quick connector kits
Insulator kit for quick Dual-cable screw lug
Quick connector kit Quick connector kit for Rittal cabinet
DSU module type connector connector
Qty Type Order code Qty Type Order code Qty Order code Qty Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-304-0450-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
00093148.XLS Rev H.10

DSU module power input cabling, power output cabling (busbars), and the wirings to
the user interface board are all connected to the module through a quick connector.
The basic connector kits consist of one, two or three parallel connectors for the
corresponding module configurations. The kits for the bigger units consist of the
basic kits. Note that max. two parallel DSU modules (and connectors) fit inside one
Rittal cubicle. The contents and dimension of the basic connector kits are shown in
chapter Dimensional drawings.
The plastic snap-on insulator isolates the quick connector input busbars from each
other.
The dual-cable screw lug connectors are needed for installing cables with conductor
sizes 2 × 185…240 mm2. The figure below shows one lug and a busbar it is
connected to.

Ordering codes
76

Air circuit breaker/IEC

Air circuit breakers
IP22-IP54 cover for
Air circuit breaker 230 V Air circuit breaker 115 V
Wagon for breaker breaker (IEC, CSA,
DSU module type (type SACE) (type SACE)
UL)
Qty Info Order code Qty Info Order code Qty Info Order code Qty Order code
400 V / 6-pulse diode supply unit
ACS800-304-0320-7
E3S12, 230VAC, E3S12, 115VAC,
… 1 68483956 1 68564743 1 E3W FP 3P HR 68484472 1 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-1370-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-1810-7 1 68564611 1 68564794 1 E3W FP 3P HR 68484472 1 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-2720-7 1 68564671 1 68564824 1 E3W FP 3P HR 68484472 1 64003259
2500A, 75kVA 2500A, 75kVA
E6V40, 230VAC, E6V40, 115VAC,
ACS800-704-3630-7 1 68564719 1 68564875 1 E6W FP 3P HR 68565987 1 64003259
4000A, 100kVA 4000A, 100kVA
E6V50, 230VAC, E6V50, 115VAC,
ACS800-704-4540-7 1 68564735 1 68564891 1 E6W FP 3P HR 68565987 1 64003259
5000A, 100kVA 5000A, 100kVA
400 V / 12-pulse diode supply unit
ACS800-704-0640-7
E3S12, 230VAC, E3S12, 115VAC,
… 2 68483956 2 68564743 2 E3W FP 3P HR 68484472 2 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-2720-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-3630-7 2 68564611 2 68564794 2 E3W FP 3P HR 68484472 2 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-4540-7 2 68564671 2 68564824 2 E3W FP 3P HR 68484472 2 64003259
2500A, 75kVA 2500A, 75kVA
380...500 V / 6-pulse diode supply unit
ACS800-304-0320-7
E3S12, 230VAC, E3S12, 115VAC,
… 1 68483956 1 68564743 1 E3W FP 3P HR 68484472 1 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-1370-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-1810-7 1 68564611 1 68564794 1 E3W FP 3P HR 68484472 1 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-2720-7 1 68564671 1 68564824 1 E3W FP 3P HR 68484472 1 64003259
2500A, 75kVA 2500A, 75kVA
E6V40, 230VAC, E6V40, 230VAC,
ACS800-704-3630-7 1 68564719 1 68564875 1 E6W FP 3P HR 68565987 1 64003259
4000A, 100kVA 4000A, 100kVA
E6V50, 230VAC, E6V50, 115VAC,
ACS800-704-4540-7 1 68564735 1 68564891 1 E6W FP 3P HR 68565987 1 64003259
5000A, 100kVA 5000A, 100kVA
380...500 V / 12-pulse diode supply unit
ACS800-704-0640-7
E3S12, 230VAC, E3S12, 115VAC,
… 2 68483956 2 68564743 2 E3W FP 3P HR 68484472 2 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-2720-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-3630-7 2 68564611 2 68564794 2 E3W FP 3P HR 68484472 2 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-4540-7 2 68564671 2 68564824 2 E3W FP 3P HR 68484472 2 64003259
2500A, 75kVA 2500A, 75kVA
525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7
E3S12, 230VAC, E3S12, 115VAC,
… 1 68483956 1 68564743 1 E3W FP 3P HR 68484472 1 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-1370-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-1810-7 1 68564611 1 68564794 1 E3W FP 3P HR 68484472 1 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-2720-7 1 68564671 1 68564824 1 E3W FP 3P HR 68484472 1 64003259
2500A, 75kVA 2500A, 75kVA
E3S32, 230VAC, E3S32, 115VAC,
ACS800-704-3630-7 1 68564689 1 68564832 1 E3W FP 3P HR 68484472 1 64003259
4000A, 100kVA 3200A, 150kVA
E6V50, 230VAC, E6V50, 115VAC,
ACS800-704-4540-7 1 68564735 1 68564891 1 E6W FP 3P HR 68565987 1 64003259
5000A, 100kVA 5000A, 150kVA
525...690 V 12-pulse diode supply unit
ACS800-704-0640-7
E3S12, 230VAC, E3S12, 115VAC,
… 2 68483956 2 68564743 2 E3W FP 3P HR 68484472 2 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-2720-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-3630-7 2 68564611 2 68564794 2 E3W FP 3P HR 68484472 2 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-4540-7 2 68564671 2 68564824 2 E3W FP 3P HR 68484472 2 64003259
2500A, 75kVA 2500A, 75kVA
00093148.XLS Rev H.11

Ordering codes
 77

Air circuit breaker/UL/CSA

Air circuit breakers
Air circuit breaker 230 V Air circuit breaker 115 V
Wagon for breaker
DSU module type (type SACE) (type SACE)
Qty Info Order code Qty Info Order code Qty Info Order code
400 V / 6-pulse diode supply unit
ACS800-304-0320-7
… 1 E3S-A12/230V 68462045 1 E3S-A12/115V 68398274 1 E3-AWFPHR3 68474035
ACS800-704-1370-7
ACS800-704-1810-7 1 E3S-A16/230V 68462070 1 E3S-A16/115V 68398282 1 E3-AWFPHR3 68474035
ACS800-704-2720-7 1 E3S-A25/230V 68462142 1 E3S-A25/115V 68398304 1 E3-AWFPHR3 68474035
ACS800-704-3630-7 Not available 11111115 Not available 11111115 Not available 11111117
ACS800-704-4540-7 Not available 11111115 Not available 11111115 Not available 11111117
400 V / 12-pulse diode supply unit
ACS800-704-0640-7
… 2 E3S-A12/230V 68462045 2 E3S-A12/115V 68398274 2 E3-AWFPHR3 68474035
ACS800-704-2720-7
ACS800-704-3630-7 2 E3S-A16/230V 68462070 2 E3S-A16/115V 68398282 2 E3-AWFPHR3 68474035
ACS800-704-4540-7 2 E3S-A20/230V 68462118 2 E3S-A20/115V 68398291 2 E3-AWFPHR3 68474035
380...500 V / 6-pulse diode supply unit
ACS800-304-0320-7
… 1 E3S-A12/230V 68462045 1 E3S-A12/115V 68398274 1 E3-AWFPHR3 68474035
ACS800-704-1370-7
ACS800-704-1810-7 1 E3S-A16/230V 68462070 1 E3S-A16/115V 68398282 1 E3-AWFPHR3 68474035
ACS800-704-2720-7 1 E3S-A25/230V 68462142 1 E3S-A25/115V 68398304 1 E3-AWFPHR3 68474035
ACS800-704-3630-7 Not available 11111115 Not available 11111115 1 Not available 11111117
ACS800-704-4540-7 Not available 11111115 Not available 11111115 1 Not available 11111117
380...500 V / 12-pulse diode supply unit
ACS800-704-0640-7
… 2 E3S-A12/230V 68462045 2 E3S-A12/115V 68398274 2 E3-AWFPHR3 68474035
ACS800-704-2720-7
ACS800-704-3630-7 2 E3S-A16/230V 68462070 2 E3S-A16/115V 68398282 2 E3-AWFPHR3 68474035
ACS800-704-4540-7 2 E3S-A20/230V 68462118 2 E3S-A20/115V 68398291 2 E3-AWFPHR3 68474035
525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7
… 1 E3S-A12/230V 68462045 1 E3S-A12/115V 68398274 1 E3-AWFPHR3 68474035
ACS800-704-1370-7
ACS800-704-1810-7 1 E3S-A16/230V 68462070 1 E3S-A16/115V 68398282 1 E3-AWFPHR3 68474035
ACS800-704-2720-7 1 E3S-A25/230V 68462142 1 E3S-A25/115V 68398304 1 E3-AWFPHR3 68474035
ACS800-704-3630-7 Not available 11111115 Not available 11111115 1 Not available 11111117
ACS800-704-4540-7 Not available 11111115 Not available 11111115 1 Not available 11111117
525...690 V 12-pulse diode supply unit
ACS800-704-0640-7
… 2 E3S-A12/230V 68462045 2 E3S-A12/115V 68398274 2 E3-AWFPHR3 68474035
ACS800-704-2720-7
ACS800-704-3630-7 2 E3S-A16/230V 68462070 2 E3S-A16/115V 68398282 2 E3-AWFPHR3 68474035
ACS800-704-4540-7 2 E3S-A20/230V 68462118 2 E3S-A20/115V 68398291 2 E3-AWFPHR3 68474035
00093148.XLS Rev H.11

The withdrawable air circuit breaker makes and breaks the normal load current,
protects the circuit against short circuit and overload, and disconnects it from power
supply (when pulled out). The main features are:
• rated voltage: 690 VAC
• rated current: 1250…5000 A. See table above.
• rated breaking capacity under short circuit Icu: 75…100 kA. See table above.
• version: withdrawable (disconnects when pulled out)
• busbar orientation: rear horizontal busbars
• number of busbar poles: 3

Ordering codes
78

• dimensions [mm]: H: 461, D:423.5, W: 432

• weight: 104 kg.
For more information on the breaker and the wagon for the breaker, see SACE
Emax Installation, service, and maintenance instructions for low voltage air circuit
breakers (ITSCB 601933/001 it-en 6-99). The document is available from http://
www.abb.com. Untick “Search Web pages (HTML) only” when using the search
function.
Consult a local ABB representative for the dimensions of the breaker IP cover.

RFI line filter

RFI line filter
Filter
DSU module type
Qty Type Order code
400 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0450-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0640-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0910-7 1 B84143-B1000-S80, 1000A 500V 68257590
380...500 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0450-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0640-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0910-7 1 B84143-B1000-S80, 1000A 500V 68257590
525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0450-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0640-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0910-7 1 B84143-B1000-S80, 1000A 500V 68257590
00093148.XLS Rev H.11

The RFI line filter suppresses conductive emission of the drive effectively. To fulfil the
first environment requirements of the European EMC Product Standard (EN 61800-3
+ A11) the drives equipped with ACS800-304 and ACS 800-704 supply modules
need to have the filter installed. There are also other items to consider such as
cabinet construction, cable selection, etc. For more information on European EMC
requirements, see ABB Guide no. 3 EMC Compliant Installation and Configuring the
Power Drive System [3AFE61348280 (English)] and ACS800 Multidrive Modules
Planning the Cabinet Installation [3AFE64783572 (English)]. For a list of items to
consider in EMC compliant installation of a cabinet-installed ACS800 multidrive, see
also ACS800 Multidrive Planning the Electrical Installation [3AFE64783742
(English)].
The main features of the B84123-B1000-S80 line filter are:
• rated voltage: 520 VAC (three phase)
• rated frequency: 50/60 Hz
• rated current: 1000 A
• leakage current: < 40 mA
• dimensions [mm]: W: 260 mm, H: 410, D: 140

Ordering codes
 79

Note: It is not allowed to use this line filter in an IT (ungrounded) power system.

For dimensional drawings and other information on the filter, see the manufacturer’s
homepage at http://www.epcos.com.

Disconnector coupling mechanism

Disconnector coupling mechanism
Mechanism Mechanism for Rittal cabinet
DSU module type
Qty Info Order code Qty Info Order code
400 V, 380...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
400 V, 380...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
00093148.XLS Rev H.10

The coupling mechanism couples the disconnectors of the parallel DSU modules
together. Thus all disconnectors can be operated by one handle connected to any of
the modules. The figure below shows the mechanism for two disconnectors.

The mechanism is fastened to inner back

wall of the cabinet. There is one shaft per
module. The shaft is coupled to the
disconnector control mechanism of the
module when the module is installed in the
cabinet.

Note: Three modules do not fit inside one Rittal cubicle. Therefore the mechanism
for three disconnectors cannot be used in Rittal installations.

Ordering codes
80

Disconnector operating handle

Disconnector operating handle
Operating handle Operating handle for Rittal cabinet
DSU module type
Qty Info Order code Qty Info Order code
400 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-304-0450-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
400 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
00093148.XLS Rev H.10

The two-position operating handle controls the switch disconnector(s) of the DSU
module. The handle can be locked to open position.
The handle is to be installed onto the door. It mounts onto the axle of the switch
disconnector that protrudes through the module front plate.

Installation accessories kits

Installation accessories kits
Accessories kit Accessories kit for Rittal cabinet
DSU module type
Qty Info Order Code Qty Info Order Code
400 V, 385...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-304-0450-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2×D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×D4 + 3×D4 68327229 1 2×2×D4 + 1×D4 68327041
400 V, 385...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2×D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×D4 + 3×D4 68327229 1 2×2×D4 + 1×D4 68327041
00093148.XLS Rev H.10

The installation accessories kits include top and bottom supports for the DSU
module(s). The figures below illustrate the contents. For the dimensions, consult a
local ABB representative.

Ordering codes
 81

Generic accessories kits

Accessories kits for Rittal cabinet

68312710

Ordering codes
82

Air inlet/outlet kits for IP20 and IP21 installations

Air inlet/outlet kits for IP20 installations
Air outlet/inlet kit IP20 EMC1)
Air outlet/inlet kit IP20 EMC1)
DSU module type for Rittal cabinet
Qty Info Order Code Qty Info Order Code
400 V, 385...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-304-0450-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260817
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239460
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
400 V, 385...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260817
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
00093148.XLS Rev H.11
1) When the kit is properly installed, it meets the EMC Directive requirements in second environment.

Ordering codes
 83

The table below shows the contents of IP20 air inlet/outlet kits and the aperture
sizes.
Kit For… Contents of 1 kit Order code

400 mm wide
cubicle.
Aperture size: 1 pc grille (metallic) 68239478
274 × 526 mm
(10.8” × 20.7”)

600 mm wide
cubicle.
Aperture size: 1 pc grille (metallic) 68239460
471 × 504 mm
(18.54” × 19.84”)
IP20 air inlet/
outlet kit,
unfiltered

800 mm wide
cubicle.
Aperture size: 1 pc grille (metallic) 68259827
671 × 522 ×mm
(26.42“ × 20.54”)

400 + 600 mm wide

68239478 + 68239460 68260817
cubicles
400 + 2×600 mm
68239478 + 2×68239460 68328705
wide cubicles
600 + 800 mm wide
68239460 + 68259827 68328691
cubicles

Ordering codes
84

Air inlet and outlet kits for IP22 and IP42 installations

Air inlet kits for IP22 and IP42 installations

Air inlet kits for IP22 and IP42 installations
Air inlet kit IP42 EMC1) Air inlet kit IP42 EMC for Rittal cabinet 1)
DSU module type
Qty Info Order Code Qty Info Order Code
400 V, 385...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-304-0450-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
400 V, 385...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
00093148.XLS Rev F
1) When the kit is properly installed, it meets the EMC Directive requirements in second environment.

Air outlet kits for IP22 and IP42 installations

Air outlet kits for IP22 and IP42 installations
Air outlet kit IP21/42 roof for Rittal
Air outlet kit IP21/42 roof
DSU module type cabinet
Qty Info Order Code Qty Info Order Code
400 V, 385...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 400 mm 68328128 1 400 mm 68328110
ACS800-304-0450-7 1 400 mm 68328128 1 400 mm 68328110
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 68328110
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 68328110
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
400 V, 385...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 68328110
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 68328110
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
00093148.XLS Rev H.10

Ordering codes
 85

Generic/Rittal IP22/42 inlet and outlet kits, 400 mm cubicle

Ordering codes
86

Generic/Rittal IP22/42 inlet and outlet kits, 600 mm cubicle

Ordering codes
 87

Generic IP22/42 inlet and outlet kits, 800 mm cubicle

Ordering codes
88

Air inlet and outlet kits for IP54 installations

Air inlet kits for IP54 installations

Air inlet kits for IP54 installations
Air inlet kit IP 54 EMC1) Air inlet kit IP 54 EMC1) for Rittal cabinet
DSU module type
Qty Type Info Order code Qty Type Info Order code
400 V, 385...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 400 mm 1×D3/D4 68327806 1 400 mm 1×D3/D4 68327806
ACS800-304-0450-7 1 400 mm 1×D3/D4 68327806 1 400 mm 1×D3/D4 68327806
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327806 1 400 mm 1×D3/D4 68327806
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327806 1 400 mm 1×D3/D4 68327806
ACS800-704-1370-7 1 600 mm 2×D4 68327822 1 600 mm 2×D4 68327822
ACS800-704-1810-7 1 600 mm 2×D4 68327822 1 600 mm 2×D4 68327822
ACS800-704-2720-7 1 800 mm 3×D4 68328462 1 400+600 1×D3/D4+2×D4 68327890
ACS800-704-3630-7 2 600+600 2×D4 68327822 2 600+600 2×D4 68327822
ACS800-704-4540-7 1 600+800 2×D4 + 3×D4 68328471 1 400+2x600 2×2×D4 + 1×D4 68327903
400 V, 385...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327806 1 400 mm 1×D3/D4 68327806
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327806 1 400 mm 1×D3/D4 68327806
ACS800-704-1370-7 1 600 mm 2×D4 68327822 1 600 mm 2×D4 68327822
ACS800-704-1810-7 1 600 mm 2×D4 68327822 1 600 mm 2×D4 68327822
ACS800-704-2720-7 1 800 mm 3×D4 68328462 1 400+600 1×D3/D4+2×D4 68327890
ACS800-704-3630-7 2 600+600 2×D4 68327822 2 600+600 2×D4 68327822
ACS800-704-4540-7 1 600+800 2×D4 + 3×D4 68328471 1 400+2x600 2×2×D4 + 1×D4 68327903
00093148.XLS Rev H.10
1) When the kit is properly installed, it meets the EMC Directive requirements in second environment

Air outlet kits for IP54 installations/IEC

Air outlet kits for IP54 installations/IEC1)
Air outlet kit IP54 roof fan Air outlet kit IP54 roof fan for Rittal cabinet
DSU module type
Qty Type Info Order Code Qty Type Info Order Code
400 V, 385...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-304-0450-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 400 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×D4 + 3×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
400 V, 385...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 800 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×D4 + 3×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
00093148.XLS Rev H.10
1) Fan supply voltage is 230 V.

Ordering codes
 89

Air outlet kits for IP54 installations/UL/CSA

Air outlet kits for IP54 installations/UL/CSA1)
Air outlet kit IP54 roof fan Air outlet kit IP54 roof fan for Rittal cabinet
DSU module type
Qty Type Info Order Code Qty Type Info Order Code
400 V, 385...500 V, 525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 1 400 mm 1×D3/D4 3AUA0000045935 1 400 mm 1×D3/D4 3AUA0000045935
ACS800-304-0450-7 1 400 mm 1×D3/D4 3AUA0000045935 1 400 mm 1×D3/D4 3AUA0000045935
ACS800-704-0640-7 1 400 mm 1×D3/D4 3AUA0000045935 1 400 mm 1×D3/D4 3AUA0000045935
ACS800-704-0910-7 1 400 mm 1×D3/D4 3AUA0000045935 1 400 mm 1×D3/D4 3AUA0000045935
ACS800-704-1370-7 1 600 mm 2×D4 3AUA0000045936 1 600 mm 2×D4 3AUA0000045936
ACS800-704-1810-7 1 600 mm 2×D4 3AUA0000045936 1 600 mm 2×D4 3AUA0000045936
ACS800-704-2720-7 2 400 mm 3×D4 3AUA0000045935 1 600+400 1×D3/D4+2×D4 3AUA0000046039
ACS800-704-3630-7 2 600+600 2×D4 3AUA0000045936 2 600+600 2×D4 3AUA0000045936
ACS800-704-4540-7 1 800+600 2×D4 + 3×D4 3AUA0000046041 1 600+600+400 2×2×D4 + 1×D4 3AUA0000046041
400 V, 385...500 V, 525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 1 400 mm 1×D3/D4 3AUA0000045935 1 400 mm 1×D3/D4 3AUA0000045935
ACS800-704-0910-7 1 400 mm 1×D3/D4 3AUA0000045935 1 400 mm 1×D3/D4 3AUA0000045935
ACS800-704-1370-7 1 600 mm 2×D4 3AUA0000045936 1 600 mm 2×D4 3AUA0000045936
ACS800-704-1810-7 1 600 mm 2×D4 3AUA0000045936 1 600 mm 2×D4 3AUA0000045936
ACS800-704-2720-7 2 800 mm 3×D4 3AUA0000045935 1 600+400 1×D3/D4+2×D4 3AUA0000046039
ACS800-704-3630-7 2 600+600 2×D4 3AUA0000045936 2 600+600 2×D4 3AUA0000045936
ACS800-704-4540-7 1 800+600 2×D4 + 3×D4 3AUA0000046041 1 600+600+400 2×2×D4 + 1×D4 3AUA0000046041
00093148.XLS Rev H.11
1) Fan supply voltage is 115 V.

Ordering codes
90

Generic/Rittal IP54 inlet and outlet kits for a 400 mm wide cubicle

Ordering codes
 91

Generic/Rittal IP54 inlet and outlet kits for a 600 mm wide cubicle

Ordering codes
92

Generic IP54 inlet and outlet kits for a 800 mm wide cubicle

Ordering codes
 93

ACS800-304 and ACS800-704 technical data

What this chapter contains

This chapter contains the technical data for diode supply modules ACS800-304 and
ACS800-704.

Ratings
Diode supply unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
400 V / 6-pulse diode supply unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 198 183 335 175 280 147
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 283 262 480 251 400 210
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
400 V / 12-pulse diode supply unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
380...500 / 6-pulse diode supply unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 247 229 335 219 280 183
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 353 327 480 314 400 262
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
380...500 V / 12-pulse diode supply unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
525...690 V / 6-pulse diode supply unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 341 316 335 303 280 253
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 488 452 480 434 400 361
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361

ACS800-304 and ACS800-704 technical data

94

Diode supply unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
525...690 V / 12-pulse diode supply unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361
00184674.xls / A

Nominal ratings
Icont.max continuous rms input (AC) or output (DC) current. No overload capability at 40°C.
Imax maximum output current. Available for 10 s at start, otherwise as long as allowed by module temperature.
Pcont.max nominal output power
Light-overload use (10% overload capability) ratings
IN continuous rms current. 10% overload is allowed for one minute every 5 minutes.
PN output power in light overload use
Heavy-duty use (50% overload capability) ratings
Ihd continuous rms current. 50% overload is allowed for one minute every 5 minutes.
Phd output power in heavy duty-use

AC fuses
Check that the operating time of the fuse is below 0.5 seconds. The operating time
depends on the fuse type (e.g. gG, T or aR), supply network impedance and the
cross-sectional area, material and length of the supply cable. In case the 0.5
seconds operating time is exceeded with gG or T fuses, ultrarapid (aR) fuses will in
most cases reduce the operating time to an acceptable level. The fuses must be of
the “non-time delay” type. See also ACS800 Multidrive Planning the Electrical
Installation [3AFE64783742 (English)].
Note 1: Larger fuses must not be used.
Note 2: Fuses from other manufacturers can be used if they meet the ratings.
Note 3: The recommended fuses are for branch circuit protection per NEC as
required for the UL approval.
Note 4: Use one fuse per each input terminal of the DSU module (i.e. six fuses per
D4 module, three fuses per D3 module).
AC fuse (aR) / IEC AC fuse base / IEC AC fuse (aR) / UL
Type 170M6814 OFASA 3 170M4417
Rating 1000 A, 690 V, DIN 3 630 A, 690 V 700 A, 690 V, 1BN/50

Internal DC fuses
All DSU modules: Bussmann screw fuse, 170M 4417, 700 A / 690 V, 1BN/50

Fuses for the main circuit voltage measurement circuits

Fuse for the input voltage AC voltage measurement and intermediate circuit DC
voltage measurement: 170M4823, 25 A / 1000 V.

ACS800-304 and ACS800-704 technical data

 95

Input cable lugs

The table below defines the cable lugs for connecting cables to the DSU module
quick connector.
Conductor size Max. no. and size of cable lugs per Lug hole Bolt Tightening
one phase busbar torque
IEC Cabling
< 150 mm2 2 × 150 mm2 1 × 11 M10 40 Nm
185…240 mm2 OL 2 × 185-240 1) - - 15 Nm
USA Cabling
300…350 MCM 2 × 350 MCM 2 × 1 3/4” 7/16” 30 lbf.ft
(00129648.doc / A)

1)
Dual-cable screw lug. Included in delivery as standard.

Dimensions, noise, losses, inductance, and air flow

Module type Height Width Depth Weight Noise Ploss L Uloss (50Hz) Uloss (60Hz) Air flow
[mm] [mm] [mm] [kg] [dB] [kW] [uH] [%] [%] [m3/h]
UN = 400 V (Range 380…415 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.5% 3.0% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.7% 3.3% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
UN = 500 V (Range 380…500 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.0% 2.4% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.2% 2.6% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
UN = 690 V (Range 525…690 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 1.4% 1.7% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 1.6% 1.9% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
00158760.xls / Rev B
1) Cable connections to the quick connector require additional space behind the module.

ACS800-304 and ACS800-704 technical data

96

Input power connection

Supply voltage 380…690 VAC 3-phase ± 10%
Frequency 45…65 Hz
Imbalance Maximum 3% of nominal phase-to-phase voltage
Rated short-time withstand 50 kA: - cabinet-installed supply unit (ACS800-307) with grounding switch
current Icw , 1s (IEC 60439-1) 65 kA: - supply module equipped with the AC fuses specified by ABB
Rated conditional short- - cabinet-installed supply unit (ACS800-307) without grounding switch
circuit current (IEC 60439-1)
Short-circuit current US and Canada: The cabinet-installed supply unit (ACS800-307) which is not equipped
protection (UL 508C, with a grounding switch is suitable for use on a circuit capable of delivering not more than
CSA C22.2 No. 14-5) 100,000 symmetrical amperes (rms) at 600 V maximum.
Power factor cosphi 1 = 0.97 (fundamental), 0.93…0.95 (total)

Efficiency > 98%

Degree of Plain module: IP20, Cabinet: IP20, IP21, IP22, IP42 or IP54

Protection

Ambient conditions
The unit is to be used in a heated indoor controlled environment.
Operation Storage Transportation
Altitude above sea level 0…1000 m - -
1000…2000: 1% derating for - -
every 100 m
Max. 4000 m ASL
Temperature 0…+50°C, no frost allowed -40…+70°C -40…+70°C
+40…+50°C derating 1% /
1°C above 40°C
Relative humidity 5…95%, no condensation 5…95% 5…95%
allowed
Vibration (IEC 60068-2-6) 10…58 Hz, 0.075 mm
displacement amplitude
58…150 Hz 10 m/s2
Vibration (Marine 3…13.8 Hz 1.0 mm
Classification, DNV) displacement amplitude
13.8…100 Hz 7 m/s2
Shock (IEC-60068-2-6) Not allowed max. 100 m/s2 18 ms max. 100 m/s2 18 ms
Free fall (IEC-60068-2-6) Not allowed 25 mm 25 mm
Atmospheric pressure 70 to 106 kPa 70 to 106 kPa 60 to 106 kPa
(0.7 to 1.05 atmospheres) (0.7 to 1.05 atmospheres) (0.6 to 1.05 atmospheres)
Contamination (IEC-721-3-3) Class 3C2 - chemical gases Class 1C2 - chemical gases Class 2C2 - chemical gases
Class 3S2 - solid particles Class 1S2 - solid particles Class 2S2 - solid particles

Cooling
Method Centrifugal fan, speed controlled according to cooling element temperature
Max. 190 l/s, noise < 65 dB
Free space See dimensional drawings
Air flow See type specific figures
Net air inlet / module 0.117 m2 (IP20)
Net air outlet / module 0.065 m2 (IP20)

ACS800-304 and ACS800-704 technical data

 97

Recommended IP22/42 filter AIR TEX G-150 by Luftfilter

material
Recommended IP54 filter airComp 300-50 (47 mm) by Luftfilter
material
Average temperature rise of < 29°C
cooling air

Materials
Module enclosure 2 mm sheet steel
Flat busbars Tin plated copper or aluminium
Fire safety of materials Insulating materials & non-metallic items: Mostly self-extinctive
(IEC-332-1)
Package Plywood. Bands PP or steel.
Disposal According to the general ABB drives specification

Standards
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].

Markings
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].

Product protection in the USA

This product is protected by one or more of the following US patents

4,920,306 5,301,085 5,463,302 5,521,483 5,532,568 5,589,754

5,612,604 5,654,624 5,799,805 5,940,286 5,942,874 5,952,613
6,094,364 6,147,887 6,175,256 6,184,740 6,195,274 6,229,356
6,252,436 6,265,724 6,305,464 6,313,599 6,316,896 6,335,607
6,370,049 6,396,236 6,448,735 6,498,452 6,552,510 6,597,148
6,600,290 6,741,059 6,774,758 6,844,794 6,856,502 6,859,374
6,922,883 6,940,253 6,934,169 6,956,352 6,958,923 6,967,453
6,972,976 6,977,449 6,984,958 6,985,371 6,992,908 6,999,329
7,023,160 7,034,510 7,036,223 7,045,987 7,057,908 7,059,390
7,067,997 7,082,374 7,084,604 7,098,623 7,102,325 7,109,780
7,164,562 7,176,779 7,190,599 7,215,099 7,221,152 7,227,325
7,245,197 7,250,739 7,262,577 7,271,505 7,274,573 7,279,802
7,280,938 7,330,095 7,349,814 7,352,220 7,365,622 7,372,696
7,388,765 D503,931 D510,319 D510,320 D511,137 D511,150
D512,026 D512,696 D521,466 D541,743S D541,744S D541,745S
D548,182S D548,183S

Other patents pending

ACS800-304 and ACS800-704 technical data

98

Transformer for 12-pulse supply

According to IEC60076-1 (1993+A1:1999).
Connection Dy 11 d0 or Dyn 11 d0
Phase shift between 30° electrical
secondaries
Voltage difference between < 0.5%
secondaries
Short-circuit impedance of > 5%
secondaries
Short-circuit impedance < 10% of the percentage impedance
difference between
secondaries
No grounding of the secondaries allowed. Static shield recommended.

Tightening torques for power connections (N·m)

Screw Soft aluminium Alloyed aluminium
and copper
M5 3.5 3.5
M6 6 9
M8 17 20
M10 35 40
M12 55 70
M16 130 180 Multidrive Modules Inst. Manual [3BFE 64119010 (English)]

Cable length in emergency stop circuit

No. of parallel DSU Max. length of cable Max. length of cable Max. no. of em. stop
modules (1.5 mm2) (2.5 mm2) buttons in series
1 3300 m 5500 m 50
5 575 m 960 m 50

ACS800-304 and ACS800-704 technical data

 99

Dimensional drawings

What this chapter contains

This chapter shows dimensions of the ACS800-304 and ACS800-704 diode supply
modules and accessories.

Module fixing hole sizes

Holes at top of front cover (2 pcs): Ø10.5 mm [0.4”]
Holes at bottom of back cover (2 pcs): Ø 11.5 [0.5”]. Note: Bottom back cover fixing
is required only when installed on a vibrating base e.g. in marine applications, etc.

Flat cables
The cable lengths are the same in ABB and Rittal Cabinets.

1 IDC header
plug
2 IDC-socket
3000 mm (118.1 in.)
3 Flat cable
30 mm 80 mm
(1.2 in.) 2890 mm (113.8 in.) (3.1 in.) 4 Shield

wire nr 1

F C -4 0 P

4
3
2
1

Cable CAB-X101

1 IDC header
plug
2 IDC-socket
3400 mm (133.9 in.)
385 mm (15.2 in.) 3015 mm (118.7 in.)
3 Flat cable
30 mm 30 mm 30 mm 80 mm
(1.2 in.) 325 mm (12.8 in.) (1.2 in.) (1.2 in.) 2905 mm (114.4 in.) (3.1 in.)
wire nr 1
F C -4 0 P

3
2
1 1

Cable CAB-X102

Dimensional drawings
100

1 IDC header
plug
3400 mm (133.9 in.) 2 IDC-socket
385 mm (15.2 in.) 385 mm (15.2 in.) 3200 mm (126.0 in.)
30 mm 325 mm 30 mm 30 mm 325 mm 30 mm 30 mm 3090 mm 80 mm
3 Flat cable
(1.2 in.) (12.8 in.) (1.2 in.) (1.2 in.) (12.8 in.) (1.2 in.) (1.2 in.) (121.7 in.) (3.1 in.)
wire nr 1

F C -4 0 P
3
2
1 1 1

Cable CAB-X103

1 IDC header plug

2 IDC-socket
3 Flat cable
1500 mm (59 in.) 4 Shield
50 mm (2.0 in.)
30 mm 80 mm
(1.2 in.) 1340 mm (53 in.) (3.1 in.)

wire nr 1
Flat cable (40 wires)
F C -4 0 P

4
3
2
1 1

Cable CAB-X500
The cables CAB-X10x are used to connect the DSU modules to the cable CABX500,
which connects to the DSSB board.

CAB-X500 DSSB

CAB-X101
CAB-X102

DSU DSU DSU

Dimensional drawings
 101

DSU module

Dimensional drawings
102

DSU Module and quick connector

Dimensional drawings
 103

DSU Module and quick connector

Dimensional drawings
104

Quick connector

Dimensional drawings
 105

Quick connector for Rittal cabinet

Dimensional drawings
106

Two parallel quick connectors

Dimensional drawings
 107

Three parallel quick connectors

Dimensional drawings
108

Main switch-disconnectors
All measures are in mm. 1 mm = 0.03936996 in.

OETL1250KV12
104 9x17 72
14
2 x OZXK_ 15
12 122

95
200 I 190
Ø66 O 254 372
120
333
212
145

39,5
S00129C

12 40 50 20
23 59 71,5 83,5 80
125
353 12,5
61 255...325 378

OETL1600K3
OETL-NF1200P
104 72

Ø9 14
0...8 x OZXK_
15
122
12

95 9
200 I 190
Ø66 120 O 254 372
333
212
145
120

39,5
S00503B

20
29 16 40 24,5 59 90 50
59 125 52,5 298
61 255...325 363

OETL2500KV12 & OETL3150KV12

OETL 3150KV12
9x17
14
0...8 x OZXK_ 15
12

95
200 I 190
∅68
O 254 372
120
333
145 212

39,5

40 50 20
S00130B

16
16 186 62 71,5 83,5 139
271 418 12,5
100 340...535 443

Dimensional drawings
 109

OETL NF-1200

5.75
146
10.47
266 5.20
132

1.10 1.97
28 50
0.55
14

0.35 DIA.
9 0.59
15

0.47
12

19.21 14.65
488 372
7.48
190 8.35
212
3.74
95

1.56
39.5

3.54 0.79
20 0.63
90 16
1.57
40
0.94 8.19 11.73 15.27 4.92
208 298 388
24 125
(2 Pole) (3 Pole) (4 Pole)

10.71 14.25 17.80

272 362 452
(2 Pole) (3 Pole) (4 Pole) 00.00 Inches
00.00 [Millimeters]

Dimensional drawings
110

OETL NF-1600

0.55 DIA.
14
3.94
0.47 DIA. 100
12
1.97 1.28 0.79
50 32.5 20

1.38 1.58
35 40
0.35 DIA.
9

0.47
12

25.28 21.50
642 546
7.48 8.35
190 212

3.74
95

5.47
139 4.41 0.59
112 15
10.12 15.59 21.06
0.94 257 396 535
24 2-pole 3-pole 4-pole 10.67
271
12.63 18.11 23.58
321 460 599
2-pole 3-pole 4-pole

00.00 Inches
00.00 [Millimeters]

Dimensional drawings
 111

DSSB board

Dimensional drawings
112

DSSB door mounting kit

Sheet 1

Dimensional drawings
 113

Sheet 2

Dimensional drawings
114

Dimensional drawings
 115

Circuit diagrams of the DSU module

What this chapter contains

This chapter contains the circuit diagrams of the ACS800-704 DSU modules.

Note: The connections of the external DSSB board are not shown here. See chapter
Example circuit diagrams.

Circuit diagrams of the DSU module

116

Circuit diagrams of the DSU module

 117

Circuit diagrams of the DSU module

118

Circuit diagrams of the DSU module

 119

Example circuit diagrams

What this chapter contains

This chapter contains example circuit diagrams of a cabinet-installed drive with a
diode supply unit. The installation includes:
• a twelve-pulse connected DSU module (ACS800-507) with optional integrated
main contactors. Also the AC fuses for protecting the input cable and module
diode bridges are visible, drawn in dashed lines.
• two R8i size inverter modules
• the main operating devices: a three-position operating switch, a reset button and
an emergency stop button
• an auxiliary circuit main switch with fuses
• an auxiliary voltage transformer (e.g. power supply of the inverter module cooling
fans)
• a breaker of the inverter cooling fan circuit
• DSSB DSU System Board is the user interface for the DSU control.
The purpose of these diagrams is to help in:
• understanding the internal connections and operation of the cabinet installed
drive with a DSU, and
• learning how to wire a diode supply module (ACS800-304 and ACS800-704)
when installed in a user-defined cabinet.

Note: These diagrams do not necessarily match the delivery specific circuit
diagrams of a tailor-made cabinet-installed unit (ACS800-307 or ACS800-507).
Every delivery includes those diagrams as separate sheets.

Example circuit diagrams

120

Example circuit diagrams

 121

Example circuit diagrams

122

Example circuit diagrams

 123

Example circuit diagrams

124

Example circuit diagrams

 125

Example circuit diagrams

126

Example circuit diagrams

 127

Example circuit diagrams

128

Example circuit diagrams

 3AFE64494023 Rev D / EN
EFFECTIVE: 27.01.2009

ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd.

AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu
P.O. Box 184 Drives & Motors Chaoyang District
FIN-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015
FINLAND New Berlin, WI 53151 Telephone +86 10 5821 7788
Telephone +358 10 22 11 USA Fax +86 10 5821 7618
Fax +358 10 22 22681 Telephone 262 785-3200 Internet www.abb.com
Internet www.abb.com 800-HELP-365
Fax 262 780-5135