Operation Manual: Page 1 of 44
Operation Manual: Page 1 of 44
page 1 of 44
1 Introduction
简介
If you switch the control voltage on, the PC starting up automatically and the program for controlling and visualizing
is being started with the main picture.
打開電源開關, 電腦自動啟動後運行監控軟件便出現以下主介面.
Menu
菜单
下拉式菜单提供监控界面所有功能选择
The most important functions can be used via the Button line.
主要功能同样可以利用按钮列直接操作
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State window
状态窗口
左边显示机器状态,加热功能,定量注料功能.
Right side shows lot name, recipe name, fabric weight, lot meter.
Machine window
机器视窗
The machine window shows a certain part of the machine as a machine drawing. The machine can be moved by pressing left/right
窗口以机器布置图显示, 画面可以通过底部的左/右箭头图标来浏览整机状态及设置
The machine drawing consists of the drawing of the machine, elements for drives, pumps, valves.
Click on an element to get a menu for switching the element to Off, Manual or Automatic switch position.
这个机器视图包含机器布置图,驱动单元,泵体和阀门。点击该控件会出现菜单选择,手动或自动开关。
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Button line 按钮列
The Button line includes buttons for fast access to functions F1 to F12.
按钮列包括快捷功能键F1至F12
原因描述,鼠标所在位置
Login level 登录级别
For the input of data there are different dialog boxes used in the program. Most of the functions are opening this dialog boxes.
不同的对话框用以输入编排资料。很多功能都可以打开对话框。
All dialog boxes are handled as modal boxes. You have to close this kind of boxes to proceed in the program.
As long as a dialog box is opened, you cannot handle the windows of main screen or other dialog boxes.
所有对话框以形式的框来处理。你要关掉这样的框来进入编排。在对话框开启的时候,你不能操作窗口的主屏幕或其它对话框。
In the dialog boxes active entry fields are marked as yellow fields. 对话框的登录区域标记成黄色。
The dialog boxes have different kind of buttons. Basic buttons do always have the same functions in a dialog boxes:
对话框有不同种类的按钮。基本按钮都具有相同的功能。
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Close Closes a dialog box by skipping the changes
关闭 跳过更改关闭对话框
Default Upload (read) data from plc to dialog box
默认值 由PLC上载资料至对话框
Send Download (send) current data from dialog box to plc
传送 由对话框下载资料至PLC
Load Load data from a file to dialog box
加载 从文档加载资料到对话框
Save Save data from dialog box to a file
保存 由对话框保存资料至文档
Communication PV – plc
通讯PV – plc (监控接口PV与PLC通讯)
Visualization program can be closed, during the machine is running. It does not effect the plc and the production of the machine.
在机器运行期间,监控程序能够关闭。这不影响操作和机器的运作。
Opposite you can start the visualization program while the machine is running.
相反你也可以在机器运行期间再启动程序。
2 Elements 组件
The machine drawing contains elements this one be different in its function and in the appearance.
机器布置图包含各种不同类型及功能的控件, 该组件以图标外观来区分。
Whether an element is in switch setting manual or automatic, you can see at the outer circle. That is for all switched elements the same.
In the switch setting manual the element is indicated red on the outer circle, it remains black into automatic.
一个组件无论开关安置是手动或自动,你可以从外圆框颜色看出来。所有的开关件都是这样的。组件如果是手动开关
就显示为红色外圆框,自动的则显示为黑色。
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For error the inside element is red. For run is it green.
红色填色表示有故障,绿色表示正常运行。
Automatic
自动
Element is run
正常运转
Click on an element to get a menu for switch settings of the element, for with mode you can used. 点击组件就出现开关菜单。
The choice can be made with the mouse or with the input of the preceding number. 可以通过鼠标选择或输入当前号码选择
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It is different between drives, pumps, valves, fans and levels. 这在驱动,泵,阀门,风扇和液位之间是不同的。
drives 驱动
Drives can be switched only into the switch setting Off or Automatic. 驱动只可以设置关或自动.
Pumps
Dosing pumps can be switched into the switch setting Off, manual or Automatic. 定量注料泵可以设置关,手动或自动.
Circulation pumps can be switched only into the switch setting Off or Automatic. 循环泵只能设置关或自动
关 开 自动 自动开 错误
Air valves 气阀
Air valves can be switched in the switch setting Off, manual or Automatic. 气阀可以设置关,手动或自动.
关 开 自动 自动开
Off On Automatic Automatic on
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not switchable air valves 气阀没有开关
Proportional valves can be switched into the switch setting Close, Open or Automatic. 比例阀可以设置关,开或自动.
The opening degree of the valve in addition is shown on an area of 0.0 to 100.0%. 开启程度通过百分比来显示.
The opening degree of the valve in addition is shown on an area of 0.0 to 100.0%. 开启程度通过百分比来显示
Attention ! The valve isn't switched off in the mode Closes. 注意!不是通过关的模式来关闭
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Ventilators 抽风机
Ventilators can be switched into the switch setting Off, manual or Automatic. 抽风机可以设置为关,手动或自动
not Ok 有错 Ok 正常
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3 Machine status 机器状态
To perform different operations it is necessary to switch the machine to different machine statuses.
为了完成作业必须将机器设置成不同状态.
Menu: 菜单 Command | Dialog box 控制 | 对话框
Button Standby: 待命键 no functions, all machine elements are inactive. 所有组件都不运行.
Button Setup: 设置键 preparation for production, charging and heating of the machine. 预备生产,加料或加热机器.
Button Discharge: 排放键 all parts of the machine are being discharged. 机器所有组件排放.
The inputs for the different machine statuses are made in dialog box Command. 通过对话框输入不同的机器状态
The actual machine status is indicated in the state window of main screen. 实际机器状态通过主屏幕显示出来
The machine status can only be changed if the machine does not run. Only one machine status can
Pre selection of the functions Heating and Dosing can be done with the buttons at any time 通过选择可以随时更改加热或注料功能.
independently from each other. Depending on the recipe specification all functions take place only in
The main role these functions have is to switch the heating and/or dosing off for some given time. Preselection of the functions
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Drive switches 驱动开关
The function Reverse and Master can only be activated if the machine does not run.
倒车和控制按钮,在机器不运行的时候,才能设置
The buttons All auto and All off are switches for all drives. All drives can be (de-)selected together.
全自动运行和全关按钮,所有驱动都会按选择运行。
The group box drive switch is disabled at machine run.
机器运行时,组框驱动开关是没有用的。
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4 Reverse 倒车
If required (material laps etc.), the machine can be run in reverse mode with only one motor operating.
The function Reverse as a special mode of operation is selected/de-selected in the dialog box Command.
如果需要(布料重叠等.),机器可以运行倒转模式,这种模式只有一个马达操作。倒转运行模式是一个特殊的模式,
通过对话指令来选择或取消。
If you select Reverse, all drives of the machine become de-selected.
如果你选择倒转,所有驱动都会取消选定。
The red characters indicating the function Reverse can be found in the machine field of the master picture of IPC.
倒转字样的红色字符会显示在程序的界面上。
Only master drives with squeezing mechanism can be run in reverse direction. It is impossible to select Reverse for the auxiliary drives.
倒转指令下只有带有压辊装置的一个主马达可以运行。辅助驱动不能倒转的。
The selection is done by means of the pop-up menu of the switch able Elements, selection Automatic.
All other drives cannot be connected in this mode. If one drive has been selected and a second one is connected,
Depress key button Start to have the selected drive start at its basic speed.
It is impossible to change the speed rate. Reverse run is possible only in the inching mode,
If you exit from the function Reverse (dialog box Command), all drives are automatically powered up.
当你退出倒转模式的时候(通过对会框控制),所有驱动都自动恢复动力。
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5 Automatic feed in 自动进给
The program supports the operator when retracting the machine with the function Master.
这个程序是在机器的主命令功能下运行的。
This function is a special mode and is to be selected in the dialog box Command by pressing Master.
这个功能是一种特别的模式,通过对话框指令来选择。
The function Master is shown in the state window of the main screen with a red colored font.
主命令以红色字体显示在主屏幕的状态栏。
In principle, only main drives can be driven as a master. All other drives can not be switched to this special mode.
原理上,主命令只用于主驱动。这种特殊模式下其它驱动是不能设置的。
After starting the machine, the drive speed remains at basic speed.
机器启动后,驱动以常速运行。
The selection is done by means of the pop-up menu of the switch able Elements, selection Master.
通过弹出基础开关菜单,选择自动来完成选择。
The current master drive is indicated at the machine window by a grey colored element.
当前主驱动会显示以灰色字体显示在窗口栏上。
If a drive is selected as a master drive, all pre-ordered drives are selected and all post-ordered drives are deselected.
当选定一个驱动为主驱动的时候,所有预定驱动会被选定,所有不用驱动将取消选定。
If you exit from the function Master (dialog box Command), all drives are automatically switched to Automatic.
当你从主功能上退出来(通过对话框指令),所有驱动自动选为自动。
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6 Filter 过滤器
Like all switchable elements, by means of their pop-up menu the transport valves can be switched to the positions Off,
Manual and Automatic.
像所有开关原理一样,通过弹出菜单,输送阀可以设置为关,手动和自动。
In switch position Off the transport valve always remains closed. 当设置为关的时候,输送阀紧闭。
In switch position Manual, the transport valve is opened irrespective of the machine status and mode of operation,
当设置为手动的时候,不论机器的状态和运行模式如何,输送阀总是打开,过滤器不断地清洁。
If you select Automatic, cyclic cleaning processes take place in the machine statuses Setup and Production.
如果选择了自动,当机器在设置和生产的状态下,将做循环清洁处理。
The times for cleaning and for the break phases are set during the configuration (dialog box Parameter / Machine).
The filter cleaning system does not work in case of emergency stop.
在清洁期间要暂停,需在配置阶段设置(对话框 参数/机器)。紧急停机下,过滤清洁系统不工作。
The filter cleaning system operates only during the active cleaning time, the transport and spray valve remain closed
过滤清洁系统仅在主动清洁期间运行,输送阀和喷雾阀在暂停阶段保持关闭。
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7 Automatic water filling 自动进水
7.1 Description 描述
The machine compartments can be filled automatical y with presetted water quantities.
通过预设,机器的车厢可以自动补水。
To this end the existing motor valves are opened in the Setup command as long as the current water counter is larger than
Short key:快捷键 F4
Button Reset:重设键 edit assistance, sets all water counter actual data to 0 协助编辑,设置水流值为0
Entry fields for the filling quantity at the respective motor valve. 马达阀分别有进水值输入框
Entry fields for already filled quantity at the respective motor valve. 马达阀分别有进水值输入框.
The presetted filling amount is loaded with a standard amount read from text file. 从文本装载预先设定的标准进水值
The actual water counter is loaded with a standard amount read from text file. 实际水量值依照文本预先设定的标准装载
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Ok button 确认键:
Is reading all values of the dialog box (filling amount, water counter) and is sending these to the plc Dialog box is closed.
读取对话框所有数值然后传送到PLC里,对话框关闭。
取消传送退出窗口.
Dialog box is closed 对话框关闭
7.2 Operation 操作
Names and filling amounts are read from the recipe file when the program is started.
当机器启动的时候,品名和填充数量由硬盘路径读取。
The filling amounts are figured out and deposited there during the commissioning so that they can be loaded time after time.
调试时,填充数量能计算并保存下来,因此可以反复装载。
The dialog box is opened by calling up the machine command Setup. 通过机器指令设置打开对话框。
By opening the dialog box the entry fields filling amount preset and water counter actual are containing the previous values.
打开对话框,登录区填充数值和实际水量还是之前的数值。
If the related compartment is empty, enter 0 in the field water counter actual 如果某个箱体是空的,实际水量键入0。
If water is already in the compartment, the appreciated amount can be entered here. 如果箱体已经有水,增加值输入这里。
By closing the dialog box the machine command Setup is activated in the plc and the filling is started.
关闭对话框,机器指令设置完成,进水开始。
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8 Capacity of dosing pumps 定量泵注料量
To calculate the data for the automatic dosing it is necessary to enter the dosing pump capacity data.
These capacity data are determined by gauging the pump capacity by litres, using the respective chemical.
Proceed as follows: switch pumps on for one minute, determine delivered quantity. This gauging can be done automatically
n this mode the pump runs two minutes long timed. This automatic capacity gauging test can only be enabled if the function
自动定量给料的数据是必须要参照定量给料泵的容量工作的。计量数据通过校正泵各种化学剂的容量得出。
过程例如:泵开一分钟,测定输送量。这个测定可以通过设置测试键(对话框 参数/定量给料)来自动完成。
这个模式下泵运行 2 分钟。这个测试只有在定量给料功能取消的时候才能用。
*. 若选用 DDI 定量泵模拟信号流量给定控制, 请使用该泵面板进行校正操作.
In the column Name, the name of the chemical that was used with this particular dosing pump can be entered.
The column Capacity is to contain the data obtained as the result of this capacity gauging test.
In the column jobs are indicated the still which are present job orders. 定量栏则是测试的结果,工作栏指示工作指令。
If you decide to use another chemical, another capacity gauging test must be performed for this particular chemical.
如果你决定用另外的化学剂,另外的定量校正,则必须先使用完这些试剂。
The capacity gauging should be repeated at least on a quarterly basis together with the other maintenance work of a general nature.
校正测试必须和其它维护工作一样每周期四次。
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10 Tension Regulation 张力调节 ***Option***
The Tension regulation takes place in two kinds, steered or regulated. The selection takes place in the parameter picture Tension.
The tension results from the change of speed of the neighbouring drives.
张力调节有两种,手动速度微调或自动张力调节,在张力参数图选择。张力结果由改变邻近驱动速度引起。
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10.1 Control 控制 ***Option***
Entered in the steered enterprise the tension by per cent inputs within the range of 75% to 125% into 1% walked in the prescription.
输入张力百分值,由75%至125%,规定每步1%。
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10.2 Regulation 调节 ***Option***
In the regulated enterprise is entered the tension as force default in Nm within the range of 0Nm to 2000 Nm in the prescription.
By the attached dynamometers the regulation of the adjusted tension is made.
在调节组,张力值用N表示,规定值由0N 到 2000 N,透过传感器回授控制获得张力调节.
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11 Consumption data 耗量数据
The consumption data are collected per lot, i.e. at the time of starting a new lot all counters (with the exception of total meter counter
and operating hour meter) are reset and the counting starts again.
The actual consumption data are displayed in the dialog box Consumption, this is subdivided into lot data, dosage and totalize.
每一批次都收集消耗数据,也就是每部分启动的时候,所有计量器(除了总表和时表外)都清零重新开始记录。
实际消耗数据显示在对话框里,这个细分到组数据,剂量和总计。
Short key:快捷键 F6
Input the Lot name in the yel ow field and displays the consumption data for the respective lot.
It is possible to delete the consumption data with the Reset button. To this the password 1 is required.
输入批次名在黄色区域,就能显示分别的消耗数据。通过重置键可以删除这些数据。需要密码级别1。
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Dosage 剂量
Displays the dosing pump consumption data for the respective lot, it is possible to delete the consumption data with the Reset button.
To this the password 1 is required.
显示每组的定量给料泵的消耗数据,重置键可以删除这些数据。需要密码级别1。
定量给料泵的化学剂消耗1表示1公升
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Dosage 剂量
The total consumption data are shown to the engine here. These data cannot be reset on zero.
总消耗数据显示在这里。这个数据不能重置。
Normally, a lot is run with one recipe, but changes are possible as well.
通常,每批次运行一种处方,但也亦能作出更改。
Each lot is marked by a lot name. The name together with consecutive numbering is suggested by the system,
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Each lot is started with the dialog box New lot.
每批量的计算将由新的批量对话框开始。
Short key:快捷键 F9
If, after having inputted the lot name and the weight data of the goods, you exit from this box with the button Ok,
the lot-related counters are reset and the data of the old lot are recorded on a data carrier.
如果已输入批量代码和货物的重量,点击OK键后推出此对话框,相关批量的计算需重新设置和旧批量的数据
将会记录在数据系统。
The lot names of the actual lot as well as the weight of the goods are displayed in the information field of the master picture of IPC.
在信息栏里可显示实际批量的批次名称和织物的比重
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12 Error messages 错误信息
类别:错误 严重故障立刻停机
警告 从属故障设备非正常工作,需立刻排除故障
信息 一般故障
Errors are displayed together with the time of their occurrence, error number, and error text.
错误出现时间,错误编号,错误讯息都可显示
Emergency stop errors and machine stop errors make the indicator lamp Error glow; they must be acknowledged by means of
发生紧急停止错误和停机错误时,将会亮指示灯。这时须按“错误"这个关键按钮。
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Simple errors make the indicator lamp Warning glow. The compensator end position errors constitute an exception to this rule.
小错误将会亮“警告"灯。补偿器末端错误除外。
In case of faulty operation, certain additional information is displayed. 一旦操作不当,额外讯息将会显示。
In addition to the dialog box Error list, the most important error is displayed in the status area of the master picture IPC. In this way,
另外,重要错误显示在主IPC图片的状态区里。这样,用户能够追踪错误的状况。
Additional error information is provided through the colors of the elements and values that are displayed in the master picture.
新增加的错误信息通过底色和数值显示在主图上。
„Red“ color indicates occurrence of an error. 红色表示发生了错误。
Elements that are in switch position Off or Manual are displayed with a red border, process variables which are outside of their
tolerance range appear red, special modes of operation and error messages are outputted in red.
组件设置为关闭或手动以红色边界表示,过程变量超出允许范围显示为红色,特殊操作模式和错误信息亦以红色显示。
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13 Recipe management 处方管理
Recipes are an essential part of the program for operating the machine.
处方是机器操作程序的要点。
They make it possible to save and subsequently call a data set for controlling the machine.
利用处方配置可以储存和读取机器控制所需数据.
It is often the case that recipes are used specifically for individual articles, i.e. if the optimal settings for a certain method for a specific
article were found, those are saved under the name of your choice and are immediately available if you should come back to this method.
处方经常特殊应用于个别项目,也就是如果一个特殊项目设置了最佳方案,保存在你选择的名下,如果你
返回这个项目就会立即被应用。
In this way, the highest possible degree of compatibility with all computer systems is ensured. The experienced PC user is in a position
这样,确保了对所有电脑系统的最高兼容性。熟练电脑操作者可手动作处方的文档处理。
There can be as many recipes as there is storage space available in the IPC.
The recipe functions are grouped into basic functions, which are required to be performed online on the machine, and additional functions,
which should be carried out offline in the office with the same program.
磁盘空间储存空间大小限制处方文档的数量。基本功能处方要求在线连接操作, 附加功能应通过相同程序在办公室离线处理。
All functions can also be carried out online on the machine, but they could change the machine status.
On the machine authorized personnel should therefore perform them only; using a password can ensure this.
所有功能都能够通过连线操作,但这样会改变机器状态。所以只有授权用户才允许操作. 设定访问密码可以限制非法操作。
The basic functions are Change recipe and Load recipe. 基本功能就是更改处方和加载处方。
The additional functions include New recipe, Save recipe, Save recipe as, Delete recipe, Print current recipe.
附加功能包括新处方,保存处方,处方另存,处方删除。
In order to transfer the recipes, the file functions Backup recipe files, Restore recipe files are required.
Changes of the data of the actual recipe can be made in the dialog box Change recipe. For easy survey, the recipe data are grouped
为了安全转移处方,应备份处方文档,以备需要恢复。可以通过对话框更改处方数据。
为了便于查阅,处方资料分成了5类
Short key:快捷键 F3
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It is possible to check the recipe values without the dialog box change recipe open. To this the button Real/Set can be used in the
using area of the main picture IPC for the switchover of the advertisement Real/Set. At press the button Real/Set you can change
the display from Real to Set or from Set to Real. The set values are represented blue to the identification, the name set value is
displayed in the machine area of the main picture.
不需要通过对话框亦可以检查处方值。点击实际/设置键可以转换实际和设置之间的主图显示。设定值以蓝色显示,
设定值的字眼显示在主图上。
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Load recipe 加载处方
Saved recipes may be called by means of the dialog box Load recipe.
保存处方需进入到装载处方对话框。
Whenever a new lot is entered, the dialog box Load recipe is automatically called (dialog box New lot).
无论何时一组新的进入,会自动跳出对话框加载处方。
The list contains all available recipes from among which the recipe to be loaded can be chosen. Name and path are displayed
in separate fields.
显示框中包含了许多可用的处方,供你选择。名称和路径在不同的部分显示。
The description serves the purpose of identifying the recipe promptly by means of key words.
描述部分主要是通过一些关键的字能及时的鉴别处方。
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New recipe 新处方
PL2
Button New 新建键
A new recipe with default standard values can be created by means of the dialog box New recipe.
The data of the new recipe are immediately taken over by the control system!
通过新处方对话框可以建立标准默认值的新处方,新处方的数据将立刻被控制系统处理.
If you re-load a modified recipe, it comes with the original values. To continue with the modified values,
修改后的处方必须先储存方能生效, 否则再加载时只显示原有值.
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Delete recipe 删除处方
如果你想删除现有的处方需开启删除对话框。
目前装载的处方不能删除
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If you select the actual recipe, you can exit from the dialog box by means of the button Cancel only.
如果你选择目前处方,你可以从对话框中退出,即在对话框中按取消按钮
Proceed very carefully if you want to delete a recipe! It is necessary to regularly create backups of all recipes.
如果你想删除处方,你必须将所有的处方都备份,并且要很仔细的操作。
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14 Configuration 配置参数
The configuration data serve the purpose of setting certain machine parameters.
配置参数用于设定机器参数值
The parameters are grouped into five categories.
参数由五大类组成.
Button Send:发送键 PL1, current parameter data are downloaded to plc 当前参数下载到PLC
Button Ok:确认键 PL1, current parameter data are downloaded to plc and the windows closes当前参数下载到PLC并关闭窗口
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Options选项
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Options选项
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15 Service parameter 维护参数
You can watch and set service parameters of the machine. 你可以查看和设置维护参数
Compensator screen shows the limits and current values of compensators. 屏幕显示补偿器的限制值和当前值
Button Default:默认键 PL7, compensator parameter are loaded from disk 从磁盘加载补偿器参数
Button Send:发送键 PL7, current compensator parameter are downloaded to plc 当前补偿器参数下载到PLC
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Plc data PLC数据
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Service flags 维护旗标
The use of this function is only foreseen by trained and authorized service-staff.
应用于经过训练和授权了的维护人员
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16 Diagnostic parameter 诊断参数
Using the list box "Select parameter" up to 6 different inverter-parameters can be monitored.
在显示框中使用“选择参数",最少可以监控6个以上不同的变频器参数。
- DC voltage 直流电压
- Load 装载
The parameter-selection is valid for each inverter. The current value is displayed. Additionally the status words of inverters are
参数生效于每一个变频器。变频器当前值与状态字一并显示。
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17 Language selection 语言选择
To change the language, the flag symbol must be clicked until the desired language is appearing in the dialogue box.
要转换语言,滚动选择栏直到所需要的语言出现在对话框中。然后选择执行按钮关闭对话框。
When the visualization is started, the program is using a pre selected language.
当程序初始时, 界面采用预选语言显示.
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Notes
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