BARTEC PTE LTD

No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

CONTENTS

1 Schematic & Arrangement For Heat Tracing System (SLD & ISO)

2 Product Catalogue

3 Site Acceptance Test (SAT)

4 Installation, Operating & Maintenance Manual

5 ATEX Certificate
 50 GUL ROAD, SINGAPORE 629351

Telephone: 6863 6757 Facsimile: 6863 1739

TO : Bartec REF. NO : M411/VEN/367

ATTN : Samantha Tiong DATE : 31st Oct 2013
SHEET : 1 of 1

NEW ISSUE SUPERSEDES ALL PREVIOUS, WHICH SHOULD BE CANCELLED IMMEDIATELY.

DWG NO. REV TITLE RFI COPIES

Submission Of
KFELS COMMENTED
BFE-VCD-200 [TR-004]
APPROVED WITH COMMENTS

12I993-IOM 0 Installation, Operating & Maintenance Manual U E

APPROVED

12I993-CAT 0 Catalogue U E

12I993-ATEX 0 ATEX Certificate U E

REASON FOR ISSUE ( RFI )

NOTES: THE ATTACHED DOCUMENTS RETURN AS ABOVE. A – Approval
Please sign acceptance and return a copy. Thank You C – Construction Issue
I – Information Only
R – Review
T – Transmittal
U – Use / Implementation
ISSUED BY:

SPJE – Gooi Ling Huey

RECEIVED BY: DATE:

PLEASE ACKNOWLEDGE RECEIPT OF THIS TRANSMITTAL BY SIGNING AND RETURNING A COPY TO THE M411 PROJECT
ENGINEER.
 BARTEC Pte Ltd
No. 63 Hillview Ave #07-20/21 Lam Soon Ind. Bldg. Singapore 669569 Tel: +65 6762 5030 Fax: +65 6762 5031 E-mail: [email protected] Webpage: www.bartecasia.com

DOCUMENT TRANSMITTAL
To: Keppel FELS Limited
Transmittal No. TR-004
Transmittal Date 6-Sep-13
Attn: [email protected]
Nur Safrina Bte ISHAK [KFE-ENGRG]
Copy: Dave Lim <[email protected]>
Samantha Tiong <[email protected]> Project : M411 Teniz Burgylau Jack Up Rig
Customer PO No : 818426
Bartec Ref no : 12I993

S/N Document Description Document Number VDRL CODE Rev. No. Approval Date Remark
1 Catalogue 12I993-CAT TBA 0 20-Sep-13 -
2 ATEX Certificate 12I993-ATEX TBA 0 20-Sep-13 -
3 Installation, Opearting & Maintenance Manual 12I993-IOM TBA 0 20-Sep-13 -

Submitted By: Received By:

Date: 6-Sep-13
Bartec Pte Ltd
Ling Huey 31-Oct-2013

Status Code Description

1 Approved

2 Approved with comments, … on condition that the documents are to be

resubmitted within 7days
3 Not approved

4 Retained for information

Document Approval Status

The abovementioned document(s) are submitted for your acceptance. Approval to proceed is required within the time scale shown, otherwise the contractual delivery date maybe affected.
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

SECTION 5
PRODUCT CATALOGUE
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

CATALOGUE

PSB HEATING CABLE

 PSB system Heating cable PSB

Features
 Self-limiting
 Can be used in explosive atmospheres
without temperature limiter (subject to ‘T’ class)
 Can be cut at random length thanks to its
parallel circuit configuration
 Corrosion-proof and resistant to effects of
chemicals thanks to its protective outer sheath
 Electrically and mechanically protected by a
tinned copper braid
 Simple installation thanks to its high flexibility
Self-limiting and favourable dimensions
 Easy on-site cutting and terminating, even
parallel heating cable PSB in Ex areas

1 . Conductors: Description
stranded copper busbars 1.2 mm2, tinned A temperature-dependant resistive element
between two parallel copper conductors regulates
and limits the heat output of the heating cable
according to the ambient temperature. If the am-
2 . Self-limiting irradiated synthetic polymer bient temperature rises, the heat output of the
heating element heating cable is reduced. This self-limiting prop-
erty prevents overheating even when the cables
3 . Inner polyolefin electrical insulation jacket are overlapped. A temperature limiter is not gen-
thermally fused to the heating element erally necessary not even for Ex areas (also not
(bonded jacket) in explosion hazard zones).
Thanks to the parallel power-supply over the
entire heating circuit the heating cable can be cut
and installed to any required length. BARTEC self-
4 . Outer polyolefin electrical insulation jacket limiting heating cable is available with different
power output range and protective insulation. The
protective outer jacket of either fluoropolymer or
polyolefin protects the inner copper braiding from
corrosion and chemical attack.
5 . Tinned copper braiding The copper braiding serves as an earth conduc-
tor in accordance with VDE 0100 and also in-
creases the mechanical stability of the cable.
Under the protective braiding are two synthetic
jackets providing electrical insulation. The inner
of the two jackets is thermally fused to the heat-
ing element (bonded jacket).
03-0330-0474/D-05/10-BEH-246951/1

6 . Protective jacket of fluoropolymer

or polyolefin

24
 PSB system Heating cable PSB

Areas of application
PSBL with polyolefin insulation jacket
 if the heating cable is exposed to aqueous, inorganic chemicals.
 if high mechanical requirements are set for the cable.

PSBL with fluoropolymer protective jacket

 if the heating cable is exposed to high levels of humidity organic chemicals such as
hydrocarbons or solvents.
 where the cable must meet high mechanical requirements.

PSB characteristics
40
Explosion protection
Heat output* W/m

Ex protection type
II 2G Ex e II T5, T6
PSB 33 II 2D Ex tD A21 T 95 °C, T 80 °C
Certification
35
KEMA 02 ATEX 2326 U
KEMA 08 ATEX 0111
IECEx KEM 07.0047 U
CSA 1862457

30 Max. resistance of protective braid

PSB 26 < 18.2 Ω/km
Dimensions
with protective braid and
protective outer jacket of fluoropolymer
25 11.6 x 5.6 mm
with protective braid and
protective outer jacket of polyolefin
11.8 x 5.8 mm

20 Min. bending radius

25 mm
PSB 15

PSB 13
15

PSB 10

10

5
03-0330-0474/D-05/10-BEH-246951/2

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
pipe temperature °C

* Heat output on insulated steel pipes at 230 V

under nominal conditions.

25
 PSB system Heating cable PSBL

Technical data
Nominal voltage AC 208 V to 254 V
AC 110 V to 120 V

Power setting at +10 °C

Heating output PSB 10 PSB 13 PSB 15 PSB 26 PSB 33
at AC 230 V 10 W/m 13 W/m 15 W/m 25 W/m 33 W/m
at AC 120 V 10.6 W/m 13.7 W/m 15.8 W/m 25.8 W/m 33.6 W/m

Permissible ambient temperature

Cut-in heating cable +65 °C
Cut-off heating cable (cumulative 1000 h) +85 °C
Minimum installation temperature -55 °C
Minimum cut-in temperature -40 °C

Max. length of heating circuit at 254 V (for automatic circuit-breakers with C characteristic)
Fuse PSB 10 PSB 13 PSB 15 PSB 26 PSB 33

16 A, cut-in temperature +10 °C 205 m 169 m 145 m 88 m 70 m

16 A, cut-in temperature -15 °C 139 m 111 m 93 m 58 m 49 m
16 A, cut-in temperature -30 °C 120 m 94 m 77 m 45 m 43 m
20 A, cut-in temperature +10 °C 205 m 179 m 162 m 117 m 90 m
20 A, cut-in temperature -15 °C 186 m 149 m 125 m 75 m 64 m
20 A, cut-in temperature -30 °C 150 m 124 m 106 m 74 m 52 m
32 A, cut-in temperature +10 °C 195 m 174 m 160 m 126 m 108 m
32 A, cut-in temperature -15 °C 195 m 174 m 160 m 117 m 95 m
32 A, cut-in temperature -30 °C 195 m 174 m 160 m 100 m 82 m

Max. length of heating circuit at 120 V (for automatic circuit-breakers with C characteristic)
Fuse PSB 10 PSB 13 PSB 15 PSB 26 PSB 33
16 A, cut-in temperature +10 °C 95 m 78 m 67 m 43 m 33 m
16 A, cut-in temperature -15 °C 69 m 55 m 45 m 30 m 25 m
16 A, cut-in temperature -30 °C 58 m 47 m 39 m 26 m 21 m

20 A, cut-in temperature +10 °C 95 m 86 m 80 m 58 m 45 m

20 A, cut-in temperature -15 °C 90 m 72 m 60 m 38 m 32 m
20 A, cut-in temperature -30 °C 75 m 59 m 49 m 31 m 26 m

32 A, cut-in temperature +10 °C 95 m 86 m 80 m 63 m 54 m

32 A, cut-in temperature -15 °C 95 m 86 m 80 m 55 m 45 m
32 A, cut-in temperature -30 °C 95 m 86 m 80 m 53 m 43 m
03-0330-0474/D-05/10-BEH-246951/3

26
 PSB system Heating cable PSBL

Selection chart PSB

Description Protective jacket Type Order no.

PSB Fluoropolymer PSB 10 07-5801-2105

parallel heating
PSB 13 07-5801-2135
cable AC 254 V
PSB 15 07-5801-2155
- self-limiting
PSB 26 07-5801-2265
- explosion protected
PSB 33 07-5801-2335

Polyolefin PSB 10 07-5801-2106

- media protected
PSB 13 07-5801-2136

PSB 15 07-5801-2156

PSB 26 07-5801-2266

PSB 33 07-5801-2336

PSB Fluoropolymer PSB 10 07-5801-1105

parallel heating
PSB 13 07-5801-1135
cable AC 120 V
PSB 15 07-5801-1155
- self-limiting
PSB 26 07-5801-1265
- explosion protected
PSB 33 07-5801-1335

Polyolefin PSB 10 07-5801-1106

- media protected
PSB 13 07-5801-1136

PSB 15 07-5801-1156

PSB 26 07-5801-1266

PSB 33 07-5801-1336
03-0330-0474/D-05/10-BEH-246951/4

27
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

CATALOGUE

PSB TERMINATION KIT

 M PSB system Cold-applied technology

Cold-applied
technology media protected media protected
and explosion protected

Features Description Description

 Direct connection of self-limiting heating For direct connection of self-limiting heating For direct connection of self-limiting heating
cable into the junction box cable Type PSB (Order no. 07-5801-...) into the cable Type PSBL (Order no. 07-5801-...) into the
 Connection and termination in one set junction box the 2 supply leads are unsulated by junction box the 2 supply leads are unsulated by
silicone glue and a silicone hose. A green yellow silicone glue and a silicone hose. A green yellow
 Small place saving and economic solution
protection tube is pulled over the tinned copper protection tube is pulled over the tinned copper
 Easy project and assembling with silicone braiding inside the insulation sheath. braiding inside the insulation sheath.
cold applied technology
The copper braiding and the metal cable glands The copper braiding is prepared to be connected
with an extra lead are prepared to be connected to the protective earth. The end of the self-limiting
to the protective earth. The end of the self-limiting heating cable is insulated with silicone glue and
heating cable is insulated with silicone glue and silicone end cap.
silicone end cap.

Explosion protection Technical data

Ex protection type Ambient temperature range
II 2G Ex e II T5, T6 depends on used junction box
II 2D Ex tD A21 IP 65 T 95 °C, T 80 °C
-20 °C up to +40 °C
Certification Standard polyester
KEMA 08 ATEX 0111 Type 07-5177-9024, -9025, -9026
for heating cable switched on up to +65 °C
Technical data
Ambient temperature range  Electrical data
depends on used junction box Nominal voltage
-50 °C up to +55 °C AC 208 V up to AC 254 V
Standard polyester Type 27-5452-4... AC 110 V up to AC 120 V

for heating cable switched on Power rating

up to +65 °C 10, 13, 15, 26, 33 W/m

 Electrical data
Nominal voltage
AC 208 V up to AC 254 V
AC 110 V up to AC 120 V
Power rating
10, 13, 15, 26, 33 W/m
03-0330-0573/A-05/10-BEH-301552

Order no. Order no.

Installation kit media protected Installation kit media protected
and explosion protected 10-fold set 05-0091-0140
1er set 05-0091-0130
10-fold set 05-0091-0136

31
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

CATALOGUE

HEAT TRACING ACCESSORIES

 Installation accessories PSBL/PSB/HSB/HTSB/EKL/EMK

Insulation entry bush PU Order no.

An insulation entry bush is used to prevent the heating tape being damaged where it passes through
the thermal insulation outer cladding.

Insulation entry for BARTEC-HEAT PSB/PSBL, 05-0020-0472

connecting cable (3 x 1.5 mm²; 3 x 2.5 mm²)
BARTEC-HEAT HSB unit 05-0020-0091
Pt 100 Ex (M 25) unit 05-0020-0261

EKL single/Pt 100 media-protected unit 05-0020-0262

EKL double unit 05-0020-0343

Adhesive tapes PU Order no.

Aluminium self-adhesive tape +80 °C Roll: 50 m long, 50 mm wide roll 02-5500-0003

Temp.: up to +80 °C; weight: 560 g
Aluminium self-adhesive tape +80 °C Roll: 100 m long, 50 mm wide roll 02-5500-0004
Temp.: up to +80 °C; weight: 1186 g
Aluminium self-adhesive tape +150 °C Roll: 55 m long, 50 mm wide roll 02-5500-0014
Temp.: up to +150 °C; weight 440 g
Aluminium foil, 1000/100 m Roll: 100 m long, 1000 mm wide; 0.05 mm thick roll 02-2430-0002
Aluminium foil, 1000/10 m Roll: 10 m long, 1000 mm wide; 0.05 mm thick roll 02-2430-0003
Textile self-adhesive tape +130 °C Roll: 50 m long, 12 mm wide roll 02-5500-0001
Temp.: up to +130 °C; weight 180 g
Polyester self-adhesive tape +100 °C Roll: 50 m long, 19 mm wide roll 02-5500-0005
Temp.: up to +100 °C; weight 150 g
Glass-fibre self-adhesive tape +250 °C Roll: 50 m lang, 12 mm wide roll 02-5500-0035
Temp.: up to +190 °C continuous, short-term: +250 °C, weight: 120 g

Over insulation caution labels PU Order no.

Self-adhesive label "Elektrisch beheizt", weight: 4 g unit 05-2144-0046

"Electrically heated", weight: 4 g unit 05-2144-0047
"Traçage électrique", weight: 4 g unit 05-2144-0703
"Ýëåêòðîîáîðåâ", weight: 4 g unit 05-2144-0860

Cable ties PU Order no.

Clamping clip KB 1 unit 03-5510-0004

Stainless steel cable ties up to DN 15, length: 127 mm, 100 unit pack 03-6510-0211
up to DN 40, length: 201 mm, 100 unit pack 03-6510-0207
up to DN 80, length: 362 mm, 100 unit pack 03-6510-0208
03-0330-0249/B-04/09-BEH-E201996/1

up to DN 150, length: 679 mm, 100 unit pack 03-6510-0209

up to DN 300, length: 1067 mm, 25 unit pack 03-6510-0210

Nylon cable ties

Nylon cable ties for fixing heating tapes to wire mats (max. temperature +105 °C)

Length: 92 mm, 1000 piece box 03-6500-0014

Length: 200 mm, 1000 piece box 03-6500-0015
 Installation accessories PSBL/PSB/HSB/HTSB/EKL/EMK

Mounting plates and brackets PU Order no.

Mounting plates and brackets in stainless steel

For securing enclosures and thermostats to pipework and vessels

Mounting bracket MWG/MWU 270 stainless steel unit 05-0091-0051

Mounting plate SS 110 unit 05-0091-0010
Mounting plate SS 122 unit 05-0091-0011
Mounting plate SS 220 unit 05-0091-0012
Mounting plate SS 160 unit 05-0091-0013
Mounting plate SS 260 unit 05-0091-0014
Mounting plate SS 360 unit 05-0091-0015
Mounting plate SS 255 unit 05-0091-0016
Mounting plate SS 400 unit 05-0091-0017

Mounting plates and brackets in galvanised steel

Each mounting bracket requires a mounting plate to fit the size of the enclosure
Mounting bracket, twisted, mounting distance 200 mm unit 05-0105-0162
Mounting bracket, U-shaped, mounting distance 200 mm unit 05-0105-0163

Mounting plate for polyester enclosure of dimensions 110 x 75 x 55 unit 05-0005-0014

Mounting plate for polyester enclosure of dimensions 122 x 120 x 90 unit 05-0005-0015
Mounting plate for polyester enclosure of dimensions 220 x 120 x 90 unit 05-0005-0016
Mounting plate for polyester enclosure of dimensions 160 x 160 x 90 unit 05-0005-0017
Mounting plate for polyester enclosure of dimensions 260 x 160 x 90 unit 05-0005-0018

Mounting plates for aluminium enclosures on request

Fixing straps PU Order no.

Special fixing straps for fixing mounting brackets on pipes, metre 03-6510-0202
indicate required length in plain text, SS continuous
width: 14 mm, weight: 55 g/m
Buckle for special fixing strap 14 mm, AF 8, weight: 16 g unit 03-6515-0200
fastened with open-ended spanner

SS fixing strap 3/8'' indicate required length in plain text, weight: 60g/m roll 03-6510-0203
SS buckle 3/8'' for SS fixing strap 3/8'', fix with tensioning tool, box 03-6510-0201
weight: 15 g, box: 100 pieces
SS fixing strap 3/4'' indicate required length in plain text, weight: 110 g roll 03-6510-0204
SS buckle 3/4'' for SS fixing strap 3/4'', fix with tensioning tool, box 03-6515-0202
weight: 15 g, 2 pieces a corner; box 100 pieces
Tensioning tool for SS fixing strap unit 03-5510-0003

Polyester fixing strap for fixing heating tapes to tanks/vessels metre 03-6500-0100
width: 16 mm, temp: up to +105 °C, weight: 20 g/m
Buckle for polyester fixing strap unit 03-6515-0203
width: 16 mm, weight: 13 g ea.

Wire mesh width: 0.5 m, length: 25 m, zinc-coated, pitch: 12 mm roll 02-2210-0001

width: 1.0 m, length: 25 m, zinc-coated, pitch: 12 mm roll 02-2210-0002
width: 1.0 m, length: 25 m, stainless steel, pitch: 16 mm roll 02-2210-0003

Lacing wire Diameter = 0.65 mm, zinc-coated roll 02-2310-0003

Diameter = 0.65 mm, stainless steel roll 02-2310-0002
03-0330-0249/B-04/09-BEH-E201996/2

Securing pins SS (1000/box), ∅ 2.1 mm, length: 30 mm box 02-5470-0002

Cu zinc-coated (1000/box), ∅ 2.1 mm, length: 32 mm box 02-5470-0001

Self retaining washers SS (1000/box), ∅ 30 mm for securing pins box 02-5479-0001

Cu zinc-coated (1000/box), ∅ 30 mm for securing pins box 02-5479-0002

Spacing strips EKL spacing strip (length in metre) metre 03-6510-0200

EMK spacing strip, stainless steel, length: 20 m roll 03-6510-0201
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

CATALOGUE

HEAT TRACING JUNCTION BOX

 Polyester enclosures

Polyester enclosures

Selection chart Empty enclosure

External dimensions Polyester Polyester

Features in mm black, IP 66/67 grey, IP 66/67
■ Chemical-resistant
Length (L) Width (B) Height (H) Order no. Order no.
■ Temperature-resistant
■ Flame-retardant 80 75 55 07-5195-0800/7555 07-5194-0800/7555
■ Use in Ex areas with a surface 110 75 55 07-5195-1100/7555 07-5194-1100/7555
resistance < 109 Ω, black enclosure 160 75 55 07-5195-1600/7555 07-5194-1600/7555
190 75 55 07-5195-1900/7555 07-5194-1900/7555
■ Corrosion-proof
■ Seawater-proof 122 120 90 07-5195-1221/2090 07-5194-1221/2090
122 120 120 07-5195-1221/2012 07-5194-1221/2012
220 120 90 07-5195-2201/2090 07-5194-2201/2090
160 160 90 07-5195-1601/6090 07-5194-1601/6090
Description 160 160 120 07-5195-1601/6012 07-5194-1601/6012
Polyester enclosures have proven their worth in 260 160 90 07-5195-2601/6090 07-5194-2601/6090
360 160 90 07-5195-3601/6090 07-5194-3601/6090
many industrial plants. They offer safe protection 07-5195-5601/6090
560 160 90 07-5194-5601/6090
even when they are used under extremely 200 250 120 07-5195-2002/5012
unfavorable conditions, on exposure to aggres- 255 250 120 07-5195-2552/5012 07-5194-2552/5012
sive chemical media or hard mechanical 255 250 160 07-5195-2552/5016 07-5194-2552/5016
conditions. The inside base of the enclosure has 400 250 120 07-5195-4002/5012 07-5194-4002/5012
at its sides, threaded bushings for the fastening 400 250 160 07-5195-4002/5016 07-5194-4002/5016
of mounting rails or panels. The enclosure is 400 405 120 07-5195-4004/0512 07-5194-4004/0512
mounted by means of insulated screws outside 400 405 165 07-5195-4004/0516 07-5194-4004/0516
600 250 120 07-5195-6002/0512 07-5194-6002/5012
of the lid seal.

Ex enclosure black 07-5185-..../.... grey 07-5184-..../....

Explosion protection
Ex protection type (EN 60079-0) II 2G Ex e II II 2G Ex e II
I M2 Ex e I
Certifications PTB 08 ATEX 1062 U PTB 08 ATEX 1062 U
(further certifications on request) UL E188224 (NEMA 4X) UL E188224 (NEMA 4X)
For group 1 IBExU01ATEX1042 U
Germanischer LLoyd (Germany) 30 584-83 HH 30 584-83 HH
IECEx (Germany) PTB 09.0008X PTB 09.0008X
INMETRO (Brazil) 2009EC02CP002U 2009EC02CP002U
Gost-R (Russia) POCC SI.ME 92.BO1671 POCC SI.ME 92.BO1671
RTN (Russia) PPC 00-33604 PPC 00-33604
KOSHA (Korea) 09-AV4B0-0404U 09-AV4B0-0404U
UL (USA) E188224 E188224

Technical data
Material glass-fiber reinforced polyester, EN 60079-0 glass-fiber reinforced polyester, EN 60079-0
surface resistance < 109 Ω surface resistance >1012 Ω
03-0330-0196-02/10-BCS-B201167/1

halogen-free halogen-free
Colour RAL 9005, black RAL 7000/RAL 7001, grey
Lid screws (other models on request) stainless steel cross-head (+ -) stainless steel cross-head (+ -)
Standard seal EPDM -20 °C to +100 °C EPDM -20 °C to +100 °C
optional Silicone -55 °C to +100 °C Silicone -55 °C to +100 °C
Mechanical resistance (EN 60079-0) impact energy 7 Nm impact energy 7 Nm
Protection class EN 60529/IEC 60529 IP 66/IP 67 IP 66/IP 67
 Polyester enclosures/distribution boxes

Dimensions (mm) The dimensions indicated on this page apply to the following polyester enclosures and distribution boxes:
IP enclosure black 07-5195-..../.... Ex e distribution box black 07-5103-..../....
IP enclosure grey 07-5194-..../.... Ex e distribution box grey 07-5106-..../....
A
Ex enclosure black 07-5185-..../....
C D Ex i distribution box black 07-5105-..../....
Ex enclosure grey 07-5184-..../....
Ex i distribution box grey 07-5107-..../....
B IP distribution box black 07-5178-..../....
IP distribution box grey 07-5177-..../....

Technical data
External dimensions: 122 x 120 x 90 mm

Weight: 660 g

Material: polyester, grey, black

Article no.: 07-51 -1221/2090

External dimensions: 122 x 120 x 120 mm

Weight: 890 g

Material: polyester, grey, black

Article no.: 07-51 -1221/2012

External dimensions: 220 x 120 x 90 mm

Weight: 1040 g

Material: polyester, grey, black

Article no.: 07-51 -2201/2090

External dimensions: 160 x 160 x 90 mm

Weight: 1280 g

Material: polyester, grey, black

03-0330-0196-08/08-BCS-B201167/3

Article no.: 07-51 -1601/6090

All dimensions are approximate measurements and subject to technical changes.

100
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

SECTION 6
SITE ACCEPTANCE TEST
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

SUMMARY

1. Scope of Work

1.1 Introduction

1.2 Type of tests to be conducted

1.3 Quality Check Equipments to be used

2. Safety and Arrangement

3. SAT Procedures

3.1 Visual Inspection

3.2 Insulation Test

3.3 High Voltage Injection Test

3.4 Insulation Test after High Voltage Test

4. Test Content and Check List Form

5. Insulation and High Voltage Test Form

6. Findings

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 1 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

1. Scope of Work

1.1 Introduction
Site Acceptance Tests (SAT) are conducted at our Site with the presence of the client,
contractors, consultants and owner’s representatives to verify that the panels are qualified
for delivery.

During the SAT process, all comments/findings will be recorded at the last section of this
report. The panels will be rectified accordingly before delivery to site.

Subsequently these recorded SAT reports will be submitted as part of the Operation and
Maintenance Manual.

After the SAT and given approval for delivery by concerned parties, the panels will be
wrapped and prepared for delivery.

1.2 Type of tests to be conducted

i. Visual Inspection
ii. Insulation Resistance Test (Pre-Dielectric)
iii. Dielectric Test
iv. Insulation Resistance Test (Post-Dielectric)

1.3 Quality Check Equipment to be used

S/No Purpose Equipment (with valid Calibration Certification)

i High Voltage Injection Test High Voltage Tester

ii DC Megger Test Insulation Tester

Note: Latest calibrated certificates will be provided during SAT.

Other tool box equipment required:

• Shorting Wires
• Cables
• Measuring Tape
• Multi-meter or continuity buzzer
• Timer
• Torch Light
• Tools for tightening and fastening (i.e. Screwdrivers, Spanners etc)
WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 2 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

2. Safety Measures
For safety reasons, the following mandatory practices have to be observed and followed
throughout the SAT:

• In the event that the SAT is not conducted in the restricted SAT room, safety
barriers will be erected around the area where SAT is going to carry out or
conduct in the restricted SAT room
• Danger signage will be prominently put up to warn passer-by of the on-going
process
• Red / Orange blinker light will be flashing when the panel is “Live”
• It is highly reminded that during high voltage injection testing process, all should
refrain from touch any part of the panel
• Fire extinguisher and first aid box must be easily accessible

3. SAT Procedures

3.1 Visual Inspection

Visual inspection is first carried out to detect damage or defects that could impair safety. This
is carried out with panels disconnected from the power supply and the PVC segregation
sheets removed prior inspection for easy verification.

The following procedures are applicable to all panels and will be recorded in the Test
Content and Check List Form under Section 4 of this document.

3.1.1 Equipments needed for verification:

• Torque Wrench
• Multi-meter
• Measuring Tape
• Torch Light

3.1.2 Tightening requirements for bolts and nuts.

3.1.3 Panel’s external and internal outlook:

• Panels’ dimensions
• Components and bus-bars selection and layout
• Form of segregation
• Ingress Protection
• Colour of the panels and overall paint work
• Label’s information and description
• Ensure that the integrity of the insulation and isolation of the panels are
maintained

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 3 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

• Ensure the availability of incoming and outgoing cables entry and termination
• Ensure bolts and nuts are properly tightened with red marking
• Ensure that the bus-bars, cables and controls are properly identified
• Ensure that the features and functions of the panels are up to the design
requirements
• Ensure that the quality and workmanship of the panels are of satisfactory levels
• Ensure that all metal doors can be easily opened and closed
• Cleanliness of the panel

After inspecting the above mentioned, the toolbox is checked to ensure that all the tools are
properly kept in place.

3.2 Insulation/Megger Test

This Megger tests the integrity of the insulation between conductors that run parallel and do
not physically meet or connect. By applying a high stabilized DC voltage across two these two
conductors this will determine the integrity of the insulation of the busbars and cables within
the panel. The values recorded are in Mega ohms.

3.2.1 Equipment needed for verification:

• Insulation/Megger Tester (Set at 500VDC)

3.2.2 Procedure of Insulation Resistance Test:

3.2.2.1 Check that the necessary tools for the test are in the toolbox.

3.2.2.2 Ensure all the breakers are in the close position and the incoming circuit
breaker is also closed (defeat interlock or bridge).

3.2.2.3 All Voltage Transformer shall be disconnected by removal of primary and

secondary fuses.

3.2.2.4 For Devices with auxiliary supply intake without any fuse protection. Live and
Neutral wires will be removed.

3.2.2.5 Take measurement for phase to earth, neutral to earth and phase to phase.

3.2.2.6 Clamp the Earth lead of the insulation tester to the earth bar and the other
lead to the Line 1 phase busbar. Switch on the insulation test. Once the
indicator value stabilizes, the value of the insulation resistance will be recorded
in the Insulation and High Voltage Test Form under Section 5 of this
document.

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 4 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

3.2.2.7 As per CP 5, the acceptable value of insulation resistance is >1.0 MΩ for site
acceptance. However, a more stringent standard of >10 MΩ applies as per on
SAT standards.

3.2.2.8 Ensure that all the tools are returned to the toolbox.

3.3 High Voltage Injection Test

Dielectric strength test on switchgear ensures the integrity of the equipment insulation is
reliable and safe before putting it into service or real operation. This is done by applying high
voltage over a specific time frame to the panel under test. The insulation of the equipment is
deemed satisfactory if there is no disruptive breakdown during the test.

This High Voltage Injection Test is not recommended to perform at site as it may cause
severe damages to other equipment and cause dangers to individuals, if the panel tested is
not properly isolated.

3.3.1 Equipment needed for verification:

• High Voltage Insulation Tester (Set at 2500VAC for 1 min)
• Shorting Cables

3.3.2 Procedure of High Voltage Insulation Test:

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 5 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

3.3.2.1 Follow the steps as mentioned in 3.2.2.1 to 3.2.2.4.

3.3.2.2 Precautionary measures have to be taken to ensure that all Voltage

Transformers are disconnected by removing/pull-out primary and secondary
fuses. Auxiliary supply intake also has to be removed for devices without any
fuse protection.

3.3.2.3 As shown from the above diagram, 2.5KVAC voltage is applied across L1
Phase and the rest of the phases (L2-L3-N-E) shorted for 1 minute. The
threshold of the High Voltage tester is set at 20mA.

3.3.2.4 Record the leakage current result into the Insulation and High Voltage Test
Form under Section 5 of this document.

3.3.2.5 Repeat the same procedure for L2, L3 and Neutral and the result is similarly
recorded.

3.3.2.6 If the leakage is more than 20mA, the test set will terminate the process by
triggering an alarm. This indicates there is a failure on the insulation due to
flash over or punctured wires which call for an immediate rectification before
the test can be re-started.

3.3.2.7 Such failure may also be due to moisture, grease or foreign conductive
material around the busbars supports.

3.3.2.8 Ensure that all tools are returned to the toolbox.

3.4 Insulation Test after High Voltage Test

After completion of the High Voltage Injection Test, repeat the Insulation Test measurement
values as mentioned in 3.2.2.1 to 3.2.2.8. The recorded value should be above 10MΩ.
Ensure that all the tools are returned to the toolbox after completion of the test.

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 6 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

4. Test Content and Check List Form

1 Visual Check Pass Fail NA Remarks

1.1 Switchboard overall dimensions and paintwork.

1.2 Layout positioning and brands of the components.

1.3 Size of bus-bars.

1.4 Sheet metals thickness.

1.5 Panel doors with wiring spirals bands arrangement & clearances.

1.6 Switchboard functional units panel doors uniformity.

1.7 Size of power cables, control cables and earth cable.

1.8 Phase and circuit identification for bus-bars and wires.

1.9 Incoming and outgoing feeder cables entry.

1.10 Door earthing cable erected.

Ensure all bolts and nuts are tightened with the spring washers flatted and
1.11
marked with red paint.

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 7 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

2 Physical Check For Mechanical Operations Pass Fail NA Remarks

2.1 Ease of opening and closing of all doors and ensure the rubber gaskets are intact.

2.2 Functional units mounted properly and securely fastened.

2.3 Repeat manually ‘ON’ and ‘OFF’ by all functioning units handles.
Bus-bar to bus-bar joints & bus-bar to breakers connecting bolts and nuts are in
2.4
accordance to Torque Value Specification and marked with red paint.
2.5 Ensure cable lugs size are properly used and tightly crimped.
Provision of termination blocks and fastening nuts at incoming and outgoing of
2.6
the functional units if necessary.

2.7 Provision of bus-bars holes at the end of the main bus-bars for future extension.

2.8 Provision of bus-bars holes at the end of the main bus-bars for future extension.

Ensure all exposure conductors between phases and framework to have a

2.9
clearance.

2.10 Check if extra insulations or mechanical protection devices to be fulfilled.

3 Physical Check For Electrical Operations Pass Fail NA Remarks

3.1 Electrical interlocking trip test with its associated functional units, if any.

4 Routine Test Pass Fail NA Remarks

4.1 Insulation resistance & Di-electric high pot test.

End-User : Manufacturer :
Client :
Signature : Signature : Signature :
Date : Date : Date :

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 8 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

5. Insulation and High Voltage Test Form

Insulation Resistance Level Insulation Test Applied Voltage

Position of Test
Before Stress After Stress Remarks DC 500 Volts DC 1000 Volts

L 1 to Earth MΩ MΩ ✓ NA

L 2 to Earth MΩ MΩ

L 3 to Earth MΩ MΩ Passed/Failed

L 1 to L 2 MΩ MΩ

L 2 to L 3 MΩ MΩ

L 1 to L 3 MΩ MΩ

Dielectric Stress Dielectric Applied Voltage

Position of Test
Leakage Current Stress Duration Stressed Results 2 KV 2.5 KV Duration

L1 to L2+L3+ Earth mA 60 Sec. Passed / Failed NA ✓ 60 Sec.

L2 to L1+L3+ Earth mA 60 Sec. Passed / Failed Dielectric Trip Point > 20mA.

L3 to L1+L2+ Earth mA 60 Sec. Passed / Failed

End-User : Manufacturer :
Client :
Signature : Signature : Signature :
Date : Date : Date :

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 9 of 10
 SITE ACCEPTANCE TEST BARTEC S/N : 12I993 QTY. OF PANEL : 2
PO No. Customer Project Location Panel Tag
818426 KFELS M411 Teniz - Heat Tracing Distribution
Panel #1, #2
Burgylau Jack Up
Rig

FINDINGS
Findings Resolutions Re-checking
No. Descriptions Rem
By Date Time By Date Time By Date Time
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

WEST CASTOR PROJECT Doc. no.

SITE ROUTINE TEST

DATA SHEET & REPORT
Page 10 of 10
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

SECTION 7
INSTALLATION, OPERATING & MAINTENANCE MANUAL
“Safety for People, the
Environment,
Plant and Machinery“ BARTEC Pte Ltd
No. 63 Hillview Ave
#07-20/23 Lam Soon Ind. Building
Singapore 669569
Tel: +65 6762 5030
Fax: +65 6762 5031
Email: [email protected]
Webpage: www.bartecasia.com

METHOD STATEMENT

INSTALLATION, TESTING, COMMISSIONING &

MAINTENACE PROCEDURE OF
ELECTRIC HEAT TRACING SYSTEM

Client : KEPPEL FELS LIMITED

Contract Number : 818426

Description : Electrical Heat Tracing System for

M411 TENIZ BURGYLAU JACK UP RIG

Manufacturer : BARTEC Pte Ltd

Document No : EHT Installation Method Statement Sheet : 1 of 14 Rev. 0

0 Issued for Approval SS AM 6-Sep-2013

Rev. Description Prepared Review Date
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 2

Contents

1.0 Introduction

2.0 General Installation Procedures

2.1 Codes, Standards and Regulations

2.2 Upon Receiving Heating Cable
2.3 Before Installing Heating Cable
2.4 Installing Heating Cable

Detail 1 Sketch of TYPICAL CABLE POSITIONING

Detail 2 Sktech of TYPICAL SHOE SUPPORT INSTALLATION
Detail 3 Sktech of TYPICAL PIPE SUPPORT INSTALLATION
Detail 4 Sktech of TYPICAL VALVE INSTALLATION
Detail 5 Sktech of TYPICAL PUMP INSTALLATION

3.0 Test Procedures

3.1 Test Requirements
3.2 Tools For Testing
3.3 Precautions
3.4 Tests
3.5 Inspection Reports Forms

4.0 Maintenance Procedures

5.0 Commissioning Procedures

5.1 System Operation

ATTACHMENTS:

- Initial Inspection and Insulation Resistance Test Report (ITR-01)

- Installation Test Report (ITR-02)
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 3

1.0 INTRODUCTION

This document covers the procedure to be followed for the installation of the Electric Heat Tracing
System for P/O 818426. The purpose of this document is to set forth the various installation activities in
such a way as to comply to BARTEC’s recommendation.

2.0 General Installation Procedures

2.1 Codes, Standards and Regulations

2.1.1 Installation shall be per requirements of the latest issue of the following standards and codes:

1) The National Electrical Code

2) The National Electrical Safety Code
3) Applicable state and/or local electrical codes and regulations
4) IEEE Standard #515

2.2 Upon Receiving Heating Cable

2.2.1 Check the cable to make sure the proper type has been received. All cables are printed
on the outer jacket with a part number. (Part number should be PSB 26, HSB 45 etc)

2.2.2 Visually inspect for any damage incurred during shipment.

2.2.3 Conduct an initial insulation resistance test on each reel of heating cable, prior to
installation (see EHT Test Form).

CAUTION: Do not connect power to the heating cable while it is on the reel or in shipping carton.

2.2.4 Heating cable and accessories should be stored in a clean and dry environment.

2.3 Before Installing Heating Cable

2.3.1 Make sure that all piping and equipment to be heat traced is completely installed, tested
and released.

2.3.2 Equipment surfaces should be reasonably clean. Any loose scale, oil or rust should be
removed.

2.3.3 Any coatings on pipe must be dry before the heating cable is installed.

2.3.4 Compare the part number and tag number on heating cable with the Design Isometric
drawing to determine where the heater circuit is to be installed.
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 4

2.4 Installing the Heating Cable

2.4.1 The cable should be positioned on the pipe according to the Design Isometric drawings and
temporarily attached to the pipe with fiber tape. Use the fiber tape every 10 ft. (3 meters) or as
required.

2.4.3 Leave a loop of cable allowance for valves, pumps and other in-line equipment, including
pipe support and pipe shoe. Cable allowances are listed on the Design Isometric drawings
and/or Typical Installation Details.

2.4.3 Complete any splice connections (as required). Refer to the splice connection kit for specific
installation instructions.

2.4.4 After the cable is temporarily attached to the pipe, it may be necessary to shift it around
circumferentially to fit properly. Slack cable can be taken up by running on the outside of pipe
elbows. Running the cable on the inside radius of elbows will add slack to the cable. Cable
length can be adjusted by increasing or decreasing cable allowances for valves (maximum
variation on the valve allowance is ± 10%).

2.4.5 At the end of the tracing circuit, cut the cable and apply the end termination. Refer to the end
termination kit for specific installation instructions.

2.4.6 Begin permanent heater cable attachment by working back towards the power supply point.
Band the cable on 1 Ft. (300mm) centers using the fiber tape.

2.4.7 Install the cable in a general manner, which permits removal of any serviceable equipment such
as valves, pumps, filters, pipe support, pipe shoes etc. Refer to the Typical Installation Details.

2.4.8 All heating cables are provided with outer jacket markings suitable for determining the installed
circuit lengths. Record heating cable length on Installation Test Report, ITR form (see
Test Procedures).

2.4.9 Install the power connection assembly. Refer to the power connection kit for specific installation
instructions.

2.4.10 Attach temperature sensor to pipe using fiber tape (if included in design). Position sensor 90°
from single pass of heater cable or equal distance between multiple passes.
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 5

TYPICAL CABLE POSITIONING

Carrier Pipe
(Typ.)

90°
Heating Cable
(Typ.) Temperature Sensor
(As Required)

45° 45° 45° 45°

1 Heater Cable 2 Heater Cables

45°

90° 90° 90°

45°

45° 45° 45° 45°

3 Heater Cables 4 Heater Cables

Detail 1 – Cable Positioning

Notes:
1. Locate multiple Heater Cables 90° apart.

2. Detail 1 shows a typical installation (10 and 2 o’clock positions can also be used). Refer to Design Isometric
Drawings, if applicable, for any specific Installation Instructions.

3. Attach Temperature Sensor to Pipe 90° from Single Pass of Heater Cable or an equal distance between
passes with 4 Heater Cables or more.
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 6

TYPICAL SHOE SUPPORT INSTALLATION

For Pipes 2" [50mm] and larger.

Fiber Tape
Carrier Pipe

Heater Cable 3" Support 3"

[75mm] Length [75mm]

Side View

Bottom View

Detail 2 – Shoe Support Installation

Notes:
Detail 2 shows a Typical Installation. Refer to the Design Isometric Drawings, if applicable, for any specific
Installation Instructions. Minimum bending radius of heater cable is 1¼” [32mm].
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 7

TYPICAL PIPE SUPPPORT INSTALLATION

Fiber Tape

Carrier Pipe

Heater Cable

Carrier Pipe

Heater Cable 6" 6"

[152mm] [152mm]

Detail 3 – Pipe Support Installation

Detail 3 shows a Typical Installation. Refer to the Design Isometric Drawings, if applicable, for any specific
Installation Instructions. Minimum bending radius of heater cable is 1¼” [32mm].
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 8

TYPICAL VALVE INSTALLATION

Heater Cable Allowance.

Carrier Pipe

Heater Cable Fiber Tape

Detail 4 – Valve Installation

Notes:
1. Detail 4 Shows the typical Installation Method on Valves. Different size Valves with different Heater Cable
Allowances may look slightly different. Minimum bending radius of Heater Cable is 1¼” [32mm].

2. Refer to Standard Valve and Pump Allowance Tables, or Design Isometric Drawings, if applicable, for
allowances.
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 9

TYPICAL PUMP INSTALLATION

Fiber Tape
Pump Housing
Heater Cable

Carrier Pipe
LOOP MEASUREMENT

Fiber Tape

Pump Housing
Heater Cable

Carrier Pipe

LOOP ATTACHMENT
Detail 5 – Pump Installation
Notes:
1. Detail 5 shows the typical Installation Method on Pumps. Different size Pumps with different Heater Cable
Allowances may look slightly different.
Minimum bending radius of Heater Cable is 1¼” [32mm].

2. Refer to Standard Valve and Pump Allowance Tables, or Design Isometric Drawings, if applicable, for
allowances.
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 10

3.0 Test Procedures

3.1 Test Requirements

3.1.1 All heater cables and associated components shall be tested in accordance with the
requirements set forth herein. The following ”Check Lists” shall be completed:

a) Initial Inspection and Insulation Resistance Test Report

b) Installation Test Report

3.2 Tools for Testing

3.2.1 The following equipment shall be required:

a) Megger meter, 500VDC

b) Voltmeter
c) Clip-on Ammeter

3.3 Precautions

3.3.1 Ensure all electrical connections and grounding has been properly checked prior to the start of
the testing procedures.

3.3.2 At the completion of all tests, make sure that all junction boxes, controllers, etc. are properly
closed so that no moisture can penetrate.

3.4 Tests

3.4.1 The following tests shall be performed on BARTEC Self-Regulating heating cables.

1) Check the heating cable to make sure that the correct types are installed. All heating
cables are marked with part number, voltage rating, watt output, etc. An initial insulation
resistance measurement shall be made on each reel of cable immediately after receipt at
site. The person conducting the test shall complete the Initial Inspection and Insulation
Resistance Test Report Form. Any discrepancy should be reported immediately.

Insulation Resistance Test: Using a 500 Vdc Megger, measure between cable
conductors and external metallic braid. Minimum
resistance reading of 20 megohms should be recorded.
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 11

2) After the heating cable is installed but before the thermal insulation is put on the pipe, the
insulation resistance test shall be repeated. The person conducting the test shall
complete the Installation Test Report – Step 1. Any discrepancy should be reported
immediately.

3) The heating cable installed length shall be recorded on the Installation Test Report -
Step 2.

4) After the installation is completed (thermal insulation installed), repeat the insulation
resistance test as part of the pre-commissioning check. Next, apply rated voltage to the
heat tracing circuit(s). The voltage and current shall be measured and recorded. The
recorded value shall be compared to the manufacturer’s product specifications. The
person conducting the test shall complete the Installation Test Report – Step 3 and 4.

5) Make sure that all junction boxes and/or controller (including glands) are closed so that no
moisture can penetrate.

6) Make sure that caution labels have been installed to the insulation weather barrier at
3meter intervals.

3.5 Inspection Report Forms

3.5.1 The completed inspection report forms shall be signed by the person performing the inspection
and provided as permanent record to the client.

4.0 Maintenance Procedures

4.1 Once the heat tracing system has been installed, an ongoing preventative program should be
implemented using qualified personnel. Support documentation should be maintained which
provides general information and an operating history of the specific circuit in the system.

4.2 The results of the operational testing described in Section 2, form the testing “baseline” or
normal range. Subsequent measurements should be recorded periodically and compared to
this baseline data to help identify any potential problems.

4.3 BARTEC recommends that a visual inspection be carried out on a routine basis. The
inspection should consist of observing for any damaged thermal insulation, loose electrical
connections, corrosion, etc. temperature controllers should be inspected for proper operation.

4.4 Should any problems occur with the heat tracing system, refer to the Troubleshooting Guide
for Electric Heat Tracing. Should any problems continue to persist, Contact BARTEC Pte Ltd
or your Local BARTEC Representative for assistance.
 “Safety for People, the
Environment,
Plant and Machinery“ BARTEC Self Regulating Cable Site Test Procedure
Page 12

5.0 Commissioning Procedures

5.1 System Operation

5.1.1 Before putting the system into operation, make sure that the heating cables have been tested
and that the documentation has been completed for each heat tracing circuit. This will ensure
that the system has been installed per the manufacturer’s recommendations.

5.1.2 Operation of the electric heat tracing system consists of the following procedures.

a) Prior to turning on power, make sure that all junction boxes, temperature controllers,
cable glands, etc. are properly secured.

b) Set the temperature controller (if applicable) to the desired temperatures settings. Refer
to the Temperature Controller ManualHandbook for specific instructions. Set point
temperatures shall be defined on the Design Isometric Drawings and/or Heat Tracing Line
List.

c) Next, apply rated voltage to the heat tracing circuit(s). The voltage and current shall be
measured and recorded. The recorded value shall be compared to the manufacturer's
product specifications. The person conducting the test shall complete the Installation Test
Report (Step 3 and 4). Any discrepancy should be reported immediately.

5.1.3 Make sure that all the junction boxes and/or controllers have been properly closed so
that no moisture can penetrate.

5.1.4 The completed inspection report forms shall be signed by the person performing the inspection
and provided as permanent record to the client.

5.1.5 At this point, the system is in its normal operating condition. Also refer to any additional detail
design drawings/information provided.
 Form No: ITR-01, Rev.0

Check List - Initial Inspection and Insulation Resistance

Test Report
Note: The following checks shall be performed on the heating cable:

1. Check each reel of heating cable to make sure that the proper type and wattage have been
received. All cables are printed on the outer jacket with part number, voltage rating and watt
output.
2. Visually inspect each reel for any damage that might have occurred during shipment.
3. Conduct an initial insulation resistance test using a 500VDC megger. Minimum reading
should be 20 megohms.

(Attach additional sheets if necessary)

Heating Material Type Date Visual Check Date Insul. Reading Date
Cable Reel Catalogue By; Resist. (MΩ)
Tag No. No. Test By:

Representative Name Signature Date

“Safety for People, the Environment, Plant and Machinery“

Page of
 Form No: ITR1002-01, Rev.0
Installation Test Report

Circuit Data By Installation Contractor

STEP 1 STEP 2 STEP 3

Panel Bkr. Cct. Line Number Cable Insul. By Date Insul. By Date Heater Volts Amb. Recorded By Date Remarks
No. No. Type Len. Temp Amps
No. Resist Resist (Mtr)
(Tag no.) (°C)
(M Ω) (M Ω)

Witness: Representative Name Signature Date

“Safety for People, the Environment, Plant and Machinery“

Page of
BARTEC PTE LTD
No. 63 Hillview Ave #07-20 to 23 Lam Soon Industrial Building Singapore 669569
Tel. 67625030 ; Fax. 67625031
Email: [email protected]
Website: www.bartecasia.com
GST Reg. No. M2-8921305-8 Co. Reg. No. 199503132E

SECTION 8
ATEX CERTIFICATE