PREVEN
Machine / Device
Task Frequency Description of maintenan
Process Key Standard
Completed by:
FREQUENCY KEY
D - Daily
W - Weekly
M - Monthly
Q - Quarterly
SA - Semi-Annually
A - Annually
SST - Seasonal Start-Up
SSH - Seasonal Shut-Down
PREVENTIVE MAINTENANCE PLAN
Description of maintenance task
Specification Tools / Materials
Date:
INTENANCE PLAN Rev. 1.0
Estimated Time (Minutes):-
Note Condition / Corrective Action Complete
Complete ?
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PREVENT
Machine / Device
Task Frequency Description of maintenance
Process Key Standard
Check the hydraulic pressure D 4.5MPa
Check hydraulic fluid levels D To optimum level mark
Make sure cool fluid levels are at the
D To optimum level mark
correct levels
Clean out all chips and swarf D Ensure machine is clear from
chips ans swarf
Clean with compressed air and
Clean filters on coolant tank M
clean water
Check and add grease to chip
M Apply grease to chain
conveyor chain
Clean coolant tank of sludge, chips,
SA Drain, clean, check
and oil
Remove chuck jaws, clean, check for No damage or play on jaws in
SA
damage chuck
Completed by: PA P Adams
FREQUENCY KEY
D - Daily
W - Weekly
M - Monthly
Q - Quarterly
SA - Semi-Annually
A - Annually
SST - Seasonal Start-Up
SSH - Seasonal Shut-Down
PREVENTIVE MAINTENANCE PLAN
CNC Machine (Asset #256-05)
Description of maintenance task
Specification Tools / Materials
+/- 2% Pressure gauge
between max and min levels Visual
between max and min levels Visual
no chips or swarf Brush, vacuum system,
compressed air gun
Brush, vacuum system,
No dirt on/in filter
compressed air gun
Machine specified grease Grease gun
Suction pump, cleaning
Drain, clean, check, refill
materials
Cleaning materials, compressed
Max 0.002" total play
air, DTI
Date: November 02 2019
INTENANCE PLAN Rev. 1.0
(Asset #256-05)
Estimated Time (Minutes):-
Note Condition / Corrective Action Complete
Measured pressure at 4.51 Mpa
Checked all hydraulic fluid levels and all OK ✘ Complete ?
Cooling fluid level was low, added more fluid topping up to correct levels ✘ Complete ?
Machine totally cleaned out ✘ Complete ?
Checked and cleaned coolant filter - filter clean (NOTE, may need changing ✘ Complete ?
on next schedule)
Checked, cleaned and applied new grease to chain ✘ Complete ?
Tank completely drained and cleaned, checked for damage and leak points. ✘ Complete ?
All OK, refilled to correct level
No damage or issues seen on jaws. Total float or movement was less than ✘ Complete ?
0.002"
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