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PMC Induction 20071028 ENGLISHpdf PDF

The document provides guidance on safety procedures for work at a PMC (Project Management Consultancy) site. It outlines requirements such as switching off mobile phones, no smoking, wearing appropriate PPE like safety helmets and glasses, and controlling ignition sources. Emergency procedures and potential hazards of activities like lube oil flushing, chemical cleaning, and energization are also summarized. Supervisors are responsible for permits, JSA/JSEA, and incident reporting.

Uploaded by

Deepu Ravikumar
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
163 views43 pages

PMC Induction 20071028 ENGLISHpdf PDF

The document provides guidance on safety procedures for work at a PMC (Project Management Consultancy) site. It outlines requirements such as switching off mobile phones, no smoking, wearing appropriate PPE like safety helmets and glasses, and controlling ignition sources. Emergency procedures and potential hazards of activities like lube oil flushing, chemical cleaning, and energization are also summarized. Supervisors are responsible for permits, JSA/JSEA, and incident reporting.

Uploaded by

Deepu Ravikumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PMC SAFETY

INDUCTION
Switch Off Mobile Phones

No Smoking

In Case Of Emergency

Ablutions

2
SAFETY REQUIREMENTS

ƒ Safe PLACE of Work To Safe SYSTEMS of


Work.

ƒ These Do Not Replace Construction Safety


Procedures, They Reinforce Them.

3
ACCESS BADGE

9999

There are three Main Categories of Entry Badge


• PMC All Areas
• PMC Work Location i.e. SS2902,2901,ITR55
• Daily access Visitors ,Vendors
4
MINIMUM P.P.E.

LONG SLEEVED
COVERALLS

SAFETY HELMET

GLOVES TO BE CARRIED

SAFETY GLASSES

SAFETY FOOTWEAR

Additional Specific PPE as Required 5


IGNITION SOURCES

Ignition sources are strictly controlled

Mobile phones, torches, matches etc are banned


6
HOUSEKEEPING
Bad Housekeeping = Accident

Good Housekeeping = Safe Work Place

7
POTENTIAL HAZARDOUS
ACTIVITIES

Include but not limited to:


ƒLube Oil Flushing
ƒChemical Cleaning
ƒAir Blowing
ƒSteam Blowing
ƒWater Flushing
ƒTest Runs for Rotating Machine
ƒEnergization (mechanical/electrical)
ƒNitrogen testing
8
GLOSSARY

ƒ PMC
ƒ Hazard
ƒ Hazard Effect
ƒ Risk
ƒ ALARP
ƒ MSDS

9
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES
LUB Oil Flushing Hazards and Effects

ƒExtreme Temperatures Burns


ƒElectricity Electrocution/Electrical Burns
ƒFire Burns
ƒMoving Parts of Machinery Various Injuries
ƒOil Spills Environmental Pollution
ƒUnauthorized Personnel Various Injuries

10
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Lube oil Flushing Controls


ƒ Boundary lines from live lines according to PTW
ƒ Adequate Lighting
ƒ Authorized and dedicated Personnel
ƒ Possible oil spillage shall be prevented
and controlled
ƒ Fire Fighting means in place
ƒ Signboard in place
11
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Water Flushing Hazards and Effects

ƒ High pressure Various injuries

ƒ Kinetic energy Various injuries

ƒ Electricity Electrocution / burns

12
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES
Water flushing controls

ƒ Barrication and warning signs


ƒ Only Authorized personnel
ƒ Protect Electrical equipment / electrical supply
systems
ƒ Adequate Sewerage system
ƒ Control Environmental discharge
ƒ Secure Temporary blinds and deflectors plates
ƒ Secure Hose couplings

13
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES
Chemical Cleaning Hazards and Effects

ƒ Chemicals (Acids and alkalis)


ƒ Chemical Spills
ƒ Fire

14
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Chemical Cleaning Controls


ƒ Area shall be fenced off and Signs in place
ƒ Transported and stored as per MSDS
ƒ Only Authorized personnel
ƒ Inform relevant departments
ƒ PPE as per MSDS

HAZCHEM
MSDS Box
15
MSDS

16
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Chemical Cleaning Controls (cont).


• PTW & J.S.T.I
• Temporary shower / eye wash
• First Aider with Kit

17
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Air Blowing Hazards

• Noise

• High pressure

• Flying objects/particles

• Kinetic energy

18
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES
Air Blowing controls
ƒ Control Unauthorized Personnel
ƒ Limit activities to Off working hours
ƒ Use Appropriate P.P.E & post signs
ƒ Limit duration of exposure <85 dBa
ƒ Continuously monitor pressure
ƒ Evacuate unwanted personnel from Affected Area
ƒ Secure blowing points against recoil and whipping

19
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Steam Blowing Hazards

• Extreme temperature (hot)


• Noise
• High pressure
• Kinetic energy

20
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Steam Blowing controls

ƒ Barrication and warning signs


ƒ Only Authorized personnel
ƒ Pipes shall be checked for the free expansion
and have sufficient anchorage
ƒ Steam and debris shall be blown to a safe
location
ƒ P.P.E

21
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Test Run Hazards and Effects

• Rotating equipment / machinery

• Electricity

• Fire / electrical fire

• Noise

22
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES
Test Runs for Rotating Machines controls

ƒ Barricade the area and place warning signs


ƒ Only authorized personnel
ƒ Machinery testing shall be monitored
continuously and never left unattended
ƒ The start up, test run-in accordance with
the vendor’s instruction manual

85 dBa
23
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Energization / Electrical Testing controls

• Work Permit
• Authorized personnel
• Barrier and Signage
• Appropriate P.P.E
• LOTO

24
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Energization Hazards and Effects

ƒ Electricity
ƒ Fire
ƒ Violation of LOTO procedure

25
HAZARDS ASSOCIATED WITH
PMC ACTIVITIES

Energization / electrical testing controls

ƒ Barrication and warning signs

ƒ PTW in place

ƒ Special PPE

ƒ Only authorized personnel

ƒ A competent First Aid personnel shall be available


during energization

26
SUPERVISOR RESPONSIBILITY

„ MS & JSA
„ PTW
„ JSTI
„ Report incidents and hazards
„ Pass on lessons learnt

27
PMC PTW

Types of PTW

Hot Work with (Red border)


ƒ Cold Work Permit (with Blue border)
ƒ Supportive Certificates and Documents (BPO,
CSC, LOTO…)

28
PMC PTW

P.T.W Required Areas

ƒ Buildings, Sub Stations And Itr’s


All Activities, Will Require PTW
ƒ PMC Restricted Areas (With Hydro Carbons)
All Activities, Will Require PTW
ƒ PMC Restricted Areas (Without Hydro
Carbons)
All Construction Works Without Any
Exception.

29
PMC PTW/CERTIFICATES

P.T.W Required Activities


ƒ Any Electrical or Instrumentation activities inside the
buildings
ƒIsolation and De-isolation activities
ƒInspection of vessels and confined spaces
Chemical cleaning
ƒEnergization of electrical and instrumentation
systems
ƒ Any mechanical activity related with rotating
equipment (Electrical Safety procedure fo Substation
Energization, LOTOQGX/20/00/CS/PC/NA/803)
ƒAny Activity deemed Medium to High risk by the PMC
manager or PMC HSE Lead.
ƒExcavation work inside PMC Restricted Areas
ƒSystems in service (Work on that System)
30
LOTO

ƒ Never remove tags.Only authorized person can


be involved in the process!

ƒ People may be working on a system!


ƒ Always ask your Supervisor if not sure!

LOTO Procedure is designed to protect


somebody’s life - never remove lock/tags
if not authorized!!!

31
DETECTION OF H2S

DO NOT USE YOUR NOSE TO DETECT H2S


Gas detection systems will be used 32
PMC BARRIERS

BARRICADE COLOR CODE

Srl.
Srl. ACCESS
PURPOSE COLOR TAPE SAMPLE
# ALLOWED

1 RED & WHITE YES WITH


GENERAL BARRICATION
CAUTION

2 PRE-
PRE-COMMISSIONING (PMC) BLUE & WHITE NO ENTRY

SCAFFOLDING AND RIGGING YELLOW & BLACK


3 NO ENTRY
OPERATIONS

4 RADIOGRAPHY YELLOW & MAGENTA NO ENTRY

5 HYDRO AND PNUMATIC


BLACK & ORANGE NO ENTRY
OPERATIONS

33
WARNING SIGN

Hydrocarbon sign

Toxic Sign

34
SAFETY SIGNS

35
PMC WARNING SIGNS

36
PMC TEAM PMC TEAM

WARNING WARNING
DO NOT OPEN,
DO NOT REMOVE COUPLING DO NOT ENTER
GUARD WITHOUT PMC PTW
WITHOUT PMC PTW

PMC TEAM PMC TEAM

WARNING WARNING

DO NOT OPEN WITHOUT DO NOT OPEN WITHOUT


PMC PTW PMC PTW

37
IN CASE OF EMERGENCY

Cross wind
WIND Incident
Down wind
DIRECTION
Cross wind

38
QG Emergency Number is: 473 7777
PMC INFORMATION BOARD

39
40
PMC SAFETY MESSAGE

Please Remember:
SAFETY IS EVERYONE’S RESPONSIBILITY

IF you’re unsure: ASK


IF it is unsafe: STOP

Use your best safety device:

41
Be Safe-not Sorry!

42
ANY QUESTIONS?

QUESTIONS?

43

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