From exploration to end users,

we have a solution for you.

Thermon provides highly engineered thermal solutions for process industries,

including energy, chemical processing and power generation. Thermon
offers a single source responsibility with a truly comprehensive range of
solutions that addresses every essential process heating requirement.

UPSTREAM MIDSTREAM DOWNSTREAM POWER

Oil, Gas, and

Exploration Natural Gas Pipelines Power
Chemical
and Production Processing and Storage Generation
Processing

HEAT TRACING
Electric, Steam, & Tubing Bundles

POWER SOLUTIONS
Temporary Power & Lighting

CATA-DYNETM
Explosion-Proof Gas Catalytic Heaters

RUFFNECKTM
Heaters for the Harshest Environments

NORSEMANTM
Electric Explosion-Proof Heaters

CALORITECHTM
Engineered Electric Heat

3L FILTERS TM
Engineered Filtration Systems

2 THERMON.COM
 TABLE OF CONTENTS

Electric Heat Tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Instrument Tubing Bundles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Steam Tracing And Tank/Hopper Heating . . . . . . . . . . . . . . . . 12

Control And Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Heat Tracing And Tubing Bundle Accessories . . . . . . . . . . . . . 16

Cata-Dyne™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Ruffneck™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Caloritech™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3L Filters™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Norseman™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Temporary Power Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

THERMON.COM 3
 OIL AND GAS

UPSTREAM SECTOR
Onshore Oil and Gas Production
Bitumen Production and Processing
Coal-Bed Methane
Offshore Oil and Gas Production
Mining
MIDSTREAM SECTOR
LNG Liquefaction
LNG Receiving Terminal
LNG Storage
Fuel Storage
Transmission Pipeline
DOWNSTREAM SECTOR
Hydro Treating
Alkylation Plant
Coking Unit
Continuous Catalytic Reforming
Sulfur Recovery
Crude Oil Distillation
Fluid Catalytic Cracking
Hydrogen Plant
Hydrocracking

CHEMICAL

Chemical Processing
Fertilizer Plant

POWER GENERATION

Combined Cycle Power

Nuclear Power
Wind Power
Concentrated Solar Plant
OUR MISSION
TRANSPORTATION
Rail Switching
Commuter Train
To provide safe, reliable, and
innovative mission-critical
COMMERCIAL
industrial process heating
Waste Water Treatment
Hot Water Temperature Maintenance solutions that create value
Industrial Manufacturing
for our customers.

4 THERMON.COM
THROUGH OUR GLOBAL NETWORK, THERMON PROVIDES HIGHLY
ENGINEERED THERMAL SOLUTIONS FOR PROCESS INDUSTRIES,
INCLUDING ENERGY, CHEMICAL PROCESSING, AND POWER GENERATION.

Thermon is the leading single-source Since 1954, we’ve led the industry in
provider of industrial process heating, designing a full spectrum of custom
delivering comprehensive, engineered services that address every essential
solutions for complex projects, process heating requirement, from
including hazardous area applications. beginning to end.

THERMON.COM 5
 INDUSTRY INSIGHTS MATRIX

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Electric Heat Tracing
Tracing
Self-Regulating           
Series Resistant         
Skin Effect    
Steam Tracing
Steam Tracing
Manifold to Manifold       
Tracing Products       
Tubing Bundles
Tubing Bundles
Electric          
Steam 
Emissions Monitoring (CEMS)       
Tank
Tank Heating
Heating
Foundation  
External Tracing     
Immersion (Caloritech)       
Controls &
Controls & Monitoring
Monitoring
Simple Controls (ECM, TCM)          
TraceNet Command + Components   
Space/Comfort
Space/Comfort Heating
Heating
Gas Catalytic Radiant Unit (Cata-DyneTM)
Electric Unit (RuffneckTM, NorsemanTM, CaloritechTM)         
Hydronic Unit (Ruffneck ) TM
          
Convection Unit (RuffneckTM, NorsemanTM, CaloritechTM)           
Duct (RuffneckTM, CaloritechTM)           
Engineered
Engineered Process
Process Heaters
Heaters
Circulation (CaloritechTM)           
Duct (Caloritech )TM
      
Immersion (CaloritechTM)           
Process Packages (Caloritech , 3L Filters , Cata-Dyne )
TM TM TM
          
Filtration (3L Filters )
TM
        
Temporary
Temporary Power
Power
Portable Power Systems           
Turn-key
Turn-key Solutions
Solutions
Field Supervision
          
Installation           
Maintenance Contract           

6 THERMON.COM
 
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THERMON.COM
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7
 HEAT TRACING

ELECTRIC HEATING CABLES

SELF-REGULATING HEATING CABLES
Features: BSX™
• Semiconductive Self-Regulating • Freeze Protection and Temperature
Heating Matrix Maintenance to 65°C (150°F)
• Cut-to-Length Parallel Circuitry • Maximum Exposure Temperature: 85°C (185°F)
• Nickel-Plated Copper Bus Wires • Available Watt Densities:
• Metallic Braid for 10, 16, 26, 33 W/m @ 10°C (3, 5, 8 & 10 W/ft @ 50°F)
Grounding Purposes • Available Voltages: 100–277 Vac
• Polyolefin or Fluoropolymer • Available With Fluoropolymer Overjacket (FOJ)
Overjacket
KSX™
• Worldwide Approvals
• Freeze Protection and Temperature Maintenance to
121°C (250°F)
• Maximum Exposure Temperature: 121°C (250°F)
• Available Watt Densities: 15, 32, 48, 64 W/m @ 10°C
• Supply Voltage: 230 Vac
HTSX™
• Freeze Protection and Temperature
Maintenance to 150°C (302°F)
• Maximum Exposure Temperature: 250°C (482°F)
• Withstands Temperatures Associated With Steam Purging
• Available Watt Densities: 10, 20, 30, 39, 49, 66 W/m @ 10°C
(3, 6, 9, 12, 15, & 20 W/ft @ 50°F)
• Available Voltages: 100–277 Vac
VSX™-HT
• Freeze Protection and Temperature
Maintenance up to 200°C (392°F)
• Maximum Exposure Temperature: 250°C (482°F)
• Withstands Temperatures Associated with Steam Purging
• Available Watt Densities: 16, 33, 49, 66 W/m @ 10°C
(5, 10, 15, & 20 W/ft @ 50°F)
• Available Voltages: 100–277 Vac
KSR™
• Surface Snow and Ice Melting
• Maximum Exposure Temperature: 121°C (250°F)
• Minimum Installation Temperature: -60°C (76°F)
• Available Voltages: 230 Vac

POWER-LIMITING HEATING CABLES

Features: HPT™
• PTC Coiled Resistive Alloy • Freeze Protection and Temperature Maintenance
Heating Element up to 210°C (410°F)
• Cut-to-Length Parallel Circuitry • Maximum Exposure Temperature: 260°C (500°F)
• Nickel-Plated Copper Bus Wires • Available Watt Densities: 16, 33, 49, 66 W/m @ 10°C
• Metallic Braid for (5, 10, 15 & 20 W/ft @ 50°F)
Grounding Purposes • Available Voltages*: 100–277 Vac Nominal
• Fluoropolymer Overjacket
• Worldwide Approvals
*Additional voltages are available; contact Thermon

8 THERMON.COM
 HEAT TRACING

ELECTRIC HEATING CABLES

CONSTANT WATT HEATING CABLES
Features: FP
• Nichrome Heating Element • Freeze Protection and Temperature
• Cut-to-Length Parallel Circuitry Maintenance to 65°C (150°F) and
• 12 AWG Copper Bus Wires Foundation Heating
• Metallic Braid for • Maximum Exposure Temperature: 200°C (392°F)
Grounding Purposes • Available Watt Densities: 8, 16, 33 W/m @ 10°C
• Fluoropolymer Overjacket (2.5, 5 & 10 W/ft 50°F)
• Worldwide Approvals • Available Voltages: 230–577 Vac

MINERAL INSULATED HEATING CABLES

Features: MIQ™
• High Temperature Magnesium • Freeze Protection and Temperature
Oxide Dielectric Maintenance to 500°C (932°F)
• Seamless Alloy 825 Sheath • Maximum Exposure Temperature: 600°C (1,112°F)
• Worldwide Approvals • Available Watt Densities: Designs up to 262 W/m (80 W/ft)
• Available Voltages: Rated up to 750 Vac

SERIES RESISTANCE HEATING CABLES

Features: TEK™
• Circuit Lengths up to 3660 m • Freeze Protection and Temperature
(12,000 ft) Maintenance to 101°C (214°F)
• Metallic Braid for • Maximum Exposure Temperature: 232°C (450°F)
Grounding Purposes • Available Watt Densities: Designs up to 65 W/m (20 W/ft)
• Fluoropolymer Overjacket • Available Voltages: Rated up to 600 Vac
• Worldwide Approvals

TESH™
• Long Line Freeze Protection and
Temperature Maintenance
• Maximum Exposure Temperature: 260°C (500°F)
• Available Watt Densities: Designs up to 25 W/m
• Available Voltages: Rated up to 750 Vac

SKIN EFFECT HEATING SYSTEMS

Features: ThermTrac™
• Circuit Lengths up to 24 Kilometers • Freeze Protection and Temperature Maintenance
(15 Miles) to 200°C (392°F)
• Nickel-Plated Copper Bus Wires • Maximum Exposure Temperature: 260°C (500°F)
• Rugged Heat Tube to Generate Heat • Power Outputs: up to 165 W/m (50 W/ft)
• Available Scuff Jacket • Operating Voltages: up to 5 kV
• Worldwide Approvals
THERMON.COM 9
 HEAT TRACING

INSTRUMENT TUBING BUNDLES

ELECTRICALLY HEATED INSTRUMENT TUBING FOR FREEZE

PROTECTION AND TEMPERATURE MAINTENANCE
TubeTrace® Type SE/ME
Approved for hazardous (classified) locations, including options for Class I, Division 1 or Zone 1.
TubeTrace with VSX™ TubeTrace with HTSX™ Self-Regulating
Self-Regulating Heat Trace Heat Trace
• Use where high temperature • Use where temperature exposure to steam purge
exposure is a consideration. is expected
• Tube Temperature Range: • Tube Temperature Range: 5°C to 150°C (40°F to 302°F)
5°C to 149°C (40°F to 300°F) • Maximum Exposure Temperature1: 250°C (482°F)
• Maximum Exposure Temperature1:
250°C (482°F)

TubeTrace with BSX™ TubeTrace with HPT™

Self-Regulating Heat Trace Power-Limiting Heat Trace
• Use for water freeze protection and • A “cut-to-length” heat tracing for
low temperature maintenance. higher temperature maintenance.
• Tube Temperature Range: 5°C to Also used for freeze protection where
65°C (40°F to 150°F) high temperature exposure is a factor. HPT
• Maximum Exposure Temperature1: power-limiting cables represent the best choice for
85°C (185°F) maintaining temperatures up to 204°C (400°F) that can
be “cut-to-length” in the field.
• Tube Temperature Range: 5°C to 204°C (40°F to 400°F)
• Maximum Exposure Temperature1: 260°C (500°F)

CUSTOM CEMS AND ANALYZER BUNDLES

Many analyzer applications have • Fluoropolymer tubing, 316 and 304
specialty tubing requirements, all of stainless, welded or seamless, Monel,
which Thermon can provide within our Titanium, Inconel 825, and Alloy 20.
instrument tubing bundles. Examples • Optional Electropolished (EP), Chemical
of tube materials and finishes available Passivation (CP), and performance coatings such
include: as SilcoNert2000 are also available on stainless
steel tubing.
• Multiple tube materials can be provided in a common bundle.

“NI” Non-Insulated (And Non-Heated) Bundle

& Other TubeTrace Options Can Include:
• Auxiliary Conductors
• Unheated Tubes
• Factory Installed Temperature Sensor(S)
• Special Markings And Identification As Required
Notes:
1. Reflects maximum exposure temperature of heater.
2. Monel and Inconel are trademarks of Inco Alloys International., Inc. Trade name of SilcoTek™, formerly a division of
Restek Performance Coatings. SilcoNert™1000 replaces Silcosteel®. SilcoNert™2000 replaces Sulfinert®/Siltek®.

10 THERMON.COM
 HEAT TRACING

INSTRUMENT TUBING BUNDLES

ELECTRICALLY HEATED INSTRUMENT TUBING FOR FREEZE

PROTECTION OF HIGH TEMPERATURE STEAM LINES
Isolated “cut-to-length” heat trace for TubeTrace® Type SEI/MEI - HT
high temperature exposure, suitable • Maintain: 5°C (40°F)
for ambient sensing control.
• Continuous Exposure: 399°C (750°F)

TubeTrace® Type SEI/MEI - HTX

• Maintain: 5°C (40°F)
• Continuous Exposure: 593°C (1100°F)

TubeTrace® Type SEI/MEI - HTX2

• Maintain: 5°C (40°F)
• Intermittent Exposure: 593°C (1100°F)

STEAM OR FLUID HEATED INSTRUMENT TUBING FOR FREEZE

PROTECTION AND TEMPERATURE MAINTENANCE
Steam or Fluid “Light Traced” (SI/MI)
• For freeze protection and lower temperature
maintenance. The tracer tube is isolated from
the process tube(s), so process tube temperatures
will be significantly lower than the tracer
tube temperature.
• Tube Temperature Range: 5°C to 121°C (40°F to 250°F)
• Maximum Exposure: 205°C (400°F) *

Steam or Fluid “Heavy Traced” (SP/MP)

• For freeze protection and process
maintenance. The tracer tube is in direct
contact with the process tube(s), so
process tube temperatures will be very
close to the tracer tube temperature.
• Standard Tracer Temperature Range:
5°C to 205°C (40°F to 400°F)
• Maximum Exposure: 205°C (400°F)*

*Higher tube temperatures are possible with XINS-extra insulation, HT and HTX type designs.

THERMON.COM 11
 HEAT TRACING

STEAM TRACING AND TANK/HOPPER HEATING

HEAT TRANSFER COMPOUNDS

TO MAINTAIN HIGH TEMPERATURES
“Thermonized” With Snaptrace®
Thermon Heat Transfer Preformed Extrusions For Straight Piping
• Available in 1.22 m (4 ft) lengths
Compounds
• Significantly Reduces Installation Time
• Consistent Heat Transfer Properties
• No Surface Preparation Required
• Less Than 20% of Cost for Steam
Jacketing • Use With Up to 208°C (406°F) Fluid/Steam

HT Compounds for Piping, Valves & Irregular Surfaces

(Maximum temperature ratings shown)
• T-3: 371°C (700°F)
• T-75: 425°C (800°F)
• T-99: 1,000°C (1,832°F)
• T-85: 190°C (375°F)
• T-802: 135°C (275°F) Two-Part Compound

ISOLATED STEAM TRACERS FOR LOWER MAINTAIN TEMPERATURES

SafeTrace™ SLS-IT: SafeTrace™ Provides Increased Safety
24°C to 93°C (75°F to 200°F) • SafeTrace Tracers Comply With Tests
SafeTrace™ DLS-IT: for Skin Exposure (per ASTM Std
5°C to 54°C (40°F to 130°F) C-1005/1057)
• Safety Yellow Jacket Alerts Plant Personnel to
Potentially Dangerous Conditions
SafeTrace™ Provides Predictable Heat Transfer
• Permits Winterization for Any Size Pipe
• Eliminates Hot/Cold Spots Associated With Bare Tubing and
Spacer Blocks
• Suitable for Temperature-Sensitive Processes
Medium Maintain Temperatures
• SafeTrace™ BTS: 38°C to 121°C (100°F to 250°F)

STEAM SUPPLY/CONDENSATE RETURN LINES

ThermoTube® Pre-Insulated Tubing
• Ideally Suited to Transport Liquids, Gases or Refrigerants
• Non-hygroscopic Glass Fiber Insulation for Efficiency
• Protective Outer Jacket Resists Weather and Moisture
• ThermoTube Can be Installed in Cable Trays, Angles,
Channels, Struts and on I-Beams
• All Tubing Types Available
• Continuous Temperature Range: Service to 205°C (400°F) *
• ThermoTube ratings to 593°C (1100°F) also available *.
* Higher tube temperatures are possible with XINS-extra insulation HT and HTX type designs.
For steam heated instrument tubing, see Instrument Tubing Bundles.

12 THERMON.COM
 HEAT TRACING

STEAM TRACING AND TANK/HOPPER HEATING

TANK AND VESSEL HEATING

RT FlexiPanel® & RTF • Nominal Output:
FlexiPanel® Tank and Vessel • RT FlexiPanel 500, 1,000, and 2,000 W
• RTF FlexiPanel 300 and 500 W
Heating Units
• Supply Voltage: 120 or 240 Vac
• High Temperature Lead Wires
(16 AWG) • Temperature Maintenance to: 121°C (250°F)
• Protective Metal Jacket • Maximum Exposure Temperature: 232°C (450°F)
• Parallel Circuit High Temperature
Alloy Heating Element
• Heat-Laminated, High Temperature
Silicone Rubber Insulation

HeetSheet® Tank and Vessel Heating Units

• Provides Predictable and Reliable Heating (or Cooling)
• Factory-Applied Non-Hardening Heat Transfer Compound Ensures Maximum
Heat Transfer
• Waffle Pattern Permits Multiple Flow Paths for Heating and Cooling Media
• Provides 2 to 3 Times the Heat Transfer of Plate-Type Coils
• No Risk of Cross-Contamination with Process
• Lightweight Stainless Steel Construction for Easy Installation
• Stainless Steel Inlet and Outlet Tubing Provided from Factory

HOPPER AND CHUTE HEATING

HT Module Hopper Heater • Aluminized Steel Protective Enclosure and Cover
• Fluoropolymer Insulated High • Temperature Maintenance up to 427°C (800°F)
Temperature 16 AWG Lead Wires • Maximum Exposure Temperature: 538°C (1000°F)
(with stress relief at connection) • Maximum Watt Density: 4,650 W/m2 (3 W/in2)
• Parallel Circuit High Temperature • Supply Voltages: 120–600 Vac
Alloy Heating Element
• Temperature-Rated Insulation
(directs energy towards surface to
be heated)

THERMON.COM 13
 HEAT TRACING

CONTROL AND MONITORING

ELECTRONIC CONTROLLERS
TraceNet™ Genesis • Communication to host computer via
• Monitor electric heat trace circuit load currents Ethernet communications
• Selectable control method (On/Off, On/Off With • Adjustable ground/earth leakage “trip”
Soft Start, Proportional, Ambient Proportional) for and/or alarm capabilities
each individual circuit • Addressable RTD Temperature Sensors -
• Programmable alarm set points, with time up to twenty (20) per circuit
delay and remote alarm acknowledgment and • Up to 6 months history to aid
reset capabilities in troubleshooting
• Programmable “trip” set-points for each circuit • ISO drawing in pdf format for viewing on
• Temperature sensor status indication Genesis HMI
• Unique circuit identifier (48 characters maximum)

TraceNet™ TCM18 • Unique circuit identifier

• Monitor electric heat trace circuit operating and • Communication to host
ground/earth leakage currents computer via
• Selectable control method (On/Off, On/Off With RS485 serial
Soft Start, Proportional, Ambient Proportional) on communication.
a per circuit basis • “Push to Test”
• Programmable alarm set points, with alarm ground/earth
acknowledgment and reset capability leakage test feature
on a per circuit basis
• Programmable trip set-points for each circuit
• Ground/earth leakage interruption capability
• Temperature sensor status indication

TraceNet™ TCM2 • Temperature sensor status indication

• Monitor electric heat trace circuit operating and • Communication to host computer
ground/earth leakage currents via RS485 serial communication.
• Selectable control method (On/Off, On/Off With • “Push to Test” ground/earth
Soft Start, Proportional, Ambient Proportional) on a leakage test feature on a per circuit
per circuit basis basis
• Programmable alarm set points, with alarm • Ground/earth leakage
acknowledgment and reset capability interruption capability
• Programmable trip set-points for each circuit

TraceNet™ ECM • Selectable automatic or manual reset

• Encapsulated electronics and control limiter action
• One temperature control module for wide range of • Control/limiter setting in degrees
temperature control and limiter applications Centigrade or degrees Fahrenheit
• Energy saving accurate electronic temperature • Combines power junction box and
control action control module in one unit
• Data highway communication capability • Also available as ambient thermostat
(WP mount only)

TraceNet™ ECM-Ambient • Data highway communication capability

• Encapsulated electronics and control • Control in degrees Centigrade or degrees
• One temperature control module for wide range of Fahrenheit
temperature control • Combines power junction box and
• Energy saving accurate electronic temperature control module in one unit
control action

14 THERMON.COM
 HEAT TRACING

CONTROL AND MONITORING

ELECTRONIC CONTROLLERS WITH POWER DISTRIBUTION

Pre-assembled controller skids are an integral • Reduce site installation costs
component of Thermon’s total systems • Pre-wiring is done in a
approach to provide you with the most cost controlled environment
effective system. • Completed assembly is delivered to
Designed specifically for YOUR electrical your site ready for hook-up to your
requirements, Thermon Controller skids can main power feed(s)
include transformer(s), distribution panel, • Reduce RTD and power wiring costs
electrical heat tracing controller panel,
and connection accessories. All on one • Reduce maintenance and total costs
convenient skid. of ownership
• Components are secured to a
structurally designed, pre-wired skid

COMMUNICATION SOFTWARE
TraceNet™ Command • SQL database allows efficient
• Simple coordination, organization, control, and and reliable storage and
monitoring of multiple heat tracing circuits access to data
• The alarm list makes tracking and trending conditions • DCS integration for
in the plant easier using current and historical data remote operations
are made more
• Multivariable trending enables smoother and more
efficient with
functional Key Performance Indicator
TraceNet Command
(KPI) development
• System scenario batch settings build for quick process
or large scale operation changes

Centralized/Distributed Control Systems Communica�ons

via Thermon’s TraceNetTM Command

Ambient Sensing RTD

for Mul�ple Heaters
Heater with Mul�ple
TraceNet TCM18
TM
Sensors Mul�ple Heaters with 2 Ambient
Mul�-Circuit Control Panel Propor�onal Control (APC)
(in Non-Hazardous Area)

TraceNet ECM
TM

Controlled Circuit 3 Line Sensed Circuit

Control
(1 RTD per Ckt)

2 APC

TraceNet Command
TM

Worksta�on and DCS

Heat Trace Circuit

Voltage Supply

RTD Leads TraceNetTM TCM2 for

2 Heaters
Ethernet TraceNetTM Genesis Heat Trace
RS-485 Serial Mul�-Circuit Control Panel
(for Hazardous Area Installa�on)
Heat Trace Circuits
Power Supply

THERMON.COM 15
 HEAT TRACING

ACCESSORIES

POWER CONNECTION END TERMINATION KITS MISCELLANEOUS

KITS Terminator ZS/ZE PETK power and
nonmetallic kits end termination kits
Terminator ZP
fabricate an end are required for use
nonmetallic kits
termination of an with all Thermon
fabricate power
electric heat trace parallel heating cable
connections of an
circuit. connection kits.
electric heat trace
circuit.
SCTK splice connection
kits are required when
Terminator ZE-B preparing splices
nonmetallic kits with all Thermon
Terminator ZL
provide visual parallel heating cable
nonmetallic kits
indication of an connection kits.
fabricate power
energized heat
connections and
trace circuit. (Also FT-1L, FT-1H fixing
provide visual indication
available in red) tapes for attaching
of an energized heat
trace circuit. heating cable to
piping every 30 cm
(12”) or as required.
T-SPLICE KITS
MECHANICAL Terminator ZP
AL-20L, AL-20H,
THERMOSTATS nonmetallic kits
fabricate T-splice AL-30L, AL-30H
Terminator ZP connections of an aluminum tape
Ambient is designed electric heat trace for continuous
to provide ambient circuit. (longitudinal)
sensing control of covering.
electric heat trace
circuits. XP-1 predrilled
stainless steel (type
IN-LINE SPLICE KITS 304) mounting bracket
for mounting junction
Terminator ZT is Terminator ZS/ZE boxes and thermostats
designed to provide nonmetallic kits directly to pipework.
pipewall or tankwall fabricate in-line
sensing control of splices of an electric IEK insulation entry
electric heat trace heat trace circuit. kits for non-hazardous
circuits. locations for inserting
permanent circular
and non-circular
cables into insulation.
B7-15140 provides
ambient sensing Non-metallic Glands
control of electric for inserting
heat trace circuits. permanent circular
and non-circular
cables into an
enclosure.

Brass Glands for

E7-25325 provides entry of an electric
pipewall or tankwall heat trace circuit into
sensing control of a Thermon approved
electric heat trace junction box.
circuits.
PTD-100 probe
improves measuring
accuracy between
control input sensors
and controllers.

16 THERMON.COM
 INSTRUMENT TUBING BUNDLES

ACCESSORIES

ENCLOSURE/SHELTER T-SPLICE KITS

ENTRY KITS T-Splice FAK-5 Kits
Bulkhead Entry Heat
IN-LINE SPLICE KITS create a waterproof
Shrink Seal FAK-9 In-line Splice seal over TubeTrace
Series provides an FAK‑4 Kits create and ThermoTube
effective transition a waterproof seal splices.
and strain relief over TubeTrace and
when bundle passes ThermoTube splices.
through a wall 2.5
cm (1”) thick or less. Terminator ZP/FAK-4 Terminator ZP/FAK‑5
Kits for an in-line splice Kits for T-splice of
power connection of electrically heated
FAK-1 Kit for electrically heated TubeTrace bundles.
bulkhead entry TubeTrace bundles. Creates a waterproof
of TubeTrace seal at T-splice
and ThermoTube connections of
Terminator ZS/ZE/ TubeTrace bundle with
bundles. Creates FAK-4 Kits fabricate
waterproof seal electric heat tracing.
outside in‑line
around the bundle. splices on insulated
TubeTrace with
electric heat tracing. FIELD INSTALLED
FAK-8 Kits create CONTROL SENSOR KITS
Terminator ZP/FAK‑1 a waterproof seal
Kits for bulkhead FAK-4T Kits provide a
over TubeTrace and waterproof seal over
entry of electrically ThermoTube splices.
heated TubeTrace TubeTrace for field
bundles create a installed thermostat.
waterproof seal over
the end of TubeTrace
and terminates
electric heat tracing. 90° ELBOW FAK-4S Kits provide a
TraceNet ECM/
TRANSITION KITS waterproof seal over
TubeTrace for field
FAK‑1 Kit is an 90° Elbow Transition installed sensor.
electronic control FAK-2 Kits create
module that controls a waterproof seal
electric heat trace over TubeTrace and
circuits. Functions as ThermoTube splices.
temperature control,
sensor, and power
connection. TERMINATION/
Terminator ZE-B/
Terminator ZS/ZE/ SEAL KITS
FAK‑2 Kits fabricate FAK-7 Seal Kits
FAK-1 Kits for accessible outside the
bulkhead entry of create a waterproof
insulation in-line splices seal over the end
electrically heated or end terminations
TubeTrace bundles create of TubeTrace and
on TubeTrace with ThermoTube.
a waterproof seal over electric heat tracing.
the end of TubeTrace and
terminates electric FAK-10 Kits create a
heat tracing. Terminator ZP/FAK‑2 waterproof seal over
Kits fabricate outside the end of TubeTrace
the insulation and ThermoTube.
HIGH TEMPERATURE power connection, Kits include heat
SEAL KIT in-line splices or
end terminations
shrink seal.
FAK-7HTS Kits create on TubeTrace with
a seal over the end • Terminator “D” kits Division 2 and Zone 2 Areas
electric heat tracing. • Terminator “Z” kits Zone 1 Areas.
of TubeTrace and • Heat Trace power and end termination and
ThermoTube for splice connection kits purchased separately.
high temperature
applications.
THERMON.COM 17
 EXPLOSION-PROOF GAS CATALYTIC HEATERS

WX INFRARED GAS CATALYTIC HEATER

Features: • Models range from 1,250 to
• The industry standard for space or 60,000 BTU/hr and 12 to 600 V
spot heating applications in hazardous • Available for either natural gas or
environments, including comfort propane fuel
heating for industrial buildings and • CSA, FM and CE/ATEX certified for use in
installations, freeze protection for hazardous locations
equipment and components, and drying • EAC marked for Eurasian markets
or curing processes

MKII INFRARED GAS CATALYTIC HEATER

Features: • Models range from 5,000 to
• Like the WX Series, the MKII Series is an industry 40,000 BTU/hr and 12 to 600 V
standard for space or spot heating applications in • Available for either natural gas or
hazardous environments, including comfort heating propane fuel
for industrial buildings and installations, freeze • CSA and FM certified for use in
protection for equipment and components, and hazardous locations
drying or curing processes • EAC marked for
• Side mounted hardware for lower installation profile Eurasian markets

WXS SLIMLINE INFRARED GAS CATALYTIC HEATER

Features: • Faster startup time
• Offers the same industry standard performance • Available for either natural gas or
for space or spot heating applications in propane fuel
hazardous environments as the WX Series, with • 6 available cabinet sizes;
the added convenience of a compact stainless models range from 1,750 to
steel cabinet only 3.8 cm (1.5”) thick, making 56,000 BTU/hr and 12 to 600 V
it ideal for applications with space installation • FM certified for use in
constraints hazardous locations
• 40% greater BTU/unit area than our WX heater • Available in the USA only

LH LINE HEATER
Features: • The heart of each LH Series line heater is
• Prevents equipment freezing and possible the industry standard Cata-Dyne™ WX
hydrate formation during pressure Gas Catalytic Heater. The Cata‑DyneTM WX
reduction at natural gas regulating sites brings its trademark quality, durability
and performance efficiency to provide the
• Available in five standard sizes, ranging from
most consistently reliable radiant heat
40,000 to 160,000 BTU/hr
source available.
• Custom engineered units for non-standard
• Designed for use in Class I, Division 2,
applications are available
Group D hazardous locations

18 THERMON.COM
 EXPLOSION-PROOF GAS CATALYTIC HEATERS

SS SURE SEAL™ PIPELINE SYSTEM

Features: • The large surface area of the Cata-Dyne™
• A unique infrared heating system consisting heaters allows for efficient transfer of infrared
of propane fired Cata‑Dyne™ heaters (the heat that can be utilized in a variety of
hottest catalytic gas heater on the market) pipeline applications
mounted in a clamshell frame configuration • Suitable for preformed wrap
to provide a safe and fast method of applying around sleeves
heat to the construction and maintenance of • Ideal for both preheat and shrink
pipeline systems of various sizes greater than sleeve processes
5 cm (2”) diameter • Available for pipeline applications up to 122 cm
(48”) in diameter

SCH - SUPER CONDUCTOR ENCLOSURE

Features: • Heating capacity ranges from
• Innovative heat transfer technology using radiant 1,000 to 4,000 BTU/hr
heat from conducting rods to create a moisture-free • Available for either natural gas or
heat source propane fuel
• Used for applications such as providing dry penetrating • CSA and FM certified for use in
heat for small enclosures that house batteries, radio hazardous locations
controls, and other moisture-sensitive equipment

IGP - INSTRUMENT GAS PREHEATER

Features: • Heat capacity ranges from 1,700
• The preferred solution for providing the gas to 5,000 BTU/hr
industry with freeze protection for instrument • Available for either natural gas or
supply gas, pilot actuated regulators and related propane fuel
applications, including freeze prevention at • CSA and FM certified for use in
metering sites or gas chromatographs, valves, hazardous locations
pilots and other low flow

HEA - REGULATOR ENCLOSURE

Features: • Optional thermostats and regulators
• Designed to clamp directly to the pipeline, are available
spring clamps make installation easy • Custom designed enclosure packages
• Enclosure comes fully assembled available upon request
• Stainless steel enclosures provide added • Cata-Dyne™ heaters are CSA or FM
longevity for the harshest environments certified, available in both natural gas
or propane

CHS CATA-DYNE™ HEATING PACKAGE

Features: • Cata-Dyne™ infrared heaters
• Automated space and spot heating for applications are controlled remotely with
where flammable gases, vapors or liquids may an integrated explosion-proof
be present control panel
• Equipped with Cata-Dyne™ explosion-proof infrared • Applications include comfort
heaters, this system comes standard or custom heating for industrial
designed to meet any unique application buildings, CNG or propane vehicle maintenance
facilities, and freeze protection for equipment
and components
THERMON.COM 19
 HEATERS FOR THE HARSHEST ENVIRONMENTS

CX1 PROVECTOR® CONVECTION HEATER

Features: • Models range from 0.75 to 10.0 kW, 120
• Designed and manufactured specifically to 600 V, single phase, and 208 to 600 V,
for demanding requirements and harsh three phase
operating conditions such as those in the • UL C/US certified for Groups A, B, C, D,
gas well drilling industry IIA, IIB and IIC; IP55 moisture ingress
protection available

AH ADVANCED HORIZONTAL HEAT EXCHANGER UNIT HEATER

Features: • Models range from 6,000 to
• Designed for rugged industrial applications 1,200,000 BTU/hr and 115 to 440 V
and can be used with a variety of heat • UL and CSA certified motors;
transfer fluids such as steam, circulating explosion‑proof or general purpose
hot water, and glycol heating systems or in • All models are CRN registered
liquid cooling applications

AV ADVANCED VERTICAL HEAT EXCHANGER UNIT HEATER

Features: • Maximum operating pressure and temperature
• Designed for rugged industrial applications rating of 450 psi and 343°C (650°F)
such as steam, circulating hot water, or glycol • UL and CSA certified motors; explosion-proof
heating systems, in addition to a wide range of or general purpose
other heating fluids and can be used for both • All models are CRN registered
space heating and liquid cooling applications

RGE REGULAR-DUTY FORCED AIR UNIT HEATER

Features: • CSA C/US certified
• Designed for use in regular-duty industrial and • CE marked
commercial space heating applications • EAC marked
• Models range from 2 to 40 kW and 208 to 600 V

RGX HEAVY-DUTY FORCED AIR UNIT HEATER

Features: • UL and CSA certified
• Specifically engineered for heavy-duty use in • CE marked
industrial environments • EAC marked
• Models range from 15 to 50 kW and 208 to 600 V

20 THERMON.COM
 HEATERS FOR THE HARSHEST ENVIRONMENTS

FX5 EXPLOSION-PROOF ELECTRIC AIR UNIT HEATER

Features: • UL certified for the following hazardous
• Designed for the harshest industrial location classifications: Class I, Divisions 1
environments including dry indoor & 2, Groups C & D; Class II, Divisions 1 &
industrial applications, drilling rigs, plant 2, Groups E, F & G; Class I, Zones 1 & 2,
and process buildings Groups IIA & IIB; Temperature Code T3B
165°C (329°F)
• Models range from 3 to 35 kW and 208
to 600 V

FX5-SD SEVERE DUTY ELECTRIC AIR UNIT HEATER

Features: • Models range from 3 to 35 kW and 208
• Built for severe duty applications that to 600 V
can lead to accelerated wear of electrical • UL certified for the following hazardous
components and damage to the heater core, location classifications: Class I, Divisions 1
including locations with fluctuating power & 2, Groups C & D; Class II, Divisions 1 &
quality, temporary power generation, high 2, Groups E, F & G; Class I, Zones 1 & 2,
vibration, dirty or corrosive atmospheres, or Group IIA & IIB; Temperature Code T3B
extended maintenance intervals 165°C (329°F)

HP HIGH PRESSURE HEAT EXCHANGER UNIT HEATER

Features: • Models range from 115 to 575 V;
• Extra heavy-duty to meet the most demanding explosion‑proof or general purpose
service and long life requirements for rugged • UL and CSA certified motors
industrial applications, such as space heating • All models are CRN registered
and liquid cooling • EAC marked for Eurasian markets

FR FROST-RESISTANT HEAT EXCHANGER UNIT HEATER

Features: • UL and CSA certified motors
• Specifically designed for steam applications that may be • All models are CRN registered
subject to freezing conditions, and of particular value • EAC marked for Eurasian markets
for outdoor applications
• Models range from 115 to 575 V; explosion‑proof or
general purpose

CR1 TRITON™ CORROSION-RESISTANT WASHDOWN HEATERS

Features: • Custom configured stainless-steel elements
• A new generation of NEMA 4X corrosion-resistant • Optional built-in accessories
washdown heaters • Stainless-steel wall/ceiling mounting kit
• Entire heater is NEMA Type 4X • 120 V controls
• Epoxy coated fan blade • Stainless-steel temperature high-limit
• 16-gauge stainless-steel cabinet

THERMON.COM 21
 ENGINEERED ELECTRIC HEAT

CCR1 TRITON™ WASHDOWN UNIT HEATER

Features: • Available in a range of wattages, from 3
• NEMA 4X corrosion-resistant washdown heater, to 39 kW
suitable for non‑hazardous locations and applications • UL listed for Coast Guard and
using water pressure of less than 70 psi marine applications
• EAC marked

GE REGULAR-DUTY FORCED AIR UNIT HEATER

Features: • Available in a range of voltages from 208 to
• Designed for use in regular-duty industrial 600 V
and commercial space heating applications • CSA C/US certified
• Models range from 2 to 40 kW output • CE marked for global markets
• EAC marked

GX HEAVY DUTY FORCED AIR UNIT HEATERS

Features: for remotely controlled energy
• Specifically engineered for heavy-duty use in management systems
industrial environments • CSA C/US certified
• Available in 15–50 kW units (optional 10 kW unit); • CE marked for global markets
40 and 50 kW units incorporate split loads (50%) • EAC marked

IMMERSION HEATERS
Features: • High quality replacements for the most
• Immersion heaters are mainly used for process heating commonly used heater types
in both hazardous and non‑hazardous areas such as in • CSA C/US certified
tanks, pressure vessels, and pipe assemblies • CE/ATEX & IECEX marked
• Process fluids include water, heavy and light • EAC marked
hydrocarbons, acids, polymers, salts and gases
• Available in 500 W–2.5 MW depending on the element
length and voltages from 110 V to 690 V

PGH PILOT GAS HEATER

Features: • The precise temperature control of this
• Designed to heat the pilot tube gas stream of heater prevents damage to valve seals caused
an automatic pressure reducing valve by freezing of entrained moisture, while
maintaining a temperature low enough to
• Combines a high efficiency aluminum
prevent damage caused by overheating
casting with a digital temperature controller
to maintain the pilot tube gas stream • Temperature code: T4
temperature, regardless of the gas flow rate • Available in 250–750 W and 120 V, 208 V,
and 240 V
• CSA C/US certified

22 THERMON.COM
 ENGINEERED ELECTRIC HEAT

INDIRECT CIRCULATION HEATER

Features: • Typical applications include high pressure gas (above
• Used primary in indirect heating applications where 3000 psi) and applications with low gas flow rates
the process fluid needs to be isolated from the heating • Certified to CSA C/US, CE/ATEX, IECEx, and B31.3
source or media (on coil)
• Based on a helicoidal coil immersed in an oil bath that is • EAC marked
heated by an electric immersion heater • CE marked

CIRCULATION HEATERS
Features: • Available in wattages up to 5000 kW and voltages
• For use in liquid and gas applications from 110 to 690 V
• Available in horizontal or vertical orientations • Certified to CSA C/US, IECEx, and CE/ATEX
• Available in vessel sizes up to 127 cm (50”) • EAC marked for Eurasian markets
• Carbon steel or custom alloy materials • ASME Section VIII, Division 1 or Division 2
• CE marked

HEAT TRANSFER SKID

Features: • Carbon steel or custom
• Custom designed, skid mounted unit provides process alloy materials
heat utilizing electric heaters to heat water, glycol, oil or • PLC or hard-wired controls
heat transfer mediums • Certified to CSA C/US, IECEx,
• Custom designs can incorporate water or steam boilers, and CE/ATEX
super heaters and filtration equipment • EAC marked
• Available in wattages up to 5000 kW and voltages from • ASME Section VIII, Division 1 or
110 to 690 V Division 2

ENGINEERED SYSTEMS
Features: • ASME Section VIII, Division 1 and 2
• Customized heating, filtration, and process • Certified to CSA C/US, IECEx, and CE/ATEX
solutions in a turnkey package • EAC marked
• Complete switch gear and control packages • ASME rated interconnecting piping
• Design registration • Available on-site start-up and
commissioning assistance

CONTROL PANELS
Features: • EAC marked
• Custom built to meet various environmental • Designs suitable for Ordinary Location,
requirements, including dust, oil, and water, Class I, Division 1, Groups C & D, Zone 1,
as well as corrosive or hazardous locations flameproof & purged
• Certified to CSA C/US, UL, IECEx, and CE/ATEX

THERMON.COM 23
 ENGINEERED FILTRATION SYSTEMS

GFS GAS FILTER SEPARATOR

Features: • Single, duplex or multiplex
• Removes moisture, liquid mists, aerosol, and arrangement; skid package
contaminants from hydrocarbon gases using configuration with controls and
a three-stage design heating equipment available
• Horizontal or vertical configurations • -29°C/+66°C (-20°F/+150°F)
standard design temperature
• Designed to ASME Section VIII, Divisions 1
and 2 specifications

FGCS FUEL GAS CONDITIONING SYSTEM

Features: • Designed to deliver gas pressure,
• Removes small amounts of moisture, liquid mist, temperature, and degree of purity to
and particulate contaminants from fuel gases meet custom specifications
• Capabilities of gas preheating, superheating, • Approved for use in Class 1, Division 1,
pressure reduction, and gas metering Group D hazardous locations

L DEHYDRATOR
Features: • Designed to ASME Section VIII, Divisions 1
• Provides gross water removal from liquid and 2 specifications
hydrocarbon fuels such as aviation fuel, • 150 psig standard design pressure; custom
kerosene, gasoline, diesel and liquid design pressures
propane to an efficiency of 99% • -29°C/+66°C (-20°F/+150°F) standard
• Employs a variety of replaceable coalescent design temperature
filter packs to trap particle contamination
and coalesce water from fuel

FC SINGLE BAG FILTER HOUSING

Features: • Single, duplex, or multiplex arrangement
• Provides effective, economical filtration of liquids • 150 psig standard design pressure; custom
• Available in a wide range of materials and micron ratings to design pressures
remove particulate matter down to 1 micron • -29°C/+66°C (-20°F/+150°F) standard
• Designed to ASME Section VIII, Divisions 1 and 2 specifications design temperature

BF MULTI-BAG FILTER HOUSING

Features: • Single, duplex or multiplex arrangement
• Provides economical bulk filtration for liquids • 150 psig standard design pressure; custom
• Sized from 3 to 24 bags and accommodates design pressures
replaceable filter bags to remove particulates down • -29°C/+66°C (-20°F/+150°F) standard
to 1 micron design temperature
• Designed to ASME Section VIII, Divisions 1
and 2 specifications

24 THERMON.COM
 ENGINEERED FILTRATION SYSTEMS

F & FD LUBE OIL, SEAL OIL & CONTROL OIL CARTRIDGE FILTER HOUSINGS
Features: • Designed to ASME Section VIII, Divisions 1
• Provides continuous particulate filtration for both and 2 specifications
critical and non‑critical lube, seal and control • 150 psig @ 66°C (150°F) standard design
oil applications pressure; custom design pressures
• Many standard F & FD systems conform to API • -29°C/+93°C (-20°F/+200°F) standard
614 requirements for system components, design temperature; higher design
including the filters and transfer valves, as well as temperatures available
the required controls and instrumentation

F & FD LUBE OIL, SEAL OIL & CONTROL OIL CARTRIDGE FILTERS
Features: • Quick access cartridge replacement
• Aluminum cartridge hardware • Custom cartridge configurations, sizes and filter
• Standard cartridge lengths of 457 mm (18”) and media available
914 mm (36”)

BSF FABRICATED BASKET STRAINERS

Features: • Single, duplex or multiplex arrangement
• Removes gross particles from a liquid stream • 150 psig standard design pressure; custom
• Often used as a pre-filter placed before finishing design pressures
filtration equipment • -29°C/+93°C (-20°F/+200°F) standard
• Designed to ASME Section VIII, Division 1 design temperature
and 2 specifications

FW GENERAL INDUSTRIAL CARTRIDGE FILTER HOUSING

Features: • 150 psig standard design pressure; custom
• Removes particulates from liquid streams, often as a pre- design pressures
filter ahead of finer particle separation equipment • -29°C/+66°C (-20°F/+150°F) standard design
• Standard design is based upon a single or double open- temperature; higher design temperatures
ended cartridge, but can be adapted to many filter available
cartridge designs, configurations, and sizes • Designed to ASME Section VIII, Division 1
and 2 specifications

CS & BS CONE AND BASKET STRAINERS

Features: • Available in stainless steel alloys or carbon steel;
• Protects fluid and gas handling equipment by media available in a selection of four perforated
removing debris during system start‑up styles and five mesh styles
• Custom builds available upon request

THERMON.COM 25
 ENGINEERED FILTRATION SYSTEMS

SWC FULFLO® STRING WOUND FILTER CARTRIDGE

Features: • Nominal removal ratings from 1 µm to 100 µm
• Wide range of fibers and core materials are available
• Roving is wound onto a center core for strength • FDA grade polypropylene (DOE only) certified
to ANSI/NSF61 standard for contact with
• Diagonal pattern of the media forms a tight,
drinking water components
interlocking weave

PB FULFLO® PLEATED BAG SERIES

Features: • Designed to fit within existing bag filter vessels
• Available in several polypropylene formats: without any hardware changes and incorporates
Poly‑Mate Plus, Poly‑Mate, Claripor, and an easy-to-grasp integrated handle for
Glass‑Mate media quick removal
• Several media types are available for a wide
variety of applications

FLO-DRI COMPRESSED GAS SCRUBBING SYSTEM

Features: • Various sizes available for flow rates from 1 to
• Designed for gas conditioning of fuel gas from 150 SCFM
natural gas wells at the point of use to remove • Working pressures up to 250 psig
aerosols, contaminants, H2S, moisture, oil, • Designed and built in accordance with ASME
and solids standards; CRN for types G-10 and G-25

NGS1000 NATURAL GAS SCRUBBER

Features: • 250 psig standard design pressure; particulate
• Designed to remove contaminants found in fuel removal down to 0.5 micron
gas from natural gas wells, thereby reducing or • Maximum operating temperature of 93°C (200°F);
eliminating instrument and heater failure caused minimum operating temperature of -40°C (-40°F)
by the presence of such contaminants • Designed to ASME Section VIII, Division 1
• Flow rates to 10 SCFM or 25 SCFM specifications; CRN registered

FP FULFLO® FLO-PAC® FILTER CARTRIDGE

Features: • Available in 0.5 µm, 1 µm, 5 µm, 10 µm, 20 µm,
• The perfect choice for many industrial filtration 30 µm, and 60 µm pore sizes (95% removal;
requirements ß = 20)
• Contains premium grade, phenolic • High strength spiral core withstands pressure
impregnated, cellulosic filter media surges to 100 psi
• Designed for critical filtration applications • Suitable for operating temperatures to
providing long service life, high flow rate, and 121°C (250°F)
low pressure drop

26 THERMON.COM
 ENGINEERED FILTRATION SYSTEMS

336 FULFLO® 336 PLEATED CARTRIDGE

Features: • Available in 3 µ, 10 µ, 12 µ, 22 µ, and 100 µ
• Provides highly efficient removal of solid pore sizes. (99.98% removal; ß = 5000)
contaminants from a variety of applications • Retrofits housings that use 3” OD x 36” long
• Manufactured from premium grade phenolic SOE cartridges with a spring
impregnated cellulose and polypropylene • -29°C/+93°C (-20°F/+200°F) standard
blown media. design temperature; higher design
temperatures available

1401 FULFLO® 1401 PLEATED CARTRIDGE

Features: • Available in cellulosic and polypropylene media
• Designed to replace similar competitive • Available in absolute ratings of 2.5, 6, 10, 12, 22,
cartridges in high pressure water injection & and 100 microns (99.98%, ß = 5000)
disposal, gas streams and fluid processing • Retrofits into compatible housings that use
1401 style cartridges

PRO FULFLO® PROBONDTM FILTER CARTRIDGE

Features: • Available in eight differentiated removal ratings
• Features a unique, proprietary two-stage of 2 µm, 5 µm, 10 µm, 25 µm, 50 µm, 75 µm,
filtration design to maximize particle retention 125 µm and 150 µm pore sizes to meet a wide
and service life in viscous fluid filtration range of performance requirements
applications • Withstands pressure surges up to 150 psid across
the cartridge (depending on fluid temperature)

SSF STAINLESS STEEL CLEANABLE FILTER

Features: • 20 standard particle removal ratings from 2
• Provides effective filtration for gases and fluids to 800 microns; various nominal particle size
in high temperature and flow rate applications removal options
• Available in flat wrap or pleated format, and
offer flexibility in particle removal ratings, size
choices, and end cap configurations

THERMON.COM 27
 ENGINEERED FILTRATION SYSTEMS

FPE FULFLO® FLO-PAC® PLUS FILTER CARTRIDGE

Features: • Available in 0.5 µm, 1 µm, 5 µm, 10 µm,
• Manufactured with premium grade, phenolic 20 µm, 30 µm, and 60 µm pore sizes (95%
impregnated cellulosic filter media for removal; ß = 20)
long service life, high flow rate, and low • Suitable for operating temperatures to
pressure drop 121°C (250°F)
• Available in a variety of sizes and
configurations to fit most industrial vessels

MXG FULFLO® MAXGUARD TM FILTER CARTRIDGE

Features: • Each MaxGuard™ cartridge has a 6” nominal
• Provides a cost effective alternative to bag outside diameter and can handle flows up to
media or standard 21/2” cartridges for high flow 90 gpm to significantly reduce the number of
applications cartridges required for large flow applications
• Available in polypropylene, cellulose, and
Nomex™ media

MP ORIFICE (METERING) PLATE TOOL

Features: • Custom builds, available upon request
• Used to alter the rate of fluid flow in a pipe
• Fluid flows through a pipe at a certain velocity
and pressure, when the fluid reaches the
orifice plate, it converges and is forced
through the small hole of the plate, thereby
altering the flow rate

PS PLATE STRAINER TOOL

Features: • Easily installed or placed between large
• Used to protect fluid and gas handling flange faces without modifying the
equipment by removing debris during surrounding pipe work
start-up • Easily removed
• Custom builds, available upon request

28 THERMON.COM
 ELECTRIC EXPLOSION-PROOF HEATERS

XB EXPLOSION-PROOF NATURAL CONVECTION HEATER

Features: • A range of voltages available, from 120 to
• Designed for heating applications where 600 V, depending on heater configuration
explosive substances may be present, such as • A range of wattages available, from 475 to
control cabinets and small enclosures 5000 W, depending on heater configuration
• Safe and reliable heater offers state-of- • Temperature codes: T2D, T3B, T4A or T6
the-art design, featuring Thermon Heating • CSA C/US certified
Systems’ unique copper-free aluminum • CE/ATEX
extruded converter and patented x-Max®
• EAC marked
terminal housing

XGB EXPLOSION-PROOF FORCED AIR UNIT HEATER

Features: • CSA certified for Class 1, Division 1 & 2,
• Designed for heating industrial spaces where Groups C & D and Class II, Division 1 & 2,
explosive atmospheres may exist Groups E, F & G hazardous locations
• Two sizes available; small cabinet units rated • Temperature codes: T2C, T2D, T3A or T3B
up to 10 kW and large cabinet units rated up • EAC marked
to 35 kW

XPA EXPLOSION-PROOF PANEL HEATER

Features: • CSA C/US certified for Class I,
• Designed specifically for freeze protection Divisions 1 and 2, Groups A, B, C & D
of control enclosures in locations where hazardous locations
explosive atmospheres may exist • Temperature codes: T2 (215°C), T3 or T4
• Available in 50–700 W and 120 V, 208 V • EAC marked
and 240 V configurations • CE/ATEX
• Suitable for both 50 Hz and 60 Hz • IECEx

XPAS Panel Heater

Mounted In a Control Panel

THERMON.COM 29
 TEMPORARY POWER SOLUTIONS

DISTRIBUTION CENTERS

MAIN DISTRIBUTION CENTER (MDC-GP) – TYPE 1

Applications: • Main 600 Vac breaker up to 1200 A
• Distributing 600 Vac power throughout with electronic trip plug that can dial
General Purpose Areas down to 50% of rating, enclosure heater
included OR Main 600 Vac fused switch
• Connecting to diesel generators to
comes with fast acting fusing, NEMA
distribute 600 Vac power
3R enclosure
• Early energization of high mast lighting on
• Feeder switches are NEMA 3R rated
construction sites
comes with HRC fuses and female
• Welding machines Meltric Plug & Play receptacle for fast
Ratings/Features: connection to downstream equipment
• 3 ph, 4 W, 600 Vac splitter with amp (fuse options available up to 400 A)
ratings up to 2000 A • Engineered steel stand with lifting lugs
and forklift pockets
• Outdoor rated—NTRL listed

MAIN DISTRIBUTION CENTER (MDC) – TYPE 2

Applications: • Feeder switches are NEMA 3R rated comes with HRC
• Connecting to site distribution up to 25 kV fuses and female Meltric Plug & Play receptacle for fast
connection to downstream
• Distributing 600 Vac power throughout General
equipment (fuse options
Purpose Areas
available up to 400 A)
• Connecting to diesel generators to distribute 600 Vac
• Engineered steel
power
stand with lifting
• Early energization of high mast lighting on lugs
construction sites
• Outdoor rated—
• Welding machines NTRL listed
Ratings/Features:
• Up to 1.5 MVA, 25 kV to 600/347 Vac, oil filled or dry type,
NEMA 3R transformer
• 3 ph, 4 W, 600 Vac splitter with amp ratings up to 2000 A
• Main 600 Vac breaker up to 1200 A with electronic trip
plug that can dial down to 50% of rating, enclosure heater
included OR Main 600 Vac fused switch comes with fast
acting fusing, NEMA 3R enclosure

30 THERMON.COM
 TEMPORARY POWER SOLUTIONS

DISTRIBUTION CENTERS
MAIN DISTRIBUTION CENTER (MDC-GP) – TYPE 3
Applications: included OR Main 600 Vac fused switch comes with fast
• Connecting to site distribution up to 25 kV using a ring acting fusing, NEMA
bus distribution design for increased reliability 3R enclosure
• Distributing 600 or 480 Vac power throughout General • Feeder switches
Purpose Areas are NEMA 3R
rated and
• Early energization of high mast lighting on
come with
construction sites
HRC fuses
• Welding machines and female
Ratings/Features: Meltric Plug &
• Up to 1.5 MVA, 25 kV–600/347 Vac, oil filled or dry type, Play receptacle for fast
NEMA 3R transformer connection to downstream
equipment (fuse options available
• 3 ph, 4 W, 600 Vac splitter with amp ratings up to 2000 A
up to 400 A)
• Main 600 Vac breaker up to 1200 A with electronic trip
• Engineered steel stand with lifting lugs
plug that can dial down to 50% of rating, enclosure heater
• Outdoor rated—NTRL listed

REMOTE DISTRIBUTION CENTER (RDC-GP) – TYPE 1

Applications: • Up to 75 kVA transformer, NEMA 3R, various voltage
• Providing power to 600 or 480 Vac loads and 120/208 Vac options
loads in General Purpose Areas • Aluminum enclosure
with pad lockable
Ratings/Features: doors, powder
• Dual voltage panel consists of back side equipped with coated finish and
600 Vac breakers and Meltric Plug & Play connectors for stainless steel
600 Vac loads such as welding machines and area lighting hardware
• Front side of dual voltage panel can handle up to 15 • Engineered steel
duplex receptacles fed from GFCI breakers in the adjacent stand with lifting lugs
225 amp distribution panel and forklift pockets
• Additional 120/208 Vac breakers can be added as required • Optional
• Meltric Plug and Play connections used for Master and protective roof
Sub panels in adjacent work areas and convenience lights
• Plug & Play connectors that can be energized or available
deenergized under load i.e. “make” or “break” (no need • Outdoor rated—NTRL listed
for time consuming isolation practices)

REMOTE TRAILER DISTRIBUTION CENTER (RTDC-GP)

Applications: • Optional terminal box
• Ideal for supplying power to project site infrastructure assembly for connection
i.e. lunch trailers, wash cars, office trailers and office to field cables such that
complexes, warehouse buildings, fabrication tents etc. terminals are pre‑wired
in General Purpose Areas to breakers.
• Optional data panel
Ratings/Features: available for site
• Up to 225 kVA transformer options data cables, fiber etc.
• Distribution panel may be equipped with main breaker if • Engineered steel stand with
required, comes with breaker as required for trailers etc. lifting lugs and forklift pockets
• Optional fused disconnect available on primary side • Outdoor rated—NTRL listed
of transformer

THERMON.COM 31
 TEMPORARY POWER SOLUTIONS

DISTRIBUTION CENTERS – HAZARDOUS LOCATIONS

MAIN DISTRIBUTION CENTER (MDC) –

HAZARDOUS LOCATIONS
Applications: • Feeder switches are NEMA 3R rated
• Connecting to site distribution up to 600 V comes with HRC fuses
• Distributing 600 Vac power throughout • Female Meltric Plug & Play
Hazardous Location Areas Receptacles and T-Slot Receptacles
for fast connection to
• Connecting to diesel generators to distribute
downstream equipment (fuse
600 Vac power
options available up to 400 A)
• Early energization of high mast lighting on
• Engineered steel stand
construction sites
with lifting lugs and
• Welding machines forklift pockets
Ratings/Features: • Optional data panel
• Up to 300 kVA, 600 – 120/208 Vac, dry type. available for site data cables,
NEMA 3R Transformer fiber etc.
• 3 ph, 3 W, 600 V, 400 A Splitter with amp • Outdoor rated—NTRL
ratings up to 2000 A listed—approved for Class I
• 400 A, 600 V Molded Case Switch Division 2, Groups B, C and D
• Main 600 Vac fused switch comes with fast
acting arc flash fusing, NEMA 3R enclosure

32 THERMON.COM
 TEMPORARY POWER SOLUTIONS

DISTRIBUTION CENTERS – HAZARDOUS LOCATIONS

REMOTE DISTRIBUTION CENTER (RDC-HL) –
HAZARDOUS LOCATIONS – TYPE 1
Applications: • Plug & Play connectors that can be energized or
• Providing power to 120 Vac loads in hazardous areas deenergized under load (“make” or “break”) in
(Class I, Zone II) with ground fault protection hazardous areas (no need for time consuming
isolation practices)
• Ideal for in plant maintenance work, major shutdowns
and turnarounds • Up to 75 kVA
transformer,
Ratings/Features: optional voltages
• Various options available for a fused disconnect on available
the primary side of the 480 or 600 Vac transformer or • Gasketed aluminum
additional 600 Vac loads enclosure with pad
• Design based on Appleton’s PowerPlex labyrinth lockable doors,
flameproof technology where standard industrial powder coated
style Cutler-Hammer breakers are secured inside finish and stainless
individual housings steel hardware
• Ground Fault Circuit Interrupting (GFCI) breakers used • Engineered
to supply power to receptacles steel stand with
• 12 x 20 amp panel mount Appleton receptacles all lifting lugs and
powered through the protection breakers in the forklift pockets
adjacent panel • Cart style available
• 2 x 40 amp Meltric Plug & Play connector used for with heavy duty
Master panel powered through the protection breaker rolling casters
in the adjacent panel • Outdoor rated—NTRL listed—approved for Class I
• 1 x 20 amp Meltric Plug & Play connector used for Sub Division 2, Groups B, C and D
panel powered through the protection breaker in the
adjacent panel

REMOTE DISTRIBUTION CENTER (RDC-HL) –

HAZARDOUS LOCATIONS – TYPE 2
Applications: hazardous areas (no need for time consuming
• Ideal for in plant maintenance work, major shutdowns isolation practices)
and turnarounds • Up to 75 kVA
• Plug & Play connections for up to 9 Sub panels for transformer, optional
congested work areas, multiple platforms etc. voltages available
• Gasketed aluminum
Ratings/Features: enclosure with pad
• 60 amp, 600 Vac fused disconnect on primary side lockable doors,
of transformer powder coated
• Design based on Appleton’s PowerPlex labyrinth finish and stainless
flameproof technology where standard industrial steel hardware
style Cutler-Hammer breakers are secured inside • Engineered steel
individual housings stand with lifting lugs
• 1 x 40 amp Meltric Plug & Play connector used and forklift pockets
for Master panel powered through the protection • Cart style available
breaker in the adjacent panel. with heavy duty
• 9 x 20 amp Meltric Plug & Play connector used for Sub rolling casters
panel powered through the protection breaker in the • Outdoor rated—NTRL
adjacent panel listed—approved
• Meltric Plug & Play connections available for Master for Class I Division 2,
and Sub panels all powered through the protection Groups B, C and D
breaker in the adjacent panel.
• Plug & Play connectors that can be energized or
deenergized under load (“make” or “break”) in

THERMON.COM 33
 TEMPORARY POWER SOLUTIONS

PANELS

MASTER PANEL – GENERAL PURPOSE

Applications: Ratings/Features:
• Providing power to 120 Vac loads and Thermon • 1 x single phase, 125/250 Vac, 60 amp incoming
Sub panels in General Purpose Areas Plug & Play Meltric De-contactor
• Ideal for work on elevated platforms where • 2 x single phase, 125/250 Vac, 30 amp feeder/
additional Sub panels are required on upper outgoing Plug & Play Meltric Decontactor to
platforms that are in close proximity provide power to Sub panels
• Ideal for construction work required at • 3 x 20 amp, weatherproof duplex receptacles fed
interconnecting pipe rack modules from GFCI breakers in upper panel
• Patent protected scaffold/handrail friendly
clamping devices
• Lightweight aluminum enclosure with pad
lockable doors, powder coated finish and stainless
steel hardware
• Twistlock receptacles available upon request
• Outdoor rated—NTRL listed

SUB PANEL – GENERAL PURPOSE

Applications: Ratings/features:
• Providing power to 120 Vac loads in General • 1 x single phase, 125/250 Vac, 30 amp
Purpose Areas incoming Plug & Play Meltric De-contactor
• Ideal for work on elevated platforms • 5 x 20 amp, weatherproof duplex receptacles fed
• Ideal for construction work required at from GFCI breakers in upper panel
interconnecting pipe rack modules • Ground faults can be reset locally on
working platform
• Patent protected scaffold/handrail friendly
clamping devices
• Lightweight aluminum enclosure with pad
lockable doors, powder coated finish and stainless
steel hardware
• Twistlock receptacles available upon request
• Outdoor rated—NTRL listed

STAGHORN PANEL – GENERAL PURPOSE

Applications: Ratings/Features:
• Providing power to 120 Vac loads and Thermon • 1 x two pole, 125/250 Vac, 20 amp incoming
Sub panels in General Purpose Areas twist‑lock plug
• Ideal for work on elevated platforms • 4 x 20 amp weatherproof GFCI receptacles
• Ideal for construction work required at fed from 2 x 20 amp, 1 p breakers in
interconnecting pipe rack modules upper compartment
• Outdoor rated—NTRL listed

34 THERMON.COM
 TEMPORARY POWER SOLUTIONS

PANELS – HAZARDOUS LOCATIONS

MASTER PANEL – HAZARDOUS LOCATION

Applications: Ratings/features:
• Providing power to Thermon Sub panels in • 1 x 3 phase, 120/208 Vac,
hazardous areas 40 amp breaker feeding
• Ideal for in plant maintenance work, major incoming Plug & Play
shutdowns and turnarounds Meltric Decontactor
• Ideal for work on elevated platforms where • 3 x 3 phase, 120/208 Vac,
additional Sub panels are required on upper 20 amp feeder/outgoing Plug
platforms that are in close proximity & Play Meltric Decontactor to
provide power to Sub panels
• Patent protected
scaffold/handrail friendly
clamping devices
• Gasketed lightweight aluminum enclosure
with pad lockable doors, powder coated finish and
stainless steel hardware
• Outdoor rated—NTRL listed—approved for Class I
Division 2, Groups B, C and D

SUB PANEL – HAZARDOUS LOCATION

Applications: Ratings/features:
• Providing power to 120 Vac loads in hazardous areas • 1 x 3 phase, 120/208 Vac,
with ground fault protection 20 amp incoming Plug & Play
• Ideal for in plant maintenance work, major shutdowns Meltric Decontactor
and turnarounds • 4 x 20 amp, 120 Vac panel
• Ideal for work on elevated platforms mount Appleton receptacles
fed from GFCI breakers in
upper panel
• Ground faults can be reset
locally on working platform
• Patent protected scaffold/handrail
friendly clamping devices
• Gasketed lightweight aluminum enclosure
with pad lockable doors, powder coated finish and
stainless steel hardware
• Outdoor rated—NTRL listed—approved for Class I
Division 2, Groups B, C and D

THERMON.COM 35
 TEMPORARY POWER SOLUTIONS

POWER SOLUTIONS ACCESSORIES

THERMON HANDY-LED – GENERAL PURPOSE

Applications: Ratings/Features:
• Ideal for detailed work such as • Lightweight approx. 6 Kg
welding, cleaning, cutting etc. • Variable operating voltages ranging from 120 to 277 Vac
in General Purpose Areas. • Durable polycarbonate lens
• Providing task lighting on • NEMA 4X enclosure, IP 66
work platforms
• Patent protected scaffold/handrail friendly clamping devices
and safety lanyard
• Receptacle/plug options available upon request
• Outdoor rated—NTRL listed

THERMON AREA MASTER

Applications: Ratings/Features:
• Provide general area lighting • 3 x 750 W equivalent LED floodlights, 120 Vac
for parking lots, walkways, • Robust engineered steel base rated for wind loads when pole is in fully
laydown areas and open extended position, forklift pockets for easy site movement
work areas in General • Extends up to 9 m (29’)
Purpose Areas
• Optional input voltages available
• Plug & Play quick connect at the bottom of the pole for quick
connection to incoming power, photocell controlled
• Outdoor rated—NTRL listed

GENERAL PURPOSE CORDS

Applications: Ratings/Features:
• Ideal for small tool power • Various options available in SOOW cable including Vutron and Super Vutron
and lighting located in a work • Flexible power cable available in the following
area (i.e. drills, grinders, rod lengths; 8 m, 15 m, 30 m, to be specified in part
ovens, cutters, heaters etc…) number when ordering
in General Purpose Areas • Watertight plugs and receptacles (options available for
receptacles and plugs based on user preference)
• Outdoor rated—NTRL listed

GENERAL PURPOSE Y CORDS

Applications: Ratings/Features:
• Ideal for work involving multiple power tools (i.e. grinders • Water tight plug and receptacles
and buffers) in General Purpose Areas • Outdoor rated—NTRL listed

PLUG & PLAY CORD SETS – GENERAL PURPOSE

Applications: Ratings/Features:
• Plug & Play connections from MDC’s to RDC’s (100 amp • Options available in SOOW cable
cord set) in General Purpose Areas • Available in the following
• Plug & Play connections from RDC’s to Masters (60 amp lengths: 8 m, 15 m, 30 m
cord set) in General Purpose Areas • Meltric Plug & Play
• Plug & Play connections from RDC’s to Subs (30 amp cord connectors, switch rated
set) in General Purpose Areas and breakable under load
• Plug & Play connections from Masters to Subs (30 amp providing full Arc Flash
cord set) in General Purpose Areas protection for workers
• Outdoor rated—NTRL listed

36 THERMON.COM
 TEMPORARY POWER SOLUTIONS

ACCESSORIES – HAZARDOUS LOCATIONS

THERMON HANDY LED

Applications: Ratings/Features:
• Ideal for detailed work such as • Lightweight (approx. 6 Kg)
welding, cleaning, cutting etc. • Variable operating voltages ranging from 100 to 277 Vac
in hazardous areas and 347 to 480 Vac
• Providing task lighting on • Durable polycarbonate lens
work platforms • NEMA 4X enclosure, IP 66
• Patent protected scaffold/handrail friendly clamping
devices and safety lanyard
• Appleton plug and receptacle for daisy chaining lights in
hazardous areas.
• Outdoor rated—NTRL listed—approved for Class I Division 2, Groups B, C and D

HAZARDOUS RATED Y CORDS

Applications: Ratings/Features:
• Ideal for work involving multiple power tools • Appleton Hazardous rated plug and two
(i.e. grinders and buffers) in hazardous areas receptacles
• Outdoor rated—NTRL listed—approved for
Class I Division 2, Groups B, C and D

PLUG & PLAY CORD SETS – HAZARDOUS LOCATION

Applications: Ratings/Features:
• Plug & Play connections from • Various options available in SOOW cable
�azardous �ocations Main • Flexible power cable available in the
Panel to Masters (60 amp following lengths; 8 m, 15 m, 30 m
cordset) in hazardous areas • Meltric Plug & Play connectors, switch rated
• Plug & Play connections from and breakable under load providing full Arc
�azardous �ocations Main Flash protection for workers
Panel to Subs (20 amp cord • Outdoor rated—NTRL listed—approved for Class I Division
set) in hazardous areas 2, Groups B, C and D
• Plug & Play connections from
Masters to Subs (20 amp cord
set) in hazardous areas

HAZARDOUS RATED CORD SETS – HAZARDOUS LOCATION

Applications: Ratings/Features:
• Ideal for small tool power • Various options available in SOOW cable various options available in SOOW cable
and lighting located in a work including Vutron and Super Vutron
area (i.e. drills, grinders, rod • Flexible power cable available in the
ovens, cutters, heaters etc.) in following lengths; 8 m, 15 m, 30 m
hazardous areas • Appleton Hazardous Rated plug & receptacle
• Outdoor rated—NTRL listed—approved for Class I
Division 2, Groups B, C and D

THERMON.COM 37
 OFFICES WORLDWIDE

HEADQUARTERS

THERMON INSTALLED BASE

PRODUCTION PLANT

SALES AND ENGINEERING

TURNKEY/CONSTRUCTION SERVICES

Thermon’s global footprint

with local presence. Thermon
serves the global Energy, Power
Generation, and Chemical markets
to provide innovative solutions for
industrial heating applications by deeply
understanding our customers’ needs.

38 THERMON.COM
THERMON.COM 39
 INDUSTRIAL PROCESS HEATING

SOLUTIONS

For the Thermon office nearest you, visit us at thermon.com

European Headquarters: Boezemweg 25 • PO Box 205 • 2640 AE Pijnacker • The Netherlands • Phone: +31 (0) 15-36 15 370
Corporate Headquarters: 7171 Southwest Parkway • Building 300, Suite 200 • Austin, TX 78735 USA • Phone: 512-690-0600
For the Thermon office nearest you visit us at . . . www.thermon.com

Form TMP0025U-0519 © Thermon, Inc. • Printed in U.S.A. • Information subject to change.