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VI. Component Access/Replacement Circulation Pumps - Disassembly

The document provides instructions for disassembling and reassembling various components of a spa, including circulation pumps and control modules. It describes: 1) How to remove the motor from a circulation pump housing by disconnecting wires, releasing plastic latches, and twisting the motor clockwise. 2) The steps to remove and replace an impeller, which involves unscrewing the impeller, removing the pump housing, spacer, and O-ring. 3) The process for removing control modules by bending console tabs, disconnecting wires, and sliding out the module; some models require additional steps like removing fascia panel screws.

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225 views4 pages

VI. Component Access/Replacement Circulation Pumps - Disassembly

The document provides instructions for disassembling and reassembling various components of a spa, including circulation pumps and control modules. It describes: 1) How to remove the motor from a circulation pump housing by disconnecting wires, releasing plastic latches, and twisting the motor clockwise. 2) The steps to remove and replace an impeller, which involves unscrewing the impeller, removing the pump housing, spacer, and O-ring. 3) The process for removing control modules by bending console tabs, disconnecting wires, and sliding out the module; some models require additional steps like removing fascia panel screws.

Uploaded by

nils
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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VI.

Component Access/Replacement

Circulation Pumps - Disassembly

To remove motor to access impeller or change complete pump:


ƒ Disconnect wire harness from motor after carefully noting
connections (1).
ƒ For UC/11 & later models with softer bearing, lift up rubber straps
from both sides of motor (2). For older models, lift motor up from
base.
ƒ To release plastic latch on pump/motor housing, carefully push onto
latch with screwdriver (3).
ƒ To release motor from pump housing, twist motor to the right
(clockwise). Some force may be required. Capacitor should be ~
11:00 position (4). Pull motor out from pump housing.

1 2 3
Latch

HINT: When replacing complete circulation pumps for


softer bearing models (UC/11 & later), reusing existing
CAUTION: Don’t grab front pump housings (& discarding replacement
motor next to capacitor to housings) can save time by not having to change hose
avoid jamming your hand clamps. If desired, order # 172272 hose clamps &
on the capacitor. replace entire pumps.

36
VI. Component Access/Replacement

Circulation Pumps - Reassembly

To remove & install impeller (using kit # 167085):


ƒ While holding motor fan so shaft won’t spin (1a), unscrew impeller
counterclockwise (1b).
ƒ Rotate pump housing counterclockwise until tabs clear, then lift
housing from motor (2).
ƒ Remove spring and O-ring from pump housing, then lift spacer up
from motor shaft (3).
ƒ Place replacement spacer onto motor shaft (4). Note larger end
goes onto shaft 1st.
ƒ Install replacement spring & O-ring onto pump housing, then line up
housing-motor tabs to screw pump housing onto motor (5a). Screw
replacement impeller onto motor shaft (5b).
ƒ Align motor to pump housing with capacitor @ 11:00 position to
facilitate reassembly.

Motor fan

1a 1b

2 3 4

5a 5b
37
VI. Component Access/Replacement

Control Modules - Disassembly (1)


Control modules are easily removed from
fascia panels by bending console tabs.
(SHU 9922 shown)

ƒ Remove fascia panel by removing T-20


Torx inner door screws.
ƒ Disconnect wire harnesses from module
after noting connector locations.
ƒ Pry out metal console tabs holding
module to console.
ƒ Carefully pry back plastic tabs, then slide
module from console.

Removing door screws Removing fascia panel Viewing control module

Bending back tabs Disconnecting wires Sliding module out

NOTE: Control modules


for non-integrated models
look differently and have
different tabs, but are
removed using the same
procedure.

Console without module

38
VI. Component Access/Replacement

Control Modules - Disassembly (2)


SHY56A/66C, SHU 995x & SHV 68 control modules are
different than other models and are removed differently.

ƒ Remove fascia panel by removing six (6)T-20


(SHU 995x shown)
Torx inner door screws.
ƒ Disconnect wire harnesses from module
after noting connector locations.
ƒ Remove fascia panel from console by
removing four (4) T-20 Torx screws.
ƒ Remove two (2) T-20 Torx screws holding
module to console.
These instructions apply to
ƒ Carefully pry back locking tabs on each front
SHY56A/66C, SHU 995x &
corner of module, then remove module from SHV 68 models.
console. Remove button pad from module.

Removing door screws Removing fascia screws Removing module screws

Prying back module tabs Sliding module out

Align tabs when reassembling

Removing button pad --


buttons can come off pad

39

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