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Actuator Controls: Auma Matic Am 01.1/am 02.1 Amexb 01.1/amexc 01.1 Modbus

1. This document provides instructions for connecting AUMA MATIC AM/AMExB/AMExC actuators with Modbus interface to power and communication networks. 2. Safety must be followed including allowing only qualified electricians to perform electrical work and maintenance. 3. The actuators have a modular design with motor, gearing, and electronic controls in one housing. Connection instructions are provided for standard and Ex-rated versions.

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0% found this document useful (0 votes)
862 views20 pages

Actuator Controls: Auma Matic Am 01.1/am 02.1 Amexb 01.1/amexc 01.1 Modbus

1. This document provides instructions for connecting AUMA MATIC AM/AMExB/AMExC actuators with Modbus interface to power and communication networks. 2. Safety must be followed including allowing only qualified electricians to perform electrical work and maintenance. 3. The actuators have a modular design with motor, gearing, and electronic controls in one housing. Connection instructions are provided for standard and Ex-rated versions.

Uploaded by

wiyatno
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Actuator controls

AUMA MATIC
AM 01.1/AM 02.1
AMExB 01.1/AMExC 01.1
Modbus

Certificate Registration No.


Short instructions bus connection
12 100/104 4269
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

Scope of these instructions: These instructions are valid for multi-turn actuators of type ranges
SA(R) 07.1 – SA(R) 16.1 and SA(R)ExC 07.1 – SA(R)ExC 16.1 and for
part-turn actuators of type ranges SG(R) 05.1 – SG(R) 12.1 and SGExC
05.1 – SGExC 12.1 with the controls AUMA MATIC AM 01.1/AM 02.1
or AMExB 01.1 and AMExC 01.1 and Modbus interface.

Table of contents
1. Safety instructions 3
1.1 Range of application 3
1.2 Commissioning (electrical connection) 3
1.3 Maintenance 3
1.4 Warnings and notes 3
2. Short description 3
3. Electrical connection 4
3.1 Power supply (standard) 4
3.2 Bus connection (standard) 5
3.3 Fitting the cover 6
3.4 Remote position transmitter 7
3.5 AUMA MATIC on wall bracket 7
3.6 Test run 7
3.7 Mains and bus connection for Ex-version with plug/socket connector/terminal board (KP) 8
3.8 Mains and bus connection for Ex-version with plug-in terminal connection (KES) 10
3.9 Redundant bus connection 11
3.10 Bus cables 12
3.11 Setting the Modbus interface 13
3.12 Setting the communication parameters 14
3.13 Setting parameter seating mode in end position CLOSED, parity bits and number of stop bits 14
3.14 Setting the Modbus address 14
3.15 Setting the baud rate 15
4. Description Modbus interface 16
4.1 Indication during system start-up: 16
4.1.1 Indications of operation LEDs 7 to 0 16
4.1.2 System displays LEDs L1 to L4 17
4.2 Checking/setting the switches on the logic board 18
5. Appendix A Literature references 19
6. Appendix B Connecting the cable shield for AUMA MATIC AMExB/AMExC 01.1 19
Index 19
Addresses of AUMA offices and representatives 20

2
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

1. Safety instructions
1.1 Range of application AUMA actuators are designed for the operation of industrial valves,
e.g. globe valves, gate valves, butterfly valves and ball valves.
For other applications, please consult us. The manufacturer is not liable for
any possible damage resulting from use in other than the designated appli-
cations. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the
controls’ designated use.

1.2 Commissioning During electrical operation, certain parts inevitably carry lethal voltages.
(electrical connection) Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with the
applicable electrical engineering rules.

1.3 Maintenance The maintenance instructions must be strictly observed, otherwise a safe
operation of the multi-turn actuator/the controls is no longer guaranteed.

1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe
operation.
The following references draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.

This pictograph means: Note!


“Note” marks activities or procedures which have major influence on the
correct operation. Non-observance of these notes may lead to consequen-
tial damage.

This pictograph means: Electrostatically endangered parts!


The printed circuit boards are equipped with parts which may be damaged
or destroyed by electrostatic discharges. If the boards need to be touched
during setting, measurement, or for exchange, it must be assured that
immediately before a discharge through contact with an earthed metallic
surface (e.g. the housing) has taken place.

This pictograph means: Warning!


“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.

2. Short description AUMA actuators have a modular design. Motor and gearing are mounted in
a common housing.
The actuators are driven by an electric motor and controlled with the elec-
tronic controls AUMA MATIC Modbus. The electronic controls are included
in the scope of delivery.

3
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

3. Electrical connection . Work on the electrical system or equipment must only be


carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable

. electrical engineering rules.


Installation regulations for Modbus must be observed for
the wiring.
(For literature references, please refer to appendix A)

Make sure to respect electromagnetic compatibility (EMC) when installing


cables:
Signal and bus cables are susceptible to interference.

.
Electric power cables are interference sources.
Lay cables being susceptible to inferference or sources of interference at

.the highest possible distance from each other.


The interference immunity of signal and bus cables increases if the cables

.are laid close to the ground potential.


Avoid long cables, if possible, or make sure that they are laid in locations

.with low susceptibility to interference.


Avoid long parallel paths with cables being either interference sources or
susceptible to interference.

3.1 Power supply (standard) For explosion-proof version (type designation: AMExB/AMExC), please refer
to page 8 or page 10.
Figure A-1: Connection
. Check whether type of current, supply voltage, and frequency comply with
50.0

50.01
.. motor data (refer to name plate at motor).
Loosen bolts (50.01) (figure A-1) and remove connection housing.
Loosen screws (51.01) and remove socket carrier (51.0) from plug cover

. (50.0).
Insert cable glands suitable for connecting cables.
(The enclosure protection stated on the name plate is only ensured if suit-
51.0
.. able cable glands are used).
Seal cable entries which are not used with suitable plugs.
Connect cables according to order-related wiring diagram.
51.01 The wiring diagram applicable to the actuator is attached to the handwheel
in a weather-proof bag, together with the operation instructions. In case
the wiring diagram is not available, it can be obtained from AUMA (state
Figure A-2: Parking frame (accessories) commission no., refer to name plate) or downloaded directly from the
Internet (www.auma.com).

A special parking frame (figure B-2) for protection against touching the bare
contacts and against environmental influences, in case the electrical
Parking frame connection has been removed, is available.

Table 1: Technical data AUMA plug/socket connector for bus connection


Technical data Motor power connections1) Protective earth Control terminals
No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins/sockets
Marking U1, V1, W1, U2, V2, W2 1 to 50
Connecting voltage max. 750 V – 250 V
Nominal current max. 25 A – 16 A
Type of customer connection Screws Screw for ring lug Screws
Cross section max. 6 mm2 6 mm2 2.5 mm2
Material: Pin/socket carrier Polyamide Polyamide Polyamide
Contacts Brass (Ms) Brass (Ms) Brass, tin plated or gold plated (option)
1)Suitable for copper wires. For aluminium wires, please contact AUMA

4
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

3.2 Bus connection (standard) For explosion-proof version (type designation: AMExB/AMExC), please refer
to page 8 or page 10.
For version with FO (fibre optics), refer to separate operation instructions
“AUMA MATIC AM 01.1/AM 02.1 FO connection”.

. Connect bus cable. Refer to figures B-1 to B-4.

The termination resistors for channel 1 and channel 2 are switched in via
switches (S1) and (S2). Both switches are supplied in position ‘OFF’.

Only switch on the termination resistors (position ‘ON’) if the


actuator is the final device in the Modbus segment.

Table 2: Switch position of S1 and S2

ON Bus termination channel 1 ON


S1
OFF Bus termination channel 1 OFF
ON Bus termination channel 2 ON (option)
S2
OFF Bus termination channel 2 OFF (option)

Figure B-1: Connection board (standard)

S1 S2
Bus termination Bus termination
channel 1 channel 2
(option)

Connection Connection
channel 1 channel 2
(redundant)

Screening Screening

Figure B-2: Connection (standard)

X1

5V P/B N/A P/B N/A GND

B A B A
from previous / to next
Modbus device
channel 1

5
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

Figure B-3: Connection board (for overvoltage protection)


S1 S2
Bus termination Bus termination
channel 1 channel 2

Figure B-4: Connection for overvoltage protection

X1

1 2 3 4

from previous / to next


Modbus device
channel 1

Table 3: Assignment of Modbus cable


AUMA
Modbus
labelling at the
cable
connection
A N/A
B P/B

.
3.3 Fitting the cover After connection:

Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with

.. screws (51.01).
Clean sealing faces at the plug cover and the housing.

.. Check whether O-ring is in good condition.


Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.

. Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise.
Fasten cable glands with the specified torque to ensure the required
enclosure protection.

6
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

3.4 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG)
screened cables must be used.

The AUMA MATIC can also be mounted separately from the actuator on a

.
3.5 AUMA MATIC on wall bracket
wall bracket.
Figure B-5: AM on wall bracket For the connection of actuator and AUMA MATIC on wall bracket, use suit-
able flexible and screened connecting cables.

. (Preconfectioned cables can be obtained from AUMA on request)


Permissible cable distance between actuator and AUMA MATIC amounts

. to a max. of 100 m.
Versions with potentiometer in the actuator are not suitable. Instead of the

. potentiometer, an RWG has to be used in the actuator.


Connect the wires in correct phase sequence.
Check direction of rotation before switching on.

The plug connection on the wall bracket is made as crimp version.


Use a suitable four indent crimp tool for crimping.
Connection cable to actuator Cross sections for flexible wires:
Control cables: max. 0.75 to 1.5 mm²
Power supply: max. 2.5 to 4 mm²

The connector at the actuator is equipped with screw type connections.


Wire end sleeves have to be used.

3.6 Test run Perform test run. Please refer to the operation instructions pertaining to the
actuator (multi-turn actuator SA(R) .../part-turn actuator SG ...).
Check limit and torque switching:
Check limit and torque switching, electronic position transmitter RWG or
potentiometer (option) and re-set where appropriate.
The settings are described in the operation instructions pertaining to the
actuator (multi-turn actuator SA(R) ... part-turn actuator SG ... ).

For actuators with feedback signal (RWG, potentiometer), a reference


operation has to be performed after having changed the setting.

.
Perform reference operation:
Operate actuator electrically (via the push buttons OPEN and CLOSE of
the local controls) once to the end position OPEN and once to the end

.position CLOSED.
If no reference operation is performed after changing the limit switching,
the feedback signal via the bus is not correct. The bus signals the missing
reference operation as warning.

7
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

3.7 Mains and bus connection for Ex-version with plug/socket connector/terminal board (KP)

When working in potentially explosive areas, observe the


European Standards EN 60079-14 “Electrical installations in
hazardous areas” and EN 60079-17 “Inspection and mainten-
ance of electrical installations in hazardous areas”.

Figure C-1: Connection For the Ex-plug/socket connector (figure C-1), the electrical mains connec-
tion is made after removing the plug cover (50.0) at the EEx e terminals of
50.0 the terminal board (51.0). The flameproof compartment (type of protection
EEx d) remains hereby closed.
50.01 . Check whether type of current, supply voltage, and frequency correspond

. to motor data (refer to name plate at motor).


Loosen bolts (50.01) (figure C-1) and remove plug cover.

51.0
. Insert cable glands with “EEx e” approval and of size suit-
able for connecting cables. For the recommended cable
glands refer to appendix B, page 19.
(The enclosure protection stated on the name plate is only

Figure C-2: Disconnection from


the mains
.. ensured if suitable cable glands are used).
Seal cable entries which are not used with suitable plugs.
No more than max. 2 wires with the same cross section
50.0

.
may be connected to one terminal.

51.0 Remove cable sheathing in a length of 120 – 140 mm.


Strip wires: Controls max. 8 mm, motor max. 12 mm.

. For stranded wires use end-sleeves according to DIN 46228.


Connect bus cable. Refer to figure (C-3).
The termination resistor for channel 1 is connected through linking the
51.02 . terminals 1 – 4 and 3 – 2 (standard).
Only connect the termination resistor if the actuator is the final device in

. the Modbus segment.


Connect screen largely to the cable glands. For the recommended cable
glands refer to appendix B, page 19.

If the actuator must be taken from the valve, e.g. for service purposes, it can
be separated from the mains without having to remove the wiring
(figure C-2). For this purpose, the screws (51.02) are removed and the
plug/socket connector is pulled off. Plug cover (50.0) and terminal board
(51.0) remain together.

Flameproof enclosure! Before opening, ensure that no


explosive gas and no voltage is present.

A special parking frame (figure C-2) for protection against touching the bare
contacts and against environmental influences is available.

8
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

Figure C-3: Bus connection for channel 1 (standard)

Another bus device follows the actuator

from previous to next


Modbus device Modbus device
channel 1 channel 1
Actuator is final bus device

Tabee 4: Technical data Ex plug/socket connector with terminal board for explosion-proof actuators
1)
Technical data Motor power connections Protective earth Control terminals
No. of contacts max. 3 1 (leading contact) 38 pins/sockets
Marking U1, V1, W1 1 to 24, 31 to 50
Connecting voltage max. 550 V – 250 V
Nominal current max. 25 A – 10 A
Type of customer connection Screws Screws Screws
2 2 2
Cross section max. 6 mm 6 mm 1.5 mm
Material: Pin/socket carrier Araldite/Polyamide Araldite/Polyamide Araldite/Polyamide
Contacts Brass (Ms) Brass (Ms) Brass (Ms) tin-plated
1) Suitable for copper wires. For aluminium wires, please contact AUMA.

9
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

3.8 Mains and bus connection for Ex-version with plug-in terminal connection (KES)

When working in potentially explosive areas, observe the


European Standards EN 60079-14 “Electrical installations in
hazardous areas” and EN 60079-17 “Inspection and mainten-
ance of electrical installations in hazardous areas”.

The bus connection is realised via terminals (figure D-1) The terminal
Figure D-1: Plug in terminal compartment is designed for explosion protection “EEx e” (increased
connection safety). The controls AUMA MATIC (type of protection EEx d) remain closed.

. Loosen bolts (1) (figure D-1) and remove terminal cover.


Terminal
cover
. Insert cable glands with “EEx e” approval and of size suit-
able for connecting cables. For the recommended cable
glands refer to appendix B, page 19.
(The enclosure protection stated on the name plate is only
Terminals . ensured if suitable cable glands are used).
Seal cable entries which are not used with suitable plugs.

Cross sections for connection:


Control cables: max. 2.5 mm2,
Motor connection: max. 10 mm2,
Suitable bus cables, see page 12.
Terminal
board . Connect bus cable to channel 1 according to configuration of the terminals
(figure D-2).
The termination resistor for channel 1 is connected through linking the

. terminals 1 – 2 and 3 – 4.
Only connect the termination resistors if the actuator is the final device in
the Modbus segment.
Figure D-2: Terminal configuration for Ex connection (KES)

Another bus device


follows the actuator

Previous Next
Modbus device Modbus device

Actuator is last
bus device

Previous
Modbus device

10
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

3.9 Redundant bus connection AUMA Modbus devices can be connected with a second (redundant)
Modbus cable. If the bus on channel 1 fails, e. g. through cable break, the
slave automatically switches to channel 2 after a waiting time.
Thus, the change-over is realised with a time delay (see parameter 5
“Time for channel changing in 0.1s).
Additionally, the communication cannot be carried out on both channels
simultaneously.
If the redundancy is activated (see parameter 4 “Redundancy”), the AUMA
MATIC transmits its data using both channels but receives the data only
using the active channel.

This cable redundancy may only be applied after previous


integration test using the desired process control system!

. For versions with AUMA plug/socket connector (subclause 3.2):


Connect redundant bus cable to channel 2 in the same way as channel 1

. (figure B-2).
For Ex-version with plug/socket connector/terminal board (KP)
(subclause 3.7):
Connect cable B to terminal 6, cable A to terminal 7.
The termination resistor for channel 2 is connected through linking the

. terminals 5 – 6 and 7 – 8.
For Ex-version with plug-in terminal connection (KES)
(subclause 3.8):
Connect cable B to terminal 6, cable A to terminal 7 (figure D-2).
The termination resistor for channel 2 is connected through linking the
terminals 5 – 6 and 7 – 8.

The setting of the redundant bus connection is realised via the parameters
4 and 5 (refer to operation instructions).

11
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

3.10 Bus cables Only cables according to the recommendations of EIA 485 standard may be
used for Modbus wiring.

A maximum of up to 32 Modbus devices may be connected in one segment.


If more stations are to be connected to one Modbus network, several
segments must be connected with repeaters.
The bus cable must be laid at a distance of at least 20 cm from other cables.
It should be laid in a separate, conductive, and earthed cable trunking.
It must be ensured that there are no potential differences between the indivi-
dual devices on the Modbus (perform a potential compensation).

The max. cable length without repeater amounts to 1,200 m (independent of


the baud rate).

Cable recommendation for Modbus

Characteristic impedance: 35 to 165 Ohm, at a measurement


frequency of 3 to 20 MHz.
Cable capacity: < 30 pF per metre
Core diameter > 0.64 mm
Core cross section: > 0.34 mm², corresponds to AWG 22
Loop resistance: < 110 Ohm per km
Screening: copper shielding braid or shielding braid and
shielding foil

Figure E: Example: Modbus with one segment

Controls (master) Bus termination


switched on

2-wire cable

Modbus board Bus termination


switched on
Connection
Board

AUMA MATIC
Modbus

12
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

3.11 Setting the Modbus interface

A correct communication is only possible if the settings of


the baud rate, the parity, and the stop bits agree with the
master settings.

The settings are realised on the Modbus interface board.

. Loosen screws and remove cover (figure F-1)


Figure F-1
Screws

Modbus interface
board

Figure F-2: Modbus interface board

LEDs: 7 6 5 4 3 2 1 0 L1 L2 L3 L4

green LED illuminated:


ADDRESS MODE ON

Push buttons:
T1 RESET
T2 MODIFY
T3 CHANGE MODE

13
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

3.12 Setting the communication parameters


Push buttons:
T1 RESET
T2 MODIFY
T3 CHANGE MODE:
DEFAULT MODE: for status indication and basic programming,
ADDRESS MODE for address setting
BAUD RATE MODE for baud rate selection

Push button 3 (CHANGE MODE) is used to switch between the following


modes:
1) DEFAULT MODE is characterised by LED 7 (green) being switched off.
Display and modification of type of seating in end position CLOSED,
parity bits and stop bits as well as display of DataExchange, status,
BusActivity, and LocalError.
2) ADDRESS MODE is characterised by LED 7 (green) being illuminated.
The address is adjustable.
3) BAUD RATE MODE
is characterised by the blinking of LED 7 (green).The baud rate is adjustable.If no
push buttons are pressed for 30 seconds, the display will revert to DEFAULT MODE.
The push button MODIFY allows incrementation of the figure shown in
the LED row. The new value is immediately accepted in the DEFAULT
MODE. For ADDRESS MODE and BAUD RATE MODE, the value is
only accepted when leaving these modes.

3.13 Setting parameter type of seating in end position CLOSED, parity bits and number of stop bits

When not pressing push button CHANGE MODE, you are in the DEFAULT
MODE (LED 7 is not illuminated). LED 0, LED 1, and LED 2 show the value
of the three mentioned parameters:

LED Parameter LED On LED Off


0 Type of seating in end position CLOSED torque seating limit seating
1 Parity setting No Parity Even Parity
2 Number of stop bits 2 Stopbits 1 Stopbit

Push button S3 “MODIFY” is used to set these parameters. If, for example,
type of seating in end position CLOSED = torque seating, parity setting =
even parity, and number of stop bits = 1 stop bit is to be selected, the combi-
nation 001 must be illuminated for the first 3 LEDs. The push button
“MODIFY” is operated until this combination appears. The parameter values
become immediately valid.

3.14 Setting the Modbus address The Modbus address is set using push buttons T2 and T3. This is done
according to the following sequence:

(a) Press push button T1 CHANGE MODE (hold down for 1 to 2 seconds):
The green LED 7 ADRESS MODE is illuminated (not blinking);
it indicates the programming mode for the Modbus address.
The actually set Modbus address is displayed as binary coding by LEDs
6 to 0 (1 to 127).
(b) Set desired bus address using push button T2 MODIFY:
(Factory setting: slave address 2)
(c) Each pressing of the push button increments the address value by one.
Address 1 will follow after address 127. If push button T2 MODIFY is
held down (approx. 1/3 s), the incrementation is done automatically.

14
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

(d) After setting the required Modbus address, quit the programming mode
by pressing key T3 CHANGE MODE. The newly set address now
becomes valid.
Pressing the key T3 results in changing to BAUD RATE MODE;
renewed pressing of key 3 results in reverting to DEFAULT MODE.
(e) Alternatively to clause d), pressing the push button T3 may be ommitted.
After 30 s the status address mode is automatically quit and the
DEFAULT MODE is indicated. The set address is thus accepted.

3.15 Setting the baud rate


The baud rate is selected with the push buttons T2 and T3. This is done
according to the following sequence:

(a) Press push button T3 CHANGE MODE (hold down for 1 to 2 seconds):
The green LED 7 is illuminated (not blinking): the ADDRESS MODE is
active.
(b) Press push button T3 CHANGE MODE again (hold down for 1 to 2
seconds): The green LED 7 is blinking: now, the BAUD RATE MODE is
active.
(c) Select the desired Modbus baud rate pressing push button T2 MODIFY.
(d) The baud rate setting changes each time, push button T2 is pressed.
After the setting 56,400 bit/s (1001), the setting 110 Bit/s (0000) follows
again. If push button T2 MODIFY is held down (approx. 1/3 s), the
incrementation is done automatically. Only the first 4 LEDs count as only
10 baud rate settings are possible.

Setting Baud rate


LED 3 LED 2 LED 1 LED 0 Notes
Bit/s
0 0 0 0 0 110
1 0 0 0 1 300
2 0 0 1 0 600
3 0 0 1 1 1200
4 0 1 0 0 2400
5 0 1 0 1 4800
6 0 1 1 0 9600 Defaul setting
7 0 1 1 1 19200
8 1 0 0 0 Baud rate deviation
38400
–2 % !
9 1 0 0 1 Baud rate deviation
56400
+2.5 %

(e) After setting the required Modbus baud rate, close the programming
mode by pressing push button T3. The newly set baud rate becomes
valid and the interface is in DEFAULT MODE.
(f) Alternatively to clause e), pressing the push button T3 CHANGE MODE
may be omitted. After 30 s, the BAUD RATE MODE status is
automatically quit and the DEFAULT MODE is indicated. The set baud
rate is thus accepted.

15
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

4. Description Modbus interface


Figure G: Modbus interface board

LEDs: 7 6 5 4 3 2 1 0 L1 L2 L3 L4

Switch S1
(below cover plate)
Taster

6
S1.2 T1 X7
ON

S1.1 T2

1
T3

1 6 1 6 1 1 4

X8 Modbus X11 X12 X10

S1.1 When using the external analogue input X11 AI 3/4, the switch S1.1 must be
in position On.
S1.2 Switch for setting the position feedback via position transmitter potentiome-
ters/RWG (option).
S1.2 = OFF: The actuator is equipped with a potentiometer.
S1.2 = ON: Switch may only be in this position if an RWG (0/4 – 20 mA) is
installed in the actuator.

4.1 Indication during system start-up

When starting the system, the LEDs 0 to 7 will be illuminated. LEDs L1 to L4


are switched off. This signifies that the board is correctly started.
After a short time (approx. 1/4 s), the LED L1 (round red LED) will be illumi-
nated and the LEDs 0 to LED 7 will be switched off one after the other. This
means that the microcontroller is now operating. If LED L1 is switched off
and the LEDs 0 to 7 are still illuminated, then the system is in the reset
status (this situation can also be reproduced by constantly pressing push
button T1).
4.1.1 Indications of operation LEDs 7 to 0
Indications of operation
LED Default Mode Significance
Address Baud rate
LED on LED is off
Mode Mode
0 (red) torque seating limit seating 1 1
1 (red) no parity even parity 2 2
2 (red) 2 stop bits 1 stop bit 4 4
3 (red) data exchange no data exchange 8 8
4 (red) state (blinking) 16 –
5 (red) bus active no bus active 32 –
6 (red) local error no local error 64 –
7 (red) off on blinking

LED 0 Indicates torque or limit switching in end position CLOSED


(illuminated for torque switching).
LED 1 Indicates the quantity of the parity bits from the Modbus protocol
(illuminated for No Parity). Only No Parity and Even Parity are
supported, Odd paritiy is not supported.

16
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

LED 2 Indicates the quantity of stop bits - 1 or 2 - (illuminated for 2 stop


bits)
LED 3 Is blinking for each incoming telegram which is assigned to the
actuator.
LED 4 Applications LED:
- is blinking in 1 s intervals for normal service
(0.5 s illumination, 0.5 s pause)
- is permanently illuminated in case of initialisation failure
- is blinking twice while Fail Safe status is active.
LED 5 Is blinking for each telegram which has been recognized at the bus.
LED 6 Local actuator signal:
- blinking once: Thermal fault
- blinking twice: Power failure
- blinking 3 times: TSO (DOEL) fault
- blinking 4 times: TSC (DSR) fault
- blinking 5 times: 24 V power supply > 28.3 V or <18 V
LED 7 indicates the setting mode:
Off: DEFAULT MODE
On: ADDRESS MODE
Blinking: BAUD RATE MODE
4.1.2 System displays LEDs L1 to L4
LED L1 indicates the actuator status. If L1 is illuminated, the actuator is
ready for operation.
System displays
L1 (red) System o.k. (CPU working)
L2 (red) Actuator runs OPEN
L3 (red) Actuator runs CLOSE
L4 (red) not assigned

LEDs L2 to L4 are illuminated if the actuator has received and processed a


feasible operation command via the bus. The following combinations are
valid:
Operation indications
LED 4 LED 3 LED 2 Signification
Off Off Off no operation
Off Off On operation direction OPEN
Off On Off operation direction CLOSE

17
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions

4.2 Checking/setting the switches on the logic board

The settings on the logic board are already made in the factory, according to
the order details.
The logic board is located below the Modbus board.

Figure H: Logic board


S3-2:
Switching-off in end position OPEN.
Switch position has no influence.
When controlling via Profibus DP,
switching-off is always realised by
limit seating in end position OPEN

S3-2

S2-2
Position 1:
Switching-off by limit seating in end
S1-2 position CLOSED

Position 2:
Switching-off by torque seating in
end position CLOSED

The setting of the end position seating in end position


CLOSED must be the same on the Modbus board (LED 0 in
default mode, figure G, page 16) and on the logic board
(switch S1-2).

Table 5

DIP switch S2-2 Programming


(ON = pressed)
Direction CLOSE Direction OPEN
Self-retaining REMOTE
Self-retaining REMOTE
may not be used!

Push-to-run operation REMOTE

Self-retaining LOCAL

Push-to-run operation LOCAL

Blinker transm. deact.


Blinker transmitter must be
Blinker transmitter (option)
deactivated

Torque error: torque switch tripping Included Not included


(in mid-travel) contained in collecti-
ve fault signal (insignificant for
fieldbus interface)

18
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus

5. Appendix A Literature references


1. Modicon protocol:
Reference Guide PI-MBUS-300

2. http:/www.modbus.org
Modbus Application Protocol Specification
Modbus over serial line specification and implementation guide

6. Appendix B Connecting the cable shield for AUMA MATIC AMExB/AMExC 01.1
The shield of the fieldbus cable should be largely connected with the
respective threads.

Recommended threads e.g. WAZU-EMV/EX supplied by Hugro (refer to


www.hugro-gmbh.de).

Index
B L S
Blinker transmitter 18 Literature 19 Safety instructions 3
Bus cable 11,12 Loop resistance 12 Screening (bus cable) 12
Bus connection 11 Self-retaining 18
M
Switching-off 18
C Maintenance 3
Cable capacity 12 Motor connection 10 T
Cable recommendation 12 Technical data 9
N
Characteristic impedance 12 Termination resistors 5
Name plate 8
Collective fault signal 18 Torque switching 7
Connection board 5 O
W
Core cross section (bus cable 12 Overvoltage protection 6
Wall bracket 7
Core diameter (bus cable) 12
P Warnings 3
E Parking frame 8
Electrical connection 3,4 Plug/socket connector 8,9
Position transmitter RWG 7
Power supply 4
Push-to-run operation 18

Information also available on Wiring diagram, inspection records, and further actuator information
the Internet: can be downloaded directly from the Internet by entering the order no. or
COMM. no (refer to name plate).
Our website: http://www.auma.com

19
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For detailed information on AUMA products, please refer to the Internet:


www.auma.com Y004.018/003/en/1.08.01

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