Actuator Controls: Auma Matic Am 01.1/am 02.1 Amexb 01.1/amexc 01.1 Modbus
Actuator Controls: Auma Matic Am 01.1/am 02.1 Amexb 01.1/amexc 01.1 Modbus
AUMA MATIC
AM 01.1/AM 02.1
AMExB 01.1/AMExC 01.1
Modbus
Scope of these instructions: These instructions are valid for multi-turn actuators of type ranges
SA(R) 07.1 – SA(R) 16.1 and SA(R)ExC 07.1 – SA(R)ExC 16.1 and for
part-turn actuators of type ranges SG(R) 05.1 – SG(R) 12.1 and SGExC
05.1 – SGExC 12.1 with the controls AUMA MATIC AM 01.1/AM 02.1
or AMExB 01.1 and AMExC 01.1 and Modbus interface.
Table of contents
1. Safety instructions 3
1.1 Range of application 3
1.2 Commissioning (electrical connection) 3
1.3 Maintenance 3
1.4 Warnings and notes 3
2. Short description 3
3. Electrical connection 4
3.1 Power supply (standard) 4
3.2 Bus connection (standard) 5
3.3 Fitting the cover 6
3.4 Remote position transmitter 7
3.5 AUMA MATIC on wall bracket 7
3.6 Test run 7
3.7 Mains and bus connection for Ex-version with plug/socket connector/terminal board (KP) 8
3.8 Mains and bus connection for Ex-version with plug-in terminal connection (KES) 10
3.9 Redundant bus connection 11
3.10 Bus cables 12
3.11 Setting the Modbus interface 13
3.12 Setting the communication parameters 14
3.13 Setting parameter seating mode in end position CLOSED, parity bits and number of stop bits 14
3.14 Setting the Modbus address 14
3.15 Setting the baud rate 15
4. Description Modbus interface 16
4.1 Indication during system start-up: 16
4.1.1 Indications of operation LEDs 7 to 0 16
4.1.2 System displays LEDs L1 to L4 17
4.2 Checking/setting the switches on the logic board 18
5. Appendix A Literature references 19
6. Appendix B Connecting the cable shield for AUMA MATIC AMExB/AMExC 01.1 19
Index 19
Addresses of AUMA offices and representatives 20
2
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
1. Safety instructions
1.1 Range of application AUMA actuators are designed for the operation of industrial valves,
e.g. globe valves, gate valves, butterfly valves and ball valves.
For other applications, please consult us. The manufacturer is not liable for
any possible damage resulting from use in other than the designated appli-
cations. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the
controls’ designated use.
1.2 Commissioning During electrical operation, certain parts inevitably carry lethal voltages.
(electrical connection) Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with the
applicable electrical engineering rules.
1.3 Maintenance The maintenance instructions must be strictly observed, otherwise a safe
operation of the multi-turn actuator/the controls is no longer guaranteed.
1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe
operation.
The following references draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.
2. Short description AUMA actuators have a modular design. Motor and gearing are mounted in
a common housing.
The actuators are driven by an electric motor and controlled with the elec-
tronic controls AUMA MATIC Modbus. The electronic controls are included
in the scope of delivery.
3
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
.
Electric power cables are interference sources.
Lay cables being susceptible to inferference or sources of interference at
3.1 Power supply (standard) For explosion-proof version (type designation: AMExB/AMExC), please refer
to page 8 or page 10.
Figure A-1: Connection
. Check whether type of current, supply voltage, and frequency comply with
50.0
50.01
.. motor data (refer to name plate at motor).
Loosen bolts (50.01) (figure A-1) and remove connection housing.
Loosen screws (51.01) and remove socket carrier (51.0) from plug cover
. (50.0).
Insert cable glands suitable for connecting cables.
(The enclosure protection stated on the name plate is only ensured if suit-
51.0
.. able cable glands are used).
Seal cable entries which are not used with suitable plugs.
Connect cables according to order-related wiring diagram.
51.01 The wiring diagram applicable to the actuator is attached to the handwheel
in a weather-proof bag, together with the operation instructions. In case
the wiring diagram is not available, it can be obtained from AUMA (state
Figure A-2: Parking frame (accessories) commission no., refer to name plate) or downloaded directly from the
Internet (www.auma.com).
A special parking frame (figure B-2) for protection against touching the bare
contacts and against environmental influences, in case the electrical
Parking frame connection has been removed, is available.
4
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
3.2 Bus connection (standard) For explosion-proof version (type designation: AMExB/AMExC), please refer
to page 8 or page 10.
For version with FO (fibre optics), refer to separate operation instructions
“AUMA MATIC AM 01.1/AM 02.1 FO connection”.
The termination resistors for channel 1 and channel 2 are switched in via
switches (S1) and (S2). Both switches are supplied in position ‘OFF’.
S1 S2
Bus termination Bus termination
channel 1 channel 2
(option)
Connection Connection
channel 1 channel 2
(redundant)
Screening Screening
X1
B A B A
from previous / to next
Modbus device
channel 1
5
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
X1
1 2 3 4
.
3.3 Fitting the cover After connection:
Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with
.. screws (51.01).
Clean sealing faces at the plug cover and the housing.
. Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise.
Fasten cable glands with the specified torque to ensure the required
enclosure protection.
6
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
3.4 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG)
screened cables must be used.
The AUMA MATIC can also be mounted separately from the actuator on a
.
3.5 AUMA MATIC on wall bracket
wall bracket.
Figure B-5: AM on wall bracket For the connection of actuator and AUMA MATIC on wall bracket, use suit-
able flexible and screened connecting cables.
. to a max. of 100 m.
Versions with potentiometer in the actuator are not suitable. Instead of the
3.6 Test run Perform test run. Please refer to the operation instructions pertaining to the
actuator (multi-turn actuator SA(R) .../part-turn actuator SG ...).
Check limit and torque switching:
Check limit and torque switching, electronic position transmitter RWG or
potentiometer (option) and re-set where appropriate.
The settings are described in the operation instructions pertaining to the
actuator (multi-turn actuator SA(R) ... part-turn actuator SG ... ).
.
Perform reference operation:
Operate actuator electrically (via the push buttons OPEN and CLOSE of
the local controls) once to the end position OPEN and once to the end
.position CLOSED.
If no reference operation is performed after changing the limit switching,
the feedback signal via the bus is not correct. The bus signals the missing
reference operation as warning.
7
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
3.7 Mains and bus connection for Ex-version with plug/socket connector/terminal board (KP)
Figure C-1: Connection For the Ex-plug/socket connector (figure C-1), the electrical mains connec-
tion is made after removing the plug cover (50.0) at the EEx e terminals of
50.0 the terminal board (51.0). The flameproof compartment (type of protection
EEx d) remains hereby closed.
50.01 . Check whether type of current, supply voltage, and frequency correspond
51.0
. Insert cable glands with “EEx e” approval and of size suit-
able for connecting cables. For the recommended cable
glands refer to appendix B, page 19.
(The enclosure protection stated on the name plate is only
.
may be connected to one terminal.
If the actuator must be taken from the valve, e.g. for service purposes, it can
be separated from the mains without having to remove the wiring
(figure C-2). For this purpose, the screws (51.02) are removed and the
plug/socket connector is pulled off. Plug cover (50.0) and terminal board
(51.0) remain together.
A special parking frame (figure C-2) for protection against touching the bare
contacts and against environmental influences is available.
8
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
Tabee 4: Technical data Ex plug/socket connector with terminal board for explosion-proof actuators
1)
Technical data Motor power connections Protective earth Control terminals
No. of contacts max. 3 1 (leading contact) 38 pins/sockets
Marking U1, V1, W1 1 to 24, 31 to 50
Connecting voltage max. 550 V – 250 V
Nominal current max. 25 A – 10 A
Type of customer connection Screws Screws Screws
2 2 2
Cross section max. 6 mm 6 mm 1.5 mm
Material: Pin/socket carrier Araldite/Polyamide Araldite/Polyamide Araldite/Polyamide
Contacts Brass (Ms) Brass (Ms) Brass (Ms) tin-plated
1) Suitable for copper wires. For aluminium wires, please contact AUMA.
9
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
3.8 Mains and bus connection for Ex-version with plug-in terminal connection (KES)
The bus connection is realised via terminals (figure D-1) The terminal
Figure D-1: Plug in terminal compartment is designed for explosion protection “EEx e” (increased
connection safety). The controls AUMA MATIC (type of protection EEx d) remain closed.
. terminals 1 – 2 and 3 – 4.
Only connect the termination resistors if the actuator is the final device in
the Modbus segment.
Figure D-2: Terminal configuration for Ex connection (KES)
Previous Next
Modbus device Modbus device
Actuator is last
bus device
Previous
Modbus device
10
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
3.9 Redundant bus connection AUMA Modbus devices can be connected with a second (redundant)
Modbus cable. If the bus on channel 1 fails, e. g. through cable break, the
slave automatically switches to channel 2 after a waiting time.
Thus, the change-over is realised with a time delay (see parameter 5
“Time for channel changing in 0.1s).
Additionally, the communication cannot be carried out on both channels
simultaneously.
If the redundancy is activated (see parameter 4 “Redundancy”), the AUMA
MATIC transmits its data using both channels but receives the data only
using the active channel.
. (figure B-2).
For Ex-version with plug/socket connector/terminal board (KP)
(subclause 3.7):
Connect cable B to terminal 6, cable A to terminal 7.
The termination resistor for channel 2 is connected through linking the
. terminals 5 – 6 and 7 – 8.
For Ex-version with plug-in terminal connection (KES)
(subclause 3.8):
Connect cable B to terminal 6, cable A to terminal 7 (figure D-2).
The termination resistor for channel 2 is connected through linking the
terminals 5 – 6 and 7 – 8.
The setting of the redundant bus connection is realised via the parameters
4 and 5 (refer to operation instructions).
11
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
3.10 Bus cables Only cables according to the recommendations of EIA 485 standard may be
used for Modbus wiring.
2-wire cable
AUMA MATIC
Modbus
12
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
Modbus interface
board
LEDs: 7 6 5 4 3 2 1 0 L1 L2 L3 L4
Push buttons:
T1 RESET
T2 MODIFY
T3 CHANGE MODE
13
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
3.13 Setting parameter type of seating in end position CLOSED, parity bits and number of stop bits
When not pressing push button CHANGE MODE, you are in the DEFAULT
MODE (LED 7 is not illuminated). LED 0, LED 1, and LED 2 show the value
of the three mentioned parameters:
Push button S3 “MODIFY” is used to set these parameters. If, for example,
type of seating in end position CLOSED = torque seating, parity setting =
even parity, and number of stop bits = 1 stop bit is to be selected, the combi-
nation 001 must be illuminated for the first 3 LEDs. The push button
“MODIFY” is operated until this combination appears. The parameter values
become immediately valid.
3.14 Setting the Modbus address The Modbus address is set using push buttons T2 and T3. This is done
according to the following sequence:
(a) Press push button T1 CHANGE MODE (hold down for 1 to 2 seconds):
The green LED 7 ADRESS MODE is illuminated (not blinking);
it indicates the programming mode for the Modbus address.
The actually set Modbus address is displayed as binary coding by LEDs
6 to 0 (1 to 127).
(b) Set desired bus address using push button T2 MODIFY:
(Factory setting: slave address 2)
(c) Each pressing of the push button increments the address value by one.
Address 1 will follow after address 127. If push button T2 MODIFY is
held down (approx. 1/3 s), the incrementation is done automatically.
14
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
(d) After setting the required Modbus address, quit the programming mode
by pressing key T3 CHANGE MODE. The newly set address now
becomes valid.
Pressing the key T3 results in changing to BAUD RATE MODE;
renewed pressing of key 3 results in reverting to DEFAULT MODE.
(e) Alternatively to clause d), pressing the push button T3 may be ommitted.
After 30 s the status address mode is automatically quit and the
DEFAULT MODE is indicated. The set address is thus accepted.
(a) Press push button T3 CHANGE MODE (hold down for 1 to 2 seconds):
The green LED 7 is illuminated (not blinking): the ADDRESS MODE is
active.
(b) Press push button T3 CHANGE MODE again (hold down for 1 to 2
seconds): The green LED 7 is blinking: now, the BAUD RATE MODE is
active.
(c) Select the desired Modbus baud rate pressing push button T2 MODIFY.
(d) The baud rate setting changes each time, push button T2 is pressed.
After the setting 56,400 bit/s (1001), the setting 110 Bit/s (0000) follows
again. If push button T2 MODIFY is held down (approx. 1/3 s), the
incrementation is done automatically. Only the first 4 LEDs count as only
10 baud rate settings are possible.
(e) After setting the required Modbus baud rate, close the programming
mode by pressing push button T3. The newly set baud rate becomes
valid and the interface is in DEFAULT MODE.
(f) Alternatively to clause e), pressing the push button T3 CHANGE MODE
may be omitted. After 30 s, the BAUD RATE MODE status is
automatically quit and the DEFAULT MODE is indicated. The set baud
rate is thus accepted.
15
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
LEDs: 7 6 5 4 3 2 1 0 L1 L2 L3 L4
Switch S1
(below cover plate)
Taster
6
S1.2 T1 X7
ON
S1.1 T2
1
T3
1 6 1 6 1 1 4
S1.1 When using the external analogue input X11 AI 3/4, the switch S1.1 must be
in position On.
S1.2 Switch for setting the position feedback via position transmitter potentiome-
ters/RWG (option).
S1.2 = OFF: The actuator is equipped with a potentiometer.
S1.2 = ON: Switch may only be in this position if an RWG (0/4 – 20 mA) is
installed in the actuator.
16
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
17
Actuator controls AUMA MATIC AM/AMExB/AMExC
Modbus Short instructions
The settings on the logic board are already made in the factory, according to
the order details.
The logic board is located below the Modbus board.
S3-2
S2-2
Position 1:
Switching-off by limit seating in end
S1-2 position CLOSED
Position 2:
Switching-off by torque seating in
end position CLOSED
Table 5
Self-retaining LOCAL
18
Actuator controls AUMA MATIC AM/AMExB/AMExC
Short instructions Modbus
2. http:/www.modbus.org
Modbus Application Protocol Specification
Modbus over serial line specification and implementation guide
6. Appendix B Connecting the cable shield for AUMA MATIC AMExB/AMExC 01.1
The shield of the fieldbus cable should be largely connected with the
respective threads.
Index
B L S
Blinker transmitter 18 Literature 19 Safety instructions 3
Bus cable 11,12 Loop resistance 12 Screening (bus cable) 12
Bus connection 11 Self-retaining 18
M
Switching-off 18
C Maintenance 3
Cable capacity 12 Motor connection 10 T
Cable recommendation 12 Technical data 9
N
Characteristic impedance 12 Termination resistors 5
Name plate 8
Collective fault signal 18 Torque switching 7
Connection board 5 O
W
Core cross section (bus cable 12 Overvoltage protection 6
Wall bracket 7
Core diameter (bus cable) 12
P Warnings 3
E Parking frame 8
Electrical connection 3,4 Plug/socket connector 8,9
Position transmitter RWG 7
Power supply 4
Push-to-run operation 18
Information also available on Wiring diagram, inspection records, and further actuator information
the Internet: can be downloaded directly from the Internet by entering the order no. or
COMM. no (refer to name plate).
Our website: http://www.auma.com
19
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