Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Bookmarks X
*This document is best viewed at a
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screen resolution of 1024 X 768.
Features
Cover Page
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Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR9523-07
December 2019
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
HARNESS 243-1069 CONNECTOR AND SPLICE LOCATIONS
CONNECTOR TABLES
A-C1 A-C2 A-C9
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A5 1 180-9340 PU-16-HV T957-A16 1 180-9340 BU-18 C967-A15 1 180-9340
2 - YL-16-HV T958-A17 2 180-9340 PK-18 G833-A45 2 180-9340
GY-18 T852-A32 3 180-9340
BR-16-HV T959-A18 3 180-9340 ACCESSORY TABLE
4 -
BU-18 T855-A34 5 180-9340 BU-16-HV T960-A19 4 180-9340 QTY PART NAME P/N
6 8T-8737 GY-16-HV T858-A23 5 180-9340 1 PLUG AS. 155-2269
7 - WH-16-HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202
BR-16-HV K737-A4 8 180-9340 BU-16-HV X983-A7 7 180-9340 1 WEDGE 155-2261
9 -
10 8T-8737 OR-16-HV X985-A14 8 180-9340
11 8T-8737 BR-16-HV X987-A37 9 180-9340
A-C10
12 8T-8737 BR-16-HV K737-A54 10 180-9340
BU-18 995-A12 13 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A5 11 180-9340
BU-16-HV K739-A3 14 180-9340 YL-18 F421-A13 1 180-9340
BU-16-HV K739-A56 12 180-9340
PK-18 R746-A20 15 180-9340 PK-18 G833-A46 2 180-9340
16 8T-8737 ACCESSORY TABLE
ACCESSORY TABLE
GN-18 G829-A2 17 180-9340 QTY PART NAME P/N
18 8T-8737 QTY PART NAME P/N
1 PLUG AS. 155-2252
19 8T-8737 1 PLUG AS. 155-2269
200mm PAINT/PRO 110-3202
20 8T-8737 200mm PAINT/PRO 110-3202
21 8T-8737 1 WEDGE 155-2258
1 WEDGE 155-2261
22 8T-8737 FRONT VALVE COVER REAR VALVE COVER
23 8T-8737
24 8T-8737 A-C3
A-C11 INTAKE VALVE ACTUATION CONNECTOR CONNECTOR
BK-18 E963-A27 25 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG PRESSURE SOLENOID VALVE A-C2 A-C3
WH-18 G856-A8 26 180-9340 BR-16-HV K737-A55 1 180-9340 A-S4
27 8T-8737 BU-16-HV K739-A57 2 180-9340
BU-18 995-A12 1 180-9340 A-C15 (H807 YL-18)
GY-18 994-A10 28 180-9340 PK-18 G833-A44 2 180-9340
29 8T-8737 GN-16-HV T961-A28 3 180-9340
ACCESSORY TABLE
PK-18 G833-A47 30 180-9340 WH-16-HV T962-A29 4 180-9340
QTY PART NAME P/N
31 8T-8737 OR-16-HV T860-A25 5 180-9340
32 8T-8737 1 PLUG AS. 155-2269
YL-16-HV X986-A22 6 180-9340
33 8T-8737 200mm PAINT/PRO 110-3202
BR-16-HV X984-A30 7 180-9340
34 8T-8737 1 WEDGE 155-2261
WH-18 E964-A26 35 180-9340 WH-16-HV T856-A31 8 180-9340
YL-18 G857-A9 36 180-9340 GN-16-HV T857-A36 9 180-9340
37 8T-8737 OR-16-HV X989-A51 10 180-9340 A-C12
INTAKE VALVE ACTUATION FUEL
38 8T-8737
PU-16-HV X988-A52 11 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PRESSURE SENSOR TEMPERATURE
39 8T-8737
40 8T-8737 12 8T-8737 WH-18 G856-A8 1 180-9340 A-C13 SENSOR A-S6 A-S5
41 8T-8737 ACCESSORY TABLE YL-18 G857-A9 2 180-9340 (K739 BU-16-HV) (K737 BR-16-HV)
42 8T-8737
A-C10
QTY PART NAME P/N ACCESSORY TABLE
43 8T-8737 1 PLUG AS. 155-2252 QTY PART NAME P/N
44 8T-8737
45 - 200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269
ENGINE COOLANT INTAKE MANIFOLD
1 WEDGE 155-2258 1 RECEPTACLE AS. 3E-3364
YL-18
BU-18
E966-A49
E965-A48
46
47
180-9340
180-9340 TEMPERATURE SENSOR AIR TEMPERATURE
2 PLUG 8T-8737
48 8T-8737 200mm PAINT/PRO 110-3202 A-C11 SENSOR
49 8T-8737 A-C4
1 WEDGE 155-2261
SECONDARY ENGINE A-C9
50 8T-8737
51 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG SPEED/TIMING
WH-18 G828-A38 A 180-9339
52 -
GN-18 G829-A43 B 180-9339 A-C13
SENSOR (CAMSHAFT) A-S1 A-S3
PU-16-HV X988-A52 53 180-9340
BU-18 G827-A50 54 180-9340 GY-18 994-A10 C 180-9339 CLR-GA WIRE NAME POS TERM/PLUG A-C7 (G828 WH-18) (G833 PK18)
55 8T-8737 ACCESSORY TABLE BR-18 G826-A21 A 180-9339
BU-18 C967-A15 56 180-9340 QTY PART NAME P/N BU-18 G827-A50 B 180-9339 A-S2
GY-18 R747-A6 57 180-9340
1 RECEPTACLE AS. 3E-3370 OR-18 T853-A11 C 180-9339 (G829 GN-18)
58 8T-8737
59 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
60 8T-8737 1 WEDGE 3E-3371 QTY PART NAME P/N
BOOST
OR-16-HV X989-A51 61 180-9340 1 RECEPTACLE AS. 3E-3370 TIMING
YL-18 F421-A13 62 180-9340 PRESSURE
63 8T-8737 A-C5
1 WEDGE 3E-3371 CALIBRATION
200mm PAINT/PRO 110-3202 SENSOR
64 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ENGINE OIL (TC) PROBE
65 8T-8737 A-C6
66 8T-8737
WH-18 G828-A40 A 180-9339
PRESSURE CONNECTOR
GN-18 G829-A42 B 180-9339 A-C14
67 8T-8737
SENSOR A-C12
68 8T-8737 GY-18 R747-A6 C 180-9339 CLR-GA WIRE NAME POS TERM/PLUG ATMOSPHERIC
69 - ACCESSORY TABLE BU-18 T855-A34 1 180-9340 PRESSURE A-C4
70 8T-8737 QTY PART NAME P/N YL-18 H807-A35 2 180-9340
71 8T-8737
1 RECEPTACLE AS. 3E-3370 ACCESSORY TABLE
SENSOR ENGINE
WH-18 G828-A1 72 180-9340
73 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N A-C5 CONTROL
OR-18 T853-A11 74 180-9340 1 WEDGE 3E-3371 1 PLUG AS. 155-2269 MODULE
75 8T-8737 200mm PAINT/PRO 110-3202
76 - A-C1
1 WEDGE 155-2261
BR-16-HV X987-A37 77 180-9340 A-C6 PRIMARY ENGINE
78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ENGINE COOLANT
YL-18 H807-A33 79 180-9340 SPEED/TIMING
WH-18 G828-A39 A 180-9340 A-C15 DIVERTER SOLENOID
BR-18 G826-A21 80 180-9340 SENSOR (CRANKSHAFT)
81 8T-8737 GN-18 G829-A41 B 180-9340 CLR-GA WIRE NAME POS TERM/PLUG VALVE
82 8T-8737 PK-18 R746-A20 C 180-9340 GY-18 T852-A32 1 180-9340 A-C8
83 8T-8737
A-C14
ACCESSORY TABLE YL-18 H807-A53 2 180-9340
84 8T-8737
QTY PART NAME P/N ACCESSORY TABLE
85 8T-8737
86 8T-8737 1 PLUG AS. 155-2267 QTY PART NAME P/N
87 8T-8737 200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269
88 8T-8737 1 WEDGE 155-2276 200mm PAINT/PRO 110-3202
89 8T-8737 1 WEDGE 155-2261
90 8T-8737
91 8T-8737 A-C7
92 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
93 8T-8737
94 8T-8737 BU-18 E965-A48 1 180-9340
95 8T-8737 YL-18 E966-A49 2 180-9340
96 8T-8737 ACCESSORY TABLE
97 8T-8737 QTY PART NAME P/N
98 8T-8737
1 PLUG AS. 155-2269
OR-16-HV T860-A25 99 180-9340
GN-16-HV T857-A36 100 180-9340 200mm PAINT/PRO 110-3202
YL-16-HV X986-A22 101 180-9340 1 WEDGE 155-2261
WH-16-HV T856-A31 102 180-9340
BR-16-HV X984-A30 103 180-9340
GY-16-HV T858-A23 104 180-9340 A-C8
WH-16-HV T962-A29 105 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV T959-A18 106 180-9340
BK-18 E963-A27 1 180-9340
GN-16-HV T961-A28 107 180-9340
BU-16-HV T960-A19 108 180-9340 WH-18 E964-A26 2 180-9340
109 8T-8737 ACCESSORY TABLE
110 8T-8737 QTY PART NAME P/N
BU-16-HV X983-A7 111 180-9340
1 PLUG AS. 155-2269
112 -
OR-16-HV X985-A14 113 180-9340 200mm PAINT/PRO 110-3202
114 - 1 WEDGE 155-2261
WH-16-HV T859-A24 115 180-9340
PU-16-HV T957-A16 116 180-9340
117 - A-C9
YL-16-HV T958-A17 118 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
119 - BU-18 C967-A15 1 180-9340
120 8T-8737
ACCESSORY TABLE PK-18 G833-A45 2 180-9340
QTY PART NAME P/N ACCESSORY TABLE
1 PLUG AS. 227-4002 QTY PART NAME P/N
200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269
200mm PAINT/PRO 110-3202
1 WEDGE 155-2261
HARNESS 243-2321, 248-4233 & 263-9001 CONNECTOR
AND SPLICE LOCATIONS
CONNECTOR TABLES
A-C1 A-C2 A-C10
(NOTE G) CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
PU-16 HV T957-A16 1 180-9340 YL-18 F421-A13 1 180-9340
GN-16 HV K738-A5 1 180-9340
2 - YL-16 HV T958-A17 2 180-9340 PK-18 G833-A46 2 180-9340
GY-18 T852-A32 3 180-9340 BR-16 HV T959-A18 3 180-9340 ACCESSORY TABLE
4 - BU-16 HV T960-A19 4 180-9340 QTY PART NAME P/N
BU-18 T855-A34 5 180-9340 GY-16 HV T858-A23 5 180-9340 1 PLUG AS. 155-2269
PK-18 386-A61 6 8T-8737
7 - WH-16 HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202
BR-16 HV K737-A4 8 180-9340 BU-16 HV X983-A7 7 180-9340 1 WEDGE 155-2261
9 - OR-16 HV X985-A14 8 180-9340
10
11
8T-8737
8T-8737
BR-16 HV X987-A37 9 180-9340 ENGINE COOLANT DIVERTER
12 8T-8737
BR-16 HV K737-A54 10 180-9340
A-C11 SOLENOID VALVE FRONT VALVE COVER
BU-18 995-A12 13 180-9340 GN-16 HV K738-A5 11 180-9340
BU-16 HV K739-A3 14 180-9340 BU-16 HV K739-A56 12 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
A-C14 CONNECTOR
BU-18 995-A12 1 180-9340
PK-18 R746-A20 15
16
180-9340
8T-8737
ACCESSORY TABLE
PK-18 G833-A44 2 180-9340
A-C2 REAR VALVE COVER
QTY PART NAME P/N
GN-18 G829-A2 17 180-9340 ACCESSORY TABLE
18 8T-8737 1 PLUG AS. 155-2252
QTY PART NAME P/N
CONNECTOR
19
20
8T-8737
8T-8737
200mm
1
PAINT/PRO
WEDGE
110-3202
155-2258
1 PLUG AS. 155-2269 A-C3
21 8T-8737 200mm PAINT/PRO 110-3202
22 8T-8737 1 WEDGE 155-2261
23 8T-8737 A-C3
24 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
BK-18 E963-A27 25 180-9340
WH-18 G856-A8 26 180-9340 BR-16 HV K737-A55 1 180-9340
A-C12
27 8T-8737 BU-16 HV K739-A57 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
GY-18 994-A10 28 180-9340 GN-16 HV T961-A28 3 180-9340
29 8T-8737 WH-18 G856-A8 1 180-9340
WH-16 HV T962-A29 4 180-9340
PK-18 G833-A47 30 180-9340 YL-18 G857-A9 2 180-9340
31 8T-8737 OR-16 HV T860-A25 5 180-9340
ACCESSORY TABLE
A-S5
32 8T-8737 YL-16 HV X986-A22 6 180-9340
QTY PART NAME P/N ENGINE COOLANT (K739 BN-16-HV)
33 8T-8737 BR-16 HV X984-A30 7 180-9340
34 8T-8737 WH-16 HV T856-A31 8 180-9340
1 PLUG AS. 155-2269 TEMPERATURE SENSOR
WH-18 E964-A26 35 180-9340 1 RECEPTACLE AS. 3E-3364
YL-18 G857-A9 36 180-9340
GN-16 HV T857-A36 9 180-9340
2 PLUG 8T-8737
A-C11 A-S6
37 8T-8737 OR-16 HV X989-A51 10 180-9340
200mm PAINT/PRO 110-3202
(K739 BU-16-HV)
38 8T-8737 PU-16 HV X988-A52 11 180-9340
1 WEDGE 155-2261
39 8T-8737 12 8T-8737
40 8T-8737
ACCESSORY TABLE A-C13
41 8T-8737
42 8T-8737 QTY
1
PART NAME
PLUG AS.
P/N
155-2252
CLR-GA WIRE NAME POS TERM/PLUG
INTAKE VALVE ACTUATION FUEL
43 8T-8737 BR-18 G826-A21 1 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202 BU-18 G827-A50 2 180-9340 PRESSURE SOLENOID VALVE INTAKE VALVE ACTUATION TEMPERATURE
45 -
YL-18 E966-A49 46 180-9340
1 WEDGE 155-2258 OR-18 T853-A11 3 180-9340 A-C15 PRESSURE SENSOR SENSOR
ACCESSORY TABLE
BU-18 E965-A48 47
48
180-9340
8T-8737 QTY PART NAME P/N
A-C13 A-C10
A-C4
49 8T-8737 1 PLUG AS. 230-4013
50 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202
51 8T-8737 WH-18 G828-A38 1 180-9340
52 - GN-18 G829-A43 2 180-9340
PU-16 HV X988-A52 53 180-9340 GY-18 994-A10 3 180-9340 A-C14
BU-18 G827-A50 54 180-9340
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
55 8T-8737
BU-18 C967-A15 56 180-9340 QTY PART NAME P/N BU-18 T855-A34 1 180-9340
GY-18 R747-A6 57 180-9340 1 PLUG AS. 237-0227 YL-18 H807-A35 2 180-9340
58
59
8T-8737
8T-8737
200mm PAINT/PRO 110-3202 ACCESSORY TABLE HARNESS 243-2321
60 8T-8737 QTY
1
PART NAME
PLUG AS.
P/N
155-2269
ONLY
OR-16 HV X989-A51 61 180-9340 A-C5
YL-18 F421-A13 62 180-9340 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG
63 8T-8737 1 WEDGE 155-2261
64 8T-8737 WH-18 G828-A40 1 180-9340
BOOST PRESSURE AIR SHUTOFF
65 8T-8737 GN-18 G829-A42 2 180-9340
66 8T-8737 GY-18 R747-A6 3 180-9340 A-C15 SENSOR INTAKE MANIFOLD A-C16
67 8T-8737
68 8T-8737
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG A-C6 AIR TEMPERATURE
QTY PART NAME P/N GY-18 T852-A32 1 180-9340
69
70
-
8T-8737 1 PLUG AS. 230-4013 YL-18 H807-A53 2 180-9340
SENSOR
71 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE A-C9
WH-18 G828-A1 72 180-9340
73 8T-8737
QTY
1
PART NAME
PLUG AS.
P/N
155-2269
AIR SHUTOFF
OR-18 T853-A11 74 180-9340 A-C6
75 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 SWITCH
76 -
WH-18 G828-A39 1 180-9340
1 WEDGE 155-2261 SECONDARY ENGINE A-C17
BR-16 HV X987-A37 77 180-9340
78 8T-8737 GN-18 G829-A41 2 180-9340 SPEED/TIMING
YL-18
BR-18
H807-A33
G826-A21
79
80
180-9340
180-9340
PK-18 R746-A20 3 180-9340 A-C16 SENSOR (CAMSHAFT)
ACCESSORY TABLE (SPECIFIC TO HARNESS A-S7
81 8T-8737
QTY PART NAME P/N 243-2321 ONLY) A-C7 A-S1 A-S3 (386 PK-18)
82 8T-8737
83 8T-8737 1 PLUG AS. 237-0227 CLR-GA WIRE NAME POS TERM/PLUG (G828 WH-18) (G833 PK-18)
200mm PAINT/PRO 110-3202 PK-18 386-A59 1 180-9340
84 8T-8737
BU-18-HV K739-A58 2 180-9340
A-S4
85 8T-8737 (H807 YL-18)
86 8T-8737 ACCESSORY TABLE
87 8T-8737
A-C7 A-S2
QTY PART NAME P/N
88 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG (G829 GN-18)
1 PLUG AS. 155-2269
89 8T-8737 BU-18 E965-A48 1 180-9340
200mm PAINT/PRO 110-3202
90 8T-8737 YL-18 E966-A49 2 180-9340
91 8T-8737 1 WEDGE 155-2261
ACCESSORY TABLE
92 8T-8737
QTY PART NAME P/N
93 8T-8737
1 PLUG AS. 155-2269 A-C17
94
95
8T-8737
8T-8737 200mm PAINT/PRO 110-3202 (SPECIFIC TO HARNESS TIMING
96 8T-8737 1 WEDGE 155-2261 243-2321 ONLY)
ENGINE OIL CALIBRATION
97 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
98 8T-8737 PK-18 386-A60 1 180-9339 PRIMARY ENGINE PRESSURE SENSOR (TC) PROBE
OR-16 HV T860-A25
GN-16 HV T857-A36
99
100
180-9340
180-9340
A-C8 2 8T-8737
SPEED/TIMING A-C4 CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
YL-16 HV X986-A22 101 180-9340 BK-18 E963-A27 1 180-9340 QTY PART NAME P/N SENSOR (CRANKSHAFT) A-C12 ENGINE CONTROL
WH-16 WH T856-A31 102 180-9340 WH-18 E964-A26 2 180-9340
BR-16 HV X984-A30 103 180-9340
ACCESSORY TABLE
1 RECEPTACLE AS. 3E-3364 A-C8 MODULE
GY-16 HV T858-A23 104 180-9340 200mm PAINT/PRO 110-3202
WH-16 HV T962-A29 105 180-9340 QTY PART NAME P/N 1 WEDGE 3E-3365
A-C1
BR-16 HV T959-A18 106 180-9340 1 PLUG AS. 155-2269
GN-16 HV T961-A28 107 180-9340 200mm PAINT/PRO 110-3202
BU-16 HV T960-A19 108 180-9340
1 WEDGE 155-2261
109 8T-8737
110 8T-8737 ATMOSPHERIC
BU-16 HV X983-A7 111 180-9340
112 -
A-C9 PRESSURE SENSOR
CLR-GA WIRE NAME POS TERM/PLUG
OR-16 HV X985-A14 113
114
180-9340
- BU-18 C967-A15 1 180-9340
A-C5
WH-16 HV T859-A24 115 180-9340 PK-18 G833-A45 2 180-9340
PU-16 HV T957-A16 116 180-9340
ACCESSORY TABLE
117 -
YL-16 HV T958-A17 118 180-9340 QTY PART NAME P/N
119 - 1 PLUG AS. 155-2269
120 8T-8737 *1 *PLUG AS. *230-4011
ACCESSORY TABLE
200mm PAINT/PRO 110-3202
QTY PART NAME P/N
1 PLUG AS. 227-4002 1 WEDGE 155-2261
HARNESS 321-4323 CONNECTOR AND SPLICE LOCATIONS
CONNECTOR TABLES
J-C1 J-C5
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW T957-J1 1 180-9339 BU-16-NW T960-J4 1
YL-16-NW T958-J2 2 180-9339 WH-16-NW T859-J15 2
BR-16-NW T959-J3 3 180-9339 ACCESSORY TABLE
BU-16-NW T960-J4 4 180-9339 QTY PART NAME P/N FRONT VALVE COVER
GY-16-NW T858-J5 5 180-9339 1 CONNECTOR AS 7E-6513 CONNECTOR INTAKE VALVE
WH-16-NW T859-J6
BU-16-NW X983-J7
6
7
180-9339
180-9339
220 TUBE 112-8144
J-C1 ACTUATOR 2 1&2 RETARDER
OR-16-NW X985-J8 8 180-9339 J-C6 J-C7 SOLENOID
BR-16-NW X987-J9 9 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-J10 10 180-9339 BU-16-NW X983-J7 A 154-2389 J-C8
GN-16-NW K738-J11 11 180-9339 BR-16-NW X987-J20 B 154-2389
BU-16-NW K739-J12 12 180-9339 ACCESSORY TABLE
3&4 RETARDER
ACCESSORY TABLE QTY PART NAME P/N SOLENOID INTAKE VALVE
QTY PART NAME P/N 1 PLUG 153-9693
1 RECEPTACLE AS. 290-8858 1 SEAL 154-0877
J-C9 ACTUATOR 1
J-S3
1 WEDGE 3E-5180 1 CLIP 154-3769 J-S4 (X987 BR-16-NW) J-C6
(K739 BU-16-NW)
J-C2 J-C7
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW T957-J1 1 OR-16-NW X985-J8 A 154-2389
GY-16-NW T858-J13 2 BR-16-NW X987-J19 B 154-2389
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 CONNECTOR AS 7E-6513 1 PLUG 153-9693 J-S1
220 TUBE 112-8144 1 SEAL 154-0877 (T858 GY-16-NW) 3
CONNECTOR TABLES
E-C1 E-C5
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-E1 1 180-9339 BR-16-NW X984-E7 A 154-2389
BU-16-NW K739-E2 2 180-9339 OR-16-NW X989-E12 B 154-2389
GN-16-NW T961-E3 3 180-9339 ACCESSORY TABLE
WH-16-NW T962-E4 4 180-9339 QTY PART NAME P/N REAR VALVE COVER
OR-16-NW T860-E5
YL-16-NW X986-E6
5
6
180-9339
180-9339
1
1
PLUG
SEAL
153-9693
154-0877 INTAKE VALVE CONNECTOR
BR-16-NW X984-E7 7 180-9339 1 CLIP 154-3769 ACTUATOR 5 E-C1 INTAKE VALVE
WH-16-NW T856-E8 8 180-9339
GN-16-NW T857-E9 9 180-9339 E-C6 5&6 RETARDER E-C6 ACTUATOR 4
OR-16-NW X989-E10 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG SOLENOID E-C5
PU-16-NW X988-E11 11 180-9339 WH-16-NW T856-E8 A 154-2389
12 180-9339 PU-16-NW X988-E15 B 154-2389 E-C8 E-S2
ACCESSORY TABLE ACCESSORY TABLE (X989 OR-16-NW) INTAKE VALVE
QTY PART NAME P/N QTY PART NAME P/N
1 RECEPTACLE AS. 290-8858 1 PLUG 153-9693 ACTUATOR 3
1 WEDGE 3E-5180 1 SEAL 154-0877
1 CLIP 154-3769 E-S3 E-C4
E-C2 INTAKE VALVE (X988 PU-16-NW)
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T961-E3 1
E-C7
CLR-GA WIRE NAME POS TERM/PLUG
ACTUATOR 6
OR-16-NW T860-E17 2 GN-16-NW T857-E9 A 154-2389 E-C7
ACCESSORY TABLE PU-16-NW X988-E14 B 154-2389
QTY PART NAME P/N ACCESSORY TABLE
1 CONNECTOR AS 7E-6513 QTY PART NAME P/N
220 TUBE 112-8144 1 PLUG 153-9693
1 SEAL 154-0877
E-C3 1 CLIP 154-3769
CLR-GA WIRE NAME POS TERM/PLUG
E-S1
WH-16-NW T962-E4 1 E-C8
OR-16-NW T860-E16 2
(T860 OR-16-NW)
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE BR-16-NW K737-E1 A 154-2389
QTY PART NAME P/N BU-16-NW K739-E2 B 154-2389
1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
220 TUBE 112-8144 QTY PART NAME P/N
1 PLUG 153-9693
E-C4 1 SEAL 154-0877
CLR-GA WIRE NAME POS TERM/PLUG 1 CLIP 154-3769
YL-16-NW X986-E6 A 154-2389
INJECTOR 6
OR-16-NW X989-E13 B 154-2389 E-C3
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
1 CLIP 154-3769
INJECTOR 5
E-C2
8 7 6 5 4 3 2 1
A-C13 J-C2
2304013 7E6513
INTAKE VALVE ACTUATION
PRESSURE SENSOR
+5 VOLTS
GROUND
A
B
G826-A21 BR-18
G827-A50 BU-18
T957-J1 PU-16-NW
T858-J13 GY-16-NW
1
2
INJECTOR 1
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
223-0099 SIGNAL C T853-A11 OR-18
N/O
AIR INLET AIR INLET SHUTOFF RELAY RELAY
J-C6
SHUTOFF SOLENOID (N/O) 1539693 TO VEHICLE
213-1626 241-8371 COMPONENTS
A-C13 NOTE H X983-J7 BU-16-NW A
INTAKE VALVE ACTUATOR 1
KEY SWITCH
3E3370 NOTE H X987-J20 BR-16-NW B OFF TO +BATTERY
INTAKE VALVE +5 VOLTS OR-16 A G826-A21 BR-18 RD-12 TO +BATTERY ON J1
ACTUATION PRESSURE GROUND YL-16 B G827-A50 BU-18 211-7888 START CHECK ENGINE LAMP TWISTED 1607689
L994-YL
SENSOR 224-4535 SIGNAL GN-16 C T853-A11 OR-18 NOTE H PAIRS
J-C3 1
RD-16 2 X987-J9 BR-16-NW X987-J20 BR-16-NW 229-BK K990-GN 34 J1939 DATA LINK NEGATIVE
240-7339 (12V) H807-A35 YL-18 14 AWG GXL 229-BK C978-BR SET
X987-J19 BR-16-NW 35
C974-PU 36 SPEEDOMETER POSITIVE
J-C5 C973-GN 37 SPEEDOMETER NEGATIVE
ENGINE COOLANT DIVERTER 7E6513 C978-BR 450-YL TACHOMETER POSITIVE
GN-16 1 K737-J10 BR-16-NW H795-PK
C978-BR 38
SOLENOID VALVE K738-J11 GN-16-NW T960-J4 BU-16-NW 1 C979-OR C979-OR 451-BR 39 TACHOMETER NEGATIVE
GN-16 2 INJECTOR 4
240-6822 (24V) J-S4 T859-J15 WH-16-NW 2 E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
K739-J12 BU-16-NW K739-J18 BU-16-NW E971-GN 41 INPUT #11
K739-J17 BU-16-NW H795-PK C992-PU C992-PU A249-BK 42 J1939 DATA LINK SHIELD
43
C979-OR 44 RESUME
(PEDAL RELEASED POSITION) C992-PU 45 SERVICE BRAKE PEDAL POSITION SW
A-C14
E-C4 H795-PK C975-WH C975-WH G844-PK 46 INPUT #7
1552269 G842-GY INPUT #5
ENGINE COOLANT DIVERTER 1539693 CRUISE CONTROL ON/OFF SWITCH
47
E E
T859-A24 WH-16-HV 6 T859-J6 WH-16-NW B (PEDAL RELEASED POSITION) K980-PK 58 INPUT #2
E-S1
X983-A7 BU-16-HV 7 X983-J7 BU-16-NW T860-E5 OR-16-NW T860-E16 OR-16-NW C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
X985-A14 OR-16-HV 8 X985-J8 OR-16-NW T860-E17 OR-16-NW K982-YL 60 INPUT #3
X987-A37 BR-16-HV 9 X987-J9 BR-16-NW A/C HIGH PRESSURE SWITCH N/C TWISTED PAIRS 61
E-C2
A-C11 K737-A54 BR-16-HV 10 K737-J10 BR-16-NW X986-E6 YL-16-NW 7E6513 H795-PK E971-GN E971-GN G881-BU 62 INPUT #12
2304011 K738-A5 GN-16-HV 11 K738-J11 GN-16-NW X984-E7 BR-16-NW 229-BK 63 -BATTERY
K739-A56 BU-16-HV 12 K739-J12 BU-16-NW T961-E3 GN-16-NW 1 PASSIVE MAGNETIC G882-WH INPUT #13
ENGINE COOLANT T856-E8 WH-16-NW T860-E17 OR-16-NW 2 INJECTOR 5 NOTE C VEHICLE SPEED G808-BU 1 G808-BU 64
SIGNAL 1 995-A12 BU-18 T857-E9 GN-16-NW NOTE F G809-GN 2 G809-GN 229-BK 65 -BATTERY
TEMPERATURE SENSOR GROUND 2 G833-A44 PK-18 FRONT VALVE COVER COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR C986-BR 66 ACCELERATOR PEDAL POSITION
E-S2
234-5012 CONNECTOR X989-E10 OR-16-NW X989-E13 OR-16-NW ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 229-BK 67 -BATTERY
E-C6 G845-PU
X989-E12 OR-16-NW +8 V RD A C985-BU C985-BU 68 INPUT #8
1539693 69
E-S3 NOTE X ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
A-C11 X988-E11 PU-16-NW X988-E14 PU-16-NW G837-YL J906-BR 70 IGNITION KEY SWITCH
T856-E8 WH-16-NW A ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN
1552269 X988-E15 PU-16-NW INTAKE VALVE ACTUATOR 5 ARC
X988-E15 PU-16-NW B
SOLENOID SUPPRESSOR
ENGINE COOLANT A-C3 E-C1 ENGINE CONTROL MODULE (ECM) J1
SIGNAL 1 995-A12 BU-18
TEMPERATURE SENSOR GROUND 2 1552252 2908858
G833-A44 PK-18
130-9811 E-C3
K737-A55 BR-16-HV 1 K737-E1 BR-16-NW 7E6513
HARNESS 243-1069 K739-A57 BU-16-HV 2 K739-E2 BU-16-NW
T961-A28 GN-16-HV 3 T961-E3 GN-16-NW T962-E4 WH-16-NW 1
T860-E16 OR-16-NW 2 INJECTOR 6
T962-A29 WH-16-HV 4 T962-E4 WH-16-NW
T860-A25 OR-16-HV 5 T860-E5 OR-16-NW
X986-A22 YL-16-HV 6 X986-E6 YL-16-NW E-C7
X984-A30 BR-16-HV 7 X984-E7 BR-16-NW
A-C9 T856-A31 WH-16-HV 8 T856-E8 WH-16-NW 1539693
T857-A36 GN-16-HV 9 T857-E9 GN-16-NW NOTE X
2304011
INTAKE MANIFOLD AIR X989-A51 OR-16-HV 10 X989-E10 OR-16-NW T857-E9 GN-16-NW A
SIGNAL 1 C967-A15 BU-18 X988-E14 PU-16-NW B INTAKE VALVE ACTUATOR 6
TEMPERATURE SENSOR GROUND 2 X988-A52 PU-16-HV 11 X988-E11 PU-16-NW
G833-A45 PK-18 12
234-5013
REAR VALVE COVER E-C8
B-C1 B-C2
CONNECTOR 1539693
A-C9 3E3364 7E6513
NOTE X
1552269 K737-E1 BR-16-NW A K737-B1 BR-16 1 5&6 RETARDER
INTAKE MANIFOLD AIR
SIGNAL 1 C967-A15 BU-18 K739-E2 BU-16-NW B K739-B2 BU-16 2 SOLENOID
TEMPERATURE SENSOR GROUND 2 ECM
G833-A45 PK-18
130-9811 MOUNTING
HARNESS 243-1069 A-S5 BOLT
A-C1
K737-A54 BR-16-HV K737-A4 BR-16-HV ECM
K737-A55 BR-16-HV 2274002 GROUND
P2/J2 STRAP
A-S6 K738-A5 GN-16 1 RETARDER SOLENOID LOW/HI
K739-A56 BU-16-HV K739-A3 BU-16-HV 2
K739-A57 BU-16-HV T852-A32 GY-18 3 INTAKE VALVE ACTUATOR OIL VALVE
K739-A58 BU-16-HV 4
A-C10 T855-A34 BU-18 5 COOLANT DIVERTER SOLENOID VALVE
230-4011 386-A61 PK-18 6 AIR SHUTOFF
FUEL
SIGNAL 1 F421-A13 YL-18 7
TEMPERATURE SENSOR GROUND 2 A-S7 K737-A4 BR-16-HV 8 RETARDER SOLENOID MED/HI
D D
G833-A46 PK-18
234-5013 386-A59 PK-18 386-A61 PK-18 9
10
386-A60 PK-18
11
HARNESS 243-1069
12
ONLY
A-C10 995-A12 BU-18 13 ENGINE COOLANT TEMPERATURE
1552269 K739-A3 BU-16 14 RETARDER COMMON
K738-A5 GN-16-HV
FUEL TEMPERATURE SIGNAL 1 F421-A13 YL-18 T856-A31 WH-16-HV
R746-A20 PK-18 15 BOOST PRESSURE SENSOR 155-2267 3E-3370 7E-6513 153-9693 (NOTE X)
SENSOR GROUND 2 G833-A46 PK-18 T857-A36 GN-16-HV
16
G829-A2 GN-18 17 PRESSURE SENSOR RETURN
130-9811 T858-A23 GY-16-HV 18
HARNESS 243-1069 T860-A25 OR-16-HV 19
T957-A16 PU-16-HV 20 Wire 1
T958-A17 YL-16-HV 21 B A
T959-A18 BR-16-HV 22
T960-A19 BU-16-HV A B
A-C12 T961-A28 GN-16-HV
23
24 A B B
1552269 T962-A29 WH-16-HV E963-A27 BK-18 PRIMARY ENGINE SPEED/TIMING-
25 C
TIMING CALIBRATION (TC) 1 G856-A8 WH-18 X983-A7 BU-16-HV G856-A8 WH-18 26 TIMING CALIBRATION PROBE(+)
C
Wire 2
PROBE CONNECTOR 2 G857-A9 YL-18 X984-A30 BR-16-HV 27
X985-A14 OR-16-HV 994-A10 GY-18 28 ENGINE OIL PRESSURE SENSOR
X986-A22 YL-16-HV 29
HARNESS 243-2321 & 248-4233 ONLY X987-A37 BR-16-HV G833-A47 PK-18 30 TEMPERATURE SENSOR COMMON
X988-A52 PU-16-HV 31
T859-A24 WH-16-HV 32
A-C7 X989-A51 OR-16-HV 33
SECONDARY 1552269
ENGINE SPEED/TIMING SENSOR
34
155-2269 230-4011
SIGNAL- BK-18 1 E965-A48 BU-18 E964-A26 WH-18 35 PRIMARY ENGINE SPEED/TIMING+
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18 G857-A9 YL-18 36 TIMING CALIBRATION PROBE(-)
37
201-6616
G856-A8 WH-18 38 227-4002
A-C8 G857-A9 YL-18 39
PRESSURE +5 VOLTS 1 G828-A39 WH-18 H807-A33 YL-18 79 CDV & IVA OIL VALVE RETURN 160-7689 12 11 10 9 8 7
GROUND 2 G829-A41 GN-18 G826-A21 BR-18 80 IVA OIL PRESSURE SENSOR +5V
SENSOR SIGNAL 3 R746-A20 PK-18 A-S2 81
248-2165 G829-A41 GN-18 G829-A2 GN-18 82
HARNESS 248-4233 G829-A42 GN-18 83
G829-A43 GN-18 84
85 13 1
HARNESS 248-4233 86
23 14 1 2 3 4 5 6
87
A-C5 88 31 24
89
2304013 90 39 32
ATMOSPHERIC +5 VOLTS 1 G828-A40 WH-18 A-S1
PRESSURE SENSOR GROUND 2
91
47 40
G829-A42 GN-18 G828-A39 WH-18 G828-A1 WH-18 92
0054-05 Auxiliary Output #06 current low 66 0110-00 High Coolant Temperature Warning 61 0231-12 J1939 Device Not Responding NOTE L: SENSOR RETURN CONNECTION FOR INPUTS #1, #8, AND #11
0289-07 Intake Valve Actuator #5 not responding 94
MAY BE MADE TO EITHER J1-5 OR J1-18.
0054-06 Auxiliary Output #06 current high 66 0110-03 Coolant Temperature voltage high 27 0232-03 5 Volt Supply voltage high 21 0290-05 Intake Valve Actuator #6 current low 94 J1-18 IS FOR BODY BUILDER/AFTERMARKET INSTALLATIONS.
0055-05 Auxiliary Output #07 current low 67 0110-04 Coolant Temperature voltage low 27 0232-04 5 Volt Supply voltage low 21 0290-06 Intake Valve Actuator #6 current high 94 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM
0055-06 Auxiliary Output #07 current high 67 0110-11 Very High Coolant Temperature 61 0246-11 Brake Pedal Switch #1 Fault REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
0064-08 Secondary Engine Speed loss of signal 34 0111-01 Low Coolant Level Warning 62 0247-11 Brake Pedal Switch #2 Fault
0290-07
0385-01
Intake Valve Actuator #6 not responding
Low Intake Valve Actuation System Oil Pressure
94
NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK MEDIA NUMBER: RENR9523-07
AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
0071-00 Idle Shutdown Override 01 0111-02 Coolant Level signal invalid 12 0252-11 Engine Software Incorrect 59 0385-03 Intake Valve Actuation System Oil Pressure voltage high 95 THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND
-BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
SCHEMATIC PART NUMBER: 267-4805, CHANGE: 00, VERSION: -
0071-01 Idle Shutdown 47 0111-03 Coolant Level voltage high 12 0253-02 Check Customer or System Parameters 56 0385-04 Intake Valve Actuation System Oil Pressure voltage low 95
TOOL CABLE 139-4166.
0071-14 PTO Shutdown 47 0111-04 Coolant Level voltage low 12 0253-11 Check Transmission Customer Parameters 56 Components are shown installed on a fully operable engine in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
AIR SHUTOFF CIRCUIT
VIEW ALL CALLOUTS
AIR INLET SHUTOFF RELAY AIR INLET SHUTOFF SOLENOID MANUAL AIR INLET SHUTOFF
SWITCH CONNECTOR
A-C18
LEFT SIDE VIEW
SENSOR CONNECTOR
A-C6 A-C2
REAR VALVE COVER
CONNECTOR
A-C3
SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
INTAKE MANIFOLD AIR
A-C7
TEMPERATURE SENSOR
A-C9
J1
PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT) A-C1
A-C8 ECM P2/J2
ENGINE COOLANT
TEMPERATURE SENSOR
A-C11