Hazard Identification and Risk Assessment Worksheet.

Project Stage Zubair New Degassing Station Project Location:

Preparation of Air Blowing and Water Flushing during Pre-
Work Activity Date:
commissioning Activity

Risk Procedure
No Job Steps Potential Hazards Harm Control Measures Severity Likelihood
Level No.

 Allowed only trained and qualified workers to

assign jobs.
 Explain the work sequence clearly by job
 Unskilled and un
supervisor.
trained personnel
 Ensure it the entire worker attend the TBM before
starting the job,
start work.
 Defective Tools,
 Always using mandatory PPE and Job specific
Work Condition  Improper storage of
 Personnal Injury PPE if required.
tools and spare parts
 Property Damaged  Ensure all the Staff and workers getting proper
1  Bad housekeeping 2 C 2C
training.
 Horse play &
 Ensure slow movement of workers.
loitering, unsafe acts
 Ensured by work supervisor workers follows the
 Smoking in the work
proper procedure.
place
 Don’t allowed defective and homemade tools /
 Slip, trip and fall
equipment’s.
 Don’t allow any kind of Malpractices and
Horseplay in the site.
 Smoking is strictly prohibited in the work place
use designated smoking shelter.

 Maintain road speed limit when using access roads, 20

Kmph.
 Ensure that transportation equipment is inspected and
Materials  Collision / Hit /  Personnal Injury provided with back reverse alarm, lighting, mirrors,
fire extinguisher, seat belts…etc.
2 Mobilization/ Equipment Failure /  Property Damaged  Banks man should accompany the equipment during
2 B 2B
Water transpoting Environment movement.
 Ensure the hoses are properly connected to avoid
leakage of water.
 Should be dispose the water in desiganed area
  Proper Manual Handling techanics.
 Should be follow Manual Handling [Link] the
back has 4 natural curves. The muscles and joints
in the back receive least strain in an upright
 Back Injury, Un posture which maintains the natural curves. These
balanced, natural curves should be maintained in order to
Material Handling Musculoskeletal  Personnal Injury prevent back disorders.
3 2 C 2C
disorders, Chronic  Property Damaged  When a load has to be manually handled, it should
disorders, Fatigues, be held or manipulated as close to the body as
Pinch Points possible. Twisting, turning and bending of the
back should be avoided.
 Allowed only less than 20 – 25kg by one worker.
 Always wear proper PPE – Hand Gloves

 Allowed only Competent Supervior and workers to

do the jobs.
 Barricaded/Cordon to avoid unauthorized entry and
SIMOPS works.
 Should be Provide proper and adequate Signages.
 Assign watcher to avoid tresspassing or
unauthorized entry.
 Should be conducted tool box before commence to
work.
 Ensure all the workers wearing proper PPE for the
 Injury, Pinch Point,
Air Blowing and Work.
Defective Hand Tools,  Personnal Injury
4 Water Flushing  Explain the hazards involved in the work. 2 C 2C
Fall, Slip, Trip, Lack  Property Damaged
Preparation work  Always required full time supervision.
of Knowledge,
 Do not allowed defective or home made tools to do
the work.
 Use inspected and certified tools for the work.
 Provide fall arrestor for tools to avoid falling tools
from height.
 Do not keep the loose materials on elevated area
working platforms.
 Proper Ergonomics.
 Proper maintain the Material arrangements to avoid
damage.
  Ensure that all personals attend the work at height
training.
 Should use inspected full body harness if work
above than 1.8 meters of height.
 Always hooking above the shoulders.
 Always tools and equipments should be tied and
secured.
 Follow work at Height procedure.
 Ensure proper Access and Egress provided.
 Should be provide proper working Platform.
 Incompetent workers,  Should be secure and anchoring on Life
Fall of materials, Fall line,Lanyards or deceleration devices.
of personnel’s  Personnal Injury  Should be holding the full body harness close to the
5 Working at height Collapse, improper  Property Damaged employees body. 2 C 2C
anchoring improper  Provide adequate fall protection to prevent fall from
buckling, height.
 Should be provide Pully and Bucket for materials
transfering to upper level.
Access or egress from a place of work. It includes any
scaffold, suspended scaffold, cradle, mobile platform,
trestle, gangway, gantry and stairway which are also
used.
access or egress from a place of work. It includes any
scaffold, suspended scaffold, cradle, mobile platform,
trestle, gangway, gantry and stairway which are also
used.
  Should be obtain Permit and need to add all
relevant information (Drawings, Connection
Joint, Mark up P&ID).
 Tool box meeting for all personals involved in
the activity should be conducted, discussion
include hazards and precaution for particular
activity.
 Allowed only competent and qualified worker
to do the activity.
 Should be barricade the area properly and
Provide signages atleast 5mtr surrounded.
 Notification Protocol shall be followed and
confirmed prior to start flushing, blowing.
 Should be wear proper PPE – Ear Plug, duct
Mask, Face Shield etc…..
 Should be maintain safe distance between
equipments like Air Compressor 3mtr –
Manifold 3 Mtr – Pipe 3 Mtr approx.
 Noise – Ear Impact,  Should be Maintain Safe Distance at Air
Flying Objects, Hit, Blowing/Venting Area.
Injury, Failure of  Proper support at Blowing point to reduce thrust
Piping, cause by over  Personnal Injury effect.
Air Blowing using
6 pressure, Improper  Property Damaged  Proper communication between team members. 2 C 2C
Air Compressor
bolting/gasket at  Warning Signages and Information of the
Flange joint area hazard to neighbor using megaphone and
 Equipment Failure whistle.
 Inspection of Equipments, Tools, Connection of
hoses and Provide inspection Sticker and
Apporved TPI certification for Manifold,
Guages and PSV.
 Provide PSV to avoid over pressuring.
 Shuold be provide whiplash arrestor for both
end of the connected hoses.
 Should be provide Shield or vent to prevent
 All the temporary connectionn should be
pressure rated and Inspected for damage/defects
prior to use.
 Notify all personal working within the vicinity
of air blowing.
 Should be wear earplug when start the blowing
out.
 Double Check the each re bolting point.
 Watch man to be organized for access control.
 Should be inspect the Equipment and Color
Coded by competent Person.
  Should be obtain Permit and need to add all
relevant information (Drawings, Connection Joint,
Mark up P&ID).
 Tool box meeting for all personals involved in the
activity should be conducted, discussion include
hazards and precaution for particular activity.
 Allowed only competent and qualified worker to do
the activity.
 Should be barricade the area properly and Provide
signages atleast 5mtr surrounded.
 Notification Protocol shall be followed and
confirmed prior to start flushing, blowing.
 Warning Signages and Information of the hazard to
 Failure of Piping, neighbor using megaphone and whistle.
cause by over  Inspection of Equipments, Tools, Connection of
pressure, Improper  Personnal Injury hoses and Provide inspection Sticker.
7 Water Flushing bolting/gasket at  Property Damaged  All the temporary connectionn should be pressure 2 C 2C
Flange joint area rated and Inspected for damage/defects prior to use.
Equipment Failure  Double Check the each re bolting point.
 Watch man to be organized for access control.
 Should be inspect the Equipment and Color Coded
by competent Person.
 Should be drain the water from lowest point.
 Should be identify clearly feed and drain point.
 Make sure the bypass connection is
sufficiently Sized.
 Should be disposing the water in designated
location.
 Not allow to drain the water directly into the
ground.
  Make sure all access ladders, steps and ramps
are safe and secure;
 Make sure edge protection and handrails are
in place and secure where required;
 Immediately cease work in hazardous
weather conditions such as:
Access and egress
o Thunderstorms and strong winds that
Assess work area Public (pedestrians / others)
may cause loss of balance;
access and Falls from heights  Personnal Injury

o Rain is causing a slippery work
8 weather conditions Hit by falling objects Property Damaged 2 A 2A
surface;
Preparation of Slips, trips and falls
o Excessive glare is being emitted from
work area Lighting
work surfaces and/or poor lighting
Eye injury
affects visibility;
 Remove any items that may obstruct the work
activity; and
 Check for any items that may cause slips,
trips and falls and remove or secure them as
required.
  Should be wear sun protection as advised in
routine health and safety training
 Should encourage workers to keep covered up
during the summer months (using a long-
sleeved shirt and a hat with a brim or flap that
protects the ears and neck), especially at
lunchtime when the sun is at its hottest.
 Should encourage workers to use sunscreen of
at least Sun Protection Factor 15 on any part of
the body they cannot cover up and to apply it as
directed on the product.
 Should encourage the workers to take their
breaks in the shade, rather than in the sun
 Schedule work to minimize exposure
 Site water points and rest areas in the shade.
 Encourage workers to drink plenty of water to
avoid dehydration
 Keep workers informed about the dangers of
sun exposure
 Encourage workers to check their skin regularly
for unusual spots or moles that change size,
shape or colour and to seek medical advice
Red Hot and Dry Skin, Rapid
promptly if they find anything that causes them
Strong Pulse, Throbbing head
Work Condition – concern.
ache, Dizziness, Nausea,  Effect of Person / 
9 Adverse Weather – Seek Medical Assistance immediately in case of 2 B 2B
Confusion, Unconsciousness, Fatality Heat Stress.
Heat Stress
heat rash, Fainting, Fatigue,  Should be following the Heat Index Flag
Sun Burn System as given below.
1. Green Flag – Temperature is <35 Normal,
Should regular schedule and monitoring, Ensure
Cold water availability.
2. Yellow Flag – Temperature is 36-49 –
Work 53 minute, rest 7 Minute, Drink water
frequently (1 Glass/15minutes), Constant
monitoring by construction and HSE
Supervisor, Ensure Cold water availability, Not
allowed working alone.
3. Red Flag – Temperature is 50-55- Work –
50 Minute, rest – 10minutes, Drink More Water
(1 Glass/10minutes), Constant monitoring by
Construction and HSE Supervisor, Ensure Cold
Water Availability, Elevated Work limitation –
(Top of the Pipe rack).
 Black Flag – Temperature is >56 –
STOP WORK – Allowed only in side
buildings.
  Make sure the work area is left clean and
tidy;
 Never leave ladders or tools and equipment
unattended in case of unauthorized use or an
Fall from heights unexpected change in weather;
Hit by falling objects  Always check to make sure all ladders, steps
Leaving the work Access and egress Personal Injury and
and ramps are stable before descending;
10 2 C 2C
area Manual handling – strains, Property Damaged
 Make sure work site entry and exits are
sprains and back injuries secured;
Slips, trips and falls  Provide safe means of lowering tools, plant,
materials and debris to make sure they are not
carried while descending ladders, steps and
ramps.
Prepared by: Subcontractor Name Position Signature
Reviewed by: Department/SI Name Position Signature

Approved by: HSE Name Position Signature