0% found this document useful (0 votes)

303 views184 pages

Ejercicios de Electrohidráulica Básica

Uploaded by

Luis Rosso

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

303 views184 pages

Ejercicios de Electrohidráulica Básica

Uploaded by

Luis Rosso

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 184

Learning System for Automation and Communications

Electrohydraulics
Workbook Basic Level

1 2
24V

S1 K1

K1 Y1

0V
Y1
094017
Information on the Technology Package "Electrohydraulics" TP 601

New features of Hydraulics 2000

■ Authentic industrial components, nominal size 4 mm,
on the profile plate
■ Exercises with worksheets, solutions, and key questions
■ Development of key qualifications: Technical competence,
methodological competence, social competence and
personal competence
■ Practice in teamwork, cooperation, study technique,
independence and organisational ability
Objective Competence in action

Contents
Part A Course Exercises and worksheets
Part B Fundamentals Reference to textbook
Part C Solutions Function diagram, circuit diagrams,
solution description and components lists
Part D Appendix Storage tray, mounting systems,
coupling system and data sheets

Order No.: 094017

Description: TEACHW.E-HYDR.
Designation: D.S601-C-GB
Edition: 12/1994
Layout: 28.04.1995, S. Durz, M. Schwarz, C. Paproth
Graphics: D. Schwarzenberger, M. Schwarz
Authors: D. Merkle, H. Werner
Translation: David H. Bebbington

 Copyright by Festo Didactic KG, D-73734 Esslingen 1995

All rights reserved, including translation rights. No part of this publica-
tion may be reproduced or transmitted in any form or by any means,
electronic, mechanical, photocopying or otherwise, without the prior
written permission of Festo Didactic KG.
3

Foreword
Festo Didactic’s Learning System for Automation and Communications
is designed to meet a number of different training and vocational re-
quirements. The Training Packages are structured accordingly:
■ Basic Packages provide fundamental knowledge which is not
limited to a specific technology.
■ Technology Packages deal with the important areas of open-loop
and closed-loop control technology.
■ Function Packages explain the basic functions of automation
systems.
■ Application Packages provide basic and further training closely
oriented to everyday industrial practice.
Technology Packages deal with the technologies of pneumatics, elec-
tropneumatics, programmable logic controllers, automation with PCs,
hydraulics, electrohydraulics, proportional hydraulics and application
technology (handling).

Mounting frame

24V
U = 230V~ -
NG Profile plate
4
p = 6 MPa

elec
cab trical
les

Hyd
r
with aulic ho
cou quick-r ses
pling elea
s se

Storage tray Fig. 1

Example of Hydraulics 2000:
Mobile laboratory trolley

TP601 • Festo Didactic

The modular structure of the Learning System permits applications to

be assembled which go beyond the scope of the individual packages.
It is possible, for example, to use PLCs to control pneumatic,
hydraulic and electrical actuators.
All training packages have an identical structure:
■ Hardware
■ Courseware
■ Software
■ Courses
The hardware consists of industrial components and installations,
adapted for didactic purposes.
The courseware is matched methodologically and didactically to the
training hardware. The courseware comprises:
■ Textbooks (with exercises and examples)
■ Workbooks (with practical exercises, explanatory notes, solutions
and data sheets)
■ OHP transparencies, electronic transparencies for PCs and videos
(to bring teaching to life)
Teaching and learning media are available in several languages. They
have been designed for use in classroom teaching but can also be
used for self-study purposes.
In the software field, CAD programs, computer-based training pro-
grams and programming software for programmable logic controllers
are available.
Festo Didactic’s range of products for basic and further training is
completed by a comprehensive selection of courses matched to the
contents of the technology packages.

TP601 • Festo Didactic

Introduction 8 Table of contents

Notes on safety 10
Notes on operation 11
Technical notes 12
Training contents of the Basic Level TP 601
and the Advanced Level TP 602 17
Training aims/exercise table (Table 1) 18
Equipment set for Basic Level TP 601 19
Symbols for equipment set TP 601 20
Equipment set for Advanced Level TP 602 22
List of additional components for TP 600 23
Component/exercise table (Table 2) 24
Methodological structure of exercises 25

Part A – Course
Simple control circuits without limit switches
Exercise 1: Sorting device
Double-acting cylinder,
directly actuated, manually A-3
Exercise 2: Component selection on conveyor belt
Double-acting cylinder,
indirectly actuated, manually A-13
Exercise 3: Lifting station
Single-acting cylinder,
indirectly actuated, manually A-23
Exercise 4: Bending device
Double-acting cylinder, latching A-29
Exercise 5: Press-fitting device
Double-acting cylinder, latching,
return stroke using pressure switch A-33
Exercise 6: Stamping machine
Double-acting cylinder, differential circuit A-39
Exercise 7: Door control
Double-acting cylinder,
interlock, INCHING operation A-43

TP601 • Festo Didactic

Control circuits with limit switches

Exercise 8: Machining unit
Differential circuit,
return stroke using limit switch A-49
Exercise 9: Feed for drilling machine
Rapid-traverse feed circuit,
speeds controlled by limit switch A-53
Exercise 10: Press
Pressure control circuit with limit switch
and pressure switch A-59
Exercise 11: Feed device
Pressureless pump bypass with limit switch A-63

Control circuits with two actuators

Exercise 12: Assembly device
Pressure-dependent sequence control with
cylinder and hydraulic motor A-69
Exercise 13: Lifting device for packages
Position-dependent sequence control
with two cylinders A-75

Part B – Fundamentals

TP601 • Festo Didactic

Part C – Solutions
Solution 1: Sorting device C-3
Solution 2: Component selection on conveyor belt C-7
Solution 3: Lifting station C-11
Solution 4: Bending device C-15
Solution 5: Press-fitting device C-19
Solution 6: Stamping machine C-23
Solution 7: Door control C-27
Solution 8: Machining unit C-33
Solution 9: Feed for drilling machine C-39
Solution 10: Press C-45
Solution 11: Feed device C-49
Solution 12: Assembly device C-55
Solution 13: Lifting device for packages C-61

Part D – Appendix
Storage tray D-2
Mounting systems D-3
Sub-base D-5
Coupling system D-6
Data sheets

TP601 • Festo Didactic

Introduction
This workbook forms part of Festo Didactic’s Learning System for
Automation and Communications.
The Training Package TP 600 is designed to provide an introduction
to the fundamentals of electrohydraulic control technology. This pack-
age comprises a basic level and an advanced level. The basic level
package TP 601 teaches basic knowledge of electrohydraulic control
technology. The equipment sets TP 601 and TP 602 (for the ad-
vanced level) provide the student with the key qualification "Technical
competence".
The hydraulic components have been designed to provide the follow-
ing:
■ Easy handling
■ Secure mounting
■ Environmentally-friendly coupling system
■ Compact component dimensions
■ Authentic measuring methods

You will require the following for the practical execution of the exer-
cises:
■ A Festo Didactic profile plate or a laboratory trolley
■ An equipment set TP 601 (cylinders, valves, relay plate, ...)
■ A hydraulic power pack
■ A number of hydraulic hose lines
■ An electrical power supply unit
■ A set of electrical cables

The Training Package TP 601 specifies fundamental training contents.

These help develop both technical and methodological competence in
electrohydraulics:
■ Physical interrelationships in electrical engineering and hydraulics
■ Drafting, assembly and understanding of basic electrohydraulic cir-
cuits
■ Comparison of the use of various valves and other components
■ Development of alternative solutions

TP601 • Festo Didactic

The technical requirements for safe operation of the components are

as follows:
■ A hydraulic power pack to provide an operating pressure between
0,5 and 6 Mpa (5 to 60 bar) and a flow rate of 2 l/min.
■ An electrical power supply for the above of 230 V AC, 50 Hz, with
a 10 A fuse.
■ A short-circuit-proof electrical power supply for the electrical com-
ponents with an output of 24 V DC and a 3 A fuse.
■ A profile plate to mount the components
The profile plate (1100 x 700 mm) has 14 parallel T-grooves at
intervals of 50 mm.

This workbook has been developed for use in the "Dual system" of
vocational training. It is, however, equally suitable for use in providing
a practical introduction to electrohydraulics for students at universities
and technical colleges. The modular design of the hardware allows
theoretical questions to be dealt with experimentally in a simple and
efficient form.
The theoretical background to facilitate understanding of this work-
book is provided in the textbook "Learning System for Automation and
Communications – Electrohydraulics Basic Level".

Festo Didactic also offers the following further training materials for
hydraulics:
■ Sets of OHP transparencies and electronic transparencies for PCs
■ Linear videos and interactive videos (video discs)
■ Autosketch CAD software and symbol library
■ Hydraulics simulation program for planning, simulation and visuali-
sation (in course of preparation)
■ Sets of magnetic symbols and symbols for OHPs, hydraulic slide
rule
■ Transparent models for OHPs, with special hydraulic power pack
■ Equipment sets: BIBB, hand-lever hydraulics, proportional hy-
draulics, closed-loop hydraulics, measurement kit in case

Please see our special brochures for a detailed description of further

training materials.

TP601 • Festo Didactic

Notes on safety
Observe the following in the interests of your own safety:
■ Caution!
Cylinders may move unexpectedly when the hydraulic power pack
is switched on.
■ Do not exceed the maximum permissible hydraulic operating
pressure.
See the relevant data sheets.
■ Do not operate electrical limit switches directly by hand when
carrying out fault-finding. Use a tool for this.
■ Use only an extra-low voltage of 24 V to operate the components.
■ Observe all general safety instructions.

TP601 • Festo Didactic

Notes on operation

Always work in the following sequence when assembling or dismant-

ling an electrohydraulic circuit.

Assembly
1. The hydraulic power pack and electrical power supply must be
switched off during the assembly of the circuit.
2. All components must be securely fitted to the profile plate or
mounting frame.
3. Connect up the hydraulic hose lines.
All valves, other components and hose lines are fitted with self-
closing quick-acting couplings. Do not exceed the maximum per-
missible pressure of 12 MPa (120 bar).
The maximum operating pressure is 6 MPa (60 bar).
4. Connect up the electrical cables.
Connect test leads to the component sockets by means of 4 mm
plugs.
5. Before commissioning a hydraulic control circuit, check that all re-
turn lines are connected and that all connectors are secure.
6. Switch on the electrical power supply first and then the hydraulic
power pack.
7. Commissioning the control circuit
– Press the START pushbutton
– Set components, etc.
– Compare what you have assembled with the description in the
book.

Dismantling
8. Before dismantling the circuit, ensure that pressure in hydraulic
components has been released:
Couplings must be disconnected only under zero pressure!
9. Switch off the hydraulic power pack first and then the electrical
power supply.

TP601 • Festo Didactic

Technical notes

Mechanical
■ Mounting the components on the profile plate
The component support plates are equipped with mounting system
variants A, B and D:
Variant A: Detent system
For light non-load-bearing components (e.g directional control valves).
Simply clip the component into the groove in the profile plate. Re-
lease the blue lever to remove the component.
Variant B: Rotary system
For medium-weight load-bearing components (e.g. actuators). These
components are clamped to the profile plate by means of T-head
bolts. The blue knurled nut is used to clamp or unclamp the compo-
nents.
Variant C: Screw-in system
For heavy load-bearing components or components which are rarely
removed from the profile panel (e.g. the start-up valve and filter regu-
lator). The components are mounted using cheese-head bolts and T-
nuts.
(Mounting system variant C is not used with the equipment set TP
601).
Variant D: Plug-in system
For light non-load-bearing components with locating pins (e.g. indica-
tor and distributor unit). These are mounted using plug-in adapters.

■ Mounting components in the mounting frame

Introduce the rear of components with black plastic housings and four
locating pins into the mounting frame positioned over the profile plate.
The two spacers at top and bottom will snap into place.
To remove the component, press the spacers inwards and lift out the
component.

Hydraulic
■ The hydraulic power pack incorporates an adjustable pressure re-
lief valve. In the interests of safety, the pressure is limited to ap-
prox. 6 MPa (60 bar). Every time a control circuit is assembled on
the profile plate, a second pressure relief valve is used. We rec-
ommend that this should be set to a maximum pressure of 5 MPa
(50 bar).

TP601 • Festo Didactic

■ All valves, cylinders and hose lines are fitted with quick-acting
couplings which ensure minimum leakage. The maximum pressure
for all components in the training package is 12 MPa (120 bar).
Thanks to their design, the couplings reduce leakage during con-
nection and disconnection to a minimum.

The operating pressure should not exceed 6 MPa (60 bar)

■ In the case of double-acting cylinders, the pressure intensification

effect may produce an increased pressure proportional to the area
ratio of the cylinder. With an area ratio of 1:1.7 and an operating
pressure of 6 MPa (60 bar), this increased pressure may be over
10 MPa (100 bar)!

60 bar 100 bar

Fig. 2:
Pressure intensification

■ If connections are detached under pressure, the non-return valve in

the coupling may cause pressure to become trapped in the valve
or other component concerned. The pressure relief device can be
used to release this pressure. Exception: This is not possible in
the case of hose lines and non-return valves. Ensure therefore that
control circuits are depressurised before hose lines are discon-
nected and the circuit is dismantled.
■ All valves, other components and hose lines are fitted with self-
closing quick-acting couplings. This prevents the accidental spillage
of hydraulic fluid. In the interests of simplicity, these couplings are
not shown in circuit diagrams.

Throttle Hose Shut-off valve

Fig. 3:
Simplified representation
in circuit diagrams

TP601 • Festo Didactic

Symbolic representation of directional control valves

Valves are shown in the "Circuit diagram, hydraulic" in essentially the
same way as in the textbook. The crossover position is on the right
and the parallel position on the left. Working port A is, however, on
the right, and port B is therefore on the left. This symbolic repre-
sentation conforms to the new "Hydraulics 2000" hardware.
The drawing "Practical assembly, hydraulic" is based on the symbol
on the valve. The crossover position is on the left and the parallel
position on the right. Working port A is now on the left and port B on
the right. This symbolic representation is hardware-oriented.
The two different symbolic representations describe all functions of a
given valve. In practice, valves by different manufacturers with identi-
cal functions are sometimes given different symbols. This is permitted
by the applicable standard, DIN ISO 1219 Part 1, of November 1993
with the title "Fluidics: Graphic Symbols and Circuit Diagrams".

Representation of directional control valves

Circuit diagram, hydraulic Practical assembly, hydraulic

B A A B

4/2-way solenoid valve Y Y

P T P T

B A A B
4/3-way solenoid valve
closed in mid-position Y1 Y2 Y1 Y2
P T P T

Since hydraulic valves are very expensive, only a small number of

these and only a small number of different types are used in the
equipment set.

TP601 • Festo Didactic

The 4/2-way valve can be used to produce four further basic functions.

Basic function Connection of 4/2-way solenoid valve

A A B
2/2-way valve
Y Y
closed in neutral position
P P T
A B
A
2/2-way valve Y
Y
with flow in neutral position
P T
P
A A B
3/2-way valve
Y Y
closed in neutral position
P T P T
A B
A
3/2-way valve Y
Y
with flow in neutral position
P T
P T

Ports on the directional control valve which are not required are sealed by the self-closing
coupling nipples. It is not necessary to seal these ports by means of plugs.

The 4/3-way valve with closed mid-position fulfils various different functions in the exercises in
this book.

Function in "Circuit diagram,

Connection of 4/3-way solenoid valve
hydraulic"
A A B
No electrical connection is made to Y
Y1 Y2
solenoid Y2. P T P T

B A A B
Solenoid Y2 must be activated in
"Practical assembly, electrical" via an Y
Y2 Y1
additional path. P T P T

A A B
No electrical connection is made to Y Y1 Y2
solenoid Y2. P T
P

or
A B
No electrical connection is made to
Y1 Y2
solenoid Y1. P T

TP601 • Festo Didactic

Electrical

Power supply:
230 V AC, 50 Hz
- The hydraulic power pack is protected by a 10 A fuse.
- The short-circuit proof electrical power supply has a 3 A fuse.
- The output voltage of this power supply is 24 V DC.
- The output current is limited to a maximum of 5 A.

Wiring:
Universal cable set: 55 red and 33 blue laboratory cables in 5
lengths. All electrohydraulic components are equipped with 4 mm
sockets. The electrical connections for these components are made
using the laboratory cables with 4 mm plugs.

Function wiring:
All electrohydraulic components are also equipped with sockets to
allow the wiring of functions. This considerably reduces the assembly
time required and the risk of incorrect connections.

A distinction should be made between the two designs of electrical

limit switches:
- Electrical limit switch, actuated from the left
- Electrical limit switch, actuated from the right
- When cylinder piston speeds are high, the limit switches should be
actuated by cylinder cams only in the specified direction.
- Limit switches must not be actuated from the front.
- Both types of limit switches are shown by the same symbol in the
hydraulic and electrical circuit diagrams.

TP601 • Festo Didactic

Basic Level TP601 Training contents of

The following training contents are covered: Basic Level and
Advanced Level
- Basic physical principles of electrical engineering and hydraulics
- Function and use of electrical and electrohydraulic components such as
switches, pushbuttons and solenoid valves
- Naming and identifying electrical and hydraulic symbols
- Development and reading of standard circuit diagrams
- Representation of control exercises as function diagrams
- Drafting, assembly and commissioning of basic circuits
- Direct and indirect activation of cylinders
- Activation of a hydraulic motor
- MANUAL and AUTOMATIC modes
- Position and pressure dependent control circuits
- Interlock circuit
- Rapid-traverse circuit
- Fault-finding with simple electrohydraulic control circuits

Advanced Level TP 602

The following training contents are covered:
- Function and use of electronic sensors, hydraulic motors and hydraulic accumulators
- Complex sequence controls
- Combination position and pressure dependent control circuits
- Electrical control circuit with several actuators
- Sequence controls with MANUAL/AUTOMATIC, EMERGENCY STOP and
SETTING modes
- Circuit with hydraulic accumulator
- Position and time dependent control circuits
- Systematic fault-finding in electrohydraulic control circuits
- Development of sequence controls from a function diagram
- Controls with timer relays with pick-up and drop-off delays
- Counter controls with predetermining counters

TP601 • Festo Didactic

Training aims/exercise table (Table 1)

Description 1 2 3 4 5 6 7 8 9 10 11 12 13
Actuation of double-acting cylinders • • • • • • • • • • • •

Actuation of single-acting cylinders •

Actuation of a hydraulic motor •

Direct actuation •

Exercises
Indirect actuation • • • • • • • • • • • •

Control circuit operated manually • • •

Control circuit with latching • •

Use of a pressure switch • • •

Production of a differential circuit • •

Interlock circuit •

INCHING operation •

Use of limit switches • • • • • •

Rapid-traverse feed circuit • •

Pressureless pump bypass •

TP601 • Festo Didactic

This equipment set has been compiled for use in basic training in Equipment set for
electrohydraulic control technology. The set can be combined in any Basic Level TP 601
desired way with other equipment sets from the Festo Didactic Learn-
ing System.

Description Order No. Qty.

*
Relay, 3-fold 011087 2
Signal input unit, electrical* 011088 1
*
Indicator and distributor unit, electrical 030311 1
Pressure gauge 152841 3
One-way flow control valve 152843 1
Non-return valve, 1 bar 152845 1
Non-return valve, 5 bar 152846 1
Branch tee 152847 8
Pressure relief valve, pressure sequence valve 152848 2
2-way flow control valve 152851 1
Non-return valve, piloted 152852 1
4/2-way solenoid valve 152853 1
4/3-way solenoid valve closed in mid-position 152854 1
Cylinder, 16/10/200 152857 1
Hydraulic motor, 8 l/min 152858 1
Limit switch, electrical, actuated from the left 152906 2
Limit switch, electrical, actuated from the right 152915 2
Order No.: 080248
Loading weight, 9 kg 152972 1 for equipment set TP 601

We recommend:
Hose line with quick-release coupling, 600 mm 152960 10
Hose line with quick-release coupling, 1000 mm 152970 8

* These components can be mounted in the mounting frame or, by using the
adapter set (Order No. 35651), on the profile plate.

TP601 • Festo Didactic

Symbols for Description Relay, 3-fold

equipment set
TP 601
Symbol K

Signal input unit, electrical

13 11 13 11

S S S S
14 12 14 12

Indicator and distributor unit, electrical Pressure gauge

H H

One-way flow control valve Non-return valve, 1 bar

A B

Non-return valve, 5 bar Pressure relief valve,

pressure sequence valve

2-way flow control valve Non-return valve, piloted

P A
X
A

TP601 • Festo Didactic

4/2-way solenoid valve 4/3-way solenoid valve closed

in mid-position

A B A B

Y Y1 Y2
P T
P T

Y Y1

Cylinder, 16/10/200 Hydraulic motor, 8 l/min

*Limit switch, electrical,

actuated from the left
or
Limit switch, electrical,
actuated from the right Weight, 9 kg

TP601 • Festo Didactic

Equipment set for This equipment set has been compiled for advanced-level teaching of
Advanced Level electrohydraulic control technology. The two equipment sets TP 601
TP 602 and TP 602 can be expanded in any desired way with other equip-
ment sets from Festo Didactic’s Learning System for Automation and
Communications.

Description Order No. Qty.

Relay, 3-fold* 011087 2
Timer relay, 2-fold* 011432 1
Predetermining counter, electrical, additive * 011435 1
Indicator and distributor unit, electrical * 030311 1
Pressure switch 152840 1
Branch tee 152847 4
Pressure relief valve, piloted 152849 1
3-way pressure reducing valve 152850 1
4/2-way solenoid valve 152853 1
Cylinder, 16/10/200 152857 1
Diaphragm accumulator with shut-off block 152859 1
EMERGENCY STOP, electrical 152901 1
Proximity switch, inductive 152902 1
Proximity switch, capacitive 152903 1
Proximity switch, optical 152904 1
Flow divider 152967 1
Order No.: 080249
Shut-off valve 152968 1
for equipment set TP 602

We recommend:
Hose line with quick-release coupling, 600 mm 152960 10
Hose line with quick-release coupling, 1000 mm 152970 2

* These components can be mounted in the mounting frame or, by using the
adapter set (Order No. 35651), on the profile plate.

TP601 • Festo Didactic

Description Order No. List of

Profile plate, large 030350
additional components
for TP 600
Power supply unit, 24 V 5 A 151503
Throttle valve 152842
Shut-off valve 152844
4/3-way solenoid valve with relieving mid-position 152855
4/3-way solenoid valve with recirculating mid-position 152856
Hose line with quick-release coupling, 600 mm 152960
Hose line with quick-release coupling, 1000 mm 152970
Hose line with quick-release coupling, 1500 mm 158352
Hose line with quick-release coupling, 3000 mm 159386
Power pack, hydraulic, 2 l/min 152962
Pressure relief device 152971
Cover (for loading weight, 9 kg) 152973
Flow rate/rotary speed measuring device 152991
Coupling nipple 342047
Coupling socket 346491

For further additional components from our "Hydraulics 2000" system,

please see our price lists.

Learning System for Automation and Communications

Technology Packages TP100, TP...

Electrohydraulics TP600

Additional
TP602 components
TP601

TP601 • Festo Didactic

Component/exercise table (Table 2)

Description 1 2 3 4 5 6 7 8 9 10 11 12 13
Relay, 3-fold 1 1 1 1 1 1 1 1 1 1 1 2
Signal input unit, electrical 1 1 1 1 1 1 1 1 1 1 1 1 1
Indicator and distributor unit, electrical 1 1 1 1 1 1 1 1 1 1 1 1
Pressure gauge 2 2 2 2 2 1 2 2 2 1 2 2
One-way flow control valve 2 1 1 1 1 2

Exercise
Non-return valve, 1 bar 1
Non-return valve, 5 bar 1
Pressure relief valve, pressure sequence valve 1 1 1 1 1 1 1 1 2 1 1 1
2-way flow control valve 1 1 1 1 1 1 1
Non-return valve, piloted 1 1
4/2-way solenoid valve 1 1 1 1 1 1 1 1 1 1 2 1 1
4/3-way solenoid valve closed in mid-position 1 1 1 1 1 1
Cylinder 16/10/200 1 1 1 1 1 1 1 1 1 1 1 1 2
Hydraulic motor, 8
Limit switch, electrical, actuated from the left 1 1 1 2
Limit switch, electrical, actuated from the right 1 1 1 1 2 2
Loading weight 1

Branch tee 0 2 3 2 2 2 3 2 7 4 4 5 4
Hose line with quick-release coupling
4 5 7 7 7 7 9 9 11 11 8 12 12
600 or 1000 mm

TP601 • Festo Didactic

All 13 exercises have the same methodological structure. Methodological

structure of exercises
■ The exercises in Part A are structured as follows:
- Subject
- Title
- Training aim(s)
- Problem definition
- Exercise
- Positional sketch

A worksheet then follows for use in carrying out the exercise:

■ The suggested solutions in Part C are structured as follows:

- Circuit diagram, hydraulic
- Circuit diagram, electrical
- Solution description with evaluation and conclusions
- Practical assembly, hydraulic
- Practical assembly, electrical
- Components list, hydraulic
- Components list, electrical

■ How should I work through an exercise?

- Read the worksheet
- Complete the worksheet
- Assemble and commission the control circuit
- Work out your own solution
- Compare your solution with the one in this book
- Incorporate your solution into the control circuit
- Commission this circuit
- Does your control circuit fulfil the requirements specified in the
worksheet?

TP601 • Festo Didactic

A-1

Part A – Course
Simple control circuits without limit switches
Exercise 1: Sorting device
Double-acting cylinder,
directly actuated, manually A-3
Exercise 2: Component selection on conveyor belt
Double-acting cylinder,
directly actuated, manually A-13
Exercise 3: Lifting station
Single-acting cylinder,
directly actuated, manually A-23
Exercise 4: Bending device
Double-acting cylinder, latching A-29
Exercise 5: Press-fitting device
Double-acting cylinder, latching,
return stroke using pressure switch A-33
Exercise 6: Stamping machine
Double-acting cylinder, differential circuit A-39
Exercise 7: Door control
Double-acting cylinder,
interlock, INCHING operation A-43

Control circuits with limit switches

TP601 • Festo Didactic

A-2

Control circuits with two actuators

We hope you enjoy the designing and practical assembly of the circuits. Under-
standing hydraulics is fun!

TP601 • Festo Didactic

A-3
Exercise 1

Electrohydraulics Subject

Sorting device Title

■ Understanding a directly actuated, manually operated circuit Training aims

■ Actuation of a double-acting cylinder using a 4/2-way
solenoid valve
■ Naming the most important components of a double-acting cylinder
■ Naming the most important components of a 4/2-way
solenoid valve
■ Understanding the use of the electrical signal input unit
■ Selection of required components
■ Developing and drawing the hydraulic and electrical circuit
diagrams
■ Understanding the variants available for mounting components on
the profile plate
■ Mounting components in a mounting frame
■ Working with hydraulic hose lines
■ Connecting up electrical test leads in accordance with a diagram
■ Commissioning the control circuit

■ Complete the worksheets Problem definition

■ Define the required components
■ Draw the hydraulic and electrical circuit diagrams
■ Label the connections
■ Number the components in the circuit assembly
■ Familiarise yourself with the hydraulic and electrical
power supplies
■ Carry out practical assembly of the hydraulic and electrical control
circuits
■ Commission the control circuit
■ Compile the components lists
■ Dismantle the control circuit and replace the components in the
storage tray

TP601 • Festo Didactic

A-4
Exercise 1

Exercise A sorting device is used to sort heavy steel workpieces.

When a START pushbutton is pressed, the piston rod of a double-
acting cylinder pushes the adjacent workpiece off the conveyor belt.
When the START pushbutton is released, the piston rod returns to its
retracted end position.

Parameter
Only a small number of hydraulic and electrical components should
be used.

Fig. 1/1: Positional sketch

TP601 • Festo Didactic

A-5
Exercise 1
WORKSHEET

Produce a freehand sketch of the double-acting cylinder.

30˚
30˚

Fig. 1/2:
Isometric projection of
cylinder, 16/10/200

Name the six most important components of the cylinder.

Number these on your freehand sketch.

1. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

2. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

3. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

4. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

5. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

6. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-6
Exercise 1
WORKSHEET

Produce a freehand sketch of the 4/2-way solenoid valve.

A B

Y
P T

30˚
30˚

Fig. 1/3:
Isometric projection of
4/2-way solenoid valve

Name five major components of the 4/2-way solenoid valve.

Number these on your freehand sketch.

1. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

2. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

3. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

4. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

5. ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-7
Exercise 1
WORKSHEET

Name five major components of the electrical signal input unit.

Number these on the illustration.

Fig. 1/4:

TP601 • Festo Didactic

A-8
Exercise 1
WORKSHEET

Fig. 1/5:

Mark the connection designations on the front panel.

What colour are the 4 mm sockets? Please indicate this.
What is the difference in the function of a pushbutton and a switch?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-9
Exercise 1
WORKSHEET

Complete the hydraulic circuit diagram.

B A

Y
P T

Fig. 1/6:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description
Hydraulic power pack, 2 l/min

Cylinder, 16/10/200
Hose line with quick-release coupling, 600 and 1000
List of hydraulic components

TP601 • Festo Didactic

A-10
Exercise 1
WORKSHEET

Complete the electrical circuit diagram.

Fig. 1/7:
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description
Signal input unit, electrical
Cable set
List of
electrical components Power supply unit

TP601 • Festo Didactic

A-11
Exercise 1
WORKSHEET

How do you mount the cylinder on the profile plate?

Fig. 1/8:
Variant B

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

How do you mount the 4/2-way solenoid valve on the profile plate?

Fig. 1/9:
Variant A

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-12
Exercise 1
WORKSHEET

How do you mount the electrical signal input unit on the profile plate?

Fig. 1/10:
Variant D

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Where else could you mount the electrical signal input unit?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-13
Exercise 2

Electrohydraulics Subject

Component selection on conveyor belt Title

■ Understanding an indirectly actuated, manually operated circuit Training aims

■ Understanding the mode of operation of a throttle valve and one-
way flow control valve

■ Understanding the mode of operation of a pressure relief valve

■ Understanding the use of the electrical indicator and distributor unit
■ Understanding the use of the 3-fold relay unit
■ Understanding the function of a relay
■ Understanding contact designations
■ Selection of required components
■ Development of hydraulic and electrical circuit diagrams
■ Assembly of control circuit on profile plate
■ Commissioning the control circuit
■ Adjustment of a one-way flow control valve
■ Adjustment of the motion time of a cylinder

■ Complete the worksheets

■ Define the required components Problem definition
■ Draw the hydraulic and electrical circuit diagrams
■ Label the connections
■ Number the components in the circuit assembly
■ Carry out practical assembly of the hydraulic and electrical control
circuits
■ Commission the control circuit
■ Compile the components list
■ Dismantle the components and replace in storage trays

TP601 • Festo Didactic

A-14
Exercise 2

Exercise A double-acting cylinder is used to push unsealed cartons from one

conveyor onto another. The advance stroke of the cylinder is ma-
nually controlled. The advance-stroke speed is adjustable, while the
return-stroke speed is fixed. The pressure should be measured up-
stream of the cylinder and of the directional control valve.

Fig. 2/1: Positional sketch

TP601 • Festo Didactic

A-15
Exercise 2
WORKSHEET

What are the component parts of the one-way flow control valve?
A B

B 1 3

A B
4

A 6 5

Fig. 2/2:
One-way flow control valve

A ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

B ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

What is the mode of operation of an adjustable throttle valve?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-16
Exercise 2
WORKSHEET

For what purpose are non-return valves used?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Name three practical examples.

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Explain the mode of operation of a one-way flow control valve.

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-17
Exercise 2
WORKSHEET

What are the component parts of the pressure relief valve?

T P
2 1 3 5 6 4
Fig. 2/3:
Pressure relief valve

P ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

T ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-18
Exercise 2
WORKSHEET

What function does the 4/2-way solenoid valve have in the activation
of a double-acting cylinder?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

For what purpose do you require the electrical indicator and distribu-
tor unit?

Fig. 2/4:
Indicator and
distributor unit, electrical

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-19
Exercise 2
WORKSHEET

What are the major component parts of the 3-fold relay unit?

Fig. 2/5:
Relay, 3-fold

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

How does the relay in the illustration work?

Return spring2 Winding

4Armature
Changeover contact
5
assembly
1
Core

Terminal lugs for Terminal lugs for

6
contact assembly7 contact assembly Fig. 2/6:
Relay

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-20
Exercise 2
WORKSHEET

■ Label the normally-open contacts of relay 1.

■ Label the normally-closed contacts of relay 2.
■ Label the changeover contacts of relay 3.

14
A1

A2
11

Fig. 2/7:
Front panel

TP601 • Festo Didactic

A-21
Exercise 2
WORKSHEET

Complete the hydraulic circuit diagram.

Fig. 2/8:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description
Hydraulic power pack, 2 l/min
Pressure gauge
Pressure relief valve

Branch tee
List of
Hose line with quick-release coupling, 600 and 1000
hydraulic components

TP601 • Festo Didactic

A-22
Exercise 2
WORKSHEET

Complete the electrical circuit diagram.

1 2

2 = Normally-closed contact
= Normally-open contact
S1 =
Fig. 2/9:
Circuit diagram, electrical

How is it possible to initiate advance and return strokes of the cylin-

der using only one electrical actuating device?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Qty. Description

Indicator and distributor unit

Cable set, universal
List of
electrical components Power supply unit

TP601 • Festo Didactic

A-23
Exercise 3

Electrohydraulics Subject

Lifting station Title

■ Understanding how to use a 4/2-way solenoid valve to actuate a Training aims

single-acting cylinder
■ Demonstrating that a 4/2-way valve can also be used as a 3/2-way
valve or 2/2-way valve
■ Understanding the difference between open and closed mid-posi-
tions
■ Development and drawing of hydraulic and electrical circuit dia-
grams
■ Assembly of control circuit on profile plate
■ Handling a 9 kg loading weight
■ Commissioning the control circuit
■ Understanding the effect of a compressive load

■ Complete the worksheets Problem definition

■ Define the required components
■ Draw the hydraulic and electrical circuit diagrams
■ Label the connections
■ Number the components in the circuit assembly
■ Carry out practical assembly of the hydraulic and electrical control
circuits
■ Commission the control circuit
■ Compile the components lists
Caution!
Risk of serious injury
Oily components may easily slip out of your hands.
This exercise involves the use of a heavy weight.
– Clean the weight before handling it
– Make sure your have a secure grip on the weight
Use the cover when working with the weight.
– This prevents the danger of trapping your fingers
– See list of additional components

TP601 • Festo Didactic

A-24
Exercise 3

Exercise Crates arriving on a conveyor belt must be raised to the height of a

packing conveyor by means of a lifting table. The raising and lower-
ing of the lifting table are to be controlled manually by means of a
single-acting hydraulic cylinder. The advance stroke is adjustable,
while the return stroke cannot be adjusted and is governed by the
weight of the lifting table. The pressure should be measured up-
stream of the cylinder and of the directional control valve.

Fig. 3/1: Positional sketch

TP601 • Festo Didactic

A-25
Exercise 3
WORKSHEET

An electrohydraulic 4/2-way valve can be used to produce a number

of different functions. Which ports must be used to produce a given
function? (The other ports remain closed.)

4/2-way valve Function

T A P B *

* Internal leakage-oil connection

Fig. 3/2:
Application of 4/2-way valve

TP601 • Festo Didactic

A-26
Exercise 3
WORKSHEET

How must the 4/2-way solenoid valve be connected up so that the

single-acting cylinder is able to advance and also retract again?

7 m

6 5

B A

2.1

T A P B *

P 5 MPa
3

P T
1 Ts
6 MPa
M

Fig. 3/3:
Practical assembly

TP601 • Festo Didactic

A-27
Exercise 3
WORKSHEET

Complete the hydraulic circuit diagram.

F = Force

A
A

Y1
P T

T
Fig. 3/4:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description
Hydraulic power pack, 2 l/min
Pressure gauge

Loading weight, 9 kg
Branch tee
Hose line with quick-release coupling, 600 and 1000 List of
hydraulic components

TP601 • Festo Didactic

A-28
Exercise 3
WORKSHEET

Complete the electrical circuit diagram.

1 2

Fig. 3/5:
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description
Relay, 3-fold
Signal input unit, electrical
Indicator and distributor unit, electrical
Cable set, universal
List of
electrical components Power supply unit

TP601 • Festo Didactic

A-29
Exercise 4

Electrohydraulics Subject

Bending device Title

■ Understanding of the mode of operation of a 2-way flow Training aims

control valve
■ Understanding electrical latching
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Correct identification of electrical symbols in a circuit diagram

■ Assembly of control circuit on a profile plate

■ Commissioning the control circuit
■ Setting pressure values
■ Compiling a list of electrical components
■ Compiling a list of hydraulic components

■ Complete the worksheet Worksheet

■ Define the required components
■ Draw the hydraulic and electrical circuit diagrams
■ Label the connections
■ Number the components
■ Carry out practical assembly of the hydraulic and electrical
control circuits
■ Commission the control circuit
■ Compile the components lists

TP601 • Festo Didactic

A-30
Exercise 4

Exercise A bending device with a double-acting cylinder is used to produce

U-shaped sheet-metal workpieces. The start signal for this operation
is given by a pushbutton. After the workpiece has been shaped, a
second pushbutton is used to initiate the return stroke of the cylinder.
No provision will be made in this exercise for the safety devices re-
quired in normal practice. The advance and return strokes must be
executed at a slow adjustable speed.
What type of flow control valve should you use to allow the speed to
be adjusted independently of load?

Fig. 4/1: Positional sketch

TP601 • Festo Didactic

A-31
Exercise 4
WORKSHEET

Complete the hydraulic circuit diagram.

B A

Y1
P T

Fig. 4/2:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description

List of hydraulic components

TP601 • Festo Didactic

A-32
Exercise 4
WORKSHEET

Complete the electrical circuit diagram.

K1 K1 Code Description
S1

S2
S2
K1
K1 Y1
Y1

2
3

Fig. 4/3:
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-33
Exercise 5

Electrohydraulics Subject

Press-fitting device Title

■ Understanding the structure of a function diagram Training aims

■ Reading and understanding a function diagram
■ Use of a pressure switch
■ Understanding electrical latching
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheets

■ Define the required components Problem definition
■ Draw the function diagram
■ Draw the hydraulic and electrical circuit diagrams
■ Number the components
■ Carry out practical assembly of the hydraulic and electrical
control circuits
■ Commission the control circuit
■ Compile the components list

TP601 • Festo Didactic

A-34
Exercise 5

Exercise A press-fitting device is to be used to assemble workpieces. If the

preset press pressure is exceeded (for example, because workpieces
are incorrectly aligned), the piston rod must be retracted for safety
reasons. After a correct press-fitting operation, the return stroke
should be initiated when the value preset on the pressure switch of 3
MPa (30 bar) is reached. A one-way flow control valve is fitted in the
supply line of the cylinder. Describe the point in time after the circuit
is switched on at which the pressure switch is triggered if the press-
ure is measured upstream of the throttle valve.
What is the correct point at which to measure the pressure?

Fig. 5/1: Positional sketch

TP601 • Festo Didactic

A-35
Exercise 5
WORKSHEET

Time
Components
Step
1 2 3 4 5 6
Description Code Status

1 Pushbutton S1 ON

2 Cylinder 2

3 1
p B1
3 MPa
4 4/2-way solenoid valve Y1 a

5 b

6
Fig. 5/2:
Function diagram

Step 3 is the same as step 1.

Familiarise yourself with the mode of representation used in function

diagrams by consulting:
■ The textbook "Electrohydraulics Basic Level TP 601"
■ VDI* 3260, July 1977
"Function Diagrams for Production Machines and Installations"

What is the structure of a function diagram?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

* VDI = "Verein Deutscher Ingenieure" (German Engineering Association)

TP601 • Festo Didactic

A-36
Exercise 5
WORKSHEET

Complete the hydraulic circuit diagram.

B A

Y1
P T

T
Fig. 5/3:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-37
Exercise 5
WORKSHEET

Complete the electrical circuit diagram.

3 4
B1
p> K1

K1 K2 Y1

2 1
4

S1 = START pushbutton
B1 = Pressure switch Fig. 5/4:
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-38
Exercise 5

What procedure do you use for connecting hoses to the components?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

What must you bear in mind when disconnecting hose lines fitted
with quick-acting couplings?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Do you have experience of working with the pressure relieving

device?

Yes

TP601 • Festo Didactic

A-39
Exercise 6

Electrohydraulics Subject

Stamping machine Title

■ Understanding a differential circuit Training aims

■ Understanding how a 3/2-way valve can be used to activate a
double-acting cylinder
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheet Problem definition

TP601 • Festo Didactic

A-40
Exercise 6

Exercise A hydraulic power pack with a very low pump delivery rate is all that
is available to operate a stamping machine. A suitable circuit must be
used to increase the advance-stroke speed. The power pack output is
sufficient to allow this.

Note
A flow control valve is installed at a suitable point in the circuit. This
reduces the flow rate to the cylinder.

Fig. 6/1: Positional sketch

TP601 • Festo Didactic

A-41
Exercise 6
WORKSHEET

Complete the hydraulic circuit diagram.

T
Fig. 6/2:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-42
Exercise 6
WORKSHEET

Complete the electrical circuit diagram.

1 2 3 4

S1 K1

2 1
4

S1 = START pushbutton
Fig. 6/3: S2 = RETURN pushbutton
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-43
Exercise 7

Electrohydraulics Subject

Door control Title

■ Understanding the mode of operation of a piloted Training aims

non-return valve
■ Understanding an electrical interlock
■ Understanding the positioning of a cylinder in INCHING operation
■ Classifying hydraulic valves
■ Understanding how to use a 4/3-way solenoid valve to actuate a
double-acting cylinder
■ Demonstrating that a 4/3-way valve can also be used as a 3/2-way
valve
■ Identifying, assembling and assessing an alternative solution
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheets Problem definition

■ Define the required components
■ Draw the hydraulic and electrical circuit diagrams
■ Label the connections
■ Number the components
■ Carry out practical assembly of the hydraulic and electrical control
circuits
■ Commission the control circuit
■ Compile the components list

TP601 • Festo Didactic

A-44
Exercise 7

Exercise A double-acting hydraulic cylinder is used to open and close a fur-

nace door. INCHING operation allows the door to be driven to any
desired intermediate position. The cylinder is hydraulically clamped in
all such positions.

Fig. 7/1: Positional sketch

TP601 • Festo Didactic

A-45
Exercise 7
WORKSHEET

Complete the hydraulic circuit diagram.

Fig. 7/2:
Circuit diagram, hydraulic

TP601 • Festo Didactic

A-46
Exercise 7
WORKSHEET

Complete the list of hydraulic components.

Classify the components by stating whether they are non-return
valves, pressure valves, flow control valves, directional control valves,
actuators, or other hydraulic components.

Qty. Description Belongs to class of:

1 Hydraulic power pack, 2 l/min Other hydraulic components

List of
hydraulic components

TP601 • Festo Didactic

A-47
Exercise 7
WORKSHEET

Complete the electrical circuit diagram.

S1 =
S2 = Fig. 7/3:
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-48
Exercise 7

What does a double-acting cylinder cost?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Do you know the price of the equipment set for "Electrohydraulics

Basic Level TP601"?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

What is the purchase price of a hydraulic excavator?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-49
Exercise 8

Electrohydraulics Subject

Machining unit Title

■ Understanding a second variant of a differential circuit Training aims

■ Understanding the use of electrical limit switches
■ Correct use of right-hand and left-hand limit switches
■ Selection of required components
■ Development and drawing of hydraulic and electrical
circuit diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheet Problem definition

■ Define the required components
■ Draw the function diagram
■ Draw the hydraulic and electrical circuit diagrams
■ Number the components
■ Carry out practical assembly of the hydraulic and electrical
control circuits
■ Commission the control circuit
■ Compile the components list

TP601 • Festo Didactic

A-50
Exercise 8

Exercise The edges of workpieces must be chamfered. It has been possible to

reduce the machining time by using improved tools. The feed speed
is therefore to be increased by using a differential circuit.
The clamping device can accept up to 5 workpieces at the same
time. In order to reduce the working stroke when the number of work-
pieces is less than 5, the cylinder return stroke is to be initiated by
an adjustable limit switch.

Note
Install a flow control valve at a suitable point in the circuit so that the
effect of the differential circuit can clearly be seen.

Fig. 8/1: Positional sketch

TP601 • Festo Didactic

A-51
Exercise 8
WORKSHEET

Complete the hydraulic circuit diagram.

Fig. 8/2:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-52
Exercise 8
WORKSHEET

Complete the electrical circuit diagram.

1 2 3 4 5 6 7

S1
S3 K1 K1 K3

K1 K2 Y1 Y2

2 4 1 1 5
6 7

S1, S2 = Limit switches

Fig. 8/3: S3 = START pushbutton
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-53
Exercise 9

Electrohydraulics Subject

Feed for drilling machine Title

■ Completion and understanding of a function diagram Training aims

■ Understanding of a rapid-traverse circuit
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheets Problem definition

TP601 • Festo Didactic

A-54
Exercise 9

Exercise The feed of a drilling machine is to be automated. When carrying out

drilling with large-diameter drilling bits, it is necessary to achieve con-
stant feed characteristics and a finely-adjustable feed speed.
The machine is therefore to be equipped with hydraulic feed, which
must provide a rapid-traverse feed motion and a infinitely-adjustable
working feed motion. The return stroke is to be initiated by pressing a
second pushbutton. During this phase, the flow control valve is to be
bypassed by means of a non-return valve.

Rapid- Return
traverse stroke
feed

Working
feed

Fig. 9/1: Positional sketch

TP601 • Festo Didactic

A-55
Exercise 9
WORKSHEET

Complete the function diagram.

1 2 3 4 5 6

S3
1 START pushbutton S3 ON
S4
2 RETURN pushbutton S4

3 Cylinder 2 S1
S2
4
S1
5 1

6 4/2-way valve Y1 a

7 b

8 2/2-way valve Y2 a

9 b

S1, S2 = Limit switches

S3 = START pushbutton
S4 = RETURN pushbutton Fig. 9/2:
Function diagram

TP601 • Festo Didactic

A-56
Exercise 9
WORKSHEET

Complete the hydraulic circuit diagram.

S1 S2

A
A

Y2
P
P
B A

Y1
P T

T
Fig. 9/3:
Circuit diagram, hydraulic
Complete the list of hydraulic components.
Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-57
Exercise 9
WORKSHEET

Complete the electrical circuit diagram.

S1, S2 = Limit switches

S3 = START pushbutton
S4 = RETURN pushbutton
Fig. 9/4:
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-58
Exercise 9

What is the purpose of the "Hydraulics 2000" transparent models?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

What do these transparent models illustrate more clearly than the

components mounted on the profile plate?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Have you already worked with the "Hydraulics" electronic transparen-

cies?

Yes

TP601 • Festo Didactic

A-59
Exercise 10

Electrohydraulics Subject

Press Title

■ Assembly of a pressure control with a limit switch and Training aims

pressure switch
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning of a complex control circuit
■ Understanding that it is necessary to preset components before
the power supply is switched on
■ Understanding that commissioning can be carried out in stages
■ Compiling components lists

■ Complete the worksheet Problem definition

TP601 • Festo Didactic

A-60
Exercise 10

Exercise A hydraulic press is used to shape workpieces. An initial pressure of

p1 = 1.5 MPa (= 15 bar) is used to shape the material slowly. After a
press stroke of approx. 100 mm, a switchover must be made as a
function of position to a higher pressure of p2 = 4 MPa (= 40 bar).
After the pressing operation is complete, the pressure rises to the
maximum value set on the pressure switch, p3 = 5 MPa (= 50 bar).
When this value is reached, the pressure switch initiates a return
stroke of the press. The flow rate is to be adjustable by means of a
flow control valve.

Fig. 10/1: Positional sketch

TP601 • Festo Didactic

A-61
Exercise 10
WORKSHEET

Complete the hydraulic circuit diagram.

~100mm

B A

Y1
P T

A P

Y2
P T
P

T
Fig. 10/2:
Circuit diagram, hydraulic
Complete the list of hydraulic components.

Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-62
Exercise 10
WORKSHEET

Complete the electrical circuit diagram.

1 2 3 4 5 6 7

S1 = START pushbutton
S2 = Limit switch
Fig. 10/3: B1 = Pressure switch
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-63
Exercise 11

Electrohydraulics Subject

Feed device Title

■ Completion and reading of a function diagram Training aims

■ Understanding of how pressureless pump bypass can be provided
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheets Problem definition

TP601 • Festo Didactic

A-64
Exercise 11

Exercise A double-acting hydraulic cylinder is used to eject pressed forgings

from a metal tool.
The cooling time of the forgings has increased considerably due to
the fact that a different material is now being used. To prevent an
unnecessary rise in the temperature of the hydraulic fluid, the circuit
must be switched to pressureless pump bypass after the ejection
operation.

Fig. 11/1: Positional sketch

TP601 • Festo Didactic

A-65
Exercise 11
WORKSHEET

Complete the function diagram.

Time
Components
Step
1 2 3 4 5 6
Description Code Status
S1
1 ON
S2
2 2
S3
S3
3 1

4 a

5 b

6 a

7 b

S1 = START pushbutton
S2, S3 = Limit switches Fig. 11/2:
Function diagram

TP601 • Festo Didactic

A-66
Exercise 11
WORKSHEET

Complete the hydraulic circuit diagram.

Fig. 11/3:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-67
Exercise 11
WORKSHEET

Complete the electrical circuit diagram.

1 2 3 4 5 6

S1 = START pushbutton
S2, S3 = Limit switches
Fig. 11/4:
Circuit diagram, electrical

Complete the list of electrical components.

Qty. Description

List of
electrical components

TP601 • Festo Didactic

A-68
Exercise 11

What maintenance do you carry out on your equipment?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

How old is the equipment which you are using for training?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

A-69
Exercise 12

Electrohydraulics Subject

Assembly device Title

■ Production of a function diagram by the student working Training aims

independently
■ Use of a 4/2-way solenoid valve to activate a hydraulic motor
■ Assembly of a pressure-dependent sequence control with two
actuators
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheets Problem definition

TP601 • Festo Didactic

A-70
Exercise 12

Exercise An assembly device is used to press-fit a plastic bush into a steel

workpiece. A screw is then inserted to secure the connection.
When the START pushbutton S1 is pressed, the vertical double-acting
press cylinder A presses the plastic bush into the steel workpiece.
When the pressure in the piston chamber of the press cylinder
reaches 4.5 MPa (45 bar), the horizontal hydraulic motor screws in
the left hand threaded coarse-pitch screw.
When the RETURN pushbutton S2 is pressed, the press cylinder A
retracts and the motor M stops.

Parameters The cylinder must not slip when the hydraulic power pack is switched
off.
Measures must be taken to ensure that the motor cannot rotate
clockwise under any circumstances.
The speed of the press-fitting motion of the cylinder must be adju-
stable.
A visual indicator must show the position of the detented RETURN
pushbutton S2. The visual indicator must not go out, allowing a re-
start, until the switch has been unlocked.

Fig. 12/1: Positional sketch

TP601 • Festo Didactic

A-71
Exercise 12
WORKSHEET

Plot the function lines in the function diagram.

Time
Components
Step
1 2 3 4 5 6
Description Code Status

1 START pushbutton S1 ON

2 RETURN pushbutton S2

3 Cylinder A 2

4 1

5 4/3-way valve Y1 a

6 o

7 b

8 Motor M 2

9 1

10 4/2-way valve Y3 a

11 b

S1 = START pushbutton
S2 = RETURN pushbutton
B1 = Pressure switch, p1 = 2.5 MPa = 25 bar Fig. 12/2:
Function diagram

TP601 • Festo Didactic

A-72
Exercise 12
WORKSHEET

Complete the hydraulic circuit diagram.

Fig. 12/3:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-73
Exercise 12
WORKSHEET

Complete the electrical circuit diagram.

B1 =
Y2
Y1
K3
p>
B1

S2 =
K2
S2
1

S1 =
K1
S1

Fig. 12/4:
Circuit diagram, electrical

TP601 • Festo Didactic

A-74
Exercise 12

Complete the list of electrical components.

Qty. Description

List of
electrical components

Compile an electrohydraulics literature list.

Author Title Publisher

TP601 • Festo Didactic

A-75
Exercise 13

Electrohydraulics Subject

Lifting device for packages Title

■ Assembly of a position-dependent sequence control circuit with Training aims

two cylinders
■ Production of a function diagram by the student working
independently
■ Selection of required components
■ Development and drawing of hydraulic and electrical circuit
diagrams
■ Assembly of control circuit on a profile plate
■ Commissioning the control circuit
■ Compiling components lists
■ Setting pressure values

■ Complete the worksheets Problem definition

■ Define the required components
■ Draw the function diagram
■ Draw the hydraulic and electrical circuit diagrams
■ Number the components
■ Carry out practical assembly of the hydraulic and electrical control
circuits
■ Commission the control circuit
■ Compile the components list

TP601 • Festo Didactic

A-76
Exercise 13

Exercise Packages are fed in by means of a gravity roller conveyor X and are
lifted by cylinder A. Cylinder B then ejects the packages onto roller
conveyor Y for further transport. Following this, the two double-acting
cylinders return to their initial positions.

Fig. 13/1: Positional sketch

TP601 • Festo Didactic

A-77
Exercise 13
WORKSHEET

Plot the signal lines in the function diagram.

Time
Components
Step
1 2 3 4 5 6
Description Code Status

1 START pushbutton S ON

2 Cylinder A 2

3 1

4 4/3-way valve Y1 a

5 o

6 Y2 b

7 Cylinder B 2

8 1

9 4/2-way valve Y3 a

10 b

S = START pushbutton
S1, S2, S3, S4 = Limit switches Fig. 13/2:
Function diagram

TP601 • Festo Didactic

A-78
Exercise 13
WORKSHEET

Complete the hydraulic circuit diagram.

Fig. 13/3:
Circuit diagram, hydraulic

Complete the list of hydraulic components.

Qty. Description

List of
hydraulic components

TP601 • Festo Didactic

A-79
Exercise 13
WORKSHEET

Complete the electrical circuit diagram.

Y2
Y3
Y1
K5
K4
K3

S = START pushbutton
S1, S2, S3, S4 = Limit switches
K2
1

K1
S

Fig. 13/4:
Circuit diagram, electrical

TP601 • Festo Didactic

A-80
Exercise 13
WORKSHEET

Complete the "practical assembly hydraulic"

Fig. 13/5:
Practical assembly,
hydraulic

TP601 • Festo Didactic

A-81
Exercise 13
WORKSHEET

Complete the "practical assembly electrical"

Y2
10

Y3
9

Y1
A2
A1
8

K5
A2
A1
7

K4
6

A2
A1
5

K3
4

S = START pushbutton
A2
A1

S1, S2, S3, S4 = Limit switches

K2
2

A2
A1
1

0V
+24V-

Fig. 13/6:
Practical assembley,
electrical

TP601 • Festo Didactic

A-82
Exercise 13
WORKSHEET

Complete the list of electrical components.

Qty. Description

List of
electrical components

How do you remove the components from the profile plate or moun-
ting frame?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

Where do you store your electrohydraulic components?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

B-1

Part B
Fundamentals
The theoretical fundamentals for the "Electrohydraulics" training pack-
age are summarised in the textbook:

Learning System for Automation and Communications

Electrohydraulics
Basic Level TP 601

093611

TP601 • Festo Didactic

B-2

TP601 • Festo Didactic

C-1

Part C – Solutions
Simple control circuits without limit switches
Solution 1: Sorting device
Double-acting cylinder,
directly actuated, manually C-3
Solution 2: Component selection on conveyor belt
Double-acting cylinder,
directly actuated, manually C-7
Solution 3: Lifting station
Single-acting cylinder,
directly actuated, manually C-11
Solution 4: Bending device
Double-acting cylinder, latching C-15
Solution 5: Press-fitting device
Double-acting cylinder, latching,
return stroke using pressure switch C-19
Solution 6: Stamping machine
Double-acting cylinder,
differential circuit C-23
Solution 7: Door control
Double-acting cylinder,
interlock, INCHING operation C-27

Control circuits with limit switches

Solution 8: Machining unit
Differential circuit,
return stroke using limit switch C-33
Solution 9: Feed for drilling machine
Rapid-traverse feed circuit,
speeds controlled by limit switch C-39
Solution 10: Press
Pressure control circuit with limit switch
and pressure switch C-45

TP601 • Festo Didactic

C-2

Control circuits with two actuators

Solution 11: Feed device
Pressureless pump bypass with limit switch C-49
Solution 12: Assembly device
Pressure-dependent sequence control with
cylinder and hydraulic motor C-55
Solution 13: Lifting device for packages
Position-dependent sequence control
with two cylinders C-61

TP601 • Festo Didactic

C-3
Solution 1

Solution 1: Sorting device

B A

Y
P T

Fig. 1/1:
Circuit diagram, hydraulic

S = START pushbutton

Fig. 1/2:
Circuit diagram, electrical

TP601 • Festo Didactic

C-4
Solution 1

Solution description When the START pushbutton S is pressed, the circuit for the sole-
noid coil Y is closed and the 4/2-way solenoid valve is reversed. The
piston rod of the double-acting cylinder advances to its forward end
position.
When the pushbutton S is released, the circuit for solenoid coil Y is
interrupted and the 4/2-way solenoid valve returns to its initial posi-
tion. The piston rod of the cylinder returns to its retracted end posi-
tion.
■ Note on hydraulic circuit diagram
Components are shown in this diagram by symbols.
The 4/2-way solenoid valve is shown in the circuit diagram with
- the parallel position on the left and
- the crossover position on the right.
This means that there are no intersecting lines in the circuit dia-
gram.
This is the same method of representation as is used in the text-
book.
■ Note on electrical circuit diagram
In circuits with direct actuation, without relays, the control and
power circuits are not separate.
■ Note on "Practical assembly, hydraulic" drawing
Components are also shown in the "Practical assembly, hydraulic"
drawing by symbols.
The 4/2-way solenoid valve is shown in the same way as the sym-
bol on the valve itself.
- Parallel position on the right
- Crossover position on the left
A line intersection thus occurs in the "Practical assembly, hy-
draulic" drawing.
■ Electrical components can also be mounted in the mounting frame
if desired.

TP601 • Festo Didactic

C-5
Solution 1

A B

2 Y
P T

P T
1 Ts
6 MPa
6 MPa = 60 bar
M

Fig. 1/3:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2 1 4/2-way solenoid valve
3 1 Cylinder, 16/10/200
– 4 Hose line with quick-release coupling
Components list,
600 and 1000
hydraulic

TP601 • Festo Didactic

C-6
Solution 1

1
+24V-

S
14

S = START pushbutton

Fig. 1/4:
Practical assembly,
electrical

Qty. Description
1 Signal input unit, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

TP601 • Festo Didactic

C-7
Solution 2

Solution 2: Component selection on conveyor belt

A
B A

Y1
P T

T
Fig. 2/1:
Circuit diagram, hydraulic

1 2

S1 K1

K1 Y1

2 = Normally-closed contact
= Normally-open contact
S1 = START pushbutton
Fig. 2/2:
Circuit diagram, electrical

TP601 • Festo Didactic

C-8
Solution 2

Solution description When the START pushbutton S1 is pressed, the relay K1 is en-
ergised. The normally-open contact K1 supplies current to the sole-
noid coil Y1 and the 4/2-way solenoid valve is reversed. This causes
the piston rod of the cylinder to advance. As soon as the START
pushbutton S1 is released, the piston rod retracts again. The piston
rod cannot stop in the vicinity of the conveyor system if S1 is not
pressed. The one-way flow control valve can be used to adjust the
advance-stroke speed.

TP601 • Festo Didactic

C-9
Solution 2

2.1
B

A B
4 Y1
P T

P 5 MPa 5 MPa = 50 bar

3
T

P T
1 Ts
6 MPa
M

Fig. 2/3:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 2 Pressure gauge
3 1 Pressure relief valve
4 1 4/2-way solenoid valve
5 1 One-way flow control valve
6 1 Cylinder, 16/10/200
– 2 Branch tee
– 5 Hose line with quick-release coupling,
600 and 1000 Components list,
hydraulic

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)
Advance-stroke time:
One-way flow control valve 1 turn open 4.5 s
1.5 turns open 2.8 s
2 turns open 2.0 s
Return-stroke time is 1.2 s

TP601 • Festo Didactic

C-10
Solution 2

1 2
+24V-

13 12 14

S1 K1
14 11

A1
K1 Y1
A2
0V
= Changeover contact connected as normally-closed contact
2
= Changeover contact connected as normally-open contact
S1 = START pushbutton
Visual actuation indicator is hard-wired in distributor unit

Fig. 2/4:
Practical assembly,
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

TP601 • Festo Didactic

C-11
Solution 3

Solution 3: Lifting station

A
A

Y1
P T

T
Fig. 3/1:
Circuit diagram, hydraulic

1 2

S1 K1

K1 Y1

S1 = START pushbutton
Fig. 3/2:
Circuit diagram, electrical

TP601 • Festo Didactic

C-12
Solution 3

Solution description When the START pushbutton S1 is pressed, the relay K1 is energi-
sed. The normally-open contact K1 supplies current to the solenoid
coil Y1 of the 3/2-way solenoid valve. The piston rod now advances.
When the pushbutton S1 is released, the circuit with K1 and Y1 is
interrupted, the valve closes by spring force and the piston rod re-
tracts due to the loading weight. The advance-stroke speed can be
adjusted by means of the one-way flow control valve.

Note
The "Practical assembly, hydraulic" drawing shows a 4/2-way solenoid
valve instead of the 3/2-way valve.

TP601 • Festo Didactic

C-13
Solution 3

7 m m = 9 kg

6 5

B A

2.1 A B
Y1
4
P T

P 5 MPa
3

P T
1 Ts
6 MPa
M
Fig. 3/3:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 2 Pressure gauge
3 1 Pressure relief valve
4 1 4/2-way solenoid valve
5 1 One-way flow control valve
6 1 Cylinder, 16/10/200
7 1 Loading weight, 9 kg
– 3 Branch tee
– 7 Hose line with quick-release coupling,
Components list,
600 and 1000
hydraulic

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)
One-way flow control valve, item 5 as desired

TP601 • Festo Didactic

C-14
Solution 3

1 2
+24V-

13 12 14

S1 K1
14 11

A1
K1 Y1
A2
0V
= Normally-closed contact
2
= Normally-open contact
S1 = START pushbutton
The indicator and distributor unit
is equipped with indicator lamps.

Fig. 3/4:
Practical assembly,
electrical

A1 12 14 A1 12 14

K K
A2 11 A2 11

Changeover contact Changeover contact

Fig. 3/5: connected as connected as
Contact allocation on normally-open contact normally-closed contact
relay panel

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

TP601 • Festo Didactic

C-15
Solution 4

Solution 4: Bending device

B A

Y1
P T
A

T
Fig. 4/1:
Circuit diagram, hydraulic

1 2 3

S1 K1 K1

K1 Y1

2
3

S1 = START pushbutton
S2 = RETURN pushbutton
Fig. 4/2:
Circuit diagram, electrical

TP601 • Festo Didactic

C-16
Solution 4

Solution description When the START pushbutton S1 is pressed, the relay K1 is en-
ergised; the normally-open contact of K1 latches to maintain the
power supply for the relay K1. Simultaneously, current is fed to the
coil Y1 via a further contact of K1. The solenoid reverses the 4/2-way
solenoid valve and the piston rod advances and remains at its for-
ward end position until the RETURN pushbutton S2 is pressed, which
interrupts the circuit for the relay K1. This also causes the circuit for
the coil Y1 to be interrupted, and the piston rod returns to its initial
position. A flow control valve must be fitted to ensure that the speed
does not vary as a function of load. This flow control valve should be
fitted upstream of the directional control valve and will then control
both the advance and return strokes.

TP601 • Festo Didactic

C-17
Solution 4

2.1

A B
5 Y1
P T

P 5 MPa
3

P T
1 Ts
6 MPa
M

Fig. 4/3:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 2 Pressure gauge
3 1 Pressure relief valve
4 1 2-way flow control valve
5 1 4/2-way solenoid valve
6 1 Cylinder, 16/10/200
– 2 Branch tee
– 7 Hose line with quick-release coupling,
600 and 1000 Components list,
hydraulic

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)
Flow control valve approx. 1 1/2 turns open

TP601 • Festo Didactic

C-18
Solution 4

1 2 3
+24V-
13 12 14 22 24
S1 K1 K1
14 11 21

A1
K1 Y1
A2

2
3

Fig. 4/4: S1 = START pushbutton

Practical assembly, S2 = RETURN pushbutton
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

Further work
If both pushbuttons, S1 and S2, are pressed simultaneously, the cy-
linder retracts or remains in its retracted end position. We thus speak
of a latching circuit with "dominating off" characteristics.
Modify the electrical circuit in such a way as to obtain "dominating
on" characteristics.
If both pushbuttons, S1 and S2, are pressed simultaneously in this
case, the cylinder will advance or remain at its forward end position.

TP601 • Festo Didactic

C-19
Solution 5

Solution 5: Press-fitting device

A
B A

Y1
P T

Fig. 5/1:
Circuit diagram, hydraulic

1 2 3 4
B1

S1 K1 p> K1

K1 K2 Y1

2 1
4

S1 = START pushbutton
B1 = Pressure switch
Fig. 5/2:
Circuit diagram, electrical

TP601 • Festo Didactic

C-20
Solution 5

Solution description When the START pushbutton S1 is pressed, the relay K1 is en-
ergised; the 1st normally-open contact of K1 maintains the power
supply for the relay K1. Simultaneously, the circuit for the coil Y1 is
closed via a further contact of K1. The 4/2-way valve reverses and
the piston rod advances until the pressure preset on the pressure
switch B1 is reached. The pressure switch acts via K2 to cancel the
latching of K1. This also interrupts the circuit for the coil Y1, causing
this to become de-energised. The 4/2-way solenoid is reversed back
by spring force and the piston rod returns to its initial position.
Fit the pressure sensor upstream of the one-way flow control valve:
If the advance-stroke speed is controlled by a throttle valve, the
throttle valve represents such a large resistance that, when the circuit
is switched on, the pressure upstream of this valve rises to over 30
bar. The result of this is that the pressure switch initiates the return
stroke before the correct press-fitting pressure has been reached. The
pressure must therefore be measured directly upstream of the cylin-
der supply port.

Note
You will require a 2.5 mm Allen key to adjust the pressure switch.

TP601 • Festo Didactic

C-21
Solution 5

6
3 MPa
p
7

2.1
B

A B
4 Y1
P T

P 5 MPa
3

T
P T
1 Ts
6 MPa
M

Fig. 5/3:
Practical assembly,
hydraulic
The return lines to the tank are no longer used in exercise 5 and subsequent
exercises. Symbolic representation.

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 2 Pressure gauge
3 1 Pressure relief valve
4 1 4/2-way solenoid valve
5 1 One-way flow control valve
6 1 Cylinder, 16/10/200
7 1 Pressure switch
– 2 Branch tee
– 7 Hose line with quick-release coupling,
Components list,
600 and 1000 hydraulic

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)

TP601 • Festo Didactic

C-22
Solution 5

1 2 3 4
+24V-
B1
13 12 14 22 24
S1 K1 p> K1
14 11 21

12 14
K2
11

A1 A1
K1 K2 Y1
A2 A2
0V

2 1
4

Fig. 5/4: S1 = START pushbutton

Practical assembly, B1 = Pressure switch
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

TP601 • Festo Didactic

C-23
Solution 6

Solution 6: Stamping machine

Y1
P T

T
Fig. 6/1:
Circuit diagram, hydraulic

1 2 3 4

S1 K1 S2 K1

K1 K2 Y1

2 1
4

S1 = START pushbutton
S2 = RETURN pushbutton Fig. 6/2:
Circuit diagram, electrical

TP601 • Festo Didactic

C-24
Solution 6

Solution description When the START pushbutton S1 is pressed, the relay K1 is en-
ergised; the 1st normally-open contact of K1 maintains the power
supply for the relay K1. Simultaneously, the circuit for the coil Y1 is
closed via a further contact of K1. The 4/2-way valve is reversed and
the piston rod advances until the pressure preset on the pressure
switch B1 is reached. The pressure switch acts via K2 to cancel the
latching of K1. This also causes the circuit for the coil Y1 to be inter-
rupted, de-energising the solenoid coil Y1. The 4/2-way valve
reverses by spring force and the piston rod returns to its initial posi-
tion.
Fit the pressure sensor upstream of the one-way flow control valve:
If the advance-stroke speed is controlled by a throttle valve, the
throttle valve represents such a large resistance that, when the circuit
is switched on, the pressure upstream of this valve rises to over 30
bar. The result of this is that the pressure switch initiates the return
stroke before the correct stamping pressure has been reached. The
pressure must therefore be measured directly upstream of the cylin-
der supply port.
Note
The "Practical assembly, hydraulic" drawing shows a 4/2-way solenoid
valve instead of the 3/2-way valve.

TP601 • Festo Didactic

C-25
Solution 6

A B
4 Y1
P T

P
2

P 5 MPa
3
T

P T
1 Ts
6 MPa
M

Fig. 6/3:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 1 Pressure gauge
3 1 Pressure relief valve
4 1 4/2-way solenoid valve
5 1 2-way flow control valve
6 1 Cylinder, 16/10/200
2 Branch tee
– 7 Hose line with quick-release coupling,
Components list,
600 and 1000 hydraulic

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)

TP601 • Festo Didactic

C-26
Solution 6

1 2 3 4
+24V-

13 12 14 13 22 24
S1 K1 S2 K1
14 11 14 21

12 14
K2
11

A1 A1
K1 K2 Y1
A2 A2
0V

2 1
4

S1 = START pushbutton
Fig. 6/4: S2 = RETURN pushbutton
Practical assembly,
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

TP601 • Festo Didactic

C-27
Solution 7

Solution 7: Door control

B
B

X
P

B A A

Y1 Y2
P T P T

T Fig. 7/1:
Circuit diagram, hydraulic

1 2 3 4

S1 K1 K2

K2 K1

K1 K2 Y2 Y1

2 3 1 4

S1 = "Close door" pushbutton

Fig. 7/2:
S2 = "Open door" pushbutton
Circuit diagram, electrical

TP601 • Festo Didactic

C-28
Solution 7

Solution description The hydraulically-piloted non-return valve prevents the piston rod from
being pulled out by the tractive load. The piloted non-return valve
opens and allows the piston rod to advance only when the "Close
door" pushbutton S1 is pressed, causing the 3/2-way valve to
reverse. When the pushbutton S1 is released, the 3/2-way valve re-
turns to its initial position and the piloted non-return valve closes im-
mediately. The piston rod is hydraulically clamped and remains where
it is. The hydraulic clamping ensures that the piston rod cannot be
pulled out by a tractive load. When S1 is pressed again, the piston
rod moves forward until the desired end position is reached.
When the "Open door" pushbutton S2 is pressed, the piston rod
moves back. When S2 is released, the 4/3-way valve reverses, while
the piston rod stays where it is and is hydraulically clamped.
The two pushbuttons S1 and S2 are mechanically interlocked. If both
of these are pressed at the same time or if one is held down and
the other pressed, the piston rod stops.
The one-way flow control valve is installed on the piston-rod side in
order to ensure that a back-pressure develops as the door closes.
This pressure is used firstly to provide counter-holding and secondly
to ensure reliable opening of the pilot-operated non-return valve.

Note
If AC solenoid valves are used, the pushbuttons S1 and S2 must be
interlocked to prevent damage to the solenoid coils if both of these
are energised at the same time.
In the case of DC solenoids, an interlock should be provided for
safety reasons.

TP601 • Festo Didactic

C-29
Solution 7

B
B
7
P X

4 A B A B
5 Y3
Y1 Y2
P T P T

P 5 MPa
3

P T
1 Ts
6 MPa
M
Fig. 7/3:
Practical assembly,
hydraulic

Item no. Qty. Description Belongs to class of

1 1 Hydraulic power pack, 2 l/min Other hydraulic components
2 1 Pressure gauge Other hydraulic components
3 1 Pressure relief valve Pressure valves
4 1 4/3-way solenoid valve
Directional control valves
closed in mid-position
5 1 4/2-way solenoid valve Directional control valves
6 1 Cylinder, 16/10/200 Actuators
7 1 Non-return valve, piloted Non-return valves
8 1 One-way flow control valve Non-return valves
– 3 Branch tee Other hydraulic components
– 9 Hose line with quick-acting
Other hydraulic components Components list,
coupling, 600 and 1000 hydraulic

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 4 MPa (40 bar)

TP601 • Festo Didactic

C-30
Solution 7

1 2 3 4 5
+24V-
13 31
22 24 32 34 22 24
S1
14 32 K1 K1 K2
21 31 21

31 13

S2
32 14
12 14 12 14
K2 K1
11 11
A1 A1
K1 K2 Y3 Y2 Y1
A2 A2

2 3 1 5
4

S1 = "Close door" pushbutton

Fig. 7/7: S2 = "Open door" pushbutton
Practical assembly,
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

TP601 • Festo Didactic

C-31
Solution 7

Alternative solution

B
B
7
P X
A B 5 A B

4 Y1
Y2 Y3
P T P T

P 5 MPa
3

P T
1 Ts
6 MPa
M Fig. 7/4:
Alternative solution
Practical assembly,
hydraulic

Note
The supply line for Y3 is not connected up.

TP601 • Festo Didactic

C-32
Solution 7

Alternative solution

1 2 3 4
+24V-
13 13
22 24 22 24
S1 S2
14 14 K1 K2
21 21

12 14 12 14
K2 K1
11 11

A1 A1
K1 K2 Y2 Y1
A2 A2

2 3 1 4

Fig. 7/5: S1 = "Closed door" pushbutton

Alternative solution S2 = "Open door" pushbutton
Practical assembly,
electrical

TP601 • Festo Didactic

C-33
Solution 8

Solution 8: Machining unit

Time
Components
Step
1 2 3 4 5 6
Description Code Status

1 Pushbutton S3 ON
S2
2 Cylinder 2
S1 S1
3 1

4 4/2-way valve Y1 a

5 b

6 3/2-way valve Y2 a

7 b

S1, S2 = Limit switches

Fig. 8/1:
Function diagram

TP601 • Festo Didactic

C-34
Solution 8

S1 S2

Y2 A

P T

B A

Y1
P T

Fig. 8/2: T
Circuit diagram, hydraulic

1 2 3 4 5 6 7

S1 S2
S3 K1 K3 K1 K3

K3 K2

K1 K2 K3 Y1 Y2

2 4 1 1 5
6 7

S1, S2 = Limit switches

S3 = START pushbutton
Fig. 8/3:
Circuit diagram, electrical

TP601 • Festo Didactic

C-35
Solution 8

The circuit is started by pressing S3. The 4/3-way valve then Solution description
reverses, and the fluid from the piston-rod side is used together with
the pump delivery to power the advance stroke of the cylinder. When
the limit switch S2 is reached, the 4/3-way valve and 4/2-way valve
are reversed and the piston rod retracts again. When the piston rod
reaches the limit switch S1 at its retracted end position, the 4/2-way
valve switches back to its initial position. A new processing cycle can
now be started.
In this circuit, the flow control valve is used only to restrict the pump
delivery to allow a clearer demonstration of the effects of a differential
circuit.

Note
The limit switch S1 could also be installed directly in current path 4
in place of the normally-closed contact K2. In complex electrical cir-
cuits, the limit switch always operates as shown, via a relay.

TP601 • Festo Didactic

C-36
Solution 8

S1 S2
7

6 A B

Y3
P T

4 A B

Y2 Y1
P T
A

P
2

P 5 MPa
P T 3
1 Ts T
6 MPa
M
Fig. 8/3:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2 1 Pressure gauge
3 1 Pressure relief valve
4 1 4/3-way solenoid valve closed in mid-position
5 1 2-way flow control valve
6 1 4/2-way solenoid valve
7 1 Cylinder, 16/10/200
– 2 Branch tee
– 9 Hose line with quick-release coupling,
Components list, 600 and 1000
hydraulic
The following settings must be made:
– Pump safety valve, item 1 to 6 MPa (60 bar)
– Pressure relief valve, item 3 to 5 MPa (50 bar)
– Flow control valve in such a way that no oil emerges from the outlet T of item 3
during the rapid advance stroke (approx. 1/2 to 1 turn open).

TP601 • Festo Didactic

C-37
Solution 8

1 2 3 4 5 6 7 8
+24V-
13 12 14 S1 13 13 12 14 22 24 22 24 42 44
S3 K1 S2 K3 K1 K3 K3
14 11 14 14 11 21 21 41
12 14
K2
11

32 34 22 24
K3 K2
31 21
A1 A1 A1
K1 K2 K3 Y1 Y2 Y3
A2 A2 A2
0V

2 4 1 1 5
6 7
8
S1, S2 = Limit switches Fig. 8/4:
S3 = START pushbutton
Practical assembly,
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Limit switch, electrical, actuated from the left
1 Limit switch, electrical, actuated from the right
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
1 Electrical power supply unit electrical

TP601 • Festo Didactic

C-38
Solution 8

Further work ■ Assemble an alternative solution.

■ Swap over the directional control valves:
– Item no. 4/2-way solenoid valve
– Item no. 4/3-way solenoid valve, closed in mid-position
■ Complete the drawing "Practical assembly, hydraulic".
■ Complete the drawing "Practical assembly, electrical".
■ Assemble the control circuit on the profile plate.
Commission the control circuit.
■ What are the advantages and disadvantages of the alternative sol-
ution?

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

TP601 • Festo Didactic

C-39
Solution 9

Solution 9: Feed for drilling machine

Time
Components
Step
1 2 3 4 5 6
Description Code Status
S3
1 ADVANCE pushbutton S3 ON
S4
2 RETURN pushbutton S4

3 Cylinder 2 S1
S2
4
S1
5 1

6 4/2-way valve Y1 a

7 b

8 2/2-way valve Y2 a

9 b

S1, S2 = Limit switches

S3 = START pushbutton
S4 = RETURN pushbutton Fig. 9/1:
Function diagram

TP601 • Festo Didactic

C-40
Solution 9

S1 S2

A
A

Y2
P
P
B A

Y1
P T

T
Fig. 9/2:
Circuit diagram, hydraulic

1 2 3 4 5 6

S1
S3
K1 K2 K1 K2

S4 S2

K1 K2 Y1 Y2

2 4
5 6
1

S1, S2 = Limit switches

S3 = START pushbutton
S4 = RETURN pushbutton
Fig. 9/3:
Circuit diagram, electrical

TP601 • Festo Didactic

C-41
Solution 9

During the rapid traverse motion, the 2-way flow control valve is by- Solution description
passed via the 2/2-way directional control valve. Switchover from
rapid to feed speed is position-dependent and is initiated by the limit
switch S2, which feeds an electrical signal via the relay K2 to the
solenoid coil Y2.

The return stroke is initiated by the pushbutton S4. In the retracted

end position of the piston rod, the limit switch S1 switches the 2/2-
way valve back to rapid traverse, thus fulfilling the condition for a re-
start.
During the return stroke, the flow control valve is bypassed by the
non-return valve, item 7.

TP601 • Festo Didactic

C-42
Solution 9

S1 S2
8

2.1
A
A B
Y3
5 6 7
P T
P
A B
4
Y2 Y1
P T

P 5 MPa
3

P T
1 Ts
6 MPa
M
Fig. 9/4:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 2 Pressure gauge
3 1 Pressure relief valve
4 1 4/3-way solenoid valve closed in mid-position
5 1 4/2-way solenoid valve
6 1 2-way flow control valve
7 1 Non-return valve, 1 bar
8 1 Cylinder, 16/10/200
7 Branch tee
– 11 Hose line with quick-release coupling,
Components list,
hydraulic 600 and 1000

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)

TP601 • Festo Didactic

C-43
Solution 9

1 2 3 4 5 6 7
+24V-
13 12 14 S1 13 22 24 22 24 32 34 32 34
S3 K1 K2 K1 K1 K2
14 11 14 21 21 31 31
12 14
K2
11

31 21
S4 S2
32 22

A1 A1
K1 K2 Y1 Y2 Y3
A2 A2
0V

6 2 7 4
5 1

S1, S2 = Limit switches

S3 = START pushbutton Fig. 9/5:
S4 = RETURN pushbutton Practical assembly,
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Limit switch, electrical, actuated from the right
1 Limit switch, electrical, actuated from the left
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
1 Electrical power supply unit electrical

TP601 • Festo Didactic

C-44
Solution 9

TP601 • Festo Didactic

C-45
Solution 10

Solution 10: Press

~100mm

B A

Y1
P T

A P

Y2
P T
P

T Fig. 10/1:
Circuit diagram, hydraulic

1 2 3 4 5 6 7

S1 K1 S2 K2 p> K1 K2

K1 K1

K3 K3

K1 K2 K3 Y1 Y2

2 7 4 1
6 3
3
7

S1 = START pushbutton
S2 = Limit switches Fig. 10/2:
B1 = Pressure switch
Circuit diagram, electrical

TP601 • Festo Didactic

C-46
Solution 10

Solution description Pre-settings

Set the components before switching on the electrical and hydraulic
power supplies.

1 7 Close one-way flow control valve fully, then open 1⁄4 turn
2 5 Bring 2-way flow control valve to mid-position
3 3.1 Close pressure relief valve 2⁄3
4 3 Close pressure relief valve 1⁄3
5 8 Open pressure switch fully

Commissioning
After switching on the electrical and hydraulic power supplies, press
the START pushbutton repeatedly to restore the circuit to its initial
setting. The following settings must be made:

1 1 Pump safety valve to 6 MPa (60 bar)

2 5 2-way flow control valve to mid-position
3 3.1 Pressure relief valve to 1.5 MPa (15 bar)
4 3 Pressure relief valve to 4 MPa (40 bar)
5 8 Pressure switch to approx. 3.6 MPa (36 bar)

When the START pushbutton S1 is pressed, the relay K1 is en-

ergised and latches via its normally-open contact in current path 2. A
further normally-open contact of K1 energises the solenoid coil Y1 of
the 4/2-way valve and the piston rod advances. The 2/2-way valve is
still open, with the result that the pressure relief valve, with its lower
pressure setting, becomes operative. When the piston rod reaches
the limit switch S2, the 2/2-way valve is deactivated, producing a
switchover to the pressure set on the 2nd pressure relief valve. When
the piston rod reaches its forward end position, the pressure con-
tinues to rise until the preset pressure is reached. The pressure
switch cancels the latching of K1 and K2. K1 reverses the 4/2-way
valve to initiate the piston return stroke. The relay K2, which has also
been de-energised, acts via the normally-closed contact in current
path 7 to switch the system back to low pressure. A re-start can now
be carried out.

TP601 • Festo Didactic

C-47
Solution 10

~100mm

S2
9

A
2.1

p 7
8
B

A B
Y1
6
P T

P
2

A B
4
Y2 Y3
P T
P 4 MPa
3
P 1,5 MPa
T 3.1
T
1 Ts T

6 MPa
M
Fig. 10/3:
Practical assembly,
hydraulic
The supply line for Y3 is not connected up..

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 2 Pressure gauge
3, 3.1 2 Pressure relief valve
4 1 4/3-way solenoid valve closed in mid-position
5 1 4/2-way solenoid valve
6 1 2-way flow control valve
7 1 One-way flow control valve
8 1 Pressure switch
9 1 Cylinder, 16/10/200
– 3 Branch tee
– 8 Hose line with quick-release coupling,
600 and 1000 Components list,
hydraulic

TP601 • Festo Didactic

C-48
Solution 10

1 2 3 4 5 6 7
+24V-
B1
13 12 14 13 12 14 32 34 22 24
S1 K1 S2 K2 p> K1 K2
14 11 14 11 31 21

22 24
K1
21
12 14 22 24
K3 K3
11 21
A1 A1 A1
K1 K2 K3 Y1 Y2
A2 A2 A2
0V

6 2 4 1
3 7 3

S1 = START pushbutton
Fig. 10/4: S2 = Limit switches
Practical assembly, B1 = Pressure switch
electrical

Qty. Description
2 Relay, 3-fold
1 Signal input unit, electrical
1 Limit switch, electrical, actuated from the right
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
electrical 1 Electrical power supply unit

TP601 • Festo Didactic

C-49
Solution 11

Solution 11: Feed device

Time
Components
Step
1 2 3 4 5 6
Description Code Status
S1
1 Pushbutton S1 ON
S2
2 Cylinder 2
S3
S3
3 1

4 4/2-way valve Y1 a

5 b

6 2/2-way valve Y2 a

7 b

S1 = START pushbutton
S2, S3 = Limit switches
Fig. 11/1:
Function diagram

TP601 • Festo Didactic

C-50
Solution 11

S3 S2

B A

Y1
P T

P A

Y2
T P

Fig. 11/2:
Circuit diagram, hydraulic

1 2 3 4 5 6

S3
S1 K1 S2 K1 K3

K2 K1

K1 K2 K3 Y1 Y2

4 2 1 6
5 1

S1 = START pushbutton
S2, S3 = Limit switches

Fig. 11/3:
Circuit diagram, electrical

TP601 • Festo Didactic

C-51
Solution 11

When the START pushbutton S1 is pressed, the coil of relay K1 is Solution description
energised. Relay K1 latches via its 1st normally-open contact. The
normally-closed contact of K1 de-energises relay K3, causing the nor-
mally-open contact of K3 to open and de-energise the solenoid valve
Y2.
As a result, the 2/2-way valve reverses, shutting off the pressureless
pump bypass, The pump delivers directly into the system.
Since the normally-open contact of K1 which supplies the solenoid
coil Y1 is also closed, the 4/2-way valve reverses and the piston rod
advances to the limit switch S2. S2 acts via K2 to cancel the latching
of K1, thus de-energising the solenoid coil Y1 and switching the 4/2-
way valve over for the return stroke.
When the piston rod reaches the limit switch S3 at the retracted end
position, the 2/2-way valve is once again switched to pressureless by-
pass. The result of this is that the pump delivery is discharged to the
tank not at the system pressure of 50 bar but only against the resi-
stance of the 2/2-way valve.

TP601 • Festo Didactic

C-52
Solution 11

S3 S2
7

Y1 A B

4
P T
A

6 A B
2
Y2 Y3
P T
P 5 MPa
3

T
P T
1 Ts
6 MPa
M
Fig. 11/4:
Practical assembly,
hydraulic
The supply line for Y3 is not connected up.

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2 1 Pressure gauge
3 1 Pressure relief valve
4 1 4/2-way solenoid valve
5 1 2-way flow control valve
6 1 4/3-way solenoid valve closed in mid-position
7 1 Cylinder, 16/10/200
– 4 Branch tee
– 8 Hose line with quick-release coupling,
Components list,
hydraulic 600 and 1000
The following settings must be made:
Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)
Flow control valve, item 5 2 turns open

TP601 • Festo Didactic

C-53
Solution 11

1 2 3 4 5 6
+24V-
13 12 14 13 S3 13 32 34 22 24
S1 K1 S2 K1 K3
14 11 14 14 31 21
12 14
K3
11

12 14 22 24
K2 K1
11 21
A1 A1 A1
K1 K2 K3 Y1 Y2
A2 A2 A2
0V

4 2 1 1
5 6

S1 = START pushbutton Fig. 11/5:

S2, S3 = Limit switches Practical assembly,
electrical

TP601 • Festo Didactic

C-54
Solution 11

TP601 • Festo Didactic

C-55
Solution 12

Solution 12: Assembly device

Time
Components
Step
1 2 3 4 5 6
Description Code Status
S1
1 Pushbutton S1 ON
S2 S2
2 RETURN pushbutton S2

3 Cylinder A 2
B1
4 1 <2,5
p MPa
5 4/3-way valve Y1 a B1
p1 >2,5
p MPa
6 o
p1
7 b

8 Motor M 2

9 1

10 4/2-way valve Y3 a

11 b

S1 = START pushbutton
S2 = RETURN pushbutton
Fig. 12/1:
B1 = Pressure switch, p1 = 2.5 MPa = 25 bar Function diagram

TP601 • Festo Didactic

C-56
Solution 12

A M

A
p

B
B

X
A
B A B A
Y3
Y1 Y2
P T P T

T
Fig. 12/2:
Circuit diagram, hydraulic

1 2 3 4 5 6 7 8 9

S1 K1 S2 p> K3 K1 K2 K3

K2 K2

K1 K2 K3 Y1 Y2 Y3

2 1 8 6
7 5 9

S1 = START pushbutton
S2 = RETURN pushbutton
Fig. 12/3: B1 = Pressure switch
Circuit diagram, electrical

TP601 • Festo Didactic

C-57
Solution 12

When the START pushbutton S1 is pressed, the relay K1 is energi- Solution description
sed and latches. The normally-open contact of K1 in current path 7
energises the solenoid coil Y1 of the 4/3-way valve. This causes the
piston rod of cylinder A to advance.
When the pressure set on B1 is reached, the relay K3 is energised.
As a result, the normally-open contact of K3 in current path 9 closes
and the hydraulic motor rotates counterclockwise. The piston rod re-
mains advanced until the switch S2 is actuated.
When the switch S2 is actuated, its detented position is shown by a
visual indicator. S2 cancels the latching of K1 and K3, causing the
4/3-way valve to switch over and initiate the return stroke of the cylin-
der. Simultaneously, the pressure falls. The pressure switch causes
the relay K3 to become de-energised, which results in the opening of
the normally-open contact of K3 in current path 9. Y3 accordingly be-
comes de-energised and the 4/2-way valve is reversed by spring for-
ce. The motor stops.
Only after the switch S2 is released (indicator lamp goes out) does
the 4/3-way valve switch to its mid-position, allowing a new working
cycle to be started.

Note
In practice, a pressure sensor would not be used alone to determine
whether cylinder A has reached its end position. An additional limit
switch would also be used to provide reliable detection of the end
position.

TP601 • Festo Didactic

C-58
Solution 12

A M
8
7

2,5 MPa A
p
6 10

B
2.1 B 11
5
X
A A B
Y3
4 A B
9
Y1 Y2 P T
P T

P 5 MPa
P T 3
1 Ts T
6 MPa
M
Fig. 12/4:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2, 2.1 2 Pressure gauge
3 1 Pressure relief valve
4 1 4/3-way solenoid valve closed in mid-position
5 1 Non-return valve, piloted
6 1 Pressure switch
7 1 Cylinder, 16/10/200
8 1 Hydraulic motor, 8 l/min
9 1 4/2-way solenoid valve
10 1 One-way flow control valve
11 1 Non-return valve, 5 bar
– 5 Branch tee
– 12 Hose line with quick-release coupling,
Components list,
hydraulic 600 and 1000

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 5 MPa (50 bar)
Pressure switch, item 6 to 2.5 MPa (25 bar)

TP601 • Festo Didactic

C-59
Solution 12

1 2 3 4 5 6 7 8 9
+24V-
B1
13 12 14 13 12 14 22 24 32 34 22 24
S1 K1 S2 p> K3 K1 K2 K3
14 11 14 11 21 31 21

12 14 22 24
K2 K2
11 21
A1 A1 A1
K1 K2 K3 Y1 Y2 Y3
A2 A2 A2
0V

2 1 8 6
7 5 9

S1 = START pushbutton
S2 = Return pushbutton Fig. 12/5:
B1 = Pressure switch
Practical assembly,
electrical

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
1 Cable set, universal
Components list,
1 Electrical power supply unit electrical

TP601 • Festo Didactic

C-60
Solution 12

TP601 • Festo Didactic

C-61
Solution 13

Solution 13: Lifting device for packages

Time
Components
Step
1 2 3 4 5 6
Description Code Status

1 START pushbutton S ON
S2
2 Cylinder A 2
S1
3 1

4 4/3-way valve Y1 a

5 o

6 Y2 b
S4
7 Cylinder B 2
S3
8 1

9 4/2-way valve Y3 a

10 b

S = START pushbutton
S1, S2, S3, S4 = Limit switches Fig. 13/1:
Function diagram

TP601 • Festo Didactic

C-62
Solution 13

A S1 S2 B S3 S4

B B

A A

B A B A

Y1 Y2 Y3
P T P T

T
Fig. 13/2:
Circuit diagram, hydraulic

1 2 3 4 5 6 7 8 9 10 11

S1 S3
S K1 S2 K2 S4 K3 K1 K2 K3

K3 K3 K4

K1 K2 K3 K4 K5 Y2 Y3 Y1

2 4 1 6 5 1 1
9 10 3 11

S = START pushbutton
Fig. 13/3: S1, S2, S3, S4 = Limit switches
Circuit diagram, electrical

TP601 • Festo Didactic

C-63
Solution 13

When the START pushbutton S1 is pressed, the relay K1 is energi- Solution description
sed and latches. The normally-open contact of K1 in current path 9
energises the solenoid coil Y1 of the 4/3-way valve. This causes the
piston rod of cylinder A to advance until it reaches the limit switch
S2.
S2 energises the relay K2 as long as cylinder A is advanced. The
normally-open contact of K2 in current path 10 energises the solenoid
coil Y3 of the 4/2-way valve and the piston rod of cylinder B advan-
ces until it reaches the limit switch S4 at its end position.
S4 energises K3, whose normally-closed contacts in current paths 1
and 3 de-energise the relays K1 and K2. S4 thus cancels the lat-
ching contacts K1 for Y1 and K2 for Y3, while energising Y2. Y2
causes the 4/3-way valve to reverse, and the piston rod of cylinder A
retracts.
Due to the fact that Y3 has become de-energised, the 4/2-way valve
is reversed by spring force and the piston rod of cylinder B also re-
tracts. Only after both piston rods have reached their retracted end
positions is Y2 de-energised, and the 4/3-way valve is brought into its
mid-position by spring force.

TP601 • Festo Didactic

C-64
Solution 13

A S1 S2 B S3
6 6.1

B B

5 5.1

A A

4 A B A B
Y3
7
Y1 Y2
P T P T

P 5 MPa
P T 3
1 Ts T

6 MPa
M

Fig. 13/4:
Practical assembly,
hydraulic

Item no. Qty. Description

1 1 Hydraulic power pack, 2 l/min
2 1 Pressure gauge
3 1 Pressure relief valve
4 1 4/3-way solenoid valve closed in mid-position
5, 5.1 2 One-way flow control valve
6, 6.1 2 Cylinder, 16/10/200
7 1 4/2-way valve
– 4 Branch tee
– 12 Hose line with quick-release coupling,
Components list,
600 and 1000
hydraulic

The following settings must be made:

Pump safety valve, item 1 to 6 MPa (60 bar)
Pressure relief valve, item 3 to 4 MPa (40 bar)
One-way flow control valve, item 5 as desired

TP601 • Festo Didactic

C-65
Solution 13

Fig. 13/5:
Practical assembly,
electrical

+24V- 1 2 3 4 5 6 7 8 9 10 11
13
S
14
12 14 12 14 13 12 14 13 12 14 S1 13 S3 13 22 24 22 24 22 24
K4 K1 S2 K2 S4 K3 K1 K2 K3
11 11 14 11 14 11 14 14 21 21 21

12 14
K5
11

32 34 42 44 22 24
K3 K3 K4
31 41 21
A1 A1 A1 A1 A1
K1 K2 K3 K4 K5 Y1 Y3 Y2
A2 A2 A2 A2 A2

0V
2 4 1 6 5 1 1
9 10 3 11

S = START pushbutton
S1, S2, S3, S4 = Limit switches

Qty. Description
1 Relay, 3-fold
1 Signal input unit, electrical
1 Indicator and distributor panel, electrical
2 Limit switch, electrical, actuated from the right
2 Limit switch, electrical, actuated from the left
1 Cable set, universal
Components list,
1 Electrical power supply unit electrical

TP601 • Festo Didactic

C-66
Solution 13

TP601 • Festo Didactic

D-1

Part D – Appendix
Storage tray D-2
Mounting systems D-3
Sub-base D-5
Coupling system D-6

Data sheets
Relay, 3-fold 011087
Signal input unit, electrical 011088
Indicator and distributor unit, electrical 030311
Pressure switch 152840
Pressure gauge 152841
One-way flow control valve 152843
Non-return valve, 1 bar, 5 bar 152845, 152846
Branch tee 152847
Pressure relief valve, pressure sequence valve 152848
2-way flow control valve 152851
Non-return valve, piloted 152852
4/2-way solenoid valve 152853
4/3-way solenoid valve, closed in mid-position 152854
Cylinder, 16/10/200 152857
Hydraulic motor, 8 l/min 152858
Limit switch, electrical, actuated from the left 152906
Limit switch, electrical, actuated from the right 152915
Hose line with quick release coupling,
600/1000 mm 152960, 152970
Hydraulic power pack, 2 l/min 152962
Loading weight, 9 kg 152972
Hydraulic labelling stes 162383

TP601 • Festo Didactic

D-2

Storage tray

All the components of the equipment set for the technology package
TP 601 are retained in a storage tray.
This storage tray serves both as packaging for despatch purposes
and as a drawer insert for the Didactic furniture range.

Equipment set TP601

in storage tray

TP601 • Festo Didactic

D-3

Mounting systems

The components of the equipment set are mounted on the Festo

Didactic profile plate. The profile plate has 14 parallel T-grooves
equally spaced 50 mm apart.

There is a choice of four alternative systems for mounting the compo-

nents on the profile plate:
Variant A: Detent system, used without additional devices.
Clamping mechanism with lever and spring which can be
moved along the T-groove, for light non-load-bearing
components
Variant B: Rotary system, used without additional devices.
Grip nut with locking disc and T-head bolt,
vertical or horizontal alignment, for medium-weight
load-bearing components
Variant C: Screw-in system, used with additional devices.
Cheese-head bolt with T-head nut, vertical and horizontal
alignment, for heavy load-bearing components or
components which are rarely removed from the profile
plate (Mounting-system variant C is not used in the
equipment set TP 601).
Variant D: Plug-in system, used with adapters. Components with
locating pins for plug-in assembly boards, can be insert in
a T-groove, for light non-load-bearing components
The signal input unit and indicator and relay plates can also be
mounted in the mounting frame for ER units.

TP601 • Festo Didactic

D-4

In the case of variant A, a slide engages in the T-groove of the

profile plate. This slide is pre-tensioned by a spring. When the blue
lever is pressed, the slide is retracted to allow the component to be
removed from or fitted to the profile plate. Components are aligned
with the groove and can be moved along this.
In the case of variant B, the component is secured to the profile
plate by a T-head bolt and a blue grip nut. A locking disc which can
be positioned in steps of 90˚ is used to position the components,
allowing these to be aligned either parallel to or at right angles to the
grooves.
After the locking disc has been set to the desired position, the com-
ponent is placed on the profile plate. When the grip nut is turned
clockwise, the T-head bolt is turned through 90˚in the T-groove by
thread friction. The grip nut is then turned further to clamp the com-
ponent to the profile plate.
Variant C is used with heavy components or components which are
to be secured to the profile plate once only or seldom removed. In
this case, components are secured by means of internal-hex-head
bolts and T-head nuts.
In the case of variant D, our well-proven ER units, on plug-in assem-
bly boards with locating pins on a 50 mm grid pattern, can be at-
tached to the profile plate by means of adapters. A black plastic
adapter is required for each locating pin. The adapters are positioned
in the T-grooves at intervals of 50 mm and secured by rotating them
through 90˚. The locating pins of the ER units are then inserted into
the holes in the adapters.

TP601 • Festo Didactic

D-5

Sub-base

The hole pattern of the sub-base for valves of nominal size 4 (DN 4)
conforms to ISO/DIN 4401 size 02. Due to the similarity between this
hole pattern and the one for size 03, it has been possible by chang-
ing the dimensions slightly and providing additional mounting holes to
allow valves of nominal size 6 (DN 6) to be used as well.

Sub-base

TP601 • Festo Didactic

D-6

Coupling system

All hydraulic components are equipped with self-closing couplings.

These have been designed in particular to be free of leaks, enabling
circuits to be assembled and dismantled with virtually no oil leakage,
while at the same time allowing connections to be made with very
little effort. A coupling consists of a nipple and socket. Connections
are made by pushing a socket onto a nipple. The sliding sleeve then
engages to provide a secure connection. This sleeve is pushed back
to detach a connection. A spring then pushes the socket away from
the nipple. Coupling nipples can be screwed into the sub-bases. All
valves mounted on sub-bases can thus be connected up via nipples.
All other components should preferably also be equipped with nipples,
and hoses lines should therefore be fitted with two sockets. Compo-
nents such as shut-off valves or non-return valves which are con-
nected on one side to hoses and on the other to components are
equipped with coupling nipples and coupling sockets respectively.

Coupling nipple Sliding sleeve Coupling socket

7 8 1

Self-closing coupling

TP601 • Festo Didactic

D-7

Since the couplings close to create a leakproof seal, it may occur

that pressure is trapped inside a component. If this happens, the
force required to operate the coupling will increase to such an extent
that the component cannot subsequently be coupled up again. The
remedy in cases of this kind is to use a pressure relieving device.
This is of similar design to a coupling socket but incorporates an ad-
justment spindle. The spindle should initially be rotated fully out and
the device then pushed onto a nipple until the sliding sleeve engages.
The spindle can be rotated inward to push back the sealing pin of
the nipple and open the seal. The pressure behind the nipple will
then be relieved; a drop of oil may escape during this operation. The
pressure relieving device can be removed again by pushing back the
sliding sleeve. The coupling systems consist of the following compo-
nents:
Coupling nipple, coupling socket and pressure relieving device.

TP601 • Festo Didactic

D-8

TP601 • Festo Didactic

Electrohydraulics: Workbook Advanced Level
No ratings yet
Electrohydraulics: Workbook Advanced Level
126 pages
Hidraulica Proporcional
100% (2)
Hidraulica Proporcional
0 pages
WB TP 501
No ratings yet
WB TP 501
296 pages
Electrohidraulica PDF
50% (2)
Electrohidraulica PDF
275 pages
Hydraulic Basics
No ratings yet
Hydraulic Basics
204 pages
Electro - Hydraulics 1
No ratings yet
Electro - Hydraulics 1
29 pages
ELEKTROHIDRAULIKA Osnovni Vježbe Workbook Basic Level 13 Zadataka
0% (1)
ELEKTROHIDRAULIKA Osnovni Vježbe Workbook Basic Level 13 Zadataka
178 pages
WB TP 501
No ratings yet
WB TP 501
296 pages
Leseprobe en
No ratings yet
Leseprobe en
46 pages
Electrohydraulics Basic Level: Workbook TP 601
No ratings yet
Electrohydraulics Basic Level: Workbook TP 601
52 pages
Electropneumatics Transparencies
No ratings yet
Electropneumatics Transparencies
42 pages
Pneumatic Actuating Systems For Automatic Equipment
No ratings yet
Pneumatic Actuating Systems For Automatic Equipment
180 pages
Transparencies Electrohydraulics Festo PDF
No ratings yet
Transparencies Electrohydraulics Festo PDF
64 pages
INDUSTRIAL AUTOMATION 1 - אוטומציה תעשייתית 1
No ratings yet
INDUSTRIAL AUTOMATION 1 - אוטומציה תעשייתית 1
142 pages
Robotino
No ratings yet
Robotino
13 pages
Fluidsim5 Enus v1
No ratings yet
Fluidsim5 Enus v1
548 pages
Fluid Power Control - Web Course PDF
100% (2)
Fluid Power Control - Web Course PDF
2 pages
C.S. Sharma and Kamlesh Purohit - Theory of Mechanisms and Machines-PHI Learning Private Limited (2006)
No ratings yet
C.S. Sharma and Kamlesh Purohit - Theory of Mechanisms and Machines-PHI Learning Private Limited (2006)
723 pages
Fluid Power Automation
No ratings yet
Fluid Power Automation
36 pages
Práctica Grafcet
No ratings yet
Práctica Grafcet
11 pages
MPS RobotAssembly Programming in Ciros6 v1 0 en
No ratings yet
MPS RobotAssembly Programming in Ciros6 v1 0 en
19 pages
Stamping Machine: TP601 Festo Didactic
No ratings yet
Stamping Machine: TP601 Festo Didactic
8 pages
FluidSIMENUS PDF
No ratings yet
FluidSIMENUS PDF
690 pages
en Cosimir Factory Manual
No ratings yet
en Cosimir Factory Manual
338 pages
Robotino Handbook
No ratings yet
Robotino Handbook
16 pages
Tarjeta Valor de Consigna
No ratings yet
Tarjeta Valor de Consigna
4 pages
Valvulas Vickers Tn32
100% (2)
Valvulas Vickers Tn32
40 pages
PND1000 3 Manual Mechanical Valves
100% (1)
PND1000 3 Manual Mechanical Valves
31 pages
REV - 1 - Module1 - Pneumatic and Electropneumatic Technology
No ratings yet
REV - 1 - Module1 - Pneumatic and Electropneumatic Technology
73 pages
LB PEP en Festo Didactic
No ratings yet
LB PEP en Festo Didactic
24 pages
Servo vs. Proportional Valves Guide
No ratings yet
Servo vs. Proportional Valves Guide
19 pages
2011 12 Prolog Manual A004
No ratings yet
2011 12 Prolog Manual A004
106 pages
Qelectrotech Element
No ratings yet
Qelectrotech Element
2 pages
Vickers Industrial
100% (3)
Vickers Industrial
303 pages
Solutions of Exercises PN381 00137360001303911569
No ratings yet
Solutions of Exercises PN381 00137360001303911569
51 pages
Circuit in Fluidsim and Perform The Actual Setup Using The Trainer
No ratings yet
Circuit in Fluidsim and Perform The Actual Setup Using The Trainer
4 pages
Hydraulic Circuit Design Guide
100% (1)
Hydraulic Circuit Design Guide
27 pages
Fluid Sim P Manual
No ratings yet
Fluid Sim P Manual
0 pages
Laboratorios de Sensores PDF
No ratings yet
Laboratorios de Sensores PDF
238 pages
02 Textbook TP501 en
No ratings yet
02 Textbook TP501 en
236 pages
MPS500 Manual Robot Assembly CNC105 Siemens A002
No ratings yet
MPS500 Manual Robot Assembly CNC105 Siemens A002
63 pages
Industrial Hydraulic System Design
No ratings yet
Industrial Hydraulic System Design
4 pages
Simbologia Neumatica Iso 1219 1
No ratings yet
Simbologia Neumatica Iso 1219 1
174 pages
WB Electrohidrúalica Basica
100% (1)
WB Electrohidrúalica Basica
244 pages
Festo-ElectroHydraulics Advanced Level
No ratings yet
Festo-ElectroHydraulics Advanced Level
126 pages
Advanced ElectroHydraulics-Workbook-Advanced-Level-TP-602-Resumo PDF
No ratings yet
Advanced ElectroHydraulics-Workbook-Advanced-Level-TP-602-Resumo PDF
34 pages
PDF
No ratings yet
PDF
34 pages
ElectroHydraulics Workbook Advanced Level TP 602 - Resumo
67% (3)
ElectroHydraulics Workbook Advanced Level TP 602 - Resumo
34 pages
Electrohydraulics Basic Level Workbook
No ratings yet
Electrohydraulics Basic Level Workbook
178 pages
Hydraulics 4 PDF
No ratings yet
Hydraulics 4 PDF
25 pages
Festo Hydraulics Workbook Basic Level TP501 204
No ratings yet
Festo Hydraulics Workbook Basic Level TP501 204
204 pages
Workbook - Hydraulics Basic
No ratings yet
Workbook - Hydraulics Basic
204 pages
Workbook Electrohydraulics Basic Level en
100% (1)
Workbook Electrohydraulics Basic Level en
224 pages
Proportional Hydraulis TP701
No ratings yet
Proportional Hydraulis TP701
152 pages
Festo-Proportional Hydraulics Advanced Level
100% (2)
Festo-Proportional Hydraulics Advanced Level
194 pages
Hidr Prop (Woork Book Festo)
No ratings yet
Hidr Prop (Woork Book Festo)
284 pages
Leseprobe - en Proportional Hydraulic Advance Workbook Sample
No ratings yet
Leseprobe - en Proportional Hydraulic Advance Workbook Sample
50 pages
Closed-Loop Hydraulics: Workbook TP 511
100% (1)
Closed-Loop Hydraulics: Workbook TP 511
36 pages
Problemas de Hidráulica Avanzada
No ratings yet
Problemas de Hidráulica Avanzada
172 pages
Festo-Close Loop Hydraulics
No ratings yet
Festo-Close Loop Hydraulics
356 pages
SAC Brake Training: Simplex Air Cam Drum
100% (1)
SAC Brake Training: Simplex Air Cam Drum
19 pages
MLA Lock Related Jargon Buster
No ratings yet
MLA Lock Related Jargon Buster
9 pages
Wabcp Parts
No ratings yet
Wabcp Parts
84 pages
Bomba Obl
No ratings yet
Bomba Obl
24 pages
Re48050 2010-08
No ratings yet
Re48050 2010-08
96 pages
Price SPO FA HD785-7 by Supplier
No ratings yet
Price SPO FA HD785-7 by Supplier
8 pages
307-01 Automatic Transmission 10 Speed - Description and Operation - D Clutch
100% (1)
307-01 Automatic Transmission 10 Speed - Description and Operation - D Clutch
6 pages
P3 Planetary and Rear Cover-Retarder - Straight 7 6-T Tachograph One Bolt Belleville Washer Output Seal With Axial Lip
No ratings yet
P3 Planetary and Rear Cover-Retarder - Straight 7 6-T Tachograph One Bolt Belleville Washer Output Seal With Axial Lip
5 pages
21 SeareyLSA - Brake Line Install 2014-01-24 PDF
No ratings yet
21 SeareyLSA - Brake Line Install 2014-01-24 PDF
11 pages
St. Mother Theresa Engineering College: Design and Fabrication Project
No ratings yet
St. Mother Theresa Engineering College: Design and Fabrication Project
10 pages
1.3. F01.3 Valves M. LE MOAL
No ratings yet
1.3. F01.3 Valves M. LE MOAL
35 pages
Technical Service Information: Automatic Transmission Service Group
No ratings yet
Technical Service Information: Automatic Transmission Service Group
3 pages
RF/FF/STK Stud Bolt 24" Bolt Type: 1: Engineers India Limited
No ratings yet
RF/FF/STK Stud Bolt 24" Bolt Type: 1: Engineers India Limited
20 pages
Cabinet View: Hydraulic System 794, 796 and 798 Off-Highway Truck
No ratings yet
Cabinet View: Hydraulic System 794, 796 and 798 Off-Highway Truck
2 pages
Pompe BOSCH 0460424220
No ratings yet
Pompe BOSCH 0460424220
6 pages
Hot Water Line Diagram
No ratings yet
Hot Water Line Diagram
1 page
Ps120uc 6
No ratings yet
Ps120uc 6
21 pages
Assignment - 1 Introduction of Machines and Mechanisms: Theory
No ratings yet
Assignment - 1 Introduction of Machines and Mechanisms: Theory
23 pages
Mech 284 L4
No ratings yet
Mech 284 L4
42 pages
Pembril Fluid Couplings All Types
No ratings yet
Pembril Fluid Couplings All Types
28 pages
Geared Cam Limit Switches: For Crane, Wind and Stage Application
No ratings yet
Geared Cam Limit Switches: For Crane, Wind and Stage Application
148 pages
Theory of Machines and Mechanisms 1st Edition Shishir Kumar Download
No ratings yet
Theory of Machines and Mechanisms 1st Edition Shishir Kumar Download
59 pages
Piping Class - AR75
No ratings yet
Piping Class - AR75
2 pages
Wilson Gearbox
100% (2)
Wilson Gearbox
2 pages
ZF 5HP19HL PDF
No ratings yet
ZF 5HP19HL PDF
4 pages
Lectro-Ydraulic Steering Gears: Yoowon-Mitsubishi
100% (2)
Lectro-Ydraulic Steering Gears: Yoowon-Mitsubishi
20 pages
Pump Types and Applications PDF
No ratings yet
Pump Types and Applications PDF
20 pages
Lecture Note 3-Planar Mechanisms - I
No ratings yet
Lecture Note 3-Planar Mechanisms - I
39 pages
Piping Material Classes
No ratings yet
Piping Material Classes
42 pages
Technical Bulletin #065: Lugs The Engine
No ratings yet
Technical Bulletin #065: Lugs The Engine
3 pages