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ACS - Equipment List Rev.4

The document is an equipment list for the EPC of Amman Smelter Project. It includes 3 sections - A) Sea Water Intake System, B) Sea Water Discharge, and C) Chlorination Plant. The list provides equipment tag numbers, names, locations, and basic details for over 30 pieces of equipment related to intake, transport, and discharge of sea water for the project. Key equipment includes intake heads, bar screens, transfer pumps, storage tanks, and a discharge diffuser head.

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Febri Noval T
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0% found this document useful (0 votes)
115 views15 pages

ACS - Equipment List Rev.4

The document is an equipment list for the EPC of Amman Smelter Project. It includes 3 sections - A) Sea Water Intake System, B) Sea Water Discharge, and C) Chlorination Plant. The list provides equipment tag numbers, names, locations, and basic details for over 30 pieces of equipment related to intake, transport, and discharge of sea water for the project. Key equipment includes intake heads, bar screens, transfer pumps, storage tanks, and a discharge diffuser head.

Uploaded by

Febri Noval T
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Equipment List

EPC OF AMMAN SMELTER PROJECT

Version Rev. 0
Rev. Date Tuesday, September 08, 2020

No PFD Number Tag No Equipment Name Duty Location Foundation Type Capacity (Design)

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Operating Condition Design Condition Dimensi (mm) Weight Power
Unit Material QTY
Temparature (oC) Pressure (kPa) Temparature (oC) Pressure (kPa) L or Dia W H (kg) (kW)
File references
Equipment List
EPC OF AMMAN SMELTER PROJECT

Version Rev. 2
Rev. Date Monday, September 28, 2020

No PFD Number Tag No Equipment Name Duty Location Foundation Type

A SEA WATER INTAKE SYSTEM BENETE BAY

Intake Head shall be designed to


super slow entrance velocity of sea
water, to guarantee the absolute - Need foundation With velocity cap
1 TCE.11790A-ME-6007-FD-60111 341-AG90-PD1001A/B Intake Head - Under sea water - Need sea bead
minimum of fish, sand, seaweed, scouring protection and intake structure
mussels, trash and debris to enter
the intake system.

- Under shed
Serves as sea water intake - provided with cover to prevent RCC multi chamber
2 TCE.11790A-ME-6007-FD-60111 341-AG90-BA1001 Intake Basin screening and sea water pump splash and access for tank below ground
station. maintenance - 2 channels

3 Sea Water Intake Package:


To control flow and provide
a Stop log dewatering of intake basin channel - under shed
for maintenance.

b 341-AG90-FL1003A/B Bar Screen and Trash Rack To filter large particles. - under shed

receives the trash from screen


Trash Basket - under shed
washing
To remove debris larger than 6 mm
c TCE.11790A-ME-6007-FD-60111 341-AG90-FL1001A/B Travelling Screen square. - under shed Dual Flow Type

Transfer water for travelling screen Vertical Turbin


d TCE.11790A-ME-6007-FD-60111 341-AG90-PU1003A/B Screen Washing Pump - under shed
cleaning system Pump
Supplying sea water to desalination Vertical Turbin
4 TCE.11790A-ME-6007-FD-60111 341-AG90-PU1002A/B Sea Water Transfer Pump plant and - under shed
Pump
chlorination plant.

5 TCE.11790A-ME-6007-FD-60111 341-AG90-PU1005A/B Make up water transfer pump to Supplying sea water to cooling - under shed Vertical Turbin
cooling tower tower basin for makeup Pump

6 TCE.11790A-ME-6007-FD-60111 341-AG90-TK1003 Lubrication Water Tank Store desalination water for vertical - Outdoor - Need Foundation
pump bearing lubrication

VT Pump Bearing Lubrication Pump Supplying


desalinated water
7 TCE.11790A-ME-6007-FD-60111 341-AG90-PU1006A/B - Outdoor - Need Foundation Horizontal
lubrication to Vertical Pump Centrifugal Pump
For pump maintenance in sea water - under shed
8 341-AG90-CN1001 Crane Single Girder EOT
intake station

B SEA WATER DISCHARGE


Collect discharge water form plant
1 TCE.11790A-ME-6007-FD-60111 341-AG90-TK1006 Discharge Water Tank - Outdoor
and other area

Transfer discharge water to Horizontal


2 TCE.11790A-ME-6007-FD-60111 341-AG90-PU1009A/B Discharge Water Pump - Outdoor - Need foundation Centrifugal
discharge diffuser head Pump

- Need foundation
3 TCE.11790A-ME-6007-FD-60111 341-AG90-PD1002 Discharge Diffuser Head Discharge water to sea - Under sea water - Need sea bead
scouring protection

C CHLORINATION PLANT BENETE BAY


To produce hypochlorite from sea
water for chlorination of intake
1 TCE.11790A-ME-6007-FD-60112 341-AG90-PD1003 Chlorination Package: head, intake basin, and potable - Under shelter - Need Foundation ECS Package
water at Benete Bay

To protect electrolytic cells from the


a TCE.11790A-ME-6007-FD-60112 341-AG90-FL1002/FL1003 Sea Water Strainer ingress of particular matter and - Under shelter - Need Foundation
debris
b TCE.11790A-ME-6007-FD-60112 341-AG90-EC1001/EC1002 Electrolytic Cell To convert NaCl to NaClO - Under shelter - Need Foundation
c TCE.11790A-ME-6007-FD-60112 341-AG90-TK1001 Hypochlorite Storage Tank To store hypochlorite for dosing - Under shelter - Need Foundation
d TCE.11790A-ME-6007-FD-60112 341-AG90-FA1003A\B Dilution Air Blower Dilute H2 evaporated in - Under shelter - Need Foundation
hyporchlorite storage tank
Supplying Hypochlorite to
e TCE.11790A-ME-6007-FD-60112 341-AG90-PU1004A/B Hypochlorite Dosing Pump consumers in normal and shock - Under shelter - Need Foundation Dosing Pump
dosing
To store diluted acid for electrolytic
f TCE.11790A-ME-6007-FD-60112 341-AG90-TK1002 Acid Tank - Under shelter - Need Foundation
cell cathode cleaning
g TCE.11790A-ME-6007-FD-60112 341-AG90-PU1007A/B Acid Cleaning Pump Supplying acid to electrolytic cell - Under shelter - Need Foundation Dosing Pump
2 TCE.11790A-ME-6007-FD-60112 341-AG90-TK1004 Sump at Chlorination Plant Collect acid spills - Need Foundation Pond
Transfer liquid in sump to waste
3 TCE.11790A-ME-6007-FD-60112 341-AG90-PU1008A/B Sump Pump water tank at Demin Plant - Need Foundation Submersible Pump

E SEA WATER COOLING TOWER RECIRCULATION SYSTEM SOUTH BENETE

Cools water from Sea Water Cooling RCC framed open type multi-
1 TCE.11790A-ME-6007-FD-60111 381-AG90-CT1001 Cooling Tower structure with
Heat Exchangers in Process Plant Concrete basin blade fan structure

2 TCE.11790A-ME-6007-FD-60111 381-AG90-PD1001 Chemical Dosing System Store and supply biocide, acid and - Under shelter RCC foundation
anti scalant dosing to cooling tower - Need dykes/boundwall

Supply cool water to Sea Water


3 TCE.11790A-ME-6007-FD-60111 381-AG90-PU1001A/B/C/D Cooling Tower Recirculation Pump Cooling Heat Exchangers in Process RCC foundation Horizontal
Plant centrifugal pumps

Diesel Driven - Cooling Tower Horizontal


4 TCE.11790A-ME-6007-FD-60111 381-AG90-PU1002 Act as emergency pump RCC foundation
Recirculation Pump centrifugal pumps

5 TCE.11790A-ME-6007-FD-60111 381-AG90-PU1004A/B Blowdown Water Transfer Pump Transfer blowdown water to sea RCC foundation Horizontal
water discharge tank centrifugal pumps

Transfer sea water from cooling Horizontal


6 TCE.11790A-ME-6007-FD-60111 381-AG90-PU1005A/B/C Filter Feed Pumps RCC foundation
tower to side stream pressure filter centrifugal pumps

7 Side Stream Pressure Filter Package:

To remove suspended solids in sea


a TCE.11790A-ME-6007-FD-60111 381-AG90-FL1001A/B/C Side Stream Pressure Filter water RCC foundation Sand Pressure Filter

For air scouring of filter bed during


b TCE.11790A-ME-6007-FD-60111 381-AG90-FA1001A/B Blower for Filter backwash RCC foundation

To transfer sea water from cooling


Horizontal
c TCE.11790A-ME-6007-FD-60111 381-AG90-PU1003A/B Filter Backwash Pumps tower to backwash the side stream RCC foundation centrifugal pumps
pressure filter every 24 hours
8 TCE.11790A-ME-6007-FD-60111 381-AG90-BA1001 Waste Backwash Sump Collect backwash waste water from - underground RCC foundation Rectangular
side stream pressure filter

9 TCE.11790A-ME-6007-FD-60111 380-AG90-PU1006A/B Waste Backwash Transfer Pump Transfer waste backwash water to RCC foundation Vertical centrifugal
WWTP pumps

G PLANT WATER SYSTEM SOUTH BENETE


1 TCE.11790A-ME-6007-FD-60114 331-AG90-TK1001 Plant water storage tank Store Desal Water for Plant Water RCC foundation
supply
Supply Plant Water to consumers Horizontal
2 TCE.11790A-ME-6007-FD-60114 331-AG90-PU1001A/B Plant water supply pump (Emergency Water Tank and RCC foundation
Process Plant) centrifugal pumps
Weight Power
Dimensi (m) QTY File references
Capacity (Design) Unit (ton) (kW)
L or Dia W H Dead (ton) Live (ton)

880 m3/hr 3 3 3 4 2 x 50% RFP Section I, pg. 79

1 x 200%
3520 m3/hr 15 4.5 12 (2 channel) RFP Section I, pg. 79

2 set (2 per
1760 m3/hr RFP Section D
set)

1760 m3/hr 2 x 100% RFP Section D

1760 m3/hr 2 x 100% RFP Section I, pg. 79

VTS / 60 m3/hr 2 1 1.2 2 3 2 x 100% RFP Section I, pg. 79

610 m3/hr 2 1 1.2 2 3 2 x 100% RFP Section I, pg. 79

1200 m3/hr 2 1 1.2 2 3 2 x 100% RFP Section I, pg. 79

7.5 m3 3 1.8 3 6 1 x 100% RFP Section I, pg. 79

15 m3/hr 1.7 1 1 2 3 2 x 100% RFP Section I, pg. 79

10 ton 10 15 1 x 100% Annexure Equipment List

330 m3 6 12.6 116 232 1 x 100%

1315 m3/hr 2 1 1.5 3 4 2 x 100%

1315 m3/hr 2 1 1.5 3 4 1 x 100%

VTS / 26 m3/hr 15 15 10 15 1 x 100%

2 x 100% (2-
VTS m3/hr 2 1 2 1 1 duty)

VTS m3/hr 2 1 2 1 1 2 x 100%


VTS m3
VTS m3/hr 1 1 1 1 2

VTS m3/hr 1 1 1 1 2 2 x 100%

VTS m3
VTS m3/hr 1 1 1 1 2
5 m3
20 m3/hr 1 1 1 1 2

18500 m3/hr 10 4 5 10 17 1 x 100%

VTS 5 5 3 8 10

6200 m3/hr 2 1 1.2 2 3 4 x 33.5%

4000 m3/hr 2 1 1.2 2 3 1 x 100%

990 m3/hr 2 1 1.2 2 3 2 x 100%

465 m3/hr 2 1 1.2 2 3 3 x 50%

925 m3/hr 1 1 1 1 3 x 50%

VTS m3/hr 1 1 1 1 2 2 x 100%

VTS m3/hr 1 1 1 1 2 2 x 100%


6 m3 1 x 100%

0.375 m3/hr 2 1 1.2 2 3 2 x 100%

6900 m3 36 7.2 2500 3000 1 x 100%

150 m3/hr 2 1 1.5 3 4 2 x 100%


Equipment List
EPC OF AMMAN SMELTER PROJECT

Version Rev. 1
Rev. Date ###

No PFD Number Tag No Equipment Name Duty Location Foundation

To store Diesel Oil from ship/truck South Benete


1 TCE.11790A-ME-6007-FD-60133 441-AG90-TK1001 DIESEL OIL TANK in Benete Bay Outdoor Concrete foundation

To transfer diesel oil to filling line


2 TCE.11790A-ME-6007-FD-60133 441-AG90-PU1001A/B DIESEL OIL PUMP for consumers (Smelter, EDG, and RCC foundation
PMR)

3 TCE.11790A-ME-6007-FD-60136 Emergency Diesel Generator Act as emergency power generator 6 at South Benete, 1 at Benete Bay Need foundation
Package:

a EDG Daily Tank Diesel oil daily storage for each EDG Need foundation

b EDG Generate electricity from diesel oil Need foundation

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Weight
Dimensi (m) Power
Type Capacity (Design) from RFP Capacity (Design) Unit (ton) QTY File references
L or Dia W H Dead (ton) Live (ton) (kW)

- Need dikes/bundwa 241 800 m3 7.2 12 280 350 1 x 100% RFP Section I

5 5 m3/hr 2 1 1.2 3 4 2 x 100% 1.5 RFP Section I

7 x 100%
Equipment List
EPC OF AMMAN SMELTER PROJECT

Version Rev. 1
Rev. Date ###

No PFD Number Tag No Equipment Name Duty Location Foundation

1 TCE.11790A-ME-6007-FD-60117 511-AG90-TK1001 Fire Water Tank outdoor

- Insisde Pump House


2 511-AG90-PU1001A Fire Pump (Motor Driven) RCC foundation
- Need drainage
- Insisde Pump House
3 511-AG90-PU1001B Fire Pump (Engine Driven) RCC foundation
- Need drainage
Diesel Tank (for fire pump engine - Insisde Pump House
driver) - Need drainage RCC foundation

4 511-AG90-PU1002A/B Jockey Pump (Motor Driven) - Insisde Pump House RCC foundation
- Need drainage

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Weight
Capacity (Design) Dimensi (mm) Power
Type Capacity (Design) Unit (ton) QTY File references
from RFP L or Dia W H Dead (ton) Live (ton) (kW)
1, with 2
RCC Tank compartment

2 1 1.2 2 3 1 x 100% (duty)

1 x 100% (stand
2 1 1.2 2 3
by)

2 x 100%

1.7 1 1 1 1 2 x 100%
Equipment List
EPC OF AMMAN SMELTER PROJECT

Version Rev.0
Rev. Date ###

No PFD Number Tag No Equipment Name Duty Location Foundation Type Capacity (Design)

A CONCENTRATE STORAGE
1 TCE.11790A-ME-6000-FD-60010 611-US01-VH1001 Front end loader Load concentrate from Batu Hijau Stockpile to 3.4 - 4.2
Truck/Dumper

2 TCE.11790A-ME-6000-FD-60010 611-US01-VH1002 Truck/dumper Transport concentrate from Benete Bay to 90


South Benete

3 TCE.11790A-ME-6000-FD-60010 611-US01-WE1001 Weigh Bridge Weigh incoming conenctrate truck in South RCC foundation
Benete

brackets - Need ramp for


Receive concentrate from truck and transfer it connected to
4 TCE.11790A-ME-6000-FD-60010 611-US01-BN1001 Dump hopper - Under shed unloading from 200
to belt feeder concrete
dumper.
columns

5 TCE.11790A-ME-6000-FD-60010 611-US01-FE1001 Belt feeder Feed concenctrate from dump hopper to belt -Under dump RCC foundation 130
conveyor hopper

6 TCE.11790A-ME-6000-FD-60010 611-US01-CV1001 Belt conveyor Transport concentrate to tripper conveyor 130

7 TCE.11790A-ME-6000-FD-60010 611-US01-WE1002 Belt scale Weigh concentrate in the belt conveyor at belt conveyor
CV1001

8 TCE.11790A-ME-6000-FD-60010 611-US01-MD1001 Metal detector Detect unwanted metals in the concentrate at belt conveyor
CV1001
at belt conveyor
9 TCE.11790A-ME-6000-FD-60010 611-US01-SA1001 Auto sampling unit Take a sample of concentrate for lab testing CV1001
Transfer concentrate from belt conveyor to
10 TCE.11790A-ME-6000-FD-60010 611-US01-CV1002 Tripper conveyor 130
stockpile

- Need drainage
- Louvre and
monitors for
11 TCE.11790A-ME-6000-FD-60010 611-US01-SP1001 Copper concentrate stockpile Act as storage for copper concentrate RCC foundation ventilation 76000
- Hardstrand
provided at ground
level for support

Take/reclaim concentrate from concentrate


12 TCE.11790A-ME-6000-FD-60010 611-US01-RE1001 Bridge reclaimer stockpile to belt conveyor 130

B SILICA STOCKPILE
Transport Siica from Benete Bay area to South
13 Truck
Benete

14 TCE.11790A-ME-6000-FD-60010 611-US01-VH1003 Truck/dumper Transport trim silica to trim silica bin 20

Take trim silica from silica stockpile to


15 TCE.11790A-ME-6000-FD-60010 611-US01-CN1001 Grab bucket crane truck/dumper 5

- Need drainage
- Louvre and
monitors for
16 TCE.11790A-ME-6000-FD-60010 611-US01-SP1002 Silica Stockpile (SB) Act as storage for silica RCC foundation ventilation 7000
- Hardstrand
provided at ground
level for support

Take silica and heavy metal from stockpile to


17 TCE.11790A-ME-6000-FD-60010 611-US01-VH1004 Front end loader 3.4 - 4.2
feed hopper
Transfer silica from front end loader to belt
18 TCE.11790A-ME-6000-FD-60010 611-US01-BN1002 Feed hopper for silica 15
conveyor

- Need drainage
- Louvre and
monitors for
19 TCE.11790A-ME-6000-FD-60010 611-US01-SP1003 Heavy Metal Stockpile (SB) Act as storage for heavy metal RCC foundation ventilation 80
- Hardstrand
provided at ground
level for support

20 TCE.11790A-ME-6000-FD-60010 611-US01-BN1003 Feed Hopper for Heavy Metal Transfer heavy metal from front end loader to 0.5
belt conveyor

under feed hopper


Transport concentrate, silica, and heavy metal of silica and heavy
21 TCE.11790A-ME-6000-FD-60010 611-US01-CV1003 Belt Conveyor to belt conveyor to day bin metal and 145.5
concentrate bridge
reclaimer

22 TCE.11790A-ME-6000-FD-60010 611-US01-CV1004 Belt Conveyor Transport weighed concentrate, silica, and 145.5
heavy metal to day bin

Weigh concentrate, silica, and heavy metal at belt conveyor


23 TCE.11790A-ME-6000-FD-60010 611-US01-WE1003 Belt Scale
mixture in the belt conveyor to day bin CV1004

C LIME STORAGE
Transport Lime Flux from Benete Bay to Lime
24 Truck 1.15
Flux Bin in FCF feed
D LIME BAG DUMP

Transport lime bag from South Benete to Lime


25 Truck Bag Dump in Benete Bay

E CATHODE STORAGE at South Benete and Benete Bay


26 Forklift Loading Copper Cathode to the containers
F SULPHURIC ACID STORAGE

-outdoor
- gravel/sand pad - concrete
- surrounded by RCC foundation
Store Sulphuric Acid produced by Sulphuric Acid
27 TCE.11790A-ME-6004-FD-60120 131-US04-TK1001A/B Sulphuric Acid Storage Tank (SB) Plant in South Benete ring, eaerthen dam - vertical faces 9500
- need drainage lined with 2-3
channel and sump mm HDPE liner
pit

Transfer Sulphuric Acid to Sulphuric Acid


28 TCE.11790A-ME-6004-FD-60120 131-US04-PU1001A/BSulphuric Acid Transfer Pump (SB) Loading Tank in Benete Bay 332

Collect spills from Sulphuric Acid Storage area in


29 TCE.11790A-ME-6004-FD-60120 Sump Pond/bundwall South Benete
Transfer spills/liquid in sump pond to Portable
30 TCE.11790A-ME-6004-FD-60120 131-US04-PU1003 Sump Pump Container (B3)
31 TCE.11790A-ME-6004-FD-60120 131-US04-TK1002A/B Sulphuric Acid Loading Tank (BB) Store Sulphuric Acid in Benete Bay 25000
32 TCE.11790A-ME-6004-FD-60120 131-US04-PU1002A/BSulphuric Acid Loading Pump (BB) Transfer Sulphuric Acid to Sulphuric Acid 909
Metering

33 TCE.11790A-ME-6004-FD-60120 131-US04-PD1001 Sulphuric Acid Metering Meter sulphuric acid capacity before export
34 TCE.11790A-ME-6004-FD-60120 Sump Pond/bundwall
Transfer spills/liquid in sump pond to Portable
35 TCE.11790A-ME-6004-FD-60120 131-US04-PU1004 Sump Pump Container (B3)

36 Truck Transport B3 acid spill container to ETP


F CLEAN GYPSUM STORAGE
37 front end loader Handling disposal cake and clean gypsum

38 truck Transport Clean Gypsum to storage from ETP


G DISPOSAL CAKE STORAGE
39 front end loader Handling disposal cake and clean gypsum

40 truck Transport Disposal Cake to storage from ETP


Weight
Volumetric Dimensi (m) Power
Unit Unit (ton) QTY File references
Capacity (Design) L or Dia W H Dead (ton) Live (ton) (kW)

m3 bucket 3.4 - 4.2 m3 bucket 2

ton 55 m3 4

11 5 5 50 150 1

ton 121 m3 7 7 100 200 1

ton/hour 80 m3/hr 4 1.4 50 150 1

ton/hour 80 m3/hr 620 0.65 50 150 1

0.65 0.5 1 1

0.65 0.5 1 1

0.65 0.5 1 1

ton/hour 80 m3/hr 387 0.65 130 180 1

ton 46061 m3 360 25 1

ton/hour 80 m3/hr 50 150 1

ton 14 m3 2

ton 4 m3 26 7 7 5 10 1

ton 5000 m3 63 25 1

m3 bucket 3.4 - 4.2 m3 bucket 1

ton/hr 11 m3/hr 6 2.5 15 30 1

ton 48 m3 20 5 1

ton/hr 0.3 m3/hr 6 2.5 1 2 1

ton/hr 92 m3/hr 350 0.65 50 150 1

ton/hr 92 m3/hr 350 0.65 50 150 1

0.65 0.5 1 1

ton/hr 0.96 m3/hr 2

ton 21 20 10000 2 x 100%

ton/hr 2 1.5 1.5 3 4 2 x 100%

1.5 1 1.2 1 2 1 x 100%


ton 30 25.5 25500 2 x 100%
ton/hr 2 1.5 1.5 3 4 2 x 100%

3 3 3 2 3 1
1
2 1 1.2 2 3 1 x 100%

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