t-6b Oil Engine PDF
t-6b Oil Engine PDF
• Air cooled oil system provides lubrication to engine bearings, reduction gears, and propeller
• Engine Data Manager (EDM) monitors engine operating parameters and illuminates appropriate EICAS display
• Power Management Unit (PMU) to control auto-starts, ensure ops limits compliance and provide near-linear power response
• Reduction Gearbox (RGB) reduces engine RPM to acceptable levels to drive propeller
Permanent Magnet
Alternator (PMA) Fuel Management
Unit (FMU)
Compressor Compressor
Chip Detector Exhaust Case Power Turbine Turbine Inlet & Screen
Engine
(Major Sections)
Gas
Generation
Section
Engine Accessory Compartment Door (left side)
(Accessory Compartment)
Accessory Gearbox
FMU
Hydraulic
Fire Warn Responder Pump
Assembly & Sensor
Heat Exchanger Tubes
• Mid-section of engine
• Components:
• Compressor inlet
• Compressor
• Combustion chamber
• Compressor turbine
• Basic operation
• Engine air inlet routes air from nose of aircraft to compressor inlet
• Compressor squeezes air
• Combustion chamber mixes fuel with air and ignites it
• Combustion gases blow across compressor turbine Ignitors
• Compressor turbine extracts energy from gases to turn compressor
Combustion Centrifugal Axial
Chamber Compressor Compressor
• Compressor Inlet
• Inlet encircles entire engine
• Screen to protect compressor from FOD
Compressor Inlet
(covered)
• Compressor
• Squeezes (compresses) air through 5 stages
• 4-stage axial flow
• Axial flow is highly efficient and provides high mass flow rates
• Requires multiple stages to achieve higher pressures
• Single stage centrifugal flow
• Accelerates flow by slinging air outward (radial flow) which also increases pressure
• Lower overall air flow by comparison
• Starter directly rotates compressor for initial air flow into engine
• Combustion Chamber
• Mixes fuel with compressed air and ignites the mixture
• Uses compressed air as cooling barrier between flame and chamber wall
• Fuel nozzles provide fuel in a start pattern or steady-state pattern accordingly
• 2 ignitors (4 & 9 o’clock position) in the ignition system used to light mixture Centrifugal Axial
Compressor Compressor
• Compressor Turbine Combustion
• Extracts power from expanding gases Chamber
• Drives compressor section of engine
Compressor Turbines
Engine
(Gas Generation Section)
• Starter System
• Directly connected to compressor by rod
• Provides initial turning of compressor for start (Starter)
• When engine running, rod drives magnets around a coil to generate electricity (Generator)
• Controls
• STARTER switch on Right Forward Switch Panel (both cockpits)
• Powered through CB on Battery Bus CB Panel labeled START
• AUTO/RESET
• Spring loaded position which returns switch to NORM
• Automatically engages starter and energizes ignition system
• MANUAL
• Hard detent switch position
• Starter manually engaged and remains so until switch moved to NORM
• Indicators
• No “starter” light to advise that starter is engaged
• A GEN warning illuminates when starter being used (can only be a starter or generator at one time)
• Limits
• Starter limited to four, 20-second cycles with cooling time after each cycle: 30 sec after 1st cycle/2 min after 2nd cycle/5 min after 3rd cycle/30 min after 4th cycle
Starter/Generator
Starter Switch
ROD
Engine 9 o’clock Igniter
(Gas Generation Section)
• Ignition System
• Provides the initial heat source for engine operations
• Components Igniter Cable
• Exciter box – coverts low voltage to high voltage
• Igniter cables – routes high voltage to each igniter
• Igniters – located at 4 & 9 o’clock and provide spark for combustion
• Controls
• Ignition switch on Right Forward Switch Panel (both cockpits)
• ON – Hard selects ignition system to ON & igniters continuously fire
• NORM – Allows control of ignition through PMU and auto-start cycle
• Powered through CB on Battery Bus CB Panel labeled IGN
• Indicators
Exciter Box
• A IGN SEL advisory illuminates when ignition system is active
Ignition Switch
Ignitors
4 o’clock Igniter
Engine
(Power Turbine Section)
• Components:
• 2 power turbines
• Exhaust case
• Reduction gearbox (RGB)
• Propeller shaft
• Power Turbines
• Utilizes expanding gases generated by gas generation section to produce power
• 2 counter-rotating turbines (rotate opposite of compressor turbine) to extract energy from gases
• Energy transferred to shaft which connects turbines to RGB
• Power turbine shaft rotates at 30,000 RPM
Prop Shaft
• Exhaust System
• Exhaust gases pass into exhaust case (or exhaust port)
• Gases exit out in to atmosphere via exhaust stacks
• Expelled gases provide a small amount of thrust
Exhaust Stack
Prop Shaft
• Channels
• Transfers engine data outputs on 2 channels (EDM A / EDM B) EDM
• If one output is bad EICAS displays a white advisory light EDM A INOP or EDM B INOP when on the ground
• An EDM FAIL warning illuminates on EICAS if EDM fails
• Power Source
• Permanent Magnet Alternator (PMA)
• Mounted on left side of RGB
• Powers the PMU
• PMA supplies 32 VAC to PMU which then converts it to DC
• PMU automatically converts to 28 VDC Battery Bus when prop RPM drops below 40-50% Np or PMA fails
PMU
Permanent
Magnet
Alternator
PMU CB
Engine
(Power Management Unit (PMU) )
• Controls
• PMU switch located on Right Forward Switch Panel (front cockpit only)
• ON
• PMU selected for operations
• PMU monitors ops limits and governs engine
• OFF
• PMU selected off (manual mode)
• Governing of engine directly controlled by pilot via PCL to FMU (no ops limit protection)
• Cause a step change in engine power (normally to lower power condition)
PMU Switch
• Indicators
• A PMU FAIL warning
• Illuminates if PMU fails
• PMU switch placed to OFF position
• A PMU STATUS caution
• PMU switch placed to OFF
• Illuminates in flight indicating a fault or mismatch between the WOW switches (PMU will not revert to ground idle upon landing)
• Illuminates 1 minute after landing (WOW) if fault condition not serious enough to revert to manual are encountered in flight
• Illumination of both PMU FAIL warning & PMU STATUS caution indicates PMU is in manual mode (off line)
Engine
(Power Management Unit (PMU) ) Starter Switch
• Normal Operations
• Interacts with other engine systems to maintain ITT/Torque/N1/Np
• Takes electrical signal from PCL and transmits requests via electrical signal to FMU
• Controls acceleration and deceleration allowing rapid PCL movement while minimizing propeller affects and thrust surges
• Operates in either flight mode (min N1 at IDLE is 67%) or ground mode (min N1 at IDLE is 60-61%) as activated by WOW switch
• Above 10,000 feet PA, PMU raises N1 to maintain Np above 80% to avoid propeller stress during spins
Approx. Start
Ready Position
(not marked)
Starter/Gen Flexible Cable
Engine
(Power Control Lever)
FMU
• PCL in each cockpit connected by a push-pull rod
• PCL switches
• Speed Brake Friction
• Rudder trim
• UHF/VHF Transmit
• Intercomm system
Speed Brake
Interphone/Mute
UHF (up)
VHF (down)
Rudder Trim
Engine
(Fire Warning System)
• System designed to monitor average & discrete temperatures and warn of fire in engine compartments
• Components
• Sensor Tubes
• 2 tubes (fire loop 1 / fire loop 2) for redundancy
• Filled with helium gas
• Core element inside tube
• Responds to average temps for overheat sensing
• Not affected by kinks, twist, or dents Responder
• Core Element Assembly
• Filled with hydrogen gas
• Inside sensor tubes
• Responds to localized (discrete) temps for overheat sensing
• Responder Assembly
• Respond to increased gas pressure in sensor tubes (from heat)
• Activates overheat (fire) warning
Sensor Tubes
Engine
(Fire Warning System)
• Controls
• Fire Test Switch
• Front cockpit only
• Tests fire warning system for integrity and lamp operation
• Hold to selected loop and get: Master Warning, Fire Light (top or bottom), and aural warning tone
• Firewall Shutoff Handle
Test Switch
• Front cockpit only
• Shuts off fuel, hydraulic, and bleed air flow from engine
• Valves may be reset by pushing handle back in
• Indicators
• On left side of glare shield (left of UFCP)
• Master Warning
• In each cockpit
• Illuminates and flashes when FIRE light illuminates
• Aural tone sounds along with light
• Fire annunciator
• Illuminated by responder assembly in response to sensing an overheat
• 4 total bulbs in light (2 upper/2 lower)
• Upper half of light is fire loop 1
• Lower half of light is fire loop 2
Fire Warning
Fire Loop 1
(upper half)
Fire Loop 2
(lower half) Firewall Shutoff
Handle
Propeller System
• Maintains constant speed of 2,000 RPM (100% NP) during most flight regimes
• Propeller Feathering
• Prop Servo Valve
• Used if engine is shut down with PCL & PMU in NORM (doesn’t work if PMU is OFF)
• PMU sends signal to valve
• Quickly drains oil out of pitch change mechanism causing springs & weights to feather prop
• Feather Dump Solenoid Valve
• PCL to cutoff activates micro-switches to open valve
• Receives power from PROS SYS circuit breaker
• Does not require any signal from PMU
• Both valves activate when PCL to cutoff position
• Prop Servo Valve works when PMU is NORM vs Feather Dump Solenoid does not depend on PMU
• Propeller Limits
• Sustained prop operations on ground between 62 – 80% NP is prohibited due to ground resonance
• Prop overspeed limit is 110% NP
Prop Sys CB
Accessory Gearbox
Section
Starter / Generator
Oil System
-18.5 Qts
Hyd Pump
Oil Pump
Oil Tank
-Check 15-20 min / Service within 30 min
-RGB 30k to 2k RPM
Oil Filter
PMU • Oil system capacity of 18.5 quarts
-2900 ft-lbs Torque / 2750 lbs Thrust Fuel Pump
-Pitch FMU
--Feather – 86 deg
--Course – Varies • Accessible in accessory compartment (left side)
--Low – 15 deg
• Oil pump
• Internal to oil tank
• Ran by accessory gearbox
• Two oil pickups:
Oil Tank • One element submerged in oil picks up oil near center of tank
Filter
• Second element picks up oil near top of tank (inverted flight)
Pump
• Limited to 15 seconds inverted/5 seconds intentional zero-G
Fwd / Aft
• Oil Level
• Use dipstick to check oil level (sight glass is not to be used)
• Service oil level within 30 min of engine shutdown
• Check oil level 15 – 20 min after shutdown for most accurate results
• Normal oil level is between ADD and MAX HOT
• If level is at/below ADD, service level to MAX HOT
Accessory Compartment (left side) • Oil filter Accessory Compartment (right side)
• Located in tank (right side)
• Filters oil prior to being used
• Has bypass option incase filter is clogged
Dip Stick
Oil Tank
Oil Filter
Accessory Gearbox
Section
-18.5 Qts
Starter / Generator
Hyd Pump Oil System
Oil Pump
-Check 15-20 min / Service within 30 min
-RGB 30k to 2k RPM
Oil Filter Indicating System
PMU
-2900 ft-lbs Torque / 2750 lbs Thrust Fuel Pump
-Pitch
--Feather – 86 deg
FMU
• Oil pressure & temperature sensed by transducers downstream of main pump
--Course – Varies SCU EICAS
--Low – 15 deg
EDM
OIL PX
• Engine Data Manager (EDM)
Oil Press • Receives pressure & temperature data
Transducer
Oil Temp
EDM OIL PX
• Temperature data sent to EICAS gauge
Transducer • Pressure data sent to Signal Conditioning Unit (SCU) computer
Oil Tank
Flight
10 – 105° C Green Arc Normal
10 min Transient
Ground Grnd Ops < 20% Torque
Start
106 – 110° C Amber Arc Caution
-18.5 Qts
Starter / Generator
Hyd Pump Oil System
Oil Pump
-Check 15-20 min / Service within 30 min
-RGB 30k to 2k RPM
Oil Filter Indicating System
PMU
-2900 ft-lbs Torque / 2750 lbs Thrust
-Pitch
Fuel Pump
FMU
• Oil Pressure Gauge
--Feather – 86 deg
--Course – Varies SCU EICAS
• Gauge marked for operations with PCL > idle
--Low – 15 deg
EDM
OIL PX
0 – 40 PSI Red Arc Exceedance
Oil Press
Transducer EDM OIL PX 40 PSI Red Radial Minimum
Oil Temp
Transducer
40 – 90 PSI Amber Arc Caution
Oil Tank
Filter
90 – 120 PSI Green Arc Normal
Pump
Fwd / Aft
120 – 200 PSI White Arc Scale
Start
OIL PX OIL PX
10 sec
Accessory Gearbox
Section
-18.5 Qts
Starter / Generator
Hyd Pump Oil System
Oil Pump
-Check 15-20 min / Service within 30 min
-RGB 30k to 2k RPM
Oil Filter Indicating System
PMU
-2900 ft-lbs Torque / 2750 lbs Thrust Fuel Pump
-Pitch FMU
--Feather – 86 deg
--Course – Varies SCU EICAS
--Low – 15 deg
EDM
OIL PX
Oil Press
Transducer EDM OIL PX Oil Pressure Warning/Caution Oil Pressure Warning/Caution
Oil Temp Indications (> Idle) Indications (@ Idle)
Transducer
Oil Tank
Filter
Pump
Fwd / Aft
Oil Temp
-40 10 105 106 110
Start
OIL PX OIL PX
Click on video to play
OIL PX OIL PX 5 sec or >
**Transient 40-130 psi for Aero & Spins
Oil Press (> Idle)
15 40 90 120 200
0
Start
OIL PX OIL PX
10 sec
Accessory Gearbox
Section
-18.5 Qts
Starter / Generator
Hyd Pump Oil System
Oil Pump
-Check 15-20 min / Service within 30 min
-RGB 30k to 2k RPM
Oil Filter Pressurized Delivery
PMU
-2900 ft-lbs Torque / 2750 lbs Thrust Fuel Pump
-Pitch FMU
--Feather – 86 deg
SCU EICAS
--Course – Varies
--Low – 15 deg • Oil system delivers pressurized oil to:
EDM • Accessory gear box
OIL PX
Oil Press • Gas generation section bearings
Transducer EDM OIL PX • Power turbine section bearings
PMU Oil Temp
Power Gas
Transducer
Accessory
• Reduction gear box gearing
PIU
Turbine
Section
Generation
Section Oil Tank
Gear Box
• PIU (to be sent to prop)
Reduction Filter AGB
•
Gear Box Bearings
TurbineB Compressor
Pump
Oil System Limits
earings Bearings
Dump
Sol
RGB
Bearings Fwd / Aft • Oil system viable for normal and aerobatic flight
• Limited to 60 seconds negative G operations (with limitations)
• Negative G maneuvers within 60 seconds followed by 60 seconds upright before conducting
additional negative G maneuvers
• Do Not exceed -2.5 G for negative operation longer than 30 seconds
• Limited to 5 seconds intentional zero-G
• Holding a zero-G load for over 5 seconds may cause engine damage and failure regardless of oil
pressure indications
Oil Temp
-40 10 105 106 110
Start
OIL PX OIL PX
10 sec
Accessory Gearbox
Section
-18.5 Qts
Starter / Generator
Hyd Pump Oil System
Oil Pump
-Check 15-20 min / Service within 30 min
-RGB 30k to 2k RPM
Oil Filter Scavenge System
PMU
-2900 ft-lbs Torque / 2750 lbs Thrust Fuel Pump
-Pitch
--Feather – 86 deg
FMU
SCU EICAS
• Oil scavenged in system via internal scavenge pump (in oil tank) and external scavenge pump
--Course – Varies
--Low – 15 deg (outside of oil tank)
EDM
OIL PX
Oil Press
Transducer EDM OIL PX
• Both pumps are dual-element gear-type pumps
PMU Oil Temp
Transducer
Gas
•
Power Accessory
Turbine
Section
Generation
Section
Gear Box Internal Oil Scavenge Pump
•
PIU Oil Tank
Inside oil tank
Reduction Filter AGB
Gear Box Bearings • Scavenges oil from accessory gearbox bearings and front compressor bearing (housed inside oil tank)
TurbineB Compressor
RGB earings Bearings Pump • Sends oil through oil cooler prior to returning to tank
Dump Fwd / Aft
Bearings
Sol
Oil Temp
-40 10 105 106 110
Chip Detector
Flight 10 min Transient
Ground Grnd Ops < 20% Torque
Start
OIL PX OIL PX
Start External Scavenge Pump
10 sec
Conclusion
• Identified the main sections of the engine and components located within
• Discussed the purpose and operation of the Power Management Unit (PMU),
Propeller Interface Unit (PIU), and Engine Data Manager (EDM)
• Identified the components and discussed the operation of the propeller system
• Identified the components and discussed the operation of the fire warning
system
• Identified the components and discussed the operation of the engine oil system