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Service Manual: K21 K25 K21, K25 Gasoline Engine

The document is a service manual that provides maintenance and repair information for K21 and K25 gasoline engines used in Cat lift trucks. It covers the engine systems in grouped sections for convenient reference and instructs readers to read the manual carefully before working on the engines.

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Юра Петренко
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343 views3 pages

Service Manual: K21 K25 K21, K25 Gasoline Engine

The document is a service manual that provides maintenance and repair information for K21 and K25 gasoline engines used in Cat lift trucks. It covers the engine systems in grouped sections for convenient reference and instructs readers to read the manual carefully before working on the engines.

Uploaded by

Юра Петренко
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Manual

K21, K25 Gasoline Engine


K21
K25

For use with GP15N-GP35N, P3000-P7000


Chassis Service Manual. 99789-67100
FOREWORD

This service manual covers K21 and K25 Gasoline Engine of Cat® Lift Trucks and gives detailed
maintenance and repair information. The instructions are grouped by systems to be a convenient
reference.

Long productive life of your lift trucks depends to a great extent on correct servicing – the
servicing consistent with what you will learn from this service manual. Read the respective
sections of this manual carefully and become familiar with all the truck components before
attempting any work.

All descriptions, illustrations, specifications, and serial numbers in this manual are effective as of
the printed date of this manual. Cat Lift Truck reserves the right to change specifications or
designs without notice and without incurring obligations.

Pub. No. 99789-67100


GROUP INDEX
GROUP INDEX Items

GI GENERAL INFORMATION HOW TO USE THIS MANUAL, PRECAUTIONS FOR SAFETY AND
QUALITY, PRECAUTIONS, TIGHTENING TORQUE,
SPECIAL SERVICE TOOLS, ENGINE OUTSIDE DRAWINGS, MAIN GI
SPECIFICATIONS, STANDARD AND REPAIR LIMIT, STAMPED LOCA-
TION OF ENGINE NO., TROUBLE DIAGNOSIS

MA MAINTENANCE ENGINE MAINTENANCE


MA

ET ENGINE TUNE-UP SPECIFICATIONS, TIGHTENING TORQUE, TROUBLE DIAGNO-


SIS, ENGINE INSPECTION AND ADJUSTMENT ET

EM ENGINE MECHANICAL PRECAUTIONS, ENGINE OUTSIDE DRAWINGS, MAIN SPECI-


FICATIONS, ADJUSTMENT VALUE, TIGHTENING TORQUE,
TROUBLE DIAGNOSIS, SPECIAL SERVICE TOOLS, REMOVAL EM
AND INSTALLATION OF ENGINE, ENGINE SERVICE

EC ENGINE CONTROL PRECAUTIONS, PREPARATION, DESCRIPTION, TROUBLE


DIAGNOSIS, BASIC INSPECTION, COMPONENT PARTS
INSPECTION, PCV GAS RECIRCULATION DEVICE, ECM COM- EC
PONENTS

LC ENGINE LUBRICATION LUBRICATION SYSTEM, ENGINE COOLANT SYSTEM


LC
& COOLING SYSTEM

EF ENGINE FUEL EMISSION CONTROL SYSTEM, ENGINE OUTSIDE DRAW-


INGS, SYSTEM DIAGRAM, UNIT LAYOUT, SERVICE DATA AND
SPECIFICATIONS (SDS), LPG FUEL SYSTEM TROUBLE DIAG-
NOSIS, DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM,
DISASSEMBLY AND ASSEMBLY OF VAPORIZER
EF

EE ENGINE ELECTRICAL ADJUSTMENT VALUE, TROUBLE DIAGNOSIS, STARTER


EE
MOTOR, ALTERNATOR

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