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Roller Table: Three-Phase Electric Motor Technical Catalogue - European Market

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0% found this document useful (0 votes)
115 views12 pages

Roller Table: Three-Phase Electric Motor Technical Catalogue - European Market

Uploaded by

Wildan Priatna
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Roller Table

Three-Phase Electric Motor


Technical Catalogue - European Market

Motors | Automation | Energy | Transmission & Distribution | Coatings


www.weg.net

Roller Table Motors


Roller Table motors are intended to drive steel mill industry operations. Specially designed to overcome the hard electrical
and mechanical requirements that motors are subjected to. They present robust and versatile construction allied to high
operating torques, also suitable for frequency inverter operation delivering high performance to ensure reliable operation
for harsh environment and tough production process.

The steel industry is known for having one of the most aggressive industrial environments for electric motors operation.
Contaminants such as liquids, solids, and vapors are found in this environment, which makes the operation of the
equipment difficult. In addition, high torque, heavy-duty speeds, and special dimensions are some application requirements
for electric motors.

One of the most common equipment in this sector, requiring high-efficiency products, is the “Roller Table”.
In order to offer a product that fully suits the specific requirements of the steel industry, WEG offers its Roller Table motors,
a complete dedicated motor line for roller table application, ranging from 132 to 400 IEC frame sizes.

The Roller Table range has a rugged construction and is synonymous with reliability and long mean time between failures
(MTBF). Roller table drive systems are composed of several motors, where their correct speed, torque, and sync are
crucial for the rolling process quality.

Therefore, the use of one or a group of frequency inverters is very usual for this applications. For this reason, WEG Roller
Table motors winding are suitable for frequency inverter operation, being supplied with WEG’s WISE® Insulation System,
ensuring a longer lifespan for the bearings, even in high moisture conditions.
There are construction versions for the direct coupling to the rollers or through gearboxes, with dedicated flange and
shaft end dimensions.

During the steel lamination process, the motors driving the rollers are subjected to sudden torque variation, sometimes
from zero to overload. In order to meet these application conditions, WEG Roller Table motors’ electrical design foresees
the worst application conditions, ensuring high starting and breakdown torques.
WEG Roller Table motors are still designed to reduce the energy consumption, meeting the IE3 Premium Efficiency rated,
to allow for even greater reductions in the total cost of ownership.

2 Roller Table Motor


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Product Overview
Standard Features Optional Available
g Efficiency level: IE3 Premium g Frequency: 60 Hz
g Number of Poles: 4 up to 12 g Voltage: other rated voltages as optional
g Frequency: 50 Hz g Insulation class H (class F temperature rise
g Voltage: 400 V for VFD application)
g Frames: 132M up to 400 g 
Mounting: B3T (up to 200)
g Colour: RAL 6002 (Green) g Grease system for frames 132 up to 200

g Shaft sealing: W3 Seal® g Degree of protection: IPW66

g Joint sealing: Permatex® + O´Ring g Cable glands

g WISE® Insulation System g Shaft material: AISI 4140

g Insulation class: F (ΔT 105 K) AISI 316


g Space Heaters AISI 1040/1045
g Degree of protection: IPW55

 Mounting: B3 (up to 200) or B3T (from 225 up to 400)


g Upon Request
g Painting plan 212P g Frames 355 and 400 and NEMA versions
g Internal epoxy coating (tropicalized) g Mounting B5, B35, B3L and B3R
g Rubber drain plug g Nodular cast iron
g Terminal block g Brake

g Frame material: Cast Iron FC-200 g Encoder Leine & Linde 861
g Shaft Material: AISI 420

g Triple grounding (1 inside terminal box + 2 on the frame)

g Regreasing system for frames 225 up to 400

g Shielded bearings up to frame 200L

g Cooling system: IC410

g Grease Mobil Polyrex EM

Roller Table Motor 3


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Components Design

Terminal Block
Terminal boxes are fitted with
a polyester-based resin BMC
(Bulk Moulding Compound)
reinforced with fiberglass,
offering easy and safe
connections.

Design Flexibility
WEG Roller Table motors
offer a very flexible
construction design,
meeting the requirements
of new projects and also
existing motor replacement
with total reliability. The
motors are available in
several configurations,
including footless and
flange-mount motors.

Relubrication System
The motors can be fitted
with a positive pressure
relubrication system,
composed of grease nipple
and automatic grease relief
valve, allowing the motor
drive end and non-drive
end relubrication with the
motor in operation.

Non-Ventilated
Construction
Provides lower maintenance
indices due to its reduced
number of components,
improving mechanical
stiffness and resulting in
smaller machine length.

Drain System
The end shields have
holes for drainage of any Radial Fins Construction
water that may condense The frame design allows
inside the frame. These for optimized heat dissipation
holes are supplied with at the same time as it avoids
specially designed drain the accumulation of solid
plugs. These plugs leave and liquid agents, thus
the factory, and so must providing easy cleaning
be kept, in the opened procedures.
position to allow the exit
of condensed water.

4 Roller Table Motor


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Painting Plan Internal Epoxy Coating


The Painting Plan applied to Roller Table motors provides them Also known as Tropicalization, the internal epoxy
with a high chemical and mechanical resistance, being the most coating is applied to the entire motor interior, including
indicated coating for indoor or outdoor aggressive environments. rotor, frame, end shields, terminal box, and coil heads.
It exceeds the C5 (I and M) performance criteria. Indicated on the Its main purpose is to increase the motor resistance
ISO 12944-2 Standard Meeting 10000 hours neutral salt-spray against the direct exposure to acid steam, alkalis,
resistance as per ISO 7253 Standard. solvents, and salty environments, due to the exchange
of air with the ambient.

WISE® (WEG Insulation System Evolution)


The WISE® is a system composed of: class F
insulation wire (155 °C), enhanced insulation materials
in Epoxy varnish/resin. This system allows the motor
to operate driven by VFD, ensuring protection against
the voltage spikes from the PWM waveform that can
have harmful effects on the motor winding, leading to
the premature insulation system failure.

Additional Seal
The Roller Table motors are fitted
with a special sealing system for
the endshields fittings. This system
is composed of extended fitting
surfaces, an O’Ring component,
and Permatex® resin to provide the
maximum protection against the
ingress of any contaminant agent
(solid, liquid or gas) throughout the
enclosure assembly clearances.

Stainless Steel Shaft


It is suitable to withstand the unusual and harsh
application environments, commonly exposed to
chemical agents.

W3 Seal® Sealing System


The exclusive W3 Seal® sealing system is composed
of three components: V’Ring, O’Ring, and Taconite
Labyrinth, that protect the motor against the ingress
of solid and liquid contaminant agents through the
bearings.

Anti fretting system


WEG Roller Table Motors were designed with anti
fretting system in both bearings to avoid common
fretting problems in their application preventing the
bearings to fret against the end shields.

Roller Table Motor 5


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Encoders Available
The use of Variable Frequency Drives is recognized to
be one of the major driving forces for energy efficiency
because it can adjust motor output to best suit load
requirements. Together with encoders, they also
provide precise positioning. As both, variable speed
and precision are required characteristics of the roller
table application; WEG motors can be supplied with
encoders Leine & Linde XH861 hollow shaft 1024PPR
under request. These encoders are suitable for the
harsh conditions present in steel industries. Other
encoder models can be supplied in order to fully adapt
the motors to the customer particular specifications.

Brake Equipped Versions


The current industrial climate demands high
productivity levels and assured safety for the
operations. For this reason, the utilization of
electromagnetic brake systems is increasing today in
electric motor driven applications, avoiding the time
wastage and allowing control of any unexpected
situation. WEG Roller Table motors are available in
brake-equipped versions, specially designed for each
application characteristics. The brake enclosure
ensures the same Degree of Protection of the motor,
which is translated into reliability and a longer lifespan.

6 Roller Table Motor


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Sealed Construction
The motor sealing system is taken very seriously in
WEG Roller Table motors due to the common
environment characteristics that they are designed for.
The cover fittings are equipped with O’Rings that, in
addition to the sealing resin, ensure the protection
against the ingress of any liquid or solid contaminant
agents. Motors with the terminal box mounted on the
non-drive end shield have their sealing system
composed of a cable gland, offering greater
protection.

High Technology Product


One of the main functions of an electric motor frame is
to provide mechanical protection to the winding. It
also provides the interface for installation through feet
or flange. The motor frame plays a crucial role in its
thermal performance because it is responsible for
transferring the heat generated inside the motor out to
the frame surface. Although WEG Roller Table motors
are non-ventilated machines, the design of their fins
anticipates the heat exchange and also prevents the
build up of dust and water on the frame. Balanced
heat dissipation versus mechanical stiffness ratio is
present, ensuring optimized thermal performance and
resistance against the common high vibration levels
and eventual mechanical shocks.

Roller Table Motor 7


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Electrical Data - 50 Hz
Poles

Frame size 4 6 8 10 12

N.m kW N.m kW N.m kW N.m kW N.m kW

19,6 3 25,5 2,6 19,9 1,5 24,9 1,5 21,9 1,1

132M 26,1 4 29,4 3 29,2 2,2 - - - -

32,6 5 36,3 3,7 - - - - - -

44,2 6,8 49,0 5 48,4 3,7 40,2 2,4 43,8 2,2


160L
59,6 9,2 69,6 7,1 65,4 5 62,0 3,7 59,7 3

71,3 11 83,8 8,6 88,4 6,8 82,4 5 78,8 4


180M
87,5 13,5 97,5 10 112 8,6 98,8 6 98,5 5

96,8 15 121 12,5 130 10 122 7,5 117 6


200L
119 18,5 146 15 143 11 138 8,5 133 6,8

142 22 165 17 175 13,5 178 11 179 9,2


225S/M
161 25 184 19 195 15 202 12,5 195 10

193 30 241 25 260 20 259 16 263 13,5


250S/M
238 37 299 31 338 26 324 20 331 17

322 50 386 40 436 34 453 28 425 22


280S/M
417 65 531 55 577 45 599 37 598 31

519 81 676 70 744 58 723 45 772 40


315S/M
641 100 869 90 962 75 964 60 965 50

737 115 960 100 1154 90 1124 70 1158 60


355M/L
846 132 1056 110 1283 100 1365 85 1351 70

1023 160 1344 140 1693 132 1606 100 1737 90

1278 200 1681 175 2052 160 2120 132 2123 110
400
1662 260 2123 220 2565 200 2569 160 2548 132

- - - - - - 2971 185 - -

* Frames 355 and 400 under request

Best torque/frame size ratio

8 Roller Table Motor


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Variable Frequency Drive Application


Considerations Regarding Voltage Spikes and the Insulation System
The stator windings of Roller Table motors are wound with class F insulation and are suitable for either DOL starting or via
a variable speed drive. They incorporate the WEG exclusive insulation system - WISE® (WEG Insulation System Evolution) -
which ensures superior electrical insulation characteristics.

Supportability of Random Wound Motors’ Insulation System

Voltage Spikes ¹) dV/dt ² )


Motor rated voltage Rise time ² ) Time between pulses
At motor terminals (phase-phase) At motor terminals (phase-phase)
Vrated < 460 V ≤ 1600 V ≤ 5200 V/µs
460 V ≤ Vrated < 575 V ≤ 2000 V ≤ 6500 V/µs ≥ 0,1 µs ≥ 6 µs
575 V ≤ Vrated ≤ 1000 V ≤ 2400 V ≤ 7800 V/µs

1) Peak voltage in the case of unipolar pulses. Peak-to-peak voltage in the case of bipolar pulses.
2) dV/dt and Rise time definition according to Nema Std. MG1 - Part 30.

Notes: 1 - If one or more of the above conditions is not respected, a filter (load reactor or dV/dt filter) must be installed in the output of the VSD.
2 - General purpose motors with rated voltage greater than 575 V, which at the time of purchase did not have any indication of operation with VSD,
are able to withstand the electrical limits set in the table above for rated voltage up to 575 V. If such conditions are not fully satisfied, output filters
must be used.
3 - General purpose motors of the dual voltage type, for example 400/690 V or 380/660 V, which at the time of purchase were not specified for VSD
operation, , are permitted to be operated with the VSD at the higher voltage provided that the limits defined in the table above for rated voltage
up to 460 V are fully respected. Otherwise, a load reactor or a dV/dt filter must be installed in the VSD output.

Service Duty and VFD Derating Factors


Roller tables are designed to operate with variable speed demand constant torque even when running at low speeds.
For this reason, WEG Roller Table Motors can be driven by frequency inverter, offering constant torque (or slightly above)
in speeds lower than rated or with constant power in speeds above rated*.

1,4

1,2

1
Applicable Torque

0,8
Class F
0,6 (ΔT 105 K)

Class B
0,4
(ΔT 80 K)

0,2

0
0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
Applicable Frequency

*For the operation of motors in frame sizes 280S/M and above in speeds higher than 1.5 times the rated frequency please contact WEG.
www.weg.net

Mechanical Data
Foot Mounted Motors

Frames 132 to 200


AC

S1
AC

HK
GD
F
ES

HD
HC

G
d1
D
H
HA

H
HA
AA K BA AA K
A B C E A
AB BB AB

LC
Optional Mounting

Frames 225 to 400


AC HH
LM LL
S1

CA
HK

GD
HD

ES F
HC

D
S1
d1
HA

AA K BA BD
A B C E Optional Mounting
AB B1
BB *Upon request
L

Eixo
Carcaça A AA AB AC B BA BB BD C
D E ES F G GD
132M 216 51 248 265 178 60 222 89 38k6 80 63 10 33
8
160L 254 74 308 300 254 60 296 108 42k6 12 37
180M 241 295 -
279 80 350 343 79 121 48k6 110 80 14 42,5 9
180L 279 332
200L 318 81 385 380 305 85 376 133 55m6 16 49 10
225S/M 356 80 436 286/311 139 412 44 149 60m6 18 53
470 11
250S/M 406 506 311/349 149 458 42 168 65m6 140 125 18 58
100
280S/M 457 557 595 368/419 153 519 47 190 75m6 20 67,5 12
315S/M 508 120 630 650 406/457 190 616 70 216 80m6 170 160 22 71 14
355M/L* 610 140 750 740 560/630 270 796 85 254 100m6 90
210 200 28 16
400* 686 218 840 800 710/800/900 280 1070 85 280 110m6 100
* Frames 355 and 400 under request

Rolamento
Carcaça H HA HC HD HH HK K L LC LL LM S1 d1
Dianteiro Traseiro
132M 132 20 265 352 237,5 80 12 434 499 140 133 M12 6308-ZZ 6207-ZZ
160L 160 22 310 426 240 575 669 6309-ZZ 6209-ZZ
M20x1,5
180M 320,5 101 14,5 590 684 198,5 190 M16
180 28 351 461 6311-ZZ 6211-ZZ
180L 359 628 722
200L 200 30 390 519 395 680 779 M32x1,5 6312-ZZ
18,5
225S/M 225 34 455 580 509 119.5 825 230 220 6212-ZZ
M40x1,5 6314-C3
250S/M 250 470 605 521 836 M20
42 24
280S/M 280 555 780 577,5 153 942 269 285 6316-C3
- M50x1,5 6316-C3
315S/M 315 48 615 795 704 152 1070 314 312 6319-C3
28
355M/L 355 703 915 853 176 1320 379 382 6322-C3 6319-C3
50 M63x1,5 M24
400 400 800 1045 1021 328 36 1755 460 544 6324-C3 6322-C3

10 Roller Table Motor


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Flange Mounted Motors

α
∅M

∅ N
∅P
T

Dimensões da flange"FF" (1)


Número de
Carcaça
Flange LA M N P T S α furos
132M FF-265 12 265 230 300 15 4
160L
FF-300 300 250 350 90° 4
180M/L
200L FF-350 350 300 400
18 19 5
225S/M FF-400 400 350 450
250S/M
FF-500 500 450 550
280S/M (2)
45° 8
315S/M (2) FF-600 600 550 660
22 24
355M/L (2) FF-740 740 680 800 6
400 (2) FF-940 35 940 880 1000 28

(1) Flange with frame without foot only for 132 to 250. For 280 to 400 only with frame with foot.
(2) Frames 355 and 400 upon request.

Radial Loads
Maximum Permissible Radial Thrust - 50 Hz - Fr in (kN)
For the standard version, the shaft of Roller Table motors is manufactured
with stainless steel AISI 420, for frames 132M to 280S/M. The shaft material
Fr
will change to AISI 4140 steel in frame sizes 315S/M to 400.
Roller Table motors are supplied with ball bearings as standard for frame
sizes 132 to 400. Roller bearings on drive end are available under request.
The nominal bearing life L10h is 20,000 or 40,000 hours in conformance
with maximum radial loads as described in tables below.
The bearing life calculation follows the standard ISO 281:1990 and the L
characteristics are according to the worldwide recognized bearing supplier.

20,000 Hours 40,000 Hours


Maximum permissible radial thrust - 50 Hz - Fr in (kN) - 20,000 hours Maximum permissible radial thrust - 50 Hz - Fr in (kN) - 40,000 hours
4 poles 6 poles 8 poles 4 poles 6 poles 8 poles
Frame Frame
L L/2 L L/2 L L/2 L L/2 L L/2 L L/2
132 2.3 2.5 2.5 2.8 2.9 3.2 132 1.8 1.9 1.9 2.1 2.2 2.5
160 3.1 3.5 3.7 4.1 3.9 4.5 160 2.3 2.6 2.8 3.2 3.1 3.5
180 3.9 4.3 4.5 5.0 5.0 5.5 180 3.0 3.3 3.5 3.9 3.8 4.2
200 4.6 5.1 5.2 5.7 5.6 6.2 200 3.5 3.8 3.9 4.3 4.2 4.7
225S/M 6.2 6.8 7.1 7.8 7.6 8.5 225S/M 4.7 5.2 5.4 5.9 5.9 6.5
250S/M 5.8 6.3 6.5 7.2 7.1 7.8 250S/M 4.3 4.7 4.9 5.3 5.3 5.8
280S/M 6.4 7.0 6.8 7.4 7.4 8.0 280S/M 4.7 5.1 4.8 5.2 5.1 5.6
315S/M 7.3 7.9 7.8 8.5 8.3 9.0 315S/M 5.2 5.6 5.4 5.9 5.6 6.1
355M/L 9.3 10.2 9.9 10.8 10.3 11.3 355M/L 6.6 7.2 6.9 7.5 7.0 7.6
400 7.8 8.3 9.2 9.8 11.7 12.6 400 4.9 5.2 5.9 6.3 8.2 8.9

Maximum permissible radial thrusts for ball bearings.

Roller Table Motor 11


For WEG’s worldwide
operations visit our website

www.weg.net

+44 1527 513800

[email protected]

Redditch - Worcestershire - United Kingdom

MOTORS

Cod: 50040456 | Rev: 05 | Date (m/a): 09/2020.


The values shown are subject to change without prior notice.
The information contained is reference values.

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