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Dryer User Manual for Technicians

This document provides a user manual for dryers models S-900, S-1200, and S-1500. It discusses safety procedures, general specifications of the dryers including components and dimensions, and installation instructions. The dryers are designed for professional drying of textiles and various safety measures are outlined to prevent fires. Maintenance can only be performed by qualified personnel.

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0% found this document useful (0 votes)
545 views49 pages

Dryer User Manual for Technicians

This document provides a user manual for dryers models S-900, S-1200, and S-1500. It discusses safety procedures, general specifications of the dryers including components and dimensions, and installation instructions. The dryers are designed for professional drying of textiles and various safety measures are outlined to prevent fires. Maintenance can only be performed by qualified personnel.

Uploaded by

arimuda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 49

USER MANUAL

Dryers S-900/S-1200/S-1500

55

1. SAFETY

Read this manual before using or installing the dryer.


Keep this manual in a safe place for use in subsequent configurations.
This manual must be handed over with the machine if it is sold to somebody else.
Only use the machine for professional drying of textile fibres after washing in water. If a smell
of gas is detected:
o Close the main gas supply and ventilate the room.
o Do not turn on any lights or connect any electrical device.
o Do not use the telephone in the room.
Do not leave petrol or other inflammable liquids or gases near to the dryer.

Do not dry products that have been treated or that give off inflammable vapours or elements.
Always bear in mind the instructions described on the labels of the materials to be dried. Do not
leave the dryer operating unattended.
Do not allow fluff, dust or dirt to build up around the machine. Do not spray
the dryer with water.
Stopping the dryer before it finishes the cycle is not recommended due to the risk of
spontaneous combustion.

Removing the load as soon as the cycle has ended is recommended, as this reduces the risk
of spontaneous combustion.

The risk of burning yourself exists when you remove the load before the cycle has ended, if a
high drying temperature has been selected.
If the power supply is interrupted, it is advisable to open the dryer's door to prevent the
spontaneous combustion of the load.

Maintenance and installation can only be carried out by qualified personnel.

Close or disconnect all the power supplies of the machine at the end of each working day and
before removing any protective cover either for cleaning, maintenance or tests.

It is advisable to install flanges with flexible material to prevent air vibration from causing too
much noise in the facility.

A gas machine should not be used in premises where PER (Perchloroethylene) is used as a
solvent, as contact with flames produces toxic and corrosive gases.

The manufacturer reserves the right to make future modifications without prior warning.

56

2. GENERAL SPECIFICATIONS

Our dryers in their different models and complements have been designed to meet the
highest operating, reliability and drying capacity requirements.

The machine is standard equipped with the COOL DOWN (progressive cooling) system to avoid
burning when taking the load out and possible spontaneous combustion. It also prevents
creasing in delicate clothing.

Basic equipment:
Gas, electric, steam or thermal oil system.
Radial-axial air flow system.
Cool-Down system.
Drum turning reversal.
Stainless steel drum.
Analogue model: Temperature regulating thermostat.
Analogue model: Drying time regulation timer.
Digital model: Electronic control system with microprocessor.
Digital model: Light and sound signals at the end of the process.
Digital model: Editable drum rotation speed.
Green-Line Model: Residual humidity control system with intelligent dry (variable
speed or throughout the cycle). Hot air recirculation system with progressive control
via humidity sensor. Comprehensive thermal insulation. Door with double glazing.
Sprinkler system.

Optional equipment:
Residual humidity control system with intelligent dry.
Unit in stainless steel.
Front in stainless steel.
Door with double glazing.
Sprinkler system.
Power supply at other voltages.
57

The technical specifications for each model are specified in the following table:

S-900 S-1200 S-1500

BLUE-LINE GREEN-LINE BLUE-LINE GREEN-LINE BLUE-LINE GREEN-LINE


MODEL

Drum volume L 896 896 1202 1202 1500 1500

Capacity (Rel. 1:18) kg 50 50 66.8 66.8 83 83

Capacity (Rel. 1:20) kg 44.8 44.8 60.1 60.1 75 75

Production kg/h 90 117 120 156 150 195

Drum diameter mm 1225 1225 1225 1225 1225 1225

Drum depth mm 760 760 1020 1020 1252 1252

Drum motor kW 0.75 0.75 1.1 1.1 1.5 1.5

Fan motor kW 1.1 2.2 1.1 2.2 1.1 2.2

Air volume m3/h 3000 4500 3000 4500 3000 4500

Electrical heating kW 54 54 72 72 72 72
60 60 90 90 120 120
Gas heating kW

LPG consumption kg/h 4.7 4.7 7.0 7.0 9.3 9.3

Natural Gas Consumption m3/h 5.1 5.1 7.6 7.6 10.1 10.1

Steam heating (8 bar) kg/h 121 121 170.77 170.77 170.77 170.77

Thermal oil heating (180 ºC) m3/h 7 7 10 10 10 10

Net weight (electrical heating) kg 395 395 529 529 657 657

Noise emissions dB 67 67 67 67 67 67

2.1. Components

Time control (analogue model):

It is activated from the outside and is adjustable from 0 to 60 minutes. This control consists of
two regulation phases which are:
Drying duration.
Cool-Down duration (last 6 min.)

Temperature control (analogue model):

A thermostat, activated from the outside, keeps the temperature constant inside the dryer.
It is adjustable from 0 to 90 ºC to work with the optimum temperature for each type of
fabric.

58

Machine control (digital model):

The machine is controlled using an electronic microprocessor able to control the activation
and deactivation of each system. Communication with the user is carried out using a keypad,
with a display on the front top part of the machine. The microprocessor has 9 programmes in
it that the user can edit.

A digital temperature probe, located in the bottom of the drum is used to keep the temperature
constant inside the dryer. The required temperature is regulated using the aforementioned
electronic control and allows us to change values from 0 to 95 ºC, to work with the optimum
temperature for each type of fabric.
The probe sends a signal to the electronic plate and the latter activates or deactivates the
heating part.
Time control is internally carried out in the microprocessor.

The anti-crease cycle is automatically activated at the end of each cycle (Drying + Cool-Down).
The microprocessor has some signals incorporated that indicate the need for cleaning the filter.

Heating:

The heating system may be electric, gas or thermal fluid (steam or thermal oil). The heating
battery is located in the top of the machine.

Fluff filter:

This is accessed directly by opening the drawer in the middle part of the dryer, just below the door
for loading and unloading the clothes. It is designed to separate fluff and possible solid materials
that come off the dried material, so that they do not enter the propeller of the extraction fan. The
fluff accumulates in the filter.
The drawer has two catches that should be pressed together at the same time in order to release
the drawer. These catches also serve as handles and once the drawer has been released, pull
the catches outwards until reaching the limit. The drawer is fitted with telescopic guides to allow it
to be pulled out far enough so that the filter is totally accessible.

59
The filter is made of stainless steel mesh for a longer life. The filter should be cleaned with a
brush that is not made with metal or hard bristles. Protective gloves should be worn if cleaning the
filter directly by hand.

It is advisable to clean the filter every 4 or 5 hours of operation. See chapter 9, Maintenance.
THE PERFORMANCE OF THE DRYER LARGELY DEPENDS ON GOOD
MAINTENANCE (CLEANING) OF THESE ELEMENTS

60
2.2. Overview and dimensions

GENERAL DIMENSIONS

MODEL S-900 S-1200 S-1500


A 1270 1270 1270
B 1085 1345 1577
C 2380 2380 2380
D 950 950 950
E 802 802 802
61
3. INSTALLATION

Install the machine according to current regulations

3.1. Position.
3.1.1. Transport and storage.

The machine must be transported always on its pallet and original packaging to guarantee its
integrity. Transport the machine to the definitive work place.

Remove the packaging and make sure that it has not been damaged during transport. In no
event install or keep the dryer outdoors.
If the machine has to be stored for a long time, cover it with its original packaging to protect it
from external agents and keep it in the optimum environmental conditions. It is also
recommended to disconnect it from the electricity, steam or gas supply network.

3.1.2. Location.

Install the machine in a big room to obtain efficient work conditions and to guarantee the
sufficient ease of movement of the workers using the machine.

The definitive position of the machine must allow its correct use. The distances indicated on
the following drawing must be observed to allow correct maintenance by authorised staff.
Minimum operating space. 1.50 m at the front, and rest according to diagram.

62

Once placed in its final working place, extract the two wooden skids which is secured to the dryer by
the bottom of the base 4 M10x70 screws are situated 12cm from the ends. See procedure in the
following images. After removing the skates, lower the machine and level using the leveling feet
(see next "Leveling" section). Save skates with original packing for possible future movements. Do
not push the machine or an overcome obstacle without skates, the machine is in danger of
deformation and malfunction.

The drum does not have anchorages for transport.


1. LIFT WITH PALLET TRUCK 2. LOOSEN WITH SPANNER Nº 17 3. REMOVE M10X70 BOLTS

4. REMOVE WOODEN SKATES 5. PLACE LEVELING FEET

63
3.1.3. Levelling.

-Do not anchor the machine, simply put it on


a flat and levelled surface. Position the
4 adjustable feet supplied
and found inside the machine. A
good levelled base is important for correct
operation.

Procedure:

-Adjust the 4 levelling feet to ensure the


stability and horizontality of the
machine, checking it with a spirit level.
After levelling, fasten the nut using a
spanner.

-The maximum adjustment height at the


height of the levelling feet is 25 mm
64

3.2. Air extraction

3.2.1. Fresh air inlet


To obtain an optimum performance and make drying cycles as short as possible, make
sure that fresh air enters from outside the room.
It is advisable that the fresh air inlet be behind the dryer.

The fresh air inlet section must be at least 4 times bigger than the air outlet tube section.

Note: The fresh air inlet section is equal to the section through which the air can flow without
resistance due to the bars or grille installed in the inlet. Take into account that the bars or grille
can often represent a big part of the inlet section.

3.2.2. Outlet pipe


Moist air must be channelled to the outside using the connection of a pipe with a net
diameter corresponding to the outer diameter of the steam outlet tube, located on the bottom
back part of the machine. The extraction air must be taken to the outside of the work place
and must never be connected to other chimneys already in use that extract smoke from other
fuels.

The location of these conduits must be under the limits established in environmental thermal
legislation. A tube made in temperature resistant material must be used (150 ºC). Never leave the
tube very near inflammable materials or materials susceptible to deformation from excessive
temperatures.

The tube must be smooth inside. It is important that there are no elements in the way of the air
path or that might accumulate fluff (bolts, rivets...). Systems for the periodic inspection and
cleaning of the conduits must be foreseen.
It is advisable that the outlet pipe be as long as possible. It is advisable that this does not exceed
8 metres and 2 elbows at 90º and that it has a slope of 2% in the direction to the outside in the
horizontal sections, to prevent condensation from returning to the machine.

65
Note: For facilities with more linear metres of pipeline and/or more elbows consult the
technical service. It may be necessary to increase the diameter of the pipeline or even install
in the facility an auxiliary vacuum.

It is preferable for each machine to have its own separate steam outlet. If this is not possible:

It is COMPULSORY to install a check valve for each of the machines before reaching the
head pipe.

Connections always in Y, never in T.

Increase the section before connection so that the final section is the sum of the two
previous ones.

IMPORTANT: Some fresh air inlets must be foreseen in the room to allow the inlet of the
volume of air that has to be extracted (see section 3.2.1).
A table is included below where the equivalent diameter necessary can be consulted when
connecting several dryers to one common steam outlet and the minimum fresh air inlet area (see
section 3.2.1):

Number of dryers 1 2 3 4 5 6 7 8 9 10
Outlet tube
diameter (mm) 300 450 500 600 710 750 800 900 900 1000
Minimum air inlet area
to the premises (m²) 0.30 0.60 0.80 1.15 1.60 1.80 2.00 2.50 2.50 3.15
66
3.3. Electrical connection

Make sure that the characteristics of the available power supply correspond to those of your
dryer, indicated on its identification plate, and that the cable section and other line accessories
can supply the necessary power.

The machine leaves the factor with the complete electrical installation, and therefore you will
only have to remove the cover on the back of the dryer and connect each of the terminals to the
three phases L1, L2, L3 and neutral N to the terminals of the general switch.

It is COMPULSORY to insert a circuit breaker and differential switch between the wiring and the
mains, and the sensitivity of the differential switch must be 300 mA. Higher sensitivity, for
example 30 mA, common in domestic installations may cause operating anomalies in the
machine.

Connect the three phases, neutral in the general switch and the protection cable to earth on the
electrical components panel according to the following table (section in mm2).

Correct earthing is essential to guarantee the safety of users and correct


operation.

S-900 S-1200 S-1500

BLUE-LINE GREEN-LINE BLUE-LINE GREEN-LINE BLUE-LINE GREEN-LINE


230-400V 230-400V 230-400V 230-400V 230-400V 230-400V
III+N+G III+N+G III+N+G III+N+G III+N+G III+N+G
Voltage and Standard Wiring V

Frequency Hz 50 / 60 (1) 50 / 60 (2) 50 / 60 (1) 50 / 60 (2) 50 / 60 (1) 50 / 60 (2)

Cable Section 230 I + T / Fuse No. x mm2 / A - - - - - -

Cable Section 230 III + T / Fuse No. x mm2 / A - - - - - -

Cable Section 400 III + N + T / Fuse No. x mm2 / A 5 x 35 / 100 5 x 35 / 100 5 x 50 / 125 5 x 50 / 125 5 x 50 / 125 5 x 50 / 125

Cable Section 230 I + T / Fuse No. x mm2 / A - - - - - -

Cable Section 230 III + T / Fuse No. x mm2 / A 4 x 1.5 / 20 4 x 1.5 / 20 4 x 1.5 / 32 4 x 1.5 / 32 4 x 1.5 / 32 4 x 1.5 / 32

Cable Section 400 III + N + T / Fuse No. x mm2 / A 5 x 1.5 / 20 5 x 1.5 / 20 5 x 1.5 / 32 5 x 1.5 / 32 5 x 1.5 / 32 5 x 1.5 / 32
(1)
A supplement is necessary for 60 Hz

(2)
A supplement is necessary for 60 Hz with gas
heating

VERY IMPORTANT

Check in the start up that the extractor turns in the correct direction.
To do so, open the filter door and check it turns in the clockwise direction.

If it is not correct, reverse the two phases in the machine's power connection.

67

WARNING!

For models with Electrical Heating the change from 400V to 230V CANNOT be made without
changing the contactor, the general switch and the cable section.

Consult the Technical Assistance Service to do this.


Resistor group (Only electrical heating to go from 230V to 400V).
The electric battery of the S-900 has 3 resistor modules and the electric batteries of the S-1200 and S1500
have 4 resistor modules. The figures represent a schematic picture of the connections, not a real
Terminal

400V 3+

UV W

box of the
fan
motor..

General switch, electrical connection.

MACHINE
NRST NRST

MAIN

68

3.4. Connection to gas (only gas models)

69
The dryers have an inlet at 3/4". All the gas models are designed to work with propane gas (LPG)
or natural gas (see the appliance's specifications plate).

Note: The dryer is configured to operate with a burner pressure and gas in accordance with the
one that is indicated on the specifications plate. Check that the type of gas and pressure value in
the burner correspond to the specifications plate. If not, consult the supplier.

Do not connect a tube with an inner diameter less than that required for the machine.

Install a pressure regulator (only for LPG), a manual valve and a gas filter in front of the machine.
Make sure that the dirt does not enter the valve during connection.

Carry out a drip test with soapy water or a special product designed for this to check the water
tightness of the assembly.

For LPG propane gas (G31) regulator with 37 mbar of supply pressure and 10 kg/h of
minimum flow.

For natural gas (G20) without regulator, directly connect to the line (20 mbar) and install a manual
valve.

The dryer can be delivered from origin with 5.1 mm injectors regulated at a burner pressure of 8
mbar to operate with natural gas or delivered with 2.8 mm injectors regulated at a pressure of 26
mbar to operate with propane gas.

The dryer has spare injectors and a new specifications plate if installing the appliance to operate
with a different group of gas were to be necessary, allowing installing the machine in many
countries with the main fuels.

In the following table you can consult for each type of gas and in different countries the diameter
of the injector and burner pressure adequate for operating correctly.

S-900 Power 60 kW / S-1200 Power 90 kW / S-1500 Power 120 kW


Supply Burner
Gas Group Country injectors pressure pressure
Ø mm mbar mbar
G20 2E (and 2H) most of the EU 5.1 20 8
G20 2H HU 5.1 20 8
G20 2E+ FR, BE 4,2 20 17.7
G25 2E+ FR, BE 4,2 25 22
G25 2L NL 4.8 25 12
G25 2LL DE 5.1 20 12
G25.1 2S HU 5.1 25 13.2
GZ.35 2Ls PL 5.5 20 14
G30 3B/P 30mbar most of the EU 2.8 30 26
G30 3B/P AT, DE, LU, NL 2.8 50 26
G30 3B/P 36mbar PL 2.8 37 26
G30/G31 3+_28-30/37 BE, CZ, ES, IT, GB, IE, PT, FR 2.8 28-30/37 26.2/35
G31 3P LU 2.8 37 35

71
3.5. Injector replacement.

If the appliance is installed in a country where changing the diameter of the injectors were
necessary or installing the appliance to operate with another type of approved gas were
necessary, call the technical service to make the change.

Please follow the indications listed below to change the power supply from one gas group to
another.

NECESSARY TOOLS
Wrench no. 13
Pressure gauge
Flat screwdriver
Spare injector (you will find it in the
HANGING BAG near the valve).

PROCEDURE:

All dryers have a gas inlet at 3/4”. Never connect a tube with a smaller diameter.

VALVE FOR S-900 S-1200 VALVE FOR S-1500

A
HANGING BAG

70

1- Find the injectors on the side of the combustion box. Unscrew the injector until it comes
out using the wrench (no. 13).

INJECTORS WRENCH
NO. 13

2- Replace the injectors with the ones you find in the hanging bag.

BAG
INJECTORS
TO REPLACE

73
3- Connect the gas inlet.

INLET
GAS 3/4”

4- Unscrew the screw in the hole (B) of the valve one turn anti-clockwise.

HOLE (B)

5- Connect the pressure gauge. (Scale from 0 to 100 mbar)


PRESSURE
GAUGE TUBE

6- Remove the cover (C) from the electro valve.

COVER

72

7- Regulate the gas inlet screw (C) until the required pressure is reached according to the
table on page 16. Do not over-tighten the Nylon bolt as there is a risk of breaking the
internal spring and causing fuel leaks.

PRESSURE
REGULATOR SCREW

75
8- Put the cover (C) of the electro valve back on.

9- Remove the tube from the pressure gauge.

10- Fasten the screw (B).

-When the machine has been modified to work with a different type of gas to that
specified, put the corresponding new name plate and yellow label on it, which is inside
the plastic bag of the new injectors.

3.6. Steam connection (Only steam models)

The installation of the dryer with steam heating (powered at high or low steam pressure), must
meet current standard regulations.
The dryers normally work at pressures ranging from 600 KPa to 900 KPa. Check the pressure
on the CE plate and connect the correct operating pressure.
The location of the steam input is shown in the figures given in section 3.9.
The steam installation must be made such that the steam reaches the machine in optimum
conditions. Without condensation and free of impurities.
The manual shut-off valve should be installed at the input to the machine for maintenance
purposes. A filter should also be fitted.
Some instructions with regard to the steam installation:
The main pipe must have a negative slope of 1%.
The connection between the main pipe and the bypass should be in the upper
part of the principal line.
The bypass pipe to the machine shall have a negative slope and it must not be
possible for condensation to build up in any of the syphons.

74

The following components must be installed at the condensation output. To help in the
installation the codes are given for two leading makes in the market;

Nº Description Spirax-Sarco code TLV code

77
1 Ball valve (Maintenance) M10S2-RB BSP-1” BV1 BSP-1”
2 Filter Fig. 12 BSP-1” Included in the steam trap

3 Float-type steam trap FT14/14 (Select position) J3X-14 BSP-1”


BSP-1”
4 Retention valve LCV1 BSP-1” CK3TE BSP-1”
5 Ball valve (Maintenance) M10S2-RB BSP-1” BV1 BSP-1”

3.7. Connection of thermal oil (only for thermal oil models)

The installation of the dryer with thermal oil heating must comply with current standard
regulations.

The customer must connect the thermal oil to the machine to the foreseen connection through a
valve (we recommend a 3-way valve to favour oil circulation in the facility, with a bypass to the
machine when thermal oil supply is not necessary).

The machine supplies a signal of 230V active when an inlet of oil is required.
The measurements of the power supply and evacuation valve must correspond to the adequate,
flow and pressure and temperature according to the machine's specifications. The diameter must
not be smaller than the inlet and outlet flanges of the dryer.

Tumble dryers batteries normally work with thermal fluid flows ranging from 7 m3/h for the S-900
and 10 m3/h. for the S-1200 and S-1500, and an inlet temperature of around 180 ºC.

CAUTION: USE APPROPRIATE COMPONENTS FOR THE FLOW AND TEMPERATURE


WORKED WITH

76

3.8. Assembly of gas, steam and electric battery.

79
Note: A plastic bag containing the necessary bolt stock can be found inside the drum.

Process for the assembly of the gas battery:

1. Remove ceiling pieces 3 and 4 to access side covers 1 and 2 and front
panel 5 which can be found dismounted inside. DETAIL C

2. Mount battery 6 as shown in the drawing and secure with bolts.


3. Pass the sheath B of the thermostat through the bushing A and place it
with the pre-assembled clamp on the battery (see Fig. 1).
4. Mount side panels 1 and 2 with the M5x10 bolts.
5. Mount front panel 5 and ceiling pieces 3 and 4 with the M5x40 bolts.
6. Replace rear cover 7 using the self-tapping screws.

Process for the assembly of the steam battery:

1. Remove ceiling pieces 3 and 4 to access side covers 1 and 2 and front
panel 5 which can be found dismounted inside.
2. Mount battery 6 as shown in the drawing and secure with bolts. DETAIL A

3. Pass the sheath B of the thermostat through the bushing A and place it
with the pre-assembled clamp on the battery (see Fig. 1).
4. Place part 8 (air flow deviator) as shown in the drawing and secure to the
base and then side with rivets.
5. Mount side panels 1 and 2 with the M5x10 bolts.
6. Mount front panel 5 and ceiling pieces 3 and 4 with the M5x40 bolts.
7. Replace rear cover 7 using the self-tapping screws.

DETAIL B
Process for the assembly of the electric battery:

1. Remove filter cover to access electric battery 6 found inside.


2. Mount battery 6 as shown in the drawing and secure with bolts.
3. Pass the sheath B of the thermostat through the bushing A and place it
with the pre-assembled clamp on the battery (see Fig. 1).

BUSHING

SAFETY THERMOSTAT SHEATH

4. Mount side panels 1 and 2 with the M5x10 bolts.


5. Mount front panel 5 using M5x40 bolts.
6. Replace rear cover 7 using the self-tapping screws.

Fig. 1

THERMOSTAT

3.9. Rear view dryer and


installation data:
S-900 / S-1200 / S-1500

Tip Description Height X Height Y Electrical

A Steam outlet 214 240 Ø300mm

B Power supply 1132 813 Ø20mm

C Gas inlet 244 2088 BSP ¾”

D Steam inlet 1200/1500 80 2314 BSP 1”

D Thermal oil inlet 1200/1500 80 2314 BSP 1 1/2”

E Condensation outlet 1200/1500 80 1981 BSP 1”


E 80 1981 BSP 1 ½”

81
Thermal oil outlet 1200/1500

F Anti fire valve 195 1865 BSP ¾’


G Total dimension 1270 2380 -
H Steam inlet 900 211 2314 BSP 1”
I Condensation outlet 900 211 1981 BSP 1”
78

4. OPERATION

4.1. Operation principle and description:


The machine dries the fibres passing hot air through the textile fibres. This air drags the humidity
and sends it to the outside.
Steps for correct drying:
Choose the same type of fibre. Do not mix different types of fibres in a drying
cycle.
Load the dryer.
Open the power supplies to the machine.
In the case of an analogue machine:
o Choose the drying duration using the timer. o
Choose the right temperature using the thermostat.
Or in the microprocessor version:
o Choose the drying programme using the microprocessor where all the
parameters for an optimum drying appear. (digital version)
Push the START cycle button.
Remove the load at the end of the cycle.

!!! WARNING. REMOVING THE LOAD WITHOUT CARRYING OUT THE COOL-DOWN
(PROGRESSIVE COOLING) MAY CAUSE BURNS AND DAMAGE THE APPLIANCE!!!
4.2. Analogue control:
2

1.- Timer
2.- Timer pilot
3.- Thermostat
4
4.- Thermostat pilot
5.- Start button
3
1

5
After the first minutes of drying and the 6 minutes of Cool-down, the machine stops and is ready
to start a new cycle.
The green pilot light on the control panel (2) tells us that the machine is operating. The
red pilot light on the control panel (4) tells us that the heating is operating.

4.3. Digital control:

Select Button: selection

Start/Stop Button

Buttons
Increase/Decrease

. Prog Button: Programming

4.4. Key associated functions


When the different buttons are pressed, the functions described modify the machine
conditions.

Button Machine status Display Action


Select Programme selection P01 Switches to temperature selection
Temperature selection 60º Switches to time selection

83
Time selection 25’ Switches to programme selection
Programme selection P01 Switches to temperature selection
While operating.
Temperature selection 60º Switches to time selection
While operating. Time
selection 25’ Switches to programme selection
In case of alarm AL-X Reset alarm

Arrows Programme selection P01 Increase / Decrease Programme No.


Temperature selection 60º Increase / Decrease temperature
Time selection 25’ Increase / Decrease time

Start/Stop Programme selection P01 Start the cycle with the last selected parameters
Time selection 25’ Start the cycle with the last selected parameters
Temperature selection 60º Start the cycle with the last selected parameters
Operating For the selected programme
In case of alarm AL-X Reset alarm

Prog. (x3) Machine stopped Enters programming mode

4.5. Information displayed

The display offers different types of information, including the programme number, the time
remaining and the temperature setting. The information may vary according to the state of
the machine at any moment.

When the machine is operating, the clock symbol flashes.


When the heating is ON, an arrow pointing upwards appears next to the thermometer.

The following table shows all the possible information displays and the conditions in which
they are displayed.

Display Machine status Comments


MP In the ignition (2s) Shows software version
END End / Anti-crease End of cycle / anti-crease cycle (2)
AL-X Alarm Displays one of the alarms, see section 5

84
(2) The End / Anti-crease cycle lasts a maximum of 99 minutes. During this period, an alarm
will sound every three minutes, reminding you that the cycle has finished. After 99 minutes
the machine returns to the status: Pause.
.
81

4.6. How to run a drying cycle using a standard programme

When the machine is in PAUSE mode, press the arrows to select the required programme
number.

When the required programme is displayed, press START/STOP and the required programme
will start.

4.7. How to run a drying cycle using the values defined by the user

When the machine is in PAUSE mode, press SELECT until 60º (Drying temperature) is
displayed flashing, and use the arrows to change the setting.

Press SELECT again until the drying time, 25’ is displayed flashing and use the arrows to change
the time.

Press START/STOP to start the drying cycle.

These values can be also modified while the machine is running.


5. ALARMS AND WARNINGS

The open door and open filter alarms lead to the pausing of the current programme. When the
conditions triggering the alarm disappear, the drying cycle can be restarted as soon as the alarm
is closed. The other alarms stop the programme and a warning alarm is heard. This warning is
stopped by pressing SELECT or by removing the reason for the alarm.

The following table lists the alarms and their possible causes.

Alarm Meaning Possible Solutions


AL-1 Door open * Close the door.
AL-2 Filter cover open * Close the cover.
AL-3 No flame * Check gas supply cock open.
* Check that the pressure is correct. See 3.4.
AL-4 Pressure drop failure or * Check that the outlet conduit is free, check that it is
insufficient air flow not too long.
* Check that the filter is fluff-free.
* Check that the fan's turbine is fluff-free.
AL-5 Motor - fan * Check that the outlet conduit is correctly connected,
overload and does not have a free outlet.
AL-6 Over temperature * Check that the air flow is correct.
* Check gas pressure is correct.
Note: the safety thermostat has to be rearmed.
AL-7 Dirty filter * Clean the filter.
* Clean filter more regularly, do not reach this point.
AL-8 Transmission * Check the condition of the transmission to the drum.
Contact your Technical Assistance Service.
AL-9 Probe Alarm * Problem with the temperature and/or humidity probes.
Contact your Technical Assistance Service.

If any of the previous alarms were to persist, consult your Technical Assistance Service. Always
use the machine's serial number for your queries.

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6. PROGRAMME EDITING

With the dryer switched on and without running any programmes, press the PROG key three
times. The microprocessor will request a password (Code).

PASSWORD

****

To access the user menu you must enter code 1-3-5-7. Use keys INC ( ) and DEC
( ) to change the digits and with the SELECT key you can go from one digit to another. When the
four figures have been entered, press SELECT to go to the User menu.

PASSWORD

1-3-5-7

When SELECT is pressed, the user menu appears in the window as shown below.

TYPE
MENU
COUNT
EDIT
EXIT

Place the cursor over EDIT, and press SELECT to go to the EDIT menu.
TYPE MENU OPTION
COUNT EDIT
EXIT

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The EDIT menu is shown below. All programmes can be edited from this menu,
allowing the user to modify all the parameters shown in the following table as required and
for each programme.

PROGRAM 001
TEMP 060

TIME 010

AG. TIME 060

HUMIDITY 050

COOL TIME 005

PROGRAM: With the cursor in PROGRAM, use keys INC ( ) and DEC ( ) to move from one
programme to another (there are 9 programmes) and use SELECT key to confirm the programme
to be selected and the cursor moves to TEMP.

TEMP: With the cursor on TEMP, use keys INC ( ) and DEC ( ) to modify the temperature of the
previously selected programme. Use the SELECT key to confirm the change in the temperature
and the cursor moves to the next option, TIME.

TIME: With the cursor on TIME, use keys INC ( ) and DEC ( ) to modify the time of the
previously selected programme. Use the SELECT key to confirm the change in the time and
the cursor moves to the next option, AG. TIME.

AG. TIME: With the cursor on AG TIME, use keys INC ( ) and DEC ( ) to modify the time the
dryer takes to reverse the direction of the drum rotation. Use the SELECT key to confirm the
change in the time and the cursor moves to the next option, HUMIDITY. Values below 50” should
not be entered.

HUMIDITY: With the cursor on HUMIDITY, use keys INC ( ) and DEC ( ) to modify the
relative humidity of the previously selected programme. Use the SELECT key to confirm the
change in the relative humidity and the cursor moves to the next option, COOL TIME.

NOTE1: Although the humidity parameter is available, the appliance will only operate correctly
when it is fitted with the humidity control option, which is never the case in standard dryers.

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NOTE 2: If the value entered is equal to 0, then the programme in question will operate with time
so that the dryer will end the cycle at the end of the time selected in the programme and will not
use the humidity sensor.

COOL TIME: With the cursor on COOL TIME, use keys INC ( ) and DEC ( ) to modify the
cooling time required on completion of the drying cycle of the previously selected programme.
Press SELECT to confirm the modification to the cooling time.

To exit the count menu, press the PROG key in the user menu, and with the cursor over
EXIT, and press SELECT to exit the technician’s menu and go to the main Programme menu.
A table is then displayed with the default parameters configured for each programme.

RECOMMENDED ROTATION
PROGRAM USE DRYING TIME
Min ºC %RH

1 TOWELS 30 80 25 70
2 COTTON 1 35 75 25 70
3 COTTON 2 40 65 30 70
4 SYNTHETICS 20 60 30 70
5 DELICATES 25 45 30 70
6 INTENSIVE 1 20 75 30 70
7 INTENSIVE 2 30 75 30 70
8 EXTRA 1 15 90 20 30
9 EXTRA 2 20 90 15 30

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7. RESIDUAL HUMIDITY CONTROL (Optional)

Humidity control is a system, which automatically adjusts the length of the drying cycle to
the of fabric and load, thus guaranteeing optimum levels of operation in terms of time and energy
consumption.

The humidity probe monitors the relative humidity value and when it reaches the
setting defined by the user, the microprocessor stops the drying cycle and switches to
Cooldown, to gradually cool the clothes.

The preset microprocessor programmes have relative humidity values set as default,
see table in chapter 6.

To change the relative humidity values indicated in the preset programmes, press
“SELECT” and increase or decrease using the keypad arrows. If you want to change the preset
values in a programme, edit the humidity value in the required programme as indicated in
chapter 6.

The relative humidity levels at which the clothes are considered to be dry range
between 15 – 35% RH depending on various parameters. We recommend that the user
establishes the most appropriate level for their required use.

7.1. Intelligent dry


Humidity control includes the standard intelligent dry system that consists of looking for
the drum rotation speed to make the dryer extract at each moment of the drying cycle the
maximum amount of water achieving in this way the drying time and therefore achieving a
better performance.

When the humidity control option is selected, the Intel Dry option is automatically
activated.

When Intel Dry is active, the time between each rotation reversal (rotation cycle) is fixed
and cannot be changed. This value corresponds to the minimum time needed to carry out the
speed adaptation process which takes 75 seconds.

The speed adaptation process consists of an exploration phase and a positioning phase.

During the exploration phase, the microprocessor will try 7 different speeds that will go
from lower to higher. For each speed the microprocessor will memorise the humidity detected
in the air extracted.

Immediately after, the positioning phase starts where the microprocessor has
memorised the speed where the humidity value has been the highest. The dryer's drum will
rotate at that speed until the next speed adaptation process starts.

The speed adaptation processes will be repeated in the following way during the
drying cycle:

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No speed adaptation process will take place during the first rotation cycle, but it will take place
during the second cycle. During the third and fourth no, during the fifth yes, during the sixth and
seventh no, during the eighth yes, and so on.

7.2. Key associated functions


When the different buttons are pressed, the functions described modify the machine conditions.

Button Machine status Display Action


Select Programme selection P01 Switches to temperature selection
Temperature selection 60º Switches to humidity selection
Humidity selection %20RH Switches to programme selection
While operating.
Temperature selection 60º Switches to humidity selection
While operating.
Humidity selection 20%RH Switches to temperature selection
In case of alarm AL-X Reset alarm

Arrows Programme selection P01 Increase / Decrease Programme No.


Temperature selection 60º Increase / Decrease temperature
Humidity selection %X Increase / Decrease humidity

Start/Stop Programme selection P01 Start the cycle with the last selected parameters
Humidity selection %20RH Start the cycle with the last selected parameters
Temperature selection 60º Start the cycle with the last selected parameters
Operating For the selected programme
In case of alarm AL-X Reset alarm

Prog. (x3) Machine stopped Enters programming mode

7.3. Information displayed

The display offers different types of information, including the programme number, the time
remaining, the percentage humidity and the temperature setting. The information may vary
according to the state of the machine at any moment.

When the machine is operating, the % symbol flashes.


When the heating is ON, an arrow pointing upwards appears next to the thermometer.

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The following table shows all the possible information displays and the conditions in which
they are displayed.

Display Machine status Comments


MP In the ignition (2s) Shows software version
END End / Anti-crease End of cycle / anti-crease cycle (2)
AL-X Alarm Displays one of the alarms, see section 5

(2) The End / Anti-crease cycle lasts a maximum of 99 minutes. During this period, an
alarm will sound every three minutes, reminding you that the cycle has finished. After 99
minutes the machine returns to the status: Pause.

8. ADVANCED USER

The configuration of some of the original dryer parameters can be adjusted in the advanced user
menu. It is also possible to manually adjust the drum rotation speed. The parameters that can be
adjusted in the advanced user menu are as follows:

8.1. Intelligent dry (only if it has humidity control)

The intelligent dry system is fitted as standard in the humidity control. Therefore, if the dryer has
humidity control, the appliance runs its drying cycles using the INTELLIGENT DRY system by
default. If the user wishes to use the dryer with the humidity control but without the intelligent dry

system, it is possible to deactivate it. Use the INC ( ) y DEC ( ) keys to move the cursor from YES
to NO or vice-versa, and the SELECT key to confirm the modification and go to the next option.

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INTELLIGENT DRY

YES / NO

8.2. Recirculating air


(only if there is an air recirculation system) This will also appear as an option on
this menu only if it is a dryer from the GREEN-LINE series. The appliance has been equipped with
an air recirculation system that thanks to the built-in microprocessor and the variable position hatch
it is possible to manage the air flow that is going to recirculate. There are four possible modes for
controlling this air flow. Use the INC ( ) y DEC ( ) keys to move the cursor from AUTO to HIGH or
MEDIUM or LOW, and the SELECT key to confirm the modification and move to the next option.

RECIRCULATING AIR

AUTO

HIGH MEDIUM LOW

The recommended option is AUTO, which is the intelligent option, designed to determine the optimal
air flow at which the air should recirculate at any moment in order to ensure maximum water
extraction in the shortest possible time.

The HIGH option permits the maximum opening of the gate, thus obtaining the maximum possible
flow of recirculated air. The position of the gate does not change during the cycle.

The MEDIUM option limits the opening of the gate to an intermediate level thus obtaining a
moderate flow of recirculated air. The position of the gate does not change during the cycle.

The LOW option limits the opening of the gate to a low level thus obtaining a low flow of
recirculated air. The position of the gate does not change during the cycle.

8.3. PAUSE TIME


The dryer is fitted with drum rotation reversal as standard. It is necessary for the drum to stop
before starting to rotate in the opposite direction. The PAUSE TIME parameter defines the time that
the drum stops for during the drum rotation reversal process. The value is given in seconds. To

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modify the value shown on the screen, use the INC ( ) and DEC ( ) keys to increase or decrease
this parameter and the SELECT key to confirm the change and go to the next option. The default
setting of this parameter is 1 second.

PAUSE TIME

01

8.4. PAUSE TEMP


The PAUSE TIME parameter defined above is only effective when the programmed temperature
is less than a certain value. This value is the PAUSE TEMP value and is given in ºC. Therefore, when
the temperature selected in the corresponding programme is lower than the value defined in PAUSE
TEMP, the drum rotation pauses during the rotation reversal for the time period defined in the PAUSE
TIME parameter. To modify the value shown on the screen, use the INC ( ) and DEC ( ) keys to
increase or decrease this parameter and the SELECT key to confirm the change and go to the next
option. The default setting of this parameter is 40 ºC.

PAUSE TEMP

40

8.5. Drum speed


If the appliance is programmed to run drying cycles without humidity control, HUMIDITY
CONTROL (NO) or to omit the intelligent dry system, INTELLIGENT DRY (NO), this option is
displayed and allows the advanced user to adjust the drum rotation speed. The selected speed is
fixed for the length of the drying cycle and is limited by the variator programming.

DRUM SPEED

55%

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The value of this parameter is given as a % of the maximum value that the drum can turn. If
this value is not modified by the user, each dryer model will have a rotation speed corresponding to
the nominal speed.

A table is attached below indicating the nominal speed for each model and the minimum and
maximum limits of the variation range in %. Any value outside these ranges will be omitted by the
software, and the appliance will only operate within the range limits (either the maximum or minimum
limit).

Nominal Nominal Minimum Minimum Maximum Maximum


speed value(%) speed Limit (%) speed Limit (%)
Model (rpm) (rpm) (rpm)

S-900/S-1200/S-1500 37 55 30 45 43 65

To maximise safety, the frequency variator of each model is limited by programming to the
minimum and maximum speed values given in this table to prevent these limits from being exceeded
from the configuration of this menu.

9. MAINTENANCE

The dryer's worst enemy is the fluff on clothes. The machine in general and its parts must not
have any fluff that might hinder its operation.

The machine must be vacuumed and generally cleaned once a month.

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The machine's performance is largely determined by the cleanliness of its components.

Bearing greasing is permanent for the machine's entire useful life.

9.1. Fluff filter

It is advisable once every 4 or 6 hours of operation to clean the fluff filter to obtain maximum
performance in the machine.

To clean the filter, open the lock of the bottom front door, the filter is removed simply sliding it
along the guides, and can then be cleaned. Although the filter does not have to be removed for its
maintenance, we can use brush or a broom directly without having to manipulate it. It is advisable
to empty the fluff into a tank for this purpose. Correct maintenance of the filter will make it easier
for the air to flow and will improve the performance of the appliance. See section 2.1.

9.2. Heating battery

In the case of electrical heating, clean the accumulated fluff and dust in the battery once every
two months to avoid risks.

In the case of steam or thermal oil heating, clean the accumulated fluff and dust in the filter in the
side part of the battery once every two months to avoid risks. After 3 years, thoroughly clean the
battery using compressed air in the direction opposite to the air. Passing the device through the
blades crosswise may damage the blades.

9.3. Air extractor

Check that the extractor blades and outlet conduit is clean once a year. Blades and blocked
conduits prevent the air from circulating.
.

9.4. Transmission belts


The correct tightening of the belt must be checked once a year.

If the belt is not tight enough, it might become prematurely worn. If it is too tight, it might
damage the motor or drum shaft bearings.

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Contact your technical service to carry out this operation.

10. TROUBLESHOOTING

10.1. Problem-Cause-Solution Table

Problem Cause Solution


Time at 0: Select a correct time
Door open Close the door
Cover open Close the filter cover
Cover / door micro Change the cover or door micro
faulty
The dryer does not Emergency stop button Turn ¼ of a turn to disconnect it
start up

Check general switch ON

No power supply Check the condition of fuses

Check mains voltage is correct

Timer in Cool-Down Increase the selected time

Check thermostat / Control electronic plate


The heating does not receive
ON signal Check safety thermostat (1)
The dryer does not Gas alarm Reset alarm (2)
heat up Insufficient steam Turn the steam boiler on
pressure
Cycle time Increase cycle time
insufficient
Clean the fluff filter
Check that the outlet conduit
is clean and not blocked
The dryer does Clean fan-extractor blades
not dry enough Insufficient air flow
Outlet conduit too long
Check that the room has sufficient fresh air inlets.

(1) To reset the safety thermostat, remove the black plastic button and press the button on
the back of the machine, and cover again. If the problem occurs again, contact our After
Sales service.

(2) To reset the gas alarm, press the black button on the back of the machine. If the problem
occurs again, contact our After Sales service.

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In any other case, please contact our After Sales service.

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11. INDICATIONS FOR REMOVING AND DISPOSAL OF
THE MACHINE

Only European Union.

This machine is marked with the symbol that appears below.

This symbol means that in accordance with current European guidelines, the
machine (or any of its parts) must be taken to a specific collection point for electrical
and electronic equipment, and not to normal domestic waste containers.

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