AHW series

Digital Weighing Scales

Service manual

SMAHW-E1.35
 Contents
SECTION 1 INTRODUCTION………………………………………………………………1
SECTION 2 SPECIFICATIONS……………………………………………………..……2
SECTION 3 INSTALLATION……………………………………………………..……….3
3. 1 General Installation……………………………………………………………………3
3. 2 Install of AHW series…………………………………………………………..………3
SECTION 4 KEY DESCRIPTIONS………………………………………………………4
SECTION 5 DISPLAYS………………………………………………………………….5
SECTION 6 OPERATION…………………………………………………………….…..6
6. 1 Zeroing the display…………………………………………………………………….6
6. 2 Taring……………………………………………………………………………..…….6
6. 3 Weighing a sample……………………………………………………………..…….6
6. 4 Percent weighing………………………………………………………………..…….6
6. 5 Parts counting……………………………………………………………………..…….7
6. 6 Check-weighing………..………………………………………………………..…….7
6. 7 Accumulated total………..………………………………………………………..…….8
6. 8 Manual accumulation………..…………………………………………………..…….8
6. 9 Automatic accumulation……..………………………………………………..…….9
SECTION 7 BATTERY OPERATION………………………………………………..…10
SECTION 8 RS-232 OUTPUT…………………………………………………………..12
SECTION 9 PARAMETERS……………………………………………………………13
SECTION 10 ADULT OPERATE…………………………………………………..……..15
SECTION 11 ERROR CODES…………………………………………………………17
 AHW digital weighing scales user’s guide

SECTION 1 INTRODUCTION
The AHW series of scales provides an accurate, fast and versatile series of general
purpose weighing scales with counting, % weighing and check-weighing functions.

There are 4 models in each series, with capacities up to 30 kg.

They all have stainless steel weighing platforms on an ABS base assembly.

All the keypads are sealed, color coded membrane switches and the displays are
large easy to read liquid crystal type displays (LCD). The LCD’s are supplied with a
backlight.

All units include automatic zero tracking, audible alarm for pre-set weights, automatic
tare, and an accumulation facility that allows the count to be stored and recalled as
an accumulated total.

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 AHW digital weighing scales user’s guide

SECTION 2 SPECIFICATIONS
AHW SERIES
Model # AHW 3 AHW 6 AHW 15 AHW 30
Maximum Capacity 3kg 6kg 15kg 30kg
Readability 0.1g 0.2 0.5 1g
Resolution 1:30.00 1:30.000 1:30.000 1:30.000
Tare Range -3kg -6kg -10kg -30kg
Minimum Capacity 2g 4g 10g 20g
Repeatability (Std Dev) 0.1 0.2 0.5g 1g
Linearity ± 0.2g 0.4 1g 2g
Units of Measure kg, g, Lb., oz.

Common Specifications
Interface RS-232 Output Optional
Stabilisation Time 2 Seconds typical
Operating Temperature 0°C - 40°C / 32°F - 104°F
Power supply (external) 115 / 230 Vac, 50/60Hz, 10 watts
Calibration Automatic External
Display 6 digits LCD digital display
Draft shield N/A
Balance Housing ABS Plastic, Stainless Steel platform
Pan Size 225 x 300mm / 8.9 x 11.8”
Overall Dimensions (wxdxh) 320 x 340 x 125mm / 12.6 x 13.4 x 4.9”
Net Weight 3.8kg/8.4lb
Applications General Purpose Scale
Functions Weighing, parts counting, % weight, Check weighing,
Other Features and Specs Internal rechargeable battery (~70 hours operation)

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 AHW digital weighing scales user’s guide

SECTION 3 INSTALLATION
3.1 GENERAL INSTALLATION
The scales should be sited in a location that will not degrade the accuracy.

Avoid extremes of temperature. Do not place in direct sunlight or near air conditioning
vents.

Avoid unsuitable tables. The tables or floor must be rigid and not vibrate. Do not
place near vibrating machinery.

Avoid unstable power sources. Do not use near large users of electricity such as
welding equipment or large motors.

Avoid high humidity that might cause condensation. Avoid direct contact with water.
Do not spray or immerse the scales in water.

Avoid air movement such as from fans or opening doors. Do not place near open
windows.

Keep the scales clean.

Do not stack material on the scales when they are not in use.
Keep the scale dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits.

This scale is not waterproof designed (IP44), avoid high humidity that might cause
condensation. Avoid direct contact with water. Do not spray or immerse the scales in
water. If scale meet water, reading data will be unstable, or scale will can’t work
correctly, please turn off the power immediately, warm the scale, or call your dealer.

3.2 INSTALLATION of AHW SERIES

The AHW Series comes with a stainless steel platform packed separately. Place the
platform in the locating holes on the top cover. Do not press with excessive force as
this could damage the load cell inside.

Level the scale by adjusting the four feet. The scale should be adjusted such that the
bubble in the spirit level is in the centre of the level and the scale is supported by all
four feet. If the scale rocks readjust the feet.
Attach the AC adapter output to the connector on the bottom of the scale. The power
switch is located on the base near the front of the scale. Power switch is at the right
side of bottom cover, AC adapter jack also near the power switch, see attached
drawing. Power switch

AC adapter jack
Level foot x 4

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 AHW digital weighing scales user’s guide

SECTION 4 KEY DESCRIPTIONS

Zero or
Set the zero point for all subsequent weighing. The display shows zero.
A secondary function , of "Enter" key when setting parameters or other
functions.

Tare or
Tares the scale. Stores the current weight in memory as a tare value, subtracts the
tare value from the weight and shows the results. This is the net weight. Entering a
value using the keypad will store that value as the tare value.
A secondary function , of incrementing the active digit when setting a value for
parameters or other functions.

Lim or
Sets the limits for check weighing. Allows setting of either the low limit or the high
limit or both.
Secondary function , is to move the active digit to the right when setting values
for parameters or other functions.

%
Enters the percent weighing function. Allows the weight, unit weight, and count to
be seen when parts counting.
Secondary function , is to move the active digit to the left when setting values for
parameters or other functions.

Func or
Used to select the function of the scale. If the scale is weighing it will select parts
counting. Of it is not in weighing mode it will return the user to weighing.
Secondary function ( C ) , is to act as a clear key when setting values for parameters
or other functions.

Print or +
To print the results to a PC or printer using the optional RS-232 interface. It also
adds the value to the accumulation memory if the accumulation function is not
automatic.
Secondary function (ESC) , is to return to normal operation when the scale is in a
parameter setting mode.

U key
This key will select either kilograms, pounds, ounce for the weighing unit.

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 AHW digital weighing scales user’s guide

SECTION 5 DISPLAYS
The LCD display will show a value and a unit to the right of the digits.
In addition there are labels for TARE, GROSS weight, ZERO and for Low
battery

Percentage weighing
Battery low

stable Parts counting

checkweighing Weighing unit

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 AHW digital weighing scales user’s guide

SECTION 6 OPERATION
6.1 ZEROING THE DISPLAY
You can press the ZERO/ENTER key at any time to set the zero point from which all
other weighing and counting is measured, within 4% of power up zero. This will
usually only be necessary when the platform is empty. When the zero point is
obtained the display will show the indicator for zero.

The scale has an automatic rezeroing function to account for minor drifting or
accumulation of material on the platform. However you may need to press the
ZERO/ENTER key to rezero the scale if small amounts of weight are shown when
the platform is empty.

6.2 TARING
Zero the scale by pressing the ZERO/ENTER key if necessary. The zero indicator will
be on.

Place a container on the platform, a value for its weight will be displayed.

Press the TARE key to tare the scale. The weight that was displayed is stored as the
tare value and that value is subtracted from the display, leaving zero on the display.
The "NET" indicator will be on. As product is added only the weight of the product will
be shown. The scale could be tared a second time if another type of product was to
be added to the first one. Again only the weight that is added after taring will be
displayed.

When the container is removed a negative value will be shown. If the scale was tared
just before removing the container this value is the gross weight of the container plus
all product that was removed. The zero indicator will also be on because the platform
is back to the same condition it was when the ZERO/ENTER key was last pressed.

6.3 WEIGHING A SAMPLE

To determine the weight of a sample first tare the empty container then place the
sample in the container. The display will show the weight and the units of weight
currently in use.

6.4 PERCENT WEIGHING

The scale will allow a sample weight to be shown as 100%. Then any other weight
placed on the scale will be displayed as a percentage of the original sample. For
example is 350g is placed on the scale and the % key is pressed the display will
show 100.00%.

Removing the 350g weight and putting a 300g weight on the scale the display will
show 85.71% as 300g is 85.71% of 350g.

Note: the scale may jump by large numbers unexpectedly if small weights are used to
set the 100% level. For example if only 23.5g is on a scale with 0.5g increments

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 AHW digital weighing scales user’s guide
and the scale is set to 100%, the display will show 100.00%, however a small change
of weight will cause the display to jump to 102.13% as one scale division (0.5g)
increase to 24.0g will be equivalent to a 2.13% increase.

Removing the 350g weight and putting a 300g weight on the scale the display will
show 85.71% as 300g is 85.71% of 350g.

Pressing the FUNC key will return the scale to weighing.

6.5 PARTS COUNTING

When the scale is showing weight, pressing the FUNC key will start the parts
counting function.

Before beginning, tare the weight of any container that will be used, leaving the
empty container on the scale. Place the number of samples on the scale. The
number should match the options for parts counting, 10, 20, 50, 100 or 200 pieces.

Press the FUNC key to begin. The scale will show "SP 10" asking for a sample
size of 10 parts. Change the sample size by pressing the TARE/ key. the
display will cycle through the options: 10,20, 50, 100, 200 and back to 10.

Press the ZERO/ENTER key when the number matches the number of parts used for
the sample. As more weight is added the display will show the number of parts
(pcs).

Press the % key to display unit weight (g/pcs), Total weight (kg) or the count (pcs).
Press the FUNC key to return to normal weighing.

6.6 CHECK-WEIGHING
Check-weighing is a procedure to cause an alarm to sound when the weight on
the scale meets or exceeds values stored in memory. The memory holds values for
a high limit and a low limit. Either limit can be used or both can be used.

Press the LIMIT key. The display will show the current High Limit with the left most
digit flashing and the HI symbol on to the left of the display..

To change the value shown use the %/ and the LIMIT/ to select the digit to
change. Then use the TARE/ key to increment the flashing digit. When the
desired value is shown press the ZERO/ENTER key to accept the value. If you
want to reset the value to zero press the FUNC/C key to clear the value.

After pressing the ZERO/ENTER key the display will then show the Low Limit, the LO
symbol will be on to the left side of the display.

Enter the low limit in the same way the high limit was entered.

After pressing the ZERO/ENTER key the scale will return to weighing with the
Check-weighing function enabled.

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 AHW digital weighing scales user’s guide
When a weight is placed on the scale the arrows will show if the weight is above or
below the limits and the beeper will sound as your setting (see detail in section 9).

BOTH LIMITS SET

The display will show OK when the weight is between the limits.

LOW LIMIT SET, HIGH LIMIT is set to zero

The display will show OK when the weight is less than the Low Limit.
Above the Low Limit the display will show HIGH.

HIGH LIMIT SET, LOW LIMIT is set to zero

The display will show LOW when the weight is less than the High Limit.
Above the High Limit the display will show OK.

BOTH LIMITS SET. LOW IS SET GREATER THAN HIGH

The beeper will never sound and the display will show LOW if the
weight is less that the LOW limit, and HIGH if the weight is greater than
the Low Limit.

NOTE: The weight must be greater than 20 scale divisions for the checkweighing to
operate.

To disable the Check-Weighing function enter zero into both limits by pressing the
FUNC/C key when the current limits are shown then pressing the ZERO/ENTER key
to store the zero values.

6.7 ACCUMULATED TOTAL

The scale can be set to accumulate automatically when a weight is added to he scale
or manually by pressing the PRINT key. See the PARAMETERS Section for
details of selecting the method. The accumulation function is only available when
weighing. It is disabled during percent weighing or parts counting.

6.8 MANUAL ACCUMULATION

When the scale is set to manual accumulation the weight displayed will be stored in
memory when the PRINT key is pressed and the weight is stable.

The display will show "ACC 1" and then the total in memory for 2 seconds before
returning to normal. If the optional RS-232 interface is installed the weight will be
output to a printer or PC.

Remove the weight, allowing the scale to return to zero and put a second weight on.
Press PRINT, the display will show "ACC 2" and then show the new total. Continue
until all weights have been added.

To view the totals in memory press the PRINT key when the scale is at zero. The
display will show the total number of items "ACC xx" and the total weight before
returning to zero. The totals will also be printed via the RS-232 interface.

To erase the memory press PRINT to view the totals and then press the FUNC/C key
to clear the memory.
Note: M+/Print function only available when stable ( indicator on)
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 AHW digital weighing scales user’s guide
6.9 AUTOMATIC ACCUMULATION
When the scale has been set to Automatic Accumulation the value is stored in
memory automatically.

Add a weight to the scale, the beeper will sound when the scale is stable to signify
the value is accepted. Remove the weight.

The display will show "ACC 1" and the totals in memory when the scale returns to
zero. Adding a second weight will repeat the process.

While the weight is on the scale it is permissible to press the PRINT key to store the
value immediately. In this case the scale will not store the value when the weight is
removed.

The totals can be viewed as above.

In all cases the scale must return to zero or a negative number before another
sample can be added to the memory.

More product can then be added and PRINT pressed again. This can continue for up
to 99 entries, or until the capacity weight display is exceeded.

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 AHW digital weighing scales user’s guide

SECTION 7 BATTERY OPERATION

The scales can be operated from the battery if desired. The battery life is
approximately 70 hours.

When the battery needs charging the arrow above the low battery symbol under the
weight display will turn on. The battery should be charged as soon as the arrow
above the symbol is on. The scale will still operate for about 30 minutes after which it
will automatically switch off to protect the battery. (during low battery term, display will
show “BAT LO” every 5 minutes.)

To charge the battery simply plug into the AC adapter. The scale does not need to be
turned on.

The battery should be charged for 12 hours for full capacity.

Just above the display is an LED to indicate the status of battery charging. When
the scale is plugged into the mains power the internal battery will be charged. If the
LED is green the battery has a full charge. If it is Red the battery is nearly
discharged and yellow indicates the battery is being charged.

As the battery is used it may fail to hold a full charge. If the battery life becomes
unacceptable then contact your distributor.

Note: new batteries are shipped partially charged. Before you can use your scale,
you need to install and charge the battery, as indicated by the following instructions.
Some batteries perform best after several full charge/discharge cycles.
Battery performance depends on many factors, including your backlight setting and
operate.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting
can occur when a metallic object (coin, clip or pen) causes

!
direct connection of the + and - terminals of the battery
(metal strips on the battery) for example when you carry a
spare battery in your pocket. Short-circuiting the terminals
may damage the battery or the connecting object.
Do not dispose of batteries in a fire
Dispose of batteries according to local regulations (e.g.
recycling). Do not dispose as household waste.
Avoid charging under airless conditions

To maximize your battery’s performance:

• Always use Original batteries and AC adapter. The scale warranty does not cover
damage caused from using non original batteries and/or battery chargers.
• The rating of AC adapter output is 9V, but normal output range will be 11V~15V
• New batteries or batteries that have been stored for long periods of time may
require a longer charge time.
• Maintain the battery at or near room temperature when charging.
• Do not expose batteries to temperatures below -10°C (14°F) or above 45°C
(113°F).

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 AHW digital weighing scales user’s guide
• Over extended periods of time, batteries gradually wear down and require longer
charging times.

This is normal. If you charge your battery regularly and notice a decrease in operate
time or an increase in charging time, then it is probably time to purchase a new
battery.

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 AHW digital weighing scales user’s guide

SECTION 8 RS-232 OUTPUT

The AHW Series of scales can be ordered with an optional RS-232 output.

Specifications:
RS-232 output of weighing data
ASCII code
600~9600Baud
8 data bits
No Parity

Connector: 9 pin d-subminiature socket

Pin 2 Output
Pin 3 Input,
Pin 5 Signal Ground

Checkweighing output(9 pin d-subminiature socket)

pin 1 VB
pin 4 vcc (5V)(output)
pin 5 com (gnd) public
pin 6 ok (output)
pin 7 low (output)
pin 8 hi (output)
pin 9 beep (output)

Data Format for normal weighing operations, parts counting or recalling of totals from
memory will all be different. Examples follow:

Normal Output
GS 1.234kg GS for Gross weight, NT for net weight and a unit of
weight
No.. 1 This number increments every time a new value is
stored in memory
Total 1.234kg The total value stored in memory
<lf> Includes 2 line feeds
<lf>

When percent weighing the output is the weight shown in percent only.
GS 100.00% GS for Gross weight, NT for net weight and a unit of weight
<lf> Includes 2 line feeds
<lf>

AHW RS-232 can set to other communication mode, see detail in SECTION9

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 AHW digital weighing scales user’s guide

SECTION 9 PARAMETERS
The scale has 12 parameters that can be set by the user. These allow the user to
set the scale to:
 Display the weight in other increments of weight to minimize the affects of
vibration, wind or other environmental conditions.
 Control the back light on the display. It may be necessary to turn the backlight
off to maximize battery life.
 Set the RS-232 work mode.
 Set whether accumulation when print
 Set auto zero range
 Select another weighing unit than the standard.
 Set beeper on condition (check weighing)
 Set ADC speed

To set parameters press the FUNC and PRINT keys at the same time.

The display will show "Inc xx" The first value shown is the default scale increment
value. To select a different increment value press the TARE/ key to change the
value then press the ZERO/ENTER key.
For example on a 15kg scale the standard increment is 0.5g, the value can be
changed to 1.0g or 2.0g.

The next parameter is control of the backlight. The standard is to have the backlight
operate automatically, turning off when the scale is not used. The backlight can be
set to be "EL On" , "EL Au" (Automatic) or "EL Off". The maximum battery life
is achieved with the backlight turned off.
Press the TARE/ key to change the value then press the ZERO/ENTER key.

RS-232 mode is next. With "Au On" the memory will accumulate the weight
automatically (auto print mode), "Au Off" will enable the manual accumulation
(manual print mode) and with "P Cont" set the RS-232 interface will send the weight
continuously (computer mode). “ASK” is ask mode (bi direction mode), scale will
operated by RS-232 command
T Tare operate
Z Zero operate
R Send current weighing data to PC
Press the TARE/ key to change the value then press the ZERO/ENTER key.
Then display show “b xxx”, this is baud rate, you can use TARE/ key to select
600bps/1200bps/4800bps/9600bps, press ZERO/ENTER to sure.
If you set as “AU on” or “AU off” (print mode), then display shows “TP” or “LP-50”, this
printer type, TP is normal mini serial printer, LP-50 is serial thermal label printer, you
can use TARE/ key to select, use ZERO/ENTER key to sure.
If you set as “LP-50”, then display will show “ENG” or “CHI”, this is print format,
“ENG” is English, “CHI” is Chinese, you can use TARE/ key to select, press
ZERO/ENTER key to sure.

Whether accumulation when print is next, With “ACC ON” when you print it will
accumulation, “ACC OF” will only print without accumulation.
Press the TARE/ key to change the setting then press the ZERO/ENTER key.

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 AHW digital weighing scales user’s guide
Auto zero range tracking is next, you can select 0.5d, 1d, 2d and 4d.
Press the TARE/ key to change the setting then press the ZERO/ENTER key.

The displayed unit of weight is set next. The scales are normally calibrated and
display in kilograms, however they will show the weight in grams, ounces or pounds
and selected by this function.
Press the TARE/ key to change the value then press the ZERO/ENTER key.

When the scales are set to display in other units of weight the accumulation function
is still keeping the weight in kilograms.

Then display shows “beep x”, this used to set the checkweighing type, use Tare key
to select the checkweighing mode, press Zero key to sure.
Beep 1: beeper will on when weight between hi limit and low limit range
Beep 2: beeper will on when weight out of hi limit and low limit rang
Beep 0: beeper will not on whether

Then display show the ADC speed, you can use Tare key to select the ADC speed,
use Zero key to sure.
7.5: 7.5 times per second
15: 15 times per second
30: 30 times per second
60: 60 times per second
Note: 15 times per second or 30 times per second are recommendatory

Then display show the power auto off time , you can use Tare key to select the time.
0: shut off power auto off function.
3: the scale will auto power off after 3 minutes if the weight without any change or no
key is pressed.
5: the scale will auto power off after 5 minutes if the weight without any change or no
key is pressed.
15: the scale will auto power off after 15 minutes if the weight without any change or
no key is pressed.
30: the scale will auto power off after 30 minutes if the weight without any change or
no key is pressed.

Then display show return. Press the ZERO/ENTER key to come back to the normal
weighing mode.

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 AHW digital weighing scales user’s guide

SECTION 10 ADULT OPERATE

10.1 Linear calibrate

To start calibration turn the scale off and then turn it back on. Press the limit and %
keys together during the initial counting from 9 to 0 on the display.

The display will show "unLoAd". Remove all weight from the pan and then press
the ZERO/ENTER key to set the initial zero point.

The display will then show the first calibration weight request. Put this weight on the
platform and then press the ZERO/ENTER key when stable. The scale should be
stable before pressing the ZERO/ENTER key to accept a weight. The stability
indicator will turn on to show the value is stable.

After all calibrate weight completed, press ZERO/ENTER to complete the calibration.
The scale will begin counting back to zero after the last weight has been selected.

Calibration weights
AHW SERIES
Model # AHW 3 AHW 6 AHW 15 AHW 30
Weight 1 zero zero zero zero
Weight 2 1000g 2kg 5kg 10kg
Weight 3 3000g 6kg 15kg 30kg

10.2 Normal calibrate

To start calibration turn the scale off and then turn it back on. Press the Tare and %
keys together during the initial counting from 9 to 0 on the display.

The display will show "unLoAd". Remove all weight from the pan and then press
the ZERO/ENTER key to set the initial zero point.

Then use %, Limit and Tare key to key in calibrate weight, press Zero key to sure,
display shows “load”, put this weight on platter, after stable indicator on, press Zero
key to sure.

After selfchecking again, AHW is ready for you.

10. 3 Check internal counts

To view the A/D count, press the ZERO/ENTER key and the % key at the same time
while the scale is performing the initial check at power-on. Press ZERO/ENTER to
return to normal.

10. 4 Set gravity

Turn the scale on. Press the Func and % keys together during the initial counting
from 9 to 0 on the display.

The display will show the default gravity value "9.7940". Use %, Limit and Tare key
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 AHW digital weighing scales user’s guide
to select the local gravity value, press Zero key to sure, then restart the scale, the
weighing value will be got according to the local gravity.

10. 5 Jumper setting

OFF ON
K4 A/D Chip 1232/1230 A/D Chip 5532/5530

K1 K2 K3 FUNC(set capacity)
OFF OFF OFF 30kg
ON OFF OFF
OFF ON OFF 15kg
ON ON OFF
OFF OFF ON 6kg
ON OFF ON 7.5kg
OFF ON ON 3kg
ON ON ON 1.5kg

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 AHW digital weighing scales user’s guide

SECTION 11 ERROR CODES

During the initial power-on testing or during operation it is possible the scale may
show an error message. The meaning of the error messages is described below.

If an error message is shown repeat the procedure that caused the message, turning
the balance on, calibration or other functions. If the error message still is shown
then contact your dealer for further support.

ERROR CODE DESCRIPTION POSSIBLE CAUSES

Err 4 Initial Zero is greater thanWeight on the pan when turning the
allowed (4% of maximum scale on.
capacity) when power is Excessive weight on the pan when
turned on or when the zeroing the scale.
ZERO/ENTER key Improper calibration of the scale.
is
pressed, Damaged load cell.
Damaged Electronics.
Err 5 Keyboard Error. Improper operation of the scale.
Err 6 A/D count is not correct Platform not installed.
when turning the scale on. Load cell damaged.
Electronics damaged.
Err 7 Can’t set current weight as This message only show when you
100% press % key in zero point.
Err 8 Calibrate weight error Use incorrect weight
Err 9 Unstable, can’t return to This message only show during turn
zero on power, please keep the scale
stable or warm the scale for some
minutes.

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