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Preliminary Welding Procedure Specification

This document provides a preliminary welding procedure specification for welding S355 J2 steel with a thickness of 40mm using the flux cored arc welding process. It involves a double V-groove joint with full penetration welded in the 3G position. The welding will be done in multiple passes using a 1.2mm filler material with parameters like current, voltage, and travel speed specified for each pass. Post-weld heat treatment will not be done.

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Nuwan Ranaweera
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618 views1 page

Preliminary Welding Procedure Specification

This document provides a preliminary welding procedure specification for welding S355 J2 steel with a thickness of 40mm using the flux cored arc welding process. It involves a double V-groove joint with full penetration welded in the 3G position. The welding will be done in multiple passes using a 1.2mm filler material with parameters like current, voltage, and travel speed specified for each pass. Post-weld heat treatment will not be done.

Uploaded by

Nuwan Ranaweera
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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METALLURGICAL CORPORATION OF CHINA LTD.

(Sri Lanka Branch)


Tel: 0112672029 Fax: 0112672029
Add: No.10 Barnes Place, Colombo 07, Sri Lanka
http://www.mccchina.com

Preliminary Welding Procedure Specification (pWPS)


Preliminary Welding Procedure Specification No.: MCC/WF/pWPS/001
WPQR No. : To be qualified Method of preparation & Cleaning: Flame cutting & grinding
Manufacturer: Metallurgical Corporation of China- Parent Material Designation: S355 J2
Sri Lanka Branch Material Thickness (mm):40mm
Mode of metal transfer: Spray Outside Diameter (mm):N/A
Joint type & weld type: Double “V” groove with full Welding Position: 3G
penetration
Welding Process: FCAW

Joint Design Welding Sequences

Welding Details:
Pass/Layer Welding Size of filler Current Voltage Current Travel Heat Input
Process material (A) (V) Polarity speed (kJ/mm)
(mm/min)
Root FCAW 1.2mm 140-180 25-28 DC+ve 80-120 1.4-3.0
Filling FCAW 1.2mm 160-200 26-29 DC+ve 120-200 1.0-2.3
Capping FCAW 1.2mm 160-200 26-29 DC+ve 140-200 1.0-2.0
Back gouge from other side up to the sound metal & then complete the filling & capping runs.
Filling FCAW 1.2mm 160-200 26-29 DC+ve 120-200 1.0-2.3
Capping FCAW 1.2mm 160-200 26-29 DC+ve 140-200 1.0-2.0

Filler material designation, make & Classification: Preheat Temperature: 1500C


CHT711 ATLANTIC/ AWS 5.20 E71T-1C Inter-pass Temperature: 2000C Max.
Any special Backing or Drying: N/A Post-heating: N/A
Designation Gas/Flux: - Shielding: CO2 100% Pre-heat maintenance temperature: N/A
-Backing: N/A Post-weld Heat treatment and/or Ageing: N/A
Gas flow Rate -Shielding: 15-20 l/min PWHT Details (Time, Temperature and Method):N/A
-Backing: N/A Weave/Stringer bead: Both
Tungsten Electrode Type/Size: N/A Maximum allowed weaving: Three time of the electrode
Details of back gouging/Backing: Diameter
Back gouging: Yes Other Information: N/A
Backing: No

……………………………………………………………..
Prepared By
(Name, Signature, Date)

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