PRO-4
SINGLE AXIS
JOYSTICK CONTROLLER
PRO-4 – Single Axis Joystick
PRO-4H – Hall-effect Joystick
PRO-4N – VNSO Contact block
PRO-4B/B – Bang / Bang
Construction:
The ultra-rugged PRO-4 provides precise proportional or
discrete control for electro-hydraulic valves and AC/DC variable
speed drives. Your specific control requirements can be
accommodated by a variety of standard and custom
engineered configurations.
Also available with Hall-effect or VNSO contact blocks.
The versatile design of the PRO-4 accommodates a variety of
handle options including mechanical interlock and lever
actuated deadman as well as proportional and discrete outputs
including 11A micro-switches, potentiometers, Hall-effect,
PWM, CAN Bus, and bang / bang.
Application:
For use on Scissor Lifts, Work Platforms, Bucket Trucks,
Cranes, Agricultural, Mining and Forestry equipment.
Features:
• Versatile design
• Heavy duty construction
• Long life, compression type return spring system
• 20 Million cycle mechanical operating life
• Rugged 10mm diameter handle shaft
• Tooled fixed cams
Options:
• Multiple mounting systems
• Friction held handle
• Large variety of optional handle configurations including;
deadman and mechanical interlock options
• Stepped detents
• Large selection of proportional outputs including
potentiometer, Hall-effect, PWM and CAN Bus
• Hall-effect, output meets or exceeds CE EMC
Requirements
Stratford, CT • 1-800-333-JRMC • www.jrmerritt.com
Pub. # 24.C1 710
PRO-4 ORDERING INFORMATION
Drive Arrangement: Single Axis
Basic Assembly: 3.25” shaft length and boot supplied standard
Handle: 1.25” diameter round ball
Handle Action: Spring Return
Output: Proportional, discrete
Output Devices: Potentiometer, PWM, CAN, 11A micro-switch
PRO-4 Technical Data
Mechanical: Electrical:
• Mechanical Life: 20 million cycles • Contacts: 11A 125, 250 VAC Form C V7 micro-
switch (4 max.) with .187” quick connect tab
• Gear Ratio: 3.5:1
• Potentiometers: 0.5 watt 5K 3-wire or 10K 4-wire,
• Detented Positions: see PRO-4N 5 million Revolutions.
Connections: 6 position terminal block with #6
• Handle Travel: ±36° for potentiometer screw terminal
• Potentiometer Rotation: ±126°
Environmental: Options:
• Operating Temperature: -25 to +70° C • Handle: See handle section for a selection of
handle options
• Storage Temperature: -40 to +70° C
• Handle Action: Friction Brake
• Protection above the panel: IP55
• Mounting: See mounting section for a selection of
mounting options
• Special Pots: Please consult factory with special
potentiometer requirements
• Electronics: PWM Amplifiers, Pot Amplifiers,
Motor Control, CAN Bus.
Connections: Varies with product
Please consult factory for other available options
not listed.
Stratford, CT • 1-800-333-JRMC • www.jrmerritt.com
Pub. # 24.C2 710
PRO-4 STANDARD OVERALL DIMENSIONS
3.4
[86]
1.7
[44]
1.25
[32]
36° 36°
3.6
[91]
0.8 [20]
1.4 [36]
3.1 3.0
[78] [76]
1.1
0.8 [20]
[28]
1.5 0.9
3.4 [86] [39] [22] 3.4 [86]
J.R. MERRITT
CONTROLS, INC. Stratford, CT 1-800-333-5762 www.jrmerritt.com
Pub. # 24.C3 710
PRO-4 MOUNTING DIMENSIONS
MOUNTING STYLE 4: MOUNTING STYLE 5:
5 Holes With 5 Holes With
2.25∅[35] Center Hole 4.50[114.3] X 2.625[66.7] Center Cut
3.000 4x ∅0.220
[76.2] [∅5.6]
4X ∅0.188 4.50 [114.3]
∅2.250
[∅4.8] Panel
[∅57.1] cutout
4.500 5.00
2.283 [114.3] [127]
[58.0]
SQ.
2.63 [66.7]
Panel
cutout
2.84 [72]
3.50 [89]
FG3 MG13 MG1
2.84
[72]
0.24 [6]
RHN BH
MINIMUM MOUNTING DIMENSIONS WITH
POTENTIOMETERS AND 2 MICROSWITCHES
2.36
[60]
J.R. MERRITT (Consult factory for other handle options)
CONTROLS, INC. Stratford, CT 1-800-333-5762 www.jrmerritt.com
Pub. # 24.C14 710
PRO-4 MOUNTING DIMENSIONS
MOUNTING STYLE 1: OPTIONAL MOUNTING HOLES
Standard 3 Holes With
1.38∅[35] Center Hole
For Hole ∅
2X ∅0.212 2.283 [58.0]
0.433 See Handle Style
[∅5.4] ∅1.378 [11.0] 2.244 [57.0]
0.433 0.866
[∅35.0] 0.197
[5.0] [11.0] [22.0]
1.73
[44]
0.433
1.890 0.433
[11.0] [48.0] [11.0] 0.197
6X M5
1.25∅ 1.890 [48.0] 10-32
MI MG27 MG20 [5.0]
Ball 2.598 [66.0]
3.39 [86]
MOUNTING STYLE 2:
Standard 3 Holes With
1.63∅[41] Center Hole
1.57∅[40] Boot
MOUNTING STYLE 3: 2X ∅0.212
∅1.63
Standard 3 Holes With [∅5.4]
1.70∅[43] [41.0]
Center Hole
1.57∅[40] Boot
2X ∅0.212
∅1.70
[∅5.4]
[43.0] 0.433
1.890 0.433
[11.0]
[48.0] [11.0]
STD. RHS RHSMI MG25
0.433 2 pc.
1.890 0.433
[11.0]
[48.0] [11.0]
BH
Remove
Lever Before
Mounting
J.R. MERRITT (Consult factory for other handle options)
CONTROLS, INC. Stratford, CT 1-800-333-5762 www.jrmerritt.com
Pub. # 24.C15 710
PRO-4 OVERALL HANDLE OPTION DIMENSIONS
ROUND BALL 2 PIECE HANDLE MG27V MG27
1.57[40] ∅ & 4.5 [115] SHAFT & 4.5 [115] SHAFT & 4.5 [115] SHAFT
& 4.5 [115] SHAFT
∅1.57
[∅40]
4.7 5.0 5.0
4.8 4.6
[119] [128] [127]
[123] [117]
RHN-01 HANDLE BH HANDLE RHS HANDLE
& 3.7 [95] SHAFT & 3.3 [85] SHAFT 1.57 [40] ∅ BOOT
& 3.4 [87] SHAFT
6.3
[161]
∅2.2 5.9
5.6
[∅56] [151]
or [142]
∅1.8
[ ∅46]
J.R. MERRITT (Consult factory for other handle options)
CONTROLS, INC. Stratford, CT 1-800-333-5762 www.jrmerritt.com
Pub. # 24.C16 710
