Repair Parts Sheet

POWERFUL SOLUTIONS. GLOBAL FORCE. Hydra-Lift ®

Models IPL-100 and IPL-101

L4066 Rev. A 03/13 For Date Codes Beginning with the Letter “C”

To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.

Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product.

WARNING: Be certain that load has been removed from Hydra-Lift ® before beginning any maintenance or repairs.
Appropriate safety procedures are to be followed during disassembly and reassembly to minimize any possibility of injury.
Figure 1A - Main Assembly

1 14

2
9

23 ✽

8
4 35

SEE DETAIL C

19
✽ See on page 8

17

2
Figure 1B - Main Assembly

30

29

31 34

12
10

20

21
18
32
33 6 ✽

✽ See on page8

✽ 22

3
Figure 1C - Main Assembly

✽ See on page 8

15
16 5
SEE DETAIL A

28
27

26

11 ✽

13
25

24

SEE DETAIL E

4
 Repair Parts List (Refer to Figures 1A, 1B and 1C) L4066
Qty.
Item Included in Kit Description
Model IPL-100 Model IPL-101
1 ❖ 1 1 Base and Tube
2 ✜ 1 1 Plunger and Handle Assy
3 ❖ 1 1 Rod Assembly
4 ✼ 1 1 Release Handle
5 ❖ 1 1 Top Cover
6 ❖ 1 1 Rod Nut, M24.0 x 2.0
7 ✭ 1 1 Copper Washer
8 ❖ 1 1 Handle Washer
9 ❖ 1 1 Handle
10 ✭✼✜ 2 2 Ball, 5.55 dia.
11 ✜ 2 2 Nut, Self Locking, M8.0 x 1.25
12 ✭✜ 1 1 Intake Ball Retainer Clip
13 ✜ 2 2 Screw, M8 x 1.25 x 27.0
14 ✭♦ 1 1 Fill Plug
15 ✭ 1 1 Retaining Ring
16 ✭ 1 1 O-Ring
17 ❖ 1 1 Grip
18 ❖ 4 4 Screw, M6.0 x 1.0 x 50.0
❖ 1 - Chain, 98.3 cm long
19
❖ - 1 Chain, 140 cm long
20 ❖ 4 4 Washer, M6.0
21 ❖ 4 4 Nut, M6.0 x 1.0
22 ❖ 1 1 Chain Shackle, M6.0 x 1.0 internal thread
23 ❖ 1 1 Screw, M8.0 x 1.25 x 14.0
24 ✭ 1 1 Pump Seal
25 ✭ 2 2 Backup Ring
26 ✭ 1 1 O-Ring
27 ✭ 1 1 Guide Washer
28 ✭ 1 1 O-Ring
29 ✭✜ 1 1 Plunger Seal
30 ✭✜ 1 1 Backup Ring
31 ✭✼ 1 1 Ball, 7.94 Diameter
32 ✭✼ 1 1 Release Handle Seal
33 ✼ 1 1 Washer
34 ✜ 1 1 Bushing
35 ✜ 1 1 Link
36 ✭ 1 1 Decal, Warning
37 ✭ 1 - Decal IPL-100
38 ✭ - 1 Decal, IPL-101
39 ✭ 1 1 Decal, Enerpac Hydra-Lift ®
✭ Included as part of Seal Kit IPL100-SEAK. See Figure 2 for exploded view.
✼ Included as part of Release Valve Kit IPL100-RELK. See Figure 3 for exploded view.
✜ Included as part of Plunger Assembly Kit IPL100-PLUK. See Figure 4 for exploded view.
♦ Included as part of Oil Filler Plug IPL100-FILK. See Figure 5 for exploded view.
❖ Part not avaliable for purchase.

5
Figure 2 - IPL100-SEAK Seal Kit
• Includes all items marked “✭” in parts list on page 5.
• Used on Models IPL-100 and IPL-101.

15

16
10
26
31
27

32
28 30

14 29
36

12
25

37 10
24

25 38

39

Note: Refer to figures 1A, 1B and 1C for assembled views. See page 5 for parts list.
Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product.

6
Figure 3 - IPL100-RELK Release Valve Kit
• Includes all items marked “✼” in parts list on page 5.
• Used on Models IPL-100 and IPL-101.
10
32

33
31

Figure 4 - IPL100-PLUK Plunger Assembly Kit Figure 5 - IPL100-FILK Oil Fill Plug Kit
• Includes all items marked “✜” in parts list on page 5. • Includes all items marked “♦” in parts list on page 5.
• Used on Models IPL-100 and IPL-101. • Used on Models IPL-100 and IPL-101.

11 14

35

34

13

30

29
12

10

Note: Refer to figures 1A, 1B and 1C for assembled views. See page 5 for parts list.
Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product.

7
 ✽ Service Notes L4066
Fig. Item Torque / notes
1A 23 Torque to 9 Nm [6.6 Ft - Lbs.]
1B 6 Apply Loctite 542 or Equivalent.
1B 6 Torque to 200 Nm [147.5 Ft - Lbs.]
1B 22 Torque to 4 Nm [2.95 Ft - Lbs.]
1C 11 Torque to 40 Nm [29.5 Ft - Lbs.]

8
NOTES:

9
NOTES:

10
NOTES:

11
Enerpac Worldwide Locations e-mail: [email protected] internet: www.enerpac.com
Australia and New Zealand Germany and Austria South Korea South Africa and other English
Actuant Australia Ltd. ENERPAC GmbH Actuant Korea Ltd. speaking African countries
Block V Unit 3 P.O. Box 300113 3Ba 717, Shihwa Industrial Complex Enerpac Africa Pty Ltd.
Regents Park Estate D-40401 Düsseldorf Jungwang-Dong, Shihung-Shi, No. 5 Bauhinia Avenue
391 Park Road Willstätterstrasse 13 Kyunggi-Do Cambridge Office Park
Regents Park NSW 2143 D-40549 Düsseldorf, Germany Republic of Korea 429-450 Block E
(P.O. Box 261) Australia T +49 211 471 490 T +82 31 434 4506 Highveld Techno Park
T +61 (0)2 9743 8988 F +49 211 471 49 28 F +82 31 434 4507 Centurion 0157
F +61 (0)2 9743 8648 [email protected] [email protected] South Africa
[email protected] T: +27 12 940 0656
India Spain and Portugal
Brazil ENERPAC Hydraulics Pvt. Ltd. ENERPAC SPAIN, S.L. United Kingdom and Ireland
Power Packer do Brasil Ltda. No. 1A, Peenya Industrial Area Avda. Los Frailes, 40 – Nave C & D ENERPAC Ltd.,
Rua Luiz Lawrie Reid, 548 IInd Phase, Bangalore, 560 058, India Pol. Ind. Los Frailes Bentley Road South
09930-760 - Diadema (SP) T +91 80 40 792 777 28814 Daganzo de Arriba Darlaston, West Midlands
T +55 11 5687 2211 F +91 80 40 792 792 (Madrid) Spain WS10 8LQ
F +55 11 5686 5583 [email protected] T +34 91 884 86 06 England
Toll Free: 0800 891 5770 F +34 91 884 86 11 T +44 (0)121 50 50 787
[email protected] Italy [email protected] F +44 (0)121 50 50 799
ENERPAC S.p.A. [email protected]
Canada Via Canova 4 Sweden, Denmark, Norway, Finland
Actuant Canada Corporation 20094 Corsico (Milano) and Iceland USA, Latin America and Caribbean
6615 Ordan Drive, Unit 14-15 T +39 02 4861 111 Enerpac Scandinavia AB ENERPAC
Mississauga, Ontario L5T 1X2 F +39 02 4860 1288 Fabriksgatan 7 P.O. Box 3241
T +1 905 564 5749 [email protected] 412 50 Gothenburg Milwaukee WI 53201 USA
F +1 905 564 0305 Sweden T +1 262 293 1600
Toll Free: Japan T +46 (0) 31 799 0281 F +1 262 293 7036
T +1 800 268 4987 Applied Power Japan LTD KK F +46 (0) 31 799 0010 User inquiries:
F +1 800 461 2456 Besshocho 85-7 [email protected] T +1 800 433 2766
[email protected] Kita-ku, Saitama-shi 331-0821, Japan Distributor inquiries/orders:
T +81 48 662 4911 The Netherlands, Belgium, T +1 800 558 0530
China F +81 48 662 4955 Luxembourg, F +1 800 628 0490
Actuant (China) Industries Co. Ltd. [email protected] Central and Eastern Europe, Technical inquiries:
No. 6 Nanjing East Road, Baltic States, Greece, Turkey [email protected]
Taicang Economic Dep Zone Middle East, Egypt and Libya and CIS countries [email protected]
Jiangsu, China ENERPAC Middle East FZE ENERPAC B.V.
T +86 0512 5328 7500 Office 423, LOB 15 Galvanistraat 115
F +86 0512 5335 9690 P.O. Box 18004, Jebel Ali, Dubai 6716 AE Ede
Toll Free: +86 400 885 0369 United Arab Emirates P.O. Box 8097
[email protected] T +971 (0)4 8872686 6710 AB Ede
F +971 (0)4 8872687 The Netherlands All Enerpac products are guaranteed
France, Switzerland, North Africa [email protected] T +31 318 535 911 against defects in workmanship and
and French speaking African F +31 318 535 848 materials for as long as you own them.
countries Russia [email protected]
ENERPAC Rep. office Enerpac For the location of your nearest authorized
Une division d’ACTUANT France S.A. Russian Federation Enerpac Integrated Solutions B.V. Enerpac Service Center, visit us at
ZA de Courtaboeuf Admirala Makarova Street 8 Opaalstraat 44 www.enerpac.com
32, avenue de la Baltique 125212 Moscow, Russia 7554 TS Hengelo
91140 VILLEBON /YVETTE T +7 495 98090 91 P.O. Box 421
France F +7 495 98090 92 7550 AK Hengelo
T +33 1 60 13 68 68 [email protected] The Netherlands
F +33 1 69 20 37 50 T +31 74 242 20 45 012313
[email protected] Southeast Asia, Hong Kong F +31 74 243 03 38
and Taiwan [email protected]
Actuant Asia Pte Ltd.
83 Joo Koon Circle
Singapore 629109
T +65 68 63 0611
F +65 64 84 5669
Toll Free: +1800 363 7722
[email protected]