DKBA

Huawei Technologies Co., Ltd. Internal Specification

DLC/UPC-2FC/UPC-SM-GYFJH
2G.657A2-L-7.0mm-2C-0.34m/0.8m-2mm-LSZH-Outdoor
Optical Cable Assembly Huawei Specification

v1.0

Huawei Technologies Co., Ltd.

All rights reserved
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Catalogue
1 Outline drawing ...................................................................................................................................................... 3
2 Type and spec ......................................................................................................................................................... 4
3 Performances of optical cable assembly (according to IEC 61753-1 and IEC 61753-021-6) ................................ 4
3.1 Construction .................................................................................................................................................... 4
3.2 Insertion loss.................................................................................................................................................... 6
3.3 Return loss ....................................................................................................................................................... 7
3.4 Insertion loss (random mate) ........................................................................................................................... 7
3.5 Cold ................................................................................................................................................................. 7
3.6 Dry heat-High temperature endurance............................................................................................................. 7
3.7 Change of temperature .................................................................................................................................... 7
3.8 Damp heat (steady state) ................................................................................................................................. 8
3.9 Temperature –humidity-condensation cycling test .......................................................................................... 8
3.10 Dry heat ......................................................................................................................................................... 8
3.11 Change of temperature (After temperature-humidity-condensation cycling test) ......................................... 9
3.12 Vibration (sinusoidal) .................................................................................................................................... 9
3.13 Optical fiber cable flexing ............................................................................................................................. 9
3.14 Torsion test .................................................................................................................................................... 9
3.15 0°proof test .................................................................................................................................................. 10
3.16 90°proof test ................................................................................................................................................ 10
3.17 Transmission with applied tensile load........................................................................................................ 10
3.18 Impact test ................................................................................................................................................... 10
3.19 Mating durability ......................................................................................................................................... 11
3.20 Connector Installation ................................................................................................................................. 11
3.21 Salt mist test ................................................................................................................................................ 11
3.22 Tensile test of the Φ2.0mm stuff cords........................................................................................................ 11
3.23 Tensile strength of coupling mechanism ..................................................................................................... 11
3.24 Dust ............................................................................................................................................................. 12
3.25 Insertion loss and return loss test after all tests criteria ............................................................................... 12
3.26 Visual inspection ......................................................................................................................................... 12
3.27 Dual 85 test .................................................................................................................................................. 12
3.28. CE declaration ............................................................................................................................................ 12
4 Connector requirements ........................................................................................................................................ 13
4.1 Ferrule interface View ................................................................................................................................... 13
4.2 Ferrule dimension .......................................................................................................................................... 13
4.3 Color .............................................................................................................................................................. 13
4.4 Ferrule compression force ............................................................................................................................. 13
5 Cable requirements ............................................................................................................................................... 13
6 Edition record ....................................................................................................................................................... 14

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Working temperature range -40℃~75℃

Working humidity 0%~95%
Min. installation temperature -20℃
Transport temperature range -40℃~60℃
Application Indoor & Outdoor
Service Life ≥15 years
Optical fiber ITU-T G.657
Optical cable YD/T 2289.1, ITU-T G.657, IEC 60332-1, DKBA 6258
Reference
YD/T 1272.1, IEC 61754-20, YD/T 1272.4, IEC 61754-13,
Standards Connector
IEC61755-3-1, DKBA 6258
Optical cable assembly IEC61753-1, IEC61753-021-6, DKBA 6258
Other requirements not mentioned should fulfill the reference standards
Remark
above.

1 Outline drawing

Figure 1 Optical Patch Cord outline drawing

Figure 2 Corrugated tube protection

Table 1. Elements of the optical cable assembly shown in the figure above
No. Element Requirements No. Element Requirements
1 DLC connector / 8 Heat shrink tube With glue,black
2 2.0mm stuffing / 9 FC connector /

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Contents: 1A, 1B, 2A and 2B

3 Identifier 10 Label See table 3
Length ≤ 6mm
4 Break out cable (A) Yellow internal simplex cable 11 Corrugated tube 1 See table 3
5 Break out cable (B) Blue internal simplex cable 12 Cable tie /
6 Junction part See table 3 13 Corrugated tube 2 See table 3
7 7.0mm optical cable See Annex A 14 Installation sketch map See table 3
Notes: The unit is meter for L and millimeter for others.
The length of the optical cable assembly is the distance between DLC connector and FC connectors shown in figure 1.

2 Type and spec

DLC/UPC-2FC/UPC-SM-GYFJH-2G.657A2-L-7.0mm-2C-0.34m/0.8m-2mm-LSZH-Outdoor

Remark
Sheath material
Diameter of break out cable
Length of break out cable
Number of fibers
Cable overall diameter
Length of the optical cable assembly
Cable type
Single mode
End 2 connector count and type
End 1 connector count and type

Table 2. List of patch cords of different length

No. Huawei BOM Type and Spec Length (L)
Optical cable assembly,
1 14130638 5m
DLC/UPC-2FC/UPC-SM-GYFJH-2G.657A2-5m-7.0mm-2C-0.34m/0.8m-2mm-LSZH-Outdoor
Optical cable assembly,
2 14130504 10m
DLC/UPC-2FC/UPC-SM-GYFJH-2G.657A2-10m-7.0mm-2C-0.34m/0.8m-2mm-LSZH-Outdoor
Optical cable assembly,
3 14130505 20m
DLC/UPC-2FC/UPC-SM-GYFJH-2G.657A2-20m-7.0mm-2C-0.34m/0.8m-2mm-LSZH-Outdoor
Optical cable assembly,
4 14130504-001 30m
DLC/UPC-2FC/UPC-SM-GYFJH-2G.657A2-30m-7.0mm-2C-0.34m/0.8m-2mm-LSZH-Outdoor
Optical cable assembly,
5 14130773 30m
DLC/UPC-2FC/UPC-SM-GYFJH-2G.657A2-30m-7.0mm-2C-0.34m/0.8m-2mm-LSZH-Outdoor

3 Performances of optical cable assembly (according to IEC 61753-1 and IEC 61753-021-6)

3.1 Construction

Table 3. Construction parameters of the optical cable assembly

Item Unit Requirements

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4&5-Break out cable

4-break out cable / Yellow

Φ2.0mm Color
5-break out cable / Blue
simplex cable
Diameter mm 2.0±0.1

Outline drawing /

Armored Tube
A mm 0.20±0.05

L1 mm 0.05~0.1

L2 mm 0.8±0.1

D mm 2.8±0.1

Material / Stainless steel

Min bending radius mm 10

Break out length 1 mm 340±10

End 1
Relative length of break out cable mm ≤10

Break out length 2 mm 800±10

End 2
Relative length of break out cable mm ≤10

11&13-Corrugated tube

Outer diameter (End 1) mm 20±2

Outer diameter (End 2) mm 25±2

Color / Black

Long term crush force N 200

Short term crush force N 400

Cold impact(-15℃,2N·M) / No crack

6-Junction part

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Color / Black

Material / Metal

Diameter mm 8.5±0.5

Length mm 20±0.5

10&14-Label and installation map

Size / 19 bar code label (DKBA 1751)

Label contents Single Mode

(print on both sides) End 1 / Fiber

To Remote Unit

Size mm 50x70(tolerance:±10mm)

Installation
Contents
sketch map
(print on both sides)

3.2 Insertion loss

Test method: IEC61300-3-4 (insertion method B)

Test wavelength: 1310 nm and 1550 nm.
Insertion loss: see table 4.
Notes:
Insertion Loss=attenuation-(A*L)
Attenuation is summed loss include one connector and the optical cable
A is optical cable attenuation per kilometer
L is length of optical cable in km
A*L may be ignored for the patch cord length is not more than 100m
Table 4. Insertion loss and Return loss

Item Connector 1(DLC/UPC) Connector 2(2FC/UPC)

Insertion loss (Max) 0.3dB 0.3dB

Return loss (Min) 50dB 50dB

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3.3 Return loss

Test method: IEC61300-3-6 (OTDR method)

Test wavelength: 1310 nm and 1550 nm
Return loss: see table 4.

3.4 Insertion loss (random mate)

Test method: IEC61300-3-34.

Test wavelength: 1310 nm and 1550 nm.
Mean IL≤0.25dB, max 0.5 dB for ≥97% of samples.
Notes:
Insertion Loss=attenuation-(A*L)
Attenuation is summed loss include one connector and the optical cable
A is optical cable attenuation per kilometer
L is length of optical cable in km
A*L may be ignored for the patch cord length is not more than 100m

3.5 Cold

Test method: IEC61300-2-17

Test wavelength: 1550 nm
Temperature: -40℃
Duration of exposure: 96h
Sampling rate (IL and RL): initial and after test and at a maximum interval of 1 h during the test.
Requirements: see table 5.
Table 5. Optical performance of initial ,during and after test

Item Initial test During test After test

Max. insertion loss 0.3dB / /
Maximum insertion loss variation for pigtail / 0.2dB 0.2dB
Maximum insertion loss variation for patch cord / 0.5dB 0.4dB
Min. return loss 50dB 50dB 50 dB

3.6 Dry heat-High temperature endurance

Test method: IEC61300-2-18

Test wavelength: 1310 nm and 1550 nm
Temperature: 75℃
Duration of exposure: 336h
Sampling rate (IL and RL): initially at room ambient, at least every 6h during the test and at the end of the
test at room ambient.
Requirements: see table 5.

3.7 Change of temperature

Test method: IEC61300-2-22 (test Nb)

Test wavelength: 1310 nm and 1550 nm
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High temperature dwell: 75°C

Room ambient dwell: 23°C
Low temperature dwell: -40°C
Duration at each dwell temperature: 1hour
Ramp time: 1 hour
Number of cycles: 21
Sampling rate (IL and RL): initially at room ambient, after 0.5h during each dwell (measurements to be
completed during dwell) and at the end of the test at room ambient.
Requirements: see table 5.

3.8 Damp heat (steady state)

Test method: IEC61300-2-19

Test wavelength: 1310 nm and 1550 nm
Temperature: 75 °C
Relative humidity: 90 %
Duration of exposure: 168h
Sampling rate (IL and RL): initially at room ambient, at least every 6 hours during the test and at the end of
the test at room ambient.
Requirements: see table 5.

3.9 Temperature –humidity-condensation cycling test

Test method: IEC 61300-2-48

Test wavelength: 1310nm and 1550nm
High temperature dwell: 65℃
Room temperature dwell: 23℃
Low temperature dwell: -10℃
Relative humidity: 90%~100% during dwells at 23°C and 65°C. Uncontrolled but not dehumidified during
ramps and at -10°C.
Cycle profile: 23°C to -10°C to 65°C to -10°C to 23°C.
Ramp time= 1 hour, except change from -10°C to 65°C and 65 °C to -10°C must occur faster (20 min max.)
to maximize condensation.
Duration at each dwell temperature: 2 hours
Numbers of cycles: 14
Sampling rate (IL and RL): initially at room ambient, after 1 hour during each dwell (measurements to be
completed during dwell) and at the end of the test at room ambient.
Requirements: see table 5.

3.10 Dry heat

Test method: IEC61300-2-18

Temperature: 75℃
Duration of exposure: 24 hours
Notes,
1. The connector samples shall not be uncoupled or cleaned anytime before, during, or after the test.
2. This procedure is to dry the connector after humidity-condensation test.
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3.11 Change of temperature (After temperature-humidity-condensation cycling test)

Test method: IEC61300-2-22(Test Nb)

Test wavelength: 1310 nm and 1550 nm
High temperature dwell: 75°C
Room ambient dwell: 23°C
Low temperature dwell:-40°C
Duration at each dwell temperature: 1hour
Ramp time: 1 hour
Number of cycles: 21
Sampling rate (IL and RL): initially at room ambient, after 1/2 hour during each dwell (measurements to be
completed during dwell) and at the end of the test at room ambient.
Requirements: see table 5.

3.12 Vibration (sinusoidal)

Test method: IEC61300-2-1

Test wavelength: 1310nm and 1550nm
Frequency range: 45 Hz per min, 10Hz to 55Hz
Maximum frequency sweep: 2.5min
Endurance duration per axis: 2 hours
Number of axes: 3 orthogonal
Number of sweeps per axis: 120
Vibration amplitude: 1.5mm peak to peak
Sampling rate (IL and RL): initially and before and after each axis
Requirements: see table 5.

3.13 Optical fiber cable flexing

Test method: IEC61300-2-44

Test wavelength: 1310 nm and 1550 nm
Magnitude of the tensile load: 8.9N
(For LC connector, the load shall be 5.9N).
Rate of application of the tensile load: 1N/s
Cycle: 0°to 90°to 0°to -90°to 0°(continuous with reversing at ±90°)
Number of cycles: 100
Point of application of the tensile load: 220mm~280mm from the cable entrance to the plug.
Sampling rate (IL and RL): initially and at the end of the test with no load applied.
Requirements: see table 5.

3.14 Torsion test

Test method: IEC61300-2-5

Test wavelength: 1310 nm and 1550 nm
Magnitude of the tensile load: 13.3N
Rate of application of the tensile load: 1N/s
Cycle: 900°

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Number of cycles: 10
Point of applicatizload: 220mm~280mm from the cable entrance to the plug.
Sampling rate (IL and RL): initially and at the end of the test with no load applied.
Requirements: see table 5.
Notes,
This item is not necessary in condition that the length of the break out cable is less than 60 mm.

3.15 0°proof test

Test method: IEC61300-2-50

Test wavelength: 1310 nm and 1550 nm
Magnitude of the tensile load: 70N
Rate of the application of the tensile load: 5N/s
Duration of the test (maintaining the load):5s minimum
Point of application of the tensile load: 220mm~280mm from the cable entrance to the plug.
Sampling rate (IL and RL): initially and at least 10s after the end of the test with no load applied.
Requirements: see table 5.

3.16 90°proof test

Test method: IEC61300-2-50

Test wavelength: 1310 nm and 1550 nm
Magnitude of the tensile load: 22.6N
(For LC connector, the load shall be 14.7N).
Rate of the application of the tensile load: 5N/s
Duration of the test (maintaining the load):5s minimum
Point of application of the tensile load: 220mm~280mm from the cable entrance to the plug.
Sampling rate (IL and RL): initially and at least 10s after the end of the test with no load applied.
Requirements: see table 5.

3.17 Transmission with applied tensile load

Test method: IEC61300-2-51

Test wavelength: 1310 nm and 1550 nm
Orientation: 0 °and 90°to the axis of the connector
Magnitude of the tensile load: 2.5N/6.9N/14.7N & 19.6N
(For LC connector, the 90°loads are reduced to 2/3 of the values listed above.)
Rate of the application of the tensile load: 5N/s
Duration of the test (maintaining the load): Until optical stability is reached.
Point of application of the tensile load: 220mm~280mm from the cable entrance to the plug.
Sampling rate (IL and RL): initially, at optical stability with the load applied and at the complication of all
tests 20s after the last load is removed.
Requirements: see table 5.

3.18 Impact test

Test method: IEC61300-2-12 Method A

Test wavelength: 1310 nm and 1550 nm
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Number of drops: 8 for each plug

Drop height: 1.5m
Sampling rate (IL and RL): initially and after the last drop.
Requirements: see table 5.

3.19 Mating durability

Test method: IEC61300-2-2

Test wavelength: 1310 nm and 1550 nm
Number of the cycles: 500 minimum
Sampling rate (IL and RL): measurements are recorded after every mating.
Requirements: see table 5

3.20 Connector installation

Test method: IEC61300-2-49

Test wavelength: 1550 nm
Distance from adapter mounting surface to panel: 70mm
Duration of the test (panel at specified distance): until optical stability is reached.
Sampling rate (IL and RL): loss shall be measured initially and with the panel at the specified distance.
Requirements: see table 5.

3.21 Salt mist test

Test method: IEC61300-2-26

Test wavelength: 1310nm and 1550 nm
Salt solution 5% NaCl (PH 6.5-7.2)
Temperature: +35℃
Relative humidity: >85%
Duration of the test: 96h
Sampling rate (IL and RL): initially and after the test at normal ambient conditions.
Requirements:
1. See table 5.
2. There is no visible evidence of the formation of corrosion under 5 x magnifications.

3.22 Tensile test of the Φ2.0mm stuff cords

Test method: Huawei requirement

Tensile load: 300N
Min-duration the stuff cord applied tensile load: 2 min
Requirements:
The relative offset of the stuffed cord and junction part is not more than 2mm.

3.23 Tensile strength of coupling mechanism

Test method: IEC61300-2-6

Test wavelength: 1550 nm
Load: 40 N at 2 N/s
Duration: 120 s

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Sampling rate (IL and RL): initially and after the load has reached its maximum level and been maintained
for 120 s.
Requirements: see table 5.

3.24 Dust

Test method: IEC61300-2-27

Test wavelength: 1550 nm
Dust particle size: d < 150 μm
Dust type: talc
Dust concentration: 10.6 g/m3 ±7.1 g/m3
Temperature: +35 °C
Relative humidity: 60 %
Duration of test: 10 min
Sampling rate (IL and RL): initially and after the test at normal ambient Conditions.
Requirements: see table 5.

3.25 Insertion loss and return loss test after all tests criteria

Test method: IEC61300-3-4 (Method B), IEC61300-3-6 (OTDR method)

Test wavelength: 1310nm and 1550 nm
Insertion loss (Max): 0.5dB
Return loss (Min): 50dB

3.26 Visual inspection

Test method: IEC61300-3-1 and IEC61300-3-35

Requirements:
1. No crack, distortion, damage and other potentially service-affecting damage to the cable assembly
elements.
2. Ferrule endface geometry shall meet the requirements in table 6.
3. Ferrule end-face cracks, chips or scratches at 400X magnification.

3.27 Dual 85 test

Test method: Huawei requirements

Temperature: 85 °C
Relative humidity: 85%
Duration of test: 1000 h
Requirements: there shall be no damage to the patch cord under visual inspection.

3.28. CE declaration

The patch cord should comply with 2011/65/EU.

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4 Connector requirements

4.1 Ferrule interface View

Figure 3 Interface dimension

4.2 Ferrule dimension

Table 6. Ferrule dimension

Item Connector 1(DLC/UPC) Connector 2(2FC/UPC)
Fiber height (A,note1) -100nm~Amax(note 2) -100nm~Amax (note 3)
Radius of curvature(B) 5mm~30mm 5mm~30mm
Apex offset(C) 0~70μm 0~70μm
Ferrule diameter 1.2485mm~1.2495mm 2.4985mm~2.4995mm
Note 1 A negative value indicates fiber protrusion.
Note 2 Amax=1798×B(-0.795)-B×106+(B2×106-C2)0.5×103-60
Note 3 Amax=1988×B(-0.795)-B×106+(B2×106-C2)0.5×103-60

4.3 Color

Table 7. Connector color

Item Connector 1(DLC/UPC) Connector 2(2FC/UPC)
Housing color RAL5015, E<2 silvery white
Boot color RAL9010, E<2 PANTONE 3C, E<2

4.4 Ferrule compression force

Table 8. Ferrule compression force

Item Connector 1(DLC/UPC) Connector 2(2FC/UPC)
Ferrule compression force 5N-7N(note 4) 7.8N-11.8N(note 5)
Note 4 Ferrule compression force shall be 5 N to 7 N, when the dimension B (see IEC 61754-20 figure 1) is moved to the range 9.6 mm
to10.2 mm.
Note 5 Ferrule compression force shall be 7.8 N to 11.8 N, when the dimension E (see IEC 61754-13 figure 1) is from 3.6 mm to 3.7 mm.

5 Cable requirements

See Annex A

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6 Edition record

Date Author Reviewer Version Revision declaration

2014-04-15 Chuguanghu 00210000 Wang wei/00117966,Tu kikuyu/ V1.0 First Version
00119794

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Annex A

GYFJH-2G.657A2 Outdoor Optical Fiber Cable 80°C

Huawei Specification

Huawei Technologies Co., Ltd.

All rights reserved

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Catalogue
1 Cross section ................................................................................................................................... 17
2 Type and specs ................................................................................................................................ 17
3 Cable dimensions ............................................................................................................................ 18
4 Requirements of the cable elements................................................................................................ 18
4.1 Fiber....................................................................................................................................................... 18
4.2 Tight buffer............................................................................................................................................ 19
4.3 Strength member for simplex cable and stuffing cord........................................................................... 19
4.4 Sheath of simplex cable and stuffing cord............................................................................................. 19
4.5 Outer sheath ........................................................................................................................................... 19
5 Marking ........................................................................................................................................... 20
5.1 The surface markings should include following contents: .................................................................... 20
5.2 Continuity of marks ............................................................................................................................... 20
5.3 Durability............................................................................................................................................... 20
5.4 Legibility ............................................................................................................................................... 20
6 Transmission requirements of cabled fiber ..................................................................................... 20
7 Mechanical and physical characteristics ......................................................................................... 21
7.1 Tensile strength ..................................................................................................................................... 21
7.2 Crush ..................................................................................................................................................... 21
7.3 Impact .................................................................................................................................................... 21
7.4 Repeated bend ....................................................................................................................................... 22
7.5 Torsion................................................................................................................................................... 22
7.6 Flexing ................................................................................................................................................... 22
7.7 Bend....................................................................................................................................................... 22
7.8 Coating Stripability (Coat and Buffer) .................................................................................................. 23
8 Environment Requirements............................................................................................................. 23
8.1 Temperature cycling .............................................................................................................................. 23
8.2 Cable bending at high temperature (IEC 60794-1-2 E11A) .................................................................. 24
8.3 Cable bending at low temperature ......................................................................................................... 24
8.4 Cold impact ........................................................................................................................................... 24
8.5 High temperature impact ....................................................................................................................... 24
8.6 Resistance for high temperature and high pressure ............................................................................... 25
8.7 Cold Bending ......................................................................................................................................... 25
8.8 Heat shrink............................................................................................................................................. 25
8.9 Dual 85 test ............................................................................................................................................ 25
8.10 Resistance environmental stress cracking ........................................................................................... 25
8.11 Flammability........................................................................................................................................ 26
9 CE declaration ................................................................................................................................. 26
10 Edition record ................................................................................................................................ 26

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Working temperature range -40℃~80℃

Min. installation temperature -20℃
Storage and transport temperature range -40℃~60℃
Applications Indoor & Outdoor
Service life ≥15 years
ITU-T G.657, YD/T 2289.1. IEC 60811. IEC 60794-1-2，IEC
Reference standards 61034 ,IEC 60754. BS EN ISO 4589-2.IEC 60332-1. UL 1581 and
Huawei requirements
Other requirements not mentioned should fulfill the reference
Remark
standards above.

1 Cross section

Figure 1. Section view of the Φ2.0mm simplex cable

Figure 2. Section view of the Φ7.0mm outdoor optical cable

2 Type and specs

GYFJH-2G.657A2

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3 Cable dimensions

Table 1. Cable dimensions

Item Unit Requirements

Tight buffer Diameter mm 0.85±0.05

Φ2.0mm
Thickness mm 0.35±0.05
simplex cable Sheath
Diameter mm 2.0±0.1

Φ2.0mm Thickness mm 0.35±0.05

Sheath
Stuffing cord Diameter mm 2.0±0.1

Outer sheath Thickness mm 1.0±0.05

0
Diameter mm 7.0  0 .2
Finished cable
Reference weight kg/km 44

4 Requirements of the cable elements

4.1 Fiber

Table 2. Fiber requirements

Item Detail Value
Fiber type / G.657A2
wavelength 1310nm
Mode field diameter Range of nominal values 8.6μm -9.5μm
Tolerance
Nominal 125.0μm
Cladding diameter
Tolerance ±0.7 μm
Core concentricity error ≤0.5μm
Cladding non-circularity ≤1%
Nominal 245μm
Coating diameter
Tolerance ±10μm
Coating-cladding concentricity error ≤12.5μm
Cut-off wavelength ≤1260 nm
Radius(mm) 15 10 7.5
Uncabled fiber macro-bending Number of turns 10 1 1
loss(note 1) Max. at 1550 nm(dB) 0.03 0.1 0.5
Max. at 1625 nm (dB) 0.1 0.2 1.0
Min. proof stress Minimum 0.69 GPa
Dynamic fatigue parameter ≥20

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λ0min 1300 nm
Chromatic dispersion coefficient λ0max 1324 nm
S0max 0.092 ps/nm2 × km
Other parameter meet standard ITU-T G.657
NOTE 1 The macrobending loss can be evaluated using a mandrel winding method (method A of [IEC
60793-1-47]), substituting the bending radius and the number of turns specified in this table.

4.2 Tight buffer

Material: LSZH
Performances shall meet the requirements mentioned in YD/T 1113.

4.3 Strength member for simplex cable and stuffing cord

Material: aramid yarn

Min-liner density of aramid yarn in simplex cable: 4400 dtex
Min-liner density of aramid yarn in a stuffing cord: 4400 dtex
Performances shall meet the requirements mentioned in YD/T 1181.2.

4.4 Sheath of simplex cable and stuffing cord

Material: LSZH
Color of simplex cable: yellow, blue
Color of stuffing cord: black (PANTONE black 3C)
Performances shall meet the requirements mentioned in YD/T 1113.

4.5 Outer sheath

Table 3. Requirements of outer sheath

Item Requirements
Material LSZH
Min-hardness (Shore A) 90±3
Color Black(PANTONE black 3C)
Un-aged mechanical Tensile strength, MPa ≥10
performance Elongation,% ≥125
Aging Conditions 113°C±2*168hrs /
High temperature Tensile strength, MPa ≥10
aging test After tensile strength
(YD/T 2289.1) ≤20
Aged mechanical variation absolute value,%
performance Elongation,% ≥125
Aging elongation
≤20
variation absolute value,%

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Aging Condition 720 hrs /

Manual weather Aged mechanical After tensile strength
aging test performance variation absolute value,% ≤20
(UL1581） Aging elongation ≤20
variation absolute value,%
Cold elongation test at 35°C±2°C for 4hours, % ≥20

5 Marking

5.1 The surface markings should include following contents

a) Manufacture name.
b) GYFJH 2G.657A2
c) IEC 60332-1
d) SUN. RES.
e) Month/Day/Year (e.g. 02/20/2010)
f) Length: XXXX m

5.2 Continuity of marks

The distance between the beginning of the mark and the beginning of the next identical mark shall be 1000
mm (tolerance: 0mm~10mm). Each specified mark shall be regarded as continuous

5.3 Durability

Test method: IEC 60794-1-2 E2B

Requirement: The surface marking words should be clear enough to identify after rubbing 5 times with a
piece of cotton wool or cloth soaked in water.

5.4 Legibility

All markings shall be clear and natty, have no overprint and lack of printing. The colors of the identification
threads shall be easy to recognize or easily made recognizable.

6 Transmission requirements of cabled fiber

Table 4. Transmission requirements

Attribute Detail Value
Maximum from 1310nm to
0.4dB/km
1625nm(Note 2)
Attenuation
Maximum from
Coefficient 0.4dB/km
1383nm±nm(Note 3)
Maximum at 1550nm 0.3dB/km
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Maximum at 1625nm 0.4dB/km

M 20 cables
PMD coefficient Q 0.01%
Maximum PMDQ 0.20ps/
NOTE 2 This wavelength region can be extended to 1260nm by adding 0.07dB/km induced Rayleigh scattering
loss to the attenuation value at 1310nm. In this case, the cable cut-off wavelength should not exceed 1250nm.
NOTE 3 The sampled attenuation average at this wavelength shall be less than or equal to the maximum value
specified for the range, 1310nm to 1625nm, after hydrogen ageing according to [ b-IEC 60793-2-50] regarding the
B 1.3(G.652D) fiber category.

7 Mechanical and physical characteristics

(Remark: All tests shall be done at 1550nm wavelength.)

7.1 Tensile strength

Test method: IEC 60794-1-2 E1

Conditions:
Diameter of the chuck drums: 250mm
Length of the cable under tension: ≥ 50m
Rate of tension increase: 100mm/min
Tensile load and duration: long term tensile force: 200N for 1min, short term tensile force: 400N for 5 min
Requirements:
1. With the long term tensile force, fiber additional attenuation absolute value should be ≤ 0.03dB/km and
the fiber stress-strain ≤ 0.2%;
2. With the short term tensile force, fiber stress-strain should be ≤ 0.4%;
3. After releasing the load fiber additional attenuation absolute value should be ≤ 0.03dB;
4. There shall be no damage to the cable elements under visual inspection.

7.2 Crush

Test method: IEC 60794-1-2 E3

Conditions: long term crush force: 1100N for 1min, short term crush force: 2200N for 1 min
Requirements:
1. With the long term crush force, fiber additional attenuation absolute value should be ≤ 0.03dB;
2. With the short term crush force, fiber additional attenuation absolute value should be ≤ 0.4dB;
3. After releasing the short term crush load, fiber additional attenuation absolute value should be ≤0.03dB;
4. There shall be no damage to the cable elements under visual inspection.

7.3 Impact

Test method: IEC 60794-1-2 E4

Conditions:
Impact energy: 0.45kg*1m
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Radius of the striking surface: 12.5mm

Number of impacts: not less than 3 times,
Distance between the nearest impacts locations: ≥ 500mm
Requirements:
1. Fiber additional attenuation absolute value should be ≤ 0.4dB
2. There shall be no damage to the cable elements under visual inspection.

7.4 Repeated bend

Test method: IEC 60794-1-2 E6

Conditions:
Mass of the weight: 150N
Bending Radius: 10 times cable diameter: 70mm
Number of cycles: 25 times
Requirements:
1. Fiber additional attenuation should be ≤ 0.4dB;
2. There shall be no damage to the cable elements under visual inspection.

7.5 Torsion

Test method: IEC 60794-1-2 E7

Conditions:
Tension load to be applied: 150N
Test length: 1m
Angle range for cable to be twist: ±180°
Number of cycles: 10
Requirements:
1. Fiber additional attenuation should be ≤ 0.4dB;
2. There shall be no damage to the cable elements under visual inspection.

7.6 Flexing

Test method: IEC 60794-1-2 E8

Conditions:
Mass of weight: 40N
Radius of pulley: 10 times of cable diameter: 70mm
Number of cycles: 30
Requirements:
1. Fiber additional attenuation should be ≤ 0.4dB;
2. There shall be no damage to the cable elements under visual inspection.

7.7 Bend

Test method: IEC 60794-1-2 E11A

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Conditions:
Test mandrel Radius: 10 times of cable diameter=70mm
Number of cycles: 10
Number of turns: 6
Requirements:
1. Fiber additional attenuation should be ≤ 0.4dB;
2. There shall be no damage to the cable elements under visual inspection.

7.8 Coating Stripability (Coat and Buffer)

Test method: IEC 60793-1-32

Conditions:
Length of fibber to be stripped: 15mm
Stripping rate: 100mm/min
Nominal hole size: 175 um
Requirements: force of stripping fiber should be between 1.3N and 13.3N.

8 Environment Requirements

(Remark: All tests shall be done at 1550nm wavelength.)

8.1 Temperature cycling

Test method: IEC 60794-1-2 F1

Conditions:
Cable sample length: 1km
Temperature cycle diagram:

Temperature range： TA:- 40 °C; TB:80°C

Duration of temperature plateau t1: 8h

Rate of temperature changing: 1°C/min
Number of cycles: 2
Requirements:
1. Fiber additional attenuation should be ≤ 0.4dB/km;
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2. There shall be no damage to the cable elements under visual inspection.

8.2 Cable bending at high temperature (IEC 60794-1-2 E11A)

Test method: IEC 60794-1-2 E11A

Conditions:
Test temperature: 80°C±2 °C for 8 hours
Test mandrel radius: 70mm
Number of turns: 4
Number of cycles: 4
Requirements: there shall be no damage to the cable elements under visual inspection.

8.3 Cable bending at low temperature

Test method: IEC 60794-1-2 E11A

Conditions:
Test temperature: -20°C±2 °C for 8 hours
Test mandrel radius: 70mm
Number of turns: 4
Number of cycles: 4
Requirements: there shall be no damage to the cable elements under visual inspection.

8.4 Cold impact

Test method: IEC 60794-1-2 E4

Conditions:
Test temperature: -40°C±2 °C for 8 hours
Impact energy: 0.45kg*1m
Radius of the striking surface: 12.5mm
Number of impacts: not less than 3 times,
Distance between the nearest impacts locations: ≥ 500mm
Requirements: there shall be no damage to the cable elements under visual inspection.

8.5 High temperature impact

Test method: IEC 60811-3-1

Condition A: 130°C±2°C for 1 hour
Condition B: 80°C±2°C for 5 hours
Core axis diameter: 19mm
Number of circles: 4
Requirements: there shall be no damage to the cable elements under visual inspection.

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8.6 Resistance for high temperature and high pressure

Test method: Huawei Requirement

Conditions:
Pressure: 1.2 Mpa pressure on the circle surface of finished cable
Temperature and duration: 70°C±2°C for 48h
Requirements:
1. Finished cable diameter:
2. Decrease of finished cable diameter: not more than 0.30mm
3. There shall be no damage to the cable elements under visual inspection.

8.7 Cold Bending

Test method: IEC 60811-1-4

Conditions:
Temperature and duration: -40°C±2°C for 16h
Test mandrel diameter: 3D
Number of turns: 3
Requirements: there shall be no damage to the cable elements under visual inspection.

8.8 Heat shrink

Test method: YD/T 838.3

Conditions:
Temperature and duration: 85°C±2°C for 4 h
Requirement: not more than 5%

8.9 Dual 85 test

Test method: Huawei requirements

Conditions:
Temperature: 85 °C±2°C
Relative humidity: 85%±5%
Duration of test: 1000 h
Requirement: there shall be no damage to the cable elements under visual inspection.

8.10 Resistance environmental stress cracking

Test method: IEC 60811-4-1

Conditions:
Temperature and duration: 50°C±2°C for 96h
Number of sample under test: 10
Requirement: max-failure rate should be 0 test piece of sample.

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8.11 Flammability

Table 5. Flame resistant index of the finished cable

No Item Unit Technology index

1 Flame propagation test - IEC 60332-1

2 Burning occur gas acidity pH ≥4.3(IEC 60754-2)

3 Acid gas emission mg/g ≤5 (IEC 60754-1)

4 Burning release gas photic rate % ≥60(IEC 61034-2)

5 Conductivity uS/mm ≤10 (IEC 60754-2)

9 CE declaration

The finished cable shall comply with 2011/65/EU.

10 Edition record

Date Author Reviewer Version Revision declaration

2014-04-15 Chuguanghu 00210000 Tuxiuyu/00119794 v1.0 First Version
Wang wei/00117966

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