Lenntech
www.lenntech.com Fax. +31-152-616-289
D ata sheet
D ata sheet
A PP 11-13
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D ata sheet A PP 11-13
Table of Contents 1. Introduction ............................................................................3
2. Bene ts.................................................................................3
3. Technicaldata ..........................................................................4
4. Variants.................................................................................4
5. Flow at di erent rpm ....................................................................5
6. Flushing valve...........................................................................6
7. Pow errequirem ents ....................................................................6
8. Tem perature and corrosion .............................................................7
8.1 O peration...............................................................................7
8.2 Storage .................................................................................7
9. N oise level..............................................................................7
10. Filtration ................................................................................8
11. D im ensions .............................................................................8
12. D im ensions,com plete unit..............................................................9
13. Installation.............................................................................10
13.1 M ounting ..............................................................................10
13.2 O pen-ended system w ith direct w atersupply...........................................10
13.3 RO system w ith A PP pum p .............................................................11
14. Service.................................................................................11
14.1 W arranty...............................................................................11
14.2 M aintenance ...........................................................................11
14.3 Repair .................................................................................11
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D ata sheet A PP 11-13
1. Introd uction A PP 11-13 pum ps are designed to supply low A llparts included in the pum ps are designed to
viscosity and corrosive uids under high provide long service life,i.e.long service life w ith
pressure,eg.in seaw ater reverse osm osis a constantly high e ciency and m inim um
ltration applications and forhigh pressure salt service required.
w ater pum ping.
The pum ps are xed displacem ent pum ps in
The pum ps are based on the positive displace- w hich the ow is proportionalto the num ber of
m ent principle (axialpiston design)w hich revolutions ofthe inputshaftand the pum p
enables a very light and com pactdesign,and displacem ent.
they are designed so that the lubrication ofthe
m oving parts in the pum ps is provided by the
uid itself.N o oillubrication is thus required.
The pum ps are supplied w ith an integrated
ushing valve thatallow s the saltw ater to ow
from inletto the outlet,w hen the pum p is not
running.
1: ShaftSealing
2: Bolts forb ell
housing
3: Flushing valve
4: Port plate
5: Bleeding plug
6: Valve/thrust plate
7: Piston/shoe
8: Cylinderbarrel
9: Retainer ring
10: Sw ash plate
w ith bearing
11: Port ange
w ith bearing
12: D rain plug
13: H ousing
14: Springs
2. B ene ts
the m arket.
-
provided that a specialcoupling is used. sive m aterials,e.g.D uplex (EN 1.4462/U N S
S31803-S32205)and Sup erD uplex (EN 1.4410/
required in the w arranty period. U N S S32750)stainless steeland carbon
reinforced PEEK.
pressure line.
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D ata sheet A PP 11-13
3. Tech nicald ata A PP Pum ps A PP 11 / 1200 A PP 11 / 1500 A PP 13 / 1200 A PP 13 / 1500
Cod e num b er 180B3212 180B3211 180B3214 180B3213
G eom etric d isp lacem ent cm ³/rpm 166 137 197 166
in³/rpm 10.1 8.4 12.0 10.1
Rated ow at m ax.speed 1) m ³/h 11.0 11.1 13.1 13.5
gpm 48.4 49 57.7 59.3
O utlet m in.pressure 2) bar 30 30 30 30
psi 435 435 435 435
O utlet m ax.p ressure,cont.3) bar 80 70 80 70
psi 1160 1015 1160 1015
Inlet m in.pressure bar 2 2 2 2
psi 29 29 29 29
Inlet m ax.pressure,cont. bar 5 5 5 5
psi 72.5 72.5 72.5 72.5
Inlet m ax.pressure,p eak bar 10 10 10 10
psi 145 145 145 145
M ax.speed cont. rpm 1200 1500 1200 1500
M in.speed cont. rpm 700 700 700 700
Pow er requirem ent at kW 23 24 27 29
m ax.sp eed and 60 b ar
hp 30.8 32.2 36.2 38.9
outlet pressure
Torq ue at 60 bar Nm 179 148 212 179
outlet pressure
lbf-ft 132 109 157 132
W eight Kg 75 75 75 75
lb 165 165 165 165
Integrated ushing valve YES YES YES YES
1)Typicalaverage ow at 60 bar(870 psi)
2)For low er pressure,please contact D anfoss RO Sales O rganization
3)Forhigherpressure,please contactD anfoss RO Sales O rganization
The pum ps are designed according to EN 809.
4. V ariants For m ore details on the variants,please contact
and category 3,zone 2. the D anfoss RO Solutions Sales O rganisation.
parts.
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D ata sheet A PP 11-13
5. Flow at d i erent rpm W hen using the diagram s show n below ,itis easy best ifthe ow required and the rotation speed
to select the pum p w hich ts the application (rpm )of the pum p are know n.
A PP 120 0 rp m version
A PP 13
A PP 11
A PP 1500 rpm version
APP 1500 rpm version
15,00
14,00
A PP 13
13,00
12,00
11,00 A PP 11
m3/h
10,00
9,00
8,00
7,00
6,00
5,00
700 800 900 1000 1100 1200 1300 1400 1500
rpm
Furtherm ore,these diagram s show s that the ow the “required “ ow can be obtained by chang-
can be changed by changing the rotation speed ing the rotation speed to a corresponding value.
ofthe pum p.The ow /rpm ratio is constant,and Thus,the required rpm can be determ ined as:
Required ow × Rated rpm
Required rpm =
Rated ow
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D ata sheet A PP 11-13
6. Flu shing valve
s
7. Pow er req uirem en ts Pum p Flow Pressure rpm C al.
m od el Factor
60 b ar 70 b ar 80 b ar
l/m in m ³/h gp m 870 p si 1015 p si 1160 psi
A PP 11 / 184 11,0 48,5 23 kW 27 kW 31 kW 1180 477
1200
A PP 11 / 190 11,4 50,1 24 kW 28 kW 32 kW 1480 475
1500
A PP 13 / 218 13,1 57,6 27 kW 32 kW 36 kW 1180 482
1200
A PP 13 / 230 13,8 60,7 29 kW 34 kW 38 kW 1480 478
1500
The pow er requirem ents can be determ ined using one ofthe follow ing guiding equations:
3
l/m in x bar 16.7 x m /h x bar 0.26 x gpm x psi
Required pow er= Calc.factor [kW ] or Calc.factor [kW ] or C alc.factor [kW ]
1 hp = 0.75 kW 1 l/m in = 0.26 gpm
1 kW = 1.34 hp 1 m 3/h = 4.40 gpm
1 gpm = 3.79 l/m in 1 gpm = 0.23 m 3/h
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D ata sheet A PP 11-13
8. Tem p erature and 8.1 O p eration 8.2 Storag e
corrosion
Fluid tem perature: Storage tem perature:
+2 °C to +50 °C (+35.6 °F to 122 °F)-dependent -40 °C to +70 °C (-40 °F to 158 °F)– provided
on the N aClconcentration that the pum p is drained of uid and stored
”plugged”.
A m bient tem perature:
+2 °C to +50 °C (+35.6 °F to 122 °F) Frostprotection is required attem peratures
below 2°C .D anfoss recom m ends using
The chart on the next page illustrates the D O W FRO ST from D O W Chem icalCom pany or
corrosive resistance ofdi erenttypes ofstainless Chilsafe m ono propylene glycolfrom A rco
steelrelated to N aClconcentration and tem pera- Chem icalCom pany.
ture.
A llcriticalparts ofthe A PP w ater pum p is m ade
ofSuper D uplex.
Ifthe w ater pum p is operated at high salinity,
alw ays ush the w aterpum p w ith fresh w aterat
operation stop in orderto m inim ize the risk of
crevice corrosion.
N aCIvs.tem perature
80 ºC D uplex
70
SuperD uplex
60
50
316L
40
30
20 -
100 1000 10 000 100 000 CI
ppm
160 1600 16000 160000 N aCI
ppm
9. N oise level , *)
PA 1 m db(A)for The noise levelis in uenced by:
A PP 11-13 pum ps are typically 81 dB(A)at
60 bar/1500rpm and 85 dB at 80 bar/1500rpm . noise than low rpm
noise than exible m ounting
reduced and vice versa.U se exible hoses in
order to m inim ize vibrations and noise. the noise levelcom pared to a exible hose
Since the pum p is typically m ounted on a bell noise values depending on the operation
housing or fram e,the noise levelm ustbe point.
determ ined for the com plete unit (system ).
It is therefore very im portantthatthe m otor/
*)
pum p unitis m ounted correctly on a fram e w ith 1 m eterfrom the pum p unitsurfaces
antivibration isolation to m inim ize vibrations and (reference box)acc.to EN ISO 20361 section 6.2.
noise. D eviation σTO T = ± 1,6 dB(A)
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D ata sheet A PP 11-13
10. Filtration A s w aterhas very low viscosity,the A PP pum ps cartridges typically have only 50% ltration
have been designed w ith very narrow clearance e ciency.This m eans thatforeach 100,000 parti-
in order to controlinternalleakage rates and cles reaching the lter,50,000 particles pass
im prove com ponent perform ance.Therefore itis through itcom pared to only 20 particles in a
im portantthatthe inletw ater is ltered properly lter w ith an e ciency of99.98% .
to m inim ize the w ear ofthe pum p.
For m ore inform ation on the im portance of
The m ain lterm usthave a ltration e ciency of proper ltration,please consultour publication
99.98% at10 µm .W e recom m end to use “Filtration” (code num ber521B1009),w hich also
precision depth ltercartridges rated 10µm abs. w illprovide you w ith an explanation of ltration
ß10>5000 (equivalent to a ltration e ciency of de nitions and a guidance on how to selectthe
99.98% ).Bag lters and string w ound lter right lter.
11. D im ension s
Inlet
O utlet
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D ata sheet A PP 11-13
D escrip tion A PP11 - A PP13 A ccessories Typ e Cod e no.
2” inlet hose kit 2” Victaulic 180Z0298
2 m / 79”
Parallelkey, m m 10 × 8 × 45
D IN 6885 2” inlet V ic. 2” Victaulic 180Z0166
inch 0.39 × 0.31 × 1.77 Sup er D up lex
Bleeding N on-return 1,5” Victaulic 180H 0053
Inlet p ort M 42 x 1.5;depth 17 m m valve (outlet) (O D 48,3 m m )
Sup er D up lex
O utlet p ort M 42 x 1.5;depth 17 m m
Pum p m ounting 125 B 4 Form ore details on the accessories,please
ange contact the D anfoss RO Solutions Sales
O rganisation.
12. D im ension s,
com p lete u nit
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D ata sheet A PP 11-13
Pum p A B C D E F G IEC Electric m otor
(m m ) (m m ) (m m ) (m m ) (m m ) (m m ) (m m )
A PP 11 350 473 180 279 241 578 204
A PP 11 400 513 200 318 305 659 204
A PP 13 450 561 225 356 286 667 234 37 kW ,IEC 225S-4
N ote:Exam p les ofdi erent pum p/m otor sizes m otors and couplings.Please alw ays check
and draw ing dim ensions are only for IEC required m otor pow er and dim ensions.
13. Installation 13.1 M ou nting To ensure easy m ounting ofthe exible coupling
The gure below illustrates how to m ountthe w ithout using tools,the tolerances m ustbe
pum p and connect itto the electric m otor/ dim ensioned accordingly.
com bustion engine.
N ote:A ny axialand radialload s on the p um p
Ifalternative m ounting is required,please shaft m ust b e avoided.
contact D anfoss RO Sales O rganization for
furtherinform ation.
Ensu re 3-5m m (0.12-0.2in)air gap
betw een coupling parts
A B C
A : Flexible coupling
B: Bellhousing
C: M otor shaft
13.2 O p en -end ed system w ith d irect w ater
su pp ly
In order to elim inate the risk ofcavitation,a
positive inlet pressure is alw ays to be m ain-
tained.Please see technicaldata (section 3)for
speci c pressure values.
1. Place the lter (1)in the w ater supply line in
front ofthe pum p.
2. Place a m onitoring pressure sw itch (2)-set at
m in.inlet pressure -betw een lter and pum p
inlet.The m onitoring sw itch m uststop the
pum p atpressures low er than m in.inlet
pressure.Please see technicaldata (section 3)
for speci c pressure values.
3. Installa low pressure safety valve or a N ote:Ifa non-return valve is m ounted in the
pressure reliefvalve (3)in orderto avoid inlet line,a low p ressure reliefvalve is also
system orpum p dam age in case the pum p required b etw een non return valve and pum p
stops m om entarily oris spinning backw ards. as p rotection against high pressure p eaks.
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D ata sheet A PP 11-13
13.3 R O system w ith A PP p um p 6. Foreasy system bleeding and ushing,a
1. D im ension the inletline to obtain m inim um bypass non-return vavle (6)is integrated in
pressure loss (large ow ,m inim um pipe the A PP pum p.
length,m inim um num ber ofbends/connec- 7. A non-return valve (7)in outlet can be
tions,and ttings w ith sm allpressure losses). installed in orderto avoid backspin ofthe
2. Place an inlet lter(1)in front ofthe A PP pum p.The volum e ofw aterin the m em brane
pum p (2).Please consult section 10,“Filtra- vesselw orks as an accum ulatorand w illsend
tion” forguidance on how to selectthe right ow backw ards in case ofthe pum p stops
lter.Thoroughly clean pipes and ush m om entarily.
system priorto start-up. 8. A safety valve or a pressure reliefvalve (8)can
3. Place a m onitoring pressure sw itch (3)setat be installed in order to avoid system dam age
m in.inlet pressure betw een lterand pum p as the D anfoss A PP pum p creates pressure
inlet.The m onitoring sw itch m uststop the and ow im m ediately after start-up,regard-
pum p atpressures low er than m inim um less ofany counter-pressure.
pressure.
4. U se exible hoses (4)to m inim ize vibrations
and noise. N ote:Ifa non-return valve is m ounted in the
5. In order to elim inate the risk ofdam age and inlet line,a low p ressure relief valve is also
cavitation,a positive pressure at the inlet (5)is required b etw een non return valve and pum p
alw ays to be m aintained at m in.inlet pressure as p rotection against high pressure p eaks.
and m ax.inlet pressure.Recom m end to install
safety valve ora pressure reliefvalve (9)in
order to avoid high pressure peaks in case the
pum p stops m om entarily oris spinning
backw ards.
14. Service 14.1 W arranty breakdow n ofthe pum p.Ifthe parts are not
D anfoss A PP pum ps are designed for long replaced,m ore frequent inspection is recom -
operation,low m aintenance and reduced m ended according to our guidelines.
lifecycle costs.
Provided that the pum p has been running Pum p shutdow n:
according to the D anfoss speci cations,D anfoss The A PP pum ps are m ade ofD uplex/Super
guarantees 8,000 hours service-free operation, D uplex m aterials w ith excellent corrosion
how ever,m ax.18 m onths from date ofproduc- properties.It is,how ever,alw ays recom m ended
tion. to ush the pum p w ith freshw ater w hen the
system is shut d ow n.
IfD anfoss recom m endations concerning
system -design are not follow ed,it w illstrongly
in uence the life ofthe A PP p um ps. 14.3 R epair
In case ofirregularfunction ofthe A PP,please
contact the D anfoss RO Solutions Sales
14.2 M aintenan ce O rganisation.
A fter 8,000 hours ofoperation it is strongly
recom m end ed to inspect the pum p and
change any w orn p arts,e.g.pistons and shaft
seal.This is done in order to preventa potential
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D ata sheet W ater p um p s A PP 11-13
Lenntech
D anfoss A /S [email protected] Tel. +31-152-610-900
H igh Pressure Pum ps
D K-6430 N ordborg
www.lenntech.com Fax. +31-152-616-289
D enm ark
D anfoss can accept no resp onsib ility for possible errors in catalogu es,brochures an d other printed m aterial.D anfoss reserves the right to alter its p roducts w ithout notice.
This also ap p lies to p roducts already o n order p rovided that su ch alterations can be m ade w ith out sub sequ entialchanges b eing necessary in sp eci catio ns alread y agreed.
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A lltradem arks in th is m aterialare prop erty ofthe resp ective com panies.D anfo ss and th e D anfoss logotype are tradem arks of D anfoss A /S.A llrights reserved.
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