MEHROTRA BUILDCON PYT. LTD.
An ISO 9001:2015 Certified Company
CIN: U25202MPl 980PTC001 6s7
MBPL/JVUNL-JTPP/RITES/P-112020-2\|\09 Dated: 27 .t l.zO20
Sr. DGM (Civil),
Regional Project Office Lucknow,
l3-KM Milestone, NH-24, Lucknow- Sitapur Road,
Lucknow-2 26201, Ph.: 0522-27 7 1892
Fax: 0522- 2777893
Kind Attn.: Mr. M.K. Snarma
Sub.: "Earth work in formation, Construction of Minor and Major Bridges and other miscellaneous
works from Ch. Km.0/000 (Etah Railway Station) to 81700 in connection with construction of
Railway siding for JVUNL, Jawaharpur TPP (2x660Mw), Distt. Etah (U.p.) package - l"
Ref: (i) LOA No. 690/UNL/CE(C-NP/JWPH/LOA/Rail Network Package - I Dated 06.07.2019
(ii) Our Letter No. MBPL/JVUNL-JTPP/RITES/P-112020-2llt04 Dated: t8.l1.2020
(iii) Your Mail Dated 24.11.2020
(iv) Our LetterNo. MBPL/JVUNL-JTPP/RITES/P-112020-21/108 Dated 25.11.2020
Dear Sir,
As desired, kindly find attached herewith methodology for carrying out vertical load test of initial pile
at Bridge No. 5 & 17. Also find attached herewith detailed programme for carrying out above test.
Thanking you.
Yours faithfully,
for Mehrotra Buildcon Pvt. Ltd.
Authorised Signatory
Copy to:
(i) SE(Civil), JTPS, Malawan, Etah
Cnrporate/Regd. Office: Tcl +91-7672-250370
: Email :
[email protected] Road.
9, fndustriaf Estate, Rewa +9t-7672-25L629
[email protected] Satna (M.P) 485001 Fax: +97-7672-250368
A
Web : www.mehrotrabuildcon.in
RegionalOffice:
1009, 10'n floor World Trade Tower, Tel : +91-120-256465I/52 Email : [email protected]
Sector-15, Noida (U.P) 201301 [email protected]
Project:- Earth work in formation, Construction of Minor and Major Bridges and
other miscellaneous works from Ch. Km.0/000 (Etah Railway Station) to
8/700 in connection with construction of Railway siding for JVUNL,
Jawaharpur TPP (2X660MW), Distt. Etah (U.P.) Package - 11 BRIDGE
NO s @ CH.-2t96s
Client:- IVUNL RITES LTD.
Subject:- Load Testing procedure for7200 mm dia. pile.
Vertical Pile Load Test
As Per IS: 2911 (Part-IV)
Diameter of pile 1200 MM
Design load of 1200 mm dia. 327 MT
Test load for initial1200 mm dia. 817.50 MT
Reaction system Kent ledge
Settinq-up Pile load test qccessories
1.. After completion of the test pile the top of the pile shall be chipped and dressed for
receiving 25mm thick bearing plate on the top.
2. Three hydraulic jacks of 250 ton capacity will be placed on the top of the bearing plate.
3. Main girder ISMB 600 for testing of the piles will be kept on the top of the bearing plate
provided on the jack.
4. Secondary girder UB 375 shall be placed on top of the main girder at equal spacing.
These secondary Girders shall be supported on temporary supports at either end by
bags/cu bes.
5. Kent ledge consisting of bags shall be placed symmetrically on the top of the secondary
girders the bags/cubes shall be placed in layers. The centre of gravity of Kent ledge
should be on the axis of the test pile of the load applied by the jack should also be co-
axial with test pile. The reaction to be made available for the test shall be 25% more
than test load proposed to be applied.
6. 4 Nos dial gauges to measure the settlement of the pile shall be fixed to independently
placed Datum bars. Reading shall be taken during each step of loading on the test pile.
Dial gauges of 0.01mm sensitivity
7. On completion of all the above arrangements, hydraulic lines shall be connected with
jack on one end and to hydraulic pump on another end. A calibrated pressure gauge
shall be connected to hydraulic line to note the pressure at each stage of loading and
unloading.
8. After all the above arrangements are completed loading on the test pile shall be
commenced in following manner:
Ve rticq I co m p re ssi on test :
8.1 Test shall be carried out by loading each increment of the load. Load increment
for each step shall be nearly 20% of the safe design capacity of pile.
8.2 The test load was applied on the pile cap by means of a hydraulic jack .The load
was applied in increments of about 2O%of the design load. Each stage of loading
was maintained till the rate of settlement either 0.1mm in first 30 minutes or 0.02
mm in first 1 or 2 hours whichever was earlier as per the provision of is code.
8.3 The full test load shall be maintained for 24 hours.
Project:- Earth work in formation, construction of Minor and Major Bridges and
other miscellaneous works from Ch. Km.0/000 (Etah Railway Station) to
8/700 in connection with construction of Railway siding for JVUNL,
Jawaharpur TPP (2X660MW), Distt. Etah (U.P.) Package - 1 BRIDGE
NO 17 @CH.- 8/s00
Client:- IVUNL RITES LTD.
Subject: Load Testing procedure for T200 mm dia. pile.
Vertical Pile Load Test
As Per IS:2911 (Part-IV)
Diameter of pile 1200 MM
Design load of 1200 mm dia. 293 MT
Test load for initial 1200 mm dia. 732.50 MT
Reaction system Kent ledge
Settinq-up Pile loqd test qccessories
L. After completion of the test pile the top of the pile shall be chipped and dressed for
receiving 25mm thick bearing plate on the top.
2. Threehydraulicjacksof250toncapacitywill beplacedonthetopofthebearingplate.
3. Main girder ISMB 600 for testing of the piles will be kept on the top of the bearing plate
provided on the jack.
4. Secondary girder UB 375 shall be placed on top of the main girder at equal spacing.
These secondary Girders shall be supported on temporary supports at either end by
bags/cubes.
5. Kent ledge consisting of bags shall be placed symmetrically on the top of the secondary
girders the bags/cubes shall be placed in layers. The centre of gravity of Kent ledge
should be on the axis of the test pile of the load applied by the jack should also be co-
axial with test pile. The reaction to be made available for the test shall be 2S%o more
than test load proposed to be applied.
6. 4 Nos dial gauges to measure the settlement of the pile shall be fixed to independently
placed Datum bars. Reading shall be taken during each step of loading on the test pile.
Dial gauges of 0.01mm sensitivity
7. On completion of all the above arrangements, hydraulic lines shall be connected with
jack on one end and to hydraulic pump on another end. A calibrated pressure gauge
<1t^
shall be connected to hydraulic line to note the pressure at each stage of loading and
unloading.
8. After all the above arrangements are completed loading on the test pile shall be
commenced in following manner:
Ve rti co I co m p re ssi on te st :
8.1 Test shall be carried out by loading each increment of the load. Load increment
for each step shall be nearly 20% of the safe design capacity of pile.
8.2 The test load was applied on the pile cap by means of a hydraulic jack.The load
was applied in increments of about 2O%of the design load. Each stage of loading
was maintained till the rate of settlement either Or.Lmm in first 30 minutes or O.O2
mm in first 1 or 2 hours whichever was earlier as per the provision of is code.
8.3 The fulltest load shall be maintained for 24 hours.
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