BAGGING TOWER SUPPORT - JPL

DESIGN OF BASE PLATE

Colm. Memb. Size :- Box MC200
FOR MAX Base Pressure
Max. Compression = 15.66 T 1410 113 DL+LL+ MATL. LOAD+SL Z-
Max Moment - X = 4.92 TM
Max Moment - Z = 0.00 TM
Try Size Base Plate 46 cm x 27 cm
Base Area = 1242
Zxx = 9522
Zzz = 5589
Bearing pressure(Bp)= 64.26 Kg/cm²
Grade of conc. For fdn. = M30
Permissible stress in compression = 106 Kg/cm² kg/sq.cm > 64.26 kg/sq.cm O.K

c d 36 F HD BOLTS
4 nos
a
b t2 10 mm
###

t1 10 mm
ISMC 200 340

460
Here
c = 120 mm a1/d1
d = 95 mm 0.5 0.6 0.7 0.8 0.9 1 1.2 1.4 2 2.1
a = 60 mm a3 0.060 0.074 0.088 0.097 0.107 0.112 0.120 0.126 0.132 0.133
b = 110 mm
For Panel-1
a/d = 0.632 0.6 0.074
0.7 0.088
a3 = 0.07842 .
For Panel-2
c/b = 1.091 1 0.112
1.2 0.12
a3 = 0.11564 .

Allowable compression for M30 (for DL+LL) = 80 Kg/cm²

Allowable bearing at Base plate (for DL+LL) = 1850 Kg/cm²
Allowable compression for M30 (wind/Seismic) = 80 x 1.33 = 106 Kg/cm²
Allowable bearing at Base plate (wind/Seismic) = 1850 x 1.33 = 2460 Kg/cm²
Allowable tension in HD bolt (wind/seismic), Pt = 1200 x 1.25 = 1500 Kg/cm²
Allowable shear in HD bolt (wind/seismic), Ps = 800 x 1.25 = 1000 Kg/cm²

Check for Thickness

For panel - 1
M2 = a 3*Bp*d2 = 454.80015 kg-cm/unit width
Required thickness(t) = (6M2/2460)^0.5 = 1.0532182 cm
For panel - 2
M2 = a 3*Bp*b2 = 899.12592 kg-cm/unit width
Required thickness(t) = (6M2/2460)^0.5 = 1.4808748 cm

CHECK FOR BASE PLATE THICKNESS FOR BOLT TENSION:

Tension per Bolt = 7.18 T

60 Moment due to tension ,Mt = 43080 Kg-cm
Effective width, b = 12 cm
Thickness required = (6Mt/2460*b)^0.5
60 = 2.96 cm
 60 60

Now provided Base plate thickness = 32 mm

Design for stiffner t1 =
Moment = M1*b1 = 101787.84 kg-cm
Using thickness = 10 mm
Required depth of stiffener = d, say
Hence, √ (6 x 101787.84(/1650 x10/10))
Depth = 19.239 cm
Design for stiffner t2 =
Moment = M2*(c1+d1/2) = 7617.9025125 kg-cm
Using thickness = 10 mm
Required depth of stiffener = d, say
Hence, √ (6 x 7617.9025125(/1650 x10/10))
Depth = 5.26322 cm

Design for Shear :- 1410 136 DL+LL+TL+SL Z+ CRITICAL CASE

Fx = 0.16 T
Fz = -2.535 T Fr = [ Fx^2+Fz^2 ]^0.5 = 2.54 T
Calculated Shear(S) = 2.54 T
Effective Shear = 2.54 T
Capacity of bolts in lateral shear= 0.4*fy = 1000 Kg/cm²
shear force = 0.63 T per Bolt
Shear stress = 62.4114 < 1000 Kg/cm2
Hence safe

Check for Bolt Tension:

Case 1: Tension at one edge, compression at another

L/C : Node:1411 Load:138 DL+LL+TL+SL Z-

5.74 N/mm²
(Tension)

185.3 mm
4.79 N/mm²
340 mm (Compression)

Total Tension due to upward pressure

= 5.74 x 185.3 x 270 x ½
= 143617.74 N
= 14.36 T
During uplift, any two bolts will take up the tension.
Hence no. of bolts effective in tension = 2
Tension/bolt = 14.36/2 = 7.18 T
Area of bolt = 3.14/4 x 3.6^2 = 10.179 cm²
Effective area of bolt = 3.14/4 x (0.85 x 3.6)^2 = 7.354 cm²
(Considering 0.85D)
Tensile capacity of bolt = 7.354 x 1500 = 11031 Kg = 11.03 T > 7.18 T
Hence OK
Allowable bond stress for M30 Grade Concrete = 1.0 N/mm²
Allowable bond stress for Seismic/wind load case = 1.333 x 1 = 1.333 N/mm²
Anchorage length required = 7.18 x 10000/(3.14 x 36 x 1.333) = 476.26 mm

CHECK FOR COMBINED TENSION AND SHEAR

Actual shear force per bolt = 0.635 T

Allowable shear per bolt = 3.14/4 x (0.85 x 3.6)^2 x 1000 = 7354.15 Kg
= 7.354 T
Actaul tension in each bolt = 7.18 T
Allowable tension per bolt = 11.03 T

Actual shear/Allowable Shear = 0.635/7.354 = 0.086

Actual Tension/Allowable Tension = 7.18/11.031 = 0.651

Hence, 0.086+0.651 = 0.737 OK

 SUPPORT REACTION SUMMARY FOR BAGGING TOWER SUPPORTING STRUCTURE
Horizontal Vertical Horizontal Moment Base Plate Size Bearing Pressure Resultant
Zxx Zzz
Node L/C Fx Mton Fy Mton Fz Mton Mx MTon-m Mz MTon-m Length (L) Width (W) Base Area MAX MIN shear
mm mm mm² mm³ mm³ N/mm² N/mm² T
Max Fx 1410 137 DL+LL+TL+SL X- 2.436 11.195 -0.201 -0.025 0 270 460 124200 9522000 5589000 0.93 0.88 2.44
Min Fx 1413 135 DL+LL+TL+SL X+ -2.437 11.069 -0.201 -0.025 0 270 460 124200 9522000 5589000 0.92 0.86 2.45
Max Fy 1410 113 DL+LL+ MATL. LOAD+SL Z- 0.048 15.658 2.291 4.918 0 270 460 124200 9522000 5589000 6.43 -3.9 2.29
Min Fy 1411 121 0.9DL+SL Z- 0.058 -6.403 2.396 4.765 0 270 460 124200 9522000 5589000 4.49 -5.52 2.4
Max Fz 1411 138 DL+LL+TL+SL Z- 0.116 -5.922 2.53 5.016 0 270 460 124200 9522000 5589000 4.79 -5.74 2.53
Min Fz 1410 136 DL+LL+TL+SL Z+ 0.156 -4.207 -2.535 -4.665 0 270 460 124200 9522000 5589000 4.56 -5.24 2.54
Max Mx 1411 138 DL+LL+TL+SL Z- 0.116 -5.922 2.53 5.016 0 270 460 124200 9522000 5589000 4.79 -5.74 2.53
Min Mx 1411 127 0.9(DL+MATL. LOAD) +SL Z+ -0.031 13.113 -2.377 -4.729 0 270 460 124200 9522000 5589000 6.02 -3.91 2.38
Max My 1411 140 DL+LL+TL+WL Z+ 0.067 6.063 -1.241 -2.331 0 270 460 124200 9522000 5589000 2.94 -1.96 1.24
Min My 1412 140 DL+LL+TL+WL Z+ -0.076 5.997 -1.222 -2.293 0 270 460 124200 9522000 5589000 2.89 -1.93 1.22
Max Mz 1410 100 DL+LL 0.093 3.944 -0.101 0.163 0 270 460 124200 9522000 5589000 0.49 0.15 0.14
Min Mz 1410 100 DL+LL 0.093 3.944 -0.101 0.163 0 270 460 124200 9522000 5589000 0.49 0.15 0.14

Max Fy = 15.658 T 1410 113 DL+LL+ MATL. LOAD+SL Z-

Min Fy = -6.403 T 1411 121 0.9DL+SL Z-
Max Mx = 5.016 TM 1411 138 DL+LL+TL+SL Z-
Min Mx = -4.729 TM 1411 127 0.9(DL+MATL. LOAD) +SL Z+
Max Mz = 0.000 TM 1410 137 DL+LL+TL+SL X-
Min Mz = 0.000 TM 1410 137 DL+LL+TL+SL X-
ABS Max Mx = 5.016 TM
ABS Max Mz = 0.000 TM
Max Bearing Pressure = 6.43 N/mm² 1410 113 DL+LL+ MATL. LOAD+SL Z-
Min Bearing Psessure = -5.74 N/mm² 1411 138 DL+LL+TL+SL Z-
Max Shear Force = 2.54 T 1410 136 DL+LL+TL+SL Z+