® CORIRUBBER FLEXIBILITY TO FIT ALL YOUR NEEDS! RUBBER EXPANSION JOINTSCORI Engineers belongs to IGP Group of companies based at Chennai (Madras), India, CORI is ISO 9001:2008 cerfied organization. Product range of CORI includes Rubber Expansion Joints, Anti vibration mounts, Rubber lining, Industrial Rubber gaskets ete, CORIRUBBER expansion joints combine the latest materials and construction techniques with engineering expertise. In adaition, all CORI's expansion joint styies have been painstakingly engineered and rigorously lab and field-tested to ensure long life and reliable Whatever the requirements -- high temperatures, corrosive media, high pressures, low flexing forces, large duct work, compact ‘dimensions or lightweight - CORI offers an expansion join suited to each installation ‘The industry's widest selection of flexible connectors and expansion joints are available from CORIRUBBER, CORIRUBBER Expansion joint is a specially engineered product inserted in a rigid piping system to achiove one or more of the following: Compensate formisalignment ‘Absorb pipe movement stress Reduce system /mechanicalnoise Relieve stainon the system duet thermal change, load stress, pumping surges, wear orsetting Eliminate electrolysis between dissimilar metals Prevents stress due to expansion/ contraction insulates against the transfer ofnoise and vibration Greater recovery rom movernen's High resistantto shocks Test pressure upto 24 bar (upto 1,200NB). Cyclic movement test for 5000 cycles under design pressure conducted on sizes 1600NB, ‘1800NB, 2100NB, 2200NB, 2300NB, 2500NB, 2600NB and 2700NB bellows, Faciity available to produce sizes upto 3600mm (144inches). Safety factorbuitin upto: 1 Low springrates. Greater movement perarch, Manufacturedin single or multplearches Choice of eight liner elastomers, Choice of coverto match liner materials or diferent materials for better resistance to external ‘conditions. Filled orunflled arches. Can be built with permanent offset to compensate for existing or designed piping misalignment, Manufactured 2000NB (80 inch) bellows for test pressure of 30 bar. Rubber compound m. in-accordance with 30 CFR. ing flame resistance as per ASTM F1123 ‘Supplied bellows for 5x800 MW ultra mega power project. Exporting to 3 countries spread across globe. ‘Supplied bellows with CE marking. CORIRUBBERAPPLICATIONS + Air conditioning -Heating and ventilating systems + Chemical Petrochemical and industrial prooees plplng eyetoms + Power generating plants + Steelmills + Water, Waste water- sewage and pollution control systems + Matineservices + Pulp/papersystems + Bellows with'CE’ marking Type of Pipe Movemenrt= orflexible coupling + Pipeflangesremain perpendiculartoaule flexible coupling ina: + Pipe flangesremann perpendiculartoails Lien + Offsetmovement of one or both pipe flanges + Both flanges remain parallelto each other while forming angle to axis ofjoint + Deflection of one or both flanges + Forms angle with axis of expansion jointorflexible coupling + Rotation of one flange with stationary counterpart + Simultaneous rotation ofboth flanges in opposing motion + Oscillating movement around axis of expansion jointor flexible coupling + Pipe flangesremain parallel with each other + Flangesremain perpendicularto axis Cyclic movements test factity . Longue mvanerstorhoe fea NT A of expanslon okt * Lenox maveron ona et Ea a a RoCTypes of Rubber Expansion joints CORIRUBBER SERIES 100 Single Spool Wide Arch Installed next to mechanical equipment or between the anchor points of a piping system. Due to improved lower, wide profile arch, more axial compression and axial extension coupled with lateral misalignment, angular and torsional movements can be obtained without increasing the face-to-face requirements, This model will negate the need for long and expensive multi arch products. Flanges can be Integrated rubber or metal. Metal can be integrated or rotating type. Movernents for single spool wide arch (metal / rubber flange) 25-200 150 20 15 15 250-300 200 20 18 18 350-500 200 30 15 15 550-1000 254 30 16 15 Movements for single spool wide arch (integrated rubber flange) APPLICATIONS HVAC 4050-1800 300 40 25 25 1900-3000 350 40. 25 25 Chilled water 3500 450 40 25 25 = Pump inlet & outlet = Chillers inlet & outlet NB(mm) DesignPressure(bar)* Test Vacuum (Hg) 25-600 20 730mm, Brine solution tine 700-1200 16 730mm = Pump init & outlet 1300-1800 10 730mm - Chillers infet & outlet 1900-2200 5 730mm, 2300-3000 4 700mm 3500 4 700mm ‘Sewage Treatment * For higher pressure and movements please contact us. Blowers ‘CORIRUBBER SERIES 200 Centrifugal pum Multi arch type Double arch type aa ana + Accommodates greater movement than singe arch ype — + Minimum ointlengthependngon the mumber of arches + Nexium aches recommendedto mala lateral stably, Grtremova Movements for double arch (moulded) ‘aration, Activated sludge = 5 Fa 5 5 deur controls 50400 300 2 20 20 ‘90-600 350 Fs 20 20 SizeNB Design Pressure (bar) Vacuum (Hg) 0400 ‘8 "00mm 450-600 0 700m ‘izes upto 1000mm wih a Face o Face dstanc of 0mm fora Rn nexium werkng pressure withstanding capacty of 1Sbarcan be CORIRUBBE! fabricated.learch type + This model gives greater amount of movements inthe shortest possible. space. + Arch design reduces turbulence and allow smooth quiet flow. + Arch design prevents sediment build up + Floating flanges can be rotated to accommodate torsional misalignment % + Lowerspringrate or FRP Pipelines. Movements for wide arch aXe Sy enn ec en err crt CO) oo) cr on) Oe RL uy ees cory (eee Cone ee Cine mc) cog aa ory Se Cae CORI"Twin-Sphere' model with Union coupled ol Dies end fittings (upto 65NB) ete “The twin-sphere provides excellent vibration absorpttonand stress rliofin ight, compact construction. This low cost expansion jointis available for smaller diameter piping system {foundin power plants, chemical plants, water works, sewage plants etc a ___ CORIRUBBER SERIES 450 PTFE Bellows + Chemical resistant with the exception of fluorine compounds, halogens and liquid alkalimetal, + Useable rom-7010+240°C. + Insensitive tomany movements, material does not so quickly fatigue, + _Designed.as standard with tie rods. CORIRUBBER’CORIRUBBER SERIES 500 Dogbone expansion joints The Belt Type (Dog Bone) Condenser Expansion Jointis used as flexible connection between low pressure turbines and condensers. Itis the most ‘widely used turbine to condenser expansion joitin use. itis designed for full vacuum service and can accommodate movement up to 1° of compression and 1/2" lateral deflection, The solid bulb construction is highly flexible when smashed down by the clamps, CORIRUBBER SERIES 600 Bus duct bellows /rectangular/ square /circular bellows. + Usedin electrical ducting system in power stations. + Available in circular /rectangular and square shapes + Available with flanged ends + Available without flanged ends with SS clamping arrangement, + Available with multiple arch construction. + Available with or withoutarches + Recommended forlow pressure service only + Forconnection between turbine and condensers + Available in any size and length APPLICATIONS: Industrial Pulp & Paper mills CORIRUBBER SERIES 700 ye OllRefineries. Filledarch type aoe ‘Cement production + Filled arches are bult as an integral partofthe carcass + To reduce turbulence and provent eolecon of J ‘sedimentin the arch way pcrenic orocee + Movement ofthe ont ie reduad by approx. 60% of Filled See thenomalmovemenis wth und arch Arch CORIRUBBER SERIES 600 < Concent Reducartype ‘Serves as a reducing element for transition from one pipe to another. Concentric in design, each flange-end shares the same common contro line. This model is engineered to replace metallic or rubber lined reducers used o provide unequal diameter connections. Movements as per customer requirement. - CORIRUBBER SERIES 825 Clamp type + Same design as single arch type except that the sleeve ‘ends have an D equaltothe pipe OD. + Will slip overstraight ends of open pipe. + Ends secured by suitable clamps + Recommended forlow pressure service only CORIRUBBER’‘CORIRUBBER SERIES 850 “U" type / straight flanged connectors /flexible rubber pipe /no arch type + Used primarily to suppress noi rotating equipments. and vibration from pumps, chillers and other + Italso inhibits electrolysis, water hammer and corrosion. APPLICATIONS: Cnr’ Reduce electrolysis reed Ue cd Pos Power Generation ‘Scrubber system COCs Cr ey Cee od Preheaters eS CORIRUBBER RUBBER EXPANSION JOINTS WITH COMPLETE UNIT Pressure balanced type application + Used where the pressure thrustis considered excessive + tabsorbs lateral and axial movement while restraining pressure thrust + Also used where a change in direction ofthe piping occurs Its function is to balance, or cancel out, internal working pressure in order to minimize the net end loads acting on adjacent piping or equipment. Pressure balanced type is used when the piping system cannot faciitate an anchor or when the loads on adjacent equipment, ex. turbines, condenser ete. must be kept to a minimum, while offering a means for accepting excellent movements. EXPANSION JOINT SELECTION To select the proper type of expansion joint, consider: + Pipesize + Flowing medium: type of liquid, gas or vapor insystem + Temperature range + Pressure/vacuum range ‘+ Movements needed + Environment: degree of exposure to: + Weathering + Vapors + Sunlight + Oil + Liquids + Chemicals + Gases + Others: CUSTOM MADE Installed face-to-face dimensions Degree of pipe misalignment Dring (specity standard) + Flange 0.0. + Boltcircle + Numberofboltholes + Diameter othole Need forretaining rings Need for control units + Recommended for use with most expansion joints + Must be used in cases of insufficient pipe support Need for special constructionAN, CORIRUBBER| | * RETAINER RINGS, + Provides metal surface to distribute bolting pressure equally and must be used for rubber flanged bellows. + Install behind and against inner face of each flange, + Standard material: Carbon steal (galvanized or corrosion resistant coated) and stainless steel. + Retainerring willbe suppliedin segments, + SS and other alloy steel material supplied against special type for GRP/FRP service requirements CONTROL UNITS ‘The control units usually consist of two or more tie rods, triangular stretcher plates, nuts and locknuts. The failure of an anchor or some other piece of equipment in a pipeline can cause excessive motion. The control unit assemblies can be set at the maximum allowable expansion {andlor contraction ofthe rubber expansion joint. Control units are an additional safety factor and can minimize possible damage to the adjacent equipment. The control unit assembly is a system of two ‘ormore control rod units placed across an expansion joint rom flange to flange to minimize possible damage caused by excessive motion of apipeline. CORIRUBBER Engineers its control unit assemblies to system requirements. The number of rods, Control rod diameters and stretcher plate thicknesses are important consideration when specifying control units for an application. Our designs incorporate an allowable stress of 65% of material yield oreach rod and plate. + Recommended on most applications to prevent damage due to excessive pipe movement. + Consists of two or mora tie rods connected between flanges. + Stretcher / triangular end plate has two holes fr bolting plate securely to lange, and one hole to accommodate plate connecting te rod COMPANION FLANGES (Mating Flange) Corican also supply companion flanges / mating flange along with fasteners, Driling Standards Plnges (Rucberor metal) retredio ie blloning ering sieeerde io math Bre ppsine fange + ANSIBI65CL150 + ANSIB16.5CL300 + AWWAG207 GLB &AWWAG2O7CLD + DIN2642-PNt0 + DINZe33-ENIE + DIN2576-PN10.&DIN2501-PN10 a + BS10TABLE"F’ &BS 10 TABLE“H" a + BS 10 TABLE“D"&BS 10 TABLE" + B84504PNt10 + BS4504PNi6 + 3892931150 + TAYLOR 125 + sists98 + ise3e2 TABLE tH + 186302 TABLE17 + API05 + Mss sP44 + Anyotherstandards pee CORIRUBBER EXPANSION JOINTS MODELS Sorios 100 Single spool wide arch Series 200 ‘Multi arch type / Double arch type Series 300 Wide arch type Series 400 Twin sphere model Series 450 PTFE bellows Series 500 og bone expansion joints Series 600 Bus duct bellows - rectangular / circular / square Series 700 Filled arch type Series 800 Concentric reducer type Series 825 Clamped type Sorios 850 “U" type / straight flanged connectors / flexible rubber pipe /no arch type Bellow connectors for cyclonic air filtration system for diesel locomotive engine CORI ENGINEERS PVT. LTD. No.2, Type II, Dr. VSI Estate, Rajiv Gandhi Salai (OMR) Thiruvanmiyur, Chennai - 600 041, India Ph : +91 44 4289 7500 / 2254 2421 /22 Fax : +91 44 4289 7505 Email : [email protected] | Website : igp-group.com/cori sep 205