Industry 4.
0, Smart Factory
& Additive Manufacturing
Agenda
► Industry 4.0
► Industrial Revolution
► What & Why Industry 4.0
► Potential Industrial Products Implications
► Potential Consumer Products Implications
► Impact of Industry 4.0
► Smart Factory
► Additive Manufacturing
Industry 4.0
Industrial Evolution
4. Industrial revolution
Based on cyber-physical-
systems
3. Industrial revolution
Through the use of electronics
and IT further progression in
autonomous production
2. Industrial revolution
Introducing mass production
Level of complexity
lines powered by electric
energy
1. Industrial revolution
Introducing mechanical
production machines powered
by water and steam
Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0
End of the Beginning of the Beginning of the Today
18th century. 20th century 70th
Source: DFKI/Bauer IAO
Industry 4.0: Germany
Smart Manufacturing Leadership Coalition: USA
A collective term for technologies and concepts of value chain organization. Based
on the technological concepts of cyber-physical systems, the Internet of Things and
the Internet of Services, it facilitates the vision of the Smart Factory.
Within the modular structured Smart Factories of Industry 4.0, cyber-physical
systems monitor physical processes, create a virtual copy of the physical world and
make decentralized decisions.
Over the Internet of Things, Cyber-physical systems communicate & cooperate with
each other & humans in real time. Via the Internet of Services, both internal & cross-
organizational services are offered & utilized by participants of the value chain.
➢ Builds on the Digital revolution ➢ Ubiquitous internet
➢ Smaller & powerful sensors ➢ Artificial Intelligence (AI)
➢ Machine Learning ➢ Labor & Energy Cost
► Source : www.alaakhamis.org : Industry 4.0 and Smart Factory
► Source : www.alaakhamis.org : Industry 4.0 and Smart Factory
► Source : www.alaakhamis.org : Industry 4.0 and Smart Factory
► Source : www.alaakhamis.org : Industry 4.0 and Smart Factory
► Source : www.alaakhamis.org : Industry 4.0 and Smart Factory
► Source : www.alaakhamis.org : Industry 4.0 and Smart Factory
► Source : www.alaakhamis.org : Industry 4.0 and Smart Factory
Cyber Physical Systems
A cyber-physical system (CPS) is a system of collaborating computational
elements controlling physical entities. CPS are physical and engineered
systems whose operations are monitored, coordinated, controlled and
integrated by a computing and communication core. They allow us to add
capabilities to physical systems by merging computing and communication with
physical processes.
Industry 4.0
Six Design Principles
► Interoperability: the ability of cyber-physical systems (i.e. work
piece carriers, assembly stations and products), humans and Smart
Factories to connect and communicate with each other via the
Internet of Things and the Internet of Services
► Virtualization: a virtual copy of the Smart Factory which is created by
linking sensor data (from monitoring physical processes) with virtual
plant models and simulation models
► Decentralization: the ability of cyber-physical systems within Smart
Factories to make decisions on their own
► Real-Time Capability: the capability to collect and analyze data and
provide the insights immediately
► Service Orientation: offering of services (of cyber-physical
systems, humans and Smart Factories) via the Internet of Services
► Modularity: flexible adaptation of Smart Factories for changing
requirements of individual modules
► Source : Industry 4.0 by
[email protected] Building blocks of Industry 4.0
Autonomous
Robots
Big data
Simulation
analytics
Horizontal
Augmented and vertical
reality Industry 4.0 system
integration
Industrial
Additive Mfg Internet of
Things
Cyber
Security
Impacting all aspect of value chain
Digital Enterprise
Entire value chain is digitized and integrated
Potential Implications
Robot Assisted production
Predictive Maintenance
Additive manufacturing of complex parts
Machines as a service
Big data drive quality control
Production line simulation
Smart supply network
Robots working in Amazon WH
45000
40000
35000
30000
25000
20000
15000
10000
5000
0
2013 2014 2015 2016
Examples
SIEMENS
German manufacturing giant Siemens, an industrial user, is
implementing an Industry 4.0 solution in medical engineering. For years,
artificial knee and hip joints were standardized products, with engineers
needing several days to customize them for patients. Now, new software
and steering solutions enable Siemens to produce an implant within 3 to
4 hours.
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
Examples
TRUMPF
German toolmaker Trumpf, an Industry 4.0 supplier and worldwide market
leader of laser systems, has put the first "social machines" to work. Each
component is "smart" and knows what work has already been carried out
on it. Because the production facility already knows its capacity utilization
and communicates with other facilities, production options are
automatically optimized.
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
Examples
GE
Predix, the operating system for the Industrial Internet, is powering
digital industrial businesses that drive the global economy. By
connecting industrial equipment, analyzing data, and delivering
real-time insights, Predix-based apps are unleashing new levels of
performance of both GE and non-GE assets.
Source:https://www.ge.com/digital/predix
Examples of Product evolution: Connected
and smart products
Harvard Business Review
Impact
Economy
Individual
Business
Impact
Society National
& Global
Impact
Economy
► Growth
► Ageing
► Productivity
► Employment
► Labour subsititution
► The nature of Work
Impact
Business
► Customer expectations
► Data enhanced products
► Collaborative innovation
► New operating models
Combining digital, physical and biological worlds
Impact
► National & Global
► Governments
► Countries, regions & cities
► International security
► Society
► Inequality
► Community
► The Individual
► Identity, morality & ethics
► Human connection
► Source : Industry 4.0 by [email protected]
Top 10 Skills to be relevant in Industry 4.0
Smart Factory
Today’s Factory
Tomorrow’s Factory
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
Additive Manufacturing
Thank You
