General 2/4-electrode design for Conductivity

Flow fittings, Subassemblies and Immersion fittings

Specifications Model SC42 and FF40/FS40/FD40

The measurement of specific conductivity in aqueous

solutions is becoming increasingly important for the determination
of impurities in water or the concentration measurement of
dissolved chemicals. The accuracy of the measurement is strongly
influenced by temperature variations, polarisation effects at the
surface of the contacting electrodes, cable capacitances, etc.

Yokogawa provides sensors for pure water systems, general

applications with a 2-electrode design and applications involving
high concentrations of chemicals with a 4-electrode design.

To install conductivity sensors in a permanent or semi-permanent

location, Yokogama offers wide a range of flow and immersion
fittings. A high degree of standardisation simplifies mounting,
servicing and removal or replacement of the sensors.

Included are flow fittings and subassemblies for

in-line or direct mounting of conductivity sensors in piping
systems.

The immersion fittings are designed for tanks, open vessels or

drains. PVC and stainless steel construction materials suit most
process conditions, regarding chemical resistance, pressure and
temperature specifications.

The fiitings of stainless steel might be used in sanitary

applications.

FEATURES
● Wide range of sensors to suit most process conditions.
● High precision of the cell constant (Field calibration not
necessary).
● Sensors for ultra-pure water applications.
● Built-in resistance thermometers Pt 1000 for automatic
temperature compensation.
● Optional material certificate 3.1 B according to EN-10-24
(DIN50049) for stainless steel sensors.
● Optional quality inspection certificate.

SYSTEM CONFIGURATION

Sensors Cables Fittings Transmitters Accessories

GS 12D7J1-01E-H
10th Edition
2

PLUG-IN FLOW SENSORS (SS)

SC42-SP34 Unit: mm (inch)
Stainless steel cells for 2-electrode type with cell SC42-SP24
constants 0.01 and 0.1 cm-1.
These conductivity sensors have a stainless steel body and PEEK
(polyether-ether-ketone) inner insulation for high
pressure/temperature applications. A special treatment of the

20
electrodes ensures optimal resistance against polarisation. The
sensor includes a built-in resistance thermometer Pt1000 for
ø 36
automatic temperature compensation.

10
The combination sensor plug and cable socket is watertight and
temperature resistant up to 100 ºC (212 ºF). It meets the
requirements of IP 65.
The dimensions of the sensor are standardised for mounting in

56
the standard fitting program of Yokogawa.

L
FEATURES
● High precision of the cell constant (individually calibrated).
● Fast temperature response.

12
● High pressure/temperature specifications.
● Built-in resistance thermometer, Pt1000 RTD OUT
● Plug-socket cable connection for easy installation and
ø 30
maintenance, meeting IP 65.
● Standardised dimensions for mounting in flow- and immersion
fittings.

TYPICAL APPLICATIONS
1. Cell constant = 0.01 cm-1
For measurement in very low conductive solutions like pure
water, condensate, demineralised water, distilled water, etc. IN
2. Cell constant = 0.1 cm-1
For measurement of low conductive solutions like boiler feed Flow type
water, surface water, etc.

GENERAL SPECIFICATIONS OPTIONS

Materials Certificate /M : Material certificate 3.1B
Wetted parts According to EN-10-24
a. Body : Stainless steel AISI 316 (DIN50-049) (on wetted parts)
b. Insulation : PEEK (polyether-ether-ketone) /Q : Quality inspection certificate
c. Electrode : Stainless steel AISI 316
d. quad-rings, O-rings : Viton
Connector : Polyamide with gold plated
contacts

Weight and immersion length (L in figure)

Model SC42-SP24 : 440 gram; 110 mm (L)
Model SC42-SP34 : 600 gram; 163 mm (L)

FUNCTIONAL SPECIFICATIONS
Model Temp. element Cell-constant Pressure rating Max. temperature 90% Temp. response Measurement system
SC42-SP34 Platinum resistor 0.01 cm-1 10 bar/142 PSIG 150 ºC/302 ºF < 1 min. 2-electrode system
(Pt1000 to DIN)
SC42-SP24 Platinum resistor 0.1 cm-1 10 bar/142 PSIG 150 ºC/302 ºF < 3 min. 2-electrode system
(Pt1000 to DIN)

The maximum pressure and temperature rating also depend on the actual process conditions. Under certain circumstances it is necessary to
test the cell in situ. Additional data is available from Yokogawa.

NOTE: Stainless steel cells for 2-electrode systems with cell-constants 0.01 and 0.1 cm-1 designed for pressure and temperature ratings of
up to 40 bar (PSIG) at 250 ºC (ºF) are available upon request.

GS 12D7J1-01E-H
 3

PLUG-IN FLOW SENSORS (EPOXY)

SC42-EP04 Unit: mm (inch)
SC42-EP14
Epoxy cells for 2- and 4-electrode type with cell-constants
SC42-EP08
1 and 10 cm-1.
SC42-EP18

(0.78")
These conductivity sensors have a body of glass-filled epoxy

20
resin. The electrodes are made from graphite impregnated with
epoxy resin. This gives the sensors a good chemical resistance
and a good reduction of polarisation effects. ø 36

(0.40")
(1.42")

10
FEATURES
● Good chemical resistance.

(1.69")
43
● Choice in 2- and 4-electrode types.

GENERAL SPECIFICATIONS

(1.18")
30
Materials
Wetted parts
a. Body : Glass filled epoxy resin

L
b. Electrodes : Graphite impregnated with Out
epoxy resin
Connector plug : Polyamide with gold plated
ø 30
contacts (1.18")

Weight and immersion length (L in figure)

Model SC42-EP0. : 270 gram; 193 mm (L)
Model SC42-EP1. : 220 gram; 160 mm (L)

OPTIONS
ød
Certificate /Q : Quality inspection certificate

Flow type

1
6 1
6
5 2
3 Pt 1000 5 2
4 Pt 1000
3
CELL 4

CELL

Connector 2-electrode system Connector 4-electrode system

FUNCTIONAL SPECIFICATIONS
Model Temp. element Cell constant Pressure rating Max. temperature 90% Temp. response Inlet dø Meas. system
SC42-EP04 Pt1000 10 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 3 min. 5 mm 2-el.ectrode
SC42-EP14 Pt1000 1 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 2 min. 10 mm 2-el.ectrode
SC42-EP08 Pt1000 10 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 3 min. 5 mm 4-el.ectrode
SC42-EP18 Pt1000 1 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 2 min. 10 mm 4-el.ectrode

The maximum pressure and temperature rating also depend on the actual process conditions. Under certain circumstances it is necessary to
test the cell in situ. Additional data is available from Yokogawa.

GS 12D7J1-01E-H
4

PLUG-IN FLOW SENSORS (PTFE AND PVDF)

SC42-FP04 Unit: mm (inch)
SC42-TP04
PTFE or PVDF shielded glass-platinum cells for 2- and
SC42-FP08
4-electrode type with cell constant 10 cm-1.
SC42-TP08

(0.78")
These conductivity sensors are excellent suited for measurement

20
in aggressive media. The (protection) body consists of PVDF
(Kynar) or PTFE (Teflon with 25% glass filling).
The cell itself is made from highly resistant glass with platinum ø 36

(0.40")
(1.42")

10
electrodes. The electrodes surfaces of the 2-electrode cells
(SC42-P04) are further enhanced by gold plating to minimize the
polarisation effects.

(1.81")
46
The internal sealing between the glass measuring cell and the
PTFE/PVDF body (not visible in drawing) is by a KALREZ O-ring
(high quality with excellent chemical resistance). A VITON O-ring
is supplied with the sensors for sealing the cell in the fitting

(1.18")
30
(visible in drawing). For measurements in strongly oxidizing acids
an optional KALREZ O-ring is recommended.

L
Out
FEATURES
● Excellent chemical resistance for applications in aggressive
ø 29
media like oleum, concentrated mineral acids, etc. (1.14")
● Suitable for measurement of highly conductive, strongly
poluted solutions.
● Optimum results by gold plating (of 2-electrode version)

(1.02")
against polarisation effects.

26
TYPICAL APPLICATIONS ø5
PTFE-cell : Concentrated mineral acids such as: oleum, (0.20")
nitric acid, hydrochloric acid, etc.
PVDF-cell : All aggressive media with the exception of
strongly oxidizing agents.
NOTE: Flow type
See the chemical resistance list in table 1.

GENERAL SPECIFICATIONS
Materials
Wetted parts
a. Body (shield) : - PVDF (Kynar®) for model SC42-FP04/FP08. Weight and immersion length
- PTFE (Teflon® with 25% glass) for model Model SC42-FP0 : ca. 270 gram; 193 mm
SC42-TP04/TP08 Model SC42-TP0 : ca. 320 gram; 193 mm
b. O-ring : - KALREZTM for cell-body sealing
- VITONTM for sealing in het fitting WARNING:
c. Electrodes : Platinum, Gold plated for 2-electrode system Temperature shocks should be avoided
d. Inside cell : Glass tube
Connector plug : Polyamide with gold plated contacts
OPTIONS
Certificate /Q : Quality inspection certificate

FUNCTIONAL SPECIFICATIONS

Model Temp. element Cell-constant Pressure rating Max. temperature 90% Temp. response Measurement system
SC42-FP04 PT1000 10 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 1 min. 2-electrode system
SC42-TP04 PT1000 10 cm-1 2 bar/28,5 PSIG 110 ºC/230 ºF < 1 min. 2-electrode system
SC42-FP08 PT1000 10 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 1 min. 4-electrode system
SC42-TP08 PT1000 10 cm-1 2 bar/28,5 PSIG 110 ºC/230 ºF < 1 min. 4-electrode system

The maximum pressure and temperature rating also depend on the actual process conditions. Under certain circumstances it is necessary to
test the cell in situ. Additional data is available from Yokogawa.

GS 12D7J1-01E-H
 5

INSERTION SENSORS PARTS AND ACCESSORIES

Insertion sensors for 2-electrode type with cell constant 1cm-1. To connect the conductivity sensors to a transmitter or converter
The insertion sensors are especially useful in applications where a Yokogawa supplies special cables already pretreated and equipped
representative sample flow through the sensor cannot be with numbers for easy connection to Yokogawa instruments.
achieved easily (e.g. in liquids containing solids, direct
Model Description Length
measurement in pipe-lines). The electrode surfaces are easily
WU40-LH01 Conductivity cable 1.0 m
accessed for cleaning or maintenance. The model SC4.-EP15D is
WU40-LH02 Conductivity cable 2.0 m
especially designed for direct mounting in sanitary piping
WU40-LH05 Conductivity cable 5.5 m
systems. It has a collar piece suitable for mounting with DN 25.
WU40-LH10 Conductivity cable 10 m
WU40-LH15 Conductivity cable 15m
FEATURES WU40-LH20 Conductivity cable 20 m
● No obstacles in the flow-line by short immersion length. WU40-LH25 Conductivity cable 25 m
● Easy cleaning.
● Good chemical resistance. K1500FX Set of 5 0-rings for sealing the cell in
● Low polarisation distortion. the fitting material: silicone rubber.
K1500AG Set of 5 0-rings for sealing the cell in
the fitting material: VITONTM.
In addition to that the model SC42-EP15D can be directly fitted K1500AH One (1) KALREZTM 0-ring for sealing the
with a DN25 swivel. cell in the fitting.

SC42-EP15 Unit: mm (inch) SC42-EP15D Unit: mm (inch) WU40-LH2

20

ø 36
10

20

ø 44
10

SELECTION CRITERIA
L

ø 25 ø 25
L

A good indication of construction materials can be taken from the

piping material used in the process equipment. If this material of
15

better is used no problems by corrosion will occur.

In considering the required sensor, please check all four points

15

listed hereafter:
- The pressure and temperature requirements are within the
limits of the cell.
- The selected materials (wetted parts) have a good resistance
Insertion type Insertion type (sanitary) to corrosion according to practice or table 2.
- The conductivity value at the process temperature is within
APPLICATIONS the application range of the cell (see figure 1).
For measurement of moderate conductive solutions like surface - A selection is made between 2- or 4-electrode measuring
water, waste water, salt solutions, etc. system (see figure 1).

GENERAL SPECIFICATIONS 100 000 000.00

Materials 10 000 000.00

Wetted parts
1 000 000.00
a. Body : Glass-filled epoxy resin
b. Electrodes : Graphite impregnated with epoxy 100 000.00

Connector plug : Polyamide with gold plated contacts 10 000.00

Weight and immersion length (L in figure) 1 000.00

Model SC42-EP15 : 150 gram; 100 mm 100.00

Model SC42-EP15D : 150 gram; 65 mm

10.00

µS/cm
OPTIONS 1.00

SC402/SC202/SC150 SC150
0.10
Certificate /Q : Quality inspection certificate DC402 SC202
SC402
0.01
SC42-SP34 SC4A-002 SC42-SP24 SC4A-010 SC42-EP14 SC42- SC42-EP04 SC42-EP18 SC42-EP08
(0.01/cm) (0.02/cm) (0.1/cm) (0.1/cm) (1/cm) EP15(D) SC42-FP04 (1/cm) SC42-FP08
(1/cm) SC42-TP04 SC42-TP04
(10/cm) (10/cm)

FUNCTIONAL SPECIFICATIONS Figure 1

Model Temp. element Cell-constant Pressure rating Max. temperature 90% Temp. response Measurement system
SC42-EP15 Pt1000 1 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 3 min. 2-electrode system
SC42-EP15D Pt1000 1 cm-1 10 bar/142 PSIG 110 ºC/230 ºF < 3 min. 2-electrode system
The maximum pressure and temperature rating also depend on the actual process conditions. Under certain circumstances it is necessary to
test the cell in situ. Additional data is available from Yokogawa. GS 12D7J1-01E-H
6

MODEL FF40/FS40
FLOW FITTINGS AND SUBASSEMBLIES
FOR CONDUCTIVITY MEASURING LOOPS

To install conductivity sensors in a permanent or semi-permanent Process connections

location, the program of Yokogawa includes a range of flow and PVC fitting : PVC tube ø 12 O.D.
1/2”-
immersion fittings. PP fitting : NPT (female)
1/2”- NPT (female)
SS fitting :
A high degree of standardisation simplifies mounting, servicing Flange (option) : 1/2” ANSI 150 lbs or DN 15 PN10
and removal or replacement of the sensors. Weight
Model FF40-V22 : 770 gram
The program includes flow fittings and their subassemblies for Model FF40-S22 : 550 gram
in-line or direct mounting of conductivity sensors in piping Model FF40-P22 : 530 gram
systems.

A wide choice of construction materials gives the user the best

solution for any process considering chemical resistance,
FUNCTIONAL SPECIFICATIONS
pressure and temperature specifications. Temperature
Min. : -10 ºC
Max. : Depending on material and
application (see fig. 2)
FEATURES Flow rate : 0,1 - 10 l/min (depending on
● Wide choice of construction materials. application)
● High degree of standardisation for all cells. Pressure : See fig. 2
● Easy mounting, service and removal of sensors.
● Electrolitically polished stainless steel designs for optimal
corrosion resistance. DIMENSIONS
● Available with flange adapters.

A. FLOW FITTINGS 87 (3.42)

Ø 70 (2.76)
Ø 60
Ø 40 (1.57)
(Ø 2.36)
From a practical plant aspect, the best mounting place of a
conductivity sensor is in a by-pass with a sample valve. For these OUT OUT
applications the flow fittings are ideal.
245 (9.65)

120 (4.72)
231 (9.09)

32
(adj.) (1.26)

153 (6.0)
FEATURES
● Easy mounting and maintenance of the sensors.
125 (4.92)

● Changeable liquid outlet position (right or left).

● Wall mounting bracket. Ø 35
(1.38)
● Blanking plug for mounting and test applications.

Ø 12
GENERAL SPECIFICATIONS IN

Materials
Wetted parts FLOW
Direction
a. Body IN

Model FF40-V22 : Polyvinylchloride (PVC)

Fig. 1.
Model FF40-S22 : Stainless steel AISI 316 (SS)
Model FF40-P22 : Polypropylene (PP)
b. O-rings : Silicone rubber
Mounting brackets for
Model FF40-V22 : Polyvinylchloride (PVC) bar
12
Model FF40-S22 : Polypropylene (SS) AISI 316
10
Model FF40-P22 : Polyvinylchloride (PVC)
Retaining nut for 8
Model FF40-V22 : Polyvinylchloride (PVC) 6
PVDF
Model FF40-S22 : Stainless steel AISI 304 (SS) 4 PVC PP
Model FF40-P22 : Polypropylene (PP) 2
Volume measuring vessel
Plastic fittings : Approx. 150 ml 0 10 20 30 40 50 60 70 80 100 120 140 160
Stainless steel fitting : Approx. 150 ml
Mounting connections
Plastic fittings : For screw M6
Stainless steel fitting : 2x M8 (female) Fig. 2. Pressure/temperature class

GS 12D7J1-01E-H
 7

MODEL AND SUFFIX CODES

Model Suffix Option Description
Ø 70
code code
FF40 .................................... Flow fitting
Material -P22 ............................ Polypropylene
-S22 ............................ Stainless steel OUT
-V22 ............................ Polyvinylchloride
Options /FP1..... DN15 PN10 PP 32

231
Flange adapters /FP2 ..... DN25 PN10 PP
(NPT 1/2” Male lap joint) /FP3 ..... 1/2” ANSI 150lbs PP
Ø 36
/FP4 ..... 1” ANSI 150lbs PP
/FS1..... DN15 PN10 SS AISI 316

L1
/FS2..... DN25 PN10 SS AISI 316
1/2” ANSI 150lbs AISI 316
/FS3.....
/FS4..... 1” ANSI 150lbs AISI 316
Certificate /M..... Material certificate 3.1B
According to EN-10-024
(DIN50-049)
(For SS wetted parts only)

L2

IN

Type NW15ND10 NW25-ND10 1/2” 150 lbs 1” 150 lbs

L1 L2 L1 L2 L1 L2 L1 L2
FF40-S22 226 123 236 133 8 7/8” 4 13/16” 9 5/16” 5 1/4”
FF40-P22 247 123 236 112 9 3/4” 4 7/8” 9 5/16” 4 7/16”

Sensor cable

Sensor cable

Plug-in
sensor

Plug-in
sensor

M8 thread

PVC/PP flow fitting Stainless steel flow fitting

GS 12D7J1-01E-H
8

MODEL AND SUFFIX CODES

B. SUBASSEMBLIES

The subassemblies are designed for mounting conductivity Model SufixOption Description
sensors in a tank wall or directly into a piping system. code code
They can be easily mounted in the process piping by welding, FS40 Flow fitting subassembly
cementing or screwing. Material -F22 Polyvinyldenefluoride (PVDF)
-S22 Stainless steel (SS)
The stainless steel subassemblies meet the requirements of -V22 Polyvinylchloride (PVC)
DIN 11850 and DIN 11851 for sanitary constructions. -S23 Stainless steel D-Model (SS)
Mounting -WE Weld-in socket for S version
Glue-in socket for V version.
-PA Parallel thread, only for
FEATURES PVDF version (ISO 2281- G11/4”)
• Suitable for mounting in a T-piece or directly in the piping -TP Tapered pipe thread
system. (11/4” NPT)
• Designs for mounting the plug-in type sensor and the -DF For insertion type sensor
insertion type sensor with collar piece DN 25 (D-model). with collar piece DN25
only (only for S23)
Certificate /M Material certificate 3.1B
according to EN-10 024
GENERAL SPECIFICATIONS (DIN 50049) (on wetted parts)
Materials
Wetted parts
a. Body
Model FS40-S22-WE : Stainless steel AISI 316 (SS)
Model FS40-S22-TP : Stainless steel AISI 316 (SS)
Model FS40-S23-DF : Stainless steel AISI 316(SS)
Model FS40-F22-PA : Polyvinyldenefluoride (PVDF)
Model FS40-F22-TP : Polyvinyldenefluoride (PVDF)
Model FS40-V22-WE : Polyvinylchloride (PVC)
Model FS40-V22-TP : Polyvinylchloride (PVC)

b. Sealing ring
Silicone rubber : DIN/ISO 1629 code VMQ
Buna N : DIN/ISO 1629 code NBR
Perfluorelastomer : DIN/ISO 1629 code PFPM

Process connections
Model FS40-S22-WE : DN32 Sensor
Model FS40-S22-TP : 11/4”- 11,5 NPT (D-model)
Model FS40-S23-DF : DN25
Model FS40-F22-PA : ISO 228/1 - G 11/4” (BSPP)
Model FS40-F22-TP : 11/4”- 11,5 NPT
Model FS40-V22-WE : DN32
Model FS40-V22-TP : 11/4”- 11,5 NPT Partnumber
(82895488)
Weight
Model FS40-S22-WE : 0.21 kg
FS40-S23-DF
FS40-S23DF
Model FS40-S22-TP : 0.30 kg
Model FS40-S23-DF : 0.13 kg
Model FS40-F22-PA : 0.10 kg
Model FS40-V22-WE : 0.45 kg
Model FS40-V22-TP : 0.12 kg
Model FS40-F22-PA : 0.13 kg

FUNCTIONAL SPECIFICATIONS
Temperature
Min. : -10 ºC (14 ºF)
Max. : Depending on material (see fig. 2)
Pressure : See fig. 2

Fig. 3. Installation example

GS 12D7J1-01E-H
 9
DIMENSIONS

Unit: mm (inch)

Reasonable
Good
Bad Bad
Ø 63
(2.48)
Good
24 (0.95)

Ø 31
(1.22)
Ø 28
(1.10)
FS40-S23-DF

Fig. 5. Mounting position sensors

36 (1.42)

Ø 55
61 (2.40)

(2.16)
27 (1.06)

1 1/4"-11.5 ACCESSORIES AND OPTIONS

NPT
FS40-F22-TP Type Description
FS40-V22-TP BA10 Connection box (between fitting and
transmitter)
BP10 Ditto (IS design)
WF10 Connecting cable (between connecting box
and transmitter)
27 (1.06)

WU40-LH01 Sensor cable (1 m)

Ø 54 WU40-LH02 Sensor cable (2 m)
(2.12)
36 (1.42)

WU40-LH05 Sensor cable (5,5 m)

Ø 38 WU40-LH10 Sensor cable (10 m)
(1.50)
WU40-LH15 Sensor cable (15 m)
Ø 36
(1.42)
WU40-LH20 Sensor cable (20 m)
FS40-S22-WE WU40-LH25 Sensor cable (25 m)

SERVICE PARTS
Type Description
Ø 54 K1500AR Silicone O-rings (42.52 x 2.62) for PVDF
(2.12) subassembly (qty. 5)
50 (1.97)
41 (1.61)

K1500HE Sealing rings (29.74 x 3.53) for SS

subassembly (D-model)
1 1/4" NPT
K1500FX Silicone O-rings (29.74 x 3.53) for other fittings
and subassemblies (qty. 5)
FS40-S22-TP
K1500AH Perfluorelastomer O-ring (Kalrez) (29.74 x 3.53)
for fittings and subassemblies (optional), except
for the DF style (qty. 1)
K1500AK EPDM O-rings (29.74 x 3.53) for fittings and
27 (1.06)

subassemblies (optional), except for the DF

model (qty. 5)
52 (2.05)

Ø 55
19 (0.75)

(2.16)
1 1/4" ISO
228/1-G 1 1/4
ORDERING INSTRUCTIONS
FS40-F22-PA When ordering, specify model and code, item name and part
numbers:

1. Flow fitting : FF40-P22, FF40-S22 or FF40-V22

2. Subassembly : FS40-F22-.., FS40-S22-.., FS40-V22-..
(flow fitting) or FS40-S23-DF
32 (1.26)

3. Sensor cable, : WU40-LH01, WU40-LH02, WU40-

Ø 50 LH05, WU40-LH10
57 (2.25)

(1.97) if relevant WU40-LH15, WU40-LH20 and

24 (0.95)

Ø 40 WU40-LH25.
(1.57) 4. Connecting box/connecting cable (only when converter is
installed a distance from the fitting)
FS40-V22-WE : BA10/WF10 or BP10/WF10 (IS Design)
5. Accesories : Part name and part number (quantity)
6. Service parts : Part name and part number (quantity)
Fig. 4. Flow Fittings subassembly
GS 12D7J1-01E-H
10
MODEL FD40 IMMERSION FITTINGS is placed in a fast flowing process, care must be taken that the
FOR CONDUCTIVITY MEASURING LOOPS fitting is adequately supported. Select a mounting place where the
sensor is always immersed in the process liquid.
For installing conductivity sensors in a permanent or semi-
permanent location, the program of Yokogawa includes a range GENERAL SPECIFICATIONS
of flow and immersion fittings. Wetted parts Materials
a. Body : Stainless steel AISI 316 (SS)
The immersion fittings are for installing conductivity sensors in Polyvinylchloride (PVC)
tanks, open vessels or drains. The constructions of PVC and (refer to model code)
stainless steel suit most process conditions, considering chemical b. O-rings : Silicone rubber (other materials
resistance, pressure and temperature specifications. The fittings see accessories)
of stainless steel might be used in sanitary applications. A Sensor cable : Six wire multicore, covered with
mounting flange can be ordered. thermoplastic PVC
length: 5.5 m or 10 m
FEATURES Blanking plug* : Ryton R4
Weight (without flange) : a. PVC fitting 1.7 kg
● Designed for mounting conductivity sensors in tanks, open
b. SS fitting 4.5 kg
vessels and drains.
● Easy mounting, service and removal or replacement of * This plug is for test applications only and must be removed
sensors. before mounting the sensor.
● High pressure and temperature specifications.
● With or without flanged connection. FUNCTIONAL SPECIFICATIONS
● Stainless steel construction for sanitary applications. Temperature
● Several lengths available. Min. : -10 ºC (14 ºF)
Max. : Depending on material and
From a practical plant aspect, the immersion fittings should be application (see fig. 3)
installed in a site, where the point of measurement truly represents Pressure : See fig. 3
the entire solution. Avoid areas where the measurement varies Immersion length fitting : 0.5 to 2.0 m (in steps of dm)
significantly. If the fitting is mounted in a tank with agitator, or if it

mm (inches) mm (inches)
SS PVC

Ø 50 18 (0.70)
d
Ø 100 (3.94)
18 (0.70)

78 (3.07)
k 125 (4.92)
D 168 (6.60)

Flange D k d
NW50 165 125 18
2”150 lbs 152.4 120.7 19.1
(6”) (4.75”) (0.75”)
L

Ø 40 (1.57)

Min. 490
Max. 1990
Ø 38

Ø 50 (1.97)
90 (3.54)

Sensor length
minus 5 mm

GS 12D7J1-01E-H
 11
MODEL AND SUFFIX CODES ACCESSORIES AND OPTIONS
Model Suffix option Description Type Description
FD40V28 Immersion fitting PVC BA10 Connection box (between fitting and
FD40S28 Immersion fitting Stainless steel transmitter)
Immersion ■■
-■ Between 0.5 and 2.0 m WF10 Connecting cable (between connecting box
length (in dm) example:= 0.6 m and transmitter)
-NC No cable WU40-LH05 Sensor cable (5,5 m)
-FN No flange WU40-LH10 Sensor cable (10 m)
-F1 PVC flange DIN DN50 PN10 K1520NC Protection hose (I/D 19 mm), per m
-F2 PVC flange ANSI 2” 150 lbs K1500CJ /PH05 cable protection
-F3 SS flange DIN DN50 PN10 K1500CK /PH10 cable protection
(AISI 316)
-F4 SS flange ANSI 2” 150 lbs SERVICE PARTS
(AISI 316)
*B Style code B Type Description
Protection hose /PH5 For 5,5 m cable K1500FX 5x O-rings for mounting the sensor in a fitting
Mounting kit /PH10 For 10 m cable K1500FY 5x O-rings (Silicone) for sealing the cell
Cable /C05 (Length 5.5 m) K1500AH 1x O-rings (KALREZ)
/C10 (Length 10 m)
Certificate /M Material certificate 3.1B * Special material for use in agressive mediums.
according to EN-10-024
(DIN50-049)
(on wetted parts) bar
12
ORDERING INSTRUCTIONS 10
SS
When ordering, specify model and code, item name and part 8
numbers:
6

1. Immersion fitting : FD40-V28 or FD40-S28 4 PVC PP

2. Sensor cable, if relevant 2
: WU40-LH05 or WU40-LH10
3. Connecting box/connecting cable (only when converter is 0 10 20 30 40 50 60 70 80 100 120 140 160
installed a distance from the fitting)
: BA10/WF10 or BP10/WF10 (IS Design)
4. Accesories : Part name and part number (quantity)
5. Service parts : Part name and part number (quantity) Fig. 3. Pressure/temperature class

FD40-V28 FD40-S28

1/2 INCH

Sensor cable
Fitting

Plug-in
sensor

Cable

Fitting

Cell

"O" -ring

GS 12D7J1-01E-H
Table 1
Material
PTFE PVDF S.S. 316 EPOXY VITON GLASS PEEK KALREZ SILICONE
(teflon) (Kynar) RUBBER
Temp.
ºC

100

100

100

100

100

100

100

100

100
20
60

20
60

20
60

20
60

20
60

20
60

20
60

20
60

20
60
%
Conc.
Sulfiric acid 10 OOO OOO XXX OXX O O O OOO OOO OOO O O O
50 OOO OOO XXX XXX O O O OOO OOX OOO - - -
95 OOO OX - XXX - - - O O O OOO - - - OOO - - -
fuming OOO - - - - - - - - - O O O OOO - - - OOO - - -
Hydrochloric acid 10 OOO OOO - - - OX - O O O OOO OOX OOX
Inorganic acid

sat. OOO OOO - - - OX - OOO OOX OOX

Nutric acid 25 OOO OOX XXX OX - OOX OOO OOO OOO OOX
50 OOO OOX XXX X - - - - - OOO XXX OOO X- -
95 OOO OX - OOO - - - - - - OOO - - - OOX - - -
fuming OOO - - - OOO - - - - - - OOO - - - OOX - - -
Phosphoric acid 25 OOO OOO - - - OOX OOO OOO OOO OOO OOX
50 OOO OOO XXX OOX OOO OOO OOO OOO OOX
95 OOO OOO OOO OOX XX - OOO OOO OOO OXX
Hydrofluoric acid 40 OOO OOO - - - XX - OOO XXX - - - OOX
75 OOO OOO - - - XX - OOO - - - - - - OOX
Acetic acid 10 OOO OOO OOX OOX - - - OOO OOO OOO OOO
Organic
acid

glacial OOO OX - OOX X - - - - - OOO OOX OOO OOO

Formic acid 80 OOO OOO XXX X - - - - - OOO XXX OOX OOO
Citric acid 50 OOO OOO OOO X - - OOO OOO OOO OOO OOO
Calcium hydroxide sat. OOO OOO OOO OOO OOO OOO OOO OOO OOO
Alkali

Potassium hydroxide 50 OOO OOX OOO OOX OOO OOX OOO OOO OOO
Sodium hydroxide 40 OOO OOX OOO OOX XXX OOX OOO OOO OOO
Ammonia in water 30 OOO OOO OOO OOO XXX OOX OOO OOO OOO
Ammonium chloride sat. OOO OOO XXX OXX OOO OOO OOO OOO OOO
Basic Acid
salt

Zinc chloride 50 OOO OOO XXX OOX OOO OOO OOO OOO OOO
Iron (III) chloride 50 OOO OOO - - - OOX OOO OOO OOO OOO OOO
Sodium sulfite sat. OOO OOO OOO OOO - - - OOO OOO OOO OOO
salt

Sodium carbonate sat. OOO OOO OOO OOX OOO OOO OOO OOO OOO
Potassium chloride sat. OOO OOO XXX OOO OOO OOO OOO OOO OOO
Sodium sulfate sat. OOO OOO OOO OOO OOO OOO OOO OOO OOO
Neutral

Calcium chloride sat. OOO OOO XXX OOO OOO OOO OOO OOO OOO
salt

Sodium chloride sat. OOO OOO XXX OOO OOO OOO OOO OOO OOO
Sodium nitrate 50 OOO OOO XXX OOO OOO OOO OOO OOO OOO
Aluminium chloride sat. OOO OOO - - - OOO OOO OOO OOO OOO OOO
Hydrogen peroxide 30 OOO OOO OOO OOX OOO OOO OOO OOO XXX
Organic Oxidizing
solvent agent

Sodium hypochloride 50 OOO OOO XXX OXX OOX OOO OOO OOO OOO
Potassium dichromate sat. OOO OOO OOO OXX OOO OOO OOO OOO OOO
Chlorinated lime OOO OX - XXX OXX OOO OOO X - - OOO
Ethanol 80 OOO OOX OOO OOX X - - OOO OOO OOO OOO
Cyclohexane OO OOX OOO OOX OOO OOO OOO OOO - - -
Toluene OOO OOO OOO OOX - - - OOO OOO OOO - - -
Trichloroethane OOO XXX OOX X- - XXX OOO OOO X- - - - -
Water OOx OOO OOO OOX OOO OOO OOO OOX OOO

O = can be used X = shortens useful life - = cannot be used

NOTE:
There are many variables affecting corrosion, making it virtually impossible to compile a conclusive corrosion table applicable under all
possible process conditions. The indications in table 2 cannot be used as a recommendation by Yokogawa for the choice of materials. The
selection of a suitable material is the sole responsibility of the user. Yokogawa disclaims any reference to this leaflet on that basis.

YOKOGAWA HEADQUARTERS YOKOGAWA CORPORATION OF AMERICA Yokogawa has an extensive sales and
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Musashinoshi Newnan GA 30265 distribution network.
Tokyo 180 United States
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Tel. (81)-422-52-5535 Fax (1)-770-251-2088
Fax (81)-422-55-1202 E-mail: [email protected] (www.yokogawa-europe.com) to contact
E-mail: [email protected] www.yca.com
www.yokogawa.com your nearest representative.

YOKOGAWA EUROPE B.V. YOKOGAWA ELECTRIC ASIA Pte. Ltd.

Databankweg 20 5 Bedok South Road
3821 AL AMERSFOORT Singapore 469270
The Netherlands Singapore
Tel. +31-33-4641 611 Tel. (65)-241-9933
Fax +31-33-4641 610 Fax (65)-241-2606
E-mail: [email protected] E-mail: [email protected]
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GS 12D7J1-01E-H
Subject to change without notice Printed in The Netherlands, 10-401 (A) Q
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